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*UMR435T(4MVL5600)-1_honyaku 7/7/06 10:03 Page 1

BRUSH CUTTER
UMR435T

OWNER´S MANUAL

2004
© Honda Motor Co., Ltd. 2006

4MVL5600 2006.07
00X4M-VL5-6000 PRINTED IN THAILAND

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1. GENERAL SAFETY 1.
1. SEGURIDAD GENERAL 1.

DO NOT USE INSIDE HOUSE

KEEP AWAY FROM FLAMMABLE MATERIALS

MORE than 1 m (3 ft)

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NO SMOKING

STOP ENGINE

DO NOT SPILL

(Fuel tank capacity 0.65L)

REMOVE SCATTERED OBJECTS

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WEAR EYE PROTECTION AND PROTECTIVE DEVICES

1. GOGGLES 2. FACE SHIELD 3. HELMET 4. EAR MUFFS


1. 2. 3. 4.
2. 3. 4.
2. 3. 4.
1.
1
1. 3
2
5. CLOTHES (LONG SLEEVE)
4
5.
5.
5. 5

6. ARM COVER
6. 6
6.
6.
7
9. LEG PROTECTOR
7. GLOVES 9.
7. 9.
7. 9. 8
7.
9
8. CLOTHES (LONG PANTS)
8. 10
8. 10.SAFETY BOOTS (WITH TOE PROTECTOR)
8. 10.
10.
10.

FLEXIBLE SHAFT SHOULD BE POINTED TO SIDE SHOWN WHEN


OPERATING CUTTER. REINSTALL ENGINE IF OTHERWISE.

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DO NOT OPERATE IF THERE ARE ANY


BREAKAGES, CRACKS AND BENDS AND BOLT LOOSEN

DO NOT OPERATE WITHOUT DEFLECTOR

BEFORE STARTING ENGINE, CHECK THAT


BLADE IS RAISED OFF GROUND.

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DO NOT RELEASE BOTH SIDES OF SHOULDER HARNESS AT ONCE


WHEN USING THE QUICK RELEASE IN AN EMERGENCY.

KEEP PEOPLE AND ANIMALS AWAY


15 m (50 ft)

15 m

KEEP FEET AND HAND AWAY UNTIL


ROTATION STOPS

DO NOT TOUCH MUFFLER, WHEN ENGINE HOT.

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2. PRE-OPERATION CHECK 2.
2.
2.

OIL LEVEL

CAUTION: Be sure to check the engine on a level sur-


face with the engine stopped.

1. Check the oil level on a level surface.


1.

1.

1.

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2. Fill the oil to the edge of the oil filler neck.


(Oil capacity 0.1L)
2.

2.

2.

4-STROKE MOTOR OIL


SAE 30, 40, 10W-30 API SF, SG

SAE 30, 40, 10W-30 API SF, SG

SAE 30, 40, 10W-30 API SF, SG

SAE 30, 40, 10W-30 API SF, SG


FUEL LEVEL

1. Check the fuel level from the outside of the fuel tank.
1.
1.
1.

2. If the fuel level is low, fill the fuel to the upper level.
2.

2.

2.

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Upper level

(Fuel tank capacity 0.65L)

Never use an oil/gasoline mixture or dirty gasoline.

Do not use gasoline that contains more than 10% ethanol.


Never use gasoline containing more than 5% methanol.

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AIR CLEANER

1. Check for dirt in the air cleaner element.


1.
1.
1.

2. If the element is dirty, clean it.


2.
2.
2.

Wash

Soak → Squeeze


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A: THROTTLE CABLE B: ADJUSTING NUT


A: B:
B:
A: B:
A:

FREE PLAY
0.5 – 2.5 mm

0.5 – 2.5 mm
450 mm
0.5 – 2.5 mm
(17.7 in)
0.5 – 2.5 mm

1. Bend the flexible shaft as shown and check the throttle cable free
play at the tip of the cable. Adjust the free play with adjusting nut
and fixing nut, if necessary.
1.

1.

1.

2. Check the throttle trigger operates smoothly.


2.

2.
2.

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BLADE

1. Check the blade mounting nut for loosen.


Tighten the nut, if necessary.
1.

1.

1.

2. Check the blade for crack, nicks, bend and wear.


Replace it, if necessary.
2.

2.

2.

DEFLECTOR

1. Check the deflector mounting bolts for loosens.


Tighten the deflector mounting bolts if necessary.
1.

1.

1.
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2. Check the deflector for damage.


Replace it, if necessary.
2.

2.
2.

3. Keep the deflector position & direction


same as picture.
3.

3.

3.

RETIGHTENING BOLTS AND NUTS

1. Check for loose bolts and nuts.


Tighten them, if necessary
1.

1.

1.

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QUICK RELEASE UNIT

1. Push the release button and check whether


the shoulder harness is released.
1.

1.

1.

2. Secure the quick release unit.

2.

2.

2.

3. STARTING THE ENGINE 3.


3. 3.

Check that blade does not touch ground etc. before engine start.

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1. Turn the engine swtch to the “START” position.


1.

1.

1.

2. Turn the choke lever to the close position, if neces-


sary.
2.

2.

2.

3. Press the priming pump several times until fuel stays in a priming pump.
3.

3.

3.

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4. Pull the starter grip lightly until you feel


resistance, then pull briskly. Return the
starter grip gently.
4.

4.

4.

5. Turn the choke lever to the open position.


5.

5.
5.

4. STOPPING THE ENGINE 4.


4. 4.

1. Release the throttle trigger.


1.

1.
1.

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2. Turn the engine switch to the “STOP”


position.
2.
2.
2.

5. OPERATION 5.
5. 5.

1. Put the harness on your shoulder with


the hand which you will operate the
throttle trigger and put the remaining
harness on your shoulder with another
hand.
1.

1.

1.

Adjust the belt of harness for fitting.

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2. Hold the handle and grip as shown.

2.

2.

2.

3. Pull the throttle trigger at the desired position.


3.

3.

3.

A: You can control the rotation speed.


A:
A:
A:
B: You can further increase the rotation speed from the speed obtained
by pulling A.
B:

B:

B:

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4. If you want to change the maximum rotation speed obtained by


pulling A, loosen the 1 lock nut and adjust the 2 adjustment knob
then re-tighten the 1 lock nut.
4.

4.

4.

3: Loosen
3:
3:
3:

4: High
4:
4:
4:
5: Low
5:
5:
5:
6: Re-tighten
6:
6:
6:

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6. MAINTENANCE 6.
6. 6.

MAINTENANCE SCHEDULE

Check Change Clean

Check-Readjust Grease

Replace if necessary.

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First

(1)

(1)

(1)

(2) (1)

(1)

(2)

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(1) These items should be serviced by a authorized Honda dealer.


(1)
(1)
(1)

(2) These consumption parts should be replace even a short period if it


is necessary.

(2)

(2)

(2)

OIL CHANGE

1. Remove the oil filler cap.


1.
1.
1.

2. Drain the oil by tilting the engine.


2.
2.
2.

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3. Fill the oil to the edge of the oil filler neck.


3.

3.

3.

SPARK PLUG

1. Remove the plug.


1.
1.
1.

2. Clean the deposit.


2.

2.

2.

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3. Measure the clearance.


3.
3. 0.6 - 0.7 mm
(0.024 - 0.028 in)
3.
NGK: CMR5H

FUEL FILTER SERVICE and FUEL TANK CLEANING

1. Remove the fuel filler cap.


1.
1.
1.

2. Drain the fuel by tilting the engine.


2.

2.

2.

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3. Pull out the fuel filter and clean it gently.


3.
3.
3.

4. Remove water and dirt stood in the fuel tank by rinsing its inside.
4.

4.

4.

COOLING FIN

1. Check the cooling fin of its dirt


through the fin cover.
1.

1.

1.

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FUEL TUBE

1. Check the fuel tube and the fuel return tube of its deterioration.

1.

1.

1.

BLADE REPLACEMENT

1 NUT (Left-hand thread) 1


TORQUE: 24 N·m
1

* Use genuine parts.


*
*
*
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CHANGE TO ENGINE MOUNTING DIRECTION

This brush cutter is able to change engine mounting direction.


See the set-up instructions or consult your authorized Honda dealer.

1 Left hand setting 2 Right hand setting


1 2
1 2
1 2

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7. STORAGE 7.
7. 7.

1. Drain the fuel from the fuel tank.


1.

1.

1.

2. Press the priming pump several times and


drain the fuel from the fuel tank again.
2.

2.

2.

3. Remove the oil filler cap and drain the oil.


3.

3.

3.

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4. Fill the oil to the edge of the oil filler neck.


4.
4.

4.

5. Store the brush cutter in the clean area.


5.

5.

5.

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8. TROUBLESHOOTING 8.
8. 8.

ENGINE NOT START

1. Check fuel from the outside of the fuel tank.


1.

1.
1.

2. Check a fuel in the priming pump by pressing the priming pump sev-
eral times.
2.

2.

2.

OK

START

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NO

Remove the plug.

Clean, gap or replace spark plug.


Bersihkanlah sela-selanya dan gantilah busi tersebut.
Bersihkan ruang atau gantikan palam pencucuh.

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BRUSH CUTTER VIBRATES ABNORMALLY

1. Stop the engine immediately.


1.
1.
1.

2. Check the blade(s) and blade mounting nut. (see page 26)
2.
2.
2.

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