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Source: HVAC Equations, Data, and Rules of Thumb

PA RT

3
Equations

h v a c e q u at i o n s , d ata , a n d r u l e s o f t h u m b

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Equations

20 Pa rt 3

3.01 Airside System Equations and ­Derivations

A. Equations
HS = 1.08 × CFM × T
HS = 1.1 × CFM × T
HL = 0.68 × CFM × WGR.
HL = 4840 × CFM × WLB.
HT = 4.5 × CFM × ­h
HT = HS  HL
HS HS
SHR = =
HT H S + H L
HS = Sensible Heat (Btu/hr.)
HL = Latent Heat (Btu/hr.)
HT = Total Heat (Btu/hr.)
T = Temperature Difference (F)
WGR. = Humidity Ratio Difference (Gr.H2O/lbs.DA)
WLB. = Humidity Ratio Difference (lbs.H2O/lbs.DA)
h = Enthalpy Difference (Btu/lbs.DA)
CFM = Air Flow Rate (Cubic Feet per Minute)
SHR = Sensible Heat ­Ratio
m = Mass flow (lbs.DA/hr.)
ca = Specific Heat of Air (0.24 Btu/lbs.DA F)
DA = Dry ­Air

B. Derivations
1. Standard air ­conditions:
a. Temperature: 60­F
b. Pressure: 14.7 psia (sea level)
c. Specific volume: 13.33 ­ft.3/lbs.DA
d. Density: 0.075 ­lbs./ft.3
e. L V = Latent heat of water @60F: 1060 ­Btu/lbs.
2. Sensible heat ­equation:
HS = m × ca × T
cP = 0.24 (Btu/lbs.DA . F) × 0.075 lbs.DA/ft.3 × 60 ­min./hr.
= 1.08 Btu min./hr. ft.3 ­F
HS = 1.08 (Btu min./hr. ft.3 F) × CFM (ft.3/min.) × T (F)
HS = 1.08 × CFM × T
3. Latent heat ­equation:
HL = m × L V × WGR
L V = 1060 Btu/lbs.H2O × 0.075 lbs.DA/ft.3 × 60 min./hr. × 1.0 lbs.H2O/7,000 ­Gr.H2O
= 0.68 Btu lbs.DA min./hr.ft.3 ­Gr.H2O
HL = 0.68 (Btu lbs.DA min./hr.ft.3 Gr.H2O) × CFM (ft.3/min.) × WGR (Gr.H2O/lbs.DA)
HL = 0.68 × CFM × WGR
4. Total heat ­equation:
HT = m × h
Factor = 0.075 lbs.DA/ft.3 × 60 min./hr. = 4.5 lbs.DA ­min./hr.ft.3
HT = 4.5 (lbs.DA min./hr.ft.3) × CFM (ft.3/min.) × h (Btu/lbs.DA)
HT = 4.5 × CFM × h

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Equations

Equations 21

3.02 Waterside System Equations and ­Derivations

A. Equations
H = 500 × GPM × ­T
TONS × 24
GPM EVAP. =
∆T
TONS × 30
GPM COND. =
∆T
H = Total Heat (Btu/hr.)
GPM = Water Flow Rate (Gallons per Minute)
T = Temperature Difference (F)
TONS = Air Conditioning Load (Tons)
GPM EVAP. = Evaporator Water Flow Rate (Gallons per Minute)
GPM COND. = Condenser Water Flow Rate (Gallons per Minute)
cw = Specific Heat of Water (1.0 Btu/lbs.H2O)

B. Derivations
1. Standard water ­conditions:
a. Temperature: 60­F
b. Pressure: 14.7 psia (sea level)
c. Density: 62.4 ­lbs./ft.3
2. Water ­equation
H = m × cw × T
cw = 1.0 Btu/Lb H2O F × 62.4 lbs.H2O/ft3 × 1.0 ft3 / 7.48052 gal. × 60 ­min./hr.
= 500 Btu min./hr. F ­gal.
H = 500 Btu min./hr. F gal. × GPM (gal./min.) × T (F)
H = 500 × GPM × T
3. Evaporator ­equation:
GPMEVAP = H/(500 × T)
Factor = 12,000 Btu/hr./1.0 tons  500 Btu min./hr. F ­gal.
= 24F gal./tons ­min.
GPMEVAP = tons (tons) × 24 (F gal./tons min.) / T (F)
GPMEVAP = tons × 24 / T
4. Condenser ­equation:
GPMCOND = 1.25 × GPMEVAP = 1.25 × tons × 24 / T
GPMCOND = tons × 30 / T

3.03 Air Change Rate ­Equations

AC CFM × 60
=
HR VOLUME

AC
× VOLUME
CFM = HR
60

AC/HR. = Air Change Rate per ­Hour


CFM = Air Flow Rate (Cubic Feet per Minute)
VOLUME = Space Volume (Cubic Feet)

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Equations

22 Pa rt 3

3.04 English/Metric Airside System Equations ­Comparison

A. Sensible Heat ­Equations

Btu min.
H S = 1.08 × CFM × ∆T
Hr ft 3 � F

kJ min.
H SM = 72.42 × CMM × ∆TM
hr . m3 �C

B. Latent Heat ­Equations

Btu min. Lb DA
H L = 0.68 × CFM × ∆W
hr . ft 3 Gr H 2O

kJ min. kg DA
H LM = 177 , 734.8 × CMM × ∆WM
hr . m3kg H 2O

C. Total Heat ­Equations

lb min.
H T = 4.5 × CFM × ∆h
hr. ft.3

kg min.
H TM = 72.09 × CMM × ∆hM
hr. m3

HT = HS  HL
HTM = HSM  HLM

HS = Sensible Heat (Btu/hr.)


HSM = Sensible Heat (kJ/hr.)
HL = Latent Heat (Btu/hr.)
HLM = Latent Heat (kJ/hr.)
HT = Total Heat (Btu/hr.)
HTM = Total Heat (kJ/hr.)
T = Temperature Difference (F)
TM = Temperature Difference (C)
W = Humidity Ratio Difference (Gr.H2O/lbs.DA)
WM = Humidity Ratio Difference (kg.H2O/kg.DA)
h = Enthalpy Difference (Btu/lbs.DA)
hM = Enthalpy Difference (kJ/lbs.DA)
CFM = Air Flow Rate (Cubic Feet per Minute)
CMM = Air Flow Rate (Cubic Meters per Minute)

1
3.05 English/Metric Waterside System Equation ­Comparison

Btu min.
H = 500 × GPM × ∆T
hr. gal. F
kJ min.
H M = 250.8 × LPM × ∆TM
hr. Liters C

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Equations

Equations 23

H = Total Heat (Btu/hr.)


HM = Total Heat (kJ/hr.)
T = Temperature Difference (F)
TM = Temperature Difference (C)
GPM = Water Flow Rate (Gallons per Minute)
LPM = Water Flow Rate (Liters per Minute)

3.06 English/Metric Air Change Rate Equation ­Comparison

min.
CFM × 60
AC hr.
=
HR VOLUME

min.
CMM × 60
AC hr.
=
HRM VOLUME M

AC/HR. = Air Change Rate per Hour – ­English


AC/HR.M = Air Change Rate per Hour – ­Metric
AC/HR. = ­AC/HR.M
VOLUME = Space Volume (Cubic Feet)
VOLUMEM = Space Volume (Cubic Meters)
CFM = Air Flow Rate (Cubic Feet per Minute)
CMM = Air Flow Rate (Cubic Meters per Minute)

3.07 English/Metric Temperature and Other ­Conversions

F = 1.8 C  32
 F − 32
C =
1.8

F = degrees ­Fahrenheit
C = degrees ­Celsius
kJ/hr. = Btu/hr. × ­1.055
CMM = CFM × 0.02832
LPM = GPM × 3.785
kJ/kg = Btu/lbs. × ­2.326
meters = ft. × 0.3048
sq. meters = sq. ft. × ­0.0929
cu. meters = cu. ft. × 0.02832
kg = lbs. × ­0.4536
1.0 GPM = 500 lbs. ­steam/hr.
1.0 lb. stm. / hr. = 0.002 ­GPM
1.0 lb. H2O / hr. = 1.0 lbs. ­steam/hr.
kg / cu. meter = lbs. / cu. ft. × 16.017   (Density)
cu. meters / kg = cu. ft. / lbs. × 0.0624   (Specific Volume)
kg H2O / kg DA = Gr.H2O / lbs.DA / 7,000 = ­lbs.H2O/lbs.DA

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Equations

24 Pa rt 3

3.08 Steam and Condensate ­Equations

A. General
BTU / HR BTU / HR
LBS.STM. / HR = =
H FG 960
EDR
LBS.STM.COND. / HR =
4
BTU / HR
EDR =
240
GPM × 500 × SP.GR. × Cw × ∆T
LBS.STM.COND. / HR =
H FG
CFM × 60 × D × Ca × ∆T
LBS.STM.COND. / HR =
H FG

B. Approximating Condensate ­Loads


GPM (WATER) × ∆T
LBS.STM.COND. / HR =
2
GPM (FUEL OIL) × ∆T
LBS.STM.COND. / HR =
4
CFM (AIR) × ∆T
LBS.STM.COND. / HR =
900

stm. = ­Steam
GPM = Quantity of Liquid in Gallons per ­Minute
CFM = Quantity of Gas or Air in Cubic Feet per ­Minute
SP.GR. = Specific ­Gravity
D = Density in lbs./cubic ­feet
Ca = Specific Heat of Air (0.24 Btu/lb.)
Cw = Specific Heat of Water (1.00 Btu/lb.)
HFG = Latent Heat of Steam in Btu/lbs. at Steam Design Pressure (ASHRAE Fundamen-­
tals or Part 45)
T = Final Temperature minus Initial ­Temperature
EDR = Equivalent Direct ­Radiation

3.09 Building Envelope Heating Equation


and ­R-­Values/U-­Values

H = U × A × ­T
1 1
R= = × Thickness
C K
1
U=
∑R

T = Temperature Difference (F)


A = Area (sq.ft.)
U = ­U-­Value (Btu./hr. sq.ft. F): See Part 35 for ­Definitions.
R = ­R-­Value (hr. sq.ft. F/Btu.): See Part 35 for ­Definitions.

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Equations

Equations 25

C = Conductance (Btu./hr. sq.ft. F): See Part 35 for ­Definitions.


K = Conductivity (Btu. in./hr. sq.ft. F): See Part 35 for ­Definitions.
R = Sum of the Individual R-­Values

3.10 Fan ­Laws

CFM 2 RPM 2
=
CFM1 RPM1
2 2
SP2 CFM 2   RPM 2 
= =
SP1  CFM1   RPM1 

3 3 1.5
BHP2 CFM 2   RPM 2   SP2 
= = =
BHP1  CFM1   RPM1   SP1 

CFM × SP × SP.GR.
BHP =
6356 × FAN EFF.
BHP
MHP =
M / DEFF .

CFM = Cubic Feet/Minute Air Density = ­Constant


RPM = Revolutions/Minute SP.GR.(Air) = ­1.0
SP = in. W.G. FANEFF = 65–85%
BHP = Break Horsepower M/DEFF = 80–95%
Fan Size = Constant M/D = ­Motor/Drive

3.11 Pump ­L.ws

GPM 2 RPM 2
=
GPM1 RPM1
2 2
HD2 GPM 2   RPM 2 
= =
HD1  GPM1   RPM1 
3 3 1.5
BHP2 GPM 2   RPM 2   HD2 
= = =
BHP1  GPM1   RPM1   HD1 

GPM × HD × SP.GR.
BHP =
3960 × PUMPEFF.
BHP
MHP =
M / DEFF.

V2
VH =
2g
P × 2.31
HD =
SP.GR.

GPM = ­Gallons/Minute
RPM = ­Revolutions/Minute
HD = ft. ­H2O
BHP = Break ­Horsepower

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Equations

26 Pa rt 3

Pump Size = ­Constant


Water Density = ­Constant
SP.GR. = Specific Gravity of Liquid with respect to ­Water
SP.GR.(Water) = ­1.0
PUMPEFF = 60–80%
M/DEFF = 85–95%
M/D = ­Motor/Drive
P = Pressure in ­psi
VH = Velocity Head in ­ft.
V = Velocity in ­ft./sec.
g = Acceleration due to Gravity (32.16 ft./sec.2)

3.12 Pump Net Positive Suction Head (NPSH) ­Calculations

NPSHAVAIL  NPSHREQ’D
NPSHAVAIL = HA  HS  HF  HVP

NPSH AVAIL = Net Positive Suction Available at Pump (feet)


NPSH REQ’D = Net Positive Suction Required at Pump (feet)
HA = Pressure at Liquid Surface (Feet – 34 feet for Water at Atmospheric Pressure)
HS = Height of Liquid Surface Above () or Below (–) Pump (feet)
HF = Friction Loss between Pump and Source (feet)
HVP = Absolute Pressure of Water Vapor at Liquid Temperature (feet – ASHRAE
Fundamentals or Part 45)

Note: Calculations may also be performed in psig, provided that all values are in ­psig.

3.13 Mixed Air ­Temperature

 CFM RA   CFM OA 
TMA = TROOM × + T ×
 CFM SA   OA CFM SA 

 CFM RA   CFM OA 
TMA = TRA ×  + TOA ×
 CFM SA   CFM SA 

CFMSA = Supply Air ­CFM


CFMRA = Return Air ­CFM
CFMOA = Outside Air ­CFM
TMA = Mixed Air Temperature (F)
TROOM = Room Design Temperature (F)
TRA = Return Air Temperature (F)
TOA = Outside Air Temperature (F)

3.14 Psychrometric ­Equations

PW
w = 0.622 ×
P − PW
WACTUAL
RH ≅ × 100%
WSAT

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Equations

Equations 27

PW
RH = × 100%
PSAT

HS = m × cP × T

HL = Lv × m × W

HT = m × h

W=
(2501 − 2.381 T )(W ) − (T − T )
WB SAT WB DB WB

(2501 + 1..805 T − 4.186 T )


DB WB

W=
(1093 − 0.556 T )(W ) − (0.240)(T − T )
WB SAT WB DB WB

(1093 + 0.444 T − T ) DB WB

W = Specific Humidity, lbs.H2O/lbs.DA or ­Gr.H2O/lbs.DA


WACTUAL = Actual Specific Humidity, lbs.H2O/lbs.DA or ­Gr.H2O/lbs.DA
WSAT = Saturation Specific Humidity at the Dry Bulb ­Temperature
WSAT WB = Saturation Specific Humidity at the Wet Bulb ­Temperature
PW = Partial Pressure of Water Vapor, ­lb./sq.ft.
P = Total Absolute Pressure of Air/Water Vapor Mixture, ­lb./sq.ft.
PSAT = Saturation Partial Pressure of Water Vapor at the Dry Bulb Temperature, ­
lb./sq.ft.
RH = Relative Humidity, %
HS = Sensible Heat, ­Btu/hr.
HL = Latent Heat, ­Btu/hr.
HT = Total Heat, ­Btu/hr.
m = Mass Flow Rate, lbs.DA/hr. or ­lbs.H2O/hr.
cP = Specific Heat, Air––0.24 Btu/lbs.DA, Water––1.0 ­Btu/lbs.H2O
TDB = Dry Bulb Temperature, ­F
TWB = Wet Bulb Temperature, ­F
T = Temperature Difference, ­F
W = Specific Humidity Difference, lbs.H2O/lbs.DA or ­Gr.H2O/lbs.DA
h = Enthalpy Difference, ­Btu/lbs.DA
L V = Latent Heat of Vaporization, ­Btu/lbs.H2O

3.15 Ductwork ­Equations

TP = SP  ­VP

 V 
VP = 
2

=
(V ) 2


 4005  (4005)
2

Q Q × 144
V= =
A W ×H
1.3 × (A × B)
0.625

DEQ =
(A + B)
0.25

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Equations

28 Pa rt 3

TP = Total ­Pressure
SP = Static Pressure, Friction ­Losses
VP = Velocity Pressure, Dynamic ­Losses
V = Velocity, ­ft./min.
Q = Flow through Duct, ­CFM
A = Area of Duct, ­sq.ft.
W = Width of Duct, ­in.
H = Height of Duct, ­in.
DEQ = Equivalent Round Duct Size for Rectangular Duct, ­in.
A = One Dimension of Rectangular Duct, ­in.
B = Adjacent Side of Rectangular Duct, ­in.

3.16 Equations for Flat Oval ­Ductwork


FLAT SPAN

MINOR AXIS

MAJOR AXIS

FS = MAJOR  MINOR

(FS × MINOR) +
(π × MINOR )
2

A= 4
144

P=
(π × MINOR) + (2 × FS)
12
1.55 × (A)
0.625

DEQ =
(P)
0.25

FS = Flat Span Dimension in ­Inches


MAJOR = Major Axis Dimension in Inches (Larger Dimension)
MINOR = Minor Axis Dimension in Inches (Smaller Dimension)
A = ­Cross-­sectional Area in Square ­Feet
P = Perimeter or Surface Area in Square Feet per Lineal ­Feet
DEQ = Equivalent Round Duct ­Diameter

3.17 Steel Pipe ­Equations

A = 0.785 × ID 2
WP = 10.6802 × T × (OD  T)

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Equations

Equations 29

WW = 0.3405 × ID  2
OSA = 0.2618 × ­OD
ISA = 0.2618 × ­ID
AM = 0.785 × (OD 2  ID 2)

A = Cross Sectional Area (sq.in.)


WP = Weight of Pipe per Foot (lbs.)
WW = Weight of Water per Foot (lbs.)
T = Pipe Wall Thickness (in.)
ID = Inside Diameter (in.)
OD = Outside Diameter (in.)
OSA = Outside Surface Area per Foot (sq.ft.)
ISA = Inside Surface Area per Foot (sq.ft.)
AM = Area of the Metal (sq.in.)

3.18 Steam and Steam Condensate Pipe Sizing ­Equations

A. Steam Pipe Sizing ­Equations

(0.01306) × W 2 × 1 + 3ID.6


∆P =
3600 × D × ID5
∆P × D × ID5
W = 60 ×
 3.6
0.01306 × 1 + 
 ID 
W = 0.41667 × V × AINCHES × D = 60 × V × AFEET × ­D
2.4 × W W
V= =
AINCHES × D 60 × AFEET × D

P = Pressure Drop per 100 ft. of Pipe, psig/100 ­ft.


W = Steam Flow Rate, ­lbs./hr.
ID = Actual Inside Diameter of Pipe, ­in.
D = Average Density of Steam at System Pressure, ­lbs./cu.ft.
V = Velocity of Steam in Pipe, ­ft./min.
AINCHES = Actual Cross Sectional Area of Pipe, ­sq.in.
AFEET = Actual Cross Sectional Area of Pipe, ­sq.ft.

B. Steam Condensate Pipe Sizing ­Equations

HS − HS
FS = SS CR
× 100
HL
CR

FS
WCR = ×W
100

FS = Flash Steam, Percentage %


HSSS = Sensible Heat at Steam Supply Pressure, ­Btu/lbs.
HSCR = Sensible Heat at Condensate Return Pressure, ­Btu/lbs.
HLCR = Latent Heat at Condensate Return Pressure, ­Btu/lbs.

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Equations

30 Pa rt 3

W = Steam Flow Rate, ­lbs./hr.


WCR = Condensate Flow based on percentage of Flash Steam created during condensing
process, lbs/hr. Use this flow rate in the preceding steam equations to determine
the condensate return pipe ­size.

3.19 Air Conditioning ­Condensate

CFM × ∆WLB.
GPM AC COND =
SpV × 8.33
CFM × ∆WGR.
GPM AC COND =
SpV × 8.33 × 7000

GPMAC COND = Air Conditioning Condensate Flow (gal./min.)


CFM = Air Flow Rate (cu.ft./min.)
SpV = Specific Volume of Air (cu.ft./lbs.DA)
WLB. = Specific Humidity (lbs.H2O/lbs.DA)
WGR. = Specific Humidity (Gr.H2O/lbs.DA)

3.20 ­Humidification

W  W 
GRAINSREQ'D =  GR.  −  GR. 
 SpV ROOM AIR  SpV SUPPLY AIR
W  W 
POUNDSREQ'D =  LB.  −  LB. 
 SpV ROOM AIR  SpV SUPPLY AIR
CFM × GRAINSREQ ' D × 60
LBS.STM . / HR = = CFM × POUNDSREQ ' D × 60
7000

GRAINSREQ’D = Grains of Moisture Required (Gr.H2O/cu.ft.)


POUNDSREQ’D = Pounds of Moisture Required (lbs.H2O/cu.ft.)
CFM = Air Flow Rate (cu.ft./min.)
SpV = Specific Volume of Air (cu.ft./lbs.DA)
WGR. = Specific Humidity (Gr.H2O/lbs.DA)
WLB. = Specific Humidity (lbs.H2O/lbs.DA)

3.21 Humidifier Sensible Heat ­Gain

HS = (0.244 × Q × T)  (L × 380)

HS = Sensible Heat Gain (Btu/hr.)


Q = Steam Flow (lbs. steam/hr.)
T = Steam Temperature – Supply Air Temperature (F)
L = Length of Humidifier Manifold (ft.)

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Equations

Equations 31

3.22 Expansion ­Tanks

 v 2  
  − 1 − 3α∆T
 v1  
CLOSED VT = VS × 
 PA PA 
P − P 
 1 2 

  v   
OPEN VT = 2 × VS ×  2  − 1 − 3α∆T
T
  v1   

 v 2  
  − 1 − 3α∆T
 v1  
DIAPHRAGM VT = VS × 
P 
1−  1
 P2 

VT = Volume of Expansion Tank (Gallons)


VS = Volume of Water in Piping System (Gallons)
T = T2  T1 (F)
T1 = Lower System Temperature (F)
Heating Water T1 = 45–50F Temperature at Fill ­Condition
Chilled Water T1 = Supply Water ­Temperature
Dual Temperature T1 = Chilled Water Supply ­Temperature
T2 = Higher System Temperature (F)
Heating Water T2 = Supply Water ­Temperature
Chilled Water T2 = 95F Ambient Temperature (Design Weather Data)
Dual Temperature T2 = Heating Water Supply ­Temperature
PA = Atmospheric Pressure (14.7 psia)
P1 = System Fill Pressure/Minimum System Pressure (psia)
P2 = System Operating Pressure/Maximum Operating Pressure (psia)
v1 = SpV of H2O at T1 (cu.ft./lbs.H2O) ASHRAE Fundamentals or Part ­45
v2 = SpV of H2O at T2 (cu.ft./lbs.H2O) ASHRAE Fundamentals or Part ­45
 = Linear Coefficient of ­Expansion
STEEL = 6.5 × 106
COPPER = 9.5 × 106
System Volume ­Estimate:
12 ­gal./ton
35 ­gal./BHP
System Fill Pressure/Minimum System Pressure ­Estimate:
Height of System  5 to 10 psi OR 5–10 psi, whichever is ­greater.
System Operating Pressure/Maximum Operating Pressure ­Estimate:
150 lbs. Systems 45–125 ­psi
250 lbs. Systems 125–225 ­psi

3.23 Air Balance ­Equations

SA = Supply ­Air
RA = Return ­Air
OA = Outside ­Air
EA = Exhaust ­Air
RFA = Relief ­Air
SA = RA  OA = RA  EA  RFA

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Equations

32 Pa rt 3

If minimum OA (ventilation air) is greater than EA, ­then

OA = EA  RFA
If EA is greater than minimum OA (ventilation air), ­then

OA = EA   RFA = 0
For Economizer ­Cycle:

OA = SA = EA  RFA     RA = 0

3.24 ­Efficiencies

BTU OUTPUT EER


COP = =
BTU INPUT 3.413
BTU OUTPUT
EER =
WATTS INPUT
12,000 BTU / HR TON
KW / TON =
COP × 3, 517 BTU / HR KW

Turndown Ratio = Maximum Firing Rate: Minimum Firing Rate (e.g., 5:1, 10:1, 25:1)

GROSS BTU OUTPUT


OVERALL THERMAL EFF . = × 100%
GROSS BTU INPUT

BTU INPUT − BTU STACK LOSS


COMBUSTION EFF . = × 100%
BTU INPUT
Overall Thermal Efficiency Range   75–90%
Combustion Efficiency Range   85–95%

3.25 Cooling Towers and Heat ­Exchangers

APPROACHCT'S = LWT  ­AWB


APPROACHHE'S = EWTHS  LWTCS
RANGE = EWT  ­LWT

EWT = Entering Water Temperature (F)


LWT = Leaving Water Temperature (F)
AWB = Ambient Wet Bulb Temperature (Design WB – F)
HS = Hot ­Side
CS = Cold ­Side

3.26 Cooling Tower/Evaporative Cooler Blowdown ­Equations

C=
(E + D + B)
(D + B)
E − (C − 1) × D
B=
(C − 1)
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Equations

Equations 33

E = GPMCOND. × R × ­0.0008
D = GPMCOND. × ­0.0002
R = EWT  ­LWT

B = Blowdown, ­GPM
C = Cycles of ­Concentration
D = Drift, ­GPM
E = Evaporation, ­GPM
EWT = Entering Water Temperature, ­F
LWT = Leaving Water Temperature, ­F
R = Range, ­F

3.27 ­Electricity

A. General
KVA = KW  ­KVAR

B. Single-­Phase ­Power
V × A × PF
KW1φ =
1000
V×A
KVA1φ =
1000
V × A × PF × DEVICE EFF.
BHP1φ =
746
BHP1φ
MHP1φ =
M / DEFF.

C. Three-­Phase ­Power

3 × V × A × PF
KW3φ =
1000
3 ×V × A
KVA3φ =
1000

3 × V × A × PF × DEVICE EFF.
BHP3φ =
746
BHP3φ
MHP3φ =
M / DEFF.

KVA = Total Power (Kilovolt Amps)


KW = Real Power, Electrical Energy (Kilowatts)
KVAR = Reactive Power or “Imaginary” Power (Kilovolt Amps Reactive)
V = Voltage (Volts)
A = Current (Amps)
PF = Power Factor (0.75–0.95)
BHP = Break ­Horsepower
MHP = Motor ­Horsepower

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Equations

34 Pa rt 3

EFF = ­Efficiency
M/D = Motor ­Drive

3.28 Moisture Condensation on ­Glass

 R 
TGLASS = TROOM −  IA × (TROOM − TOA )
 RGLASS 

U 
TGLASS = TROOM −  GLASS × (TROOM − TOA )
U
 IA 

If TGLASS < DPROOM condensation occurs

T = Temperature (F)
R = ­R-­Value (hr. sq.ft. F/Btu)
U = ­U-­Value (Btu./hr. sq.ft. F)
IA = Inside ­Airfilm
OA = Design Outside Air ­Temperature
DP = ­Dewpoint

3.29 Calculating Heating Loads for Loading Docks,


Heavily Used Vestibules and Similar ­Spaces

A. Find volume of space to be heated (cu.ft.).

B. Determine acceptable ­warm-­up time for space (min.).

C. Divide volume by time (CFM).

D. Determine inside and outside design ­temperatures––­assume inside space tem-­


perature has dropped to the outside design temperature because doors have
been open for an extended period of ­time.

E. Use sensible heat equation to determine heating requirement using CFM and
inside and outside design temperatures determined earlier in this ­Part.

3.30 Ventilation of Mechanical Rooms with


Refrigeration ­Equipment

A. For a more detailed description of ventilation requirements for mechanical rooms


with refrigeration equipment, see ASHRAE Standard 15 and Part ­8.

B. Completely Enclosed Equipment ­Rooms


CFM = 100 × G 0.5
CFM = Exhaust Air Flow Rate Required (cu.ft./minute)
G = Mass of Refrigerant of Largest System (pounds)

C. Partially Enclosed Equipment ­Rooms


FA = G  0.5
FA = Ventilation Free Opening Area (sq.ft.)
G = Mass of Refrigerant of Largest System (Pounds)

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Equations

Equations 35

3.31 Pipe Expansion ­Equations

A. L-­Bends

L = 6.225 × ∆D
F = 500 LB. / PIPE DIA. × PIPE DIA.

L = Length of Leg Required to Accommodate Thermal Expansion or Contraction, ­Feet


 = Thermal Expansion or Contraction of Long Leg, ­Inches
D = Pipe Outside Diameter, ­Inches
F = Force Exerted by Pipe Expansion or Contraction on Anchors and Supports, ­lbs. See Tables
in Part 18 for solved ­equations.

B. Z-­Bends

L = 4 × ∆D
F = 200  500 LB. / PIPE DIA. × PIPE DIA.

L = Length of Offset Leg Required to Accommodate Thermal Expansion or Contraction, ­Feet


 = Anchor to Anchor Expansion or Contraction, ­Inches
D = Pipe Outside Diameter, ­Inches
F = Force Exerted by Pipe Expansion or Contraction on Anchors and Supports, ­lbs. See Tables
in Part 18 for solved ­equations.
C. ­ U-­Bends or Expansion ­Loops

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Equations

36 Pa rt 3

L = 6.225 × ∆D
F = 200 LB. / PIPE DIA. × PIPE DIA.
L = 2H  ­W
H = 2W
L = ­5W

L = L
 ength of Loop Required to Accommodate Thermal Expansion or Contraction, ­ft.
 = Anchor to Anchor Expansion or Contraction, ­in.
D = Pipe Outside Diameter, ­in.
F = Force Exerted by Pipe Expansion or Contraction on Anchors and Supports, ­lbs.

3.32 Relief Valve Vent Line Maximum ­Length

9 × P 12 × D5 9 × P 22 × D5
L= =
C2 16 × C 2

P1 = 0.25 × (PRESSURE SETTING × 1.1) + 14.7

P2 = (PRESSURE SETTING × 1.1) + 14.7

L = Maximum Length of Relief Vent Line in ­Feet


D = Inside Diameter of Pipe in ­Inches
C = Minimum Discharge of Air in ­lbs./min.

3.33 Relief Valve ­Sizing

A. Liquid System Relief Valves––­Spring-­Style Relief ­Valves

GPM × G
A=
28.14 × KB × K V × ∆P

B. Liquid System Relief Valves––­Pilot-­Operated Relief ­Valves

GPM × G
A=
36.81 × K V × ∆P

C. Steam System Relief ­Valves


W
A=
51.5 × K × P × KSH × K N × KB

D. Gas and Vapor System Relief Valves––lbs./hr.

W × TZ
A=
C × K × P × KB × M

E. Gas and Vapor System Relief Valves––SCFM

SCFM × TGZ
A=
1.175 × C × K × P × K B

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Equations

Equations 37

F. Relief Valve Equation ­Definitions


  1.  A = Minimum required effective relief valve discharge area (sq.in.)
  2.  GPM = Required relieving capacity at flow conditions (gal./min.)
  3.  W = Required relieving capacity at flow conditions (lbs./hr.)
  4.  SCFM = Required relieving capacity at flow conditions (standard cu.ft./min.)
  5.  G = Specific gravity of liquid, gas, or vapor at flow ­conditions
Water = 1.0 for most HVAC ­applications
Air = ­1.0
  6.  C = Coefficient determined from expression of ratio of specific ­heats
C = 315 if value is ­unknown
  7.  K = Effective coefficient of ­discharge
K = 0.975
  8.  KB = Capacity correction factor due to back ­pressure
KB = 1.0 for atmospheric discharge ­systems
  9.  KV = Flow correction factor due to ­viscosity
KV = 0.9 to 1.0 for most HVAC applications with ­water
10.  KN = Capacity correction factor for dry saturated steam at set pressures above
1500 psia and up to 3200 ­psia
KN = 1.0 for most HVAC ­applications
11.  KSH = Capacity correction factor due to the degree of ­superheat
KSH = 1.0 for saturated ­steam
12.  Z = Compressibility ­factor
Z = 1.0 if value is ­unknown
13.  P = Relieving pressure (psia)
P = Set pressure (psig)  over pressure (10% psig)  atmospheric pressure
(14.7 psia)
14.  P = Differential pressure (psig)
P = Set pressure (psig)  over pressure (10% psig)  back pressure (psig)
15.  T = Absolute temperature (R = F  460)
16.  M = Molecular weight of the gas or ­vapor

G. Relief Valve Sizing ­Notes


1. When multiple relief valves are used, one valve shall be set at or below the maximum
allowable working pressure, and the remaining valves may be set up to 5 percent over the
maximum allowable working ­pressure.
2. When sizing multiple relief valves, the total area required is calculated on an over pres-­
sure of 16 percent or 4 psi, whichever is ­greater.
3. For superheated steam, the following correction factor values may be ­used:
a. Superheat up to 400F: 0.97 (range 0.979–0.998)
b. Superheat up to 450F: 0.95 (range 0.957–0.977)
c. Superheat up to 500F: 0.93 (range 0.930–0.968)
d. Superheat up to 550F: 0.90 (range 0.905–0.974)
e. Superheat up to 600F: 0.88 (range 0.882–0.993)
f. Superheat up to 650F: 0.86 (range 0.861–0.988)
g. Superheat up to 700F: 0.84 (range 0.841–0.963)
h. Superheat up to 750F: 0.82 (range 0.823–0.903)
i. Superheat up to 800F: 0.80 (range 0.805–0.863)
j. Superheat up to 850F: 0.78 (range 0.786–0.836)
k. Superheat up to 900F: 0.75 (range 0.753–0.813)
l. Superheat up to 950F: 0.72 (range 0.726–0.792)
m. Superheat up to 1000F: 0.70 (range 0.704–0.774)
4. Gas and vapor ­properties:

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Equations

38 Pa rt 3

Gas and vapor ­properties


Molecular Ratio of Specific Coefficient Specific
Gas or Vapor
Weight Heats C Gravity
Acetylene 26.04 1.25 342 0.899
Air 28.97 1.40 356 1.000
Ammonia (R-717) 17.03 1.30 347 0.588
Argon 39.94 1.66 377 1.379
Benzene 78.11 1.12 329 2.696
N-Butane 58.12 1.18 335 2.006
Iso-Butane 58.12 1.19 336 2.006
Carbon Dioxide 44.01 1.29 346 1.519
Carbon Disulphide 76.13 1.21 338 2.628
Carbon Monoxide 28.01 1.40 356 0.967
Chlorine 70.90 1.35 352 2.447
Cyclohexane 84.16 1.08 325 2.905
Ethane 30.07 1.19 336 1.038
Ethyl Alcohol 46.07 1.13 330 1.590
Ethyl Chloride 64.52 1.19 336 2.227
Ethylene 28.03 1.24 341 0.968
Helium 4.02 1.66 377 0.139
N-Heptane 100.20 1.05 321 3.459
Hexane 86.17 1.06 322 2.974
Hydrochloric Acid 36.47 1.41 357 1.259
Hydrogen 2.02 1.41 357 0.070
Hydrogen Chloride 36.47 1.41 357 1.259
Hydrogen Sulphide 34.08 1.32 349 1.176
Methane 16.04 1.31 348 0.554
Methyl Alcohol 32.04 1.20 337 1.106
Methyl Butane 72.15 1.08 325 2.491
Methyl Chloride 50.49 1.20 337 1.743
Natural Gas 19.00 1.27 344 0.656
Nitric Oxide 30.00 1.40 356 1.036
Nitrogen 28.02 1.40 356 0.967
Nitrous Oxide 44.02 1.31 348 1.520
N-Octane 114.22 1.05 321 3.943
Oxygen 32.00 1.40 356 1.105
N-Pentane 72.15 1.08 325 2.491
Iso-Pentane 72.15 1.08 325 2.491
Propane 44.09 1.13 330 1.522
R-11 137.37 1.14 331 4.742
R-12 120.92 1.14 331 4.174
R-22 86.48 1.18 335 2.985
R-114 170.93 1.09 326 5.900
R-123 152.93 1.10 327 5.279
R-134a 102.03 1.20 337 3.522
Sulfur Dioxide 64.04 1.27 344 2.211
Toluene 92.13 1.09 326 3.180

3.34 Motor Drive ­Formulas

DFP × RPMFP = DMP × RPMMP


BL = [(DFP + DMP) × 1.5708] + (2 × L)

DFP = Fan Pulley ­Diameter


DMP = Motor Pulley ­Diameter
RPMFP = Fan Pulley ­RPM
RPMMP = Motor Pulley ­RPM
BL = Belt ­Length
L = Center to Center Distance of Fan and Motor ­Pulleys

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Equations

Equations 39

3.35 Domestic Water Heater ­Sizing

H OUTPUT = GPH × 8.34 LBS. / GAL. × ∆T × 1.0


GPH × 8.34 LBS. / GAL. × ∆T
H INPUT =
%EFFICIENCY
H INPUT × %EFFICIENCY KW × 3413 BTU / KW
GPH = =
∆T × 8.34 LBS. / GAL. ∆T × 8.34 LBS. / GAL.
H INPUT × % EFFICIENCY KW × 3413 BTU / KW
∆T = =
GPH × 8.34 LBS. / GAL. GPH × 8.34 LBS. / GAL.
GPH × 8.34 LBS. / GAL. × ∆T × 1.0
KW =
3413 BTU / KW
THOT − TMIX
%COLD WATER =
THOT − TCOLD
TMIX − TCOLD
%HOT WATER =
THOT − TCOLD

HOUTPUT = Heating Capacity – ­Output


HINPUT = Heating Capacity – ­Input
GPH = Recovery Rate – Gallons per ­Hour
T = Temperature Rise – ­F
kW = ­Kilowatts
TCOLD = Temperature – Cold Water – ­F
THOT = Temperature – Hot Water – ­F
TMIX = Temperature – Mixed Water – ­F

3.36 Domestic Hot Water Recirculation Pump/Supply ­Sizing

A. Determine the approximate total length of all hot water supply and return ­piping.

B. Multiply this total length by 30 Btu/ft. for insulated pipe and 60 Btu/ft. for uninsu-­
lated pipe to obtain the approximate heat ­loss.

C. Divide the total heat loss by 10,000 to obtain the total pump capacity in ­GPM.

D. Select a circulating pump to provide the total required GPM and obtain the head
created at this ­flow.

E. Multiply the head by 100 and divide by the total length of the longest run of the hot
water return piping to determine the allowable friction loss per 100 feet of ­pipe.

F. Determine the required GPM in each circulating loop and size the hot water return
pipe based on this GPM and the allowable friction loss as determined ­earlier.

3.37 Swimming ­Pools

A. Sizing Outdoor Pool ­Heater


1. Determine pool capacity in gallons – obtain from Architect if ­available.
Length × Width × Depth × 7.5 gal./cu.ft. (If depth is not known, assume an average
depth of 5.5 feet.)

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Equations

40 Pa rt 3

2. Determine heat ­pick-­up time in hours from ­Owner.


3. Determine pool water temperature in degrees F from the Owner. If Owner does not
specify temperature, assume 80­F.
4. Determine the average air temperature on the coldest month in which the pool will
be ­used.
5. Determine the average wind velocity in miles per hour. For pools less than 900 square
feet and where the pool is sheltered by nearby buildings, fences, shrubs, etc. from the
prevailing wind, an average wind velocity of less than 3.5 mph may be assumed. The
surface heat loss factor of 5.5 Btuh/sq.ft. F in the following equation assumes a wind
velocity of 3.5 mph. If a wind velocity of less than 3.5 mph is used, multiply the equa-­
tion by 0.75; for 5.0 mph, multiply the equation by 1.25; and for 10 mph, multiply the
equation by ­2.0.
6. Pool heater ­equations:

H POOLHEATER = H HEAT −UP + H SURFACE LOSS



GAL. × 8.34 LBS. / GAL. × ∆TWATER × 1.0 BTU / LBS.F
H HEAT −UP =
HEAT PICK − UP TIME
H SURFACE LOSS = 5.5 BTU / HR SQ. FT. F × ∆TWATER/ AIR × POOL AREA

∆TWATER = TFINAL − TINITIAL

TFINAL = POOL WATER TEMPERATURE

TINITIAL = 50 F

TWATER / AIR = TFINAL − TAVERAGE AIR



H = Heating capacity (Btu/hr.)
T = Temperature difference (F)

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