W112 Gypsum Board Partition Wall System W112 Gypsum Board Partition Wall System

(Single DC Stud + Double Layer Gypsum Board) Consumption (per m2)

Consumption
Product Description Unit Acc. to Spacings of Studs (cm)
60 40 30

Metal Substructure
DU Channel DU 50, DU 75,
At least 0.60 mm thickness and 40 mm DU 100, DU 125, 0,7 0,7 0,7
flange height DU 150
m
DC Stud DC 50, DC 75,
At least 0.60 mm thickness and 50 mm DC 100, DC 125, 2 2,8 3,5
flange height DC150

Dowel and Screws

Nailable Plug (YHB Screw / Plastic Dowel) 22 x 45 /M8 1,6 *** 1,6 *** 1,6 ***
pcs.
SU 25 3,5 x 25 13 * 18 * 23 *
Gypsum Board Screw
SU 35 3,5 x 35 29 * 40 * 52 *

Cladding Board
Knauf Gypsum Board 12,5 / 15 / 18 mm m2 4 4 4

Joint Filler and Accessories

Sealing Tape 25m / Roll m 1,2 1,2 1,2
or
W112 partition wall system is installed with single DC stud, at least 12,5 mm thick double layer Knauf
Acoustical Sealant 550 ml / Tube tube 0,3 0,3 0,3
Gypsum Board on each side and proper thickness of mineral wool according to the width of DC Stud.
Joint Tape Mesh Tape
m 1,6 1,6 1,6
Kurt Paper Tape
Fields of Application
Joint Filler Fugagips
Areas with optimum sound insulation and fire resistance requirements. Uniflott kg 0,8 0,8 0,8
Impact resistance and partition height requirements. Readygips
Separator Tape For Inside Corners Trenn Fix m 1,7 ** 1,7 ** 1,7 **

Wall Heights Internal External Corner Tape Alux Tape m determined acc. to the project
Outer Corner Bead m determined acc. to the project
Maximum Wall Heights Mineral Wool ...mm thickness m 2
1 1 1
Knauf Profiles* Without Fire Protection With Fire Protection
* For fixing 12,5 + 15 mm thick boards, SU 25 screws for first layer, SU 35 screws for second layer; for fixing 2 x 15 mm thick
Installation Zone 1 and 2 boards, SU 25 screws for first layer, SU 45 screws for second layer should be used.
Metal Thickness Stud Spacing ** If the use of separator tape is not considered, consumption should be added to the joint tape.
0,6 mm cm m m *** Fixing spacing is 1 meter. If it is applied with 60 cm spacing, consumption is 2,1 pieces/m2.
60 4,00 4,00 Note: The area of the analysed wall is 2,75 m x 4 m=11 m2
DC 50 40 4,00 4,00
30 4,35 4,35
60 5,05 5,05 Fixing Spacings of DU Channel According To The Wall Height
DC 75 40 5,95 5,95
30 6,50 6,50 Spacing of dowels for fixing DU channel to ceiling and floor
60 7,20 7,00
DC 100 40 8,05 7,00 Steel Dowel
Wall Height (for concrete) Plastic Dowel
30 8,55 7,00
60 9,10 7,00
≤3m 1m 1m
DC 125 40 9,80 7,00
30 10,30 7,00 > 3 to ≤ 6,5 1m 0,5 m
60 10,60 7,00 > 6,5 to ≤ 12 m 0,5 m -
DC 150 40 11,25 7,00
Fixing spacing of vertical DC/DM studs has to be 1 m. (Min. 3 fixing dowels are required for per 3 m long stud)
30 11,70 7,00
* Profiles are made of DX51D type steels according to TS EN 10346 with density 0.0071 kg/m3 and produced in compliance with TS
EN 14195. The flanges of the profiles are point perforated, web width is DC50=48,8 mm, DC75=73,8 mm, DC100=98,8 mm; flange
width is 47 mm from one side, 48,5 mm mm from the other side and manufactured from Z100+zinc coated steel sheet in compliance
with TS EN 10346.
Installation Zone 1: Areas where low number of person gather
Installation Zone 2: Areas where large number of person gather
 W112 Gypsum Board Partition Wall System W112 Gypsum Board Partition Wall System
Sound Insulation Application Details
Mineral Wool Sound *
Dimensions Knauf Board
Insulation 1 Reduction
Nailable Plug Drywall Screw SU
Acoustical Sealant/Tape DC Stud
System Wall Stud Thick- Type Weight Thick- Type Rw,R DC Stud DU Channel
Thick- ness ness
ness Trenn-Fix
mm mm mm ~ kg/m2 mm dB Joint Filler
Acoustical Sealant/Tape
100 50 40 50 Nailable Plug
Gypsum DU Channel
Spacing of studs Board 40 51 DC Stud Knauf Board Knauf Board
60 cm 125 75 Types Fugagips / Uniflott / Readygips Drywall Screw SU
Mineral Trenn-Fix Knauf Board
2 x 12,5 (FX / 45 60 52
Wool
FR / Connection to
WR / 60 52 W112-VO1 Connection to Ceiling W112-A1 W112-B1 Joint
Solid Wall
150 100 WR&FR)
80 53
DU Channel DU Channel
1Compliance Insulation DC Stud Insulation
with DIN EN 13162; length related flow resistance r≥5 kPa s/m2 comply with DIN EN 29053 (e.g. Knauf
Insulation Mineral Plus IPB037, TP 115 or TI 140 T) Drywall Screw SU Drywall Screw SU
Drywall Screw SU
* Instead of sealing tape, acoustical sealant must be used for sound reduction over 50 dB. Joint Tape +
FX : Knauf Regular Gypsum Board Joint Filler
WR : Knauf Moisture Resistant Gypsum Board Knauf Board
FR : Knauf Fire Resistant Gypsum Board
WR&FR : Knauf Moisture and Fire Resistant Gypsum Board

W112-VM1 Joint W112-C1 T-Junction W112-D1 Corner

Fire Protection
KNAUF ACCREDITED TEST RESULTS ACCORDING TO EN STANDARDS Wall Opening Width
Fire Knauf Board Mineral Wool Insulation Spacing of DC Stud
Resistance Type Thick- Type Thick- Density DC Studs
System (a) DU Channel
ness ness
mm mm kg/m3 cm Drywall Screw SU

Type A Regular Joint Filler

EI 60 Gypsum Board 2 x 12,5 Knauf Board
(A2,s1d0) Drywall Screw SU
Spacing of studs Drywall Screw MU DC Stud
a
Type F Fire Without or
EI 90 Resistant 2 x 12,5 mineral Door Opening with Door Opening with
- - 60 W112-VU1 Connection to Floor W112-E1 W112-E2
Gypsum Board wool UA Profile DC Profile
(A2,s1d0) 2 x 15 class A
Type DF Fire
EI 120 Resistant
2 x 12,5
Gypsum Board
(A2,s1d0) Screw Types and Lengths
Knauf Board Metal Grid
System Metal Thickness Metal Thickness
mm ≤ 0.7 mm 0.7 mm ≤ s ≤ 2.25 mm

2 x 12,5 SU 3,5 x 25 + SU 3,5 x 35 MU 3,5 x 25 + MU 3,5 x 35

15 + 12,5 SU 3,5 x 25 + SU 3,5 x 45 MU 3,5 x 35 + MU 3,5 x 45
W112 2 x 15 SU 3,5 x 25 + SU 3,5 x 45 MU 3,5 x 35 + MU 3,5 x 45
2 x 18 SU 3,5 x 35 + SU 3,5 x 55 MU 3,5 x 45 + MU 3,5 x 55
25 + 18 SU 3,5 x 35 + SU 3,5 x 55 MU 3,5 x 45 + MU 3,5 x 55
Drywall Screw SU: Self-tapping screw with 3,5 mm diameter; 25,35,45 and 55 mm length for fixing the boards to metal substructure
up to 0.70 mm thick.
Drywall Screw MU: Jackpoint self-drilling screw with 3,5 mm diameter; 25,35,45 and 55 mm length for fixing the boards to metal
substructure from 0.70 mm to 2,25 mm thick.