W111 Partition Wall System W111 Partition Wall System

(Single DC Stud + Single Layer Gypsum Board) Consumption (per m2)

Consumption
Product Description Unit Acc. to Spacings of Studs (cm)
60 40 30

Metal Substructure
DU Channel DU 50, DU 75,
At least 0.60 mm thickness and 40 mm DU 100, DU 125, 0,7 0,7 0,7
flange height DU 150
m
DC Stud DC 50, DC 75,
At least 0.60 mm thickness and 50 mm DC 100, DC 125, 2 2,8 3,5
flange height DC150

Dowel and Screws

Nailable Plug (YHB Screw / Plastic Dowel) 22 x 45/ M8 pcs. 1,6 *** 1,6 *** 1,6 ***
Gypsum Board Screw SU 25 3,5 x 25 29 * 37 * 52 *

Cladding Board
Knauf Gypsum Board 12,5 / 15 / 18 mm m2 2 2 2

Joint Filler and Accessories

Sealing Tape 25 m / Roll m 1,2 1,2 1,2
or

W111 partition wall system is installed with single DC stud, at least 12,5 mm thick single layer Knauf Acoustical Sealant 550 ml / Tube tube 0,3 0,3 0,3
Joint Tape Mesh Tape
Gypsum Board on each side and proper thickness of mineral wool according to the width of DC Stud. m 1,6 1,6 1,6
Kurt Paper Tape
Joint Filler Fugagips
Fields of Application
Uniflott kg 0,5 0,5 0,5
Areas with limited sound insulation and fire resistance requirements. Readygips
Niche and cantilever application. Separator Tape For Inside Corners Trenn Fix m 1,7 ** 1,7 ** 1,7 **
Internal External Corner Tape Alux Tape m determined acc. to the project
Wall Heights Outer Corner Bead m determined acc. to the project
Mineral Wool ...mm thickness m 2
1 1 1
Maximum Wall Heights
Knauf Profiles* Without Fire Protection With Fire Protection * SU 35 screws should be used for fixing the boards with 18 mm thickness.
Installation Zone 1 and 2 ** If the use of separator tape is not considered, consumption should be added to the joint tape.
Metal Thickness Stud Spacing *** Fixing spacing is 1 meter. If it is applied with 60 cm spacing, consumption is 2,1 pieces/m2.

0,6 mm cm m m Note: The area of the analysed wall is 2,75 m x4 m=11 m2

60 3,201) 3,201)
DC 50 40 3,85 3,85 Fixing Spacings of DU Channel According To The Wall Height
30 4,00 4,00
60 4,00 4,00 Spacing of dowels for fixing DU channel to ceiling and floor
DC 75 40 4,35 4,35
Steel Dowel
30 4,85 4,85
Wall Height (for concrete) Plastic Dowel
60 5,10 5,00
DC 100 40 5,95 5,00 ≤3m 1m 1m
30 6,55 5,00
60 6,65 5,00 > 3 to ≤ 6,5 1m 0,5 m
DC 125 40 7,60 5,00 > 6,5 to ≤ 12 m 0,5 m -
30 8,30 5,00
Fixing spacing of vertical DC/DM studs has to be 1 m. (Min. 3 fixing dowels are required for per 3 m long stud)
60 8,20 5,00
DC 150 40 9,15 5,00
30 9,70 5,00
1)
For Installation Zone 1
* Profiles are made of DX51D type steels with 5 mm flange width according to TS EN 10346 with density 0.0071 kg/m3 and produced
in compliance with TS EN 14195. The flanges of the profiles are point perforated, web width is DC50=48,8 mm, DC75=73,8 mm,
DC100=98,8 mm; flange width is 47 mm from one side, 48,5 mm mm from the other side and manufactured fro m Z100+zinc coated
steel sheet in compliance with TS EN 10346.
Installation Zone 1: Areas where low number of person gather
Installation Zone 2: Areas where large number of person gather
 W111 Partition Wall System W111 Partition Wall System
Sound Insulation Application Details
Mineral Wool Sound **
Dimensions Knauf Board
Insulation 1 Reduction
Nailable Plug Knauf Board
System Wall Stud Thick- Type Weight Thick- Type Acoustical Sealant/Tape Drywall Screw SU
Rw,R Joint Tape +
Thick- ness ness DC Stud
Joint Filler
ness Trenn-Fix
mm mm mm ~ kg/m 2
mm dB Joint Filler
Acoustical Sealant/Tape
75 50 40 41 Nailable Plug
40 42 DU Channel Knauf Board DU Channel
100 75 Mineral DC Stud
12,5 24 60 43 Joint Filler DC Stud
Wool Trenn-Fix Drywall Screw SU
60 43
125 100
Gypsum 80 44 Connection to
W111-VO1 Connection to Ceiling W111-A1 W111-B1 Joint
Spacing of studs
Board Solid Wall
60 cm
80 50 Types 40 43
(FX / 40 43 Knauf Board Knauf Board
105 75 FR / Mineral
15 27 60 46 Insulation DU Channel DU Channel
WR / Wool
60 46 DC Stud Insulation
130 100 WR&FR)
80 48 Joint Tape+ Nailable Plug Nailable Plug
Joint Filler
111 75 60 47
Mineral
18 31 60 47 Knauf Board
136 100 Wool
80 48
1Compliance with DIN EN 13162; length related flow resistance r≥5 kPa s/m2 comply with DIN EN 29053 (e.g. Knauf Insulation
Mineral Plus IPB037, TP 115 or TI 140 T)
W111-VM1 Joint W111-C1 T-Junction W111-D1 Corner
** Instead of sealing tape, acoustical sealant must be used for sound reduction over 50 dB.
FX : Knauf Regular Gypsum Board
Wall Opening Width
WR : Knauf Moisture Resistant Gypsum Board DC Stud
FR : Knauf Fire Resistant Gypsum Board DU Channel
WR&FR : Knauf Moisture and Fire Resistant Gypsum Board
Nailable Plug
Joint Filler

Fire Protection Knauf Board

Nailable Plug
Fire Knauf Board Mineral Wool Insulation Spacing of Drywall Screw MU
DC Stud
Resistance Type Thick- Type Thick- Density DC Studs (a)
System Door Opening with Door Opening with
ness ness W111-VU1 Connection to Floor W111-E1 W111-E2
UA Profile DC Profile
mm mm kg/m3 cm

Mineral NOTE: For tiling maximum spacing of studs should be 40 cm

40 30
Type Wool S
Spacing of studs F Fire
a Without
Resistant
F30 12,5 or 60
Gypsum
Board mineral - - Screw Types and Lengths
(A2,s1d0) wool
class A Knauf Board Metal Grid
System Metal Thickness Metal Thickness
S Building material class A, melting point ≥ 1000 oC comply with DIN 4102-17. mm ≤ 0.7 mm 0.7 mm ≤ s ≤ 2.25 mm

up to 12,5 SU 25 3,5 x 25 MU 25 3,5 x 25

W111 15 SU 25 3,5 x 25 MU 35 3,5 x 35

18 SU 35 3,5 x 35 MU 35 3,5 x 35

Drywall Screw SU: Self-tapping screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal substructure
up to 0.70 mm thick.
Drywall Screw MU: Jackpoint self-drilling screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal
substructure from 0.70 mm to 2,25 mm thick.