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Abstract 1 Introduction
In this paper we address a preliminary assess- Compared to modern turbofan engines propellers
ment of the performance effects of swirl recovery offer a significant reduction in aircraft fuel burn
vanes (SRVs) in a installed and uninstalled trac- when the flight Mach number is not to high.
tor propeller arrangement. A numerical analysis The “open rotor” concept allows the bypass ra-
was performed on a propeller and a propeller- tio to be increased to values unattainable by tur-
wing configuration after the SRVs were opti- bofans resulting in an increased the propulsive
mized first in a separate process. The SRVs are efficiency. However, this comes at the cost of
essentially designed to recover the swirl in the ro- a number of disadvantages compared to turbo-
tor slipstream, thereby increasing the propulsive fans, thereby presenting challenges for the suc-
efficiency. To confirm the main flow effects of cessful implementation of open rotor engines in
the SRVs, a separate windtunnel study was per- next-generation aircraft. Even if the propeller
formed on a single-rotating propeller model in may work at relatively high efficiency in cruise,
the large low-speed windtunnel. A steady RANS- losses due to swirl exist especially when a large
based numerical analysis showed that the appli- number of blades is used and the propeller op-
cation of SRVs in a propeller-only model may erates at higher loading conditions. Furthermore
lead to an increase of propulsive efficiency in the one major disadvantage of the open rotor system
order of 2 %. In case of the SRVs in a representa- is its associated high level of noise emissions.
tive tractor propeller-wing configuration, the pos- The open rotor’s most significant noise sources
itive effects are reduced due to the swirl recovery are those from the propeller blades, of which the
effect of the wing and the upwash effect in the emitted noise is not shielded by a casing as is the
SRV plane. The latter requires an optimization case for turbofans. By utilizing a second rotating
per SRV blade which was not performed in this blade row, contra-rotating propellers can recover
particular study. In de experimental study perfor- the swirl energy, thereby increasing the propul-
mance data of the propeller were acquired with a sive efficiency in cruise by up to 8% [1, 2].
rotating shaft balance. Furthermore, Particle Im- In all studies on contra-rotating propellers
age Velocimetry PIV measurements in the slip- increased weight and complexity is expected
stream of the propeller with and without SRVs compared to the application of modern single-
substantiated the efficacy of the vanes in reducing rotations propeller. Hence, to further enhance the
the swirl in the propeller slipstream. Reductions propulsive efficiency of propeller propulsion sys-
of 50% in the swirl kinetic energy was observed tems a research program on so-called swirl re-
at a medium thrust settings. covery vanes (SRV) was initiated at Delft Uni-
1
LEO VELDHUIS, TOM STOKKERMANS, TOMAS SINNIGE & GEORG EITELBERG
versity of Technology. In this case a stationary 2 Preliminary analysis of swirl recovery ef-
set of vanes (basically a stator) is used for which fect
an efficiency gain is achieved with a system that
is much simpler than contra-rotating open ro- To get a basic understanding of the swirl recov-
tor (CROR) concept. Experimental studies by ery effect on the propulsive efficiency, a prelim-
NASA, on a high speed propeller design con- inary comparison can be made based on actua-
firmed the potential efficiency increase resulting tor disk theory (ADT), in which no swirl losses
from application of the SRVs, with measured ef- are present, and a blade element model (BEM).
ficiency gains of around 2 percent [3]. At the The latter is considered to provide quite accept-
same time, numerical analyses based on solu- able performance data as long as the blades are
tions of the Euler equations predicted an effi- not highly curved and compressibility effects can
ciency increase of approximately 5 percent for be neglected.
the same configuration and operating conditions The propeller model that was used in this
[4, 5]. Apart from the work performed by NASA analysis is typical for a state of the art turbo-
and partners in the 1990s, more recently a CFD prop aircraft like the ATR-72 or the Fokker 50.
analysis using a RANS solver showed increased The main parameters used in the analysis are pre-
thrust levels due to application of the SRVs [6]. sented in Table 1. The propulsive efficiency of
However, in the same study it was shown that the uninstalled propeller (i.e. propeller in axial
the total system efficiency was reduced, stressing flow without any interaction with the airframe) is
the importance of proper SRV design and inte- defined by:
gration. T V∞
η= (1)
Considering the limited number of studies de- P
voted to SRVs published as of now, the effect where T is the thrust coefficient, V∞ is the undis-
of the SRVs on the aerodynamic and aeroacous- turbed flow speed, and P is the power input to the
tic performance of propeller propulsion systems propeller.
is still largely unclear. Furthermore no stud- As opposed to the ADT model, which only
ies have been performed to determine whether considers axial momentum, the BEM model in-
the SRV could acts as a means to further im- corporates both axial and swirl velocities as well
prove the propulsive efficiency of modern tur- as viscous losses. The latter is obtained by in-
boprop aircraft that fly at lower flight speeds corporating 2-dimensional lift and drag coeffi-
than the projected ones for high speed open ro- cient data that can be obtained either from vis-
tor designs. This study on SRVs aims at ob- cous calculations on airfoils or from experiments.
taining better understanding of the flow field as- As such, a comparison between ADT and BEM
sociated with SRVs and its performance effects performance data provides useful insight in the
both from aerodynamic and acoustic perspective. influence of viscous losses and swirl losses and
To this purpose numerical studies have been ini-
tiated in which the SRV blade design has been
optimized and analyzed using CFD based on a Table 1 Reference propeller data used in the Ac-
transient RANS analysis. Additionally an exper- tuator Disk Theory model (ADT) and Blade Ele-
imental campaign has been performed in which ment model (BEM) comparison.
the swirl recovery capability and the noise pro-
Parameter Value
duction of the installed systems have been inves-
tigated. Some of the results obtained so far are Number of blades, B 6
summarized in the subsequent sections. Diameter, D 3.6 m
β0.75R @ cruise 35.5 deg
β0.75R @ climb 32.5deg
Airfoil ARAD 13
2
Analysis of Swirl Recovery Vanes for increased propulsive efficiency in tractor propeller aircraft
3
LEO VELDHUIS, TOM STOKKERMANS, TOMAS SINNIGE & GEORG EITELBERG
4
Analysis of Swirl Recovery Vanes for increased propulsive efficiency in tractor propeller aircraft
Variable Value
Scale 1:8
Propeller radius, R p 250 mm
Propeller blade pitch β0.75 at 0.75R p 40.4◦
Propeller blade chord c0.75 at 0.75R p 94.2 mm
5
LEO VELDHUIS, TOM STOKKERMANS, TOMAS SINNIGE & GEORG EITELBERG
6
Analysis of Swirl Recovery Vanes for increased propulsive efficiency in tractor propeller aircraft
7
LEO VELDHUIS, TOM STOKKERMANS, TOMAS SINNIGE & GEORG EITELBERG
J=1.6
Part Tno SRV TSRV Lno SRV LSRV
Propeller 100.00 100.24 0.85 0.86
SRV - 0.88 - 0.05
Wing -31.40 -32.69 100.00 100.20
Nacelle -1.34 -1.22 6.30 6.41 Fig. 7 Experimental setup, showing the propeller
Net 67.26 67.21 107.15 107.52 and swirl recovery vanes installed in the DNW
J=1.3 LLF windtunnel.
Part Tno SRV TSRV Lno SRV LSRV
Propeller 100.00 100.12 0.98 0.99 SRV blades, as employed in the CFD analysis,
SRV - 3.32 - -0.15 this will never be attainable. Last but not least
Wing -12.64 -14.84 100.00 99.48 the SRV blades were not separately optimized for
Nacelle -0.98 -0.63 6.54 6.61 their local azimuthal position [9].
Net 85.38 87.97 107.52 106.93
4 Experimental study
blade of the vanes experience different inflow an- The effect of SRV installed behind the APIAN
gles which deteriorates the beneficial effects on propeller was determined in a test campaign in
swirl recovery [9]. However, at J = 1.3 the net the large low-speed facility (LLF) of the German-
thrust is 1.84% higher due to the SRV because Dutch wind tunnels (DNW). The dimensions of
the propeller rotation starts to dominate the wing the test hall are around 50 m x 30 m x 20m, while
upwash effect even when the wing drag has in- an open jet configuration was selected with 8 m
creased. x 6 m outlet. An image of the test setup is shown
The net increase in propulsive efficiency due in fig. 7.
to the addition of SRV can be defined as: The six-bladed propeller model with a diam-
eter of 0.508 m was originally developed for the
∆η p = (η p )with SRV − (η p )without SRV (4) European APIAN (Advanced Propulsion Integra-
tion Aerodynamics and Noise) project [10, 11].
Whereas for the uninstalled propeller the SRVs The blade angle was set to a fixed value of 40.4
may enhance the propulsive efficiency by approx- degrees at 75% of the radius. A design rotor ad-
imately 2% the installed configuration seems to vance ratio of J = 1.75 was selected, based on
lead to somewhat lower values. From the CFD the requirement for the system to offer good per-
calculations the resulting increase in propulsive formance in cruise conditions. To reduce inter-
efficiency, ∆η p , for J = 1.6 and J = 1.3 are - action noise a total of 5 vanes was chosen, while
0.14% and +1.0%, respectively. These values the diameter of the SRVs was cropped to 90% of
are also considerably lower than the values found that of the propeller to prevent additional noise
from the simplified VLM-BEM analysis as pre- due to blade-vortex interactions. Furthermore, a
sented in table 3. The difference is to be at- NACA 0009 cross-section was selected for the
tributed to the fact that in the simplified analy- entire vane as it offered the best performance in
sis a very efficient swirl recovery is assumed by terms of the predicted system efficiency gain of
the reduction of vt over the complete 0-360 de- the airfoils considered in the optimization pro-
gree azimuthal range. With a finite number of cess [12]. The spacing between the front rotor
8
Analysis of Swirl Recovery Vanes for increased propulsive efficiency in tractor propeller aircraft
9
LEO VELDHUIS, TOM STOKKERMANS, TOMAS SINNIGE & GEORG EITELBERG
5 Conclusions
10
Analysis of Swirl Recovery Vanes for increased propulsive efficiency in tractor propeller aircraft
• In case of the propeller wing configura- [5] Yamamoto, O., Numerical Calculation of Prop-
tion a considerable amount of swirl is al- fan/Swirl Recovery Vane Flow Field, 28th
ready recovered by the wing and the SRVs Joint Propulsion Conference & Exhibit, 1992,
seems to have limited effect when their Nashville, TN, USA.
blade optimization does not take the wing [6] Yangang, W., Qingxi, L., Eitelberg, G., Veld-
induced upwash into account. Maximum huis, L.L.M., and Kotsonis, M., Design and
values found for the overall efficiency in- numerical investigation of swirl recovery vanes
crease found from the CFD calculation are for the Fokker 29 propeller, Chinese Journal of
around 1%. Aeronautics, Vol. 27, No. 5, 2014, pp. 1128-
1136.
• The experimental study showed that the in- [7] Veldhuis, L.L.M., Propeller Wing Aerodynamic
stallation of the SRVs led to very small Interference, PhD dissertation, Delft University
changes in the integral propeller perfor- of Technology, 2005.
mance parameters over the complete ad- [8] Veldhuis, L.L.M., Review of propeller-wing
vance ratio range considered. Hence, it is aerodynamic interference, ICAS 2004-6.3.1,
concluded that the upstream effect of the 2004
swirl recovery vanes on the time-averaged [9] Stokkermans, T.C.A., Design and Analysis of
propeller performance is negligible in the Swirl Recovery Vanes for an Isolated and a
current propeller-SRV layout. Wing Mounted Tractor Propeller, MSc Thesis,
Delft University of Technology, 2015.
• The SRVs indeed resulted in a swirl recov- [10] Custers, L.G.M. and Elsenaar, A., Test report of
ery and at the same time a small increase in the APIAN wind tunnel test in the DNW-HST.
axial flow speed (not shown herein). This Technical Report NLR-CR-98571, Nationaal
provides further proof that the SRVs en- Lucht- en Ruimtevaartlaboratorium, 1999.
hance the propulsive efficiency. [11] Beaumier, P., Numerical Tools Developed at
ONERA for the Aerodynamic Assessment of
• At a medium thrust condition the inte- Propellers and Counter-Rotating Open Rotors,
grated reduction in swirl kinetic energy ICAS 2012-4.7.1, 2012.
equaled 50%, with the largest reductions [12] Kuijk, J.J.A. van, Analysis of Swirl Recov-
obtained at the inboard radial stations. ery Vanes - Propulsion system performance and
slipstream-wing interaction, MSc Thesis, Delft
References University of Technology, 2015.
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