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METHOD STATEMENT
No.: 01
Revision: 00
RACEWAYS, BOXES AND FITTINGS
Project : ASSIUT 3x75MVA- Date: 20/6/2019
220/11/11KV GIS S/S PVC CONDUIT AND BOXES
Page 1/4 INSTALLATION
1. Purpose
2. Scope of Works
3. Responsible Personnel :-
3.1 Q.C. Engineer (following the job from start up till passing the
inspection request).
4. Documents :
The following documents are to be the site engineer references during the embedded
conduit system installation. They will be at as close as possible to the work
location(s) and ready to be checked by the Engineer Representative and /or the
Principle Contractor representative at any time through the installation process :
Revision: 00
RACEWAYS, BOXES AND FITTINGS
Project : ASSIUT 3x75MVA- Date: 20/6/2019
220/11/11KV GIS S/S PVC CONDUIT AND BOXES
Page 2/4 INSTALLATION
5.3 Conduits shall be checked for square end cut, remove any burrs, sharp edjes, all damp,
grease, cement and dust from both inside and outside of the pipe. Using of damaged
conduits is not permitted.
5.4 Principle contractor shall provide the required information for thickness of plastering,
finishing to ensure accurate fixing depth of the outlet boxes, junction and pull boxes.
5.5 Coordination with other embeded activities, if any, shall be checked through the approved
coordination drawings
6. Installation – Method:
The construction team will carry out the following:-
6.1 Locations of boxes shall be marked on concrete form shuttering
6.2 Allocate boxes to the form work as marked on drawings, and it will be fixed to form
work properly
6.3 Conduits shall be fixed to the re-bar mat using steel wires at regular distances not
greater than 200 mm
Fix the conduit into the boxes, fittings and adaptors using solvent welding as
Followings:
6.4.3 Immediately push the conduit together with box or fittings to the full depth
Without twisting. Hold in place for 30
6.5 Bending
Cold bending of conduits up to 32 mm diameter shall be done
Revision: 00
RACEWAYS, BOXES AND FITTINGS
Project : ASSIUT 3x75MVA- Date: 20/6/2019
220/11/11KV GIS S/S PVC CONDUIT AND BOXES
Page 3/4 INSTALLATION
6.5.4 The bend inner radius shall be not less than 4 time the conduit outside
6.5.5 For conduits sized > 32 mm, hot bending shall be applied.
6.5.6 Once the conduit by using indirect heating heater, bend to the required
angle around a suitable former and hold there till it cools back then set in
position.
6.5.7 For empty raceways over 3m long the construction team will install pull
rap within the raceway.
6.5.8 Boxes and open ends of conduits shall be plugged to protect from damage
during concrete pouring
6.5.9 The construction will use a grinder machine for embedded conduits in
walls.
7.2 Electrical Site Engineer will ensure only suitable approved equipment tools
and materials are used.
7.3 All tradesmen to ensue they leave the area clean and tidy and free of rubbish.
8. RECORDS
8.1 Installation Checklists.
8.2 Record Drawing
No.: Doc-AS –MS-0001 Rev.00
METHOD STATEMENT
No.: 01
Revision: 00
RACEWAYS, BOXES AND FITTINGS
Project : ASSIUT 3x75MVA- Date: 20/6/2019
220/11/11KV GIS S/S PVC CONDUIT AND BOXES
Page 4/4 INSTALLATION
9. REFERENCE DOCUMENTS
________________________________________________________________________
Authorisation
Date: Date: