Welding Procedure Approval Record Form (WPAR) (PROPOSED)

Welding Procedure Approval-Test Certificate

Manufacturer’s Welding Procedure Examiner or test body :

Reference No.: PQR-EN-03-TSH-04 Reference No.:
Page no.: 1 of 2

Manufacturer Name and Address : Gulf Marine Maintanence and Offshore Service Co.
: P.O.Box 4613, DUBAI – U.A.E

Code/Testing Standard : EN 288 PART – 3 Date of Welding: 14th July 2004

Extent of Approval : Thickness 3mm Upto 22.2mm, Diameter 2”NPS to 8”NPS

Welding Process : 141 + 111. Joint Type: BUTT

Parent metal, Conditions of tempered: A333 Gr.6 ( Group2), Tempered at 675 + 80 C for 72 Minutes

Metal Thickness (mm) : 11.1mm Outside Diameter (mm): 4 .5”

Filler Metal Type : SG1 for 141 and E46 5B 32 H5 for 111.

Shielding Gas/Flux : 99.9% Argon for 141, N.A. for 111.

Type of Welding Current : DC EN for 141, DC EP for 111.

Welding Positions : HL045

Preheat : 400 C.

Post Weld Heat Treatment and/or

Ageing : NA Other information : AS IN NEXT PAGE.

Certified that test welds prepared, welded and tested satisfactorily in accordance
With the requirements of the code testing standard indicated above.

Location Date of issue Examiner or test body

GMMOS WORKSHOP 26.01.2005

Name,date & Signature

WPS NO: EN – 03 – TS - 04 WPAR NO.: PQR-EN-03-TS-04 (PROPOSED)
PAGE NO.: 2 Of 2
Joints Design Welding Sequences
a a - 60 0 1.Root and hotpass by
g – 2+1 mm. 141.
f – 2 mm 2. Fill and cap by 111.
t - 11.1 mm
t
Backing : NIL
f
g
WELDING PROCESS
Run Welding
Size Current Type Voltage Type Wire feed Travel Speed Heat
process
of “ Ampere” “Volts” Of Speed (inch/minute) input*
Filler current/
Metal Polarity
REFER RECORD OF ACTUAL VARIABLES SHEET FOR VALUES.

TEST RESULTS
VISUAL EXAMINATION : RADIOGRAPHY :
PENETRANT / M.P. EXAMINATION : ULTRASONIC EXAMINATION:
TENSILE TEST
TYPE/ SIZE AREA YIELD ULTIMATE ULTIMATE %ELONGATIO FRACTURE REMARKS
NO mm mm2 STRESS LOAD TENSILE N LOCATION
(KN) STRESS
TT 1
TT 2
ALL WELD TENSILE TEST :N.A.
BEND TEST
TYPE /NO MANDREL DIA/ ANGLE RESULT
FACE BEND – 1, 2 4T /120
ROOT BEND – 1, 2 4T /120
WELD MACRO EXAMINATION : MACRO –1,
IMPACT TESTING. TYPE : CHARPY V NOTCH SIZE:10 X 10 X 55 TEST TEMPARATURE : (MINUS )
LOCATION VALUES( JOULES) MEAN(JOULES) REMARKS
WCL
HAZ
HARDNESS HV10 PIPE1, PIPE2
PM WM (141) WM (111) HAZ
MINIMUM
MAXIMUM
WELDED BY:, W#
TESTING CARRIED OUT BY :
WELDING AND TESTING WITNESSSED BY :
RECORD OF ACTUAL VARIABLES
PREPARED BY: APPROVED BY: WITNESSED AND CERTIFIED BY:
GMMOS QA/QC ENGINEER GMMOS QA/QC MANAGER

K.RAJAGOPAL P.NATARAJAN
DATE: 26.01.2005 DATE: 26.01.2005