Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
http://www.zhwld.com
1
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Foreword
1. Model description
The structural type of the MMPR-620Hb series protection is Hb. MMPR-620Hb
2. Standards referenced
General specification for static protection, security and automatic
equipment, DL 478-2001
Technical code for relaying protection and security automatic equipment
GB/T 14285-2006
Protective relay and automatic equipment design rules of power eequipment
GB50062-92
3. Caution
Negative sequence voltage involved in this series of protection is combined with
phase voltage, all of low voltage component depend on line voltage in compound
voltage block, if one of the three line voltages is lower than low voltage setting, low
voltage component will operates and unblock over current protection.
There are 4 standard curves of inverse protection involved in this series of protection,
if the fault current is higher than 15 times of rated current, the inverse protection
component as if the current is 15 times of rated current.
The appearance should be inspected before power is applied, to ensure that the
panel is OK without scratch, the screws are tightened, the device is grounded firmly,
all screws of plug-ins are tightened and in good contact.
When power is applied, the “Run” indicator on the panel should flash, digital tube
displays primary measuring result in cycle, protection and measuring data are
displayed on the lcd in cycle.
The terminal D25~D28 are measuring circuit of 4~20mA DC signal, when testing,
signal should be supplied by special equipment, direct apply signal of relay protection
tester is prohibited.
When the device is equipped with ungrounded system, terminal D07,D08 are zero
sequence small current input terminal, the ac current input should be limited to within
2A, the measuring current input should be limited to 6A, pay attention to the signal
input when testing to avoid large signal applied so as to avoid damage to
components.
2
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
1.
..P roduct
.......description
....
.......
1.1 Scope of application
The MMPR-620Hb microcomputer motor protection applies to the protection and
monitoring of medium and high-voltage motors with voltage ratings of 3kV~10kV. It can be
used for the integrated protection of large and medium motors of different capacities, and
also for the dual configuration of main protection and backup protection of ultra-large
motors.
3
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
power, active energy, reactive energy, power factor, grid frequency, non-electric
quantity measuring, etc.
Remote binary quantity: the device has 15-way binary input, in which: 12-way for
external gathering, and 3-way for internal gathering.
4
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
AC current: 5A or 1A
Frequency: 50Hz
Power consumption
DC circuit: <10W(normal operation);<15W(protection operation).
AC voltage circuit:<0.5VA/ phase
AC current circuit:<1VA/ phase(In=5A);<0.5VA/ phase(In=1A)
Overload capability
AC voltage circuit: 1.2Un, continuous operation
Current measuring circuit: 1.2Un, continuous operation
Protective current circuit: 2In, continuous operation
10In, allowing 10s
40In, allowing 1s
Measuring accuracy
AC current: Class 0.2
AC voltage: Class 0.2
4~20mA DC quantity input: ≤±1%
Power: Class 0.5
Integral energy: Class 1 (active), Class 2 (reactive)
Frequency: ≤±0.02Hz
SOE resolution: ≤2ms
Impulse width of impulse quantity: ≥10ms
4~20mA DC quantity output: ≤±1%
5
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Environmental conditions
Ambient temperature:
Operating:-20℃~+55℃。
Storage:-25℃~+70℃, rainproof and snow-proof rooms with relative humidity
not greater than 80%, ambient air free of acid, alkaline or other corrosive and explosive
gas; no excitation quality is applied at the limits, the device shall not have any irreversible
change; after temperature restoration, the device shall operate properly.
Relative humidity: The average relative humidity of the most humid month shall not
be greater than 90%, the average minimum temperature of this month not lower than 25℃
and there shall be no surface condensation; at the highest temperature of +40℃, the
average maximum humidity shall not exceed 50%.
Atmospheric pressure: 80kPa~110kPa (below relative altitude of 2wc)
6
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
7
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
.. Function
2. .........of.device
......
2.1 Prolonged start time protection(Start Time Over)
When the maximum phase current of the motor rises from zero to above 10% of Ie (Ie is
the motor’s rated current, the same below), the device begins to time, until the current drops to
120% of Ie, this time is known as the motor’s start time (as Tstart). When the start time Tstart
exceeds setting value of the motor’s start time, the protection will operate on the trip. After the
end of starting, the motor’s prolonged start time protection will be switched off. During the
motor’s starting process, the mark “motor starting” is displayed in the lowest line on the LCD.
The motor starting process is shown in Figure 2-1.
120%
Ie
120%
Ie
10%
10%
Tstart Tstart
8
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Instantaneous
IA1≥instantaneous setting protection On/Off
Protection output
IB1≥instantaneous setting ≥ T sequence
IC1≥instantaneous setting
Negative sequence
I2>negative over-current on/off
Protection output
sequence settings T
sequence
Figure 2-3 Operation logic diagram of negative sequence definite time limit over-current protection
To avoid any protection mis-operation arising from the asynchronism of the 3 phases
upon closing of the circuit breaker, the set delay should not be less than 0.2s.
As stipulated by the IEC (IEC255-4), the following 4 standard characteristic equations of
the inverse time limit component are usually used:
0.14
General inverse time limit: t = ( I / I p ) 0.02 − 1τ p (1)
13.5
Unusual inverse time limit: t = ( I / I ) − 1τ p (2)
p
80
Extreme inverse time limit: t = τp (3)
(I / I p )2 −1
120
Long inverse time limit: t= τp (4)
(I / I p ) −1
Where: Ip is the setting value of the negative sequence inverse time limit over-current
starting current; τp is the negative sequence inverse time limit over-current time constant,
within the range of 0~1s; the inverse time limit characteristic can be selected by the setting
9
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
value of the negative sequence inverse time limit over-current curve (1: general inverse time
limit; 2: unusual inverse time limit; 3: extreme inverse time limit; 4: long inverse time limit).
2.4 Zero sequence over-current protection(ZS Overcurrent)
The device has the zero sequence over-current protection function, selecting trip or alarm
by control word. The zero sequence current I0 is from the special zero sequence transformer.
For ungrounded system, if the grounding fault occurs in the system, the zero sequence current
at grounding fault point is almost capacitance current, which scope value is very low. The
selectivity is hardly guaranteed that using zero sequence over-current relay to protect
from grounding fault. The device uploads scope value and direction of zero-sequence
current by communication and low current grounding line selection is carried on by
position machine.
The operation logic diagram of the zero sequence over-current protection is shown in
Figure 2-4.
L Note: When the zero sequence over-current trip is switched on, the zero sequence
over-current alarm will be switched off automatically.
Zero-sequence
over-current on/off
I0>zero-sequence Protection output
T
settings sequence
L Note: When the overload trip is switched on, the overload alarm is switched off
automatically.
Ia1>overload settings
Ib1>overload settings Overload
≥ protection on/off
Ic1>overload settings Protection output
& T
sequence
After motor’s start
10
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
sequence
IA1≤underload settings
&
IB1≤underload settings
IC1≤underload settings
11
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Umax<Uddy
&
Under-voltage
protection on/off T Protection output
PT failure block &
PT failure sequence
To avoid any potential protection mis-operation arising from closing of the circuit breaker,
the set delay should not be less than 0.2s.
2.8.2 Over-voltage protection(Overvoltage PROT)
The device compares the maximum line voltage value. When any line voltage of the bus is
greater than the over-voltage protection setting value, the setting delay is reached, the
over-voltage protection will operate on the trip. The protection is blocked at switch position.
The operation logic diagram of the over-voltage protection is shown in Figure 2-8.
Circuit breaker at
closed position
Over-voltage on/off
/ T Protection output
& sequence
Umax〉
Ugdy
12
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Max{Ia,Ib,Ic}<Igfh
MaxU<30V
&
Max{Ia,Ib,Ic}>0.1*Ie
≥
U2>8V PT failure on/off PT failure component
& &
V-V wiring
• • • ≥
| U a + U b + U c |> 7V
|MaxU-MinU|>18V &
≥
&
MinU<18V &
MaxU<7V MaxU=Max(Uab,Ubc,Uca)
Max{Ia,Ib,Ic}>0.1*Ie & MinU=Min(Uab,Ubc,Uca)
13
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
phase exceeds the setting value of the overload protection current, CT failure detection will be
disabled.
¾ Protection CT 3-phase wiring
During normal operation, the sum of the 3 phase currents is zero (less than 0.1Ie). In case
of CT failure in any phase, the sum of the 3 phase currents is not zero (greater than 0.1Ie). To
differentiate from ground fault, the following judgment is required:
①In the 3 phase currents, the current value of the phase with the minimum current is zero
(less than 0.1Ie).
②The value of the phase with the maximum current is not zero (greater than 0.1Ie), and
its current value is less than the setting value of the overload current.
¾ Protection CT 2-phase wiring
The current of one phase is greater than 0.15Ie and less than the setting value of overload
current, and current of another phase is less than 0.08 Ie, then, it is judged as CT failure.
Above judgment criterion is used for CT failure of motor end side and neutral point side.
2.13 Under-frequency unloading protection(Under-frequency)
The frequency is derived from software calculation. Using the frequency of Uab, the
under-frequency unloading protection is blocked by under-voltage block, under-current block
or slip block, in which slip block can be switched On/Off. The operation logic of
under-frequency unloading is shown in Figure 2-10.
14
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
and is related to the frequency only, featuring high stability. When the motor speed cannot
reach the synchronous speed determined by the system frequency due to excessive external
load or reduced load-carrying capacity arising from the motor’s internal fault, the synchronous
motor is “out of step”.
The judgment criterion of the synchronous motor out-of-step protection is the protection
current relative to the setting value IDZ.
When the circuit breaker is closed, out-of-step occurs and the out-of-step protection
setting delay is reached, the out-of-step operation will operate on the trip output. In case of the
current disappears, the out-of-step protection will return.
IDZ
15
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
The device has soft starting function, which is suitable for the self-starting control of
QF2 open
QF2 closure
Pattern 1 r e t u r n
successfully
&
Current < Irqdset &
&
Former current >
Irqdset
Send command of
Soft start closing B29-B30
Start time on/off QF2
outputs,return
failure,
after 500ms, check
QF trip
QF2 position after
Pattern 2 3s.
Start time
During motor’s start process, record the effective value of protection current Ia1 for
reference of analysis of motor’s start process. The device records 150 effective values of
protection current Ia1, which is at intervals to record for 200ms. It can be looked up in the
report menu.
2.17 Longitudinal differential protection(Longitudinal Dif)
2.17.1 Differential instantaneous over-current protection(Inst.Diff.PROT)
The differential instantaneous over-current protection operates quickly when there is a
serious fault in the motor. When any phase’s difference current is greater than the differential
instantaneous over-current setting value, there will be an instantaneous operation on the
output relay. ( See Figure 2-14).The differential current is calculated from the following
equation.
I dif = K ph I1 + I 2
Where: I1 is current of end side.
K ph is end side balance coefficient.(set in the “system parameters” menu.)
I 2 is neutral point side current.
Iadif>differential
instantaneous settings
Operation zone
I op Braking zone
I res
Iadif-Iares>Iop
Ibdif-Ibres>Iop
≥
Icdif-Icres>Iop
P e rc e n ta g e P ro te c tio n o u tp u t
d iffe re n c e o n /o ff sequence
C T fa ilu re &
C T fa ilu re b lo c k &
o n /o ff
In p e rc e n ta g e
b lo c k tim e
17
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Iadif>Differential
current over-limit Differential current Differential current
over-limit alarm on/off over-limit alarm output
Ibdif>Differential
≥
current over-limit
Icdif>Differential
current over-limit
The magnetic balance differential protection is also known as “low differential protection”,
mainly used as the main protection of inter-phase or inter-turn short-circuit for motors with a
rated capacity of 2000kW and above or below 2000kW but with less sensitivity of current
with a special magnetic balance transformer. Its secondary rated value can be different from
that of the protection CT, which can be set in the system parameters. The operation logic
the longitudinal differential protection is set as input, the magnetic balance differential function
Ia2>magnetic balance
differential current settings
18
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
19
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
3.
.. Setting of parameters and setting values of the device
3.1 System parameters
Parameter Range Description
Settings of setting value zone number(Setting Zone No.)
Setting value zone
number(Setting Zone 0-7 Set step:1(factory default 0)
No.)
Communication settings(Comm. Setting)
RS485 address(RS485
1-99 Set step:1(factory default 1)
Address)
Set step:1(factory default 1)
RS485 baud
0-5 0:2.4KB;1:4.8KB;2:9.6KB;3:19.2KB;4:
rate(RS485 Baudrate)
38.4KB;5:115.2KB;
Pulse confirmation
1-1000ms Set step:1(factory default 1)
time(Pulse Input Time)
One section set step:1(factory default
IP address(IP Address) It has four
192.168.6.117)
sections.The
Subnet mask(Subnet One section set step:1(factory default
range of every
Mask) 255.255.255.0)
section is
KW default value(KW 0-255
One section set step:1(factory default 8.168.6.1)
Default)
Setting of basic parameters(B.Parameters)
Secondary value of rated
current (In)( Rating 0-1 Set step:1(factory default 0)00:5A;01:1A
Current)
PT transformation 1-1500 Set step:1(factory default 1)
ratio(PT Ratio)
CT transformation 1-5000 Set step:1(factory default 1)
ratio(CT Ratio)
Set step:1(factory default 0)00:3-phase;01:
CT wiring mode(CT Wiring 0-1
Mode) 2-phase
PT wiring mode(PT Wiring 0-1 Set step:1(factory default 0)00:Y-Y;01:V-V
Mode)
For harmonic calculation, select the corresponding
Selection of harmonic
reference quantity:(take Y-Y wiring for example)
monitoring
0-12 0:exit from harmonic calculation function
channel(Harmonic
Channel) 1:Ia1,2:Ib1,3:Ic1,4:I0,5:IA,6:IC,7:Ua,8:Ub,
9:Uc,10:Ia2,11:Ib2,12:Ic2
Fault recorder(Wave
1/0 1/0:On/Off (factory default Off)
Record)
20
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
DA1~2 adjustment
0.5-1.5 Adjust D/A channel 1~2(4-20mA)parameters
factor
21
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
0-429496729
Pulse 3
5
0-429496729
Pulse 4
5
0-4294967.2
Positive active energy
95 kWh
Channel data 1~12 0.5-5 Channel data 1-12 are corresponded to the channel
factor of analog quantity 1-12.
Set step: 0.001(factory default 1)
Channel data 13~14 0.5-5 Channel data 13、14 are corresponded to channel
factor of DC quantity 1,2.
Instantaneous
over-current
1/0 1/0: On/Off (factory default Off)
protection(Inst.PRO
T)
Locked rotor
protection(Locked-ro 1/0 1/0: On/Off (factory default Off)
tor)
22
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
23
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
24
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
over-current at start)
(Inst.PROT 1)
Current of instantaneous
over-current 2
(instantaneous (0.1-20)In Set step: 0.01A(factory default 20In)
25
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
26
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
27
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Current)
Differential
instantaneous 0.1-100.00A Set step: 0.01A(factory default 5A)
over-current (Inst.Diff.C)
28
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
differential(Per.Diff.Sill)
Percentage differential
braking
0.1-1.00 Set step: 0.01(factory default 0.5)
coefficient(Restraint
Coef.)
Differential current over
limit setting value (Diff.C 0.00-100.00A Set step: 0.01A(factory default 0.5A)
OL Value)
Magnetic balance protection(Mag.Balance PROT)
Differential
0.00-100.00A Set step: 0.01(factory default 5A)
current(Mag.Blance Dif.C)
29
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
4.
.. Description
............of.bin
... ary
....input,
.....output
..
....and analog
..........quantity
.......
4.1 Monitoring of analog quantities
Analog quantities can be monitored under the [Protection Data Display], [Measured Data
Display] and [Impulse Energy] menus in the [State Display] menu, press the “i“, “j“ keys to
flip over. The factory precision of the device has been calibrated. The protection current is
calibrated at double the rated current and the measuring current at a single rated current. The
list is as follows:
L Note: for protection CT 3-phase, PT Y-Y wiring; due to the under-frequency unloading
protection of this device, the frequency display is put in the protection data.
Analog quantity
Analog quantity name Test method
terminal
Protective Phase A current Add double the rating, displayed deviation
Terminals D01,D02
of motor end side (Ia1) not exceeding 1%
30
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Analog quantity
Analog quantity name Test method
terminal
exceeding 3%
Add 10mA, displayed deviation not
Terminals D27,D28 4~20mA DC Input 2
exceeding 3%
Terminals D09、
D10;D13,D14 add
Add a single rating to current and 100V to
current by polarity; line voltage
3-phase active power
Alter phase angle, displayed power deviation
D15,D16;
D17,D18;
not exceeding 0.5%
D19,D20 add
voltage by polarity
Terminals D09、
D10;D13,D14 add
Add a single rating to current and 100V to
current by polarity; line voltage
3-phase reactive power
Alter phase angle, displayed power deviation
D15,D16;
D17,D18;
not exceeding 2%
D19,D20 add
voltage by polarity
Terminals C12 and
C16(common terminal Impulse 1(MC1) Connect each point once, add 1 to the count
of impulse +24V)
31
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
32
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
33
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
5.
.. Operation
..........instructions
...........
5.1 Control panel of device
128*64 matrix LCD (The LCD will go off after a period of absence of keyboard operation;
the LCD will be illuminated automatically when any key is pressed or in case of protection
trip or alarm.)
Signal indicator: operation, communication, operation, alarm, reclosure, fault (of the
device)
Circuit breaker state indication: indicating the current state of the circuit breaker (“Open”,
“Close” position indication)
Remote/local selection signal, local opening/closing button
Key pad: ¿, À, ½, ¾, Cancel, -, +, Enter, Revert
The 6-bit nixie tube displays the primary measured values in real time: IA, IB, IC, Uab,
Ubc, Uca, P, Q, Cosφ. (Please set the PT, CT transformation ratios properly in the System
Parameters menu). The maximum display range of the power on the nixie tube is: 99999.
L Note: Measurement IA: AA, measurement IB: bA, measurement
IC: CA, voltage Uab: AbkV, voltage Ubc: bCkV,
voltage Uca: CAkV, active power: PkW, reactive power:
qkvar, power factor: H
time and operation state of motor (indicating if reclosure process has been completed) in
34
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
cycle. Press the “Enter” key to enter the main menu, which is a multi-level tree menu.
Press the “i“, “j“ keys to move the cursor to the desired entry, press the “Enter” key to
enter this entry, and press the “Cancel” key to return to the next higher level of screen. If
this screen is still a menu, continue to press the “i“, “j“ key to select the desired entry,
press the “Enter” key to enter the next level of screen, and press the “Cancel” key to
return to the next higher level of menu. If there is no menu screen, be sure to press the
“Cancel” key to return to the next higher level of menu. The main menu is shown at the
center of the following figure, with the corresponding submenus on both sides.
The main interface displays the primary operating parameters in turn. The maximum
displayed value of the primary is 6000.0A. For systems with a rated current of 5A, the set
CT transformation ratio shall not exceed 2000. If the primary power is greater than
1000kW, the display unit is MW, otherwise is kW.
35
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
LNote 1:Only the motor’s protective and monitoring device has this item.
LNote 2:The system parameters such as basic parameters, output matrix and D/A
settings are variable with the different devices. See the device description.
LNote 3:The setting menu is shown in the device description.
36
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
z State Display
The [State Display] menu contains 8 submenus, including protection data,
measuring data, binary input, impulse energy, angle display, harmonic data, DC
measurement and trip statistics. It is described as follows:
37
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
L Note: In the standard configurations, the input circuit has the connection to an
external 220VDC control power supply. When no DC control power supply or control
system is available on site, but a 110VDC control power supply is available, a 110VDC
control power supply may be used for direct connection through local hardware
adjustment, or the 24V power supply of the device may be used as the input power supply
(when the input common terminal is +24V, terminal number: B14, Terminal B01 is kept
float). However, this must be specified upon ordering.
Pulse Energy ↑↓
MC1:□□□□□□□□□□
MC2:□□□□□□□□□□
Externalimpulseenergy inputcounting(4-way)
MC3:□□□□□□□□□□
MC4:□□□□□□□□□□
+□□□□□□□·□□□kWh
Accumulation of the device’s real-time active and reactive calculations
+□□□□□□□·□□□kvh
overtime,+forpositivedirection,-fornegativedirection
-□□□□□□□·□□□kWh
-□□□□□□□·□□□kvh
38
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Phase Angle↑ ↓
Phaseanglerelativeto Ua,Uaas0° by default.Whenwiring
Ua: 0 0 0 ·0 0°
methodisVV,itdisplayslinevoltagesrelative toUab,the same as
Ub:□□□·□□°
Uc:□□□·□□° follows
Ia1:□□□·□□°
Ib1:□□□·□□° Phaseangleof protectioncurrentatmotor’sendsiderelativetoUa
Ic1:□□□·□□°
IA:□□□·□□°
IB:□□□·□□° Phaseangleof measuringcurrentrelativetoUa
IC:□□□·□□°
。。。。。。
Harmonic↑ ↓
I2: □□□·□□%
I3: □□□·□□%
I4: □□□·□□%
2~11stharmonicsfor whichanalogchannelshavebeenselectedin system
I5: □□□·□□%
。。。。
。。
I11: □□□·□□%
DC Input
DC1:□□□·□□mA
ExternalDCinput 4~20mA(2-way)
DC2:□□□·□□mA
Trip Times
Total: □□□□ times
z Signal revert
In the [Signal Revert] menu, press the “Enter” key, the signal relay and the “Operation”
indicator on the panel will be reset.
39
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
z Report Display
The [Report Display] menu includes 4 submenus, including trip report, remote signal
report, event report and start value of motor(the item is only applied to motor device).
Event recording includes: device self-check fault, device setting value modification,
system parameter modification and setting zone number modification, etc. Every type of
report can be recorded for 100 times at most. Beyond this, the latest report will overwrite
the earliest one. Press the “Enter” key to enter the corresponding [To view xx report,
please enter report number: 00 ] menu, and enter any figure within 0-99, press the “Enter”
key to display the contents of that report. The screen is as follows:
Press À key to see the specific operation value. Press ¿ and À keys to flip over.
Operation values
Ia1 = □□□·□□ A
Ib1 = □□□·□□ A Protection current at motor’s end side
Ic1 = □□□·□□ A
Uab = □□□·□□ V
Ubc = □□□·□□ V Bus line voltage
Uca = □□□·□□ V
I1 = □□□·□□ A
I2 = □□□·□□ A Positive/negative/zero sequence protection
I0 = □□·□□□ A current at motor’s end side
Ia2 = □□□·□□ A Zero sequence is as analog quantity.
Ib2 = □□□·□□ A
Ic2 = □□□·□□ A Protection current at neutral point side.If
I1L = □□□·□□ A magnetic balance protection is switched on, it is
I2L = □□□·□□ A magnetic balance differential current.
I0L = □□□·□□ A
Ida = □□□·□□ A Positive/negative/zero sequence protection
Idb = □□□·□□ A current at neutral point side
Idc = □□□·□□ A Difference current
DC1 = □□□·□□ mA Non-electric quantity DC
DC2 = □□□·□□ mA Frequency
F = □□□·□□ Hz Calculation value of zero sequence current at
I0js= □□□·□□ A motor’s end side
U0js= □□□·□□ V Calculation value of zero sequence voltage
Pn = □□□□·□ W Reverse power value
U1 = □□□·□□ V Positive sequence voltage
40
U2 = □□□·□□ V Negative sequence voltage
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
z Output test
After entering the [Output Test] menu, the correct password is required to enter the
[Output Test] menu. It displays the following:
4.Output test ↑ ↓
Device Failure
Trip Signal
Press “Enter” key
Alarm signal Device Failure
Output 4 ——————>
Output 5 On Off
<——————
PROT Output 1
PROT Output 2 Press “Cancel” key
Softstart Output
Output 9
Output 10
Remote Close
O t All
(Note: After signal relay closed, press the “Revert ” key or enter the【Signal revert】
menu, press “Enter” to make the signal relay reverted. When the test is performed on the
6 protection outputs, the starting relay will be in the “Closed” state automatically. The “+”,
“-” keys are used for switching between the “Close/Open” control.)
z System parameters
After entering the [System Parameters] menu, the correct password is required to
enter the [System Parameters] menu. It displays the following:
5.Parameters↑ ↓
Setting Zone No.
Comm. Setting
B.Parameters
D/A Setting
Pulse Energy
Trip Times Clear
41
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Com. Setting ↑ ↓
RS485 Address
□□ Communication address of device 01~99
RS485 Baudrate 00:2.4KB;01:4.8KB;02:9.6KB;
□□ 03:19.2KB;04:38.4KB;05:115.2KB
Pulse Input Time
□□□□ms Confirmation time of 4-way impulse
IP Address energy, >10ms, < impulse width of
□□□. □□□. □□□. □□□ kilowatt-hour meter
Subnet Mask
□□□. □□□. □□□. □□□ For Ethernet communication
KW Default
□□□. □□□. □□□. □□□
¾ Setting of basic parameters (see the description of the protection device for basic
parameters)
B.Parameters
Rating Current
□□ Setting the CT secondary current rating 00:1A;01:
PT Ratio 5A
□□□ Setting the PT transformation ratio 1~1500
CT Ratio
□□□ Setting the CT transformation ratio 1~5000
CT Wiring Mode
□□ Setting the CT secondary wiring mode 00:3-phase;
PT Wiring Mode 01:2-phase
□□ Setting the PT secondary wiring mode 00:YY;01:VV
Harmonic Channel Setting analog quantity channels 0~12 for harmonic
□□ monitoring, select 0 to exit from the harmonic
。。
。。。。 calculation function.
42
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
¾ D/A setting
The device has two 4~20mA outputs. The DA1~DA2 adjustment factor is used to
adjust the accuracy of the channel output. The DA1~DA2 channel selection is used to
select the corresponding analog quantity channel (see the description of the protection
device for specific reference quantities). In the accuracy test, make sure the field ground
is in good contact; otherwise the accuracy might be affected.
¾ Impulse energy setting(Pulse Energy)
Energy base numbers can be set, including Impulse 1, Impulse 2, Impulse 3, Impulse
4, positive active energy, positive reactive energy, negative active energy and negative
reactive energy.
¾ Clear trip count(Trip Times Clear)
It is used to clear the trip count.
z Settings
After entering the password, you can enter the [Value Setting] menu. See the settings
description of the protection device for the detailed description.
z Clock setting
A battery-back real-time clock is provided in the device, which can perform time
adjust remotely via the communication network or in-site time adjust in the [Time Setting]
menu.
7. Clock setting
Date:20□□-□□-□□
Time: □□:□□:□□
Enter this menu and press the “Enter” key, the clock will stop refreshing and a cursor will appear.
Move the cursor to the desired position for modification by pressing the “½“, “¾“ keys, modify to the
desired value with the “+”, “-” keys. Press the “Enter” key to complete setting. If the “Cancel” key is
pressed, the setting will be cancelled and the screen continues to refresh the clock.
z Password
The [Password] menu is used to modify the password for entry into the Settings,
System parameters and Output Test submenus. The initial password is provided by the
factory. The universal password is “1000”.
Input Password
0 0 0 0
43
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Move the cursor to the desired position for modification by pressing the “½“, “¾“ keys, modify to the
desired password with the “+”, “-” keys. Press the “Enter” key to enter the new password setting menu as
6.
.. Check
......of.protection
...........function
.......
6.1 Check of prolonged start time protection(Start Time Over)
Wire as Figure 6-1, switch on the prolonged start time protection. Set motor’s rated
current and starting time according to motor’s nameplate parameters or real measuring value.
The current (>1.2Ie)is input, when the motor’s starting time is exceeded, the protection will
operate. The terminals B17-B18, B25-B26, B27-B28 should be shorted.
MMPR-620Hb
Ia1 D01
A01
Ib1 D03
Power supply
Ic1 D05
A02
Ia1’(Ib1’,Ic1’) D02(D04,D06)
Figure 6-1
6.2 Check of 2-section over-current protection(Overcurrent)
Wire as Figure 6-1, switch on instantaneous over-current protection. The current 1 of
instantaneous over-current (at starting) and current 2 of instantaneous over-current (after
44
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
starting) are be set separately. If the fault current is input at starting time or after starting time,
the protection will operate. The terminals B17-B18, B25-B26, B27-B28 should be shorted.
Switch on FC block alarm, 50ms is added up to instantaneous over-current protection delay at
this moment. When the fault current exceeds FC breaking current, (the current setting value
should be greater than over-current setting value), FC block instantaneous over-current
protection will operate. Blocked time can be set in the system parameters.
Locked rotor protection is provided after starting, which checking way is the same as
instantaneous over-current after starting.
Setting value of
instantaneous 1.2 Ie 2 Ie 5 Ie 10 Ie
over-current (A)
Instantaneous 10 5 2 1
over-current
delay (s)
Current 1 of
instantaneous
over-current
( at starting
time)(A)
Current 2 of
instantaneous
over-current
( after starting
time) (A)
Instantaneous
over-current
time (s)
6.3 Check of negative sequence over-current protection(NS Overcurrent)
Negative sequence current is derived from protection current calculation. Wire as Figure
6-1.
6.3.1 Negative sequence over-current definite time limit(NS OC DT)
Switch on negative sequence over-current definite time limit protection, inputting
currents of 3-phase in negative sequence mode. See the following table and set, measuring
operation current value for record.
Setting value of negative
0.2 Ie 0.4 Ie 0.6 Ie 0.8 Ie
sequence current (A)
Negative sequence current
10 5 2 1
delay (s)
45
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
46
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
MMPR-620Hb
I0 D07 A01
Power supply
Figure 6-2
See the following table and set, measuring the operation current value for record. If the
zero sequence over-current protection operates, the measuring terminals B17-18, B25-26,
B27-B28 should be shorted. If zero sequence over-current alarm is provided, the measuring
terminals B19-B20 should be shorted.
Setting value of zero
0.20 0.50 1.00 1.50
sequence current (A)
Setting value of zero
sequence current delay 5 3 2 1
(s)
Operation value (A)
Operation time(s)
47
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
100
1000
MMPR-620Hb
Ia1(Ib1,Ic1) D01(D03,D05)
A01
Ia1’(Ib1’,Ic1’) D02(D04,D06)
Power supply
B01
A02
Circuit breaker auxiliary contact
B02
Figure 6-3
48
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
MMPR-620Hb
Ua(Ub,Uc) D13(D15,D17)
A01
Ua’(Ub’,Uc’) D14(D16,D18)
Power supply
B01
A02
Circuit breaker auxiliary contact
B02
Figure 6-4
See the following table and set, measuring the operation voltage value for record. When
the under-voltage operates, the measuring terminals B17-B18, B25-B26, B27-B28 should be
shorted. When PT failure occurs, the under-voltage will be blocked.
Setting value of
95 90 85 80
under-voltage (V)
Under-voltage delay
10 5 2 1
(s)
Operation value of
under-voltage (V)
Operation time of
under-voltage (s)
49
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Setting value of
105 110 115 120
over-voltage (V)
Over-voltage delay (s) 10 5 2 1
Over-voltage operation
value (V)
Over-voltage operation
time (s)
MMPR-620Hb
Power supply
Figure 6-5
See the following table and set, measuring the DC operation value to keep a record in the
table. When the protection operates, the measuring terminals B17-18, B25-26, B27-28 should
be shorted.
Setting value of
5 10 15 18
non-electric quantity 1 (mA)
Non-electric quantity 1
10 5 2 1
delay (s)
Non-electric quantity 1
operation value (mA)
50
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Non-electric quantity 1
operation time (s)
51
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
switch on under-frequency unloading protection. The slip block is provided when measuring
the slip frequency. Switch off the slip block when measuring frequency operation value,
operation delay, so as not to affect the operation accuracy.
MMPR-620Hb
Ia1 D01
A01
Ia1’ D02
Power supply
Ua(Ub) D13(D14)
A02
Ua’(Ub’) D15(D16)
Figure 6-6
See the following table and set, measuring the operation value for record. When the
under-frequency unloading protection operates, the measuring terminals B17-18, B25-B26,
B27-B28 should be shorted.
Setting value of
49.5 49 48.5 48
under-frequency (Hz)
Setting value of
0.5 0.5 1 1
under-current (A)
Setting value of
10 20 30 60
under-voltage (V)
Setting value of slip
3 4 5 7
block (Hz/s)
Setting value of
under-frequency operation 0.5 1 2 3
delay (s)
Operation value of
under-frequency (Hz)
Operation time of
under-frequency (s)
Slip block value (Hz/s)
52
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
method selection expresses that the relation of starting current and starting time is “and” or “or”,
setting the soft starting current. The binary input terminal B01 is connected to negative pole of
DC220V, and the terminal B02 is connected to the positive pole of DC220V(imitating the
circuit breaker state). The binary input terminals are not connected to the positive pole of
DC220(the auxiliary contact QF2 is at opening position.). See the motor’s starting current
curve(Figure 2-1), input single phase current and make it be greater than setting current value
at motor’s starting time, and then make it drop to be less than soft starting setting current value.
Until the motor’s starting time, the device will send a command of operating gear closing, and
the output terminals B29-B30 are closed for 500ms. If after closing operating gear for 3
seconds, the device don’t detect QF2 is closed(binary input terminal B11), the breaker will trip
and report soft starting failue. The terminal B11 is connected to positive pole of DC220V, the
soft starting is successful.
Figure 6-7 is wiring diagram of controlling circuit.
QF
High-voltage
resistor or Q F2
reactor
Figure 6-7
53
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
MMPR-620Hb
Ia1(Ib1,Ic1) D01(D03,D05)
A01
Ia1’(Ib1’,Ic1’) D02(D04,D06)
Power supply
Ia2(Ib2,Ic2) D19(D21,D23)
A02
Ia2’(Ib2’,Ic2’) D20(D22,D24)
Figure 6-8
Differential instantaneous
1Ie 2 Ie 3 Ie 4 Ie
over-current value (A)
Differential instantaneous
operation value (A)
54
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Current value of
magnetic balance 1 Ie 2 Ie 3 Ie 4 Ie
differential protection (A)
Operation value of
magnetic balance
differential protection (A)
MMPR-620Hb
Ia2(Ib2,Ic2) D19(D21,D23)A01
Power supply
Ia2’(Ib2’,Ic2’) D20(D22,D24)A02
Figure 6-9
55
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Net1
B01
D01 Ia1 Ia1' D02
B02
B03 D03 Ib1 Ib1' D04
B04
Net2
B05
ON
D05 Ic1 Ic1' D06
B06
B07 D07 I0 I0' D08
B08 COM1
OFF B09 COM2 D09 IA IA' D10
B10
Run
B11 D11 IC IC' D12
B12
Debug
D13 Ua Ua' D14
A01 B13
A02 B14 (+24V)
D15 Ub Ub' D16
A03 B15
A04 B16
D17 Uc Uc' D18
A05 B17
A06 B18 C01 GPSA
D19 Ia2 Ia2' D20
C02 GPSB
A19 -WC B31 C15 Pulse 4(MC4) 4.IA,IC are measuring currents
at end side.
5.Ua,Ub,Uc are bus voltages at
A20 +WC B32 C16 end side.
6.DCSIn is 2-way 4~20mA DC
A21 B33 C17 DCS1+ input.
7. Net1,Net2 are ethernet
A22 B34 C18 DCS1- ports,COM1,COM2 are 485
interfaces.
A23 B35 C19 DCS2+ 8. If +24V on IO board is
standard configuration or
A24 B36 C20 DCS2- not,it is used as input power
supply only when using internal
24V.
56
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Circuit breaker
Ua Ua' Ub Ub' Uc Uc' Ia1 Ia1' Ib1 Ib1' Ic1 Ic1' I0 I0' IA IA' IC IC' Ia2 Ia2' Ib2 Ib2' Ic2 Ic2'
AC plug-in
DCSIn1-
DCSIn2+
DCSIn2-
M
M
P
R
-
6
2
0
H
b
Ethernet port
Net1
Power off
A
B
Operating
circuit
Power plug-in
CPU plug-in
failure
Output contact 10
B30 Softstart Output
B26 PROT Output 1
Output contact 10
B25 PROT Output 1
Output contact 9
Output contact 9
Closing position
Output contact 9
B19 Alarm signal
B20 Alarm signal
normally closed
common terminal
common terminal
normally closed
normally open
monitoring
normally open
Output 5
B21 Output 4
B23 Output 5
B22 Output 4
Trip coil
Trip position
Positive active pulse monitoring
Pulse 1( ) Closing coil
Positive reactive
B24
B31
B32
B33
B34
B35
B36
(24V+)
DCSOut1+
Breaker
Remote control
B06 Spring
DCSOut1- trip
Manual trip
DCSOut2+ input
B01
B02
B14
Note :
1.As shown in the figure,ZK(remote/local changeover switch)and KK(manual switch)are mounted on the
switchboard panel,when remote/local changeover switch and manual switch on the device panel are used,the terminal
A21 is connected to +KM.
2.As shown in the figure,PT secondary is wye-connected ,when it is in V-V wiring,the terminals D13,D18 are
connected to phase A of PT secondary,terminals D14,D15 to phase B of PT secondary,terminals D16,D17 to phase C of
PT secondary.
57
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Circuit breaker
U
b
'
Ua Ua' Ub Uc Uc' Ia1 Ia1' Ib1 Ib1' Ic1 Ic1' I0 I0' IA IA' IC IC' Ia2 Ia2' Ib2 Ib2' Ic2 Ic2'
DCSIn1+
AC plug-in
DCSIn1-
DCSIn2+
DCSIn2-
M
M
P
R
-
6
2
0
H
b
Ethernet port
Net1
Power off
COM A Operating
circuit
COM A
Power plug-in
CPU plug-in
failure
COM B
I/O plug-in Trip
COM B position
Shielded ground Closing
position
COM A
Output contact 10
Output contact 10
Output contact 10
Output contact 9
Output contact 9
PROT Output 1
PROT Output 2
PROT Output 2
PROT Output 1
Ouput contact 9
normally closed
common terminal
Alarm signal
Alarm signal
common terminal
normally closed
Closing position
COM A
normally open
normally open
monitor
Softstart
Softstart
Output 4
Output 5
Output 5
Output 4
Trip position
COM B monitoring
Positive active pulse
Positive reactive
Pulse 1( ) Closing coil
pulse
Pulse 2( 2) -
Negative active pulse
Remote control
Pulse 3( )
Negative reactive common terminal
pulse Remote control
Pulse 4( 4)
Pulse common closing
terminal +24 V Pulse common Manual closing
Input common
Device Failure
Device Failure
Joint Trip 2
Joint Trip 3
Joint Trip 4
Joint Trip 1
Trolley Run
Trip Signal
Trip Signal
terminal-
QF2 Node
Input 12
Input 11
DCSOut1+
Breaker
Remote control
Spring
DCSOut1- trip
Manual trip
DCSOut2+ input
DCSOut2- +
Note:
1.As shown in the figure,ZK(remote/local changeover switch) and KK(manual switch)are mounted on the panel,when
remote/local changeover switch and manual switch on the panel are used, the terminal A21 is connected to +KM.
2.As shown in the figure,PT secondary is wye-connected ,when it is in V-V wiring, the terminals D13,D18 are
connected to phase A of PT secondary ,the terminals D14,D15 are connected to phase B of PT secondary,the terminals D
16,D17 are connected to phase C of PT secondary.
device
58
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
Traditional operating circuits are started by current, while a voltage maintaining circuit
realizes electric trip prevention. An anti-trip relay will be selected depending on the current
of the trip/closing circuit of the circuit breaker. However, this has poor generality and can
hardly be realized for circuit breakers with low trip and closing currents (such as 10kV
circuit breakers from AEG Company in Germany, whose trip and closing currents are not
greater than 0.2A). To simplify wiring and design finalization, and to improve the generality
Small bus
fuse
SHJ DL HQ
TBJ1 HBJ Closing
A20 A16
HBJ TBJ2 output
Closing circuit
TCJ1 TBJ Electrical
1LP anti-trip
Tn3
Jn
Protection
Tn4
closing
ZK KK SHJ
2 4 5 8 A15
Manual
A24 closing
Trip circuit
6 8 6 7 A17 Manual trip
Tn1 Protection
Jn trip
2LP
Tn2
Trip
TCJ2
maintenance
DL
STJ TQ
TCJ
A20 A18 Trip output
HWJ Closing
A13 position
TWJ DL
A14 Trip position
HWJ
A11 A12 Closing output
TWJ
A09 A10 Trip position
HWJ TWJ output
A07 A08 Control circuit
failure
59
User’s manual of MMPR-620Hb microcomputer motor protection and monitoring device
WLD[K]-JY-222-2010
operations, ZK is a changeover switch, used for changeover of local and remote control.
When ZK is at the “Remote” position, the power of the remote control circuit will be
switched on, i.e., Terminal A22 of the device is connected to +KM, and the power of the
manual operating circuit is cut off, disabling manual closing and manual trip. On the
contrary, when ZK is at the “Local” position, the power of the manual operating circuit is
L Note: The dotted line outlines the internal circuit of the protection device. All our
devices marked with “anti-trip circuit” are designed on this operating circuit.
Terminals Tn1, Tn2 corresponding to the protection relay Jn are determined by the
corresponding protection output control word. Jn can be any one or more of Protection
outputs 1-8.
Whether local or remote control, the precondition to jump is Terminal A15 of the device is
always connected to +WC. After manual or remote controlled closing, if a short-circuit fault
occurs, the protection will operate to trip the circuit breaker. Though Terminal A15 of the
device is connected to +WC, the closing circuit is disconnected by TBJ1 and will not be closed
60