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Engineering Structures 152 (2017) 750–757

Contents lists available at ScienceDirect

Engineering Structures
journal homepage: www.elsevier.com/locate/engstruct

Enhancing the teaching of structural dynamics using additive


manufacturing
Lawrence Virgin
School of Engineering, Duke University, Durham, NC 27708, USA

a r t i c l e i n f o a b s t r a c t

Article history: This paper provides a companion study to a previous paper by the same author (Virgin, 2017). In that
Received 24 July 2017 paper, 3D printing was used to provide a hands-on experience for students of (linear) structural analysis
Revised 16 August 2017 based on the lateral stiffness of plane frames. In this paper, a related set of structural plane frames is
Accepted 25 September 2017
investigated in terms of their natural frequencies, perhaps the fundamental feature in structural dynam-
Available online 5 October 2017
ics. Again, a 3D printer is used to provide a variety of parameter variations, and the extent to which cer-
tain simplifying analytical assumptions are justified is assessed.
Keywords:
Ó 2017 Elsevier Ltd. All rights reserved.
Structural dynamics
Flexural stiffness
Thermoplastic
3D printing
Education

1. Introduction tional behavior of rectangular portal frames can be described in


terms of various parameter ratios, essentially relating the distribu-
Rectangular, plane, portal frames offer compelling pedagogical tion of stiffness and mass between the beam and columns, and pro-
opportunities in the context of learning structural dynamics. Their viding an accessible means of allowing a schematic parametric
relatively simple geometric form allows a variety of comparative study to be conducted.
studies to be made, over and above single structural members. Understanding the dynamic behavior of structures has also
Additive manufacturing is an ideal mechanism for producing nom- proved to be useful in damage assessment [3] and finite element
inally similar structures to within relatively high specifications, model updating [4,5], and of course earthquake engineering is a
and the widespread availability of 3D printers means that it is pos- natural context for this type of structural dynamics [6].
sible to incorporate an accessible practical aspect to otherwise the-
oretical studies in structural dynamics. Obtaining the natural 1.1. Some basic modeling
frequencies of plane frames is a relatively simple task, especially
for frames consisting of slender members, such that the behavior A spring (of stiffness coefficient K) attached to a mass (M), is
is dominated by elastic flexure [2]. Analysis is especially simple modeled, via Newton’s second law, by a second-order ordinary dif-
for frames undergoing sway motion - often the case for practical ferential equation:
geometries associated with buildings in which floors are relatively
€ þ KX ¼ 0;
MX ð1Þ
stiff in comparison with columns, for example.
The analysis for free vibrations tends to be a little more involved where the overdot means differentiation with respect to time, i.e.,
than for stiffness, since mass effects need to be considered. Fur-
X_  dX=dt, and given some non-trivial initial deflection Xð0Þ (away
thermore, in terms of modal analysis, the lowest few frequencies
from equilibrium at X ¼ 0) the mass will oscillate according to
may be important even in linear regimes. Part of the reason for this
is that under external excitation, any of the lowest modes can be XðtÞ ¼ Xð0Þ cos xn t ð2Þ
excited and dominate subsequent dynamic behavior, especially in
in which the key response characteristic is the natural frequency:
systems with relatively low damping. However, in terms of practi-
pffiffiffiffiffiffiffiffiffiffiffi
cal testing the extraction of frequencies is a standard procedure, xn ¼ K=M : ð3Þ
once a time series has been measured. We shall see that the vibra-
This harmonic motion reflects the continual exchange of energy
between the potential energy stored in the spring ðV ¼ 12 KX 2 Þ and
E-mail address: l.virgin@duke.edu kinetic energy associated with the moving mass ðT ¼ 1 MX_ 2 Þ.
2

https://doi.org/10.1016/j.engstruct.2017.09.052
0141-0296/Ó 2017 Elsevier Ltd. All rights reserved.
L. Virgin / Engineering Structures 152 (2017) 750–757 751

This spring-mass system and its natural frequency are repre- the potential energy of a spring, we obtain an equivalent stiffness
sentative of a wider class of structural system in which the stiff- K e ¼ 12EI=L3 (for a single column).
ness and mass properties are typically associated with elastic Similarly, the effective mass associated with the sway motion of
deformation and distributed mass. Thus, simplistically, we see that a beam (column) can be obtained using the kinetic energy for the
the stiffer a structure, the higher the frequency of vibration, and RL 2 R
continuous system T ¼ 12 qA 0 w _ 2 dx, where q is the
_ dx ¼ 12 m 0L w
the greater the mass, the lower the natural frequency. All mechan-
density and m is the mass, both per unit length. We can then
ical and structural systems possess some form of energy dissipa-
equate this with the point-mass kinetic energy T ¼ 12 M e v 2 ¼
tion or damping, thus oscillations have a tendency to decay in
the absence of external excitation. However, in similarity with
1
2
M e X_ 2 , and again using Eq. (4) as the shape function we obtain
many practical systems (including the experimental systems to M e ¼ 0:37 mL. We shall see later that these values are associated
be described later) this damping will be relatively small, and will with the (1,1) elements in the beam stiffness and consistent mass
not have any significant effect on natural frequencies. matrices. It is not surprising that only a portion of the total mass
Given a rectangular, planar, portal frame, it is instructive to contributes, given the fact that one end is not moving.
assess how natural frequencies depend on a range of parameters Thus, for a column vibrating with pure-sway motion as shown
pffiffiffiffiffiffiffiffiffiffiffiffiffiffi
including material properties, boundary conditions, and geometry. in Fig. 1(a), we have a natural frequency xn ¼ K e =M e ¼
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
It is the latter that will provide the primary focus of interest in this
12EI=0:37qAL4 ¼ 5:69 EI=mL4 , where m ¼ qA is the mass per
paper. For this type of continuous system there are an infinite
unit length. The coefficient is much lower than that for the (much
number of natural frequencies, but it is often the case that they
stiffer) clamped-clamped beam with no sway (22.37), which is
can be modeled by a very much lower-order model, and sometimes
associated with a symmetric vibration mode [9]. Solving the gov-
using a single-degree-of-freedom (SDOF) model. Consider a square
erning partial differential equation [8], results in a lowest natural
portal frame, in which each of the three members is made of the qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
same material and has the same length, as shown in Fig. 1(a). How- frequency x1 ¼ 5:59 EI=mL4 ; the slight difference with the
ever, the cross-beam is much stiffer than the columns. The bottom lumped model results from Eq. (4) not exactly describing the shape
of each vertical member is fixed to a rigid base and the top ends of the column during the motion.
join the cross-beam with moment-transmitting joints. This system In the context of a rectangular frame in pure sway, we thus have
can be modeled as a SDOF system with the lateral deflection X columns that supply the sway stiffness and a rigid bar that supplies
completely describing the overall deflection of the system: pure the mass (in addition to a smaller amount of effective mass con-
sidesway. tributed by the columns). For a rectangular portal frame we thus
The simplified model can be developed using the well-known have [8]
concept of an equivalent (lumped) spring and mass. Details of this
approach can be found in a number of texts, for example [7], but " #1=2
essentially use is made of equivalent potential and kinetic energies. 1 12RððEIÞc Þ
f1 ¼ ; ð5Þ
The deflected shape of the frame under consideration depends 2p L3 ðM þ 0:37RM c Þ
entirely on the columns: there are many functions that can
describe their shape (independently of magnitude). For example, in which M is the total mass of the beam, and the subscript c refers
the following polynomial for lateral deflection w satisfies the to the column. For frames made of the same material throughout
boundary conditions of zero rotation at both ends of the structural the Young’s modulus E and density q provide a simple square root
member (w0 ¼ 0 at x ¼ 0 and L) but allowing one end to translate pffiffiffiffiffiffiffiffiffi
scaling, f / E=q. We see that unless the mass of the columns is
(sway) relative to the other [8]:
negligible (relative to the mass of the beam) the natural frequency
 3   depends in a non-simple way on the properties of the columns. But,
2x 2x
wðxÞ ¼ 1  3 1 þ 2: ð4Þ suppose the mass of the columns is very small compared to the
L L
mass of the beam: M  RM c . Then we can more easily isolate the
It is also well-established that for a beam-like structural component effect of varying a single parameter. For example, with all other
RL
the strain energy stored in flexure is V ¼ 12 EI 0 ðw00 Þ2 dx, where things held equal, we have f / ðLÞ3=2 for a changing column length.
w ¼ wðxÞ is the deflected shape, and EI is the flexural rigidity, i.e., We also see that the natural frequency is independent of the width
the product of Young’s modulus E and the second moment of area b (since both the stiffness and mass scale linearly with b and thus
I. Evaluating this expression using Eq. (4), and equating it with cancel). This is a slightly counter-intuitive result but also applies

Fig. 1. Rectangular (portal) plane frames. (a) the pure sway case, (b) the more general case.
752 L. Virgin / Engineering Structures 152 (2017) 750–757

 
to a prismatic cantilever, for example. We shall see the extent to ½K  x2 ½M ¼ 0: ð9Þ
which certain simplifying assumptions might be valid later.
In the current study the frame members are slender, so that For the uniform, plane, portal frame, the structure stiffness and con-
behavior is predominantly in flexure (negligible shear deforma- sistent mass matrices are given explicitly by [11,13,14]

2 3
ðAL2 =I þ 12Þ 0 6L AL2 =I 0 0
6 7
6 ðAL2 =I þ 12Þ 6L 0 12 6L 7
6 7
6 2
6L 2 7
36 8L 0 2L 7
K ¼ EI=L 6 7 ð10Þ
6 ðAL2 =I þ 12Þ 0 6L 7
6 7
6 7
4 sym: ðAL2 =I þ 12Þ 6L 5
8L2

tion). For example, reference [10] introduces a parameter and


c ¼ AL2 =I for which coupling with axial vibration is generally neg- 2 3
296 0 22L 70 0 0
ligible if c > 104 , which is always the case for our frames - the least 6 296 22L 0 13L 7
54
6 7
slender column element has c  3  104 . Basically the same mea- 6 7
6 8L2
0 13L 3L2 7
sure, popularly used in buckling, is the slenderness ratio SR ¼ L=r, M ¼ qAL=4206
6
7 ð11Þ
pffiffiffiffiffiffiffi 6 296 0 22L 7
7
in which r ¼ I=A is the radius of gyration, and in the following 6 7
4 sym: 296 22L 5
material the least slender column corresponds to SR  340, which
is considered relatively slender and leads to behavior dominated 8L2
by flexure [11].
respectively, where the elements are conventionally ordered
The rest of this paper seeks to establish natural frequencies and
ðX 1 ; Y 1 ; h1 ; X 2 ; Y 2 ; h2 Þ, see Fig. 1(b). It is then a simple step to solve
their geometric parameter dependence, and extending this to the
for the natural frequencies (in rad/s) and vibration mode shapes
multi-degree-of-freedom (MDOF) model in which the beam might
using standard routines in Mathematica [16] or Matlab [17].
be relatively stiff or flexible including when the sway approxima-
For example, let’s assume an overall frame dimension (relevant
tion is no longer appropriate [12–15]. Our goal here is to exploit
to the physical dimensions to be 3D printed later) of L ¼ 0:1 m, and
versatile 3D printing for deepening an appreciation for structural
a rectangular cross-section area ðb  dÞ ¼ ð0:01 m  0:002 m), giv-
dynamics, and specifically in terms of printing a range of elastic,
relatively slender, plane frames. This practical component can be ing an area A ¼ 20  106 m2, second moment of area
12 4 2 2 3
used to enhance the understanding of matrix methods in particu- I ¼ 6:67  10 m , and thus AL =I  ðL=rÞ ¼ 30  10 , where r
lar. Additionally, with relatively simple loading and the given is the radius of gyration. As mentioned earlier, these parameters
boundary conditions it is then possible to assess the role of geom- relate to a geometry that may be considered relatively flexible,
etry and its influence on certain dynamic properties, specifically and this facilitates relatively easy measurements. Also, for pur-
frequencies of the frames using measured data. poses of physical relevance for the 3D printed frames, we assume
a Young’s modulus E ¼ 2:1 GPa and a material density of
q ¼ 1040 kg/m3 (specific gravity 1.04); that is, the thermoplastic
2. The case of a uniform portal frame
material is roughly 100 times less stiff than steel. With these
parameters, solving the generalized eigenvalue problem associated
As a convenient starting point, we consider the case in which
with the stiffness method (assuming one element per structural
the cross-beam has the same properties (length, area, second
member) we obtain a lowest natural frequency of 41.9 Hz. It is
moment of area, density) as the columns, a case we shall refer to
interesting to note that the second lowest frequency (associated
as the uniform square portal frame. Reference [1] showed the lat-
with a symmetric mode of vibration) is 197.4 Hz. Scrutinizing
eral stiffness in this case to be approximately 0.7 times the stiffness
Eqs. (10) and (11) we confirm that the frame width b (into the
of the pure sway case. However, for frequency we also have a
page) does not influence the frequencies since it enters into the
changing mass in addition to the changing stiffness, and the anal- 3
ysis is no longer achieved using a SDOF model. common factors I ¼ bd =12 and A ¼ bd in both ½K and ½M equally.
Consider the square portal frame as shown in Fig. 1(b), with The interested reader can also observe the potentially beneficial
LB ¼ LC ¼ L; AB ¼ AC ¼ A; ðEIÞB ¼ ðEIÞC ¼ EI. The stiffness method role played by neglecting axial deformation and exploiting symme-
can be used to extract natural frequencies from this system by try, i.e., where Y 1 ¼ Y 2 ¼ 0, or h1 ¼ h2 . This is an exercise in model
solving a generalized eigenvalue problem. For a MDOF model we reduction and related to the rank reduction of a matrix in linear
generalize Eq. (1) using matrix notation (in which the standard algebra [18,19]. In addition, singular value decomposition (SVD)
stiffness and mass element matrices can be found in appendix A): can be used to identify the dominant degrees of freedom. However,
the need for this kind of simplification is less pronounced with the
€ þ ½KX ¼ 0;
½MX ð6Þ sheer convenience of Mathematica [16] and Matlab [17], unless the
structure under consideration has an exceedingly high number of
with a standard harmonic solution of the form degrees of freedom.
XðtÞ ¼ Xeixt : ð7Þ
3. The more general case and experiments
Upon substitution of Eq. (7) into Eq. (6) we obtain
 
½K  x2 ½M X ¼ 0; ð8Þ We now consider the much wider class of structures in which
the column and beam properties are not so narrowly restricted,
and for non-trivial solutions we solve the determinant and how measurements are taken from the printed specimens. It
L. Virgin / Engineering Structures 152 (2017) 750–757 753

Fig. 2. Printed frames. Each frame clamped at the base and vibration initiated in sway and measured at the ‘top’ end.

is instructive to consider a variety of geometries, in which assess- we observe how data are acquired using the laser at the level of the
ing the effect of changing a single parameter is clearly useful. Fig. 2 frame beam. The small tabs visible at the story levels were added
shows the range of plane frames (the test matrix) produced using to facilitate initial perturbations (including their utility in related
the 3D printer. They differ according to column lengths, beam stiffness measurements [1]) - they add a negligible amount to
thicknesses and overall widths, thus providing a range of parame- the stiffness and a little to the mass. All the data acquired were
ter combinations. The columns lengths are 100 mm and 150 mm; from free-decay time series ðt; XÞ, from which the natural fre-
the beam lengths 50 mm and 100 mm; the beam thickness 2 mm quency was extracted using well-established signal processing,
and 8 mm; and the overall width 10 mm and 20 mm. These dimen- specifically the Fast Fourier Transform (FFT) within Matlab.
sions were chosen mostly based on providing frequencies that An example measurement is shown in Fig. 4(a). The frame was
could be adequately measured using the capabilities of a standard given a small lateral displacement at the top corner and released.
proximity laser. The ensuing vibration was measured using the laser proximity sen-
The 3D printer used in this study (Stratsys) uses ABS thermo- sor [22] at the opposite corner and results in a slowly decaying
plastic [20] for which we take E ¼ 2:1 GPa and q ¼ 1:04 g/cm3, (lightly-damped) harmonic oscillation. The initial displacement is
and the frames are printed into an integral rigid base providing not important as long as it is ‘small’ (in this case the we have
clamped boundary conditions at the base of each column [21]. X 1  7 mm for a column length of 100 mm). The FFT in part (b)
Motion was initiated by applying an initial deflection and then confirms the frequency of oscillation at 54.4 Hz (the value reported
releasing (an impact can also be used), and the subsequent time later in Table 1 for frame A). A brief discussion of the effects of
series was measured using a proximity laser (with a sampling rate energy dissipation can be found in Appendix B.
of 750 Hz). These data were then subject to spectral analysis and
the fundamental frequency extracted. Repeat tests were conducted
in order to establish statistical variations. 4. Results
Fig. 3 shows the general arrangement of the experimental set-
up. In this particular case the frame is a two-story variation on For this kind of parametric study the main emphasis is on the
the basic theme and will be presented in a later section. However, effect of geometrical changes. As such, the exact values of E and
q are less of an issue because all the frames are made of the same
material, printed in the same manner, using the same printer, and
tested under nominally the same conditions [21].
Table 1 contains the outcome from both theoretical and exper-
imental studies. A total of eight (single bay, single story) frames
laser was printed, tested, and analyzed. For each frame, four frequencies
were obtained using: the stiffness method (column 6); a SDOF
sway analysis (column 7, where appropriate); Solidworks [23] (col-
umn 8); and the experimentally measured value (column 9).
This table contains a wealth of information. We first address the
validity of the pure sway approximation. Frames A, D, and H have
the thicker cross beam: four times the thickness of the beams in
the other frames, and hence 64 times the second moment of area
of the columns. In these cases the pure sway assumption provides
an excellent result when compared with the stiffness method. Also,
for these sway frames we can make comparisons: earlier we
observed that f / ðLÞ3=2 , and thus we would expect frame D to
have a frequency that is approximately 1:53=2  0:54 times the
frequency of frame A (which Table 1 confirms).
Fig. 3. The experimental test set-up. Frames are clamped at the base, subject to a Comparing frames F and G confirms the independence of fre-
sudden disturbance, with the motion measured at the corner. quency on the overall width dimension ðbÞ. In general, we observe
754 L. Virgin / Engineering Structures 152 (2017) 750–757

Fig. 4. A sample of the acquired experimental data (taken from frame A). (a) free decay time series, (b) corresponding frequency content (FFT). A is in arbitrary units.

Table 1
Frame geometries (with reference to Figs. 1 and 2). In all cases dC ¼ 2 mm. Frequencies in Hz.

Frame # dB (mm) b (mm) LC (mm) LB (mm) f 1 (theo) f (sway) f 1 (sw) f 1 (exp)


A 8 20 100 50 38.5 38.6 37.3 43.6
B 2 20 150 50 26.1 – 24.9 26.9
C 2 20 100 50 53.2 – 50.85 54.4
D 8 20 150 50 19.7 19.7 19.1 22.3
E 2 10 100 50 53.2 – 50.3 52.6
F 2 10 100 100 41.9 – 39.9 39.6
G 2 20 100 100 41.9 – 40.3 41.3
H 8 20 100 100 29.3 29.4 29.1 32.0

the anticipated trend that the taller the frame, the lower the natu- effect of the additional column. The fundamental frequency was
ral frequency since the stiffness is proportional to EI=L3 [1]. measured at 39.2 Hz, (and a Solidworks FEA gave 34.4 Hz), thus
The experimentally measured frequencies agree well with the confirming the stiffening effect of the additional column. It does
results from the stiffness method, especially for the cases in which add a little mass, but not much. With six total columns (Fig. 5(c))
the pure sway assumption is not valid (i.e., the 2 mm thick cross- the sway frequency now increases to 44.4 Hz ( 51% greater than
beam cases). Interestingly, for the thicker cross-beam cases the the two-column baseline case), with a measured value of 50.4 Hz
stiffness method consistently gives slightly lower frequencies than (and a Solidworks result of 44.3 Hz). The columns need not have
experiment (about 10%). But again, given the inherent uncertain- the same cross-sectional properties, it is their cumulative lateral
ties in E and q, and in the thickness dC that tended to consistently stiffness and mass that enters into Eq. (5) for the sway-
be a little greater than the 2 mm specified to the printer (and these dominated frame. Even in the case in which the cross-beams are
errors propagate), it is encouraging to observe the consistent scal- not especially stiff relative to the columns, the additional columns
ing within the experimental data. still have a tendency to stiffen the cross-beam by providing inter-
mediate support when the overall beam length is maintained. For
an arbitrary arrangement of frame members we resort back to the
4.1. Multi-column frames conventional stiffness method. An early example of the computa-
tion of frequencies (including excellent experimental agreement)
A simple modification to the rectangular frame that can easily can be found for square multi-bay frames in [24,25]. They found
be made using the 3D printer is the addition of further columns. that, all other things held equal, such a frame with four equal bays,
Just as an example, consider the frame H. If we add one, and then for example, would exhibit a lowest natural frequency about 4.5%
four, more columns between the outer two (see Fig. 5) then we less than the two equal bay case, and about 10.5% less than the sin-
might expect an increase in stiffness and hence natural frequency. gle bay square frame; thus additional mass (and wider column
Eq. (5) suggests a frequency increase from 29.3 Hz to 34.7 Hz spacing) makes a larger contribution to the frequency than in the
( 18%), with most of the difference arising from the stiffening pure sway case. See Appendix C for a further brief discussion.

Fig. 5. Additional columns. (a) The standard, single bay frame, (b) with one additional column, (c) a 3D-printed frame with four additional columns.
L. Virgin / Engineering Structures 152 (2017) 750–757 755

5. Two-story sway frames horizontally and then released, generating free-decay time series.
A variety of initial conditions was used to promote the participa-
We now consider two-story frames. We shall again initially tion of the second mode, i.e., the two stories were initially dis-
focus on the sway case in which the flexural stiffnesses of the placed in opposite directions (see Fig. 6(b)). In contrast to the
cross-beams are much larger than those of the columns. In this time series for the essentially SDOF system in Fig. 4, the two-
case we effectively have a two-DOF system, and extracting the fre- story data is initially not necessarily a simple harmonic. A second
quencies and mode shapes we can then compare with a 3D printed mode participates in the motion, and despite the fact that it tends
test specimen. If we consider a two-story sway frame with the total to damp-out more quickly, its contribution can still be detected in
mass split evenly between both beams, and the columns of equal the frequency spectrum as a second (smaller) peak, see Fig. 7(d).
stiffness, then a simple analysis leads to the determinant: The measured natural frequencies were f 1 ¼ 43:7 Hz and
    f 2 ¼ 121:4 Hz. A Solidworks FEA analysis [23] provided the fre-
24EI 2 1 1 0  quencies f 1 ¼ 38:1 Hz and f 2 ¼ 101:48 Hz. Although there is some

 3 1 1  x M 0 1  ¼ 0 ð12Þ
2
L discrepancy between the experimental data and the theoretical
results, they both exhibit the 2.6–2.7 ratio between the first two
Solving this system gives the eigenvalues x21 ðML3 =EIÞ ¼ 9:167 and frequencies. Clearly the 2 DOF sway analysis is more appropriate
x22 ðML3 =EIÞ ¼ 62:83, with the second frequency about 2.62 times for the geometry in part (a). In Fig. 7(b) the frame is closer to the
higher than the first, and the corresponding eigenvectors uniform geometry encountered in Section 2, i.e., not adequately
ð/1 ; /2 Þ ¼ ð0:525731; 0:850651Þ and ð0:850651; 0:525731Þ. modeled as a sway frame. The lowest two natural frequencies for
Sketches of the mode shapes (eigenvectors) are shown in Fig. 6(a) this frame were measured at 20.7 Hz and 68.4 Hz, where the FFT
and (b). was based on data acquired from both story levels (with almost
The left side of Fig. 7 shows a photographic image of two no difference, as expected). A corresponding Solidworks FEA anal-
3D-printed two-story frames, with the following dimensions: ysis [23] gave 19.1 Hz and 62.1 Hz for the lowest two modes, and
they are shown visually in Fig. 6(c) and (d), in which some beam
 (a): LC ¼ 0:075 m, LB ¼ 0:05 m; b ¼ 0:02 m; dB ¼ 0:008 m. flexure can be observed. It is also relatively easy to investigate
 (b): LC ¼ LB ¼ 0:1 m; b ¼ 0:02 m; dB ¼ 0:002 m. the issue of orthogonality in multiple DOF (and continuous) sys-
tems, see appendix D. For more complicated geometries, e.g., space
Using the appropriate values for the frame in part (a) the 2-DOF frames, and especially in nonlinear analysis, the frequencies are
sway analysis (Eq. (12)) gives frequencies f 1 ¼ 43:0 Hz and not necessarily so well-separated and may even change position
f 2 ¼ 112:7 Hz. Both frames were tested experimentally: displaced with parameter changes.

(a) (b) (c) (d)


Fig. 6. The modes of vibration of two-story frames. (a) Lowest mode, pure sway, (b) second mode, sway mode, (c) lowest mode, general case, (d) second mode, general case.

Fig. 7. Images of two-story frames: (a) the sway case, with thick beams, (b) the uniform case, (c) a measured time series from the frame in part (b), (d) corresponding FFT.
756 L. Virgin / Engineering Structures 152 (2017) 750–757

6. Discussion and other practical considerations column (stiffness and mass) elements, and utilizes a variety of
techniques from linear algebra, mainly solving the generalized
The natural frequencies of rectangular portal frames depend on eigenvalue problem. 3D-printed plane frames can provide a bene-
a number of factors, including the mass of the beam relative to that ficial practical appreciation, especially in terms of how the geome-
of the columns; the flexural rigidity of the beams relative to that of try affects lateral stiffness and vibration frequencies, and the
the columns; and the length of the beams relative to that of the extent to which simplifying assumptions, e.g., pure sway, are justi-
columns. The limiting case of rigid beams leads to a very simple fied. Making simple geometric changes to a basic configuration
approximate model based on a pure side-sway mode of oscillation, enables a direct comparative study to be conducted. Furthermore,
essentially described by a single DOF, or n-DOF for an n-story a comparison between theory and experimental data is easily
frame. achieved, based on simultaneously testing and analyzing simple
The 3D printer is an accessible means of producing these frame structures. The sway case is especially easy to analyze, but
frames, and physical testing is straightforward. A comparative for moderately complex structures it is still straightforward to
exercise is easily achieved to confirm the role played by various compare structural behavior of a physical specimen with the
geometric parameters. The material is elastic within certain ranges dynamic stiffness method and any number of FEA packages, but
of deformation, although a little care must be taken with 3D- especially Solidworks since the printed specimens are drawn
printer thermoplastic since its mechanical properties may not be directly from Solidworks data files.
quite as uniform or homogeneous as desired, but since the main In summary, the material described in this paper, at least based
point of the material here is comparative, the issue of high- on anecdotal evidence and preliminary student feedback, suggests
fidelity material characterization is not crucial. that a deeper appreciation of structural behavior can be developed
Small tabs can be printed at the frame corners to facilitate load- using this dual theoretical-experimental approach.
ing and initial displacement. They add a little mass but not stiff-
ness. Similarly small fillets are used to round-off corners to Acknowledgement
mitigate the possible effects of stress concentrations.
The measuring device (an OPTO NCDT 1302 proximity laser was The author appreciates the assistance of Joe Giliberto in exper-
used in this study [22]) is not especially sophisticated, however the imental aspects of this paper.
measurement rate of 750 Hz meant that the natural frequencies of
the frames needed to be somewhat less than this limit (see Nyquist Appendix A. Beam element stiffness and mass matrices in
frequency in [28]). That is, the frames couldn’t be too stiff other- global coordinates
wise the frequency would be too high for the laser. There are a
number of issues associated with signal processing, including alias- For completeness, the element stiffness matrix ½K and the con-
ing, windowing, etc., and these come into play especially for more sistent mass matrix ½M in global coordinates for a prismatic
complicated structures, and the interested reader is referred to ref- beam/column are included here [13,26]. A member (in the plane)
erence [7] for more details. is oriented from the local (horizontal) to the global axes via a rota-
As mentioned in the companion paper to this one [1], it is a sim- tion h with c ¼ cos h and s ¼ sin h:
ple matter to vary the geometry according to student ID numbers

2 3
ðEA=LÞc2 ðEA=LÞcs ðEA=LÞc2 ðEA=LÞcs
6 7
6 þð12EI=L3 Þs2 ð12EI=L3 Þcs ð6EI=L2 Þs ð12EI=L3 Þs2 þð12EI=L3 Þcs ð6EI=L2 Þs 7
6 7
6 7
6 ðEA=LÞs2 ð6EI=L2 Þc ðEA=LÞcs ðEA=LÞs2 ð6EI=LÞc 7
6 7
6 þð12EI=L3 Þc2 þð12EI=L3 Þcs ð12EI=L3 Þc2 7
6 7
6 7
6 4EI=L ð6EI=L2 Þs ð6EI=LÞc 2EI=L 7
½K ¼ 6
6
7
7 ð13Þ
6 ðEA=LÞc2 ðEA=LÞcs ð6EI=L2 Þs 7
6 7
6 þð12EI=L3 Þs2 ð12EI=L3 Þcs 7
6 7
6 7
6 sym: ðEA=LÞs2 ð6EI=LÞc 7
6 7
6 7
4 þð12EI=L3 Þc2 5
4EI=L

2 3
in order to produce a somewhat random variety of geometries, 140c2 70c2
within reasonable limits. Furthermore, students can be asked to 6 þ156s2 16cs 22Ls þ54s2 16cs 13Ls 7
6 7
produce frames that exhibit a required frequency within certain 6 7
6 140s 2
70s 2 7
constraints, with weight an obvious restriction especially useful 6 7
6 þ156c2 22Lc 16cs þ54c2 13Lc 7
in the aerospace context. It is also possible to harmonically excite 6 7
6 7
these frames to examine resonance. However, this involves the use qAL 6
6 4L2 13Ls 13Lc 3L2 77
½M ¼
of shakers, and goes beyond the relatively simple nature of the 420 6
6 140c2 7
7
6 7
experiments described here. 6 þ156s2 16cs 22Ls 7
6 7
6 140s2 7
6 sym: 7
6 7
7. Concluding remarks 4 þ156c2 22Lc 5
4L2
The teaching of structural dynamics for frame-type structures ð14Þ
typically relies on matrix methods, incorporating beam or beam-
L. Virgin / Engineering Structures 152 (2017) 750–757 757

Appendix B. A Note on damping /T1 ½M/1 ¼ 1:0, for example, and this leads to /Ti ½K/i ¼ x2i . Orthog-
onality also applies in continuous (infinite-dimensional) vibration
Energy dissipation, or damping, in mechanical/structural sys- problems, and forms an important component in system identifica-
tems is inevitable. For both modeling and analysis reasons it is usu- tion, for example [29]. We also mention the role of damping in this
ally assumed that any damping forces are directly proportional to context. Providing the damping is assumed to be of the form
velocity: linear viscous damping F d ¼ C x. _ In terms of a damping ½C ¼ a½M þ b½K, in which a and b are real, scalar constants, i.e.,
ratio f  C=C c , where C c ¼ 2M xn , we obtain a damped natural fre- proportional damping, then the damped equations of motion can
pffiffiffiffiffiffiffiffiffiffiffiffiffi
quency xd ¼ xn 1  f2 for a single-DOF system. However, Fig. 4 still be decoupled. However, we again emphasize that in the sys-
(a) displays a very slowly decaying oscillation, and use can be tems described in this paper the damping is extremely light.
made of the logarithmic decrement approach [9]:
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1 A0
f¼ ln ; ð15Þ
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[20] <http://www.stratasys.com/materials/fdm/absplus>.
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Sci 1965;7:263–72.
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on Hilbert-Huang spectral analysis. Part 1: Normal modes. Earthquake Eng
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The vibration modes are of arbitrary magnitude but can be subject
to mass ortho-normalization for convenience, choosing

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