File No: AIS_201_201108003

CAMINO-201 Service Manual

Disassembly and Module Replacement

Alltek Marine Electronics Corporation

7F, No. 605, Ruei-Guang Road,
Neihu, Taipei 114
Taiwan, R.O.C.

This document is proprietary to Alltek Marine Electronics Corporation (AMEC). Use or disclosure of the
document, or the information contained therein, for any purposes other than AMEC purposes is NOT permitted
without prior written authorization by AMEC.

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Contents
1. SCOPE ............................................................................................................................................... 3

2. SOP OF CAMINO-201 DISASSEMBLY ...................................................................................... 3

2.1 SEPARATING REAR PANEL OFF CAMINO-201 ................................................................................................. 3
2.2 DISASSEMBLY OF RF MODULE .......................................................................................................................... 5
2.3 DISASSEMBLY OF POWER MODULE ................................................................................................................. 8
2.4 DISASSEMBLY OF MKD MODULE..................................................................................................................... 10

3. SOP OF CAMINO-201 ASSEMBLY .......................................................................................... 12

3.1 ASSEMBLY OF POWER MODULE...................................................................................................................... 12
3.2 ASSEMBLY OF MKD MODULE ........................................................................................................................... 14
3.3 ASSEMBLY OF RF MODULE ............................................................................................................................... 16
3.4 ASSEMBLY OF REAR PANEL TO CAMINO-201 ............................................................................................... 18

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1. Scope

This SOP (Standard Operation Procedure) document illustrates the disassembly and module
replacement of CAMINO-201. It contains the following subjects;
1). Disassembly of CAMINO-201；including the removal of rear panel, RF Module, MKD Module and
Power Module.
2). Assembles of CAMINO-201； basically the reverse procedures of item 1).
3). Module Replacement Procedures；including RF Module, MKD Module and Power Module.

2. SOP of CAMINO-201 Disassembly

2.1 Separating Rear Panel off CAMINO-201

There are five steps to separate rear panel from the main body of CAMINO 201;
1). Removes all cables on the rear panel of CAMINO-201.
2). Screws off those 14 screws form the rear panel as shown in Figure 1.

Figure 1. There are 14 screws on the rear panel

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3). Open rear panel
4). Disconnect the following four cable connectors (as shown in Figure 2) linking rear panel and the
interior PCBs, including
a). Data cable connector.
b). Power cable connector.
c). GPS antenna cable connector.
d). VHF antenna cable connector.

d)
b)

a)

c)

Figure 2. There are four cables connecting the rear panel and the interior PCBs

5). Front panel and rear panel of CAMINO-201 are then completely separated as shown in Figure 3.

Figure 3. The rear panel is separated from CAMINO 201

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2.2 Disassembly of RF Module

The following five steps are the procedures to separate RF module from the main body of CAMINO
201;
1). Separate rear panel off CANIMO-201 at first. (Refer to Section 2.1)
2). Unplugs those three cables from RF Module (as shown in Figure 4), such as
a). Power cable_1 of RF module.
b). Power cable_2 of RF module.
c). Data cable of RF module.

Figure 4. There are three cables connecting to RF Module

3). Release the cables from cable clips. Figure 5 shows three cables are fixed by cable clips and Figure
6 shows their releases.

Figure 5. The Power cable_1, Power cable_2 and Data cable of RF module are clipped for fixture.

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Figure 6. The Power cable_1, Power cable_2 and Data cable of RF module are released from clips.

4). Screw off 5 screws from RF module as shown in Figure 7.

Figure 7. Screw 5 screws off the RF module.

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5). Remove RF module and will reveal the main body of CAMINO 201 as shown below in Figure 8.

Figure 8. CAMINO 201 after removing RF Module.

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2.3 Disassembly of Power Module
The 5 modules of CAMINO-201 can be seen as showed in Figure 9.

Figure 9. Module locations of CAMINO 201

The following two steps are needed to remove power module from the main body of CAMINO 201;
1). Three connecting cables as shown in Figure 10 are unplugged first,
a). Cable to power switch board.
b). Cable to LED board.
c). Cable to MKD board.

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Figure 10. Three different cables need to be unplugged before removing power module.

2). Screw off four screws from power module PCB to remove power module.

Figure 11. The locations of screws which need to be screwed off before removing power module..

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2.4 Disassembly of MKD Module

After removing the RF module, MKD module can be accessed and removed.

Figure 12. Modules location of Camino 201 after removing RF Module.

The following two steps are needed to remove MKD module from the main body of CAMINO 201;

1). Unplug five cables between MKD module and other PCBs as shown in Figure 13. These five cables
are;
a). Cable between Key pad module.
b). Cable between power module.
c). Cable between RF module.
d). Two cables between LCD module.

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Figure 13. Five different cables need to be unplugged before removing MKD Module.

2). Screw off four screws from MKD module and remove it.

Figure 14. The locations of screws which need to be screwed off before removing MKD module.

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3. SOP of CAMINO-201 Assembly

This chapter illustrates the procedures to assemble Power Module, MKD Module, and RF Module.
Basically the assembly steps are nothing but the reverse procedures of disassembly as stated in the last
chapter.

3.1 Assembly of Power Module

1). Place the power module on the right fixing position of front panel.

Figure 15. The sitting location of power module..

2). Screw four screws onto power module.

Figure 16. Power Module is fixed into location by four screws.

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3). Connect the cables of power module to other PCBs

a). Cable to power switch board.
b). Cable to LED board.
c). Cable to MKD board.

Figure 17. Three different cables are plugged into the corresponding connectors during the installation
of Power Module..

4). Assemble RF module. (Refer to Section 3.3)

5). Assemble front panel and rear panel of CANIMO-201. (Refer to Section 3.4)

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3.2 Assembly of MKD Module

1). Place MKD module on the right position.

Figure 18. The sitting location of MKD module..

2). Screw five screws onto MKD module.

Figure 19. MKD Module is fixed into location by four screws.

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3). Connect the six cables of MKD module to other PCBs, including
a). Cable to key pad module.
b). Cable to power module.
c). Cable to RF module.
d). Two cables to LCD module.
e). Cable to data port connector.

Figure 20. Five different cables are plugged into the corresponding connectors during the installation of
MKD Module.

4). Assemble RF module. (Refer to Section 3.3)

5). Assemble front panel and rear panel of CANIMO-201. (Refer to Section 3.4)

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3.3 Assembly of RF Module

1). Place the RF module on the right position.

Figure 21. The sitting location of RF module.

2). Screw five screws onto RF module as shown in Figure 22.

Figure 22. The RF Module is fixed by five screws.

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3). Connect the following cables to the right positions, including.
a). Power cable_1 of RF module.
b). Power cable_2 of RF module.
c). Data cable from MKD module.

Figure 23. Cables location which needs to be plugged when installing RF Module.

4). Fit the cables into clips individually, including

a). Power cable_1 of RF module.
b). Power cable_2 of RF module.
c). Data cable from MKD module.

Figure 24. The locations of cable clips which fix cables in positions.

5). Assemble rear panel to the main body of CANIMO-201. (Refer to Section 3.4).

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3.4 Assembly of Rear Panel to CAMINO-201

1). Connect the cables between rear panel and front panel.
a). Data cable.
b). Power cable.
c). GPS antenna cable.
d). VHF antenna cable.

d) b)

a)

c)

Figure 25. The locations of cable connectors which need to be plugged when assembling rear panel.

2). Align front panel and rear panel.

3). Screw 14 screws onto rear panel and complete the process.

Figure 26. Screw 14 screws on the rear panel to finish the assembly of CAMINO 201.
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