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1. OVERVIEW
2. BACK PLANE
2.1.1. Schematic
2.1.2. PCB Layout
3. COMMUNICATIONS MODULE
3.1.1. Schematic
3.1.2. PCB Layout
4. XY MOTION
4.1. CONTROL BOARD
4.1.1. Schematic
4.1.2. PCB Layout
4.2. X TRANSITION
4.2.1. Schematic
4.2.2. PCB Layout
4.3. Y TRANSITION
4.3.1. Schematic
4.3.2. PCB Layout
5. Z & PIPETTE
5.1. CONTROL BOARD
5.1.1. Schematic
5.1.2. PCB Layout
5.2. PIPETTE & EJECT DRIVES
5.2.1. Schematic
5.2.2. PCB Layout
5.3. Z TRANSITION BOARD
5.3.1. Schematic
5.3.2. PCB Layout
6. WASHER
6.1. CONTROL BOARD
6.1.1. Schematic
6.1.2. PCB Layout
6.2. DAUGHTER BOARD
6.2.1. Schematic
6.2.2. PCB Layout
1. Overview
1 2 3 4 5 6 7 8
J9
IM Drawer
JXXX J18 J10
J5 J4
J11
J12
J13
J14
Guard Switch
Terminals J15
C C
J29
XY Board
J2 J16
J24
J25
J26
J27
B B
Scale Sheet
1 of 6
1 2 3 4 5 6 7 8
2. Back Plane
2.1.1. Schematic
M2_+24v_2 M2_+24v_2
1 1 Size FCSM No. DWG No. Rev
J25 J24
2 2
A3 0507-04 4
Scale Sheet
1 of 1
1 2 3 4 5 6 7 8
3. Communications Module
3.1.1. Schematic
2. References
1 Comms Module Requirements
Power and
Float switch
monitoring
Flash Upgrade
Controlt
Interrupt Decoding
S(4..0)
A( 4..0) A( 9..0)
__________________________________________________________________________________
Comms Module.doc 1 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
4. Circuit Functions
Port Address
Number
0 F400
1 F410
2 F420
3 F430
4 F440
5 F450
6 F460
7 F470
8 F480
9 F490
10 F4A0
11 F4B0
12 F4C0
__________________________________________________________________________________
Comms Module.doc 2 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
13 F4D0
14 F4E0
15 F4F0
4.3.1. UARTS
Each UART produces an interrput signal for each channel. These Interrupt
signals are grouoped in fours to produce an interrupt signal for each UART.
• 0-3 • 0
• 4-7 • 1
• 8-11 • 2
__________________________________________________________________________________
Comms Module.doc 3 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
• 12-15 • 3
Any change in the state of the 12, 24 or 48 volt supplies, or DSR/DTR states
will generate IRQ6. The service routine should read the state of the inputs to
determine the action to be taken.
Should the Mains supply to the system fail then the PSU will generate a NMI
giving at least 20mS warning of loss of dc supplies.
The signals are passed to a programmable logic device which also acts as a three
state bus driver. The device produces an interrupt if any change of state takes place.
In order to limit switch bounce and noise interference each switch input is filtered
such that a 1mS pulse is required before a change in switch state is detected.
The switches are interfaced to the data bus via a three state bus driver at the address
above.
__________________________________________________________________________________
Comms Module.doc 4 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
4.8. SRAM
The SRAM is addressable at the range of addresses given above. The direct
addressing gives access to only 1kbyte of storage. This memory is extended by using
the page principal, by connecting the upper 5 address pins to I/O bits on the
controller 32 1kbyte pages can be accessed.
4.9. UARTS
The addresses given above are only the base addresses, address lines A(2..0) are also
routed to each UART allowing each channel to be accessed and also the control
regusters. Refer to the data sheet for details
6. H8 microcomputer
The Comms Module hardware is based around the Hitachi H8/3337F single-chip
microcomputer. This microcomputer provides 60Kbytes of Flash ROM and 2Kbytes of
RAM. The H8/3337F has the following internal peripheral capabilities:[2]
eight analog to digital channels (AN0 through AN7), with 10-bit resolution
__________________________________________________________________________________
Comms Module.doc 5 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
The port I/O pin assignments are detailed in the “I/O Pin Assignments” section of
this document.
6.3. Packaging
The Comms Module shall use the 84-pin, PLCC (Plastic Leadless Chip Carrier),
Flash Memory with 2kbytes RAM
__________________________________________________________________________________
Comms Module.doc 6 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
__________________________________________________________________________________
Comms Module.doc 7 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
7. Module Functions
Port pins can generally be used as Input or Output or may have alternate functions. The
predominant utilization of the port pin is shown in boldface type.
__________________________________________________________________________________
Comms Module.doc 8 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
Port P4 is mixed
__________________________________________________________________________________
Comms Module.doc 9 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
P4-0/TMCI-0 E_DO 52
P4-3/TMCI-1 E_DI 55
Port P6 is mixed
__________________________________________________________________________________
Comms Module.doc 10 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
Port P8 is mixed
P8-4/TxD1/IRQ3 T0 9 Output
P8-5/RxD1/IRQ4 R0 10 Input
P9-5/AS AS 27 Output
__________________________________________________________________________________
Comms Module.doc 11 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Comms Module Hardware Description
__________________________________________________________________________________
Comms Module.doc 12 Revision 1
CONFIDENTIAL for Internal use ONLY
1 2 3
COMMS FLASH UPGRADE
4 5 6 7 8
AND STATUS LED
J1 REV. ECO No. CHANGE DESCRIPTION INI. DATE
1
2 1 N/A NEW DESIGN PAH
3
MICROCONTROLLER RS232 CONVERTORS 4 2-4 N/A Development Mods KDU 28/05/99
0501052.asc 0501054.asc
GND MOLEX 4
CONNECTIONS TO BACKPLANE 5 3971/xxxx Move Heat Sink,Disable NMI,change EEPROM KDU 13 Jan 00
A[0..15]
FS0 A[0..15]
D[0..7]
EXLED D[0..7]
ResetSys
ResetSys
D IRQ[0..6] J2A J2C J2B D
IRQ[0..6] AS
FS1 FS2 FS3
IOW 1A 1C 1B
IRQ6 IOR FSR1 FSR2 FSR3
IRQ6 IOR 2A 2C 2B
FS4 FS5 FS6
URESET 3A 3C 3B
NMI FSR4 FSR5 FSR6
NMI S[0..4] 4A 4C 4B
FS7 FS8 FS9
5A 5C 5B
T[0..16] TX[0..16] FSR7 FSR8 FSR9
T[0..16] T[0..16] TX[0..16] 6A 6C 6B
R[0..16] RX[0..16] FS10 FS11 FS12
R[0..16] R[0..16] RX[0..16] 7A 7C 7B
FSR10 FSR11 FSR12
DTR0 DTR0 8A 8C 8B
VCC DTRX0 FS13 FS14 FLOATSW1
DSR0 DSR0 DTRX0 9A 9C 9B
VCC DSRX0 FSR13 FSR14 FLOATSW2
VCC DSRX0 10A 10C 10B
FLOATSW3 FLOATSW4 FLOATSW5
GND VCC 11A 11C 11B
RX1 RX2 GND
GND 12A 12C 12B
GND TX1 TX2 RX3
13A 13C 13B
GND RX4 RX5 TX3
14A 14C 14B
SRAM, UARTS, DECODE MODULE FLASH UPGRADE TX4 TX5 RX6
15A 15C 15B
0501053.asc 0501055.asc RX7 RX8 TX6
16A 16C 16B
TX7 TX8 RX9
17A 17C 17B
RX10 RX11 TX9
A[0..15] A[0..15] 18A 18C 18B
D[0..7] D[0..7] TX10 TX11 RX12
D[0..7] D[0..7] 19A 19C 19B
RX13 RX14 TX12
20A 20C 20B
TX13 TX14 GND
AS 21A 21C 21B
GND GND M_GND
IOW IOW 22A 22C 22B
Mon48v M_GND Mon24v
IOR 23A 23C 23B
Mon12v C_GND C_GND
IRQ[0..5] URESET 24A 24C 24B
SysCS C_GND
SysCS S[0..4] 25A 25C 25B
SCLK FS[1..16] PowerFail C_GND C_GND
SCLK Flash0 Flash0 FS[1..16] 26A 26C F1 26B
Float GND DSX1 DSX2
C Float Flash1 Flash1 27A 27C MF-R500 27B C
DSX3 DSX4 C_GND GND EXTERNAL RS232
T[0..16] 28A 28C 28B
FSR[1..16] DSX5 DSX6 +12v DSX7
R[0..16] FSR[1..16] 29A 29C 29B
VCC VCC GND DSX8 DSX9
30A 30C 30B
DSX10 DSX11 DSX14 J5
VCC VCC 31A 31C 31B
DSX12 DSX13 GND
GND GND 32A 32C 32B 1
DSX15
2
GND GND DIN41612C96-RA DIN41612C96-RA DIN41612C96-RA RX15
3
FSR15
4
TX15
5
FS15
6
0501056.asc
7
System Monitoring
8
SysCS IRQ6
SysCS IRQ6 9
IOR D[0..7]
IOR D[0..7] 10
ResetSys Mon48v GND
ResetSys Mon48v
M_GND VCC VCC VCC VCC VCC
M_GND
DSX[1..16] Mon24v J4
DSX[1..16] Mon24v
Mon12v
Mon12v 1
SCLK C_GND R18 R21 R27 R25 R20 DSX16
SCLK C_GND 2
A[0..15] GND 100K 100K 100K 100K 100K RX16
A[0..15] GND 3
Float FSR16
Float 4
IOR FLOATSW1 FLOATSW2 FLOATSW3 FLOATSW4 FLOATSW5 TX16
IOR 5
NMI FS16
NMI 6
+ C11 + C16 + C18 + C17 + C13
0.068 100v 0.068 100v 0.068 100v 0.068 100v 0.068 100v 7
PowerFail FLOATSW[1..5]
PowerFail FLOATSW[1..5] 8
9
10
B GND GND GND GND GND GND B
U10
1mS Filter +12V LM7805 VCC
1 3
Vin Vout
HOST RS232
GND
+ C23 +
C15 C34 C14
220uF J3
0.1 22 25v 0.1
2
1
DSRX0
R23 2
RX0
3
LINK 4
C_GND GND TX0
5
6
DTRX0
7
VCC
8
9
10
C35 C81 C1 C22 GND
+ + + +
A DSX Communications A
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
R26
10K
+12V Q3
R36 1 BSS110 3 R24
10K 82R
1
R35 R22
2 10K 22K
FS0 Q4
2
FS0 BSS110D4
3
1
0.1 10K
VCC VCC
Q2 1 2
R33 2 2N4401
10K R19 C6 C8
GND D5 R34 10K 74HC14 0.1 0.1
VCC 1N4148 10K
3
GND GND
VCC U1A D[0..7]
D3 D[0..7]
R28 4
1N4148 PRE
10K 3 5 GND
CLK Q VCC
2 6 U4
D Q
1
CLR
+ C5 D6 1 84 D5
C21 74HC74A P3_6/HDB_6/D_6 P3_5/HDB5/D5
0.1 2 83 D4
10 10v Vss P3_4/HDB4/D4
D7 3 82 D3
C P3_7/HDB_7/D_7 P3_3/HDB3/D3 C
GND 4 81 D2
GND Vss P3_2/HDB2/D2
GND FCLK0 5 80 D1
P8_0/HA_0 P3_1/HDB1/D1
FD0 6 79 D0 A[0..15]
P8_1/GA20 P3_0/HDB0/D0 A[0..15]
FMR0 7 78 A0
P8_2/CS1 P1_0/A0
FDET0 8 77 A1 VCC
P8_3/IOR P1_1/A1
T0 9 76 A2
RESET CONTROL T0 P8_4/IOW/IRQ3/TxD1 P1_2/A2
1
R0 10 75 A3
R0 P8_5/CS2/IRQ4/RxD1 P1_3/A3 Q1
VCC IRQ5 11 74 A4 2
P8_6/IRQ5/SCK1/SCL P1_4/A4
RESET0 12 73 A5 BSS110
RES P1_5/A5
13 72 A6
XTAL P1_6/A6
R31 14 71 A7 EXLED
EXTAL P1_7/A7 EXLED
10K X1 15 70
3
MD_1 Vss
D2 16 69 A8 R3
MD_0 P2_0/A8
FMR0 U8 17 68 A9 GND 620R
NMI NMI P2_1/A9
1 8 GND FVPP0 18 67 A10
1N4148 MR WDO 16MHz STBY P2_2/A10
+ 6 19 66 A11
WDI Vcc P2_3/A11
1
C20 5 C4 C3 VCC 20 65 A12
10 10v PFO 22pF 22pF R29 P5_2/SCK0 P2_4/A12
4 7 RESET0 21 64
PFI RESET P5_1/RxD0 Vss LED1
4K7 22 63 A13
P5_0/TxD0 P2_5/A13 LED GREEN
GND MAX705CPA GND 23 62 A14 GND
Vss P2_6/A14
VCC 24 61 A15 VCC
GND Vss P2_7/A15
25 60
R304K7 P9_7/WAIT/SDA Vcc
26 59 R164k7
2
C12 VCC P9_6/CLK P4_7/PW1
AS 27 58
0.1 AS P9_5/AS P4_6/PW0 ResetSys
IOW 28 57 STATUS GND
IOW P9_4/WR P4_5/TMRI1/HIRQ12
IOR 29 56 URESET
IOR P9_3/RD P4_4/TMO1/HIRQ1 URESET
GND IRQ0 30 55 E_DI
P9_2/IRQ0 P4_3/TMCI1/HIRQ11
B IRQ1 31 54 E_CS B
P9_1/IRQ1/EIOW P4_2/TMRI0
IRQ2 32 53 E_SCLK
P9_0/IRQ2/ADTRG/ECS2 P4_1/TMCO0
S0 33 52 E_DO NON VOLATILE STORAGE
P6_0/KEYIN0/FTCI P4_0/TMCI0
IRQ[0..5] S1 34 51 VCC +12V
IRQ[0..5] P6_1/KEYN1/FTOA AVss
S2 35 50
P6_2/KEYN2/FTIA P7_7/AN7/DA1 R124k7 VCC
S3 36 49 GND U7
P6_3/KEYN3/FTIB P7_6/AN6/DA0
S4 37 48 R9 R13 E_CS 1
P6_4/KEYN4/FTIC P7_5/AN5 CS
S[0..4] 38 47 10K 22K E_SCLK 2 C9
S[0..4] P6_5/KEYN5/FTID P7_4/AN4 SCLK
39 46 E_DI 3 0.1
DSR0 P6_6/KEYN6/FTOB/IRQ6 P7_3/AN3 DI
40 45 E_DO 4
DTR0 P6_7/KEYN8/IRQ7 P7_2/AN2 DO
VCC 41 44 6
Vss P7_1/AN1 VCC PE GND
42 43 7
AVcc P7_0/AN0 PRE
IRQ6
R10 R14 GND NM93CS66N
GND H8/3337YF/16 10K 10K
VCC
VCC
GND
GND
GND
Scale Sheet
2 of 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
D[0..7]
D[0..7]
VCC
VCC
Scale Sheet
3 of 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Scale Sheet
4 of 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
F[1..16]
D U14A U17C D
VCC RN3A RN4C
1 2 1 15 FS1 1 4 5 11 FS11
VCC VCC
470R 470R
C19 F1 2 16 FSR1 F11 6 12 FSR11
0.1 CNY74-4 CNY74-4
U12 U14B U17D
GND RN3B RN4D
1 1 3 4 14 FS2 1 5 8 10 FS12
OC VCC VCC
GND 11 19 F1 470R 470R
CLK 1Q
18 F2 F2 3 13 FSR2 F12 7 9 FSR12
2Q
D0 2 17 F3
1D 3Q CNY74-4 CNY74-4
D1 3 16 F4
2D 4Q
D2 4 15 F5 U14C U16A
3D 5Q RN3C RN4E
D3 5 14 F6 1 4 5 11 FS3 1 6 1 15 FS13
4D 6Q VCC VCC
D4 6 13 F7 470R 470R
5D 7Q
D5 7 12 F8 F3 6 12 FSR3 F13 2 16 FSR13
6D 8Q
D6 8
7D CNY74-4 CNY74-4
D7 9
8D
VCC RN3D U14D RN4F U16B
MC74HC574 1 5 8 10 FS4 1 7 4 14 FS14
VCC VCC
470R 470R
U15 C24 F4 7 9 FSR4 F14 3 13 FSR14
1 0.1
Flash0 OC CNY74-4 CNY74-4
GND 11 19 F9
CLK 1Q
18 F10 U13A U16C
2Q GND RN3E RN4G
D0 2 17 F11 1 6 1 15 FS5 1 8 5 11 FS15
1D 3Q VCC VCC
D1 3 16 F12 470R 470R
Flash1 2D 4Q
D2 4 15 F13 F5 2 16 FSR5 F15 6 12 FSR15
C 3D 5Q C
D3 5 14 F14
4D 6Q CNY74-4 CNY74-4
D4 6 13 F15
5D 7Q
D5 7 12 F16 U13B U16D
6D 8Q RN3F RN4H
D6 8 1 7 4 14 FS6 1 9 8 10 FS16
7D VCC VCC
D7 9 470R 470R
8D
F6 3 13 FSR6 F16 7 9 FSR16
MC74HC574
CNY74-4 CNY74-4
RN3G U13C
1 8 5 11 FS7
VCC
470R
F7 6 12 FSR7
CNY74-4
RN3H U13D
1 9 8 10 FS8
VCC
470R
F8 7 9 FSR8
CNY74-4
RN4A U17A
D[0..7] 1 2 1 15 FS9
D[0..7] VCC
470R
F9 2 16 FSR9
CNY74-4
RN4B U17B
B 1 3 4 14 FS10 B
VCC
470R
F10 3 13 FSR10
CNY74-4
FSR[1..16]
FSR[1..16]
FS[1..16]
FS[1..16]
VCC
VCC
GND
GND
Scale Sheet
5 of 6
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
VCC
REV. ECO No. CHANGE DESCRIPTION INI. DATE
VCC
VCC
C7
0.1
R1 C10
4K7 0.1
U2 GND
U9
SysCS 10 43 DS2
SysCS IN 0 IO 31 PullUpA 1
DS4 11 42 MON1 Float G1 GND
IN 1/CLK0 IO 30 IOR 15 3 D0
DS3 13 41 DS12 G2 Y1
IN 2/CLK1 IO 29 5 D1
DS0 32 40 PullUpA Y2
IN 3 IO 28 FLOATSW1 2 7 D2
SCLK 33 39 DS15 A1 Y3
D SCLK IN 4/CLK2 IO 27 FLOATSW2 4 9 D3 D
PullUpA 35 38 DS1 A2 Y4
IN 5/CLK3 IO 26 FLOATSW3 6 11 D4
A0 2 37 MON0 A3 Y5
IO 0 IO 25 FLOATSW4 10 13 D5
D2 3 36 DS9 A4 Y6 VCC RN1A RN1B
IO 1 IO 24 FLOATSW5 12
1
D4 4 31 D7 A5
IO 2 IO 23 14
D0 5 30 PullUpA A6
IO 3 IO 22 U34
IOR 6 29 FLOATSW[1..5]
IO 4 IO 21 FLOATSW[1..5] GND 74HC365
D5 7 28 D3 8 2k7 2k7
IO 5 IO 20 R4320K
8 27 D6 DSX9 1
ResetSys IO 6 IO 19
9 26 A1 7 DS8
IRQ6 IO 7 IO 18
DS10 14 25 DS8 GND 2
3
IO 8 IO 17
DS14 15 24 D1 LED4
IO 9 IO 16
DS13 16 21 MON2 DSX10 4
D[0..7]
IO 10 IO 15
DS5 17 20 DS6 R4720K 6 DS9
IO 11 IO 14 D[0..7]
DS11 18 19 DS7 GND 3
IO 12 IO 13
LED5 5
MACH211
D[0..7]
DS[15..0] HCPL2731 GND
1
A[0..15]
A[0..15]
U38
IOR
IOR VCC 8 2k7 2k7
R5120K
DSX11 1
7 DS10
C U6 VCC R15 R11 U5 R4 C
R7 GND 2
5
8 2K7 2K7 8 620R 2K7 LED12
Mon12v R8 1 Mon24v R2 1 DSX12 4
Mon12v Mon24v
2K0 7 MON0 4K7 7 MON2 R5420K 6 DS11
C_GND 2 M_GND 2 GND 3
C_GND
LED13 5
R6
Mon48v R17 4 4
Mon48v
9K1 6 MON1 6 HCPL2731 GND
150R NMI
M_GND 3 3
M_GND PowerFail
5 5
GND
HCPL2731 GND If Power Fail Required fit 1k5 (R5) HCPL2731 GND
resistor between Power Fail net
and Vcc
DSX[1..16]
DSX[1..16]
VCC RN2A RN2B VCC RN2E RN2F
VCC RN1E RN1F
1
1
U36 U35
U33
8 2k7 2k7 8 2k7 2k7
R4520K R4420K 8 2k7 2k7
DSX1 1 DSX5 1 R4220K
DSX13 1
7 DS0 7 DS4
7 DS12
GND 2 GND 2
2
7
GND 2
7
LED8 LED6
DSX2 4 DSX6 4 LED2
DSX14 4
R4920K 6 DS1 R4820K 6 DS5
R4620K 6 DS13
GND 3 GND 3
GND 3
LED9 5 LED7 5
B LED3 5 B
HCPL2731 GND HCPL2731 GND
HCPL2731 GND
1
U40 U39
U37
8 2k7 2k7 8 2k7 2k7
R5320K R5220K 8 2k7 2k7
DSX3 1 DSX7 1 R5020K
DSX15 1
7 DS2 7 DS6
7 DS14
GND 2 GND 2
4
GND 2
9
LED16 LED14
DSX4 4 DSX8 4 LED10
DSX16 4
R5620K 6 DS3 R5520K 6 DS7
R5720K 6 DS15
GND 3 GND 3
GND 3
LED17 5 LED15 5
LED11 5
Scale Sheet
6 of 6
1 2 3 4 5 6 7 8
4. XY Motion
4.1.1. Schematic
4.2. X Transition
4.2.1. Schematic
4.3. Y Transition
4.3.1. Schematic
2. References
1 XY Module Requirements
X Motor
XY Transition Board
FlexiCct
Module Interface Y Transition Board
34 Way ribbon
FlexiCct
XY Board
Encoder Counter
Connection
Flash Upgrade and
Controller To
Reset Control
Back plane
Sensors
Motor Driver A
To
Back To X
Plane Bit Pattern Generator
Motor
Motor Driver B
To Y Transition To Interlocks
Sensors
Motor Driver A
Motor Driver B
To Z Transition
4. Circuit Functions
The module drives and controls two stepping motors singly and together. The position of
the two axes can be checked using encoders.
There are no limit switches but there is a slotted-opto switch for use as a reference.
The Module communicates via a standard Trilogy module interface which is routed from
the back Plane via the X transition and drive board.
The motor drive supply is 48v in order that the motors can develop the torque and speed
requirements.
The Bit Pattern generator is a MACH111 device which with Direction and Step
produces the bit patterns required to drive the motors in quarter step mode.
Additional current control is supplied by the boost signal which when held low
reduces Vref and thus the current at which the current chopper cuts in. This is to
allow the motor current to be reduced when the motor is stationary. This reduces
the heat dissipation of the motor and driver chips.
The brake signal momentarily short circuits the motor drives causing the motor
current to be reduced rapidly to bring the motor to a halt.
6. H8 microcomputer
The XY Module hardware is based around the Hitachi H8/3337F single-chip
microcomputer. This microcomputer provides 60Kbytes of Flash ROM and 2Kbytes of
RAM. The H8/3337F has the following internal peripheral capabilities:[2]
Eight analog to digital channels (AN0 through AN7), with 10-bit resolution
To maximize this capability, the H8/3337 shall be configured in the single-chip mode
to allow all port pins to be available. The “single-chip” mode of operation implies
that there are no external program memory resources available to the software. The
entire program must fit within the confines of the 60Kbyte internal ROM space, and
all variables, stack, and heap space must be restricted to the 2Kbytes of internal
RAM.
The port I/O pin assignments are detailed in the “I/O Pin Assignments” section of
this document.
6.3. Packaging
The XY Module shall use the 84-pin, PLCC (Plastic Leadless Chip Carrier), Flash
Memory with 2kbytes RAM
7. Module Functions
Port pins can generally be used as Input or Output or may have alternate functions. The
predominant utilization of the port pin is shown in boldface type.
Port P1 is mixed
Port P2 is mixed
Port P8 is mixed
1 off PLCC Socket 84 Way U2 1N4148 VCC REV. ECO No. CHANGE DESCRIPTION INI. DATE
D5
R13
D1 VCC
1N4148 FLASH UPGRADE & RESET CONTROL 10k X XXXX Xxxx Xxxxxxxxx Xxxx W.T XX-XX-XX
+12V Q2
R15 1 BSS110 3 R14
1
R9 FVPP1
10k U5D Q1 10k 82R
9 8 R16 2
XYFS R8 VCC
2
10k
100R U7A
C9 R17
D 74HC14 1 2N4401 D
100nF A D3 10k
VCC C16 2 13
3
R10 B Q
3 4
CLR Q 1N4148 RS232 SERIAL DRIVER
GND 10k 14 VCC
Cext
100nF 15 VCC
Rext/Cext GND
MM74HC123A C15 C10
100nF 22uF
+
GND U7B
9 D4 GND U4
A
10 5 U6 6 2 VCC
B Q V- V+
VCC C18 11 12 1 8 PS1
R12 CLR Q 1N4148 MR WDO
6 6 1 4 +12v
U5F Cext WDI C13 C1+ C2+ C5
10k 7 5 1 6 +
Rext/Cext PFO +
22uF C11 C12 +Input +5v 22uF 35V
100nF 4 7 RESET1 + +
C17 PFI RESET 22uF 22uF C7
13 12 VCC MM74HC123A + 5
R11 22uF 35v 0V
MAX705CPA 3 5
+
VCC C1- C2-
10k GND 2 4 GND
-Input -5v
74HC14 10UF 10V GND RX1 9
R2OUT R2IN
8 XYRX
C19 12 13 Chassis
U5E 1N4148 R1OUT R1IN
100nF TX1 10 7 XYTX NMH1205S
T2IN T2OUT
D2 DSR 11 14 DSRX
T1IN T1OUT
11 10
GND
MAX232
74HC14
U5C
C NON VOLATILE STORAGE C
5 6
VCC VCC VCC
U3
E_CS 1
74HC14 C6 C4 CS C8
E_SCLK 2
100nF 100nF SCLK 100nF
U5B E_DI 3
DI
E_DO 4
DO
GND GND 6 GND
3 4 VCC PE
R6 7
PRE
U2 4k7 GND
74HC14
GND YBRAKE1 84 YRESET CONNECTION TO BACK PLANE
P3_6/HDB_6/D_6 P3_5/HDB5/D5 VCC NM93CS46 VCC
2 83 YDIRN J1A J1B
GND Vss P3_4/HDB4/D4
YBOOST 3 82 XBOOST FVCC FVCC
P3_7/HDB_7/D_7 P3_3/HDB3/D3 ENCODER COUNTERS 1A 1B
4 81 C1 GND GND
GND Vss P3_2/HDB2/D2 2A 2B
5 80 XRESET + C14 100nF XHOME YHOME
VCC P8_0/HA_0 P3_1/HDB1/D1 3A 3B
R1 4k7 6 79 XDIRN 22uF GND GND
P8_1/GA20 P3_0/HDB0/D0 4A 4B
7 78 SOL_DRIVER ENCXA ENCYA
P8_2/CS1 P1_0/A0 GND 5A 5B
8 77 VCC U1 ENCXB ENCYB
P8_3/IOR P1_1/A1 6A 6B
TX1 9 76 3 20 ENCXA GND GND
P8_4/IOW/IRQ3/TxD1 P1_2/A2 GND VCC XA 7A 7B
RX1 10 75 12 21 ENCXB XDIRN YDIRN
P8_5/CS2/IRQ4/RxD1 P1_3/A3 GND XB 8A 8B
VCC DSR 11 74 E_DO XRESET YRESET
P8_6/IRQ5/SCK1/SCL P1_4/A4 9A 9B
RESET1 12 73 E_DI ED0 GND 4 25 ENCYA GND GND
RES P1_5/A5 D0 YA 10A 10B
13 72 E_SCLK ED1 5 24 ENCYB XCLK YCLK
XTAL P1_6/A6 D1 YB 11A 11B
14 71 E_CS ED2 6 GND GND
EXTAL P1_7/A7 D2 12A 12B
X1 15 70 ED3 7 22 XBOOST YBOOST
MD_1 Vss GND D3 XFLG1 13A 13B
B 16 69 XHOME ED4 8 23 SOL_DRIVER YBRAKE B
MD_0 P2_0/A8 D4 XFLG2 14A 14B
17 68 YHOME ED5 9 27 VCC GND GND
NMI P2_1/A9 D5 YFLG1 15A 15B
FVPP1 18 67 ED6 10 26 XYRX DSRX
16MHz STBY P2_2/A10 D6 YFLG2 16A 16B
19 66 ED7 11 XYTX XYFS
C3 C2 Vcc P2_3/A11 D7 17A 17B
VCC 20 65 19 R4 GND GND
22pF 22pF R2 P5_2/SCK0 P2_4/A12 STATUS INDICATOR XLCNT/XLOL 18A 18B
21 64 EWR 14 1 10k GND GND
P5_1/RxD0 Vss GND WR YLCNT/YLOL 19A 19B
4k7 22 63 ERD 16 18 GND GND
P5_0/TxD0 P2_5/A13 VCC RD XRCNT/XABG 20A 20B
23 62 LED1 VCC ECS 15 28 GND GND
Vss P2_6/A14 R3 CS YRCNT/YABG 21A 21B
GND GND 24 61 2 1 EA1 17 GND GND
Vss P2_7/A15 Y/X 22A 22B
GND 25 60 620R EA0 13 GND GND
P9_7/WAIT/SDA Vcc C/D 23A 23B
ECLK 26 59 ECLK 2 Chassis Chassis
P9_6/CLK P4_7/PW1 LED Green 5mm FCLK 24A 24B
ECS 27 58 PWR 12v
P9_5/AS P4_6/PW0 25A 25B
EWR 28 57 LS7266R1 PWR 12v
P9_4/WR P4_5/TMRI1/HIRQ12 +12v 26A 26B
ERD 29 56 XCLK F1 Chassis Chassis
P9_3/RD P4_4/TMO1/HIRQ1 PWR 12v 27A 27B
30 55 Chassis Chassis
P9_2/IRQ0 P4_3/TMCI1/HIRQ11 28A 28B
EA1 31 54 PWR 12v
P9_1/IRQ1/EIOW P4_2/TMRI0 MF-R500 29A 29B
EA0 32 53 YCLK PWR 12v
P9_0/IRQ2/ADTRG/ECS2 P4_1/TMCO0 30A 30B
ED0 33 52 Chassis Chassis VCC
P6_0/KEYIN0/FTCI P4_0/TMCI0 31A 31B
ED1 34 51 VCC FVCC FVCC
P6_1/KEYN1/FTOA AVss GND R5 32A 32B
ED2 35 50
P6_2/KEYN2/FTIA P7_7/AN7/DA1 MF-R110 F2
ED3 36 49 4K7
P6_3/KEYN3/FTIB P7_6/AN6/DA0
ED4 37 48
P6_4/KEYN4/FTIC P7_5/AN5
ED5 38 47
ED6 39
P6_5/KEYN5/FTID P7_4/AN4
46
NOTES DYNEX TECHNOLOGIES (Guernsey) Ltd
P6_6/KEYN6/FTOB/IRQ6 P7_3/AN3 Rue Du Commerce
ED7 40 45
P6_7/KEYN8/IRQ7 P7_2/AN2 1. UNLESS OTHERWISE SPECIFIED: St Peter Port
41 44
Vss P7_1/AN1 A. ALL CAPACITORS ARE IN MICROFARADS (uF) Guernsey, GY1 2HX
42 43
VCC AVcc P7_0/AN0 B. ALL RESISTORS ARE IN OHMS, 1/4W, 1.%
A DSX XY Controller Board A
GND H8/3337YF/16
GND
Scale Sheet
1 of 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
To Y Transition
J8
REV. ECO No. CHANGE DESCRIPTION INI. DATE
Z_+24v
1a
1b
M_+48v
Z_0v
1 N/A New Design KDU 9 Oct 98
2a From Interlock Switches
2b
Y M_GND
Z TX M_+48v
2 N/A Development changes KDU 27 Oct 98
3a J15 M_+48v
3b
Y Direction
Z RX 1
IM1+48v
F3
Brake 10
U1
9
3 3971 Layout Changes KDU 12 Jan 00
4a BRAKE VM+ C1
4b
Y Reset
Z RS232 SigGnd
2
3
MF-R500
F1 MF-R500
M_+24v
PhaseA 11
DIRN +
470u 63v
C11 4
5a IM2+24v TP1 1u
D 5b
Y Brake
Z DSR
4
5 Z M_GND1
R5 10k TESTPOINT
MA1
MA2
8
7
M1 VM-
5 1 off PLCC Socket 44 Way U3 D
6a M2
Y Clock 6 Z M_GND2 MA3 6 X M_GND
6b M3
Z FS 7 MA4 4
7a VCC M4
Y Boost 8 Y M_GND GND Vref 14
7b DAC REF
1
Z FSR 9 1 MOTORA1
8a OUT1
Y VCC 10 C8 3
8b RC
M_+24v 11 X M_GND 100n
9a
Y GND 12 2
9b COMPOUT
Z M_GND1 13 15 MOTORA2
10a GND CS OUT OUT2
Y ENCA
10b R15 R1
M_+24v C2 R3 C4 12
11a 10R 20K GND J1
Y ENCB 1nF 5k1 100p
11b LMD18245
Z M_GND2 1
12a
Y HOME 2
12b
3
GND M_+48v
GND 4
U2
From Controller Brake 10 9
BRAKE VM+ C6
PhaseB 11 + C12
J7 DIRN 470u 63v
Z_+24v TP5 TP2 1u
1 TP6 MB1 8 5
Z_0v TESTPOINT M1 VM-
2 MB2 7
GND M2
3 MB3 6 X M_GND
HOME M3
4 MB4 4
Boost VCC M4
5 Vref 14
Solenoid DAC REF
1
1
6 1 MOTORB1
1
Clock_IN OUT1
7 VCC 3
Direction_IN GND RC
8
C Reset_IN C
9 2
Y HOME C9 COMPOUT
10 13 15 MOTORB2
Y Boost 100n CS OUT OUT2
11
Y Brake R2
12 C3 R4 C5 12
Y Clock 20K GND
13 GND 1nF 5k1 100p
Y Direction
14 LMD18245
Y Reset
15
ENCA
16
ENCB
17 GND VCC
Y ENCA
18
Y ENCB
19
Y GND VCC
20
XYTX
21
XYRSSR R6
22 C13 C10
XYRX + 33K
23 22u 25v 100n
XYDSR
24
XYFS
25 Solenoid Driver U5A
XYFSR GND
26
Y VCC GND
27 M_+24v
Y GND Direction_IN R12 1 2 Direction
28 R7 VCC U3
M_+48v Boost Vref 10K R16
29 C19 C16 10 43 PhaseA
M_+24v C18 33k 1N 63V IN 0 IO 31
30 + R14 U5B 4K7 Clock 11 42
X M_GND 1U 63V 220U 35V IN 1/CLK0 IO 30
31 1R 2W 13 41
C_PWR C7 IN 2/CLK1 IO 29
32 Sol_Hi R9 32 40
GND J4 100n Reset_IN R11 GND 3 4 Reset IN 3 IO 28
33 33K 33 39
VCC D1 10K IN 4/CLK2 IO 27
34 X M_GND 1 C15 35 38
1N4935 IN 5/CLK3 IO 26
5
U4 2 1N 63V 2 37
U5D IO 0 IO 25
B DRV101 3 36 B
Solenoid 1 IO 1 IO 24
6 Sol_Lo 4 31 Reset
PWM Vs
GND
10K IO 4 IO 21
7 1 MA2 7 28
/Flag IO 5 IO 20
2 MB4 8 27 Direction
IO 6 IO 19
9 26 MA4
Solenoid 2 IO 7 IO 18
MA1 14 25
2
IO 8 IO 17
MB3 15 24
X M_GND IO 9 IO 16
MB2 16 21 MB1
C17 IO 10 IO 15
R13 17 20 PhaseB
IO 11 IO 14
220N 63V 100K 18 19
IO 12 IO 13
J2
Z RS232 SigGnd MACH211-15JC
1
Z C_GND
2
X M_GND
From Back Plane 3
Z C_PWR
4
Z Module Interface 5
Z RX
6
Z TX U5E
7 J6 VCC
Z DSR
8
Z FS 1 GND
9 11 10
Z FSR 2
10 ENCA DYNEX TECHNOLOGIES (Guernsey) Ltd
Encoder 3
4 Rue Du Commerce
ENCB MM74HC14 St Peter Port
5 U5F
J3 Guernsey, GY1 2HX
6
XYRSSR
1
M_+24v 13 12
A 2 X C_GND DSX X Transition and Drive A
J5 VCC GND
3 R8
C_PWR
4 1 X M_GND 2k2
XY Module Interface MM74HC14
5 2 U5C
XYRX Home
6 3
XYTX HOME
7 4
XYDSR 5 6 Size FCSM No. DWG No. Rev
8 5
XYFS
9 A3 0509-03 3
XYFSR
10
GND
Scale Sheet
1 of 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 off PLCC Socket 44 Way U3 REV. ECO No. CHANGE DESCRIPTION INI. DATE
D D
M+ve
U1
From Controller Brake 10
BRAKE VM+
9
PhaseA 11 + C1
DIRN C11
470 63v
R5 10k MA1 8 5 1
M1 VM-
MA2 7
M2
MA3 6 M_GND
M3
MA4 4
M4
GND VCC Vref 14
DAC REF
1 MOTORA1
OUT1
J6 VCC VCC U3 3
R16 C8 RC
10 43 PhaseA
1 GND IN 0 IO 31 0.1
4K7 Clock 11 42 2
2 IN 1/CLK0 IO 30 COMPOUT
ENCA 13 41 13 15 MOTORA2 J1
Encoder 3 IN 2/CLK1 IO 29 CS OUT OUT2
32 40 GND
4 IN 3 IO 28 R1 1
ENCB 33 39 C3 R3 C5 12
5 IN 4/CLK2 IO 27 20k GND 2
35 38 0.001 5k1 100p
6 IN 5/CLK3 IO 26 LMD18245 3
2 37
IO 0 IO 25 4
M+ve 3 36
IO 1 IO 24 5
J5 VCC 4 31 Reset
R8 IO 2 IO 23 6
5 30 MA3 GND M+ve
1 M_GND 2k2 IO 3 IO 22
6 29 U2 JST6
2 IO 4 IO 21
Home MA2 7 28 Brake 10 9
3 IO 5 IO 20 BRAKE VM+ C2
HOME MB4 8 27 Direction PhaseB 11 + C12
C 4 IO 6 IO 19 DIRN 470 63v C
9 26 MA4
5 IO 7 IO 18 VCC 1
MA1 14 25 MB1 8 5
IO 8 IO 17 M1 VM-
MB3 15 24 MB2 7
IO 9 IO 16 M2
GND MB2 16 21 MB1 C9 MB3 6 M_GND
IO 10 IO 15 M3
17 20 PhaseB 0.1 MB4 4
IO 11 IO 14 M4
18 19 Vref 14
IO 12 IO 13 DAC REF
1 MOTORB1
GND OUT1
MACH211-15JC 3
RC
2 VCC
COMPOUT
13 15 MOTORB2
CS OUT OUT2
R2 C10
C4 R4 C6 12
20k GND 0.1
0.001 5k1 100p
LMD18245
U5A GND
J3
GND Direction_IN 1 2 Direction
1a M+ve
1b
2a M_GND U5B
2b
Direction_IN
3a
J2 Reset_IN 3 4 Reset
3b
Reset_IN IntCon1
4a 12
IntCon2
4b 11
Brake IntCon3 U5D
5a 10
IntCon4
From X Transition Board 5b 9
B Clock_IN IntCon5 VCC B
6a 8 Clock_IN 9 8 Clock
IntCon6
6b 7
Boost IntCon7
7a 6
IntCon8
7b 5
IntCon9 R6
8a VCC 4
IntCon10 C13 22k
8b 3 +
IntCon11 22u 25v
9a GND 2
IntCon12
9b 1
ENCA
10a
10b GND
ENCB
11a To Z Transition Board
11b Vref
HOME
12a
12b
R7
R9 C7
33k
8k2 0.1
U5E
11 10 Boost
MM74HC14 GND
U5F DYNEX TECHNOLOGIES (Guernsey) Ltd
Rue Du Commerce
13 12 St Peter Port
GND Guernsey, GY1 2HX
5 6
Scale Sheet
1 of 1
1 2 3 4 5 6 7 8
5. Z & Pipette
5.1.1. Schematic
5.2.1. Schematic
5.3.1. Schematic
2. References
1 Z & Pipette Module Requirements
3. Module Functions
The module is required to carry out Plate washing functions, in order to achieve this it is
necessary to:
• Deliver one of four wash liquids to the wells in controlled quantities and at controlled
delivery rates.
• Sense when wash buffer bottles are empty and the waste bottle is full, and prevent
further use of those bottles until situation remedied.
• Communicate with the host, via RS232 and, in the stand alone mode, with the
opereator via keypad and LCD display
__________________________________________________________________________________
FileName.doc 1 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
P Motor
Motor Drives
E Motor
Z Motor
Z transition
Pressure
Analogue Circuits
Sensors
__________________________________________________________________________________
FileName.doc 2 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
Z transition Board
Pipette and
Mach 211 Eject Drive
Board
FVPP
H8 Controller
RS232 Level
To Back Plane
Changer
__________________________________________________________________________________
FileName.doc 3 Revision 1
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Dynex Technologies (Guernsey) Ltd. Document Title
5. Circuit Functions
An AD 620 instrumentation amplifier is used for the first stage of amplification. This
is followed by an op-amp with a gain which can be adjusted from1 to 50 in 512
steps, by use of a Digital potentiometer. At zero voltage there may be an offset of
+/- 0.3 mV, there may also be an offset of +/- 0.5mV due to temperature
fluctuations. These are removed by the use of a second digital potentiometer.
The amplified signal is level shifted by 2.5 volts to ensure that negative pressures can
be measured.
The Vcc for the Transition board is derived from a Newport Power NME 2405S which
provides 1 Watt @ +5v.
7. H8 microcomputer
The Z & Pipette Module hardware is based around the Hitachi H8/3337F single-chip
microcomputer. This microcomputer provides 60Kbytes of Flash ROM and 2Kbytes of
RAM. The H8/3337F has the following internal peripheral capabilities:[2]
Eight analog to digital channels (AN0 through AN7), with 10-bit resolution
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FileName.doc 5 Revision 1
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Dynex Technologies (Guernsey) Ltd. Document Title
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FileName.doc 6 Revision 1
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Dynex Technologies (Guernsey) Ltd. Document Title
Port pins can generally be used as Input or Output or may have alternate functions. The
predominant utilization of the port pin is shown in boldface type.
__________________________________________________________________________________
FileName.doc 7 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
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FileName.doc 8 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
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FileName.doc 9 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
IRQ3 Transmit
IRQ4 Receive
IRQ5
__________________________________________________________________________________
FileName.doc 10 Revision 1
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Dynex Technologies (Guernsey) Ltd. Document Title
__________________________________________________________________________________
FileName.doc 11 Revision 1
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1 2 3 4 5 6 7 8
1 off PLCC Socket 44 Way U8 REV. ECO No. CHANGE DESCRIPTION INI. DATE
1 off PLCC Socket 84 Way U3
1 N/A NEW DESIGN PAH
12b GND
M_GND
12a GND
Z MRes
11b
Z Direction
11a
Z Brake
10b
torque
10a
9b
Z Clock
9a
Z Home
8b
Z Boost
8a
Z ENCB
7b
Z ENCA TP2
7a
6b GND
6a M+ve
5b M_GND
1
5a VCC
FS
4b
DSRZ
4a
3b
C 3a GND C
2b C_GND
Z_TX Control Analogue
2a
0503061.asc 0503062.asc
1b C_PWR
Z_RX
1a
Z Home
Z Home DigiClk DigiClk
M+ve Z_RX
Z_RX RSTPOT RSTPOT
Z_TX
Z_TX DQ DQ
Laser Sensor Z Direction
Z Direction PRESS PRESS
Z Brake
Z Brake
J9 Z Boost
Z Boost
Z Clock
1 Z Clock C_PWR C_PWR
LaserSense FS
2 FS C_GND C_GND
Z MRes
3 Z MRes
Z ENCA
Z ENCA
M_GND Z ENCB
Z ENCB
torque
torque +5V +5V
DSRZ
DSRZ A_GND A_GND
-5V -5V
LaserSense
LaserSense
C_PWR C_PWR
C_GND C_GND
B VCC VCC B
GND GND
+5V +5V
A_GND A_GND
C_PWR
+ C17
22uF 35v
C_GND
Scale Sheet
1 of 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1
P1_E
C36 C24 3
I01_E
100n 22uF 25v RN1A 4
DSRZ VCC I11_E
DSRZ + 5
1
M+ve VCC 10k GND
Z Boost 6
1
Z Boost GND U10 P2_E
RN1D 7
Z Brake VCC 6 2 VCC U8 I02_E
Z Brake V- V+ RN1B 10k 8
1
R14 VCC 10 43 I11_P I12_E
2
Z MRes U5 C22 10k Z Clock IN 0 IO 31 9
Z MRes 10K 1 4 11 42 P2_P VCC
R20 C37 C1+ C2+ RN1C IN 1/CLK0 IO 30 10
D Z Direction 8 + PEclock 13 41 GND D
Z Direction 22u
+
C29 10k IN 2/CLK1 IO 29 11
1 + P_Select 32 40 P_Direction P1_P
5
Z Home 10K IN 3 IO 28 12
Z Home 7 Laser 22u 22uF 25v R23 4k7 33 39 P1_P I01_P
3
IN 4/CLK2 IO 27 13
LaserSense 2 GND 3 5 35 38 I02_P I11_P
LaserSense C1- C2- IN 5/CLK3 IO 26 14
Z Clock DATA3 2 37 I12_P GND
4
Z Clock IO 0 IO 25 15
4 9 8 3 36 DATA1 P2_P
Z ENCA R2OUT R2IN DigiClk IO 1 IO 24 16
Z ENCA 6 R1 12 13 Z_RX E_Direction 4 31 DATA6 I02_P
R1OUT R1IN IO 2 IO 23 17
3 DTR1 10 7 DSRZ DATA2 5 30 I11_E I12_P
Z ENCB T2IN T2OUT IO 3 IO 22 18
Z ENCB 5 T1 11 14 Z_TX SINT2 6 29 P_Reset M+ve
T1IN T1OUT IO 4 IO 21 19
DATA0 7 28 DATA4 M_GND
M+ve IO 5 IO 20 20
HCPL2730 GND MAX232 RSTPOT 8 27 SINT1 FS
IO 6 IO 19 21 FS
M+ve 9 26 GND
IO 7 IO 18 22
I01_E 14 25 P1_E FVPP1
IO 8 IO 17 23
M_GND DATA5 15 24 E_Reset RESET
IO 9 IO 16 24
NON VOLATILE STORAGE P2_E 16 21 I02_E C_GND
M_GND IO 10 IO 15 25
I01_P 17 20 E_Select C_PWR
Z_RX IO 11 IO 14 26
Z_RX U7 VCC DATA7 18 19 I12_E M+ve
IO 12 IO 13 27
E_CS 1 M_GND
Z_TX CS 28
Z_TX E_SCLK 2 MACH211-15JC C_PWR
SCLK C21 29
E_DI 3 C_GND
DI 100n 30
E_DO 4 P_Boost
R27 DO 31
6
VCC PE 32
VCC VCC 4k7 7 GND
torque PRE 33
torque
34
GND
C20 C2
C_PWR 100n 100n NM93C66N
C_PWR GND
C GND GND C
C_GND U3
C_GND
E_Reset
1 84 E_Direction
VCC P3_6/HDB_6/D_6 P3_5/HDB5/D5
2 83 E_Select
GND Vss P3_4/HDB4/D4
VCC EHOME 3 82 PHOME
P3_7/HDB_7/D_7 P3_3/HDB3/D3
4 81 P_Reset VCC
GND Vss P3_2/HDB2/D2
GND VCC P_Boost 5 80 P_Direction VCC C_PWR
R18 P8_0/HA_0 P3_1/HDB1/D1
6 79 P_Select J6
GND P8_1/GA20 P3_0/HDB0/D0 R29
4K7 7 78 DATA0
P8_2/CS1 P1_0/A0 C28 2k2 1
8 77 DATA1 +
+5V P8_3/IOR P1_1/A1 22uF 25v 2
T1 9 76 DATA2
P8_4/IOW/IRQ3/TxD1 P1_2/A2 3
+5V R1 10 75 DATA3 TIPDET
P8_5/CS2/IRQ4/RxD1 P1_3/A3 4
Laser 11 74 DATA4
P8_6/IRQ5/SCK1/SCL P1_4/A4 5
A_GND RESET 12 73 DATA5 GND
RES P1_5/A5
13 72 DATA6
A_GND XTAL P1_6/A6
14 71 DATA7
EXTAL P1_7/A7
X1 FVPP1 15 70 STATUS INDICATOR J5
R17 MD_1 Vss GND R28
16 69 E_DO
VCC MD_0 P2_0/A8 2k2 1
4k7 17 68 E_DI VCC
NMI P2_1/A9 2
FVPP1 18 67 E_SCLK VCC
16MHz STBY P2_2/A10 3
19 66 E_CS RSTPOT PLATEDET
VCC Vcc P2_3/A11 + C8 4
C10 C9 DTR1 20 65 R9
P5_2/SCK0 P2_4/A12 RSTPOT 220UF 16V 5
22pF 22pF SINT2 21
P5_1/RxD0 Vss
64
GND DQ
620R C6 Encoder
SINT1 22 63 100n
P5_0/TxD0 P2_5/A13
GND
23
Vss P2_6/A14
62 Z Boost
GND
ENCODER COUNTERS
GND GND 24 61 2 1 GND J4
R12 4k7 Vss P2_7/A15 R25
B 25 60 VCC U1 B
VCC P9_7/WAIT/SDA Vcc VCC 2k2 1
ECLK 26 59 Z Home LED1 3 20 VCC
P9_6/CLK P4_7/PW1 VCC XA R16 2
ECS 27 58 TIPDET 12 21
P9_5/AS P4_6/PW0 GND XB 3
EWR 28 57 PLATEDET 10K EHOME
P9_4/WR P4_5/TMRI1/HIRQ12 4
ERD 29 56 PEclock ED0 GND 4 25 Z ENCA
P9_3/RD P4_4/TMO1/HIRQ1 D0 YA 5
torque 30 55 Z Brake ED1 5 24 Z ENCB
P9_2/IRQ0 P4_3/TMCI1/HIRQ11 D1 YB
EA1 31 54 Z MRes ED2 6
P9_1/IRQ1/EIOW P4_2/TMRI0 D2
EA0 32 53 Z Clock ED3 7 22
P9_0/IRQ2/ADTRG/ECS2 P4_1/TMCO0 D3 XFLG1 VCC
ED0 33 52 Z Direction ED4 8 23 J8
P6_0/KEYIN0/FTCI P4_0/TMCI0 D4 XFLG2 R26
ED1 34 51 ED5 9 27
P6_1/KEYN1/FTOA AVss A_GND D5 YFLG1 2k2 1
ED2 35 50 ED6 10 26
P6_2/KEYN2/FTIA P7_7/AN7/DA1 D6 YFLG2 R15 2
ED3 36 49 ED7 11
P6_3/KEYN3/FTIB P7_6/AN6/DA0 R30 D7 3
ED4 37 48 19 4K7 PHOME
P6_4/KEYN4/FTIC P7_5/AN5 XLCNT/XLOL 4
ED5 38 47 4k7 EWR 14 1
P6_5/KEYN5/FTID P7_4/AN4 WR YLCNT/YLOL 5
ED6 39 46 ERD 16 18
P6_6/KEYN6/FTOB/IRQ6 P7_3/AN3 RD XRCNT/XABG
ED7 40 45 ECS 15 28
P6_7/KEYN8/IRQ7 P7_2/AN2 CS YRCNT/YABG
+5V 41 44 EA1 17
Vss P7_1/AN1 Y/X
42 43 EA0 13 GND
AVcc P7_0/AN0 PRESS C/D
ECLK 2 C_GND
FCLK
GND
H8/3337YF/16 LS7266R1
A A
Scale Sheet
2 of 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
4
5 1 +5V U4D LM6134BIN
Vs OUT+
2 7 13
-IN +Vs R7 U4A
14 3
D3 2 3 3 6 R4 R3 R1 12 1 Clean_Press
GND OUT- +IN O/P 2k
C31 R10 2
10K 10K 10K
BZX79C9V1 100n SDX01G2-A C25 C23 4 5 LM6134BIN 2K0
10N 50V 10N 50V -Vs REF
-5V A_GND C3 C1 R13
11
C_GND AD620 100N 15n 2K0
A_GND
A_GND A_GND -5V
A_GND +5V
A_GND
A_GND C13
100N C16 10N 50V
VCC U6 +5V
C11 GAIN CONTROL C14 C15
14 2 R24 OFFSET ADJUST 100N VCC U11 100n 100n
VCC H1 14 2 R11
270K U4C VCC H1
A_GND 2K -5V A_GND
7 3
GND L1 LM6134BIN 7 3
GND L1
GND 1 4
VB W1 10 GND 1 4
VB W1
8
C R33 10K -5V 11 C
H0 9 -5V 11
DQ 9 H0
Cout R32 9
5 10 Cout
RSTPOT RST L0 5 10
8 270K RST L0
DQ DQ 8
6 12 -5V DQ DQ
DigiClk CLK W0 6 12
CLK W0
13
Sout 13
Sout
DS1267-10
DS1267-50
A_GND VCC
-5V R5
10K
R2
10K
-2.5V
U2
GND
ZRA250A03
Vr
A_GND
Scale Sheet
3 of 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 off IDC Female Connector 34 way REV. ECO No. CHANGE DESCRIPTION INI. DATE
47.5mm Ribbon Cable 34 way
1 N/A New Design KDU 7 Oct 98
2 N/A Development Mods KDU 28 Sept 99
3 3971 New Hole in PCB for Set up KDU 14 Jan 00
4 3999 Reservoir Cap in Flash Voltage Cct KDU 22 Feb 2000
VCC
D D
1
GND E2
10K 82 18
Q1 GND
+ C4 + C25 19 4
GND SENSE 2
R45 2 22 35v
C 22U 25V C1 0.1 C
2
10K GND A2919SB R3
R48 GND M_GND 1
2N4401
10K M_GND
3
GND
VCC M_GND
GND
D4 VCC
R44
10K U17A
1N4148 E AXIS DRIVE C15
1 2 VCC M+ve 0.1
R51 VCC VCC
FS U2
U16A
100 13
C49 1 Vcc GND
74HC14 A P1_E 16 24
0.1 VCC C48 2 13 D6 R13 Phase 1 Vbb
J1 R43 B Q I01_E 20
3 4 1K8 I01
VCC CLR Q I11_E 17 1 EMOTORA1
1 10K 14 I11 OUT 1A
GND GND Cext 1N4148 J9
2 0.1 15
P1_E Rext/Cext 15 21 EMOTORA2
3 Vref 1 OUT 1B 1
I01_E 14
4 MM74HC123A RC1 2
I11_E R11
5 3
GND 22k 23
6 GND U16B C23 E1 R6 4
P2_E R9 P2_E 10
7 9 Phase 2 1
I02_E A 47K I02_E 8 22
8 10 5 D7 U15 470pF I02 SENSE 1
I12_E B Q I12_E 9
9 VCC C50 11 12 1 8 I12
VCC R49 CLR Q MR WDO GND
10 6 6
B GND Cext 1N4148 WDI 11 B
11 10K 7 5 Vref 2 M_GND
P1_P Rext/Cext PFO 12 2 EMOTORB1
12 0.1 4 7 RESET RC2 OUT 2A
I01_P C51 PFI RESET
13 VCC MM74HC123A GND
I11_P R50 5 EMOTORB2
14 MAX705CPA OUT 2B
+
GND
15 10K C_PWR R10 C24
P2_P M+ve 6
16 D8 10 10v GND 47K 470pF GND
I02_P 7 3
17 GND E2
I12_P R54 18
18 C5 C26 GND
M+ve 1N4148 + 19 4
19 1k2 22 35v 0.1 GND SENSE 2
M_GND
20 +12v
FS
21 A2919SB
GND GND M_GND R4
22 D9
FVPP1 BZX79C12 1
23
RESET M_GND
24
C_GND
25
C_PWR
26
M+ve M_GND
27
M_GND
28 C_GND
C_PWR
29
C_GND
30
P_Boost
31
32
33 DYNEX TECHNOLOGIES (Guernsey) Ltd
34 Rue Du Commerce
GND
TRANSITION IDC 34 WAY St Peter Port
Guernsey, GY1 2HX
Scale Sheet
1 of 1
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
C_GND 1 3
Vin-ve 0v
GND
NME2405S
D D
M+ve
U1
From Controller Brake_In 10 9
BRAKE VM+ C1
PhaseA 11 +
C11
DIRN 220u 35v
VCC 1u
R5 10k TP4 MA1 8 5
M1 VM-
MA2 7
M2
C8 MA3 6 M_GND
M3
J6 VCC 100n MA4 4
M4
GND Vref 14
1 GND DAC REF
1 MOTORA1
1
2 GND OUT1
Encoder ENCA 3
3 RC
4
ENCB 2
5 COMPOUT
VCC U3 13 15 MOTORA2
6 R16 CS OUT OUT2
10 43 PhaseA
IN 0 IO 31 R1
M+ve 4K7 Clock 11 42 C3 R3 C5 12
IN 1/CLK0 IO 30 20K GND
J5 VCC 13 41 torque 1nF 5k1 100p J1
IN 2/CLK1 IO 29 LMD18245
32 40
1 M_GND R8 2k2 IN 3 IO 28 1
33 39
2 IN 4/CLK2 IO 27 2
Home 35 38
3 IN 5/CLK3 IO 26 3
HOME 2 37 GND M+ve
4 IO 0 IO 25 4
3 36 U2
5 IO 1 IO 24 5
4 31 Reset Brake_In 10 9
VCC IO 2 IO 23 BRAKE VM+ C2 6
5 30 MA3 PhaseB 11 +
C12
IO 3 IO 22 DIRN 220u 35v JST6
GND 6 29
IO 4 IO 21 1u
C10 MA2 7 28 MB1 8 5
C IO 5 IO 20 M1 VM- C
100n MB4 8 27 Direction MB2 7
IO 6 IO 19 M2
U5A 9 26 MA4 VCC TP3 MB3 6 M_GND
IO 7 IO 18 M3
MA1 14 25 MB4 4
GND IO 8 IO 17 M4
MB3 15 24 Vref 14
1
Direction_IN 2 Direction IO 9 IO 16 DAC REF
1
MB2 16 21 MB1 C9 1 MOTORB1
IO 10 IO 15 100n OUT1
17 20 PhaseB 3
IO 11 IO 14 RC
18 19
U5B IO 12 IO 13
GND 2
COMPOUT
MACH211-15JC 13 15 MOTORB2
CS OUT OUT2
Reset_IN 3 4 Reset
R2 U5E
20K C4 R4 C6 12
GND
VCC 1nF 5k1 100p
LMD18245 11 10
U5D
1a GND
1b GND R9 C7
Direction_IN R7 5 6
2a 8k2 100n
Reset_IN 33k
2b
torque
3a
B Brake_In MM74HC14 B
3b
Clock_IN
4a
Boost
4b
Boost
5a GND J3
HOME
5b C_PWR
ENCA 1
6a C_GND
ENCB TP2 2
6b TX
C_PWR 3
7a RX
4
7b GND RSSR
5
8a DSR
C_GND 6
1
8b VCC FS
DSR 7
9a FSR
FS 8
9b
RSSR 9 M+ve
10a
FSR 10 M_GND
10b
TX 11 M+ve
11a
C_GND 12 M_GND
11b
RX
12a
C_PWR
12b
To Y Transition
REV ECO DESCRIPTION DRN DATE CHK UNLESS STATED TITLE DSX Z transition & Drive
A A
050400 Printed 11:25:36 10-Mar-2000 RESISTORS 1/4W +/-1% PCB PART NO. SHEET 1 OF 1
File Name F:\DSXPCB\ztrans\Rev3\Sch\050403.asc CAPS NON-POL +/-10% ECB PART NO.
CAPS POL +/-20% ORIGINATOR DATE
APPROVED ECO
TEL +44 1481 723777 DYNEX TECHNOLOGIES (GUERNSEY) LTD FAX +44 1481 711485
THIS DRAWING AND THE CONTENTS HEREIN CANNOT BE USED, COPIED OR DISCLOSED WITHOUT THE PRIOR WRITTEN PERMISSION OF DYNEX TECHNOLOGIES (GUERNSEY) LTD A3
1 2 3 4 5 6 7 8
6. Washer
6.1.1. Schematic
6.2.1. Schematic
2. References
1 Washer Module Requirements
3. Module Functions
The module is required to carry out Plate washing functions, in order to achieve this it is
necessary to:
• Deliver one of four wash liquids to the wells in controlled quantities and at controlled
delivery rates.
• Sense when wash buffer bottles are empty and the waste bottle is full, and prevent
further use of those bottles until situation remedied.
• Communicate with the host, via RS232 and, in the stand alone mode, with the
opereator via keypad and LCD display
__________________________________________________________________________________
FileName.doc 1 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
X Motor
Z Motor
Key Pad
LCD Display
Pump Drives
Float Switches
__________________________________________________________________________________
FileName.doc 2 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
Oscillator
Key Pad
Pattern Key Pad
Generator & Connector
Decoder
FlashUG1&2
H8 Controller
Auto Clean Motor Drives
NMI
Clock Connector
RS232 Level
Changer
Reset
Pump
Selection
Pump
Drivers & Pinch Valve
Current Drive
Sensing
Pinch Valve
Connector
__________________________________________________________________________________
FileName.doc 3 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
X Motor
X Drive
Connector
Bit Patter
Y Motor
Generator And Y Drive
Connector
Motor Selector
Z Motor
Z Drive
Connector
Motor Control
Sensors
Connector
__________________________________________________________________________________
FileName.doc 4 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
5. Circuit Functions
• Produce the bit patterns required for quarter stepping for each of the three
motors.
Each motor requires Direction and Reset. The X motor has its own dedicated clock
while the Y and Z each share the SHARED CLOCK
If TWO CLK is set to a logic 1 then both Y and Z motors are pulsed with the
SHARED CLOCK this condition over-rides the SHARED CLOCK.
The PWM output for the dispense pumps is gated to one of four pumps, using DP1-
DP4 to enable the required dispense pump. These signals also enable the required
pinch valve.to be opened.
All four dispense pump drives are identical. The current is switched via a FET
employing low side switching. The return current passes through a one-ohm resistor;
the resulting voltage drop is integrated, amplified and passed to the analogue inputs
__________________________________________________________________________________
FileName.doc 5 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
of the H8 controller. The voltage read is proportional to the actual current drawn by
the motor.
The actual current drawn is proportional to the PWM duty cycle, frequency (fixed)
and the load on the motor. The current will increase if the motor is stalled and it will
decrease from the norm if the motor is running with a light load (i.e. not pumping
fluid). Any large difference from the norm can be detected, by the controller, and
corrective action taken.
CAUTION At low nominal currents (low PWM period) there may be no, or
undetectably low differences between the current levels in the different states.
When a key is pressed the sequence freezes until the key is released. A five-bit
number which, is dependent upon the key pressed, is passed to the controller. With
no key depressed the value returned is zero.
It is expected that when the key press is sensed the controller will sound the beeper
and the operator will release the key. This will allow the sequence to proceed, in
readiness for the next key push.
7. H8 microcomputer
The Washer Module hardware is based around the Hitachi H8/3337F single-chip
microcomputer. This microcomputer provides 60Kbytes of Flash ROM and 2Kbytes of
RAM. The H8/3337F has the following internal peripheral capabilities:[2]
__________________________________________________________________________________
FileName.doc 6 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
Eight analog to digital channels (AN0 through AN7), with 10-bit resolution
__________________________________________________________________________________
FileName.doc 7 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
__________________________________________________________________________________
FileName.doc 8 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
Port pins can generally be used as Input or Output or may have alternate functions. The
predominant utilization of the port pin is shown in boldface type.
__________________________________________________________________________________
FileName.doc 9 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
P2-5 A13 63
__________________________________________________________________________________
FileName.doc 10 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
requred Motor
P4-4 TMO-1 56
__________________________________________________________________________________
FileName.doc 11 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
P7-6 AN6/D 49 I
A0
P7-7 AN7/D 50 I
A1
P8-0 5
P8-1 6
P8-2 7
P8-3 8
P8-4 TxD1/ T0 9
IRQ3
P8-5 RxD1/ R0 10
IRQ4
IRQ5
P9-3 RD 29
P9-4 WR 28
__________________________________________________________________________________
FileName.doc 12 Revision 1
CONFIDENTIAL for Internal use ONLY
Dynex Technologies (Guernsey) Ltd. Document Title
P9-5 AS 27
NMI NMI 17
__________________________________________________________________________________
FileName.doc 13 Revision 1
CONFIDENTIAL for Internal use ONLY
1 2 3 4 5 6 7 8
1 off Clinched Nut M3 SS 4.2mm dia hole REV. ECO No. CHANGE DESCRIPTION INI. DATE
1 off Clinched Nut M3 SS 4.2mm dia hole
1 N/A New R&D design PAH 01.12.97
1 off Heat Sink 17 C/W U1 POWER INPUT AND FILTER
2 N/A Specification Change APH 08.10.98
1 off PLCC Socket 44 Way U8 Socket
3-5 N/A Development Changes KDU 30.06.99
1 off PLCC Socket 84 Way U5 Socket
6 N/A Specification change KDU 1 Jul 99
1 off PLCC Skt 28 Way U10 Socket HEAT SINK AT 17C/W
D 7 3971 Remove NMI and ass. parts KDU 17 Jan 00 D
U1
PWR +12V LM7805 VCC
VCC
1 3
Vin Vout
GND
F1
+ +
RGE1200 C10
C1 C11 C37
0.1 220 C36 C35 C38 C21 C29 C27 C34
22 0.1
0.1 0.1 0.1 0.1 0.1 0.1 0.1
2
R1
LINK GND
M_GND GND
C J2 GND PWR C
MICROCONTROLLER PUMP DRIVES
1
0502072.asc 0502073.asc
2
Vacuum
3 Vacuum
M_GND ASP_OUT
4 DPWM DPWM ASP_OUT
DP[1..4]
5 DP[1..4] DP[1..4]
RX DSEN[1..4]
6 RX DSEN[1..4] DSEN[1..4]
TX
7 TX APWM APWM
DTR
8 DTR ASP ASP
FL+
9 FL+ ASEN ASEN
10 VALVE VALVE
Lamp Lamp
GND +12V WASTE +12V
WASTE
+12V L[1..4] +12V
M_GND M_GND
M_GND M_GND
VCC VCC DPPV[1..4]
DPPV[1..4]
VCC VCC
GND GND DISP[1..4]
GND GND
J1
L[1..4]
1 M_GND
2
3
4
B DPPV[1..4] B
5
6 +12V
7
DPPV1
8
DPPV2
9
DPPV3
10
DPPV4 DISP[1..4]
11
12 M_GND
L4
13
L3
14
L2
15
L1
16
WASTE
17
DISP4
18
DISP3
19
DISP2
20
DISP1
21
ASP_OUT
22
23 +12V
Vacuum
24
Scale Sheet
1 of 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1
+12v +12v +12V
D10 D16 C23
VCC 1N4934 VCC 1N4934 RN4A 1k Q2 0.1 DISP1
4
VCC
C28 C42 D3
RN6A Q1 0.1 RN6E Q11 0.1 FBDP1 DSPR1 R19 3 BAT47
1k DPPV1 1k PVALVE 1 DSEN1
2
1M
IRF2807 R5 2
D FBDPPV1 FBValve 1R 2W C30 R14 D
0.1 U6A 47k
2
6
ZVN4306A M_GND ZVN4306A M_GND LM324
11
3
M_GND GND
GND RN2B
+12V 10K
VCC D7
1N4934
1
+12v VCC
D13
1
VCC 1N4934 RN6F Q13 GND
1
7
ZVN4306A M_GND 1M 7 DSEN2
3
FBDPPV2 IRF2807 6
R6 R9
3
4
GND
M_GND
+12v RN2C
D14 +12V 10K
VCC 1N4934 D8
1N4934
1
VCC
1
C40
1
GND
C RN6C Q10 0.1 C25 C
1k DPPV3 RN4C Q4 0.1 DISP3
1k VCC
FBDPPV3 D4
FBDP3 DSPR3 R21 12 BAT47
4
4
IRF2807 R7 13
1R C32 R17
0.1 U6D 47k
LM324
6
+12v
D15 M_GND GND
VCC 1N4934 RN2E
10K
1
+12V
C41 D9
RN6D Q12 0.1 VCC 1N4934
1
1k DPPV4
1
GND
FBDPPV4 RN4D Q5 C26 DISP4
1k 0.1 VCC
5
BAT47
ZVN4306A M_GND R22
FBDP4 DSPR4 10 D11 DISP[1..4]
DISP[1..4]
8 DSEN4
5
1M
+12v IRF2807 9
J8 R8 R25
DPPV[1..4] 1R C33 U6C 47k
DPPV[1..4] 1 0.1
LampOut LM324 DSEN[1..4]
2 DSEN[1..4]
2
B 3 B
GND
4
M_GND
VALVE 5 RN2A
U10 +12V
6
DP[1..4] 2 D5 10K
DP[1..4] CLK/IN 7
DP1 3 17 FBValve VCC
IN IO 8 1N4934
DP2 4 18 FBDPPV4 1
1
IN IO
DP3 5 19 FBDPPV3 GND
IN IO RN4E C22
DP4 6 20 FBDPPV2 Q6
IN IO 1k 0.1
7 21 FBDPPV1 ASP_OUT
DPWM IN IO ASP_OUT
9 23 FBDP4
ASP IN IO
10 24 FBDP3 FBASP
IN IO
11 25 FBDP2
6
IN IO
12 26 FBDP1 +12V J3 IRF2807 M_GND
IN IO
13 27 FBASP
IN IO 1
16 PVALVE
IN 2
3
PALCEV10H25JC(28) 4
5
ASP_OUT
6
Scale Sheet
2 of 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
D1 VCC
1N4148
R3
U9A D12 VCC
10K R30
1 1N4148
3 FLASHUG1 10K
R2 2 +12V Q8 VCC
FL+ R28 R29 KEYPAD CONNECTION
1
1
1
1
1
1
1
1
100R 1 BSS110 3 FVPP
D C19 74HC00 D
R26 10K 82R
0.1 RN5H
10K 2 10K SIL8+1
GND
2
Q7 U8
R27
2N4401 10 43 I3
2
3
4
5
6
7
8
9
10K IN 0 IO 31
11 42
3
IN 1/CLK0 IO 30
13 41 J6
U9B IN 2/CLK1 IO 29
KEY_RST 32 40 I5
IN 3 IO 28 1
4 33 39 I1 P5
GND IN 4/CLK2 IO 27 2
6 FLASHUG2 35 38 P1 I4
IN 5/CLK3 IO 26 3
5 2 37 P4
IO 0 IO 25 4
3 36 P4 I3
IO 1 IO 24 5
74HC00 4 31 KEY3 P3
IO 2 IO 23 6
5 30 I2
IO 3 IO 22 7
6 29 P5 P2
IO 4 IO 21 8
KEY1 7 28 I4 I1
IO 5 IO 20 9
8 27 P1
IO 6 IO 19 10
KEY4 9 26 KEY2
IO 7 IO 18
KEY5 14 25
IO 8 IO 17
I5 15 24
IO 9 IO 16
P3 16 21
50Hz OSCILLATOR IO 10 IO 15
I2 17 20
IO 11 IO 14
18 19 P2
NON VOLATILE STORAGE VCC
IO 12 IO 13
MACH211-15JC
U4 R11
10
E_CS1 1 43k
/CS
E_SO 2 U2B
SO
E_WP 3
R
/WP
E_SI 5 TrigB 8 9
SI TRIG Q
E_SCK 6
SCK LCD BACKLIGHT
R24 VCC 7 13
/HOLD DIS
10K
X25640 11 12 +12V R31 J5
CVolt THR
1
R10
2
C GND NE556 22K 33r 2.5W C
TrigB GND
VCC
10K 10K 10K 10K VCC J7
RV1 1
L1 L2 L3 L4 GND
2
10K TRIMPOT DISPREGSEL
6
C9 C8 C6 C5 3
0.1 0.1 0.1 0.1 4
DISPSTROBE
5
DISPR/W
6
D1
7
D0
8
GND GND D3
9
D2
10
6
L[1..4] DP1 DP2 DP3 DP4 D5
L[1..4] 11
D4
12
U5 D7
10K 10K 10K 10K 13
D6
14
D6 1 84 D5
P3_6/HDB_6/D_6 P3_5/HDB5/D5
2 83 D4 IDC 14 way Box
Vss P3_4/HDB4/D4
D7 3 82 D3
1
P3_7/HDB_7/D_7 P3_3/HDB3/D3
4 81 D2 GND
Vss P3_2/HDB2/D2
+12V GND L1 5 80 D1
P8_0/HA_0 P3_1/HDB1/D1
L2 6 79 D0
+12V P8_1/GA20 P3_0/HDB0/D0
L3 7 78 X_RST
P8_2/CS1 P1_0/A0
L4 8 77 X_DIR
M_GND P8_3/IOR P1_1/A1
T1 9 76 Y_RST
P8_4/IOW/IRQ3/TxD1 P1_2/A2
M_GND R1 10 75 Y_DIR
P8_5/CS2/IRQ4/RxD1 P1_3/A3
DTR1 11 74 Y_CLK
P8_6/IRQ5/SCK1/SCL P1_4/A4
VCC RESET 12 73 Z_RST
RES P1_5/A5
B 13 72 Z_DIR DP[1..4] VCC B
VCC XTAL P1_6/A6 DP[1..4]
14 71 Z_CLK
EXTAL P1_7/A7
X1 VCC FVPP 15 70
GND MD_1 Vss
2
16 69 ASP R32
MD_0 P2_0/A8 ASP
GND 17 68 DP1 620R
NMI P2_1/A9
VCC FVPP 18 67 DP2
16MHz STBY P2_2/A10 10K
19 66 DP3
C17 C14 Vcc P2_3/A11
DISPR/W 20 65 DP4
22pF 22pF P5_2/SCK0 P2_4/A12 LED1
DISPSTROBE 21 64
P5_1/RxD0 Vss
DISPREGSEL 22 63
1
P5_0/TxD0 P2_5/A13
23 62 OUT_Y GND
Vss P2_6/A14
GND 24 61 GND Lamp
GND Vss P2_7/A15 Lamp
VCC 25 60
VCC P9_7/WAIT/SDA Vcc VCC
RS232 SERIAL DRIVER R15 10K E_SO
E_SI
26
27
P9_6/CLK P4_7/PW1
59
58
DPWM
DPWM
C2 P9_5/AS P4_6/PW0
E_WP 28 57 VALVE
22 P9_4/WR P4_5/TMRI1/HIRQ12 VALVE
E_CS1 29 56
P9_3/RD P4_4/TMO1/HIRQ1
U3 E_SCK 30 55 TWO_CLK J4
+ P9_2/IRQ0 P4_3/TMCI1/HIRQ11
6 2 BEEPER 31 54 XY_CLK TWO_CLK 1A 1B X_RST
V- V+ P9_1/IRQ1/EIOW P4_2/TMRI0 1A 1B
KEY_RST 32 53 X_CLK XY_CLK 2A 2B X_DIR
C7 P9_0/IRQ2/ADTRG/ECS2 P4_1/TMCO0 2A 2B
1 4 KEY1 33 52 SHAREDCLOCK X_CLK 3A 3B Y_RST
22 C1+ C2+ P6_0/KEYIN0/FTCI P4_0/TMCI0 3A 3B
+ + KEY2 34 51 VCC SHAREDCLOCK 4A 4B Y_DIR
+
C4 C12 P6_1/KEYN1/FTOA AVss R12 4A 4B
KEY3 35 50 5A 5B Y_CLK
22 22 P6_2/KEYN2/FTIA P7_7/AN7/DA1 5A 5B
KEY4 36 49 GND 10K HOME_X 6A 6B Z_RST
P6_3/KEYN3/FTIB P7_6/AN6/DA0 6A 6B
GND 3 5 KEY5 37 48 HOME_Z 7A 7B Z_DIR
C1- C2- P6_4/KEYN4/FTIC P7_5/AN5 Vacuum 7A 7B
HOME_X 38 47 DSEN4 HOME_Y 8A 8B Z_CLK
P6_5/KEYN5/FTID P7_4/AN4 C20 8A 8B
9 8 HOME_Y 39 46 DSEN3 VCC OUT_Y 9A 9B FLASHUG1
R2OUT R2IN P6_6/KEYN6/FTOB/IRQ6 P7_3/AN3 RN1A 0.1 9A 9B
R1 12 13 RX HOME_Z 40 45 DSEN2 2 1 BEEPER 10A 10B FLASHUG2
R1OUT R1IN RX P6_7/KEYN8/IRQ7 P7_2/AN2 10A 10B
DTR1 10 7 DTR VCC 41 44 DSEN1 10K 11A 11B
T2IN T2OUT DTR Vss P7_1/AN1 11A 11B
T1 11 14 TX 42 43 WASTE GND 12A 12B RESET
T1IN T1OUT TX AVcc P7_0/AN0 WASTE 12A 12B
GND M_GND 13A 13B
C3 13A 13B
MAX232CPA 14A 14B
0.1 14A 14B
HD64F3337CP16 +12V 15A 15B VCC GND
15A 15B
16A 16B
16A 16B
GND
DIN41612B32
A DSEN[1..4] A
DSEN[1..4]
REV ECO DESCRIPTION DRN DATE CHK UNLESS STATED TITLE DSX WASHER MODULE
1 N/A New R&D design PAH 01.12.97 05020012 RESISTORS 1/4W +/-1% PCB PART NO. 030-0502-06 SHEET 2 OF 3
2 N/A Specification Change APH 08.10.98 05020022 CAPS NON-POL +/-10% ECB PART NO. 580-0502-06 REV 6
3-5 N/A Development Changes KDU 30.06.99 CAPS POL +/-20% ORIGINATOR PAUL HIGGS DATE 01.12.97
6 N/A Specification change KDU 1 Jul 99 APPROVED ECO
7 Remove Unused Components and NMI TEL +44 1481 723777 KDU 1 Jan 00 DYNEX TECHNOLOGIES (GUERNSEY) LTD FAX +44 1481 711485
THIS DRAWING AND THE CONTENTS HEREIN CANNOT BE USED, COPIED OR DISCLOSED WITHOUT THE PRIOR WRITTEN PERMISSION OF DYNEX TECHNOLOGIES (GUERNSEY) LTD A2
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 off PLCC Socket 44 Way U3 REV. ECO No. CHANGE DESCRIPTION INI. DATE
D D
VCC
C5 C7 C14
100N 100N 100N
XZ Drivers Y Drivers
GND 0510042.asc 0510041.asc
X_CLK D0b_Y D0b_Y
J2
D1b_Y D1b_Y
1A 1B X_RST
1A 1B X_RST D2b_Y D2b_Y
2A 2B X_DIR
2A 2B X_DIR D0a_Y D0a_Y
X_CLK 3A 3B Y_RST
3A 3B Y_RST D1a_Y D1a_Y
4A 4B Y_DIR
4A 4B Y_DIR D2a_Y D2a_Y
5A 5B Y_CLK
5A 5B Y_CLK Phb_Y Phb_Y
HOME_X 6A 6B Z_RST
6A 6B Z_RST Pha_Y Pha_Y
HOME_Z 7A 7B Z_DIR
C 7A 7B Z_DIR C
HOME_Y 8A 8B Z_CLK
8A 8B Z_CLK
OUT_Y 9A 9B FLASHUG1
9A 9B FLASH
BEEPER 10A 10B
10A 10B BEEPER
11A 11B
11A 11B
12A 12B RESET
12A 12B RESET
M_GND 13A 13B
13A 13B
14A 14B
14A 14B
+12V 15A 15B VCC GND
15A 15B
16A 16B
16A 16B
DIN41612/16X2AB
J1
1
HOME_X
2
3
HOME_Z
4
5
C10 C11
100N 100N
B B
GND
VCC +12v
R6
620R J4
1
2
3
HOME_Y
4
5
C12
100N
GND GND
GND GND
Scale Sheet
1 of 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
M_GND A2919SB
M_GND
M_GND
+12V
+ U6
Z DRIVE VCC +12V
C15 13
Vcc
C BEEPER +12V 22uF
C19 Phase1_Z 16
Phase 1 Vbb
24 C
100N I01_Z 20
I01
B1 I11_Z 17 1 X_MOTA1
I11 OUT 1A
VCC
BUZZER M_GND 15 21 X_MOTA2
Vref 1 OUT 1B
14 J7
RC1
1
1 Blue
23 Yellow
Q1 E1 2
Phase2_Z 10 White
R11 2N4401 Phase 2 R14 3
BEEPER 2 I02_Z 8 22 Black
BEEPER C18 I02 SENSE 1 4
10k R18 I12_Z 9 1R
220P I12 5
X_DIR R10 47k M_GND
X_DIR 6
X_CLK 10k 11
X_CLK Vref 2
X_RST 12 2 X_MOTB1
3
M_GND A2919SB
U3
X_DIR 10 43 M_GND M_GND
IN 0 IO 31
11 42
IN 1/CLK0 IO 30
B X_CLK 13 41 B
IN 2/CLK1 IO 29
32 40
IN 3 IO 28
Z_CLK 33 39
IN 4/CLK2 IO 27
Y_CLK 35 38
IN 5/CLK3 IO 26
PHASE1_Z 2 37
IO 0 IO 25
I01_Z 3 36 X_RST
IO 1 IO 24
I11_Z 4 31 Z_DIR
IO 2 IO 23
PHASE2_Z 5 30 Z_RST
IO 3 IO 22
I02_Z 6 29 Y_DIR
IO 4 IO 21
I12_Z 7 28 Y_RST
IO 5 IO 20
PHASE1_X 8 27 D0b_Y
IO 6 IO 19 D0b_Y
I01_X 9 26 D1b_Y
IO 7 IO 18 D1b_Y
I11_X 14 25 D2b_Y
IO 8 IO 17 D2b_Y
PHASE2_X 15 24 Phb_Y
IO 9 IO 16 Phb_Y
I02_X 16 21 D0a_Y
IO 10 IO 15 D0a_Y
I12_X 17 20 D1a_Y
IO 11 IO 14 D1a_Y
Pha_Y 18 19 D2a_Y
Pha_Y IO 12 IO 13 D2a_Y
MACH211-15JC
Scale Sheet
2 of 3
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
VCC
R3 U2 VCC
D 33K VRefY 2 6 +12v D
Vref Vcc
16
Load Supply
VRefY Pha_Y 7
Pha_Y Phase C6
D0a_Y 14 10 +
D0a_Y D0 OUT A
R25 D1a_Y 9 220U 25V
D1a_Y D1
22K D2a_Y 8 15
D2a_Y D2 OUT B
GND
3 Y_MOTA1
RC
GND PFDY 1
PFD
11 Y_MOTB1
C3 SENSE
VCC R23 4
220P GND
47K 5
GND
12 R9 R20
GND
R4 13 1R 1R
GND
10K J5
GND A3955SB Blue
1
PFDY GND
2
GND White
3
R8 Black
4
10K
5
6
GND
U7 VCC
VRefY 2 6 +12v
C Vref Vcc C
16
Load Supply C9
Phb_Y 7
Phb_Y Phase
D0b_Y 14 10 + 220U 25V
D0b_Y D0 OUT A
D1b_Y 9
D1b_Y D1
D2b_Y 8 15
D2b_Y D2 OUT B
GND
3 Y_MOTA2
RC
PFDY 1
PFD
11
C4 SENSE
R24 4 Y_MOTB2
220P GND
47K 5
GND
12 R21 R22
GND
13 1R 1R
GND
GND A3955SB
GND
GND
B B
Scale Sheet
3 of 3
1 2 3 4 5 6 7 8