rt

TECHMECH CRANES INDIA PVT. LTD.

Doc No TCPL/ HOT-2 5Tl01

t Ef!DGE-GIRDEB,;
,!

NE =
2.50 Tonnes
7.086 Metres
SPAN OF CRANE (L) = M5 (Class-2)
CLASS/DUTY OF CRANE =

2 1 32 (Table 12 of lS:807)
1 06 (Table 13 of lsr807)
DUTY FACTOR =
0.05
FACTOR FOR HORIZONTAL FORCES =
0.06 Tonnes
WEIGHT OF HOIST= 2.560 Tonnes
LIVE LOAD (without lmpact) =
3 360 Tonnes
LIVE LOAD (with lmpact) =
1.181 cms
ALLOWABLL VERTICAL DEFLECTION = (Spani600)

3 SELECTION OF SECTION AS BELOWi 300 mm

ISMB=
MAIN BEAM = mm
TOP PLATE = mm
ISMC- 200 mm
CAPPING CHANNEL = mm
BOTTOM PLATE = mm

84.48 cm^2
4 486179 cms
CENTROID OF SECTION = 12,141.70 cm^4
MOMENT OF INERTIA lxx = '1 50 cm^3
,091
SECTTON MODULUS zxx (ComP ) =
623.09 cm^3
SECTION MODULUS Zxx (Tension) = 2,273 20 cm^4
IVIOMENT OF INERTIA (whole section) lyy =
2,046.09 cm"4
MOMENT OF INERTIA (top flange) IYY =
227.32 cm^3
SECTION MODULUS ZYY = 5.19 cms
RADIUS OF GYMTION RYY =
11 12 cms
CENTRE OF GMVITY Cl = 19 49 cms
DISTANCE EXTREME FIBRE C2 = 148 cms
MEAN COMPRESSION FLANGE THK =
30 61 cms
DEPTH OF GIRDER =
22 50 cm"z
AREA OF WEB = 20.10 cm^2
AREA OF WEB (Near end) =

vv) =
( As Per lS:807 URYY <300 )

Page 1 of 4
 TECHMECH CRANES INDIA PVT. LTD.

7 CHECK FOR STRESSES :-

7.1
(As per Clause 6.2 4 of lS:800 )
Y= 142 01 Mpa
x= 253.06 Mpa
K1 (As Per Table 6.3 of lS:800) = 100
w= 090
K2 (As per Table 6 4 of lS:800) = 0.40
ELASTIC CRITICAL STRESS fcb = 542.82 Mpa

(As per Clause 6.2 3 of lS:800 )

'134.03 lvlpa
MAXIMUM COMPRESSIVE STRESS =
ALLOWABLE COMPRE$SIVE STRESS = 142.08 Mpa

7.2 VERTICALSTRESSES:-
WETGHT PER METRE OF SECTION = 66.32 kg/m
WEIGHT PER METRE OF CROSS-SHAFT = - Kg/m
END REACTIONS, Ra = Rb = 1,914 96 kg
MAXIMUM BENDING MOMENT = 636,847 24 kg-cm
VERTICAL BENDING STRESS =
'100 30 Mpa

7,3 HORIZONTAL STRESSES ..

HORIZONTAL FORCES DUE TO :'
a) TROLLEY & LOAD = 128 00 kg
b) BRIDGE GIRDER = 0.03 kg/cm
END REACTIONS, Ra = Rb = 75 75 kg
MAXIMUM BENDING MOMENT = 24,756 36 kg-cm
HORIZONTAL BENDING STRESS = 10 69 Mpa

7.4 MAXllVlUld TOTAL BENDING STRESS =

As 110'99 < '142 08

8 CHECK FOR SHEAR STRESS lN WEB i

(As Per Clause 6 4.2 a)of lS:800 )
'100 Mpa
MAXIMUM AVERAGE SHEAR STRESS =
ALLOWABLE AVERAGE SHEAR STRESS = 106 00 lvlpa
MAXIMUM SHEAR NEAR ENDS = 3,215 62 kg
MAXIMUM SHEAR STRESS = 15.70 Moa
As 15.70 <
106.00

Aoya9
rls
-fu1rP
trTTDI'TEilffiET
tt SlYlSln$. FO!'$CCb

Page2 ol 4
 TECHMECH CRANES INDIA PVT. LTD.

ll. END CARRIAGES :-

1 END CARRIAGE SPECIFICATIONS t

L.T WHEEL BASE = 1 20 l\retres

2 DATA REOUIRED FOR CALCULATIONS I.

LIVE LOAD (without lmPact) = 22t tontes
LIVE LOAD (with lmpact) = z 96 tonnes
DEAD LOAD = 0.23 Tonnes
ALLOWABLE VERTICAL DEFLECTION = 0.20 cms

SELECTION OF SECTION AS BELOW:-

SIZE OF CHANNEL = tst!,rc' 150.00 mm
DISTANCE BACK TO BACK = 137 00 mm
TOP & BOTTOM PLATE = -mm
-mm
PROPERTIES OF ABOVE SECTION :-
AREA OF SECTION A = 41 .76 cm^2
MOMENT OF INERTIA lxx = 1,558 80 cm^4
SECTION MODULUS Zxx = 84 cm"3
2O7
RADIUS OF GYRATION Rxx = 6 11 cms
MOITENT OF INERTIA (whole section) lly = 3,639 98 cm^4
MOI/ENT OF INERTIA (top flange) l)ry = 1 ,819 99 cm"4

SECTION MODULUS ZYY = 253 66 cm"3

RADIUS OF GYRATION RYY = 9.34 cms
CENTRE OF GRAVITY C'1 = 7 50 cms
DISTANCE EXTREME FIBRE C2 = /.5U CmS
MEAN COMPRESSION FLANGE THK = 0 47 cms
DEPTH OF END CARRIAGE = 15.00 cms
AREA OF WEB = 1620 cm^2

CHECK FOR SELENDERNESS RATIO i

SELENDERNESS RATIO (URyy) = 12.45
( As per lS:807 URyy <300 )
I Hence u.K. I

CHECK FOR DEFLECTION :-

ACTUAL DEFLECTION AT MTED LoAD = 0 02 cms
(with Trolley atone end ofSpan )
ALL. DEFLECTION AT RATED LOAD = 0.20 cms
As 0.o2 < 0.20

CHECK FOR STRESSES :-

7.1
(As per Clause 6.2 4 of lS:800 )
16,040 66 Mpa
x= 16,040 66 Mpa
Kl (As perTable 6.3 of lS:800) = 100
050
K2 (As per Table 6.4 of lS:800) =
ELASTIC CRITICAL STRESS fcb = 16,040.66 N.4pa

(As per Clause 6 2 3 of lS:800 )

Page 3 of4
 TECHMECH CRANES INDIA PVT. LTD.

7.2 VERTICAL STRESSES :-

WEIGHT PER METRE OF SECTION = 37 62 kglm
DEAD LOAD DUE TO GIRDER = 248 22 kg
END REACTIONS, Ra = Rb = 1,637.01 kg
MAXIMUM BENDING MOMENT = 97,543.71 kg-cm
VERTICAL BENDING STRESS = 46 06 Mpa

7.3 !.9EIZQNIALSIBESSES-r
HoRIZONTAL FORCES DUE TO :-
ACC. & DECEL. of TROLLEY & LOAD = 256 00 kg
END REACTIONS, Ra = Rb = 128 00 kg
MAXIIVIUM BENDING MOMENT = 7,680.00 kg-cm
HORIZONTAL BENDING STRESS = 297 Mpa

7.4 NIAXIMUM TOTAL BENDING STRESS =

As 49.03 < '174.53

CHECK FOR SHEAR STRESS IN WEB .-

( As per Clause 6.4.2 b)of lS:800 )
RATIO d/t = 27 7E
DISTANCE BETWEEN STIFFNERS = 1 0*d = 250 00 mm
(As per Table 6.6A of IS:800)
MAXIMUM AVERAGE SHEAR STRESS = 100 00 lrpa
ALLOWABLE AVERAGE SHEAR STRESS = 106.00 N4pa
MAXIMUM SHEAR NEAR ENDS = 1,637 01 kg
|VAXlMUlt, SHEAR STRESS =
As 9.92 < 106.00

t?Pktry

tI DiHt$r0r,i. psuser

rl
Page 4 of4