Operating and service manual

Addendum for AV+

Star Cool refrigeration unit Model SCU-XX-AV+ and SCI-XX-AV+

24-hour hotline support

Call us at +45 7364 3500 or send us an e-mail at service@starcool.com

Our service department is available 24 hours a day, 7 days a week -
providing easy access to the answers you need.

For further troubleshooting help, go to our website URL: m.starcool.com

or simply scan the QR code with Your smartphone

Bjerndrupvej 47,
6360 Tinglev, Denmark STAR COOL
Phone: +45 73 64 34 00
Fax.: +45 73 64 35 69
E-mail: starcool@starcool.com
www.starcool.com

STAR COOL
Version 810970A February 2018
Version 810970A February 2018 © Copyright 2018 Maersk Container Industry AS
 STAR COOL

AV+ Addendum for Operating and service manual

1. Preface
The Star Cool AV+ is a system designed to automatically regulate the internal atmosphere of the
container using greatly reduced energy consumption compared to manual or other automated fresh
air systems.
With a respiring cargo, the container’s atmosphere attains the desired gas composition based on
entered set points for maximum CO2, or minimum O2 via the controller which accurately regulates
the exchange of CO2 for O2 using ambient air.

While the information herein is assumed to be accurate, Maersk Container Industry AS assumes no
responsibility for any errors or omissions that may appear in this documentation.

This manual is valid for:

Model SCI - XX - AV+ and SCU - XX - AV+

Release Date 16.02.2018
Software version: 0355 or newer

2. Warnings
Do not operate or maintain this refrigeration unit until you have familiarized your-
self completely with the equipment and operating of this unit by reading the in-
struction in this addendum and the Operating and service manual for Star Cool
units.
Do not perform any welding on the unit before disconnecting the power plug.
Disconnect main power supply to unit before inspecting the interior of the control-
lerbox.
The unit is charged with R134a or R513A and ester oil BSE 55. Do not use any
other refrigerant or oil.
Do not use contaminated refrigerant or oil.
Do not release R134a into the atmosphere. Use recovery equipment according to
present legislation.
During maintenance please observe that R134a is operating with high and low
temperatures in combination with high pressures, which may cause personal inju-
ries if not handled properly.
During recovery and maintenance of R134a unit personal protection equipment
has to be worn.
Do not trap any liquid refrigerant inside pipes during soldering work. This may
lead to explosion of pipe.
Automatic fresh air ventilation will only be monitored and regulated when the
reefer unit is connected and running on AC power. Extended periods of off-power
with respiring cargo can be hazardous to the cargo and should be avoided.

1
 STAR COOL

AV+ Addendum for Operating and service manual

3. Contents
1. Preface.....................................................................................................................................................1
2. Warnings..................................................................................................................................................1
3. Contents..................................................................................................................................................2
4. Legend.....................................................................................................................................................2
5. AV+ function overview...............................................................................................................................2
6. General specification..................................................................................................................................2
7. Menu structure..........................................................................................................................................3
8. Set points.................................................................................................................................................4
9. Additional menu information for AV+...........................................................................................................4
10. Data Log.................................................................................................................................................5
11. Locations................................................................................................................................................5
12. Components............................................................................................................................................6
13. AV+ related alarms..................................................................................................................................7
14. Other sensor alarms (3XX)........................................................................................................................7
15. Operations alarms (6XX)...........................................................................................................................8
16. Communication alarms (7XX)....................................................................................................................9
17. Overall Wiring Schematic........................................................................................................................ 10

4. Legend
Short name Name
AirEx mo Air exchange motor

5. AV+ function overview

CO2 > CO2 (max) setpoint
AV+ Enabled or
(by entering CO2 max or O2 min) O2 < O2 (min) setpoint

AV+ ON
Fresh air vent
AV+ OFF (Fresh air vent
open
closed)
CO2 < CO2 (max) setpoint
or
O2 > O2 (min) setpoint

Perishables will generate CO2 via respiration, leading to an increase in the CO2 and a proportional
decrease in O2 level inside the container. If the CO2 level in the container atmosphere reaches above
the pre-set CO2 max level or the O2 level reaches below the pre-set O2 minimum level, the air ex-
change valve will open and thereby lower the CO2 level and raise in O2 by diluting with ambient air.

6. General specification
Additional component to a standard unit:
• CO2 sensor
• Motor (incl. wiring) in the Air Ex module
Motor
Manufacturer Bosch
Type Gear motor
Supply 24VDC

CO2 sensor
Type Nondispersive infrared sensor
Operating range 0 - 20%
Accuracy CO2 (5%) ± 0,3%
CO2 (0,5%) ± 0,1%
Supply 22-43V DC
Output RS-485
2
STAR COOL

AV+ Addendum for Operating and service manual

7. Menu structure

MAIN PAGE INFORMATION PROGRAMS MULTI. TEMP. SETP.

I01 Relative humidity P01 Active program Hour Set %Rh
I02 P02 Multi. Temp setp. > D01 OFF 0.0 OFF
I03 O2 P03 Auto Cold Treatment > D02 OFF 0.0 OFF
I04 CO2 P04 Bulb mode > D03 OFF 0.0 OFF
I05 Last defr interval D04 OFF 0.0 OFF
AIR EXCHANGE I06 USDA 1 temp D05 OFF 0.0 OFF
I07 USDA 2 temp MANUAL OPERATION D06 OFF 0.0 OFF

888m3/h
I08 USDA 3 temp
M01 Operating mode
I09 Cargo temp
M02 Evaporator heater
I10 Time to defrost
M03 Evaporator fan AUTO COLD TREATMENT
I11 Ambient temp
M04 Condenser fan B01 Duration
I12 Supply air 1 temp
Press (X) to leave M05 Compressor freq B02 Treatment limit
I13 Supply air 2 temp
M06 Expansion valve B03 Treatment setpoint
I14 Return air temp
M07 Hotgas valve B04 New Setpoint
I15 Evaporator temp
M08 Economizer valve B05 ACT status
I16 Suction temp
M09 Air Ex auto B06 ACT variant
I17 Suction press
M10 Vacuum pump
I18 Membrane pressure
I19 Discharge press
I20 Expansion valve
I21 Evap superheat
DATALOG VIEW BULB MODE
I22 Compressor freq
I23 Power frequency H01 Bulb mode
L01 Text Temperatures >
I24 Current phase 1 H02 Relative humidity
L02 Text Atmosphere >
I25 Current phase 2 H03 Defrost termination
L03 Graph Temperatures >
I26 Current phase 3 H04 Temperature setting
L04 Graph Atmosphere >
I27 Voltage phase 1-2 H05 Fresh air setting
I28 Voltage phase 2-3
I29 Voltage phase 1-3
I30 Phase direction
TIME ADJUST
I31 Battery voltage C01 GMT-Year
I32 FC temp C02 GMT-Month
I33 Condenser fan C03 GMT-Day
I34 Evaporator fan C04 GMT-Hour
I35 Evaporator heater C05 GMT-Minute
I36 Pump temperature
I37 Air Ex manual
I38 Air Ex auto RUNTIME COUNTERS
I39 Ex Dft remain days
I40 Limiter R01 Unit
I41 Pump heater R02 Compressor
R03 Evaporator fan
R04 Condenser fan
R05 Evaporator heater
OPERATION R06 Air Ex motor sw times
R07 Vacuum pump
O01 Setpoint
O02
O03 Control mode
O04 Humidity setpoint
O05 Datalog interval
O06 PROGRAMS > CONFIGURATION
O07 O2 setpoint
O08 CO2 setpoint F01 Container
O09 Active application F02 SW version
010 Extended Defrost F03 FC type
011 ITI F04 FC SW ver
012 Copy ITI Data to log F05 Phase detection
013 Flush mode F06 Air Ex 0 calibration
F07 Low press type
F08 High press type
F09 Valve type
ACTIVE ALARMS F10 Model code
F11 Fresh air type
A01 Alarm text F12 Quest setting
A02 ... F13 Display unit
... F14 StarConomy code
A16

* Fatal, alarm severities

SERIAL NUMBERS
N01 SMC
N02 SUP
N03 SPM
N04 RH
N05 O2
N06 CO2
SERVICE N07 SSC
N08 FCCP
S01 MANUAL OPERATION >
S02 DATALOG VIEW >
S03 TIME ADJUST >
S04 RUNTIME COUNTERS >
S05 CONFIGURATION >
S06 SERIAL NUMBERS >
S07 USB MENU > USB MENU
U01 FIRMWARE UPDATE > FIRMWARE FILES
PRE TRIP INSPECTION U02 COPY TO USB
U03 LOG TO USB V01 S03xxxxx.BIN
T00 Preview warnings U04 LOG INTERVAL V02 S03yyyyy.BIN
T01 PTI test V03 S03zzzzz.BIN
T02 Last
T03 Function test
T04 Abort the test
ACTIVE ALARMS INACTIVE ALARMS
T05 Test status
T06 10: Init A01 Alarm text A01 Alarm text
T07 20: Controller A02 ... A02 ...
T08 30: Power ... ...
T09 40: Evap fan A16 A16
T10 50: Cond fan
T11 60: Evap heater * Fatal, alarm, warning severities
T12 80: Compressor
T13 70: CA
T14 90: FT status
T15 105: T set 13 °C
T16 100: 5 °C set/hold
T17 110: T set 0 °C
T18
T19 120: T set -18 °C
T20 130: Defrost
T21 140: PTI status

3
 STAR COOL

AV+ Addendum for Operating and service manual

8. Set points
For AV+ set points are entered via the display: Max CO2 level range 1-12% and minimum O2 range
1-19% or OFF. If O2 is set to OFF, ventilation is solely controlled by CO2 set point, and if CO2 is OFF
ventilation is solely controlled by O2 setpoint. The relation between O2 and CO2 in the atmosphere of
the container is as illustrated:

21 %
CO2

10.5 %

O2

0%

CO2 level is set in O08 and O2 level is set in O07 (See Menu structure).

9. Additional menu information for AV+

In addition to the standard log this information can be viewed in the log:

I03 O2 level
Function:
Shows the O2 level.
Value:
An calculated value of the O2 level inside the container (21% - CO2 level)
I04 CO2 level
Function:
Shows the CO2 level.
Value:
An actual value of the CO2 level inside the container.
O08 CO2 set point
Function:
Max. CO2 (set point.)
Value:
1-12%
O09 Active application (Active application)
Function:
Actual application
Value:
- Std (standard)
- AV (automatic ventilation) */#
- AV+ (automatic ventilation +) *
- CA (controlled atmosphere) *

* availability is model dependent

# availability is prefix dependent 4
 STAR COOL

AV+ Addendum for Operating and service manual

10. Data Log

Title Info displayed
CO2Set CO2 set point
O2Set O2 set point
Input CO2 CO2 level
Input O2 O2 level
Control MairPct [%] 0 = air exchange valve closed 100 = air exchange valve open

11. Locations

1 2

Position Name
1 CO2 sensor
2 Air exchange module

5
 STAR COOL

AV+ Addendum for Operating and service manual

12. Components
Air exchange module and CO2 sensor

6
 STAR COOL

AV+ Addendum for Operating and service manual

13. AV+ related alarms

Alarm list:
Id Display text Description Alarm type
3. Other sensor alarms
310 CO2 sensor invalid CO2 sensor communication is invalid Alarm
6. Operations alarms
607 AirEx open Air exchange valve open in conflict with settings Fatal Alarm
651 CO2 high CO2 sensor measures high CO2 level in container Alarm
7. Communication alarms
740 No CO2 sens com CO2 sensor is missing or communication is lost Log

14. Other sensor alarms (3XX)

310 CO2 sensor invalid Alarm
Description CO2 sensor communication is invalid
Cause Lack of connection, defective connection or indication of defective CO2 sensor.
• Communication with CO2 sensor broken
• Defective CO2 sensor
• COMRH cable and or RH-cable is defective
• Controller module is defective
• Values from sensor are invalid
Trouble 1. Verify that cable CO2-com is mounted correctly (and is not damaged)
shooting according to wiring diagram inside the controller cabinet.
2. Verify that plugs are properly connected.
3. Verify that there is correct voltage (12V DC) between 1 and 4 on X10.
4. Measure with a multimeter that there is a small DC signal between 2 and 3 on
X10, and between 2 and 3 on X75.
a. If there is no signal: The controller module is defective and must be
replaced.
b. If there is signal: The CO2 sensor is defective and must be replaced.
Criteria Communication with CO2 sensor not possible
Controller None
action Log X Alarm X Alarm light Slow flash
Consequence CO2 level can not be regulated
Elimination When sensor value becomes valid, it is marked as inactive in the alarm list and may then
be deleted
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data
Active/Inactive Bytes Gf Bytes Df

7
 STAR COOL

AV+ Addendum for Operating and service manual

15. Operations alarms (6XX)

607 AirEx open Fatal Alarm
Description Air exchange valve open in conflict with settings
Cause Indication of user having left air exchange open
• Air exchange valve open in freeze mode or AV+ mode
• Air exchange open in 50% - 60% RH.
• Cable or air exchange sensor defective or not calibrated correctly
Trouble 1. See and clear error for alarm AL 305.
shooting 2. Close air exchange.
If air exchange is closed, cable for air exchange sensor or sensor itself can be
defective see AL 305 for trouble shooting.
Calibrate the air exchange sensor (see Controller System Menu decal for air
exchange sensor calibration)
Criteria Air exchange is open while unit being in the frozen mode, dehumidification with set point
below 60%, and or with CA or AV+ running.
Controller None
action Log X Alarm X Alarm light Quick flash
Consequence Deteriorated control precision
Elimination Alarm will be marked as inactive in alarm list when air exchange is closed and may then be
deleted.
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data
Active/Inactive

651 CO2 high Alarm

Description CO2 sensor measures high CO2 level in container
Cause Insufficient opening of the air ex. valve
• Air exchange motor defective
• CO2 sensor defective
Trouble 1. Check valves and air ex module for obstructions
shooting 2. Check connections according to wiring schematic
3. Replace CO2 sensor and run air ex manually
Criteria CO2 level > CO2 set point + 0.5 * CO2 set point (and rising)
Controller None
action Log X Alarm X Alarm light Slow flash
Consequence If CO2 is not removed from the container, this will cause damage to the cargo
Elimination When sensor value becomes valid, it is marked as inactive in the alarm list and may then
be deleted
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data
Limit Act Set point

8
STAR COOL

AV+ Addendum for Operating and service manual

16. Communication alarms (7XX)

740 No CO2 sens com Log
Description CO2 sensor is missing or communication is lost
Cause No or bad communication with CO2 sensor
• Communication to CO2 sensor lost
• CO2 sensor missing
• CO2 sensor defective
• COMRH cable and or RH-cable are defective
• Main controller defective
Trouble 1. If one or more alarms are active, check wires, plugs and connectors.
shooting 2. Check voltage supply 12V DC and communication - small AC voltage between
3 and 4 on X10.
3. If only AL 740 active, then check CO2 sensor. Eventually test with another CO2
sensor.
4. If AL 740 is still active, replace controller module.
Criteria No communication for 2 min.
Controller None
action Log X Alarm X Alarm light Off
Consequence Not possible to run AV+
Elimination Alarm may be deleted when inactive
Parm 1 Parm 2 Parm 3 Parm 4 Parm 5
Log data

9
 QS1 K1
1 1 Mcpr
Brown L1 L1 2 1
POWER IN 2 Overcurrent1 L1
L1 3 2 FC-PWR 2 1 U
Blue or Grey L2 AWG 14 L2 4 L2 2 V
4 and Main 3 3 1
L2 4x L3 1 3 W
STAR COOL

switch 5 3
4x Black L3 L3 6 AW G12 2 2
6 5 Y/GR
2.5mm2 L3 Y/GR FC 3 1 Z M
Y/GR 3 2 X
4 3 Y
Outside A
X100 5

AWG 14
K8 1
Controller Box X41 X40 1 CL1 FC-com B
12V L1 L1 2 2
Inside Controller Box 1 1
3
A 3 CL2
2 L2 L2 4 GND
F1 B 2 4
3 5 CL3
TR1 0,4A L2 GND L3 L3 6
2 1 4 3

SPM6.2
POWERMEAS
MODULE
INTER-
LOCK
Hevap
F2

AWG 16
L2 K2 Hevap5-6A Hevap5-6A
TR2 0,4A L3 L3 1 CL2
2 1 L1 2 Hevap6-6B Hevap6-6B
3 CL1 Hevap1-1A Hevap1-1A
T1 L2 4
Hevap2-1B Hevap2-1B
5 CL3
Trafo SW1 COM L3 6
1 Hevap1-2A Hevap1-2A

Inside Controller Box

Outside Controller Box
2 On/Off Hevap2-2B Hevap2-2B
TR3 [Red] switch Hevap
3 Hevap3-3A Hevap3-3A
TR4 K3 13x
4

AWG 14
Hevap4-3B Hevap4-3B
TR5 [Red] [Red] 1 AWG18
5 X50 L1 2
[White] (GND)
6 RMM 0VAC 1 0VAC 3 Hevap3-4A Hevap3-4A
Y/GR L2 4
2 Hevap4-4B Hevap4-4B
RMM 24VAC 3 5
24VAC L3 6 Hevap5-5A Hevap5-5A
TRAFO T1
Approx voltages Hevap6-5B Hevap6-5B
17. Overall Wiring Schematics

Terminal 1-2 : 440V AC X51 X52 Y/GR Y/GR

GND Y/GR
AV+ Addendum for Operating and service manual

Terminal 3-4 : 27V AC 1 GND 1

10
Terminal 5-6 : 24V AC 2 2
L3
3 3

[Red]
[Red]
Inside Controller Box 4 4 K4
TX L2 1 1
Controller Hatch 5 RX 5 CL1 2
RX TX
6 6

FC-com
3 2

TR4
TR3S
L1 CL2 4 Mcond

RMM-com
X80 7 7

MODEM
ON 5 3 1 1
/ON 5 CL3 6
GND Optional 1 2 2
GND 4
B INTER- 1 2 3 3
Inside Controller Box
Outside Controller Box

/B 3 COM RMM-com LOCK 3

A

SUP6
USER
PANEL
A 2 COM 4 4 4
12V K5B 5 Mcond 5 5 M
12V 1
TR3S 27 3 6 6 6
KEYPAD 28 7 9x
TR4 AW G18
AWG 16

37 5 8 7 7
38 Y/GR 8 8
10 Y/GR
K5
1 4
KEYPAD CL1 2
X26 X27
Mevap2 - 8 Tpump 3 5
4 GND GND 4 CL2 4
Mevap2 - 7 Tpump
Controller Hatch 3 SIGNAL SIGNAL 3 5 6
Mevap1 - 8 Mcond - 8 CL3 6
Inside Controller Box 2 GND GND 2
Mevap1 - 7 Mcond - 7 Mcond - 7
1 SIGNAL SIGNAL 1 Mevap 1
Outside Controller Box Mcond - 8
X24 X25 1 1
Tret 1 2 2
Tret 10 GND GND 10 Tevap
Tevap K6 2 3 3
Depending on model. Note main controller SMC6 has no motor position signal (MotorPos)

2 9 SIGNAL SIGNAL 9 3
B B 2 1 1
Cargo 1 Tcargo 8 GND GND 8 Tsuc CL1 2 4 4 4
A A 1 Tsuc 5 Mevap1 5 5 M
7 SIGNAL SIGNAL 7 3 2
2 2 CL2 4 6 6 6
B B Tusda3 6 GND GND 6 Tamb 7 9x
USDA3 1 1 Tamb 5 3 AW G18
A A 5 SIGNAL SIGNAL 5 CL3 6 8 7 7
Tusda2 2 Tsup2 Y/GR 8 8
2 4 GND GND 4
B B 1 Tsup2 INTER- 1 Y/GR
USDA2 1 3 SIGNAL SIGNAL 3 LOCK
A A Tusda1 2 Tsup1
2 GND GND 2
2 1 Tsup1 K7B
B B 1 SIGNAL SIGNAL 1 Mevap 2
USDA1 1 27 3
A A 28
Inside Controller Box

X22 X23 1 1
Outside Controller Box
AWG 16

GND GND 37 5 1 2 2
6 GND GND 6 38
Pdis SIG SIG Pmem 2 3 3
Pdis P 5 SIGNAL SIGNAL 5 P Pmem 3
5V 5V 4 4 4
4 +5V +5V 4 K7
GND GND Optional 5 Mevap2 5 5 M
3 GND GND 3 1 4
Psuc SIG SIG AirEx CL1 2 6 6 6
Psuc P 2 SIGNAL SIGNAL 2 Air AirEx 7 9x
5V 5V 3 5 8 AW G18 7 7
1 +5V +5V 1 CL2 4
Y/GR 8 8
AirMotor 5 6 Y/GR
X20 X21 CL3 6
MotorPos 2 /PWR
2 GND 2 Mevap2 - 7
M 1 Mevap2 - 8
1 PWR GND 1
Optional X18 X19 Mevap1 - 7
GND Vhg Mevap1 - 8
6 GND 6
1 V Vhg
5 PWR 5 K9
A2 GND Vexp
K8 - 4 GND GND 4 1 1
A1 [Blue] K8 1 V Vexp CL1 2
CCW 3 PWR PWR 3
A2 GND Veco 3 2 Mpump
K7 - 2 GND GND 2 CL2 4
Inside Controller Box
Outside Controller Box

A1 [Blue] K7 1 V Veco 7 7
Mevap Hi 1 PWR PWR 1 5 3
K-GND K-GND CL3 6 1 8 8
X16 X17 2
A2 K-GND K-GND A2 3 1 1
K3 - 6 GND GND 6 K6 - 2 2
A1 [Blue] K3 K6 [Blue] A1 4 M
Hevap 5 PWR PWR 5 Mevap Lo 5 Mpump 3 3
A2 A2 K10 9x 4 4
K2 - 4 GND GND 4 K5 -
CW A1 [Blue] K2 K5 [Blue] A1 Mcond Hi 1 4 7 AW G18 5 5
3 PWR PWR 3 CL1 2 H
A2 A2 8
Inside Controller Box

2 GND GND 2
Outside Controller Box

K1 - K4 - 3 5 Y/GR
FC A1 [Blue] K1 PWR PWR
K4 [Blue] A1 Mcond Lo CL2 4
1 1 Y/GR
5
Inside Controller Box

Mpump - 7
Outside Controller Box

CL3 6 Mpump - 8
X14 X15 Hpump
Mpump - 8 Shp-1
2 GND SIGNAL 2
Mpump - 7 Shp-2 Optional
1 SIGNAL SIGNAL 1
K-GND K-GND
X12 X13
A2 K-GND High pressure
K9 - 2 GND GND 2
Mpump A1 [Blue] K9 PWR
K10 [Blue] switch
1 PWR 1
(Normally closed)

RS232 E
Retriever D A2
C GND X10 X11 K10 -
plug in LM Cargo ON A1
B TX 5 /ON /ON 5 Mheat
container A RX 2 GND
4 GND GND 4
RH 4 B COM
3 /B /B 3
USB Host 3 A
2 A A 2
A-socket 1 12V
A 1 12V 12V 1
in container
X8 X9
GND GND
3 GND GND 3
Outside Controller Box FC-com B TX RMM-com
2 /B TXD 2
Inside Controller Box A
1 A RXD 1
RX
FC-com
RS232 E X6 X7
Retriever D GND GND
C GND 3 GND GND 3 Inside Controller Box
plug inside LM Front TX TX LM Cargo
B TX 2 TXD TXD 2 Outside Controller Box
Ctrl Box A RX RX RX
1 RXD RXD 1 RH
4 4 4 4 SEN-
X4 X5 3 3
4 GND GND 4 3 3 SOR
USB Device 2 2 2 2
B-socket DEVICE 3 DDP DDP 3 HOST 1 1 1 1
B
inside 2 DDM DDM 2
Ctrl Box 1 VBUS VBUS 1
HOST
X2 X3 CO2
[Black] 4 4 SEN-
MAIN CONTROLLER

2 GND GND 2 4 4
USB Host [Red] 3 3 3 3 SOR
A-socket 1 RX-TX 12V 1 BT1 2 2
A 2 2
inside +
1 1 1 1
Ctrl Box X1
TR3S 12V NiMH
1 AC-IN
TR4 Rechargeable
2 AC-IN
battery O2 SCC6.2-BC
SMC6.2

[Y/GR]
X0 4 4 4 4 SEN-
GND 3 3 3 3 SOR Overall Wiring Schematic
RH 2 2
2 2
USB Host 1 1 1 1
A-plug for A Optional Lodam electronics a/s
container
P/N: 5251561824 Rev: 1.0
Outside Controller Box
RH Inside Controller Box
Spare part no. 815589K
 QS1 K1
1 1 Mcpr
Brown L1 L1 2 1
POWER IN 2 Overcurrent1 L1
3 2 FC-PWR 2 1 U
Blue or Grey L2 AWG 14 L2 4 L2 2 V
4 and Main 3
4x 3 1 3 W
5 3 L3 1
STAR COOL

4x Black switch L3 L3 6 AWG12 2 2

6 5 Y/GR
Y/GR FC 3 1 Z M
2.5mm2 Y/GR 3 2 X
4 3 Y
Outside
X100 5

AWG 14
K8 A
1
Controller Box 1 CL1 FC-com B
F1 L1 L1 L1 2 2
Inside Controller Box 3
L1 3 CL2
TR1
2
0,4A 1
L2 L2 L2 L2 4 GND
4
L2 5 CL3
L3 L3 L3 6
L3

Inside Controller Box

Outside Controller Box
INTER-
F2
LOCK
TR2 0,4A L3 Hevap
2 1

AWG 16
K2
X41 X40 1 CL2 Hevap5-6A Hevap5-6A
12V L1 L1 2
1 1 Hevap6-6B Hevap6-6B
A 3 CL1
COM 2 L2 L2 4 Hevap1-1A Hevap1-1A
T1 B 2
3 5 CL3 Hevap2-1B Hevap2-1B
Trafo SW1 GND L3 L3 6
4 3

SPM6
POWERMEAS
MODULE
1
On/Off Hevap1-2A Hevap1-2A
2
TR3 [Red] switch Hevap2-2B Hevap Hevap2-2B
3
TR4 K3 Hevap3-3A Hevap3-3A

AWG 14
4
TR5 [Red] [Red] 1 Hevap4-3B 13x Hevap4-3B
5 X50 (J5) L1 2 AWG18
[White]
6 RMM 0VAC 1 0VAC (GND) 3
Y/GR L2 4 Hevap3-4A Hevap3-4A
2
RMM 24VAC 3 5 Hevap4-4B Hevap4-4B
24VAC L3 6
TRAFO T1 Hevap5-5A Hevap5-5A
Approx voltages Hevap6-5B Hevap6-5B
Terminal 1-2 : 440V AC X51 (J3) X52 (J1)
GND Y/GR Y/GR Y/GR
Terminal 3-4 : 27V AC 1 GND 1
AV+ Addendum for Operating and service manual

Terminal 5-6 : 24V AC 2 2

11
L3 FC-com
3 3

[Red]
[Red]
Inside Controller Box 4 4
TX L2
Controller Hatch 5 RX 5 K4
RX
6 TX 6 1 1

TR4
TR3S
L1 CL1 2

RMM-com
RMM - York
Powerline
modem
X80 7 7
ON 3 2
/ON 5 CL2 4 Mcond
GND Optional
GND 4 5 3
B CL3 6 1 1
/B 3 COM RMM-com 1 2 2
A
Inside Controller Box
Outside Controller Box

SUP6
USER
PANEL
A 2 COM INTER- 1 2 3 3
12V 12V LOCK 3
1
TR3S 4 4 4
KEYPAD K5B 5 Mcond 5 5 M
TR4 6 6 6
27 3 9x
28 7
AWG 16

10 37 5 8 AWG18 7 7
38 Y/GR 8 8
Y/GR
KEYPAD X26 X27 K5
Mevap2 - 8 1 4
4 GND GND 4 CL1 2
Controller Hatch Mevap2 - 7
3 SIGNAL SIGNAL 3 3 5
Mevap1 - 8 Mcond - 8 CL2 4
Inside Controller Box 2 GND GND 2
Mevap1 - 7 Mcond - 7 5 6
1 SIGNAL SIGNAL 1 CL3 6
Outside Controller Box
X24 X25 Mcond - 7
Tret Mcond - 8 Mevap 1
Tret 10 GND GND 10 Tevap
Tevap 1 1
2 9 SIGNAL SIGNAL 9 1 2 2
B B 2
Cargo 1 Tcargo 8 GND GND 8 Tsuc K6 2 3 3
A A 1 Tsuc 3
7 SIGNAL SIGNAL 7 1 1
2 2 CL1 2 4 4 4
B B Tusda3 6 GND GND 6 Tamb 5 Mevap1 5 5 M
USDA3 1 1 Tamb 3 2
A A 5 SIGNAL SIGNAL 5 CL2 4 6 6 6
2 7 9x
2 Tusda2 4 GND GND 4 Tsup2 5 3
B B 1 Tsup2 CL3 6 8 AWG18 7 7
USDA2 1 3 SIGNAL SIGNAL 3 Y/GR 8 8
A A 2
Tusda1 2 GND GND 2 Tsup1 INTER- 1 Y/GR
2 1 Tsup1
B B 1 SIGNAL SIGNAL 1 LOCK
USDA1 1
A A K7B
Inside Controller Box

X22 X23
Outside Controller Box

GND 27 3
Mevap 2
6 GND GND 6 28
Pdis SIG 1 1
AWG 16

Pdis P 5 SIGNAL SIGNAL 5 37 5 1 2 2

5V 38 2 3 3
4 +5V +5V 4
GND GND 3
3 GND GND 3
Psuc SIG SIG AirEx K7 4 4 4
Psuc P 2 SIGNAL SIGNAL 2 Air AirEx 5 Mevap2 5 5 M
5V 5V 1 4 6 6 6
1 +5V +5V 1 CL1 2
7 9x
AirMotor 3 5 8 AWG18 7 7
X20 X21 CL2 4
MotorPos 2 Y/GR 8 8
2 /PWR GND 2 5 6
M 1 CL3 6 Y/GR
1 PWR GND 1
Mevap2 - 7
Optional X18 X19 Mevap2 - 8
GND Vhg
6 GND 6 Mevap1 - 7
1 V Vhg
5 PWR 5 Mevap1 - 8
A2 GND Vexp
K8 - 4 GND GND 4
A1 [Blue] K8 1 V Vexp
CCW 3 PWR PWR 3
A2 GND Veco
K7 - 2 GND GND 2
A1 [Blue] K7 1 V Veco
Mevap Hi 1 PWR PWR 1
K-GND K-GND
X16 X17
Inside Controller Box
Outside Controller Box

A2 K-GND K-GND A2
K3 - 6 GND GND 6 K6 -
Hevap A1 [Blue] K3 K6 [Blue] A1 Mevap Lo
5 PWR PWR 5
A2 A2
K2 - 4 GND GND 4 K5 -
CW A1 [Blue] K2 K5 [Blue] A1 Mcond Hi
3 PWR PWR 3
A2 A2
Inside Controller Box
Outside Controller Box

K1 - 2 GND GND 2 K4 -
FC A1 [Blue] K1 K4 [Blue] A1 Mcond Lo
1 PWR PWR 1
Inside Controller Box
Outside Controller Box

X14 X15
Shp-1
2 GND SIGNAL 2
Shp-2
1 SIGNAL SIGNAL 1
X12 X13
2 GND GND 2 High pressure
1 PWR PWR 1 switch
(Normally closed)

X10 X11
ON
5 /ON /ON 5
2 GND
4 GND GND 4
RH 4 B COM
3 /B /B 3
3 A
2 A A 2
1 12V
1 12V 12V 1
X8 X9
GND GND
3 GND GND 3
FC-com B TX RMM-com
2 /B TXD 2
A RX
1 A RXD 1
FC-com
X6 X7
GND GND
3 GND GND 3
E LM Front TX TX LM Cargo Inside Controller Box
RS232 2 TXD TXD 2
RX RX Outside Controller Box
Retriever D GND
1 RXD RXD 1
plug in
C TX LM Cargo RH
B RX
container A X4 X5 4 4 4 4 SEN-
4 GND 3 3 3 3
3 DDP 2 2 2 2 SOR
Outside Controller Box 1 1 1 1
2 DDM
Inside Controller Box 1 VBUS

RS232 E X2 X3 BT1 CO2

[Black]
Retriever D 2 GND GND 2 4 4
C GND [Red] 4 4 SEN-
LM Front

1 RX-TX 12V 1 3 3 3 3
plug inside B TX RH 2 2 SOR
Ctrl Box A RX + 1 2 2 1
X1 1 1
TR3S 12V NiMH Optional
1 AC-IN
TR4 Rechargeable
2 AC-IN
battery
RH
SMC6.1
MAIN CONTROLLER

X0
[Y/GR] SCC6 8851560105
GND
Overall Wiring Schematic
Outside Controller Box Lodam electronics a/s
Inside Controller Box
P/N: 5251560412 Rev: 2.0
 Operating and service manual
Addendum for AV+
Star Cool refrigeration unit Model SCU-XX-AV+ and SCI-XX-AV+

24-hour hotline support

Call us at +45 7364 3500 or send us an e-mail at service@starcool.com

Our service department is available 24 hours a day, 7 days a week -
providing easy access to the answers you need.

For further troubleshooting help, go to our website URL: m.starcool.com

or simply scan the QR code with Your smartphone

Bjerndrupvej 47,
6360 Tinglev, Denmark STAR COOL
Phone: +45 73 64 34 00
Fax.: +45 73 64 35 69
E-mail: starcool@starcool.com
www.starcool.com

STAR COOL
Version 810970A February 2018
Version 810970A February 2018 © Copyright 2018 Maersk Container Industry AS