Process Engineering S.r.l.

EXTRUSION PLANT FOR THE PRODUCTION

OF

ROUND SECTION TALCUM POWDERED NATURAL RUBBER THREAD

INSTALLED POWER : LIST OF MOTORS AND THEIR CAPACITY

Items for two production lines, T400 each

Customer : SAIGON INDUSTRY CORPORATION - VIETNAM

Project no.: PER 2010-1175, Rev. 2

Document Code: PE401

th
September 10 , 2013

EXTRUSION PLANT FOR THE PRODUCTION OF ROUND SECTION TALCUM POWDERED NATURAL RUBBER THREAD
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 Process Engineering S.r.l.

ITEM DESCRIPTION Q.TY UNIT TOTAL AVG. AVG. AVG. TOTAL

OF CAPACITY CAPACITY INSTALLED ADSORBED DAILY USED CONSUMPTION
MOTORS (KW) (KW) DEMAND DEMAND DEMAND (KWH/DAY)
(KW) (KW) Q.TY HOUR
A. MAIN MACHINERIES AND ACCESSORIES
1.1 Latex Storage Tanks Stirrers 8 3,00 24,00 18,00 14,40 8,00 24,00 345,60
2.1 Wetting Equipment Stirrrers 2 11,00 22,00 22,00 17,60 2,00 24,00 422,40
2.2 Ball Grinding Mills 3 7,50 22,50 15,00 12,00 2,00 24,00 288,00
2.3 Feeding Pumps 4 1,10 4,40 2,20 1,76 2,00 24,00 42,24
3.1 Emulsion Preparation Stirrers 1 3,00 3,00 3,00 2,40 1,00 4,00 9,60
3.2 Direct Stirrer and fan 1 0,75 0,75 1,50 0,60 1,00 4,00 2,40
1 1,10 1,10 1,10 0,88 1,00 4,00 3,52
4.1 Dispersion and Emulsion Tank Stirrers 12 3,00 36,00 36,00 28,80 12,00 24,00 691,20
4.2 Direct Stirrers 4 3,00 12,00 12,00 9,60 4,00 24,00 230,40
5.1 Inactive Compound Stirrers 2 11,00 22,00 22,00 17,60 2,00 11,00 193,60
5.1.1 Inactive Compound Stirrers 1 3,00 3,00 3,00 2,40 1,00 11,00 26,40
5.2 Homogenizer Machines 2 55,55 111,10 111,10 88,88 2,00 5,00 444,40
6.1 Direct Stirrers 2 5,00 10,00 10,00 8,00 2,00 24,00 192,00
6.1.1 Direct Stirrers 1 3,00 3,00 3,00 2,40 1,00 24,00 57,60
6.2 Driven Stirrers 6 5,00 30,00 30,00 24,00 1,00 24,00 576,00
6.2.1 Driven Stirrers 1 3,00 3,00 3,00 2,40 1,00 24,00 57,60
6.3 Carriage Stirrers 2 0,75 1,50 1,50 1,20 2,00 24,00 28,80
7.1 Diaphragm Pumps 4 2,20 8,80 4,40 3,52 2,00 24,00 84,48
7.10 Motors for Rollers 10 1,50 15,00 15,00 12,00 10,00 24,00 288,00
7.13 Pumps G 60 2 0,75 1,50 1,50 1,20 2,00 5,00 6,00
Pumps G 90 2 1,90 3,80 3,80 3,04 **** ****
8.1 Motors Rollers 2 7,50 15,00 15,00 12,00 2,00 24,00 288,00
Motors Rollers 2 5,50 11,00 11,00 8,80 2,00 24,00 211,20
8.6 Air Circulation System
- centrifugal fans 16 5,00 80,00 80,00 64,00 16,00 24,00 1.536,00
- centrifugal fans (exhaust air) 8 1,00 8,00 8,00 6,40 8,00 24,00 153,60
9.1 Talcum Powder Application Devices
- motors 2 0,55 1,10 1,10 0,88 2,00 24,00 21,12
- motors 2 2,20 4,40 4,40 3,52 2,00 24,00 84,48
To bring forward 103 457,95 438,60 350,28 6.284,64

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 Process Engineering S.r.l.

Brought forward 103 457,95 438,60 350,28 6.284,64

9.1.1 Square Rollers
- motors 2 0,55 1,10 1,10 0,88 2,00 24,00 21,12
- motors 2 1,50 3,00 3,00 2,40 2,00 24,00 57,60
9.2 Ribbon Forming Machines 2 2,20 4,40 4,40 3,52 2,00 24,00 84,48
9.4 Cooling Cans 2 1,50 3,00 3,00 2,40 2,00 24,00 57,60
9.5 Packing Equipment
- motors 2 0,75 1,50 1,50 1,20 2,00 24,00 28,80
- motors 4 0,55 2,20 2,20 1,76 4,00 24,00 42,24
10.1 Power for multiple Sleeve Filters (H) 1 1,50 1,50 1,50 1,20 1,00 24,00 28,80
10.2 Centrifugal Fan aspirator (H) 1 25,00 25,00 25,00 20,00 1,00 24,00 480,00
11.1 Exhaust aspirators (H) 4 2,20 8,80 8,80 7,04 4,00 24,00 168,96
12.4 Centrifugal Pumps 3 2,76 8,28 5,52 4,42 2,00 24,00 106,08
12.5 Vertical Multistage Pumps 2 1,10 2,20 2,20 1,76 2,00 6,00 10,56
13.1 Centrifugal Pumps (H) 8 2,20 17,60 17,60 14,08 8,00 24,00 337,92
13.2 Circulation Pumps (H) 12 0,30 3,60 3,60 2,88 12,00 24,00 69,12
13.3 S.S Vertical Centrifugal Pumps 2 3,00 6,00 6,00 4,80 2,00 24,00 115,20
15 Acetic Acid Purification Plant
- motors (Ricirculation for d.o.) 1 4,00 4,00 4,00 3,20 2,00 24,00 76,80
- motors 2 3,30 6,60 6,60 5,28 2,00 24,00 126,72
16 Vacuum system (H) 2 5,5 11,00 5,50 4,40 1,00 18,00 79,20
17 Cooling system (H) 2 23 46,00 23,00 18,40 1,00 12,00 220,80
18.1 Thermic fluid heaters, 2.5 million Kcal/h/each (H) 2 11,5 23,00 11,50 9,20 1,00 24,00 220,80
18.2 Diathermic oil circulation pumps (H) 2 30,00 60,00 30,00 24,00 1,00 24,00 576,00
19 Chemical laboratory (H) 12,00 12,00 12,00 6,00 24,00 144,00

To bring forward 161 708,73 616,62 489,10 9.337,44

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 Process Engineering S.r.l.

Brought forward 161 708,73 616,62 489,10 9.337,44

20 Physical laboratory (H) 5,00 5,00 5,00 2,00 24,00 48,00

B ANCILLARY EQUIPMENT

22.1.2 Latex feeding pumps (H) 2 5,50 11,00 11,00 8,80 2,00 5,00 44,00
22.7.2 Portable feeding pumps (type peristaltic) (H) 7 0,12 0,84 0,84 0,67 7,00 18,00 12,00
22.9.1 Vapour aspiration system, complete with centrifugal 4 3,00 12,00 12,00 9,60 4,00 24,00 230,40
fans (extrusion wet section) (H)
22.10.2 Exhaust aspiration hoods (H) 4 2,20 8,80 8,80 7,04 4,00 24,00 168,96
22.13.3 Centrifugal pump (H) 1 3,00 3,00 3,00 2,40 1,00 5,00 12,00
22.13.4 Centrifugal pumps (H) 7 1,5 10,50 10,50 8,40 7,00 5,00 42,00

To bring forward 186 759,87 667,76 528,01 9.894,80

EXTRUSION PLANT FOR THE PRODUCTION OF ROUND SECTION TALCUM POWDERED NATURAL RUBBER THREAD
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 Process Engineering S.r.l.

Brought forward 186 759,87 667,76 528,01 9.894,80

C UTILITY EQUIPMENT
22.15.1 Air compressors (H) 2 22,00 44,00 44,00 35,20 2,00 24,00 844,80
22.15.2 Air dryers (H) 2 0,50 1,00 1,00 0,80 2,00 24,00 19,20
22.16.1 Chilling unit for cooling cans (H) 2 11,00 22,00 11,00 8,80 1,00 14,00 123,20
22.16.2 Cooling circulation pumps (H) 2 2,20 4,40 2,20 1,76 1,00 24,00 42,24
22.16.3 Cooling tower system complete with 2 pumps ***** ***** ***** ***** *****
22.17.1 Cooling tower and pumps for activation and maturation ***** ***** ***** ***** *****
tanks and acetic acid purification plants (H)
22.18.1 Demineralization plant (H) 1 0,50 0,50 0,50 0,40 1,00 24,00 9,60
22.18.3 DM Centrifugal Pumps (H) 2 1,50 3,00 1,50 1,20 1,00 6,00 7,20
22.19.5 Diath. oil feeding gear pump (H) 1 1,50 1,50 1,50 1,20 1,00 10,00 12,00
22.19.7 Fuel oil feeding gear pumps (H) 2 1,50 3,00 3,00 2,40 2,00 16,00 38,40
22.23 Fire fighting pumps (*****) and water pumping station (H) 2 5,00 10,00 5,00 4,00 ***** ***** *****
Raw water pumps (******) (H) 2 5,00 10,00 10,00 8,00 2,00 24,00 192,00
22.24 Water feeding pumps (******) (H) 2 1,50 3,00 3,00 2,40 2,00 24,00 57,60

D LIGHTING OF STREETS, FACTORY BUILDING, 130,00 130,00 104,00 16,00 1.664,00

LABORATORIES, ETC. (*****)

E WORKSHOP POWER (H) 12,00 12,00 12,00 9,60 8,00 76,80

206 1.004,27 892,46 707,77 12.981,84

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 Process Engineering S.r.l.

**** Used occasionally

***** To be determined in function of the final engineering solution to be done locally
****** To be checked
NOTES:
● The electric motors' list does not consider the power to be supplied to the waste water treatment plant, which must be engineered as per Vietnamese Law.
● All the items marked with (H) must be verified with the electrical characteristics of the equipment purchased locally by the
Buyer.
● In case of electricity failure for short time the UPS and electric generators must feed the items: 7.10, 8.1, 8.6, 9.1, 9.1.1, 9.2, 9.4, 9.5, 12.4, 12.5, H.11.1
and H.13.1.
● All the electrical motors and equipment must be connected to the electrical ground discharge line. Also the 430 AISI STAINLESS STEEL PANELS (stuffed
and empty panels) must be connected to the electrical ground discharge line.

● Voltage, number of phases of the motors: as indicated in the list of the equipment supplied

EXTRUSION PLANT FOR THE PRODUCTION OF ROUND SECTION TALCUM POWDERED NATURAL RUBBER THREAD
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