CC Received

Year Complaint No. Zone

date

2017 6-Jan-17 2017/5 Jan - 5 South

2017 16-Jan-17 2017/7 Jan - 7 South
2017 16-Jan-17 2017/8 Jan - 8 South
2017 16-Jan-17 2017/10 Jan - 10 South
2017 23-Jan-17 2017/12 Jan - 12 West
2017 23-Jan-17 2017/14 Jan - 14 South
2017 24-Jan-17 2017/15 Jan - 15 North
2017 24-Jan-17 2017/18 Jan - 18 North
2017 2-Feb-17 2017/19 Feb - 1 North

2017 3-Feb-17 2017/22 Feb - 4 West

2017 3-Feb-17 2017/23 Feb - 5 South

2017 3-Feb-17 2017/25 Feb - 7 South
2017 15-Feb-17 2017/29 Feb - 11 South
2017 16-Feb-17 2017/32 Feb - 14 South
2017 16-Feb-17 2017/33 Feb - 15 South
2017 16-Feb-17 2017/34 Feb - 16 West
2017 21-Feb-17 2017/37 Feb - 19 South
2017 1-Mar-17 2017/38 Mar - 1 North

2017 1-Mar-17 2017/39 Mar - 2 BNG

2017 1-Mar-17 2017/41 Mar - 4 South

2017 2-Mar-17 2017/42 Mar - 5 South

2017 2-Mar-17 2017/44 Mar - 7 South

2017 3-Mar-17 2017/46 Mar - 9 South
2017 3-Mar-17 2017/47 Mar - 10 South
2017 10-Mar-17 2017/53 Mar - 16 South
2017 10-Mar-17 2017/54 Mar - 17 South
2017 14-Mar-17 2017/56 Mar - 19 South

2017 14-Mar-17 2017/57 Mar - 20 South

2017 14-Mar-17 2017/58 Mar - 21 South

2017 16-Mar-17 2017/63 Mar - 26 South
2017 16-Mar-17 2017/66 Mar - 29 South
2017 17-Mar-17 2017/68 Mar - 31 South
2017 17-Mar-17 2017/69 Mar - 32 BNG
2017 17-Mar-17 2017/71 Mar - 34 BNG
2017 17-Mar-17 2017/73 Mar - 36 BNG
2017 24-Mar-17 2017/77 Mar - 40 North
2017 27-Mar-17 2017/79 Mar - 42 West
2017 28-Mar-17 2017/83 Mar - 46 South
2017 30-Mar-17 2017/85 Mar - 48 BNG
2017 31-Mar-17 2017/89 Mar - 52 South
2017 31-Mar-17 2017/90 Mar - 53 South
2017 13-Apr-17 2017/92 Apr - 2 West
2017 13-Apr-17 2017/94 Apr - 4 South
2017 28-Apr-17 2017/95 Apr - 5 South
2017 28-Apr-17 2017/96 Apr - 6 South
2017 28-Apr-17 2017/97 Apr - 7 BNG
2017 28-Apr-17 2017/98 Apr - 8 South
2017 8-May-17 2017/101 May - 3 North
2017 8-May-17 2017/102 May - 4 West
2017 9-May-17 2017/103 May - 5 West
2017 12-May-17 2017/104 May - 6 South
2017 12-May-17 2017/105 May - 7 South
2017 12-May-17 2017/108 May - 10 North
2017 12-May-17 2017/109 May - 11 West

2017 22-May-17 2017/114 May - 16 South

2017 22-May-17 2017/116 May - 18 South

2017 14-Jun-17 2017/120 Jun - 3 North

2017 22-Jun-17 2017/124 Jun - 7 South
2017 22-Jun-17 2017/126 Jun - 9 South

2017 5-Jul-17 2017/128 Jul - 2 North

2017 5-Jul-17 2017/129 Jul - 3 North

2017 7-Jul-17 2017/131 Jul - 5 South

2017 7-Jul-17 2017/132 Jul - 6 South
2017 7-Jul-17 2017/133 Jul - 7 South
2017 14-Jul-17 2017/139 Jul - 13 South
2017 14-Jul-17 2017/140 Jul - 14 South

2017 8-Aug-17 2017/147 Aug - 1 BNG

2017 8-Aug-17 2017/149 Aug - 3 South

2017 8-Aug-17 2017/151 Aug - 5 South
2017 11-Aug-17 2017/153 Aug - 7 BNG
2017 21-Aug-17 2017/157 Aug - 11 BNG
2017 21-Aug-17 2017/158 Aug - 12 North
2017 21-Aug-17 2017/159 Aug - 13 North
2017 31-Aug-17 2017/161 Aug - 15 North
2017 6-Sep-17 2017/164 Sep - 3 South
2017 11-Sep-17 2017/167 Sep - 6 BNG
2017 18-Sep-17 2017/171 Sep - 10 South
2017 18-Sep-17 2017/172 Sep - 11 South
2017 18-Sep-17 2017/173 Sep - 12 South
2017 18-Sep-17 2017/174 Sep - 13 South
2017 18-Sep-17 2017/177 Sep - 17 South
2017 16-Oct-17 2017/179 Oct - 2 BNG
2017 24-Oct-17 2017/182 Oct - 5 BNG

2017 31-Oct-17 2017/187 Oct - 10 South

2017 6-Nov-17 2017/192 Nov - 5 BNG

2017 6-Nov-17 2017/193 Nov - 6 West
2017 7-Nov-17 2017/195 Nov - 8 South

2017 11-Nov-17 2017/197 Nov - 10 South

2017 11-Nov-17 2017/198 Nov - 11 BNG

2017 17-Nov-17 2017/201 Nov - 14 North

2017 20-Nov-17 2017/203 Nov - 16 South

2017 22-Nov-17 2017/205 Nov - 18 BNG

2017 24-Nov-17 2017/208 Nov - 21 BNG
2017 27-Nov-17 2017/209 Nov - 22 South
2017 27-Nov-17 2017/210 Nov - 23 South
2017 27-Nov-17 2017/213 Nov - 26 South
2017 29-Nov-17 2017/214 Nov - 27 South
2017 5-Dec-17 2017/215 Dec - 1 BNG
2017 5-Dec-17 2017/216 Dec - 2 West
2017 5-Dec-17 2017/217 Dec - 3 West
2017 8-Dec-17 2017/218 Dec - 4 South
2017 14-Dec-17 2017/220 Dec - 6 South
2017 15-Dec-17 2017/221 Dec - 7 South

2017 15-Dec-17 2017/223 Dec - 9 BNG

2017 18-Dec-17 2017/227 Dec - 13 South

2017 18-Dec-17 2017/228 Dec - 14 North
 Internal /
Zonal Complaint No. Customer Heat No.
External

C/395 Sundram Fasteners External 26154

C/397 IM Gears External 23901
C/398 IM Gears External 25025
C/394 Arkkays National External 26203
W/02/17-Pune Involute Technologies External 20667
C/399 Arkkays National External 25920
NZ/16-17/Jan/002 Rohit Steel External 25904
NZ/16-17/Jan/005 Rohit Steel External 20556
NZ/16-17/Feb/001 Sunstar Precision Forge External 21269
23907,23954,
W/04/17 Rolex Rings Pvt Ltd External 23906,23908,
23933,23932
C/400 Premier Steel Complex External 26248
C/402 Southern Steel & Forgings External 25346, 25560
C/405 MM Forgings External 20677
C/413 Arkkays National External 23923
C/412 Kwality Bright Steel External 25357
W/05/17-Pune Yasika Steel Pvt Ltd External 16218
C/411 Premier Steel Complex External 24848
NZ/16-17/Feb/004 Talbros Engineering External 26605
Deco Equipments Pvt Ltd.
BNG/2017/Feb/002 External 26673
(Vendor - Super Bright Steel)
C/414 Arkkays National External 24671
Integral Component
C/417 External 26627
Manufacturers
C/418 Globe Steels External 25361
C/420 Mod Forge External 26194, 26195
C/421 Arkkays National External 24464
C/425 Mod Forge External 26505, 26506
C/427 GSIPL, Chennai Internal 23900
C/426 Thirupathy Bright External 23713, 24440

C/429 GSIPL, Chennai Internal 26318

C/430 Globe Steels External 27281

C/415 Arkkays National External 25840
C/433 Globe Steels External 26031
C/431 Precision Bright Steel External 25705
BNG/2017/MAR/004 United Steel Corporation, Bangalore External 27736
BNG/2017/MAR/006 Laxmi Industries External 23714
BNG/2017/MAR/008 United Steel Corporation, Bangalore External 24690
LDH13/March'17 GNA Enterprises External 27121
W/07/17- Pune Mangala Industries External 27315
C/439 Thirupathy Bright External 27648
BNG/2017/MAR/013 Kems Forgings External 26198
C/442 Arkkays National External 26500
C/443 Alan Bright Steels External 26249
W/13/17- Pune Kalyani Technoforge External 28236, 28237
C/444 MM Forgings External 27683, 27587, 2796
C/446 IM Gears External 26030
C/447 IM Gears External 24872
BNG/2017/APR/014 ESSEMM MULTISPINDLE AUTOMATS External 24469
C/447 Globe Steels External 21966
NZ/17-18/Apr/002 Mohta Bright Steels Pvt. Ltd. External 28061
W/15/17- Pune Maso Automotive Pvt Ltd External 28010
W/16/17- Pune Tarini Steel Pvt. Ltd. External 28049
C/451 Mod Forge External 27650
C/452 Premier Steel Complex External 27331
NZ/17-18/May/001 Mohta Bright Steels Pvt. Ltd. External 28061
W/17/17- Pune United Engineering works External 25605
27336 , 26248 ,
C/459 Premier Steel Complex External 27145, 27146,
24848

C/457 Mod Forge External 29461

NZ/17-18/Jun/001 Rohit Steel External 29187

C/464 Precision Bright Steel External 29488
C/463 Globe Steels External 28931
30243, 30244 ,
NZ/17-18/ Jul/003 Hi-tech Industries External 30245

NZ/17-18/ Jul/002 Hi-tech Industries External 30243 & 30244

C/466 Premier Steel Complex External 27650

C/467 Arkkays National External 24921
C/468 Arkkays National External 29551
C/470 Thirupathy Bright (SFL) External 26688
C/471 Thirupathy Bright External 27703
30998, 30999 &
BNG/2017/AUG/017 Wipro Infrastructure External 31000
C/474 IM Amis External 29824
C/481 Globe Steels External 30348 & 30349
BNG/2017/AUG/019 Wipro Infrastructure External 22595
BNG/2017/AUG/018 ESSEMM MULTISPINDLE AUTOMATS External 24469 & 30421
NZ/17-18/ Aug/003 Hi-tech Industries External 31628
NZ/17-18/ Aug/004 Hi-tech Industries External 31161 & 31160
NZ/17-18/ Aug/005 Vishnu Steel External 30017
C/488 Globe Steels External 31191
BNG/2017/SEPT/021 Fitwel Tools & Forging External 30183
C/489 Sundram Fasteners External 29921
C/490 Sundram Fasteners External 31733
C/480 Mercury Precision External 28442
C/486 Southern Steel & Forgings External 30669
C/492 Thirupathy Bright (SFL) External 31319 & 28440
BNG/2017/OCT/023 Forgepro India Pvt. Ltd. External 29636
BNG/2017/OCT/024 Lamina Suspension Products External 21369, 19459,
31768, 21366
C/503 Jamna Auto External 31606,31237,
31236 & 31243
BNG/2017/NOV/026 Motherson Sumi Systems Pvt Ltd External 32758
W/20/17- Pune Tarini Steel Pvt. Ltd. External 29932
C/499 Premier Steel Complex External 32287

C/504 Arkkays National External 31771

BNG/2017/OCT/025 Goyal Bright Steels External Various

NZ/17-18/ Nov/001 Vikrant Auto Industries External 32907

C/510 Thirupathy Bright External 28036

BNG/2017/NOV/027 Motherson Sumi Systems Pvt Ltd External 33500

BNG/2017/NOV/028 Sarda Alloy Steels External 29302
C/513 Globe Steels External 29455/29456
C/514 MM Forgings External 32802
C/518 Shardlow India External 32499
C/505 Sundram Fasteners External 33329
BNG/2017/NOV/029 Genau Extrusions External 31739
W/25/17- Pune Akar Tools External 31002
W/26/17- Pune Tarini Steel Pvt. Ltd. External 22488
C/516 Mercury Precision External 31281 & 31322
C/520 IM Amis External 32645
C/521 Globe Steels External 33707

BNG/2017/DEC/031 Forgepro India Pvt. Ltd. External 32737

C/525 HNI AutoTech External 32714

LDH16/December'17 GNA Gears External 33781 & 33782
 Complaint/
Complaint Original / As supplied
Grade SBQ / MBQ Product Involved
Size (mm) Size (mm)
Quantity
(t)
SAE4140H SBQ 37 37 Bar 0.1
SCM420H SBQ 36.9 38 Bar 2
C45 SBQ 19.2 19.2 Bright Bar 8
SAE10B38M2 SBQ 26 26 Bar 14.935
42CrMo4 SBQ 70 70 Bar 10
SAE1144 SBQ 22 23.5 Hex 1.5
En8DCr SBQ 44 45 Bar 9.236
20MnCr5 SBQ 27 28 Bar 0.1
SAE1042 SBQ Component 40/45 Bar 25.585

SAE52100 SBQ 40 40 Bar 5

En1A SBQ 45 46.5 Bar 6

En19 SBQ 42 42 Bar 4.64
S10C SBQ 60 60 Bar 1.962
En1APb SBQ 24.2 26 Bar 12.804
En1APb SBQ 22 23.5 Bar 16.446
En8D MBQ 27.5 27.5 Hex 2.98
En1A SBQ 45 46.5 Bar 1.596
SAE4340 SBQ 45 45 Bar 0.5

En8D MBQ 34 34 Bar 26.203

En1APb SBQ 25.5 25.5 Hex 6.285

20MnCr5 SBQ 18 18 Bar 1.01

En1A SBQ 19 20.64 Hex 6.15

SAE15B41 SBQ 20.4 20.4 Bar 27.654
En1APb SBQ 40.5 40.5 HEX 3.606
En8M(M) SBQ 40.8 43 Bar 18.03
SCM420H SBQ 45 45 Bar 5.091
En1APb SBQ 18 18 Bar 9.103

En9 SBQ 40 40 Bar 5.083

En1A SBQ 28 28 Bar 0.5

En1A SBQ 19 20.64 Hex 4.739
SCM415H(M) SBQ 26 26 Bar 9.614
En1A SBQ 17 18.5 Hex 2.91
En1A SBQ 16 16 Bar 5.228
En1APb SBQ 75 75 Bar 8.343
En1APb SBQ 18.5 18.5 Hex 5.068
 42Cr4Mo2 SBQ 42 42 Bar 0.150
20MnCr5(M)HC SBQ 32 32 Bar 26
En1APb SBQ 16 16 Bar 4.536
En19 SBQ 34 34 Bar 13
SAE10B38M2 SBQ 29 29 Bar 5.37
En1A SBQ 20.64 20.64 Hex 2.562
S20C SBQ 34 34 Bar 41
42CrMo4, C35 SBQ 60, 63, 42 60, 63, 42 Bar 0.15
SCM420H SBQ 21 21 Bar 3.39
SCM420H SBQ 20.35 20.35 Bar 5.259
11SMN30 SBQ 22 22 Hex 9.12
En1A SBQ 32 34 Bar 2.56
En1A SBQ 27 28.5 Hex 2.614
42CRMO4 SBQ 45 45 Bar 16.95
En1APb SBQ 38 38 Hex 3.848
En1APb SBQ 23.6 25 Bar 5.01
En1APb SBQ 32.1 34 Bar 6.3
En1A SBQ 30 32 Hex 3.92
En8B SBQ 25 26 Bar 17

En1A SBQ 45 46.5 Bar 2

En19 SBQ 45 45 Bar 10.934

16MnCr5 SBQ 34.9 ~ 35 36 Bar 11.4

En1APb SBQ 23.5 23.5 Hex 10.37
En8M SBQ 28.5 28.5 Hex 3.03

En8ACr SBQ 45 45 Bar 25

En8ACr SBQ 45 45 Bar 25

En1APb SBQ 32 34 Bar 4

11SMn30 SBQ 22 23.5 Hex 0.45
En1APb SBQ 23.81 25.5 Hex 2.18
SAE4140 SBQ 26.5 28 Bar 21.9
En19 SBQ 20 22 Bar 1.5

45C8 SBQ 63 63 Bar 3

16MnCr5 SBQ 36 36 Bar 0.1

CK45 SBQ 36 36 Bar 20
45C8 SBQ 60 63 Bar 5
11SMn30 SBQ 22 22 HEX 3.16
En8ACr SBQ Component 45 Bar 0.2
 En8ACr SBQ Component 36 Bar 0.5
SAE8620H SBQ 28 28 Bar 9.674
CK45 SBQ 34.92 36 Bar 30
SAE8620H SBQ 16 16 Bar 23.5
SAE4140 SBQ 30 30 Bar 3
SAE4140 SBQ 28 28 Bar 3
SAE1117Cr SBQ 32 32 Bar 0.7
SAE8620H SBQ 71 75 Bar 16.87
SAE4140 SBQ 26.5 & 21.5 28 & 24 Bar 1
SAE1541 SBQ 20 20 Bar 2.486
SUP11A SBQ 70X11 70X11 & 80X16 Flat 22.18

SUP9 SBQ 76.20X13.50 76.20X13.50 Flat 86.97

20CrMoS5 SBQ 66 66 Bar 16

En1APb SBQ 38 38 Hex 4
En1A SBQ 45 46.5 Bar 16.22

11SMN30 SBQ 22 23.5 Hex 22.63

38, 26, 50, 38, 26, 50, 52,18,

En8D, SAE1018, En1A SBQ 52,18, 20.64, Bar & Hex 0.154
20.64, 25.50 & 48
25.50 & 48
En8D SBQ 45 46.5 Bar 1.12

En8M SBQ 27 28.5 Hex 3.6

20CrMoS5 SBQ 66 66 Bar 1

SAE8620 SBQ 18.5 20 Bar 4.91
En8M SBQ 19 20.64 Hex 6.4
SMnB3H SBQ 60 60 Bar 32
CK45 SBQ 54 54 Bar 1
SAE4140 SBQ 28 28 Bar 28
16MnCrS5 SBQ 37 37 Bar 1
16MnCr5 SBQ 60 60 Bar 1
En1APb SBQ 32 32 Hex 2.38
SAE1117Cr SBQ 32 32 Bar 2
20MnCr5 SBQ Component 30.7 Bright Bar 1
16MnCr5H SBQ Component 45 Bar 1

MT15 SBQ 16 16 Bar 1.04

SAE10B38M2 SBQ 25 26 Bar 25.066

708A42 SBQ 38 38 Bar 60
Supplied Date of
First Reply
Quantity Complaint Types of complaint receipt of
date
(t) CCR

37.44 Rib Marks Rib Marks/Fins 6-Jan-17 6-Jan-17

27.281 Crack on components Entrapment 16-Jan-17 16-Jan-17
28.12 Crack on components Entrapment 16-Jan-17 16-Jan-17
14.935 High ovality High ovality 16-Jan-17 16-Jan-17
10 Streaks Entrapment 23-Jan-17 23-Jan-17
10.012 Cracks after Drawing Rolling Lap 23-Jan-17 23-Jan-17
9.236 Deep Grinding Marks Surface 24-Jan-17 24-Jan-17
5.085 Pitting Pitting 24-Jan-17 24-Jan-17
25.585 Inclusion,Alumina Inclusion Inclusion 2-Feb-17 2-Feb-17

117.93 Cracks on upsetting Scratch / Bad Ends 3-Feb-17 3-Feb-17

10.25 Straightening Marks Straightening Marks 3-Feb-17 3-Feb-17

4.64 Flatness due to Grinding Marks Surface 3-Feb-17 3-Feb-17
9.57 Wrong Colour Code Colour code 15-Feb-17 15-Feb-17
12.804 Rolling Line Rolling Lines 16-Feb-17 16-Feb-17
16.446 Pb Segregation Lead Segregation 16-Feb-17 16-Feb-17
2.98 Deep Pit Marks Pitting 16-Feb-17 16-Feb-17
1.596 Deep Cut Marks & dent marks Dent 21-Feb-17 21-Feb-17
12.136 Undersize Size 1-Mar-17 1-Mar-17

26.203 Chipoff & Rolling Defects Pitting 1-Mar-17 1-Mar-17

6.285 Size variation Size 1-Mar-17 1-Mar-17

1.01 Uneven Roundness Size 2-Mar-17 2-Mar-17

6.153 Corner Roundness Blunt Corner 2-Mar-17 2-Mar-17

27.654 Ovality & Flatness High ovality 3-Mar-17 3-Mar-17
3.606 Peel Off Peel off 3-Mar-17 3-Mar-17
18.03 Deep grinding Marks and Peel off Peel off 10-Mar-17 10-Mar-17
5.091 Wrong Colour Code Colour code 10-Mar-17 10-Mar-17
9.103 Internal crack Lead Segregation 14-Mar-17 14-Mar-17
Wrong Length, 6 m instead of 3.050
5.083 Length 14-Mar-17 14-Mar-17
m
5.364 High Ovality (20 bars) High ovality 14-Mar-17 14-Mar-17
4.739 Peel off and dent marks Rolling Mill Scab 16-Mar-17 16-Mar-17
9.614 High ovality High ovality 16-Mar-17 16-Mar-17
2.91 Surface defects Rolling Lines 17-Mar-17 17-Mar-17
5.228 Surface crack Rolling Lap 17-Mar-17 18-Mar-17
8.343 Lead Segregation Lead Segregation 17-Mar-17 18-Mar-17
5.068 Crack on surface of rolled bar Rolling Lines 17-Mar-17 18-Mar-17
 11.114 Excess Length Length 24-Mar-17 24-Mar-17
26 Size variation Size 27-Mar-17 27-Mar-17
4.536 Crack after Drawing and Grinding Crack 28-Mar-17 28-Mar-17
13 Crack on supplied material Discontinuous Crack 30-Mar-17 30-Mar-17
5.37 Ovality High ovality 31-Mar-17 31-Mar-17
2.562 Surface Defect Rolling Lines 31-Mar-17 31-Mar-17
41 Crack on components Entrapment 13-Apr-17 13-Apr-17
24.92 Weight Shortage (0.60%) Weight Variation 13-Apr-17 13-Apr-17
3.39 Bainite Microstructure variation 28-Apr-17 28-Apr-17
5.259 Bainite Microstructure variation 28-Apr-17 28-Apr-17
9.12 Line Marks Scale Entrapment 28-Apr-17 28-Apr-17
2.56 Centre Pipe Issue Piping 28-Apr-17 28-Apr-17
2.614 Hex Corner Flatness problem surface 8-May-17 8-May-17
16.95 Crack on components Rolling Lap 8-May-17 8-May-17
3.848 Crack Rolling Mill Scab 9-May-17 9-May-17
5.01 Crack Rolling Lap 12-May-17 12-May-17
24.531 peel off Peel off 12-May-17 12-May-17
3.92 Hex Corner Flatness problem Surface 12-May-17 12-May-17
18.898 Size variation Size 12-May-17 12-May-17

51.64 Dent marks Surface 22-May-17 22-May-17

10.934 Bend (4 bundles out of 5 bundles) Bend 22-May-17 22-May-17

11.4 Ovality & Flatness High ovality 14-Jun-17 14-Jun-17

10.37 Size variation Size 22-Jun-17 22-Jun-17
3.03 Corner Roundness/Blunt corner Blunt Corner 22-Jun-17 22-Jun-17
18.420 & 10.935 shearing End , Heavy burr
18.916 & 13.249 & Bad Bad end 5-Jul-17 5-Jul-17
24.960

18.420 &
10.935
18.916 & Crack Entrapment 5-Jul-17 5-Jul-17
13.249
20.4 Peel off Peel off 7-Jul-17 7-Jul-17
18 Peel off and Crack Peel off 7-Jul-17 7-Jul-17
2.18 Crack Entrapment 7-Jul-17 7-Jul-17
21.9 Inclusion,Alumina Inclusion Inclusion 14-Jul-17 14-Jul-17
21.9 Crack Crack 14-Jul-17 14-Jul-17
Undersize and Deep Grinding Marks Size
80 8-Aug-17 8-Aug-17
(21 rods out of 410 rods )
13.47 Crack Entrapment 8-Aug-17 8-Aug-17
50.81 Deep Grinding Marks Deep Grining 8-Aug-17 8-Aug-17
30 Rolling Mill rupture Crack 11-Aug-17 11-Aug-17
3.16 Horizontal line marks/cut marks Crack 21-Aug-17 21-Aug-17
30.9 Crack (13 components) Inclusion 21-Aug-17 21-Aug-17
18.64 & 32.44Crack (41 components) Crack 21-Aug-17 21-Aug-17
9.674 Ovality High ovality 31-Aug-17 31-Aug-17
30 Black patches Size 6-Sep-17 6-Sep-17
23.5 Crack Crack 11-Sep-17 11-Sep-17
10.7 Over Fill In OD Rib Marks/Fins 18-Sep-17 18-Sep-17
33.329 Over Fill In OD Rib Marks/Fins 18-Sep-17 18-Sep-17
12.82 Material Bend, 20 bars Bend 18-Sep-17 18-Sep-17
16.87 Material Bend Bend 18-Sep-17 18-Sep-17
18 Seam crack Entrapment 18-Sep-17 18-Sep-17
2.486 Pipe Defect Inclusion 16-Oct-17 16-Oct-17
22.18 Random Length & Irregular Edges on
Bad end 24-Oct-17 24-Oct-17
Flat Ends
86.97
Rolling Mark & High Partial Decrab Rolling Lines 31-Oct-17 31-Oct-17

32 Bend Material , Twist, Scaling Bend 6-Nov-17 6-Nov-17

12 UT defect & internal crack Lead Segregation 6-Nov-17 6-Nov-17
16.22 Deep Straightening Marks Straightening Marks 7-Nov-17 7-Nov-17
Heavy line marks, pitting’s and corner
22.63 fold issues observed after shot Rolling Lines 11-Nov-17 11-Nov-17
blasting

28.302 Weight Shortage Weight Variation 11-Nov-17 11-Nov-17

5.35 Deep Grinding Marks Deep Grining 17-Nov-17 17-Nov-17

Unwash after drawing & Corner
3.6 Pitting 20-Nov-17 20-Nov-17
Damage
15.49 Bend Bend 22-Nov-17 22-Nov-17
4.91 Continuous Crak &Scab SMS Scab 24-Nov-17 24-Nov-17
1.9+4.5 Crack Crack 27-Nov-17 27-Nov-17
32 Centre Losseness Internal Cracks 27-Nov-17 27-Nov-17
27 Crack/Scale entrapment Scale Entrapment 27-Nov-17 27-Nov-17
28 Rib Marks Rib Marks/Fins 29-Nov-17 29-Nov-17
33.404 Blow Hole Blow holes 5-Dec-17 5-Dec-17
29.743 Slag Inclusion Entrapment 5-Dec-17 5-Dec-17
2.38 Heavy Laps & Sliver Peel off 5-Dec-17 5-Dec-17
30 Ovality (20 bars out of first 7 t) High ovality 8-Dec-17 8-Dec-17
15 Crack Rolling Lap 14-Dec-17 14-Dec-17
30.5 Crack (5 components) Crack 15-Dec-17 15-Dec-17
Material flatness throughout the
15.98 Size 15-Dec-17 15-Dec-17
length of bars
25.066 Unwash found after OD Turning High Ovality 18-Dec-17 18-Dec-17
60 Bad shearing End Bad end 18-Dec-17 18-Dec-17
 CAPA given date
Receipt of Investigation Report Sample receipt to
Date of receipt 45 days (aim Investigation to
Defective Reply date (Within 7 investigation time
of Defective within 15 days CAPA Given time
samples/ working days after Response time
samples at QA after investigation (Days)
Photos sample receipt at QA) ( aim Within 4 Days)
report)
Mail 6-Jan-17 10-Jan-17 3
Sample 16-Jan-17 16-Jan-17 1
Sample 16-Jan-17 16-Jan-17 1
Sample 16-Jan-17 19-Jan-17 3
Sample 23-Jan-17 28-Jan-17 4
Sample 23-Jan-17 25-Jan-17 2
Sample 24-Jan-17 27-Jan-17 2
Sample 24-Jan-17 27-Jan-17 2
Sample 7-Feb-17 10-Feb-17 3

Sample 3-Feb-17 11-Feb-17 7

Sample 3-Feb-17 13-Feb-17 9

Sample 3-Feb-17 14-Feb-17 10
Mail 15-Feb-17 22-Feb-17 6
Sample 16-Feb-17 22-Feb-17 5
Sample 16-Feb-17 22-Feb-17 5
Sample 16-Feb-17 22-Feb-17 5
Sample 23-Feb-17 27-Feb-17 4
Sample 9-Mar-17 11-Mar-17 3

Sample 16-Mar-17 22-Mar-17 5

Sample 5-Mar-17 8-Mar-17 3

Sample 2-Mar-17 9-Mar-17 7

Sample 8-Mar-17 11-Mar-17 3

Sample 7-Mar-17 13-Mar-17 5
Sample 8-Mar-17 11-Mar-17 3
Sample 17-Mar-17 22-Mar-17 4
Photo 10-Mar-17 13-Mar-17 2 NA NA
Sample 20-Mar-17 27-Mar-17 6

Mail 14-Mar-17 18-Mar-17 4

Sample 17-Mar-17 17-Mar-17 0

Sample 16-Mar-17 17-Mar-17 1
Sample 17-Mar-17 17-Mar-17 0
Sample 17-Mar-17 21-Mar-17 3
Sample 18-Mar-17 22-Mar-17 3
Sample 22-Mar-17 27-Mar-17 4
Sample 21-Mar-17 27-Mar-17 5
 Mail 24-Mar-17 31-Mar-17 6 NA NA
Sample 3-Apr-17 5-Apr-17 2
Sample 21-Apr-17 2-May-17 10 NA NA
Sample 30-Mar-17 30-Mar-17 0
Sample 3-Apr-17 5-Apr-17 2
Sample 3-Apr-17 6-Apr-17 3
Sample 14-Apr-17 17-Apr-17 3
Mail 13-Apr-17 18-Apr-17 5
Sample 28-Apr-17 2-May-17 5
Sample 28-Apr-17 2-May-17 4
Sample 3-May-17 8-May-17 5
Sample 28-Apr-17 2-May-17 4
Sample 15-May-17 18-May-17 3
Sample 8-May-17 12-May-17 4
Sample 9-May-17 13-May-17 4
Sample 18-May-17 26-May-17 8
Sample 18-May-17 26-May-17 8
Sample 15-May-17 18-May-17 3
Sample 31-May-17 31-May-17 0

Sample 3-Jun-17 5-Jun-17 2

Photo 29-May-17 6

Sample 19-Jun-17 21-Jun-17 2

Sample 22-Jun-17 23-Jun-17 1
Sample 22-Jun-17 23-Jun-17 1

Sample 11-Jul-17 13-Jul-17 2

Sample 9-Jul-17 15-Jul-17 6

Sample 9-Jul-17 15-Jul-17 6

Sample 9-Jul-17 15-Jul-17 6
Sample 9-Jul-17 15-Jul-17 6
Sample 17-Jul-17 21-Jul-17 4
Sample 15-Jul-17 20-Jul-17 5

Mail 8-Aug-17 3

Sample 8-Aug-17 2
Sample 8-Aug-17 4
Sample 11-Aug-17 11-Aug-17 0
2
Sample 28-Aug-17 2
Sample 28-Aug-17 2
Sample 31-Aug-17 1-Sep-17 1
Sample 14-Sep-17 19-Sep-17 4
Sample 14-Sep-17 19-Sep-17 4
Sample 18-Sep-17 19-Sep-17 1
Sample 18-Sep-17 19-Sep-17 1
Photo 18-Sep-17 22-Sep-17 4
Photo 18-Sep-17 22-Sep-17 4
Sample 21-Sep-17 22-Sep-17 1
Sample 20-Oct-17 26-Oct-17

Sample 24-Oct-17 25-Oct-17

Photo 7-Nov-17 1
Sample 6-Nov-17 9-Nov-17 3
Photo 11-Nov-17 14-Nov-17 3

Sample 11-Nov-17 14-Nov-17 3

Mail 11-Nov-17

Sample 24-Nov-17 27-Nov-17 2

Sample 28-Nov-17 1-Dec-17 3

Video
Sample 27-Nov-17 28-Nov-17 1 11-Dec-17 12
Sample 27-Nov-17 29-Nov-17 2 9-Dec-17 10
Sample 27-Nov-17 29-Nov-17 2
Sample 27-Nov-17 30-Nov-17 3
Sample 29-Nov-17 1-Dec-17 3
Sample 8-Dec-17 14-Dec-17 4
Sample 8-Dec-17 15-Dec-17 6
Sample 27-Dec-17 1-Jan-18 3
Sample 9-Dec-17
Sample 15-Dec-17 16-Dec-17 1
Sample 15-Dec-17 19-Dec-17 4

Sample 18-Dec-17 19-Dec-17 1

Sample 19-Dec-17 22-Dec-17 4

Photo - 29-Dec-17 1
 Responsible Capa Required
Investigation Status Complaint Categarisation
Section from

Accepted RM, IL Size RM, IL

Accepted SMS & IL Cleanliness SMS, IL
Accepted SMS Surface SMS
Accepted RM, IL Size RM, IL
Accepted SMS Cleanliness SMS
Accepted RM,IL Surface RM,IL
Accepted NA Surface NA
Accepted NA Pitting NA
Accepted SMS Cleanliness SMS

Accepted IL Surface IL

Accepted IL Straightening Marks IL

Accepted IL Size IL
Accepted IL Colour IL
Accepted RM Surface RM
Accepted SMS Cleanliness SMS
Accepted Marketing, Logistic Pitting Marketing, Logisti
Accepted RM Surface RM
Accepted RM Size RM

Accepted IL Pitting IL

Accepted RM & IL Size RM & IL

Accepted RM Size RM

Accepted RM Blunt Corners RM

Accepted RM Size RM
Accepted SMS & IL Surface SMS & IL
Accepted IL Excess Grinding IL
Accepted NA Colour NA
Accepted SMS Cleanliness SMS

Accepted IL Length IL

Accepted RM Size RM
Accepted RM Surface RM
Accepted RM Size RM
Accepted RM Surface RM
Accepted RM Surface RM
Accepted SMS Cleanliness SMS
Accepted RM Surface RM
Accepted RM, IL Length NA
Accepted RM Size RM
Accepted RM Crack RM
Accepted SMS & IL Surface SMS, IL
Accepted RM Size RM
Accepted RM Surface RM
Accepted SMS Cleanliness SMS
Accepted Logistics Weight Logistics
Accepted RM Microstructure
Accepted RM Microstructure
Accepted RM Surface RM
Accepted SMS Piping SMS
Accepted RM Blunt Corners RM
Accepted RM , IL Surface RM, IL
Accepted RM Surface RM
Accepted RM Crack RM
Accepted SMS Peel Off SMS
Accepted RM Blunt Corners RM
Accepted RM Size RM

Accepted SMS Surface SMS

Accepted IL Bend IL

Accepted RM Size RM
Accepted RM & IL Size RM, IL
Accepted RM Blunt Corners RM

Accepted RM & IL Physical RM, IL

Accepted SMS Cleanliness SMS

Accepted IL Surface IL
Accepted IL Surface IL
Accepted SMS Cleanliness SMS
Accepted SMS Cleanliness SMS
Accepted SMS Surface SMS

Accepted IL Size IL

Accepted SMS & IL Cleanliness SMS, IL

Accepted IL Physical IL
Accepted RM, IL Surface RM, IL
Accepted Bright Bar Physical Bright Bar
Accepted SMS Cleanliness SMS
Accepted SMS Cleanliness SMS
Accepted RM Size RM
Accepted RM Size RM
Accepted RM Surface RM
Accepted RM Size RM
Accepted RM Size RM
Accepted IL Bend IL
Accepted IL Bend IL
Accepted SMS Cleanliness SMS
Accepted SMS Cleanliness SMS

Accepted RM,IL Physical RM,IL

Accepted RM Surface RM

Accepted IL Physical IL - HT
Accepted SMS Cleanliness SMS
Accepted IL Physical IL

Accepted RM Surface RM

Accepted Logistics Weight Logistics

Accepted IL Physical IL

Accepted RM Surface RM

Accepted IL Physical IL - HT
Accepted SMS Surface SMS
Accepted SMS Surface SMS
Accepted SMS & IL Internal SMS, IL
Accepted RM Cleanliness RM
Accepted RM Size RM
Accepted SMS Cleanliness SMS
Accepted SMS Cleanliness SMS
Accepted SMS Crack SMS
Accepted Bright Bar Size Bright bar
Accepted RM, Bright Bar Surface RM, Bright bar
Accepted RM Crack RM

Accepted RM Size RM

Accepted RM Size RM
Accepted RM Physical RM
 CAPA
Corrective Complaint
CAPA Status Root Cause Deadline
Action Closing Date
Date

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
NA
NA
Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received
Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
NA
NA NA NA NA
Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
NA NA NA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
NA
NA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA
Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
NA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA

Pending from RM & IL

Pending from RM

NA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

Received In the CAPA In the CAPA

NA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Pending from SMS
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA
Received In the CAPA In the CAPA

Pending from RM

Pending from RM
Pending from RM
 CAPA
Claim
effectiveness Remarks
Claim Received Date Amount
verification if any
(Rs)
date

15-May-17 44376

16-Jun-17 147680

NA
12-Jul-17 17696
25-Jul-17 9582

3-Nov-17 108387
 Date of Quality
Compla Complaint
Year Complai Coustmer Int/Ext Heat No. Grade SBQ/MB
Month int No Status
nt Q
2017 Jan-17 6/Jan/17 2017/5 Accepted Sundram Fasteners External 26154 SAE4140H SBQ
2017 Jan-17 16/Jan/17 2017/7 Accepted IM Gears External 23901 SCM420H SBQ
2017 Jan-17 16/Jan/17 2017/8 Accepted IM Gears External 25025 C45 SBQ
2017 Jan-17 16/Jan/17 2017/10 Accepted Arkkays National External 26203 SAE10B38M2 SBQ

2017 Jan-17 23/Jan/17 2017/12 Accepted Involute Technologies External 20667 42CrMo4 SBQ

2017 Jan-17 23/Jan/17 2017/14 Accepted Arkkays National External 25920 SAE1144 SBQ
2017 Jan-17 24/Jan/17 2017/15 Accepted Rohit Steel External 25904 En8DCr SBQ
2017 Jan-17 24/Jan/17 2017/18 Accepted Rohit Steel External 20556 20MnCr5 SBQ

2017 Feb-17 2/Feb/17 2017/19 Accepted Sunstar Precision Forge External 21269 SAE1042 SBQ

23907,23954,
2017 Feb-17 3/Feb/17 2017/22 Accepted Rolex Rings Pvt Ltd External 23906,23908, SAE52100 SBQ
23933,23932

2017 Feb-17 3/Feb/17 2017/23 Accepted Premier Steel Complex External 26248 En1A SBQ

Southern Steel &

2017 Feb-17 3/Feb/17 2017/25 Accepted External 25346, 25560 En19 SBQ
Forgings
2017 Feb-17 15/Feb/17 2017/29 Accepted MM Forgings External 20677 S10C SBQ
2017 Feb-17 16/Feb/17 2017/32 Accepted Arkkays National External 23923 En1APb SBQ
2017 Feb-17 16/Feb/17 2017/33 Accepted Kwality Bright Steel External 25357 En1APb SBQ

2017 Feb-17 16/Feb/17 2017/34 Accepted Yasika Steel Pvt Ltd External 16218 En8D MBQ

2017 Feb-17 21/Feb/17 2017/37 Accepted Premier Steel Complex External 24848 En1A SBQ

2017 Mar-17 1/Mar/17 2017/38 Accepted Talbros Engineering External 26605 SAE4340 SBQ
 Deco Equipments Pvt
Ltd.
2017 Mar-17 1/Mar/17 2017/39 Accepted External 26673 En8D MBQ
(Vendor - Super Bright
Steel)
2017 Mar-17 1/Mar/17 2017/41 Accepted Arkkays National External 24671 En1APb SBQ
Integral Component
2017 Mar-17 2/Mar/17 2017/42 Accepted External 26627 20MnCr5 SBQ
Manufacturers
2017 Mar-17 2/Mar/17 2017/44 Accepted Globe Steels External 25361 En1A SBQ

2017 Mar-17 3/Mar/17 2017/46 Accepted Mod Forge External 26194, 26195 SAE15B41 SBQ

2017 Mar-17 3/Mar/17 2017/47 Accepted Arkkays National External 24464 En1APb SBQ

2017 Mar-17 10/Mar/17 2017/53 Accepted Mod Forge External 26505, 26506 En8M(M) SBQ

2017 Mar-17 10/Mar/17 2017/54 Accepted GSIPL, Chennai Internal 23900 SCM420H SBQ

2017 Mar-17 14/Mar/17 2017/56 Accepted Thirupathy Bright External 23713, 24440 En1APb SBQ

2017 Mar-17 14/Mar/17 2017/57 Accepted GSIPL, Chennai Internal 26318 En9 SBQ

2017 Mar-17 14/Mar/17 2017/58 Accepted Globe Steels External 27281 En1A SBQ
2017 Mar-17 16/Mar/17 2017/63 Accepted Arkkays National External 25840 En1A SBQ
2017 Mar-17 16/Mar/17 2017/66 Accepted Globe Steels External 26031 SCM415H(M) SBQ

2017 Mar-17 17/Mar/17 2017/68 Accepted Precision Bright Steel External 25705 En1A SBQ

United Steel
2017 Mar-17 17/Mar/17 2017/69 Accepted External 27736 En1A SBQ
Corporation, Bangalore

2017 Mar-17 17/Mar/17 2017/71 Accepted Laxmi Industries External 23714 En1APb SBQ

United Steel
2017 Mar-17 17/Mar/17 2017/73 Accepted External 24690 En1APb SBQ
Corporation, Bangalore

2017 Mar-17 24/Mar/17 2017/77 Accepted GNA Enterprises External 27121 42Cr4Mo2 SBQ
2017 Mar-17 27/Mar/17 2017/79 Accepted Mangala Industries External 27315 20MnCr5(M)HC SBQ

2017 Mar-17 28/Mar/17 2017/83 Accepted Thirupathy Bright External 27648 En1APb SBQ

2017 Mar-17 30/Mar/17 2017/85 Accepted Kems Forgings External 26198 En19 SBQ

2017 Mar-17 31/Mar/17 2017/89 Accepted Arkkays National External 26500 SAE10B38M2 SBQ
2017 Mar-17 31/Mar/17 2017/90 Accepted Alan Bright Steels External 26249 En1A SBQ

2017 Apr-17 13/Apr/17 2017/92 Accepted Kalyani Technoforge External 28236, 28237 S20C SBQ

27683, 27587,
2017 Apr-17 13/Apr/17 2017/94 Accepted MM Forgings External 42CrMo4, C35 SBQ
27965

2017 Apr-17 28/Apr/17 2017/95 Accepted IM Gears External 26030 SCM420H SBQ

2017 Apr-17 28/Apr/17 2017/96 Accepted IM Gears External 24872 SCM420H SBQ

ESSEMM
2017 Apr-17 28/Apr/17 2017/97 Accepted MULTISPINDLE External 24469 11SMN30 SBQ
AUTOMATS
2017 Apr-17 28/Apr/17 2017/98 Accepted Globe Steels External 21966 En1A SBQ
Mohta Bright Steels
2017 May-17 8/May/17 2017/101 Accepted External 28061 En1A SBQ
Pvt. Ltd.
Maso Automotive Pvt
2017 May-17 8/May/17 2017/102 Accepted External 28010 42CRMO4 SBQ
Ltd
2017 May-17 9/May/17 2017/103 Accepted Tarini Steel Pvt. Ltd. External 28049 En1APb SBQ
2017 May-17 12/May/17 2017/104 Accepted Mod Forge External 27650 En1APb SBQ

2017 May-17 12/May/17 2017/105 Accepted Premier Steel Complex External 27331 En1APb SBQ

Mohta Bright Steels

2017 May-17 12/May/17 2017/108 Accepted External 28061 En1A SBQ
Pvt. Ltd.
 United Engineering
2017 May-17 12/May/17 2017/109 Accepted External 25605 En8B SBQ
works

27336 , 26248 ,
2017 May-17 22/May/17 2017/114 Accepted Premier Steel Complex External 27145, 27146, En1A SBQ
24848

2017 May-17 22/May/17 2017/116 Accepted Mod Forge External 29461 En19 SBQ

2017 Jun-17 14/Jun/17 2017/120 Accepted Rohit Steel External 29187 16MnCr5 SBQ

2017 Jun-17 22/Jun/17 2017/124 Accepted Precision Bright Steel External 29488 En1APb SBQ

2017 Jun-17 22/Jun/17 2017/126 Accepted Globe Steels External 28931 En8M SBQ

30243, 30244 ,
2017 Jul-17 5/Jul/17 2017/128 Accepted Hi-tech Industries External En8ACr SBQ
30245

2017 Jul-17 5/Jul/17 2017/129 Accepted Hi-tech Industries External 30243 & 30244 En8ACr SBQ

2017 Jul-17 7/Jul/17 2017/131 Accepted Premier Steel Complex External 27650 En1APb SBQ

2017 Jul-17 7/Jul/17 2017/132 Accepted Arkkays National External 24921 11SMn30 SBQ
2017 Jul-17 7/Jul/17 2017/133 Accepted Arkkays National External 29551 En1APb SBQ

2017 Jul-17 14/Jul/17 2017/139 Accepted Thirupathy Bright (SFL) External 26688 SAE4140 SBQ

2017 Jul-17 14/Jul/17 2017/140 Accepted Thirupathy Bright External 27703 En19 SBQ

30998, 30999 &

2017 Aug-17 8/Aug/17 2017/147 Accepted Wipro Infrastructure External 45C8 SBQ
31000

2017 Aug-17 8/Aug/17 2017/149 Accepted IM Amis External 29824 16MnCr5 SBQ

2017 Aug-17 8/Aug/17 2017/151 Accepted Globe Steels External 30348 & 30349 CK45 SBQ
2017 Aug-17 11/Aug/17 2017/153 Accepted Wipro Infrastructure External 22595 45C8 SBQ
ESSEMM
2017 Aug-17 21/Aug/17 2017/157 Accepted MULTISPINDLE External 24469 & 30421 11SMn30 SBQ
AUTOMATS
2017 Aug-17 21/Aug/17 2017/158 Accepted Hi-tech Industries External 31628 En8ACr SBQ

2017 Aug-17 21/Aug/17 2017/159 Accepted Hi-tech Industries External 31161 & 31160 En8ACr SBQ

2017 Aug-17 31/Aug/17 2017/161 Accepted Vishnu Steel External 30017 SAE8620H SBQ
2017 Sep-17 6/Sep/17 2017/164 Accepted Globe Steels External 31191 CK45 SBQ

2017 Sep-17 11/Sep/17 2017/167 Accepted Fitwel Tools & Forging External 30183 SAE8620H SBQ

2017 Sep-17 18/Sep/17 2017/171 Accepted Sundram Fasteners External 29921 SAE4140 SBQ
2017 Sep-17 18/Sep/17 2017/172 Accepted Sundram Fasteners External 31733 SAE4140 SBQ
2017 Sep-17 18/Sep/17 2017/173 Accepted Mercury Precision External 28442 SAE1117Cr SBQ
Southern Steel &
2017 Sep-17 18/Sep/17 2017/174 Accepted External 30669 SAE8620H SBQ
Forgings

2017 Sep-17 18/Sep/17 2017/177 Accepted Thirupathy Bright (SFL) External 31319 & 28440 SAE4140 SBQ

2017 Oct-17 16/Oct/17 2017/179 Accepted Forgepro India Pvt. Ltd. External 29636 SAE1541 SBQ

Lamina Suspension 21369, 19459,

2017 Oct-17 24/Oct/17 2017/182 Accepted External SUP11A SBQ
Products 31768, 21366

31606,31237,
2017 Oct-17 31/Oct/17 2017/187 Accepted Jamna Auto External SUP9 SBQ
31236 & 31243

Motherson Sumi
2017 Nov-17 6/Nov/17 2017/192 Accepted External 32758 20CrMoS5 SBQ
Systems Pvt Ltd

2017 Nov-17 6/Nov/17 2017/193 Accepted Tarini Steel Pvt. Ltd. External 29932 En1APb SBQ
2017 Nov-17 7/Nov/17 2017/195 Accepted Premier Steel Complex External 32287 En1A SBQ

2017 Nov-17 11/Nov/17 2017/197 Accepted Arkkays National External 31771 11SMN30 SBQ

En8D, SAE1018,
2017 Nov-17 11/Nov/17 2017/198 Accepted Goyal Bright Steels External Various SBQ
En1A

2017 Nov-17 17/Nov/17 2017/201 Accepted Vikrant Auto Industries External 32907 En8D SBQ

2017 Nov-17 20/Nov/17 2017/203 Accepted Thirupathy Bright External 28036 En8M SBQ

Motherson Sumi
2017 Nov-17 22/Nov/17 2017/205 Accepted External 33500 20CrMoS5 SBQ
Systems Pvt Ltd
2017 Nov-17 24/Nov/17 2017/208 Accepted Sarda Alloy Steels External 29302 SAE8620 SBQ

2017 Nov-17 27/Nov/17 2017/209 Accepted Globe Steels External 29455/29456 En8M SBQ

2017 Nov-17 27/Nov/17 2017/210 Accepted MM Forgings External 32802 SMnB3H SBQ
2017 Nov-17 27/Nov/17 2017/213 Accepted Shardlow India External 32499 CK45 SBQ
2017 Nov-17 29/Nov/17 2017/214 Accepted Sundram Fasteners External 33329 SAE4140 SBQ
2017 Dec-17 5/Dec/17 2017/215 Accepted Genau Extrusions External 31739 16MnCrS5 SBQ
2017 Dec-17 5/Dec/17 2017/216 Accepted Akar Tools External 31002 16MnCr5 SBQ
2017 Dec-17 5/Dec/17 2017/217 Accepted Tarini Steel Pvt. Ltd. External 22488 En1APb SBQ

2017 Dec-17 8/Dec/17 2017/218 Accepted Mercury Precision External 31281 & 31322 SAE1117Cr SBQ

2017 Dec-17 14/Dec/17 2017/220 Accepted IM Amis External 32645 20MnCr5 SBQ

2017 Dec-17 15/Dec/17 2017/221 Accepted Globe Steels External 33707 16MnCr5H SBQ

2017 Dec-17 15/Dec/17 2017/223 Accepted Forgepro India Pvt. Ltd. External 32737 MT15 SBQ
2017 Dec-17 18/Dec/17 2017/227 Accepted HNI AutoTech External 32714 SAE10B38M2 SBQ

2017 Dec-17 18/Dec/17 2017/228 Accepted GNA Gears External 33781 & 33782 708A42 SBQ
 Resp Types of Complaint supplied Complaint
Product Complaint Complaint
Dept. complaint Category Size (mm) (t)
Size (mm)
Bar RM, IL Rib Marks/Fins Rib Marks Size 37 37 0.1
Bar SMS & IL Entrapment Crack on components Cleanliness 36.9 38 2
Bright Bar SMS Entrapment Crack on components Surface 19.2 19.2 8
Bar RM, IL High ovality High ovality Size 26 26 14.935

Bar SMS Entrapment Streaks Cleanliness 70 70 10

Hex RM,IL Rolling Lap Cracks after Drawing Surface 22 23.5 1.5
Bar NA Surface Deep Grinding Marks Surface 44 45 9.236
Bar NA Pitting Pitting Pitting 27 28 0.1

Bar SMS Inclusion Inclusion,Alumina Inclusion Cleanliness Component 40/45 25.585

Bar IL Scratch / Bad Ends Cracks on upsetting Surface 40 40 5

Straightening
Bar IL Straightening Marks Straightening Marks 45 46.5 6
Marks
Flatness due to Grinding
Bar IL Surface Size 42 42 4.64
Marks
Bar IL Colour code Wrong Colour Code Colour 60 60 1.962
Bar RM Rolling Lines Rolling Line Surface 24.2 26 12.804
Bar SMS Lead Segregation Pb Segregation Cleanliness 22 23.5 16.446
Marketing,
Hex Pitting Deep Pit Marks Pitting 27.5 27.5 2.98
Logistics
Deep Cut Marks & dent
Bar RM Dent Surface 45 46.5 1.596
marks
Bar RM Size Undersize Size 45 45 0.5
Bar IL Pitting Chipoff & Rolling Defects Pitting 34 34 26.203

Hex RM & IL Size Size variation Size 25.5 25.5 6.285

Bar RM Size Uneven Roundness Size 18 18 1.01

Hex RM Blunt Corner Corner Roundness Blunt Corners 19 20.64 6.15

Bar RM High ovality Ovality & Flatness Size 20.4 20.4 27.654

HEX SMS & IL Peel off Peel Off Surface 40.5 40.5 3.606

Bar IL Peel off Deep grinding Marks and Excess Grinding 40.8 43 18.03
Peel off
Bar NA Colour code Wrong Colour Code Colour 45 45 5.091

Bar SMS Lead Segregation Internal crack Cleanliness 18 18 9.103

Wrong Length, 6 m instead

Bar IL Length Length 40 40 5.083
of 3.050 m
Bar RM High ovality High Ovality (20 bars) Size 28 28 0.5
Hex RM Rolling Mill Scab Peel off and dent marks Surface 19 20.64 4.739
Bar RM High ovality High ovality Size 26 26 9.614

Hex RM Rolling Lines Surface defects Surface 17 18.5 2.91

Bar RM Rolling Lap Surface crack Surface 16 16 5.228

Bar SMS Lead Segregation Lead Segregation Cleanliness 75 75 8.343

Crack on surface of rolled

Hex RM Rolling Lines Surface 18.5 18.5 5.068
bar

Bar RM, IL Length Excess Length Length 42 42 0.15

Bar RM Size Size variation Size 32 32 26

Crack after Drawing and

Bar RM Crack Crack 16 16 4.536
Grinding

Bar SMS & IL Discontinuous Crack Crack on supplied material Surface 34 34 13

Bar RM High ovality Ovality Size 29 29 5.37

Hex RM Rolling Lines Surface Defect Surface 20.64 20.64 2.562

Bar SMS Entrapment Crack on components Cleanliness 34 34 41

Bar Logistics Weight Variation Weight Shortage (0.60%) Weight 60, 63, 42 60, 63, 42 0.15

Bar RM Microstructure variation Bainite Microstructure 21 21 3.39

Bar RM Microstructure variation Bainite Microstructure 20.35 20.35 5.259

Hex RM Scale Entrapment Line Marks Surface 22 22 9.12

Bar SMS Piping Centre Pipe Issue Piping 32 34 2.56

Hex Corner Flatness
Hex RM surface Blunt Corners 27 28.5 2.614
problem

Bar RM , IL Rolling Lap Crack on components Surface 45 45 16.95

Hex RM Rolling Mill Scab Crack Surface 38 38 3.848

Bar RM Rolling Lap Crack Crack 23.6 25 5.01

Bar SMS Peel off peel off Peel Off 32.1 34 6.3

Hex Corner Flatness

Hex RM Surface Blunt Corners 30 32 3.92
problem
Bar RM Size Size variation Size 25 26 17

Bar SMS Surface Dent marks Surface 45 46.5 2

Bend (4 bundles out of 5

Bar IL Bend Bend 45 45 10.934
bundles)
Bar RM High ovality Ovality & Flatness Size 34.9 ~ 35 36 11.4

Hex RM & IL Size Size variation Size 23.5 23.5 10.37

Corner Roundness/Blunt
Hex RM Blunt Corner Blunt Corners 28.5 28.5 3.03
corner

Bad shearing End , Heavy

Bar RM & IL Bad end Physical 45 45 25
burr

Bar SMS Entrapment Crack Cleanliness 45 45 25

Bar IL Peel off Peel off Surface 32 34 4

Hex IL Peel off Peel off and Crack Surface 22 23.5 0.45
Hex SMS Entrapment Crack Cleanliness 23.81 25.5 2.18

Bar SMS Inclusion Inclusion,Alumina Inclusion Cleanliness 26.5 28 21.9

Bar SMS Crack Crack Surface 20 22 1.5

Undersize and Deep
Bar IL Size Grinding Marks (21 rods out Size 63 63 3
of 410 rods )
Bar SMS & IL Entrapment Crack Cleanliness 36 36 0.1

Bar IL Deep Grining Deep Grinding Marks Physical 36 36 20

Bar RM, IL Crack Rolling Mill rupture Surface 60 63 5

Horizontal line marks/cut

HEX Bright Bar Crack Physical 22 22 3.16
marks

Bar SMS Inclusion Crack (13 components) Cleanliness Component 45 0.2

Bar SMS Crack Crack (41 components) Cleanliness Component 36 0.5

Bar RM High ovality Ovality Size 28 28 9.674

Bar RM Size Black patches Size 34.92 36 30

Bar RM Crack Crack Surface 16 16 23.5

Bar RM Rib Marks/Fins Over Fill In OD Size 30 30 3

Bar RM Rib Marks/Fins Over Fill In OD Size 28 28 3
Bar IL Bend Material Bend, 20 bars Bend 32 32 0.7

Bar IL Bend Material Bend Bend 71 75 16.87

Bar SMS Entrapment Seam crack Cleanliness 26.5 & 21.5 28 & 24 1

Bar SMS Inclusion Pipe Defect Cleanliness 20 20 2.486

Random Length & Irregular

Flat RM,IL Bad end Physical 70X11 70X11 & 80X16 22.18
Edges on Flat Ends

Rolling Mark & High Partial

Flat RM Rolling Lines Surface 76.20X13.50 76.20X13.50 86.97
Decrab

Bend Material , Twist,

Bar IL Bend Physical 66 66 16
Scaling

Hex SMS Lead Segregation UT defect & internal crack Cleanliness 38 38 4

 Bar IL Straightening Marks Deep Straightening Marks Physical 45 46.5 16.22

Heavy line marks, pitting’s

Hex RM Rolling Lines and corner fold issues Surface 22 23.5 22.63
observed after shot blasting

38, 26, 50, 38, 26, 50, 52,18,

Bar & Hex Logistics Weight Variation Weight Shortage Weight 52,18, 20.64, 0.154
20.64, 25.50 & 48
25.50 & 48

Bar IL Deep Grining Deep Grinding Marks Physical 45 46.5 1.12

Hex RM Pitting Unwash after drawing & Surface 27 28.5 3.6

Corner Damage

Bar IL Bend Bend Physical 66 66 1

Bar SMS SMS Scab Continuous Crak &Scab Surface 18.5 20 4.91

Hex SMS Crack Crack Surface 19 20.64 6.4

Bar SMS & IL Internal Cracks Centre Losseness Internal 60 60 32

Bar RM Scale Entrapment Crack/Scale entrapment Cleanliness 54 54 1
Bar RM Rib Marks/Fins Rib Marks Size 28 28 28
Bar SMS Blow holes Blow Hole Cleanliness 37 37 1
Bar SMS Entrapment Slag Inclusion Cleanliness 60 60 1
Hex SMS Peel off Heavy Laps & Sliver Crack 32 32 2.38
Ovality (20 bars out of first 7
Bar Bright Bar High ovality Size 32 32 2
t)

Bright Bar RM, Bright Bar Rolling Lap Crack Surface Component 30.7 1

Bar RM Crack Crack (5 components) Crack Component 45 1

Material flatness
Bar RM Size throughout the length of Size 16 16 1.04
bars
 Unwash found after OD
Bar RM High Ovality Size 25 26 25.066
Turning

Bar RM Bad end Bad shearing End Physical 38 38 60

 Complaint
Supplied
CAPA Status Closing Remarks
Quantity (t)
Date
37.44 Received
27.281 Received
28.12 Received
14.935 Received

10 Received

10.012 Received
9.236 NA
5.085 NA

25.585 Received

117.93 Received

10.25 Received

4.64 Received

9.57 Received
12.804 Received
16.446 Received

2.98 Received

1.596 Received

12.136 Received
26.203 Received

6.285 Received

1.01 Received

6.153 Received

27.654 Received

3.606 Received

18.03 NA

5.091 NA

9.103 Received

5.083 Received

5.364 Received
4.739 Received
9.614 Received

2.91 Received

5.228 Received

8.343 Received

5.068 Received

11.114 NA
 26 Received

4.536 Received

13 Received

5.37 Received
2.562 Received

41 Received

24.92 Received

3.39 NA

5.259 NA

9.12 Received

2.56 Received

2.614 Received

16.95 Received

3.848 Received
5.01 Received

24.531 Received

3.92 Received
 18.898 Received

51.64 Received

10.934 Received

11.4 Received

10.37 Received

3.03 Received

18.420 & 10.935

18.916 & 13.249 & Received
24.960
18.420 & 10.935 Received
18.916 & 13.249

20.4 Received

18 Received
2.18 Received

21.9 Received

21.9 NA

80 Received

13.47 Received

50.81 Received
 30 Received

3.16 Received

30.9 Received

18.64 & 32.44 Received

9.674 Received
30 Received

23.5 Received

10.7 Received
33.329 Received
12.82 Received

16.87 Received

18 Received

2.486 Received

22.18 Pending from RM & IL

86.97 Pending from RM

32 NA

12 Received
16.22 Received

22.63 Received

28.302 Received

5.35 Received

3.6 Received

15.49 NA

4.91 Received

1.9+4.5 Received

32 Received
27 Received
28 Received
33.404 Received
29.743 Received
2.38 Pending from SMS

30 Received

15 Received

30.5 Received

15.98 Pending from RM

25.066 Pending from RM

60 Pending from RM
CAPA Actions
 Date of Complaint
Compla Complaint Types of Complaint Complaint Supplied
Year Complai Coustmer Int/Ext Heat No. Grade Complaint CAPA Status Closing Remarks CAPA Actions
Month int No Status complaint Category (t) Quantity (t)
nt Date
2018 Jan-18 3/Jan/18 2018/002 Accepted IM Gears External 33249 20MnCr5 Entrapment Inclusions Cleanliness 4.5 8.95 Received
2018 Jan-18 3/Jan/18 2018/003 Accepted Globe Steels External 33872 En1APb Entrapment Crack Cleanliness 4.85 4.85 Received

2018 Jan-18 3/Jan/18 2018/004 Accepted Genau Extrusions External 34191 & 34196 16MnCrS5 Bad ends Ends not proper after Physical 23.259 23.259 Received
shearing
2018 Jan-18 11/Jan/18 2018/005 Accepted Genau Extrusions External 34185 20MnCr5(M) Weight variation Weight Variation (1.88) Weight 0.19 10.528 Received
2018 Jan-18 11/Jan/18 2018/006 Accepted Shivam Autotech External 34224 16MnCr5 Wrong sticker Wrong Sticker (3 bars) Identification 0.2 9.7 Received
2018 Jan-18 12/Jan/18 2018/007 Accepted Arkkays National External 32741 En1A Lap Crack Surface 0.66 21.191 Received
Laps at Outer & Inner side
2018 Jan-18 12/Jan/18 2018/008 Accepted Tubes Inc External 32825 /31954 / SAE1010 Rolling Mill Scab Surface 6 36.89 Received
33259 of surface after cold rolling
& drawing
2018 Jan-18 12/Jan/18 2018/010 Accepted IM Amis External 34087 16MnCr5 Reeling Marks Reeling Marks Surface 5 14.38 Received

2018 Jan-18 16/Jan/18 2018/011 Accepted Trinity Engineers External 32408, 33100, 42CrMo4 Rupture Crack along the length Surface 10 76.61 Received
33101
2018 Jan-18 19/Jan/18 2018/013 Accepted Arkkays National External 33769 En1A Lap Crack Surface 0.28 6.53 Received
2018 Jan-18 19/Jan/18 2018/015 Accepted Arkkays National External 34258 11SMn30 Lap Crack Surface 0.58 30.83 Received
2018 Jan-18 22/Jan/18 2018/018 Accepted Dynatech Control External 33086 En1APb Undersize Undersize Size 1.28 5.141 Received
2018 Jan-18 22/Jan/18 2018/019 Accepted Jamna Auto External 31220 SUP9 Scratch Rolling Mark Surface 0.9 34.44 Received

2018 Feb-18 2/Feb/18 2018/027 Accepted IM Gears External 31625, 31926, 20MnCr5 Entrapment Crack Cleanliness 10 57 Received
32027 & 33251
2018 Feb-18 2/Feb/18 2018/029 Accepted Maruthi Steel Wires External 31257, 34569 En1A Weight variation Weight Variation (1.53) Weight 0.14 9.35 Received
2018 Feb-18 6/Feb/18 2018/030 Accepted Globe Steels External 34558 En9 Unwash Unwash Size 6.78 6.78 Received
2018 Feb-18 7/Feb/18 2018/034 Accepted GNA Enterprises External 35016 & 35017 SAE15B41H Internal Cracks Cracks Internal 10 27.283 & 30.991 Received
2018 Feb-18 9/Feb/18 2018/036 Accepted Globe Steels External 33014 En1A Lap Crack Surface 7.62 7.62 Received
2018 Feb-18 9/Feb/18 2018/037 Accepted Globe Steels External 33391 En1APb Blunt corner Corner Flatness Physical 10.37 10.37 Received
2018 Feb-18 9/Feb/18 2018/039 Accepted RIJ Engineering External 34599 20MnCr5 Scratch Crack Surface 1 33 Received
2018 Feb-18 13/Feb/18 2018/040 Accepted GNA Enterprises External 34591 & 35127 SAE15B41H Crack Crack Surface 11 29.271 & 27.667 Received
2018 Feb-18 13/Feb/18 2018/042 Accepted Tarini Steels External 31207 16MnCr5 Scratch Heavy Surface Crack Surface 4.74 4.74 Received
2018 Feb-18 15/Feb/18 2018/045 Accepted Wipro Enterprises External 35260 45C8 Grinding marks Deep Grinding Marks Physical 0.25 26.428 Received
2018 Feb-18 20/Feb/18 2018/046 Accepted Kalyani Forge External 34625 42CrMo4 Crack Crack Surface 25.45 29.7 Received

2018 Feb-18 21/Feb/18 2018/047 Accepted Southern Steels & External 35552 En19 Weight variation Weight Shortage Weight 0.31 15.107 Received
Forgings

2018 Feb-18 21/Feb/18 2018/048 Accepted United Steel External Various En8D ,SAE 1018 Weight variation Weight Shortage Weight 0.095 16.215 Received
Corporation
2018 Feb-18 21/Feb/18 2018/050 Accepted Genau Extrusions External 31639 SAE5120H Crack Crack Surface 1 28.1 NA NA
33823, 29981,
2018 Feb-18 22/Feb/18 2018/053 Accepted IM Gears External 20MnCr5 Entrapment Inclusion and Crack Cleanliness 10 37 Received
32389 & 33251
2018 Feb-18 22/Feb/18 2018/055 Accepted HNI Autotech External 34861 SAE10B38M2 Fin Rib Marks In OD Size 23 23 Received
2018 Feb-18 28/Feb/18 2018/057 Accepted IM Gears External 34853 C45 Lobing Lobing Size 6 23 Received
2018 Mar-18 2/Mar/18 2018/058 Accepted Genau Extrusions External 34185 20MnCr5(M) Entrapment Crack Cleanliness 1 21.96 Received

2018 Mar-18 5/Mar/18 2018/059 Accepted Bill Forge Private External 36006 SAE1050(M) Segregation Centre Segregation Cleanliness 20.97 20.97 Received
Limited
2018 Mar-18 5/Mar/18 2018/062 Accepted Globe Steels External 35232 En1A Blunt corner Corner Flatness & Crack Physical 1 5.58 Received
2018 Mar-18 5/Mar/18 2018/063 Accepted Globe Steels External 35233 En1A Lap Crack Surface 2 5.2 Received
2018 Mar-18 5/Mar/18 2018/064 Accepted ARB Bearings External 35646 SAE52100 Crack Crack Surface 5 26.8 Received

2018 Mar-18 5/Mar/18 2018/065 Accepted Uniparts India Limited External 35424 SAE1541 Shear Crack Shear Crack Physical 0.1 19.947 Received

2018 Mar-18 6/Mar/18 2018/066 Accepted GNA Gears External 34793 817M40 Rolling Mill Scab Fine line marks Surface 1.26 14.537 Received

Essemm Mutlispindle
2018 Mar-18 8/Mar/18 2018/067 Accepted External 34257 11SMn30 Dent marks Dent Marks, Deep line marks Physical 2 5.015 Received
Automats

2018 Mar-18 8/Mar/18 2018/068 Accepted GNA Enterprises External 35015 40Cr4C Mechanical Damage Mechanical Damage & Crack Physical 0.12 28.179 Received

2018 Mar-18 9/Mar/18 2018/070 Accepted Sundram Fasteners External 34746 SAE4140 Fin Rib Marks Size 5 25.023 Received
Limited

2018 Mar-18 9/Mar/18 2018/071 Accepted Jamna Auto External 35875 SUP11A Scratch Rolling mark, Centre Surface 0.35 21.85 Received
Losseness
2018 Mar-18 14/Mar/18 2018/072 Accepted Globe Steels External 34558 En9 Chemistry Chemistry Variation Chemistry 0.98 5.05 Received

2018 Mar-18 23/Mar/18 2018/074 Accepted Jamna Auto External 35877, 35880 & SUP11A Scratch Rolling mill mark Surface 12.36 77 Received
35878
2018 Mar-18 23/Mar/18 2018/075 Accepted Jamna Auto External 36540 SUP9 Scratch Rolling Mark & Undersize Surface 7.66 25.791 Received

2018 Mar-18 23/Mar/18 2018/076 Accepted Jamna Auto External 34263, 33809 & SUP9 Scratch Raw material Lap Surface 3.39 29.22 Received
34272

2018 Mar-18 23/Mar/18 2018/077 Accepted Sundram Fasteners External 35267, 36196 & SAE4140 Fin Rib Marks Size 5 60 Received
Limited 35433
26108, 26839,
2018 Mar-18 23/Mar/18 2018/078 Accepted Hiten Fasteners External 42CRMO4 Shear Crack, Bulge Shear Crack, Taper End & Physical 25 52.75 Received
36092, 27296, Bulge
35267
2018 Mar-18 23/Mar/18 2018/079 Accepted Globe Steels External 34841 En1A Streaks Crack Cleanliness 0.05 5.11 NA NA

2018 Apr-18 5/Apr/18 2018/080 Accepted Gartels Werke External 29320, 29321, 52CrMoV4, Internal Cracks UT Failure and Short length Internal 35 52 Received
34052 & 34053 ASTM4161H
Crack/Streaks (on 160
2018 Apr-18 6/Apr/18 2018/081 Accepted Talbros Engineering External 35308, 35309 SAE1541 Streaks components out of 1960 Cleanliness 4 45.6 Received
Axle Shafts)
36535, 36537,
2018 Apr-18 6/Apr/18 2018/082 Accepted Jamna Auto External SUP11A, SUP9 Undersize Thickness variation Size 33 42.182 Received
36546, 36544

Unwashed & deep grinding

2018 May-18 1/May/18 2018/084 Accepted Genau Extrusions External 36799 SAE5120H Crack & Deep grinding
marks marks on 29 parts and crack Surface & Physical 0.5 24.06 Received
after machining on 5 parts

2018 May-18 14/May/18 2018/088 Accepted GNA Enterprises External 36734 SAE15B41H Streaks Crack Cleanliness 2 31.56 Received
2018 May-18 25/May/18 2018/093 Accepted Tarini Steels External 36035 En1APb Scratch Surface Defect Surface 5 5 Received
2018 May-18 25/May/18 2018/094 Accepted GNA Gears External 34941 42CrMo4 Streaks Crack Cleanliness 0.68 9.47 Received

2018 May-18 28/May/18 2018/095 Accepted Premier Steel Complex External 35233 En1A Internal Cracks Crack Internal 1 6.9 Received

2018 May-18 31/May/18 2018/097 Accepted Globe Steels External 37538 En1A Rolling Mill Scab Crack and peel off Surface 5.26 5.26 Received
2018 Jun-18 4/Jun/18 2018/099 Accepted Globe Steels External 37554 En18B High ovality Ovality Size 1 5.15 Received
2018 Jun-18 4/Jun/18 2018/102 Accepted Globe Steels External 37566 CK45 Grinding marks Flat & Relling Marks Physical 1 20 Received
Streaks. Customer found
2018 Jun-18 5/Jun/18 2018/103 Accepted GNA Enterprises External 36879 150M36 Entrapment sharp induction in clusters Cleanliness 5 30.558 Received
during final MPI.
2018 Jun-18 11/Jun/18 2018/105 Accepted Arkkays National External 37057 11SMn30 Magnetization High Gauss Value Magnatization 5 30 Received
2018 Jun-18 12/Jun/18 2018/106 Accepted Jamna Auto External 37459 SUP9 Undersize Thickness variation Size 5 28.66 Received
Customer found open
2018 Jun-18 13/Jun/18 2018/107 Accepted GNA Enterprises External 36972 S40C Entrapment cracks/sharp indication on Cleanliness 28.209 28.209 Received
final MPI.
2018 Jun-18 13/Jun/18 2018/108 Accepted GNA Enterprises External 37014 & 37015 S45C Crack Crack Surface 2 31.8 Received
2018 Jun-18 20/Jun/18 2018/110 Accepted HNI Autotech External 38407 SAE10B38M2 Fin Rib marks Size 1 16 Received
2018 Jun-18 20/Jun/18 2018/111 Accepted HNI Autotech External 37092& 38440 SAE10B38M2 Unwash Unwash Size 2.5 48 Received

2018 Jun-18 26/Jun/18 2018/113 Accepted Southern Steels & External 36976 20MnCr5 Crack Crack Surface 1 11.514 Received
Forgings

2018 Jun-18 29/Jun/18 2018/118 Accepted Flash Electronics External 37653, 37652 41Cr4 Fin Burr at end, Fins found on Size 15 43.25 Received
surface
2018 Jun-18 29/Jun/18 2018/122 Accepted Arkkays National External 38336 SAE1010 Lap Crack Surface 0.33 2.6 Received
2018 Jul-18 5/Jul/18 2018/125 Accepted Globe Steels External 38499 16MnCr5H Lap Crack Surface 3 9.87 Received

2018 Jul-18 6/Jul/18 2018/126 Accepted Otto Bilz Private Limited External 35844 20MnCr5 Bend Bend Bend 6.59 6.59 Received

2018 Jul-18 18/Jul/18 2018/128 Accepted Allevard IAI Suspension External 38047 52CrMoV4 Short Length Short Length Length 1.29 22 Received

2018 Jul-18 18/Jul/18 2018/129 Accepted Sarada Alloy Steels External 34289 En36B Rolling Mill Scab Peel Off Surface 3 14.5 Received

2018 Jul-18 18/Jul/18 2018/130 Accepted Sundram Fasteners External 39007 SAE4140H Caster scab Peel Off Surface 2 21.52 Received
Limited
2018 Jul-18 18/Jul/18 2018/131 Accepted IM Gears External 33304 20MnCr5 Entrapment Crack Cleanliness 0.5 4.23 Received
2018 Jul-18 18/Jul/18 2018/132 Accepted IM Gears External 32026 20MnCr5 Entrapment Crack Cleanliness 0.2 5.94 Received
2018 Jul-18 26/Jul/18 2018/135 Accepted Vikas Forging External 38826 SCM420 High Jominy High Jominy Jominy 15 10.09 & 20.63 Received
2018 Aug-18 2/Aug/18 2018/139 Accepted Globe Steels External 38572 En1APb Entrapment Crack Cleanliness 5 10.06 Received
2018 Aug-18 7/Aug/18 2018/142 Accepted RIJ Engineering External 22359 42CrMo4 Crack Crack Surface 0.5 5 Received
2018 Aug-18 14/Aug/18 2018/144 Accepted Swastik Alloys External 37548 SCM420H Crack Crack/Surface Defect Surface 2 20 Received

2018 Aug-18 16/Aug/18 2018/145 Accepted Sundram Fasteners External 38299 SAE4140 Fin Rib/Fin Marks Size 0.5 5 Received
Limited

2018 Aug-18 17/Aug/18 2018/146 Accepted Essemm Mutlispindle External 38539, 38540, 11SMn30 Scratch Line Marks / Surface Defects Surface 0.5 24.46 Received
Automats 38465

2018 Aug-18 17/Aug/18 2018/147 Accepted GSB Forge External 39306 & 39307 En15B Short Length Short Length Length 1.053 62.336 Received
2018 Aug-18 24/Aug/18 2018/148 Accepted IP Rings External 38827 SCM420H Inclusion Inclusion Cleanliness 9.79 9.79 NA NA
Rajeshwari Bright Steel
2018 Aug-18 27/Aug/18 2018/149 Accepted External 38375 En9 Mixup Grade Mix-up Mixup 7.017 7.017 Received
Industries
SuperStahl India
2018 Aug-18 29/Aug/18 2018/150 Accepted External 39127 En8M Scratch Surface Defect Surface 2 2.74 & 2.83 Received
Private Limited

2018 Aug-18 29/Aug/18 2018/151 Accepted Premier Steel Complex External 37190 SCM415H Caster scab Crack Surface 1.3 10.19 Received

No colour code visualise

2018 Sep-18 6/Sep/18 2018/153 Accepted GSIPL (Faridabad) Internal 39640, 39641 & 16MnCr5 Sticker pasted on color Identification 72 24.5, 21.11 & 27.3 Received
39642 code end due to sticker pasted over
colour code
2018 Sep-18 6/Sep/18 2018/154 Accepted Arkkays National External 39857 11SMn30 Rolling Mill Scab Peel Off Surface 1 9.28 Received
2018 Sep-18 6/Sep/18 2018/155 Accepted Globe Steels External 38573 En1APb Lap Crack Surface 1 4.96 Received
2018 Sep-18 6/Sep/18 2018/156 Accepted Globe Steels External 40059 En36B High ovality Ovality Size 1 5.116 Received
No colour code visualise
2018 Sep-18 12/Sep/18 2018/158 Accepted GSIPL (Faridabad) Internal 40412 16MnCr5 Sticker pasted on color Identification 8.41 8.41 Received
code end due to sticker pasted over
colour code

2018 Sep-18 17/Sep/18 2018/163 Accepted Sundram Fasteners External 39839 SAE4140 Fin Rib Marks Size 3 7.74 Received
Limited
2018 Sep-18 19/Sep/18 2018/166 Accepted IM Gears External 39726 SAE1541M Lobing Lobing & Filing Marks Size 0.85 17.2 Received

2018 Oct-18 4/Oct/18 2018/167 Accepted HNI Autotech External 39934 SAE10B38M2 Unwash Unwash due to flatness in Size 0.3 9.654 Received
bars
2018 Oct-18 4/Oct/18 2018/168 Accepted Kems Forging External 40352 En19 Crack Crack on black bars Surface 3.7 20.223 Received
2018 Oct-18 12/Oct/18 2018/171 Accepted ForgePro India External 32735 MT15 Wrong dispatch Wrong Dispatch Wrong disptach 3.24 3.24 NA NA
2018 Oct-18 16/Oct/18 2018/172 Accepted HNI Autotech External 39957 SAE10B38M2 OI Lapping OI 0.01 22.12 NA NA

2018 Oct-18 16/Oct/18 2018/173 Accepted Bangalore Matics External 39228 11SMn30 Bend Bend Bars , Poor Surface Physical 10.53 10.53 Received 1-Nov-18
finish obtained

2018 Oct-18 16/Oct/18 2018/174 Accepted Sundram Fasteners External 40206 SAE4140 Fin Rib marks Size 0.8 5.74 Received
Limited

2018 Oct-18 24/Oct/18 2018/175 Accepted SONA BLW Precision External 39478 , 39477 & SAE4122 & Bad ends Bad ends Physical 1 51 Received
forging Ltd 39480 20MnCr5

2018 Oct-18 29/Oct/18 2018/177 Accepted Shivam Autotech External 40142 16MnCr5 Crack Crack during upsetting (2 Surface 14.6 14.6 Received
upset components)
Southern Steels &
2018 Nov-18 9/Nov/18 2018/179 Accepted External 37042 20MnCr5 Scale entrapment Crack & Inclusion Surface 0.5 8 Received
Forgings
2018 Nov-18 15/Nov/18 2018/180 Accepted Arkkays National External 39856 11SMn30 Caster scab Peel Off Surface 1.5 30 Received

2018 Nov-18 21/Nov/18 2018/182 Accepted Precision Bright Steel External 41296 En1APb Roughness One face surface defect Surface 8.79 8.79 Received

41759, 40689,
2018 Nov-18 28/Nov/18 2018/183 Accepted Globe Steels External 41295, 39799 & En1A Pass marks & Scale Crack/cavity Surface 6 31.05 Received
entrapment
41758
39726, 39727,
2018 Nov-18 28/Nov/18 2018/184 Accepted IM Gears External SAE15B41M Entrapment Seam Cracks/Streaks Cleanliness 2 105 Received
40892 & 40893
2018 Nov-18 28/Nov/18 2018/185 Accepted Arkkays National External 40687 En1APb Pass Mark Crack Surface 0.24 10.16 Received
2018 Nov-18 30/Nov/18 2018/187 Accepted Arkkays National External 39858 11SMn30 Entrapment Crack Cleanliness 0.24 4.17 Received
2018 Nov-18 30/Nov/18 2018/188 Accepted Arkkays National External 39131 En1APb Pass Mark Crack Surface 0.23 6.62 Received

2018 Dec-18 5/Dec/18 2018/190 Accepted Precision Bright Steel External 41642 En1APb Roughness One face surface defect Surface 10.05 10.05 Received

India Forge & Drop Crack after upsetting. 8 nos.

2018 Dec-18 17/Dec/18 2018/194 Accepted External 41253 16MnCrS5 Rolling Mill Lap found with defect out of Surface 1 29.7 Pending from IL
Stamping
initial 22t production

2018 Dec-18 26/Dec/18 2018/199 Accepted Sundram Fasteners External 40705 SAE8620 Oversize Over Size Size 4.2 4.2 Pending
Limited
2018 Dec-18 26/Dec/18 2018/200 Accepted Arkkays National External 38573 En1APb Entrapment Crack Cleanliness 1.81 1.81 NA NA
2019 Jan-19 11/Jan/19 2019/002 Accepted HNI Autotech External 41734 SAE10B38M2 Un wash Unwashed Size 0.2 6.06 Pending from IL

2019 Jan-19 11/Jan/19 2019/003 Accepted Ramprasad Tubes & External 42231 En8D ovality High ovality Size 2 31.389 Received
Bars

2019 Jan-19 11/Jan/19 2019/005 Accepted Ketan Enterprises External 36995 20MnCr5 Entrapment Crack Cleanliness 1 10.656 Received 12-Jan-19
(Mahabal Auto)
36166, 39726, Cracks/streaks on
2019 Jan-19 11/Jan/19 2019/007 Accepted IM Gears External 39727, 40893, SAE15B41M Entrapment Cleanliness 1 140 Received 12-Jan-19
components
41696, 41697

2019 Jan-19 11/Jan/19 2019/009 Accepted Sundram Fasteners WEF External 40843 SAE4140H Deep grinding Unwashed portion due to Physical 0.02 19.985 Received
deep grinding marks
42799, 42801,
2019 Jan-19 18/Jan/19 2019/010 Accepted Genau Extrusions External 42802, 42589 & SAE5120H Deep grinding Deep grinding marks Physical 3 71.38 Received
42590

2019 Jan-19 18/Jan/19 2019/011 Accepted United Steel External 42127 En8D Overfill Rib Marks Size 5.13 5.13 Received
Corporation
2019 Jan-19 18/Jan/19 2019/012 Accepted Gerdau Chennai Yard Internal 39557 39NiCrMo3 Wrong Length Wrong Length Length 5.25 5.25 Received

2019 Jan-19 18/Jan/19 2019/013 Accepted Sundram Fasteners WEF External 42826 SAE4140H Deep grinding Deep grinding marks Physical 0.6 20.631 Received

2019 Jan-19 18/Jan/19 2019/016 Accepted Globe Steels External 42709 En19 Peel Off Peel off crack observed Surface 1 4.5 Pending from SMS,IL
during peeling

Wrong Colour Code (2

2019 Jan-19 18/Jan/19 2019/017 Accepted Gerdau Chennai Yard Internal 42989 36CrB4 Wrong Colour Code Colour Code 11.8 25.98 Received
Colours For Single Dispatch)

2019 Feb-19 1/Feb/19 2019/018 Accepted Kumaran Engineering External 42452 SAE15B41H Rib marks Ribmarks on entire surface Size 12.57 12.57 Pending from RM
of black bars

39107, 39738,
2019 Feb-19 7/Feb/19 2019/019 Accepted Sundram Fasteners SEZ External 40447, 40448, SAE1040 Streaks Crack Cleanliness 1 195 Received
40449, 40450,
40490
2019 Feb-19 14/Feb/19 2019/020 Accepted IM Gears, Plant 2 External 39487 20MnCr5 Streaks Inclusion Cleanliness 1 12.3 Pending from SMS
2019 Feb-19 14/Feb/19 2019/022 Accepted Shivam Autotech External 34343 SAE8620H Entrapment Heavy Inclusion Cleanliness 0.2 22 Received
2019 Feb-19 20/Feb/19 2019/023 Accepted IM Amis External 41738 16MnCr5 Slag Inclusion Slag Inclusion Cleanliness 1 23 Pending from SMS
2019 Feb-19 21/Feb/19 2019/025 Accepted Globe Steels External 42309 16MnCr5H Crack Crack Surface 2 17.035 Pending from SMS,IL

2019 Feb-19 21/Feb/19 2019/026 Accepted Shahnaz Bright Steel External 40686 En1APb Pass Roughness Surface Defect Surface 4.95 4.95 Received
Industries
2019 Feb-19 21/Feb/19 2019/027 Accepted Globe Steels External 42512 SAE8620H Crack Seam Open Surface 2 22.181 Pending from IL
2019 Feb-19 28/Feb/19 2019/029 Accepted Surendra Forgings External 41836 20MnCr5 Surface Crack Crack in Upset Forging Surface 1 5.24 Pending from RM,IL