spare parts catalog Doc. no. R 223.

1355 en

SANDVIK ASRi 2.0

This document is valid for:

Serial no. / Machine no. Sign.

SANDVIK ASRi 2.0

© Copyright 2007 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.

Document number: R 223.1355 en

Issue: 20090224
Version: 1

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik ASRi 2.0

General
Ordering information
When ordering parts, always state the serial number according to the serial
number decal on the ASRi control unit OP. State quantity, article number and
part name for each ordered part. The quantities listed in this catalog show
how many pieces of each part that are usually exchanged in a certain
position.
Identification
The ASRi serial number decal on the side of the control unit contains the
serial number that is needed when contacting Sandvik SRP AB concerning
this specific equipment. The serial number is also needed when contacting
Sandvik concerning spare parts. Please enter the serial number of the
associated machine in the intended field on the first page of this spare parts
catalog (the copyright page).

1 Serial number decal

1

© 2007 Sandvik SRP AB Doc. no. R 223.1355 en Ver. 1 3

4
303 300, 301 325 324 309 310 304
100-240VAC 85-250V AC/DC 100-240VAC L3

W4 W5 W5 W5

W101
T T

W102
W103
W1M6
SPC Sandvik ASRi 2.0

15, 16
X1 X2 X7 X5 X4 X1 X2 X1 X2 X1 X2 X1 X2 X4 X4

X4 W104
PS OP CB U1N L3 X4 W105

X3 X4 X5 10, 11, 12 3, 4 X3 X4

W2
W3
W6
W2M6

320
T12
321 W1

Doc. no. R 223.1355 en Ver. 1

322 T11
S P M6
M1
I I I
B1N B2N B3N L1

313 314 315 311 305 306, 307, 312 302

System overview with item number references

© 2007 Sandvik SRP AB

SPC Sandvik ASRi 2.0

300. Control panel OP

300

Pos. no. Qty. Part number Description Remarks

300 1 194.0575-00 Control panel, wall mounted, dampers included Replaces 194.0400-00 and 194.0400-91
194.0575-90 Control panel, mounted in cabinet Replaces 194.0400-90

301. Wall mount

301

Pos. no. Qty. Part number Description Remarks

301 1 964.2840-00 Wall mount For wall and table mounting

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SPC Sandvik ASRi 2.0

302. Push button box L1

302

Pos. no. Qty. Part number Description Remarks

302 1 966.3828-00 Push button box

303. Power supply unit PS

303

Pos. no. Qty. Part number Description Remarks

303 1 975.0296-00 Power supply 24 V, IP67

6 Doc. no. R 223.1355 en Ver. 1 © 2007 Sandvik SRP AB

SPC Sandvik ASRi 2.0

304. Hydroset drive unit L3

304

Pos. no. Qty. Part number Description Remarks

304 1 194.0402-00 Hydroset drive unit L3, IP65, 1 A–1.6 A See table below to determine L3 unit
194.0402-90 Hydroset drive unit L3, IP65, 1.6 A–2.5 A See table below to determine L3 unit
194.0402-91 Hydroset drive unit L3, IP65, 2.5 A–4 A See table below to determine L3 unit
194.0402-92 Hydroset drive unit L3, IP65, 4 A–6.3 A See table below to determine L3 unit
194.0402-93 Hydroset drive unit L3, IP65, 6.3 A–10 A See table below to determine L3 unit
194.0402-94 Hydroset drive unit L3, IP65, 10 A–16 A See table below to determine L3 unit
194.0402-95 Hydroset drive unit L3, IP65, 16 A–20 A See table below to determine L3 unit
194.0402-96 Hydroset drive unit L3, IP65, 20 A–25 A See table below to determine L3 unit
194.0584-00 Hydroset drive unit L3, IP20, 1 A–1.6 A See table below to determine L3 unit
194.0584-90 Hydroset drive unit L3, IP20, 1.6 A–2.5 A See table below to determine L3 unit
194.0584-91 Hydroset drive unit L3, IP20, 2.5 A–4 A See table below to determine L3 unit
194.0584-92 Hydroset drive unit L3, IP20, 4 A–6.3 A See table below to determine L3 unit
194.0584-93 Hydroset drive unit L3, IP20, 6.3 A–10 A See table below to determine L3 unit
194.0584-94 Hydroset drive unit L3, IP20, 10 A–16 A See table below to determine L3 unit
194.0584-95 Hydroset drive unit L3, IP20, 16 A–20 A See table below to determine L3 unit
194.0584-96 Hydroset drive unit L3, IP20, 20 A–25 A See table below to determine L3 unit

Hydroset drive unit L3 194.0402-XX or 194.0584-XX

Crusher 200 V 200 V–240 V 380 V–420 V 440 V 500 V 525 V 575 V 380 V 440 V–480 V 575 V 550 V
50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz 60 Hz 60 Hz 60 Hz 50 Hz
CH/CS420 92 92 91 91 90 90 90 91 91 90 90
CH/CS430 92 92 91 91 90 90 90 91 91 90 90
CH/CS440 93 93 92 92 91 91 91 92 91 91 91
CH/CS660 93 93 92 92 91 91 91 92 91 91 91
CH870
CH880 94 94 94 94 94 95 94 94 94
H-22 91 91 90 00 00 00 00 90 90 00 00
H30 91 91 90 00 00 00 00 90 90 00 00
H/S-36 92 92 91 91 90 90 90 91 91 90 90
H/S-45 92 92 91 91 90 90 90 91 91 90 90
H-51, S-50 92 92 91 91 90 90 90 91 91 90 90
H/S-60 93 93 92 92 91 91 91 92 91 91 91
S-74 93 93 92 92 91 91 91 92 91 91 91

(Continued)

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SPC Sandvik ASRi 2.0

234 235
251 236
230 250
237

240, 241

245, 246, 247 270

Pos. no. 194.0402-XX Part number Description
00 90 91 92 93 94 95 96
230 1 1 1 1 1 1 1 1 975.0242-00 Power supply unit ML.50.100 Puls 85-264 VAC/24 VDC 2.1 A
E5219010
234 1 1 1 1 1 1 1 1 978.0307-00 Coupling box BK7350
235 1 1 1 1 1 1 1 1 978.0315-00 Digital input board KL1104 4x
236 1 1 1 1 1 1 1 1 978.0316-00 Digital output board KL2134 4x
237 1 1 1 1 1 1 1 1 978.0326-00 Termination
240 4 4 4 4 4 4 4 4 966.2977-00 Relay KRA-M4/1 24 VDC 1NO
241 1 1 1 1 1 1 1 1 966.2985-00 Bus bar F966.2977
245 2 2 2 2 2 2 2 2 966.2487-00 Contactor DILO=M-G-10 24 VDC
246 1 1 1 1 1 1 1 1 966.3507-00 Mechanical interlock MV DIL M
247 2 2 2 2 2 2 2 2 966.3508-00 Whedge V5/15 DIL
248 2 2 2 2 2 2 2 2 966.2181-00 Cover plate H DIL
250 1 966.2911-00 Circuit breaker PKZM 0–1.6
1 966.2912-00 Circuit breaker PKZM 0–2.5
1 966.2913-00 Circuit breaker PKZM 0–4
1 966.2914-00 Circuit breaker PKZM 0–6.3
1 966.2915-00 Circuit breaker PKZM 0–10
1 966.2916-00 Circuit breaker PKZM 0–16
1 966.2917-00 Circuit breaker PKZM 0–20
1 966.2918-00 Circuit breaker PKZM 0–25
251 1 1 1 1 1 1 1 1 966.2920-00 Auxiliary contact NHI11-PKZ0

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SPC Sandvik ASRi 2.0

305. LV current transformer T11

HF7A HF5 HF4B HF3A, HF3B

305
Pos. no. Qty. Part number Description Remarks
305 975.0055-00 Current transformer, 100/5 A/A HF3A
975. 0032-00 Current transformer, 150/5 A/A HF3A
975.0022-00 Current transformer, 200/5 A/A HF3B
975.0025-00 Current transformer 300/5 A/A HF4B
975.0200-00 Current transformer, 400/5 A/A HF5
975-0148-00 Current transformer, 500/5 A/A HF7A
975.0196-00 Current transformer, 600/5 A/A HF7A
975.0027-00 Current transformer, 800/5 A/A HF7A
975.0028-00 Current transformer, 1000/5 A/A HF7A
975.0199-00 Current transformer, 1200/5 A/A HF7A
975.0213-00 Current transformer, 1500/5 A/A HF7A
975.0214-00 Current transformer, 2000/5 A/A HF7A

© 2007 Sandvik SRP AB Doc. no. R 223.1355 en Ver. 1 9

SPC Sandvik ASRi 2.0

306. HV current transformer T11

306

Pos. no. Qty. Part number Description Remarks

306 1 975.0256-00 HV current transformer, 50–100/5 A/A
975.0258-00 HV current transformer, 75–150/5 A/A
975.0260-00 HV current transformer, 100–200/5 A/A
975.0262-00 HV current transformer, 150–300/5 A/A

307. HV voltage transformer T12

307
M10

Pos. no. Qty. Part number Description Remarks

307 2 975.0265-00 HV voltage transformer, 2200/110 V/V
975.0267-00 HV voltage transformer, 3300/110 V/V
975.0269-00 HV voltage transformer, 4160/110 V/V
975.0271-00 HV voltage transformer, 5500/110 V/V
975.0273-00 HV voltage transformer, 6000/110 V/V
975.0275-00 HV voltage transformer, 6600/110 V/V
975.0277-00 HV voltage transformer, 11000/110 V/V

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SPC Sandvik ASRi 2.0

308. Caliper
Pos. no. Qty. Part number Description Remarks
308 1 923.0010-00 Caliper

309. Tank measurement unit CB

309

Pos. no. Qty. Part number Description Remarks

309 1 978.0408-00 Tank measurement unit CB coupling box 4’’ analog input IP65
4–20 mA

310. Power measurement unit U1N

310

Pos. no. Qty. Part number Description Remarks

310 1 923.0520-00 Power transducer 3x110 V MODBUS
923.0521-00 Power transducer 3x400 V MODBUS

311. Circuit breaker F11

Pos. no. Qty. Part number Description Remarks
311 1 966.3835-00 Circuit breaker F11 overcurrent protection 0–0.16 A

© 2007 Sandvik SRP AB Doc. no. R 223.1355 en Ver. 1 11

SPC Sandvik ASRi 2.0

312. Voltage transformer T12-T13

312

Pos. no. Qty. Part number Description Remarks

312 1 975.0197-00 Voltage transformer, 600–500/400 V/V
975.0238-00 Voltage transformer, 700/400 V/V

313. Position sensor B1N

313
Pos. no. Qty. Part number Description Remarks
313 1 984.0390-00 Position transducer EDS-160 CH/CS420, H-22, H/S-36
984.0391-00 Position transducer EDS-250 CH/CS430, CH/CS440, H/S-45
984.0421-00 Position transducer EDS-400 S-50, H51, H/S-60, S-75
984.0623-00 Position transducer EDS-300 H/S-660
984.0476-00 Position transducer EDS-630 CH880, H-84, S-60/109

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SPC Sandvik ASRi 2.0

314. Pressure sensor B2N

314

Pos. no. Qty. Part number Description Remarks

314 1 984.1504-00 Pressure transducer 25 MPa M12A mal
1 452.4303-001 Pressure transducer kit 25 MPa M12A mal
1 966.3834-00 Adapter DIN43650 fem–M12A mal 5p

315. Temperature sensor B3N

315

Pos. no. Qty. Part number Description Remarks

315 1 984.1503-00 Temperature transcucer PT100 200C M12 mal
1 452.4302-001 Temperature transducer kit 200C M12 mal
1 452.4302-002 Temperature transducer kit 200C M12 mal

320. Position sensor cable W1

Pos. no. Qty. Part number Description Remarks
320 1 194.0565-003 Cable M12 mal 5p 3 m For ASRi 2.x, serial no. 2 000–xxxx.
NOTE! not for older ASRi systems

321. Pressure sensor cable W2

Pos. no. Qty. Part number Description Remarks
321 1 194.0567-001 Cable M12 fem 4p angled-M12A mal 5p, 1 m For ASRi 2.x, serial no. 2 000–xxxx.
NOTE! not for older ASRi systems
194.0567-003 Cable M12 fem 4p angled-M12A mal 5p, 3 m
194.0567-005 Cable M12 fem 4p angled-M12A mal 5p, 5 m
194.0567-007 Cable M12 fem 4p angled-M12A mal 5p, 7 m

© 2007 Sandvik SRP AB Doc. no. R 223.1355 en Ver. 1 13

SPC Sandvik ASRi 2.0

322. Temperature sensor cable W3

Pos. no. Qty. Part number Description Remarks
322 1 194.0567-001 Cable M12 fem 4p angled-M12A mal 5p, 1 m For ASRi 2.x, serial no. 2 000–xxxx.
NOTE! not for older ASRi systems
194.0567-003 Cable M12 fem 4p angled-M12A mal 5p, 3 m
194.0567-005 Cable M12 fem 4p angled-M12A mal 5p, 5 m
194.0567-007 Cable M12 fem 4p angled-M12A mal 5p, 7 m

323. Power supply cable W4

Pos. no. Qty. Part number Description Remarks
323 1 194.0411-002 Cable open ended–M12 fem 5p, 2 m
194.0411-005 Cable M12B mal 5p-12B fem 5p, 5 m
194.0411-010 Cable open ended–M12 fem 5p, 10 m

324. ASRi bus cables W5

Pos. no. Qty. Part number Description Remarks
324 194.0412-001 Cable M12 fem 4p–M12 mal 4p, 1 m
194.0412-002 Cable M12 fem 4p–M12 mal 4p, 2 m
194.0412-003 Cable M12 fem 4p–M12 mal 4p, 3 m
194.0412-005 Cable M12 fem 4p–M12 mal 4p, 5 m
194.0412-007 Cable M12 fem 4p–M12 mal 4p, 7 m
194.0412-010 Cable M12 fem 4p–M12 mal 4p, 10 m
194.0412-020 Cable M12 fem 4p–M12 mal 4p, 20 m
194.0412-030 Cable M12 fem 4p–M12 mal 4p, 30 m
194.0412-040 Cable M12 fem 4p–M12 mal 4p, 40 m
194.0412-050 Cable M12 fem 4p–M12 mal 4p, 50 m
194.0412-060 Cable M12 fem 4p–M12 mal 4p, 60 m
194.0412-080 Cable M12 fem 4p–M12 mal 4p, 80 m
194.0412-100 Cable M12 fem 4p–M12 mal 4p, 100 m

325. Termination plug -T

Pos. no. Qty. Part number Description Remarks
325 978.0330-00 Termination plug kit Male + female

326. Extension cable W1

Pos. no. Qty. Part number Description Remarks
326 1 194.0566-000 Cable M12 fem 4p–M12 mal 5p, 0.25 m
194.0566-004 Cable M12 fem 4p–M12 mal 5p, 4 m
194.0566-007 Cable M12 fem 4p–M12 mal 5p, 7 m
194.0566-009 Cable M12 fem 4p–M12 mal 5p, 9 m
194.0566-012 Cable M12 fem 4p–M12 mal 5p, 12 m
194.0566-017 Cable M12 fem 4p–M12 mal 5p, 17 m
194.0566-027 Cable M12 fem 4p–M12 mal 5p, 27 m

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SPC Sandvik ASRi 2.0

330. OPC server

Pos. no. Qty. Part number Description Remarks
978.0405-00 ASRi OPC server software
S223.564 ASRi OPC server manual

331. Reporter
Pos. no. Qty. Part number Description Remarks
978.0406-00 ASRi Reporter software
S223.565 ASRi Reporter manual

332. Remote interface

Pos. no. Qty. Part number Description Remarks
978.0404-00 ASRi WINi Remote interface software
S223.566 ASRi WINi Remote interface manual

333. ASRi software package

Pos. no. Qty. Part number Description Remarks
978.0409-00 ASRi Software package

334. Ethernet switch

Pos. no. Qty. Part number Description Remarks
ASRi Ethernet switch, M12D, IP65, 100-240 VAC
ASRi Ethernet switch, RJ-45, IP20, 24 VDC
ASRi Ethernet switch, M12D, IP65, 24 VDC
Power supply
194.0498-00 ASRi-SWITCH 6TX 2FX IP65
194.0498-01 ASRi-SWITCH 6TX 2FX IP20

335. Ethernet cable W20

Pos. no. Qty. Part number Description Remarks
960.0661-003 Ethernet cable M12D mal–12D mal, 3 m
960.0661-005 Ethernet cable M12D mal–12D mal, 5 m
960.0661-010 Ethernet cable M12D mal–12D mal, 10 m
960.0661-020 Ethernet cable M12D mal–12D mal, 20 m
960.0661-040 Ethernet cable M12D mal–12D mal, 40 m
960.0661-060 Ethernet cable M12D mal–12D mal, 60 m
960.0661-080 Ethernet cable M12D mal–12D mal, 80 m
960.0661-100 Ethernet cable M12D mal–12D mal, 100 m

© 2007 Sandvik SRP AB Doc. no. R 223.1355 en Ver. 1 15

SPC Sandvik ASRi 2.0

336. Ethernet optic cable W21

Pos. no. Qty. Part number Description Remarks
960.0662-000 Ethernet optic cable M12–M12 crossed, X m

337. Ethernet converter cable W25

Pos. no. Qty. Part number Description Remarks
960.0663-00 Ethernet converter cable, RJ45-M12D coded, cross

3xx. Ethernet converter cable W26

Pos. no. Qty. Part number Description Remarks
960.0664-00 Ethernet converter cable, RJ45-M12D coded, straight
wired

3xx. Ethernet joint cable W27

Pos. no. Qty. Part number Description Remarks
960.0665-00 Ethernet joint cable, M12D fem-M12D fem

3xx. Ethernet converter cable

Pos. no. Qty. Part number Description Remarks
960.0667-00 Ethernet converter cable, M12 mal-M12D fem
960.0668-00 Ethernet converter cable, M12A fem-M12D mal

16 Doc. no. R 223.1355 en Ver. 1 © 2007 Sandvik SRP AB