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JOB TITLE / AIM: Hot job; welding ,grinding & cutting

JSA DATE: 03-07-2014 JSA NO./ REVISION:


SUPERVISOR/ JSA LEADER: Zakir Ali/Jabir khan SCRIBE: Hafeez Ullah Khan
PARTICIPANTS : Noor Hassan ,Asif Ali, Muhammad Aamir
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Attach copies of any relevant documentation/ drawings.
Part 2: Job Safety Analysis
Job Steps:
1. Hot Job (welding, grinding/cutting)
2. Working in Live Areas

Part 3: Equipments / Tools to be used: Hand Tools, Electrical tools & welding machine
Part 4: Contingency Plans. Standard PPE’s: First aid kit must be present at work site and the HSE personnel will be the first response in case of
emergency, ERPs & Emergency contact numbers to be in placed at job location

Part 5: JSA Review Process. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? In
case of any new hazard indentified by any of the working team member during the job, JSA review process should be carried on.
JSA No: JOB TITLE: Hot job; welding, grinding & cutting
Step# Describe Job Step Potential Hazards Hazard Controls
1 Hot Job (welding ,grinding /  Unskilled welder/grinder man  Skilled & trained personnel to perform hot
Cutting, cleaning of shuttering  Uninspected tools /welding machine job
plates)  Use of appropriate PPE’s for the job
 Slip, trip & fall
 Sharp edges  Use of inspected & right tools for the job
 Hydrocarbon fumes  Ensure that leads/cables are proper with no
 Work near live areas damage
 Proper cable/leads management to avoid
tripping hazards
 Stop hot job if conditions are abnormal
 Ensure proper housekeeping of area
 Sharp edges of steel bars should be
properly grinded
 Use of proper canopy to avoid naked
sparks and flame
 Perform gas test of the area
 Fire ,Explosion  Ensure proper housekeeping of job place
 Remove all combustible material from site
 Pressurized Fire extinguisher to be in
placed at job location
 Close HSE monitoring of hot job
 Personnel injury  Use of appropriate PPE’s (face shield, eye
 Body contact with hot surface protection, ear plugs etc)
 Flying particles  Restrict unauthorised personnel movement
 Disc broken ,high Noise  Ensure proper fixing of disc
JSA No: JOB TITLE: Hot job; welding, grinding & cutting
Step# Describe Job Step Potential Hazards Hazard Controls
2 Working in Live areas  Vehicles/equipments striking/hit with  Obtain relevant permit before commencing
Structure/live lines of any work
 Work in live area  Ensure vehicles/equipment movement only
 Unaware about hazards of live areas on designated/defined routes
 Traffic movement on authorized routes  Be highly careful while crossing over the
at plan site culverts/drains
 Damaged to underground utilities  Avoid sharp turnings of vehicles
(Drains, Culverts, electrical cable ,pipe  Banks man should be at site while
lines etc) movement of vehicles/equipments
 Ensure use of appropriate PPE’s
 Ensure close safety supervision of all work
 Deliver TBT & awareness to all of
workforce about area/activity hazards
 Mishandling with live  Do not mishandle or operate any of live
instruments/valves equipment/valve in the area
 Movement of people in unauthorized  Unauthorized movement of workers to be
areas restricted in live areas
 Fumes of Hydrocarbons in live areas  Gas test to be performed in live areas
 Flammable ,toxic gases  Remove any of combustible material from
 Fire/explosion site
 Slip , trip & fall  Don’t switch off engine once started to
avoid sparking from battery terminals
 Maintain good housekeeping at site
 Don not left any vehicle/equipment/tool un
attendant in running condition
Prepared By: Hafeez Ullah Khan Approved By:

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