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INSTRUMENTS
The density, commonly called “mud weight” is checked with a mud balance whose
precision has a margin of error of 0.1 lb/gal. (10 gr/l).
The weight of mud may be expressed as density in: lb/gal or lb/ft3 or Specific Gravity
(SG)
lb/gal lb/ft 3 g kg
SG = or or or
8.345 62.3 cm3 litre
Description
9 Put the graduated bar of the balance down with care so that it is in equilibrium on
the fulcrum.
9 The level-bubble should be centred when the reader is set on 1 g./cm2 or 8.33
lb/gal. If not, it will be necessary to carry out an adjustment on the calibration
screw situated at the end of the same bar.
2. Put the cap on again, rotate it several times to ensure that no solids are in its seat.
4. Put the graduated bar of the balance down with care in equilibrium on the fulcrum.
6. Read, near the cursor, the weight (or density) of the mud.
7. Write the weight, according to the system of measure desired, both in lb/gal, lb/ft3,
psi/1,000 ft of depth or Specific Gravity (SG).
8. If the balance in use does not have the system desired, the following equations
may be used.
kg/cm2/m = SG / 10
SG a 60°F (15.6°C) = (141.5) / (131.5 + °API)
INSTRUMENTS
The Marsh Funnel is used in the rig site to measure the viscosity. The Fann V-G
viscosimeter is used when complete information on rheology is necessary(Plastic
viscosity, yield point and gels).
Description
The Marsh Funnel is 6 inch. In diameter at the top and 12 inch long. At the bottom is has
a 2 inch smooth-bore tube having an insider diameter of 3/16 inch.
Calibration
Fill the funnel till the bottom of the screen (1,500 cm3) with fresh water at
70±5°F. The time to flow of 1 qt (946 ml) should be 26 sec ±0.5 sec.
Procedure
9 Hold the funnel erect with a finger over the outlet tube, and pour the mud into the
funnel through the screen until the mud level reaches the bottom of the screen (The
screen will filter out the larger particles that could clog the outlet tube)
9 Quickly remove the finger from the outlet tube, and at the same time, begin timing the
mud outflow
9 Allow one quart of gallon (946 cc) of mud to drain from the Marsh Funnel into a
graduated container
9 Record the number of seconds it takes for the quart of mud to flow out of the funnel,
and report this value as the Marsh Funnel Viscosity. Also record the temperature of
the mud sample in degrees F or C.
Description
Reference line 2.30 in. (58.4 mm) above the bottom of the cylinder.
Two rows of 1.8-in. (3.18-mm) holes spaced of 120 degrees (2.09 radiants)
¾A handle viscosimeter has a speed of 300 and 600 RPM. A control situated at the point
of the speed change lever is used to determine the gel strength.
¾The electrical motor type (12-volt) has a speed of 300 and 600 RPM. A “governor-
release” type switch allows a strong agitation before the determination of the
measurement, then a hand wheel is used to determine the gel strength.
¾The electrical motor type, 115-volt, allows two synchronized speeds in the range
between 600, 300, 200, 100, 6 and 3 RPM. The speed of 3-RPM is used to determine
the gel strength.
¾At variable speed (115- or 240-volt with electrical motor) it allows variable speed from
625 to 1 RPM. The speed of 3-RPM is used to determine the gel strength.
¾ Shake the sample then pour it, into the thermocup until the level reaches the
appropriate line of the rotor.
¾ Increase or decrease the temperature of the sample to 59°C (120°F). Stir slowly
during the calibration of the temperature.
¾ Start the motor rotating with the knob on high speed and the gear level at the
bottom. Wait for a stabilized reading and report the reading at 600 RPM. Change
the ratio only when the motor is working.
¾ Select a rotation speed of 300-RPM. When the value is stabilized report the
reading at 300-RPM.
¾ Shake the sample of mud at 600 RPM for approximately 15 sec and raise the gear
lever to the neutral position.
¾ Step 2: move the switch to low speed and report the unit of maximum deflection in
lb/100 ft2. If the indication of the instrument should not return to zero do not
reposition it.
¾ Repeat step 1 and 2, wait 10’ minutes then position the lever on low speed and
read the unit of maximum deflection. Report the temperature measured.
DESCRIPTION
The filtration, or capacity of a mud to constitute a filter cake is determined by the filter
press. The test defines the Ratio with which a fluid is forced through the filter press.
This API Fluid Loss test must be carried out in specific conditions of duration,
temperature and pressure that according to the API Recommended Practice are
surface temperature, 100 psi and recorded as the number of millimeters lost in 30
minutes.
Cell
Graduated
cylinder
Carbon dioxide
Example of Filter Press
cartridges
Procedure
3. Fill the cell with mud up to ¼ inch from the housing of the O-ring. Put the filter
paper (Whatman No. 50 or equivalent) over the O ring. Put the cap on the filter
paper with its flanges between those of the cell, then turn in a clockwise direction
and close by hand. Turn the cell upside down and insert the cell body into the
bottom of the mud chamber of the filter press and turn in either direction to lock
the closure.
5. Open the valve to pressurize the cell. You will immediately notice a fluctuation of
the needle of the manometer which will indicate higher pressures during the
pressurization and then, it stabilizes at 100 psi.
6. The API duration for this test is 30 minutes. When the test is finished, close the
valve to stop the pressure at the source. The purge will occur automatically.
Remove the cell.
8. Disassemble the cell, remove the mud and carefully remove the filter of paper in
order to avoid any minimum damaging to the mud cake. Wash the cake and
remove the mud in excess. Measure the thickness of the cake and report it in 32
nds of an inch.
Procedure
1. Turn on the heating and wait for the instrument to reach the pre-heating
temperature. Put the thermometer in its housing and control the thermostat to
reach a temperature higher than the desired one of 10 °F.
2. Close the inlet valve of the cell and invert the cell.
3. Take the mud from the flow line. Pour it inside the vessel up to 0.2” below the
housing of the O-ring and wait for the expansion.
4. Put a filter of paper in the appropriate housing and put over it the O-ring. Use a
Watman filter No. 50 or equivalent.
5. Put the cover above the filter of paper and block it.
6. Shut the caps with strength and close the bleeding valve.
8. Install the cylinder of CO2 in its seat and turn it clockwise until the cover is opened.
The controller and the purge valve must be closed.
9. Keeping the lock ring raised, insert the primary unit of pressure in the upper
housing, and turn the lock ring to close.
10. Introduce a pressure of 100 psi against the valve, then open it to pressurize the
unit. This pressure will minimize the boiling during the heating of the sample.
11. Always use a container to prevent the vaporization of the filtrate if the test
temperature will reach or exceed the boiling temperature. Install and activate the
cylinder of CO2 in the purge unit.
13. Apply a pressure of 100 psi. at the lower unit while the valve is still closed.
14. Once you have reached the desired temperature (300°F), as indicated by the
thermometer, increase the pressure of the controller in the upper cell from 100 to
600 psi to make the pressure increase, keeping 100 psi with the lower controller.
Open the lower cell valve by one turn and start the test.
15. Keep a pressure of 100 psi on the receiver during the test. If the pressure raises,
discharge some of the filtrate and keep a differential of 500 psi. Keep the
temperature at ±5°F.
16. After 30 min., close the valve of the lower cell and then the higher one.
17. Loosen either T-screws in the controller and discharge the pressure from either
controllers.
18. Discharge the filtrate in the graduated cylinder and read the volume. Double the
reading in the ratio. Remove the receiver.
19. Disconnect the primary unit of pressure raising the blocking ring and taking off the
unit. CAUTION: The cell is pressurized.
20. Hold the cell erect and leave cooling at ambient temperature, then discharge the
pressure; the mud must not pass through the valve.
21. Invert the cell, then loosen the screen of the cup. (If necessary, use an hexagonal
key) and disassemble. Clean and dry the various parts.
22. Visually observe and note the condition of the filter cake. It can be measured in
1/32 of an inch.
Vapours pressure and expansion of the water volume between 212° and 450°F
The same procedures are used, except the following cases, where the 500-ml cell is
suggested, manifold pressurization with azote:
1. During the heating of the sample, pressurize either units with 450 psi. At the
beginning of the test, the higher pressure raises at 950 psi while the lower pressure
is kept at 450 psi.
2. With temperatures between 350 and 400°F, a porous stainless steel disk (Dynalloy
X5 or equivalent) is preferred . (see API RP 13B-1 and 13B-2).
3. Heating time should not exceed 1 hour.
For this test, the same procedure compared to 300°F (149°C) is applied, but there’s
a difference infact, 200 psi are applied to the cell and 100 psi to the receiver at the
bottom. The differential values regarding 100 and 500 psi are then compared.
INSTRUMENTS
The Sand Content Kit determines the volume percent of sand-sized particles in the
drilling fluid. API defines sand-sized particles as any material larger than 74 microns
(200 mesh) in size. This test can be performed on low solids fluids as well as on
weighted fluids. The kit consists of a glass tube graduated to read percent (%) by
volume, a funnel, and a 200-mesh sieve contained in a cylindrical-shaped holder.
Procedure
1. Fill the glass vessel to the indicated mark with mud. Add water to the next mark.
Close the mouth of the vessel and shake vigorously
2. Pour the mixture onto the screen, add more water to the vessel shake and again
pour onto the screen. Repeat until water will be clear. Wash the sand remained on
the screen
3. Put the funnel over the mouth of the vessel. Insert the tip of the funnel into the
mouth of the glass vessel. Wash the sand on the screen by spraying a fine spray
of water. Allow the sand to settle, from the graduate on the tube, read the volume
percent of the sand.
200 Mesh
screen
"Mud"
line
Funnel
"Water"
line
Sand %
graduation
Elutriometer
INSTRUMENTS
The distillation of the mud through the heating can define the quantity of liquids and
solids in the mud. A sample of mud (distillers available 10, 20 or 50 cm3), is placed
in the cup and it is heated until the liquid components have been vaporized. Then,
they are pressed through a condenser and collected in a percent graduated cylinder.
The volume of liquid (oil and water) is measured directly in percent. The solids, both
suspended and dissolved, are determined by subtracting from 100%. The distiller is
also called Ministil and/or Retort.
Retort Condenser
Retort Stem
Retort Cody
Retort Assembly
Steel Wool Condenser
Discharge
Lid
Procedure
2. Disassemble the distiller and lubricate the threads of the cup with grease for high
temperature. Fill in the sample cup with the mud till the edge. Put on the cap, make
a firm rotation and let pour out the fluid in excess. The correct volume of mud, which
can be 10, 20 or 50 cm3, is defined. Dry any possible trace of mud.
3. Fill the upper expansion chamber with a steel wool which will trap the boiling
solids. Hold all erect so that the mud cannot flow into the drain tube.
4. Insert, or screw the drain tube in the hole situated at the end of the
condenser. The graduated cylinder, which is calibrated in order to allow the
reading of the percentage, will be then arranged in the condenser.
5. Connect to the electrical network and keep the current till the completion of the
distillation. This could require 25 minutes, according to the characteristics of
the oil, water and the content of solids.
7. Read the % of water, oil and solids. A couple of drops of aerosol solution will help
the definition of the oil-water interface, after the reading of the solids percentage.
8. Once you have finished the test, cool the distiller then clean and dry it .
9. Run a pipe cleaner through condenser hole and retort drain tube to maintain full
openings.
Equipment
Reagents
PROCEDURE
1) Add 2 ml of muds to 10 ml of water in the E. Flask. Add 15 ml of 3% hydr.
Peroxide and 0.5 ml of 5N sulfuric acid solution and mix. Boil gently for 10 min.
(this initial treatment is to remove the organic materials like CMC,
lignosulfonate…). Dilute to about 50 ml with water.
2) Add Methylene Blue Solution 0,5 ml at time, and shake for 30 sec. after each
addition. While the solids are still suspended, remove 1 drop from the flask with a
glass rod and place on filter paper. The end point of the titration is needed when
the dye appears as a greenish-blue ring surrounding the dyed solids.
AIM
Mud (or filtrate) pH surveys and pH adjustments, are fundamental in order to control
the drilling fluid. Interactions of the clay, solubility of the various components and the
effectiveness of the additives depend on the pH, as well as the control of the
corrosion caused by acids and sulphates. Th pH is used to describe the acidity or
basicity of solutions. The pH value is defined as the negative logarithm of the
hydrogen ion concentration: pH = - log [H+].
Low pH value corresponds to acids and high pH values correspond to basic solution.
The range of pH is 0 to 14.
7 is neutral (water).
Description
These pH indicators sticks are coated with indicators whose colour is dependent on the
ph of the fluid in which the stick is placed. Standard colour charts are supplied for
comparison with the test stick, allowing estimation of pH to 0.5 pH units. (from 0 to 14).
Description
The pH meter, equipped with a glass electronic electrode is the recommended method
for measuring the pH in drilling fluids. Surveys are highly accurate, easy and auto-
adapting to the temperature variations.
• A glass Electrode
Portable pH meters
9 Instrument calibration.
INTRODUCTION
Alkalinity Titrations define OH-, HCO3- and CO3-- concentrations, by measuring the
amount of acid required to reduce the pH.
The methyl orange filtrate alkalinity Mf measures the acid (H2SO4) required to reduce the
pH at 4.3.
Equipment
The following materials and products are necessary in order to define the alkalinity of
the mud and lime:
1. Standard acid solution, 0.02 N (N/50); nitric or sulphuric acid (as an alternative, It is
also possible to use an acid solution 0.1N(N/10). However, it must be converted to
the equivalent of ml 0.02 N multiplied 5).
6. Stirring rod.
1. Measure 1 cm3 of filtrate in the vessel for titration, then add 5 cm3 of deionized
water (distilled water).
3. Add acid N/50 drop by drop while stirring, until the pink colour just disappears. If
the colour of the sample cannot be defined because of its intensity, the end point
must be surveyed when the pH drops to 8.3, as measured with the pH meter. (The
sample can be diluted with distilled water.)
4. Report the Phenolphtalein Alkalinity of the filtrate, Pf, as the number of cm3 of
0.02 of N acid required for every cm3 of filtrate to reach the end point.
5. To the same sample used to measure the Pf, add 3 to 4 drops of Methyl orange.
The reaction will give a green colour
6. Titrate with 0.02 N acid until a yellow colour is obtained. This will happen when a
pH = 4.3. is reached
7. The Mf is reported as the number of millilitre of acid used for the Pf plus this last
titration.
Example:
If you use 0.5 cm3 of acid to titrate the final point of the phenolphtalein the Pf is 0.5.
1. Measure 1 cm3 of mud into the vessel using the syringe. Dilute the sample with 25
cm3 of distilled water. Add 5 drops of Phenolphtalein Indicator, and while stirring,
titrate with 0.02 of acid N or with 0.1 of acid N until the pink colour just disappears.
N/50 or N/10 Sulphuric acid.
2. If the intensity of the colour cannot define the change, the end-point is reported
when the pH drops at 8.3, as measured with pH meter.
3. Report the phenolphtalein alkalinity of the mud, Pm, as the number of cm3 of acid
0.02 N (N/50) required per cm3 of mud. If the acid 0.1 N is used, Pm = 5 x cm3 of
0.1 acid N for cm3 of mud.
After having defined the Pf and Pm, determine the volume fraction of water in the mud,
Fw, using the value from retort test. Report the lime content of the mud in lb/bbl
calculated as follows:
Aim
Chloride test is very important in those areas where salt can contaminate the mud.
The content of the chloride ion is an excellent detector for example, when
stratigraphic levels of salt and salt water areas are crossed during the drilling,
Moreover, the chloride test check the quality of industrial water.
Equipment
The following equipment is required for the determination of the chloride ion
concentration in the filtrate.
4. Distilled water.
7. Stirring rod
PROCEDURE
4. Report the number of cm3 of silver nitrate solution needed to reach the colour
change point:
Cl– (mg/l) = cm3 of 0.0282 N silver nitrate x 1,000 / cm3 of filtrate if a concentrate
silver nitrate solution is used (0.282 N): Cl- (mg/l) = cm2 0.282 Silv. Nitr. X 10.000/cm3
of filtrate.
Chlorides Titration
Aim
When water has a high content of mineral salts in particular calcium and magnesium,
is called “hard water”. The evidence of hardness in water at home is the difficulty in
producing a lather with soap.
When the water used to mix the mud is hard, drilling clays have low yields. Bentonite
must be used in greater amount to make a satisfactory thixotropy.
Calcium may also arrive from drilling out cement or gypsum or anhydrite levels.
Calcium contamination can increase gels and filtrate valve. The high hardness in the
mud reduces the effectiveness of the majority of the polymeric products.
8. Distilled water.
9. Stirring rod.
Add 50 cm3 of deionized water to the titration dish; add 2 cm3 (20 drops) of
versenate buffer solution (base NH4OH).
During the stirring titrate with standard versenate (EDTA) unitl the colour turns
from red-wine to blue. Do not pass the colour change point.
Add to the deionized water 1 cm3 of filtrate. If there’s calcium and/or magnesium
a red-wine colour will develop. During the stirring, titrate (drop by drop) until the
colour turns from red-wine to blue.
Note the number of cm3 of versenate used (if magnesium is measured according
to procedures report the value as “A” cm3.) and calculate the hardness in mg/l.
Calculation
Occasionally, the dark colour filtrate could not be easily visible at the end point as a
consequence, it is difficult to define the total hardness. For a better definition of the
end point, the following mehtod is suggested.
Total Hardness
Red-wine to blue
Change Colour Do not pass the end point Wine-red colour to blue
(cm3 of versenate x 400)/ (cm3 of
Record No the sample)