CLUTCH GI

CL
MA

EM
SECTION
LC
MODIFICATION NOTICE:
KA24DE engine model information has been added. EC

CONTENTS
CLUTCH SYSTEM...........................................................2
Clutch Pedal ................................................................3
INSPECTION AND ADJUSTMENT .................................4
Adjusting Clutch Pedal ................................................4
FE
HYDRAULIC CLUTCH CONTROL .................................5
Operating Cylinder.......................................................5
SERVICE DATA AND SPECIFICATIONS (SDS) ............6 MT
General Specifications.................................................6
Inspection and Adjustment ..........................................6
AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

CL-1
CLUTCH SYSTEM

SCL795-B

CL-2
CLUTCH SYSTEM

Clutch Pedal
GI

MA

EM

LC

EC

FE

MT

AT

TF

PD

FA

RA

BR

ST

RS

BT

HA

EL

IDX

SCL741-C

CL-3
INSPECTION AND ADJUSTMENT

Adjusting Clutch Pedal

SCL742-C

CL-4
HYDRAULIC CLUTCH CONTROL

Operating Cylinder
GI

MA

EM

LC

EC

FE

SCL796-A
MT

AT

TF

PD

FA

RA

BR

SCL746-C
ST

RS

BT

HA

EL

IDX

CL-5
 SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications
CLUTCH DISC CLUTCH COVER
Destination Australia, Middle East and General areas Model 240 250

Model 240 Engine KA24DE TD25T

Engine KA24DE, Z24S Full load 4,413 5,884

N (kg, lb) (450, 992) (600, 1,323)
Facing size
mm (in)
(Outer dia. x 240 x 150 x 3.5 (9.45 x 5.91 x 0.138)
inner dia. x
thickness)

Thickness of
disc assembly 7.75 - 8.25 (0.3051 - 0.3248)
With load With 4,904 N (500 kg, 1,103 lb)
mm (in)

Destination Europe

Model 240

Engine KA24E

Facing size
mm (in)
(Outer dia. x 240 x 150 x 3.5 (9.45 x 5.91 x 0.138)
inner dia. x
thickness)

Thickness of
disc assembly 7.6 - 8.0 (0.299 - 0.315)
With load With 4,904 N (500 kg, 1,103 lb)
mm (in)

Inspection and Adjustment

CLUTCH PEDAL CLUTCH COVER
Unit: mm (in) Unit: mm (in)

Pedal height “H*” Model 240 250

LHD model Engine model KA24DE TD25T
KA24DE engine model 221 - 231 (8.70 - 9.09) 37.5 - 39.5 36.5 - 38.5
Diaphragm spring height
RHD model (1.476 - 1.555) (1.437 - 1.516)

KA24DE engine model 195 - 205 (7.68 - 8.07) Uneven limit of diaphragm
0.5 (0.020) 0.5 (0.020)
spring toe height
*: Measured from surface of melt sheet to pedal pad

CLUTCH DISC
Unit: mm (in)

Model 240
Engine model KA24DE
Wear limit of facing surface to
0.3 (0.012) or more
rivet head
Runout limit of facing 1.0 (0.039)
Distance of runout check point
115 (4.53)
(from the hub center)
Maximum backlash of spline
1.0 (0.039)
(at outer edge of disc)

CL-6