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Abstract
The designs which are made withfrequency selective surfaces (FSS) analysis can be in different shapes and
sizes. Square, round, plus, triangle, snowflake etc... are some of them. In this article, band stop filter (BSF) is
designed by using FSS with the Golden Ratio Rule which is found by Fibonacci. In Golden Ratio Rule, each
number is the sum of two numbers coming before that number and the ratio of every sequential number
equals approximately 1.618, exact 1.618 at last. In design, Golden Ratio Rule is used while forming thickness,
width and length. All of the simulations are run in Computer Simulation Technology (CST) Studio computer
program between 700 MHz and 1700 MHz in frequency domain section. There isn‟t any active or passive
components in the design. Only 80 cm X 130 cm copper plate and the shapes over it, the BSF with 1.35 GHz
center frequency and 41 MHz bandwidth frequency is formed and has become ready to perform. If shapes and
sizes are changed while preserving the ratio, it can be reachable different center and bandwidth frequency.
After obtaining the operating frequency, the design will block the electromagnetic effects in accordance with
BSF, and electric or magnetic waves cannot transmit from the copper plate, as a result; side effects which are
harmful for human body can be stopped.
Keywords: Band Stop Filter, Frequency Selective Surfaces, Golden Ratio Rule
1. INTRODUCTION
The band stop and band pass filters are very important sections of the electronic circuits especially in
electromagnetics. These filters can be designed by singular elements like capacitors, inductances and resistors.
Moreover, with only microstrip lines, filters can be designed easy. In this paper, the band stop filter is designed
with another technique which is frequency selective surface (FSS) analysis. There are some shapes on the copper
plate and FSS analysis is applied to the plate. Computer Simulation Technology (CST) Computer Program is
used to simulate the filters. The shapes on plateare designed by using Golden Ratio Rule that is found by
Fibonacci. The Golden Ratio Rule FSS technique is absolutely new and uniquetechnique. The shape looks like
solenoid or spiral on the 80 cm X 130 cm copper plate. 1.35 GHz is the center frequency of the filter and it has
41 MHz bandwidth frequency. The simulations were done between 700 and 1700 MHz, Ultra High Frequency
(UHF) and L band according toThe Institute of Electrical and Electronics Engineers (IEEE) standards. Thanks to
this FSS unit the un-wanted signals can be stopped between operating frequency limits.
1
Corresponding author: Kocaeli University, Faculty of Engineering, Department of Electrical and Electronics Engineering, 41000,
Umuttepe/Izmit/Kocaeli, Turkey. mehmet.duman@kocaeli.edu.tr
2
Second author: Sakarya University, Faculty of Arts and Sciences, Department of Mathematics, 54000, Serdivan/Sakarya, Turkey.
merveguneyduman@gmail.com
33
Dimensions
Figure 1. Dimensions of the copper plate and the shape on it and the axes
The quarter circles expand and merge each other from the bottoms consequtively. In Figure 1, the all unit is
given. If the dimensions change, the bandwidth and center frequencies can be different too. The desirable
frequency will be reachable by tuning the dimensions.
Figure 2. (a) The 1. Quarter circle (b) The 2. Quarter circle (c) The 3. Quarter circle (d) The 4. Quarter circle (e) The 5. Quarter
circle
34
Table 2. Dimensions of the Circles
Circle Apothem
Outer Radius
Number (Inner Radius)
[mm]
[mm]
1. Circle 1 10
2. Circle 11 20
3. Circle 21 30
4. Circle 41 50
5. Circle 71 80
Characteristics
The analyses and simulations are run on the CSTcomputer program. In this program, the type of plate can be
chosen. The copper material was used in this design. It is lossy metal in the design and the other figure of merits
are given below.
Type: Lossy Metal
Mue: 1
El. Cond.: 5.96e+007 [S/m]
Rho: 8930 [kg/m3]
Rule in Shape
The solenoid or spiral shape is seen on the plate or in Figure 3. Both of them are very similar and indicator of
the Golden Ratio Rule. In the nature as galaxies, plants, animals, insects ect. The Golden Ratio can be observed.
In architecture, such as pyramids and mosques, the Golden Ratio Rule can be observed too.
35
Rule in Plate
(1)
It is the Fibonacci Sequences in Algebra Discipline. Each number is the sum of two numbers coming before that
number. The ratio of sequential numbers is 1.618 at last (infinite or far enough). This special number, 1.618, was
obtained from most of the part of the copper plate. Thea, b, c and d values in Figure 3 are given in Equation (2).
The values may be different from design to design but the ratio should be the same.
(2)
(3)
(4)
Figure 4. The Graph of the center frequency, bandwidth frequency and S 11 value in dB
value should be under for good and useful BSF, in this design it is . The calculation of
bandwidth is shown in Equation 6.
(5)
(6)
The important section of the input reflection coefficient graph can be seen in Figure 5.
36
Figure 5. The Graph of the center frequency, bandwidth frequency and S11 value in dB in detail
This BSF can be used in active circuits (low noise amplifiers - LNAs, oscillators, mixers, power amplifiers -
PAs) or passive circuits (video amplifiers or normal electric circuits). It can also be used with microstrip
structures and complex units as RAdio Detection and Ranging (RADAR).
ACKNOWLEDGMENT
Thanks to the Duzce University and TUBITAK for their supports and assistances.
REFERENCES
[1]. M. Duman, ―Altin Oran Kurali ile Olusturulan Metal Plaka Bant Geciren Filtre ve Altin Oran Kurali‘nin Filtreye Etkisi‖, 24. Sinyal
Isleme ve Iletisim Uygulamalari Kurultayi (SIU), Zonguldak, Turkiye, 2016.
[2]. M. Duman, M. Guney Duman, T. Guney, ―Akilli Sistemler icin Frekans Secici Yuzey Analizi ile Olusturulmus Bant Durduran Filtre
Tasarimi‖, Akilli Sistemlerde Yenilikler ve Uygulamalari (ASYU), Duzce, Turkiye, 2016.
[3]. C. A. Balanis, Anten Teorisi Analiz ve Tasarim, 3rded., Nobel Publishing, Wiley, 2013.
[4]. M. Duman, ―UHF RF Power Amplifier Design and Implementation for Small Satellites‖, MSc. Thesis, Istanbul Technical University,
Istanbul, Turkey, 2013.
[5]. B.S. Yarman, Design of Ultra Wideband Power Transfer Networks, College of Engineering, Department of ElectricalElectronics
Engineering, Istanbul University, Istanbul.
[6]. M. Duman, M. Guney Duman, ―Altin Oran‘in LED‘ler Uzerinde Uygulanmasi‖, 9. Ulusal Aydinlatma Kongresi, Istanbul World Trade
Center, Istanbul,April 2013.
[7]. Sung, H.H., ―Frequency selective wallpaper for mitigating indoor wireless interference‖, PhD Thesis, The University of Auckland,
New Zealand, 2006.
[8]. B. A. Munk, Frequency Selective Surfaces: Theory and Design, Wiley, New York, 2000.
[9]. S.C. Cripps, RF Power Amplifiers for Wireless Communications, Artech House, Boston, 1999.
[10]. D. M.Pozar,Microwave Engineering, John Wiley&Sons, Inc., 1998.
[11]. D.K. Cheng,Field and Wave Electromagnetics, 2nd ed., Syracuse University, Addison-Wesley Publishing Company.
[12]. (2017) Golden Ratio Web Page. [Online]. Available: http://filmmakeriq.com/lessons/composition-techniques-for-widescreen-aspect-
ratios/
37
BIOGRAPHY
Mehmet Duman graduated Electronics Engineering Department from Gebze Institute of Technology
in 2011. He graduated from Istanbul Technical University as MSc.Electronics and Communication
Engineer in 2013. He is a student of the Electronics and Communication Engineering Department of
Kocaeli University for PhD now. He was a research assistant in Duzce University and Istanbul
Technical University. He has been a research assistant in Kocaeli UniversityElectronics and
Communication Engineering Department since 2013.
Merve Guney Duman graduated Mathematics Department from Sakarya University in 2010. She
graduated as MSc.Mathematics in 2012 and she has beenMathematics Department student for PhD
at Sakarya University since 2012.
38
Using Machine Learning Techniques On Predicting
Wastage Amount in Textile Factories
Erdem Ucar1, Ozgur AltunsOgut2
Abstract
Textile enterprises have a variety of processes for the processed fabric. Production of colored fabrics, which
have dye or hem, completed through wide range of processes. Due to this process variety, faulty product
problem inevitably arises. It is extremely important in terms of cost and profitability of the enterprise to
predict this wastage which occurs during the manufacturing of processed fabrics.This study provides
information about machine learning techniques, which is one of the important work area of computer science
and artificial intelligence, and also informs how to use of these techniques in order to predict wastage in the
textile business. Also, the test results of a sample machine learning technique for estimation of wastage is
evaluated. Subsequently, some recommendations are given how to other machine learning techniques can be
used.
1. INTRODUCTION
Defective products which have been identified during the production of fabric in textile factories are not being
shipped to the customer. It is necessary to send all products to customer within the tolerance limits specified by
the customer orders. For example, when the customer places an order for 1000 meters and 5% tolerance, it must
be sent at least 950 and at most 1050 meters to the customer. If amount of fabric after the quality control
procedures decreases and remaining amount is less than requested by the customer, the production of fabric must
be repeated in order to provide the rest. Repeated productions for small amounts cause large costs.
Machine learning is an algorithm that obtain solution from the data. Gathered information is evaluated with the
machine learning algorithms and thus results are obtained. Machine learning is divided into three main groups.
1. Supervised Learning
2. Unsupervised learning
3. Reinforcement Learning
Machine learning basically makes estimation, classification and clustering processes. The classification process
is used for the supervised learning field and clustering is used for the unsupervised learning field. All
machine learning algorithms can be obtained with the data available. The data consists of some specifications.
Each property must have sufficient data. If data is not enough, the machine learning cannot be completed. On the
contrary, if there are lots of data, there will be excess learning. Thus, this will cause incorrect results.
1
Corresponding author:Trakya University Department of ComputerEngineering erdemu@trakya.edu.tr
2
Author:ilgisoft Information and Consulting Services Trade LimitedCompanyozgur@ilgisoft.com
39
The properties in the data set prepared for the Weka are shown below.
Fabric Code
Printing Type
Proses 1
Process 2
.....
Process (n)
Total Percentage Error
To analyze in WEKA the data must be in .arff format. By starting Weka program, as in Figure 1 and Figure 2 the
login screen is opened.
In this study, the rate of wastage of a new order will estimated according to the transition based real data.
Wastage rates in previous data is divided into three main groups to make classification.
In addition, errors much than 10% were removed from the data set before the analysis because it is unacceptable
for textile enterprises. 10% wastage rate were divided into three classes respectively as A, B and C. The aim of
this work to estimate entering class (A, B or C) of a new production. In this context, there are a variety of
40
classification algorithms in Weka. Some of them are as follows; Naive Bayes, J48, KNN, SVM, Logistic
Regression, Multi-Layer Perceptron.
2.1Naive Bayes
Naive Bayes is a linear classifier with the normal distribution assumption (Manning et al., 2008) and Becomes a
possibly non-linear classifier with a kernel density estimator (John and Langley, 1995). Naive Bayes classifiers
are a family of simple probabilistic classifiers based on applying Bayes' theorem with strong independence
Assumptions, between the features. The equation of the Naive Bayes theorem is below.
(1)
3.RESULTS
Kappa and Accuracy values are taken into consideration while evaluating results. Kappa value shows the degree
of accuracy of the estimation; in other words, it points whether the estimation is random or exact. As the
Accuracy increases the Kappa value approaches 1. Moreover, Accuracy indicates if the estimation is in fact
correct or not. As the accuracy approaches 100 the correctness increases.
In this study, results are evaluated with regard to Naive Bayes algorithm. Kappa value for Naive Bayes algorithm
and Accuracy value are found respectively as 0.4 and 67.54. The values obtained for the algorithm is not good.
The reason of that the algorithm estimates each property independently from each other. It calculates probability
for each property separately and then reach a result. On the other hand, in this study all the data is associated
with each other. Properties (processes) characteristics, together or not together, affects the rate of waste that may
occur.
4.SUGGESTIONS
According to the Naive Bayes algorithm, the Kappa value was found as 0.45. It is assumed as the results below
the 0.5 Kappa value means that the estimation depends on chance. In further study, other machine learning
algorithms will be applied on the same data set and the results will be evaluated.
REFERENCES
[1]. IH Witten and Frank E. Data Mining: Practical machine learning tools and technique, 2nd ed. Amsterdam: Elsevier Inc,
2005.
[2]. Jiave Han, Micheline Kamber, Jian Pei: Data Mining Techniques ans Concepts
[3]. Peter Flach: The art and science of Machine Learning algorithms that make sense of data.
[4]. Ian H. Witten, Eibe Frank: Data Mining Practical Machine Learning Tools and Techniques.
[5]. Ethem Alpaydin: Introduction to Machine Learning (Adaptive Computation and Machine Learning series).
[6]. Clinical Research for Surgeons. Mohit Bhandari, Anders Joensso in. page 293
41
The Flame Retardant Effect of Tri Butyl Phosphate
(TBP) Chemical on The Leather
Safiye Meric Acikel1, Cem Celik2, Ali Serdar Gultek3, Ahmet Aslan4
Abstract
Nowadays, some applications in leather manufacture still have not beenrealized due to its organic nature and
more different material than textile. Flame retardant leather is one of these applications. After ignition, flame
can propagate on leather surface vertically and laterally easily and release significant amount of gases and
smoke because leather products could contain some inflammable and harmful organic compounds after
tanning, fat liquoring, dyeing and finishing processes. However, the production of flame retardant leather
isimportant for some leather types as motorcyclist jackets, flight or automotive upholstery leathers. If these
type leathers ignite lately, the retardant property of material will provide gain in time to rescue humans and
animals during the fire. For this reason, in this research it isaimed to produce flame retardant leather and
effect offlame retardant on leathers treated with tributyl phosphate (TBP) were investigated. Tri butyl
phosphate (TBP) chemical solutions were applied to the leathers at differing rates that are;0%, 7%, 14% and
21% by padding finishing technique and after the flame retardant application, the leathers were finished with
traditional finishing recipe. Flame retardant property of leathers were researched by vertical (ISO
6941:2007) and horizontal (ISO 3795: 1989) fire resistance tests. The thermal stability and morphology of
the flame retardant leathers were characterized by TG+DTG and SEM. The results showed that TBP treated
leathers have good flame retardant properties and can enhance effectively the fire retardancy of leathers.
Keywords: Leather, Tri Butyl Phosphate, Flame Retardant, Fire
1. INTRODUCTION
The leather which is widely used in every part of our life, is more different material than textile because of it‘s
organic nature. Althoughtextile industry has realized many applications like antimicrobial, waterproof, antistatic,
flame retardancy, non-flammable, etc. Some of these applications have been used in the leather industry by
different methods. However,flame retardant or non-flammable leather production still have not presented to the
marketdue to the effective chemicals that are used in leather manufacturing processes or methods cause it to burn
easily and also leather productscontain some inflammable and harmful organic compounds. [1],[2] The
production of flame retardant leather is important for some leather types asmotorcyclist jackets, flight or
automotive upholstery leathers. If these type leathers ignite lately, the retardant property of material will provide
gain in time to rescue humans and animals during the fire.[3],[4]Flame retardants are one of the most important
additives for the materials to improve their fire resistance. They can briefly classified as halogen containing
flame retardants and halogen-free flame retardants. However, textile or different industries as plastic, chemical,
etc. have chosen halogen free flame retardants due to their advantages of low smoke, low toxicity, low corrosion
and no molten dripping during fire. [5-8] Phosphorus based flame retardant chemicals are one of these categories
and there are many written work about the effects of flame retardants in literature. Some of them are ammonium
polyphosphate, melamine phosphate, monomeric cyclic phosphonate, phosphorylated pentaerythritol, oligomeric
phosphatephosphonate, tributyl phosphate (TBP), triphenyl phosphonate (TPP), triphenylphosphine oxide
(TPPO), triallyl phosphate (TAP) and triallyl phosphoric triamide (TPT). When flame retardancy mechanisms of
phosphorus based flame retardants is examined; they start to pyrolysis during the combustion and their
decomposition products may react into volatile or solid products. Especially carbon is replaced by phosphor and
this change leadsto reduced heat release of burning compound. [9-11] TBP is one of these retardants (Figure 1.)
and it is known as very effective on flame retardant textile products. However there is not any work in literature
1
Corresponding author: Istanbul University, Technical Sciences Vocational School, Leather Technology Program, 34320, Avcılar/Istanbul,
Turkey, mericgokalp@gmail.com.
2 Istanbul University, Leather Research and Application Center, Istanbul, TURKEY
3 Istanbul University, Vocational School of Technical Sciences, Private Security and Protection Program, Istanbul, TURKEY
4 Ege University Faculty of Engineering, Leather Engineering Department, Izmir, TURKEY
42
about flame retardant effect of TBP on leather products and flame retardant effect of TBP on the finished
leathers is researched in this paper.
2. EXPERIMENTAL
2.1. Material
Black color cattle leathers which did not had finishing process, were supplied from a leather company. (Stahl
Company, Turkey) Tributyl Phosphate- TBP (97%) was obtained from Sigma (St. Louis, USA), 2-Propanol
(≥99.5%) was obtained from Sigma (St. Louis, USA). In the finishing recipe; different chemicals were used,
Sarpur 317 (Sarchem b.v.) for polyurethanebinder,Saracryl 588 (Sarchem b.v.) for acrylic binder, Sarfill 8537
(Sarchem b.v.) for filler,Sarkol K Black (Sarchem b.v.) for black Pigment, Sarwaks 8147 (Sarchem b.v.) for
wax, Selladerm Black (TFL Company) for anilin dye, Sartop 118 (Sarchem b.v.)for protein binder,Melio EW
348B (Clariant b.v.) for hydrolacque,Melio WF 5226 (Clariant b.v.) for feeling agent.
2.2. Method
Leather samples were cut into 3 pieces sized170 x 560 mmfor vertical flammability test and into5 pieces sized95
x 350 mm for horizontalflammability test. First,Tributyl Phosphate-2-Propanol (TBP-IPA) mixtures were
prepared at different concentrations for the flame retardant application. (0%, 7%, 14%, 21%). Also 0% group
leather samples were only applied IPA solution for the homogenous application. Surface of leather samples were
treated with TBP-IPA solutions by Leather Padding Technique which is a kind of finishing technique, made by
hand and is used for the intense or decorative pattern finishing applications. All leathers were dried in the room
temperature for 24 h and then same application was repeated once again. After the proposed flame retardant
mixture applied, samples were finished with a standard finishing recipe and the finishing recipe is given in Table
1.
Table 1. Finishing Recipe of TBP Applied Leathers
2.3. Measurements
The flammability measurements of leathers was evaluated by vertical (ISO 6941:2007)and horizontal (ISO 3795:
1989) fire resistance tests.For the vertical flammability test, samples are placed in a rectangular frame in a
vertical position. [12],[13] Conditions of test environment were conditioned at a temperature of 20 ± 2 oC and a
relative humidity of 65 ± 4%. Vertical flammability test was performed at 21 oC temperature and 57% relative
humidity. Butane gas was used for the test. Leather samples were exposed for 10 at 40 mm flame height and
contacted with flame situated perpendicularly to the sample surface or directly below the sample edge. For the
horizontal flammability test, samples are placed in a U-shaped frame in a horizontal position. Conditions of test
43
environment were conditioned at 23 ± 2 °C and 50 ± 5% relative humidity. Horizontal flammability test was
carried out at 22 °C temperature and 56% relative humidity environment and also methane gas was used. Leather
samples were exposed to fire for 15 seconds at a 38 mm flame height.Thermogravimetry/differential thermal
analysis (TG/DTA) of flame retardant leathers (0%, 7%, 14% and 21%) were conductedat heating rates of 20 oC
min-1 under air atmosphere (flow 60 mL min-1) between 35 oC and 800 oC temperatures using SII Exstar
TG/DTA 6300 (Nanotechnology SII6000).Sample mass was approximately 5 mg.TG/DTA curves were mapped
by computer automatically.The samples were placed on a scanning electron microscope (Zeiss EVO LS 10) and
their images were taken at 100 µm and 20 µm magnifications.FTIR analysis was conducted in order to determine
the differences in the chemical properties of leather treated with TBPand control group (0%). FTIR studies were
conducted on a Perkin-Elmer Spectrum 100 device with ATR equipment. For this purpose, the leather samples
were scanned with IR spectrums at a wavelength of 4000-400 cm-1 and the results were evaluated in the FTIR
Spectrum Software (Perkin Elmer) and compared with the spectrums in the literature.
3. RESULTSAND DISCUSSION
44
combustion time. These different results can be related with non-homogenous structure of natural
leather.[14][17] But also 0* result of leathers with sample numbers 3,4 and 5 may be related to the fact that
natural leather has more difficult flaming property than other materials. However after TBP application, leathers
showed effective results in horizontal flammability test. 7% and 14% TBP treated leathers burned out before the
first point of the measurement and also flame expansion times are zero without number 2 of 14% TBP treated
leather. Difference of number 2 than other samples is related as standard deviationto be application mistake
during the TBP implementation on surface of leather. Interesting phenomenon is non-ignition at 21% TBP
treated leather samples. Also21% TBP rate in leathers provide more flame retardancy effect than 7% and 14%
TBP treated leathers. In this way TBP can effectively reduce the combustion properties ofleather and increase its
non-flammability.
7% 0* 0* 0* 0* 0*
0* 0* 0* 0*
14% Flammability Degree: 2.3mm/min
Length of Sample Burnt: 130 mm
Combustion Time: 3417 s
21% 0 0 0 0 0
0*: Sample burned and smoldering ignited. Flame going out before the first point of the measurement. For this reason,
flame expansion time is zero.
45
Figure 2. Results of Thermal Degradation on TBP Treated Leathers
46
Figure 4. (a) SEM image of 0% Leather Samples in 20 µm Figure 4. (b) SEM image of 0% Leather Samples in 100
Magnification µm Magnification
Figure 5. (a) SEM image of 7% Leather Samples in 20 µm Figure 5. (b) SEM image of 7% Leather Samples in 100
Magnification µm Magnification
Figure 6. (a) SEM image of 14% Leather Samples in 20µm Figure 6. (b) SEM image of 14% Leather Samples in 100
Magnification µm Magnification
Figure 7. (a) SEM image of 21% Leather Samples in 20 Figure 7. (b) SEM image of 21 % Leather Samples in
µm Magnification 100 µm Magnification
47
4. CONCLUSIONS
In this work, the flame retardant effect of TBP in surface of leathers were studied. An increased TBP rates of
treated leather samples indicated the effective flame retardant property in vertical and horizontal flammability
tests.Especiallyin vertical flammability test results; 7%, 14% and 21% TBP treated leathers are observed non-
ignitable materials and this is related P-N synergism phenomena. TBP chemical possibly bounded with nitrogen
containing resins or ammonium containing chemicals which are used in leather manufacture and so nitrogen and
phosphoric acid interaction prevented flammability of leather. According to all results we advise that TBP can be
applied to leather products before finishing and TBP can be researched with different chemicals in further
studies in order to increase of its effect.
ACKNOWLEDGMENT
This study was financially supported by Istanbul University Scientific Research Project Department Directorate
for Financial Support (Project Number: FAB-2016-20360).
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