X42002

Gold Seal
Ignition
Harness
CONTINENTAL IGNITION SYSTEMS
SERVICE
SUPPORT
MANUAL
Technical Portions Approved by the FAA
Publication X43001 Revision 2

©
2017 CONTINENTAL MOTORS, INC. DEC 2017
Supersedure Notice
This manual is a revision of the service instructions contained in X43001 Revision 1, published on 31 August 2011.
Upon FAA approval and release of this document, all previous versions of X43001 are superseded and should not
be used for Gold Seal Ignition Harness Service.
Effective Changes for this Manual

0 ...... 15 December 2017
List of Effective Pages

Document Title: Gold Seal Ignition Harness Service Support Manual
Publication Number: X43001 Initial Publication Date: 15 December 2017
Page Change Page Change Page Change Page Change
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Published and printed in the U.S.A. by Continental Motors, Inc.
Available exclusively from the publisher: P.O. Box 90, Mobile, AL 36601
Copyright© 2011, 2017 Continental Motors, Inc. All rights reserved. This material may not be reprinted, republished, broadcast, or otherwise
altered without the publisher's written permission. This manual is provided without express, statutory, or implied warranties. The publisher will
not be held liable for any damages caused by or alleged to be caused by use, misuse, abuse, or misinterpretation of the contents. Content is
subject to change without notice. Other products and companies mentioned herein may be trademarks of the respective owners.
A Gold Seal Ignition Harness Service Support Manual

15 December 2017
Service Document and Technical References
Relevant technical content of the service documents which apply to Gold Seal Ignition Harnesses
listed below have been incorporated in this manual. Active Continental Motors service documents
are available on the Continental Motors web site, http://continentalmotors.aero. Refer to “Contact
Information” on page vi for Continental Motors web site details.
Due to the continuing nature of FAA Airworthiness Directives and the Service Bulletins
associated with them, some Service Bulletins issued prior to the issuance of this manual are still
considered active. Consult the most recent revision of Continental Motors Ignition Systems
Master Service Manual Index (Form X41005) for a complete listing of active magneto Service
Bulletins. Service Bulletins affecting Gold Seal Ignition Harnesses issued subsequent to issuance
of this manual shall be considered to supplement or supersede applicable information in this
manual.
Bulletin Bulletin Title Issue Date

Number
635 Gold Seal Harnesses 05/91
643C Maintenance Intervals for Continental Motors (formerly TCM/Bendix) Magnetos and Related Equipment 07/17
Service Documents Released After Publication

Continental Motors strives to provide clear, concise, and accurate information and instructions
based on best known engineering data at the time of publication. Ongoing process improvements
may change a specification or procedure after a manual is released. Service documents, defined
on Chapter 1, expedite customer notification and serve as the prevailing instruction over
conflicting information until the new information is incorporated in the manual text. As service
documents are received, note the service document number, release date, title, and applicable
section affected by the service document in the blank cells below and insert a copy of the service
document behind the last page of this section. Make pen & ink corrections, where appropriate, to
the original text in the manual with a citation to the service document; i.e. see SB6XX. For
paragraphs or entire sections, draw an “X” through the affected information in the manual and
reference the service document containing the correction.
Service Bulletins Release After This Manual
/ /
Bulletin Number: Release Date: Affected Sections:
Title:
/ /
Title:
/ /
Title:
/ /
Title:
Gold Seal Ignition Harness Service Support Manual i

15 December 2017
Scope and Purpose of this Manual
This manual provides installation, operation, maintenance and overhaul instructions applicable to
Gold Seal Ignition Harness manufactured by Continental Motors. Instructions apply only to the
Continental Motors magneto series listed; for magnetos, engines and accessories beyond the
scope of this document, refer to the appropriate instructions for continued airworthiness.
Exploded assembly illustrations accompany instructions throughout the manual. Parts in
illustrations (Figure A) are identified with numerical callouts (indices). Corresponding parts
listings follow the illustrations for reference. The first time instructions refer to an illustration, the
figure number is identified in parentheses, followed by the callout. In subsequent parts references,
only the callout will be specified unless the referenced illustration changes.
Referenced illustration
Indexed callouts Part References

by index numbers
Illustration
Number
Indexed Part
names
Figure A. Figure and Index Reference
ii Gold Seal Ignition Harness Service Support Manual

15 December 2017
Publications
Service Documents
Continental Motors may issue Service Documents in one of six categories ranging from mandatory
(Category 1) to informational (Category 6). Definitions of the categories are listed below:
NOTE: Upon FAA approval, Continental Motors publishes service

documents for immediate availability on our web site, http://
continentalmotors.aero. The service document cover page indicates the
magnetos affected by the service document. Service documents may alter
or replace the manufacturer’s Instructions for Continued Airworthiness.
Insert a copy of applicable Service Documents in affected manuals until
the service document instructions are incorporated in the manual, or the
service document is canceled or superseded.
1Procedure
Category 1: Mandatory Service Bulletin (MSB)

Used to identify and correct a known or suspected safety hazard which has been incorporated in whole or in
part into an Airworthiness Directive (AD) issued by the FAA or have been issued at the direction of the FAA
by the manufacturer requiring compliance with an already-issued AD (or an equivalent issued by another
country’s airworthiness authority). May contain updates to Instructions for Continued Airworthiness to
address a safety issue.
Category 2: Critical Service Bulletin (CSB)

This category identifies a condition that threatens continued safe operation of an aircraft, persons or property
on the ground unless some specific action (inspection, repair, replacement, etc.) is taken by the owner or
operator. Documents in this category are candidates for incorporation into an FAA Airworthiness Directive.
May contain updates to Instructions for Continued Airworthiness to address a safety issue.
Category 3: Service Bulletin (SB)

Information which the product manufacturer believes may improve the inherent safety of an aircraft or
aircraft component; this category includes the most recent updates to Instructions for Continued
Airworthiness.
Category 4: Service Information Directive (SID)

The manufacturer directs the owner/operator/mechanic in the use of a product to enhance safety,
maintenance or economy. May contain updates to Instructions for Continued Airworthiness in the form of
maintenance procedures or specifications.
Category 5: Service Information Letter (SIL)

This category includes all information (not included in categories 1 through 4) that may be useful to the
owner/operator/technician. May contain updates to Instructions for Continued Airworthiness for optional
component installations, which are not covered in the Applicable Operator, Maintenance, or Overhaul
Manuals.
Category 6: Special Service Instruction (SSI)

This category is used to address an issue limited to specific model and/or serial number engines. Continental
Motors will distribute SSI notification directly to the affected engine’s owners. SSIs will not be included in
the general service document set but will be made available through Customer Service to owners of the
affected engines only. An SSI may update the applicable engine’s Instructions for Continued Airworthiness.
Gold Seal Ignition Harness Service Support Manual iii

15 December 2017
Publication Access
Continental Motors web site provides an array of benefits including access to electronic versions
of Continental Motors technical publications (manuals, service documents, and parts catalogs) via
the Internet. Internet Service memberships are free to Continental Motors engine owners. Our
Internet Service is available to Fixed Base Operators and Repair Stations with a paid subscription
fee. Contact an authorized Continental Motors distributor to discuss service subscription options
and pricing or visit our web site (See “Contact Information” on page vi).
Printed Continental Motors publications may be ordered through a Continental Motors authorized
distributors or via our web site.See “Contact Information” on page vi.
Publication Changes
The instructions in this manual represent the best and most complete information available at the
time of publication. Product or process improvements may trigger changes to existing product
design specifications or procedures contained in publications. As new technical information
becomes available, Continental Motors will make the information available to the customer.
WARNING
New information may be contained in Continental Motors
service documents. Service documents applicable to engines
and accessories within the scope of this manual must be
complied with as defined in these documents. This manual and
other related publications noted herein constitute the
Instructions for Continued Airworthiness (ICAs) prepared by
Continental Motors and approved by the Federal Aviation
Administration (FAA).
Continental Motors releases publication changes in the form of either change pages or complete
publication revisions, depending upon the extent of change. Service Documents may supplement
or replace technical information contained in one publication or an entire series of publications.
Such Service Documents represent a change to the published ICA until the individual
publications incorporate the latest technical information.
Document updates are available via the Continental Motors web site upon notification of FAA
document approval. Printed publication subscribers receive printed changes and revisions as they
are released.
Document revisions are released if the update changes more than 50% of the contents of a
publication. Revisions replace the previous version of a publication from cover to cover. Minor
corrections are released as change pages to the original publication, identified with a change
number and effective change date in the page footer. Information on the page that changed from
the previous edition is identified by a vertical, six-point black line (Figure B), referred to as a
“change bar” in the outside margin of the page. A change page replaces only the previous edition
of the affected page.
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Change Bar
Figure B. Change Page Identification

Page A of this manual contains the original publication date and an itemized list of changes issued
for the technical manual (Figure C). If change pages are issued for the manual, the change will be
identified, with an effective date under the heading “Effective Changes for This Manual” on the
inside front cover of the manual, Page A. The list of effective pages, itemizes the pages in each
section, by change number. Original pages are designated by a 0 in the List of Effective Pages
“Change” column.
Suggestions and Corrections
Continental Motors solicits and encourages user comments regarding suggested changes to this
manual. Direct recommended changes or questions to the attention of “Publications” at the
address listed in “Contact Information” on this page or via email to
CM.techpubs@continentaomotors.aero.
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Effective Manual
Changes and
Change Dates
Itemized List
of Effective
Pages
Figure C. List of Effective Pages

Contact Information
Notify Customer Service immediately, using our toll-free number, if you discover incorrect
information which adversely affects safety.
Continental Motors is available to answer technical questions and encourages suggestions
regarding products, parts, or service. If customers have an inquiry or require technical assistance,
they should contact their local Continental Motors distributor or field representative. To contact
our factory customer service department, refer to the contact information below:
Continental Motors, Inc.
P. O. Box 90
Mobile, AL 36601
Customer Service Department:

Toll free within the Continental United States: 1-888-826-5465
International: 1-251-438-8299
Internet: http://www.continentalmotors.aero.
vi Gold Seal Ignition Harness Service Support Manual

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PREFACE
NOTE: Please note the following statements from FAA Advisory
Circular 20-62E entitled “ELIGIBILITY, QUALITY, AND
IDENTIFICATION OF AERONAUTICAL REPLACEMENT PARTS”.
Background
The FAA continues to receive reports of replacement parts being offered for sale as aircraft
quality when the quality and origin of the parts are unknown or questionable. Such parts may be
advertised or presented as unused, like new, or remanufactured. These imply that the quality of
the parts is equal to an acceptable part. Purchasers of these parts may not be aware of the potential
hazards involved with replacement parts for which acceptability for installation on a Type
Certified product has not been established.
The performance rules for replacement of parts and materials used in the maintenance, preventive
maintenance, and alteration of aircraft that have (or have had) a U.S. airworthiness certificate, and
components thereof, are specified in Title 14 Code of Federal Regulations (CFR) § 43.13 and part
145, § 145.201. These rules require that the installer of a part use methods, techniques, and
practices acceptable to the FAA. Additionally, the installer of a part must accomplish the work in
such a manner and use materials of such quality that the product or appliance worked on will be at
least equal to its original or properly altered condition with respect to the qualities affecting
airworthiness.
The continued airworthiness of an aircraft, which includes the replacement of articles, is the
responsibility of the owner/operator, as specified in parts 91, 119, 121, 125, and 135; and §§
91.403, 121.363, 125.243 and 135.413. These rules require that the installer determine that an
article is eligible for installation on a product or component prior to returning that product or
component to service with the part installed. Those rules also require that the installation of a part
must be accomplished in accordance with data approved by the FAA, if the installation constitutes
a major repair or alteration.
Identification of Approved Parts
Approved serviceable replacement parts are identified as follows:
• By an FAA Form 8130-3 (Formerly FAA Form 186), Airworthiness Approval Tag. An
Airworthiness Approval Tag identifies a part or group of parts that have been approved
by authorized FAA representatives.
• By an FAA Technical Standard Order Authorization (TSOA) issued under Part 21
subpart O.
• By an FAA/PMA symbol, together with the manufacturer's name, trademark or
symbol, part number, and the make and model of the type certificated product on
which the part is eligible for installation, stamped on the part. An FAA Parts
Manufacturer Approval (FAA/PMA) is issued under FAR 21.305. The make and
model information may be on a tag attached to the part.
• By shipping ticket, invoice, or other document which provides evidence that the part
was produced by a manufacturer holding an FAA Approved Production Inspection
System issued under FAR 21, Subpart F, or by a manufacturer holding an FAA
Production Certificate issued under FAR 21, Subpart G.
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• By a certificate of airworthiness for export issued by a foreign government under the
provisions of FAR 21, Subpart N.
Know Your Supplier
In addition to unapproved parts, used or repaired parts may be offered for sale as like new, near
new, and “remanufactured.” Such terms do not aid the purchaser in positively determining
whether the part is acceptable for installation on a Type Certified product and do not constitute the
legal serviceability and condition of aircraft parts.
It is the installer’s responsibility to ensure airworthiness. Aircraft parts distributors, aircraft
supply companies, or aircraft electronic parts distributors, unless they are a Production Approval
Holder (PAH), cannot certify the airworthiness of the parts they advertise and/or sell; therefore, it
is the installer’s responsibility to request documentation establishing traceability to a PAH.
Summary
In accordance with Title 14 CFR, certification of materials, parts, and appliances for return to
service, for use on aircraft, is the responsibility of the person who performs the maintenance and
who signs the record for approval for return to service. The owner/operator is responsible for the
continued airworthiness of the aircraft. To ensure continued safety in civil aviation, it is essential
that appropriate data is used when inspecting, testing, and determining the acceptability of all
parts and materials. Particular caution should be exercised when the origin of parts, materials, and
appliances cannot be established or when their origin is in doubt.
Advisories
This manual utilizes three types of advisories; defined as follows:
WARNING
A warning emphasizes information which, if disregarded, could
result in severe injury to personnel or equipment failure.
CAUTION: Emphasizes certain information or instructions, which if
disregarded, may result in damage to the engine or accessories.
NOTE: Provides special interest information, which may facilitate
performance of a procedure or operation of equipment.
Warnings and cautions precede the steps to which they apply; notes are placed in the manner
which provides the greatest clarity. Warnings, cautions, and notes do not impose undue
restrictions. Failure to heed advisories will likely result in the undesirable or unsafe conditions the
advisory was intended to prevent. Advisories are inserted to ensure maximum safety, efficiency,
and performance. Abuse, misuse, or neglect of equipment can cause eventual engine malfunction
or failure.
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TABLE OF CONTENTS
1. Introduction and Specifications

1-1. General .....................................................................................................................1-1
1-2. Specifications ...........................................................................................................1-2
2. Description and Operation

2-1. General Description .................................................................................................2-1
2-2. Detailed Description ................................................................................................2-1
2-3. Maintenance and Overhaul Periods .........................................................................2-4
2-4. Serial Numbers.........................................................................................................2-5
3. Testing & Troubleshooting

3-1. General .....................................................................................................................3-1
3-2. Harness Testing ........................................................................................................3-1
3-3. Troubleshooting .......................................................................................................3-4
4. Disassembly
4-1. General .....................................................................................................................4-1
4-2. Harness Disassembly ...............................................................................................4-1
5. Cleaning
5-1. General .....................................................................................................................5-1
5-2. Ignition Harness Cleaning........................................................................................5-1
6. Periodic Maintenance
6-1. 100-Hour/Annual Inspection or Progressive Maintenance Interval ........................6-1
6-2. 500-Hour Inspection ................................................................................................6-1
6-3. Engine Overhaul ......................................................................................................6-1
7. General Overhaul
7-1. General .....................................................................................................................7-1
8. Repair
9. Assembly
9-1. General .....................................................................................................................9-1
9-2. Harness Assembly ....................................................................................................9-2
9-2.1. Parts Supersedure ................................................................................................................. 9-2
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15 December 2017
9-2.2. Lead Assembly Replacement ............................................................................................... 9-3
9-2.3. CMI FAA-PMA Cap for Champion (Slick) 4200, 4300, 6200, and 6300 Series Magnetos 9-8
9-2.4. 3/4-20 Straight Spark Plug Terminal Assembly................................................................... 9-9
9-2.5. 5/8-24 Straight Spark Plug Terminal Assembly................................................................. 9-10
9-3. Harness to Magneto Installation ............................................................................ 9-11
10. Special Tools, Equipment and Supplies

10-1. Special Tool and Consumable Supply List ............................................................10-1
10-2. Illustrated Special Tools and Fixtures....................................................................10-2
11. Illustrated Parts List

11-1. Gold Seal Ignition Harness .................................................................................... 11-1
11-2. Superseded, Discontinued & Interchangeable Harnesses...................................... 11-3
11-3. Single Leads, Universal Kits, and Other Kits ........................................................ 11-7
11-4. Gold Seal Ignition Harnesses................................................................................. 11-9
11-5. Numerical Parts List ............................................................................................ 11-16
LIST OF TABLES
Table 1-1. Abbreviations ................................................................................................1-1

Table 1-2. Table of Leading Particulars .........................................................................1-2
Table 2-1. Legacy Ignition Harness Serial Number Code .............................................2-5
Table 2-2. Current Ignition Harness Serial Number Code (since Jan 2001) .................2-5
Table 3-1. Troubleshooting Chart ..................................................................................3-4
Table 10-1. Special Tools and Consumable Supplies ....................................................10-1
Table 10-2. Supplier Contact Information .....................................................................10-1
Table 11-1. Gold Seal Harnesses ...................................................................................11-1
Table 11-2. Gold Seal® Harness Universal Kits ...........................................................11-7
Table 11-3. Gold Seal® Harness Accessory Kits 10-400203 through 10-400219 ........11-8
Table 11-4. Gold Seal® Harness Accessory Kits 10-400220 through 10-400411 ........11-8
Table 11-5. Gold Seal® Harnesses 10-421401-17 through 10-423674-45 ...................11-9
Table 11-8. Gold Seal® Harnesses 10-821604-3 through 10-821672-9 .....................11-12
Table 11-9. Gold Seal® Harnesses 10-821672-13 through 10-821675-18 .................11-13
Table 11-11. Gold Seal® Harnesses 10-821885-6 through 10-823694-1 .....................11-15
Table 11-12. Numerical Parts List .................................................................................11-16
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LIST OF ILLUSTRATIONS
Figure 2-1. Spare Lead Termination Detail .................................................................2-2

Figure 2-2. CMI Cable Outlet Plate Configuration .....................................................2-3
Figure 2-3. Champion (Slick) Cable Outlet Plate Configuration ................................2-3
Figure 2-4. Gold Seal® Cable .....................................................................................2-4
Figure 3-1. Pressurized Magneto Test Stand-Block Diagram .....................................3-3
Figure 9-1. 3/4-20 Spark Plug Terminal Parts Interchangeability ...............................9-2
Figure 9-2. CMI (formerly TCM/Bendix) Magneto Outlet Plate Parts 
Interchangeability .....................................................................................9-3
Figure 9-3. Lead Preparation .......................................................................................9-3
Figure 9-4. Gold Seal Termination ..............................................................................9-4
Figure 9-5. Eyelet Crimping Tool ...............................................................................9-5
Figure 9-6. Lead Assembly Detail ...............................................................................9-5
Figure 9-7. Dura-Blue Lead Assembly ........................................................................9-6
Figure 9-8. Champion (Slick) 4200, 4300, 6200, 6300 Series ....................................9-8
Figure 9-9. Lubricate Insulating Sleeve ....................................................................9-11
Figure 9-10. Elbow Kit Assembly ...............................................................................9-12
Figure 10-1. Eyelet Pressing Tool ...............................................................................10-2
Figure 1. Ignition Harness Assembly- Exploded View ........................................11-19
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xii Gold Seal Ignition Harness Service Support Manual
15 December 2017
Introduction and Specifications
Section 1. Introduction and Specifications
1-1. General
This manual provides complete maintenance and overhaul instructions with illustrated
parts list for Gold Seal Ignition Harness, manufactured by Continental Motors. The Gold
Seal Ignition Harness conducts the high voltage pulses from the magneto to the spark
plugs. Grounded coaxial braided shielding provides attenuation of radio frequency
interference.
Revision service is available by subscription to Publication Part No. X40000. Service
Bulletins, included in the Master Service Manual Subscription or by visiting the
Continental Motors web site. This manual may be inserted as Chapter 74-10 and 74-20 of
applicable GAMA format publications.
Instructions in the manual do not cover all details or variations in equipment, nor do they
provide for every possible contingency to be met in connection with installation,
operation, or maintenance. Should further information be desired or particular problems
arise which are not covered sufficiently for purchaser's purpose, refer to Continental
Motors Customer Service.
Maintenance instructions in this manual have been shop verified. Shop verified
procedures are those by which the manufacturer has performed according to provided
instructions on equipment identical in configuration to that described. Good standard shop
practices and safety precautions should be observed at all times to avoid damage to
equipment and/or injury to personnel.
For specific information regarding Continental Motors Ignition products, such as
Magnetos, ignition switches, and spark plugs used in conjunction with Gold Seal Ignition
Harness, consult the applicable service manual and all applicable service bulletins.
Service Bulletins issued subsequent to the date of this manual may supersede or
supplement the information contained in this manual. Such bulletins must be complied
with whenever equipment covered in this manual is inspected, tested, adjusted, maintained
or overhauled.
Dimensions are provided in U.S. Standard Units. For reference, abbreviations are listed in
Table 1-1.
Table 1-1. Abbreviations
US Standard Unit Abbreviation
Degrees Fahrenheit °F
Inch in.
Inch Pound in-lbs.
Pound (Mass) lb.
Standard Cubic Feet Per Hour SCFH
Pounds per Square Inch, Gauge psig
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Introduction and Specifications
1-2. Specifications
Table 1-2. Table of Leading Particulars
Subject Data
Lubrication & Compounds
Grommets, Sleeves TFE Release Agent, Miller-Stephenson Part No. MS-122AD
Testing
Continuity and Insulation Strength Use 11-8950-2 High Tension Lead Tester
Torques
Spark Plug Coupling Nuts (“B” Nut)
5/8 - 24 90 to 95 in-lbs.
3/4 - 20 110 to 120 in-lbs.
Harness Securing Nuts (S-1200) 18 to 22 in-lbs.
Harness Securing Screws (S-20, S-200) 12 to 15 in-lbs.
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Description and Operation
Section 2. Description and Operation
2-1. General Description
Gold Seal Ignition Harnesses, manufactured by Continental Motors Inc. (CMI), Mobile
AL, 36601, are designed to conduct ignition energy through radio shielded leads to spark
plugs for four, six, and eight cylinder aircraft engines utilizing CMI S-20, S-200, S-1200
Series Magnetos, as well as Champion (Slick) 4000, 4100, 4200, 4300, 6000, 6100, 6200,
and 6300 Series magnetos.
To verify installation eligibility for harness assemblies, covered by this manual, please
access FAA PMA database at: http://rgl.faa.gov/Regulatory_and_Guidance_Library/
rgPMA.nsf/MainFrame?OpenFrameset. Continental Motors publication number X44001,
Ignition Application Data, also provides a comprehensive listing of engines, and the CMI
ignition kits, magnetos, and harnesses eligible for installation on them.
NOTE: Harnesses used on Continental and Bendix D-2000 and D-3000
Series Magnetos are covered in the latest revision of Magneto Service
Support Manual, Publication X42003.
2-2. Detailed Description
Gold Seal Ignition Harnesses are assembled with 5 mm shielded ignition cable. This
cable, with durable, stranded stainless steel conductor, silicone insulation, tightly woven
coaxial plated copper braid radio shield, and abrasion resistant outer jacket, is used to con-
duct high voltage pulses from the magneto to the spark plugs. Positive sealing individual
grommets and high altitude spark plug terminals are attached to the cable ends. Harness
design depends on the following factors:
• Lead length, lead routing, magneto rotation and engine firing order.
• Spark plug terminal type: 5/8-24 or 3/4-20 (Figure 2-1).
• Magneto type determines cover configuration: S4 - 20/200, S6 - 20/200, S4-1200, S6-
1200, S6-1200P, S6-1200T, S8-1200, S8-1200P, 4300 or 6300 Series.
Gold Seal Ignition Harnesses are supplied in one of the following forms:
• Custom Dressed: Magneto and spark plug ends pre-assembled, all clamps and ties
dressed. Part Number 10-822XXX-X harnesses are custom dressed.
• Custom Hybrid: Magneto and spark plug ends pre-assembled, only key clamps
dressed. Most clamps and ties supplied as bag parts. Part Number 10-423XXX-X and
10-823XXX-X harnesses are custom hybrid.
• Custom Ready-to-Fit: Magneto and spark plug ends pre-assembled, all clamps and ties
supplied as bag parts. Part Number 10-421XXX-X and 10-821XXX-X harnesses are
custom ready to fit.
• Universal Harness Kits: Spark Plug ends are pre-assembled, magneto end must be cut
to desired length and assembled to outlet plate in the field. Part Number 10-400414,
10-400416, 10-400424, and 10-400426 are universal harness kits.
Spare leads 5/8 - 24 or 3/4 - 20 straight spark plug ends pre- assembled are available in
two lengths. The part number suffix specifies the lead length. Dura-Blue Harnesses may
be repaired using Gold Seal Spare leads, as each Gold Seal spare lead includes inner
ferrules (2-7a) for use in Dura-Blue assemblies.

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Figure 2-1. Spare Lead Termination Detail

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The Magneto Cable Outlet Plate is machined from an aluminum casting. The first cylinder
in the engine firing order is cylinder No. 1; the corresponding No. 1 spark position on the
magneto is identified by the numeral 1 in the cover casting. Depending on magneto
rotation, the leads to the remaining cylinders in the firing order may be determined by the
charts shown in Figure 2-2 or Figure 2-3. Follow the engine manufacturer's instructions
regarding lead routing, cylinder numbering and engine firing order.
Figure 2-2. CMI Cable Outlet Plate Configuration
Figure 2-3. Champion (Slick) Cable Outlet Plate Configuration

15 December 2017
High Tension cable (Figure 2-4) is available in 100 foot rolls. The cable is rated to
withstand temperatures up to 400°F; flexibility is retained to -65°F.
OUTER EXTRUDED
SILICONE INSULATION SILICONE RUBBER
STAINLESS STEEL BRAID

CONDUCTOR WIRE
Figure 2-4. Gold Seal® Cable
2-3. Maintenance and Overhaul Periods

Ignition harnesses are subject to the same environmental conditions and wear as the
engine. Therefore, ignition harnesses must be overhauled at the same time the engine is
overhauled. Engine overspeed, sudden stoppage or other unusual circumstances may
require engine overhaul prior to engine manufacturer’s recommendations. In such
circumstances the ignition harness, regardless of “in service time”, must be inspected for
mechanical and electrical integrity.
Inspect harnesses for airworthiness at the expiration of four years, without regard to the
accumulated operating hours since new or last overhaul.

15 December 2017
2-4. Serial Numbers
Serial numbers, are used to identify Continental Motors ignition harnesses, the segments
of the serial number are illustrated in Table 2-1 and Table 2-2. The build date derived from
this code, rather than the magnitude of the numbers, determines the recency of
manufacture.
Table 2-1. Legacy Ignition Harness Serial Number Code
Example:B1389--K
B 13 89 01 K
↓ ↓ ↓ ↓ ↓
Month Manufactured Day of Month Year Sequence number Product ID
A: January Manufactured Manufactured for unit. First unit D: S-20
B: February 89= 1989 produced in month. E: S-200
C: March Begins with 01 at F: S-1200
D: April G: D-3000
E: May the start of each H:Ignition
F: June month. Not used for Switches
G: July ignition harnesses. J:Ignition
H: August Vibrators
I: September K:Ignition
J: October Harness
K: November
L: December
Table 2-2. Current Ignition Harness Serial Number Code (since Jan 2001)
Example: K15E-
K 15 E A005
↓ ↓ ↓ ↓
Component ID Year Month Manufactured
Manufactured Unit Number
D: S-20 A: January
15= 2015 B: February Fifth unit produced
E: S-200
C: March in month. Number
F: S-1200 D: April resets to A001 each
G: D-3000 E: May month. After unit
H: Ignition Switches F: June 999, alpha character
J: Ignition Vibrators G: July
H: August increments and
K: Ignition Harness
I: September numbers restart.
J: October Not used for
K: November ignition harnesses.
L: December

15 December 2017
Intentionally Left Blank

15 December 2017
Testing & Troubleshooting
Section 3. Testing & Troubleshooting
3-1. General
NOTE: Index numbers in parentheses refer to the exploded views of the
harness in Figure 1 and the “Illustrated Parts List” in Section 11 unless
otherwise specified.
1. If engine malfunctions develop which appear to be caused by the ignition system,
check the spark plugs first before working on the harness.
WARNING
Turn the Ignition Switch OFF, disconnect engine electrical
power and confirm continuity between the magneto capacitor
and aircraft ground before commencing maintenance or
inspections to avoid uncommanded engine starts during
maintenance. Do not stand or place equipment within the arc of
the propeller.
2. If a replacement unit is not readily available, inspect the following to isolate the
cause of the malfunction:
a. Inspect leads, spark plug terminals, cable outlet plates, and all clamping locations
for evidence of chafing or other physical damage to the harness.
b. Remove harness securing screws (or nuts) and separate the cable outlet plate, or
cap, from the magneto. Inspect for presence of moisture and foreign matter on
rubber grommets and high tension outlet side of the distributor block. Check for
broken or burned distributor block outlet towers. If either is present, remove
magneto and replace as necessary.
c. Check block tower springs for proper height. End of spring shall not be more
than 0.422 inch from top of tower. Replace burned or otherwise short springs
according to the instructions in Section 9-2. Check for broken leads or damaged
lead insulation. If either is present, replace the lead.
3-2. Harness Testing
1. Using continuity circuit of 11-8950-2 lead tester, test for continuity between each
spark plug terminal spring (Figure 1) (2) and its respective eyelet (12) or spring (2)
(at the magneto cap end). Proper assembly may be confirmed by comparing engine
manufacturer’s recommendations for harness lead routing and firing order with
spark plug numbers marked on identifier tags on each lead and arrangement of leads
in the plate or cap (16). Continuity must be observed between each outer ferrule (8)
to the plate or cap (16).
2. Using 11-8950-2 high tension lead tester, check harness leads for high voltage
breakdown as follows:
a. Connect red high voltage test lead to spark plug terminal spring (2). Connect
black ground lead of tester to the ferrule (8), or outlet plate/cap (16).
b. Depress PUSH-TO-TEST switch.

15 December 2017
c. Verify the INDICATOR lamp flashes and GAP fires simultaneously as long as
the switch is depressed. If the INDICATOR lamp fires and GAP fails to fire, the
lead under test is malfunctioning and must be replaced.
NOTE: High Tension Breakdown Test may be performed from either
spark plug terminal end or cable outlet plate (cap) end of the given lead.
Ensure opposite end of lead is not adjacent to ground.
3. For harnesses to be used with pressurized magnetos ONLY:
a. If ignition system is already installed on the engine, test pressurization system
according to instructions In Textron Lycoming® Service Instruction No 1308E,
or latest revision.
NOTE: Magneto and harness must be fully assembled together as an
Ignition System according to instruction in Section 9-3. If magneto or
harness is to be tested separately, a slave harness or magneto,
respectively, must be assembled to the unit under test to complete the
pressure vessel.
b. For spare harnesses not installed on an engine, perform the following air leakage
rate test in the shop prior to installation.
(1). Install an MS20822-4 elbow in the magneto bushing (See Magneto Service
Support Manual). Install a cap on the open end of the tee. Attach 11-10097
tube assembly to elbow.
(2).Place air valve lever in the open (up) position. Turn pressure regulator knob
fully counterclockwise for minimum pressure.
(3).Connect air source (100 psi maximum) to air input fitting. Adjust the pressure
regulator for pressure at the gauge (G1) of 10 psi.
(4).Install tube assembly in the regulated output fitting of tester. Pressure on the
gauge (G1) will drop momentarily when the connection is made, then return
to 10 psi setting. If necessary, adjust the pressure regulator to maintain 10 psi
reading on gage.
(5).Snap air valve lever to the closed (down) position and measure the time
required for pressure to drop to 1 psi. Time interval must be between 9 and 45
seconds.
(6).If the leak-down time is shorter than 9 seconds, verify all connections are
tight. Use soapy water to detect excessive leakage source. Tighten or replace
parts as necessary and retest.
(7).If the leak-down time is longer than 45 seconds, the hole in the orifice fitting
is restricted. Remove the orifice, clean the hole of obstructing material,
reinstall the orifice, and retest.

15 December 2017
Figure 3-1. Pressurized Magneto Test Stand-Block Diagram

15 December 2017
3-3. Troubleshooting
WARNING
Turn the Ignition Switch OFF, disconnect engine electrical
power and confirm continuity between the magneto capacitor
and aircraft ground before commencing maintenance or
inspections to avoid uncommanded engine starts during
maintenance. Do not stand or place equipment within the arc of
the propeller.
If there is evidence of discontinuity in the magneto grounding circuit, inspect circuit
connections for cleanliness and tightness, inspect wire and capacitors for continuity, and
inspect switch(es) for correct electrical operation. Repair or replace malfunctioning parts,
as necessary, according to the appropriate service manual.
Table 3-1. Troubleshooting Chart
Symptom Probable Cause Test

Hard Starting Worn or fouled spark plugs; arcing ignition Inspect and replace or repair as necessary
lead
Engine Roughness Worn or fouled spark plugs Install new spark plugs.
Worn ignition leads. Check plug leads for continuity and breakdown.
Magneto Drop-off Contaminated, worn, or damaged plugs or Check plugs and leads.
Check Out of Limits leads.
Radio Noise Contaminated, worn, or damaged spark Replace spark plugs
plugs.
Frayed shielding at spark plug terminal, Replace ignition lead
magneto cable outlet plate/cap, or
intermediate point on harness lead.
Inadequate shielding ground at spark plug Remove and replace inner ferrule according to
terminal or cable outlet plate/cap. instructions in Section 9-2.

15 December 2017
Disassembly
Section 4. Disassembly
4-1. General
Complete disassembly of ignition harness is not necessary in all instances. Disassemble

the ignition harness only to the extent required for maintenance procedures involved.
Refer to Table 10-1 for a list of tools and materials required for ignition harness
disassembly.
4-2. Harness Disassembly
1. Remove the retention eyelets (Figure 1)(7) or inner ferrules (7a) from the outer
ferrules (8) or cable outlet plate (cap) (16) using 0.25 inch drift and arbor press.
Discard all used retention eyelets (7) or inner ferrules (7a).
2. All other harness hardware may be disassembled using standard shop practices.
Discard eyelets (12) and terminals (3) following disassembly.

15 December 2017
Disassembly

15 December 2017
Cleaning
Section 5. Cleaning
5-1. General
5-2. Ignition Harness Cleaning
WARNING
Isopropyl Alcohol (IPA) is Flammable - Do not use near an
ignition source. Use only with adequate ventilation. Use
appropriate personal protective equipment to protect eyes, skin
and clothing from exposure. Avoid breathing IPA vapors. Store
IPA only in approved containers.
CAUTION: When utilizing compressed air, wear OSHA approved
protective eye wear. Never exceed 30 psi when using compressed
gases for cleaning purposes. (OSHA 1910.242(b)).

Use of chlorinated solvents (Ex: “Tuner Cleaner”) for cleaning any
portion of the harness may result in a chemical reaction which will
dissolve the insulating sleeves (4, 15), grommets (11), or silicone
portion of the ignition cable (1, 10).
1. Wipe the insulating sleeves (4,15) and contact springs (2) with a clean lint-free cloth
moistened with isopropyl alcohol to remove dust, dirt and debris.
CAUTION: Do not immerse the harness in cleaning solution.
2. Wipe the exterior of the harness with a clean lint-free cloth moistened with
isopropyl alcohol to remove dust, dirt and debris.
CAUTION: When utilizing compressed air, wear OSHA approved
protective eye wear. Never exceed 30 psi when using compressed
gases for cleaning purposes. (OSHA 1910.242(b)).
3. Dry the ignition harness parts with compressed air.

15 December 2017
Cleaning

15 December 2017
Periodic Maintenance
Section 6. Periodic Maintenance
6-1. 100-Hour/Annual Inspection or Progressive Maintenance
Interval
At the shortest of these intervals, visually inspect the ignition harness.
1. Disconnect the harness leads from the spark plugs.
2. Clean the spark plug terminals according to the “Cleaning” instructions in Section 5.
3. Replace all parts found to be broken, brittle, cracked or burned according to
“Assembly” instructions in Section 9.
4. Re-install the serviceable ignition harness according to the “Harness to Magneto
Installation” instructions in Section 9-3.
6-2. 500-Hour Inspection
1. Clean and inspect all ignition harness outlet plates, covers or cap assemblies
according to “Cleaning” instructions in Section 5.
2. Clean ignition harness grommets according to “Cleaning” instructions in Section 5.
3. Replace all parts found to be broken, brittle, cracked or burned.
4. Lubricate and Re-install the ignition harness according to the “Harness to Magneto
Installation” instructions in Section 9-3.
6-3. Engine Overhaul
1. Ignition harnesses are subject to the same service treatment, environmental
conditions, and wear as the engine. Replace or overhaul the ignition harness at the
same interval as the recommended engine Time Between Overhaul (TBO).
2. The ignition harness is an integral part of the engine and undergoes the same
deterioration as the engine. Severe environmental conditions, engine over-speeds,
sudden stoppage, immersion and other unusual circumstances may require complete
or partial engine overhaul prior to the recommended engine TBO. Under these
circumstances, the ignition harness must be replaced.
3. CMI (and Bendix/TCM) high tension ignition harnesses with serial numbers K15E
or older must be discarded and replaced at the expiration of five years since the date
of original manufacture or last overhaul, or four years since the magneto was placed
in service, whichever occurs first, without regard to operating hours.
4. CMI high tension ignition harnesses with serial numbers Kl5F or newer must be
discarded and replaced at the expiration of thirteen years since the date of original
manufacture or last overhaul, or twelve years since the ignition harness was placed
in service, whichever occurs first, without regard to operating hours.

15 December 2017
Periodic Maintenance

15 December 2017
General Overhaul
Section 7. General Overhaul
7-1. General
NOTE: Due to the nature of assembly, ignition harness overhaul and
repair is not possible. Harness terminations are one-time use. If testing
determines a harness lead or termination is damaged, refer to disassembly
instructions in Section 4 and assembly instructions in Section 9.

15 December 2017
General Overhaul

15 December 2017
Repair
Section 8. Repair
NOTE: Due to the nature of assembly, ignition harness overhaul and
repair is not possible. Harness terminations are one-time use. If testing
determines a harness lead or termination is damaged, refer to disassembly
instructions in Section 4 and assembly instructions in Section 9.

15 December 2017
Repair

15 December 2017
Assembly
Section 9. Assembly
9-1. General
NOTE: Refer to Figure 10-1 for a list of materials and tools required
during assembly. Index numbers in parentheses refer to the exploded
views of the harness in Figure 1 and the “Illustrated Parts List” in
Section 11 unless otherwise specified.
WARNING
Adhere to the fastener torque specifications in the assembly
instructions. Failure to properly torque fasteners places the
Airworthiness of the entire assembly in question.

15 December 2017
Assembly
9-2. Harness Assembly
9-2.1. Parts Supersedure
Spare piece parts for Gold Seal® Harnesses may be used to maintain earlier Bendix (and
Continental Motors) Blue and Dura-Blue Harnesses and vice versa with the following
exceptions:
1. Sleeve P/N 10-320466 (out of production) (See Figure 9-1) for 3/4-20 terminals
cannot be used with Gold Seal® Eyelet (Figure 1) (5). When using Gold Seal®
Eyelet (5), use Gold Seal® Sleeve (4).
Figure 9-1. 3/4-20 Spark Plug Terminal Parts Interchangeability

2. For 3/4-20 applications, the Spring Assembly P/N 10-94225-2 (out of production)
cannot be used with current Gold Seal “Low Profile” Outer Ferrules (Figure 1) (8).
Use Gold Seal® Eyelet (5) and Gold Seal® Spring (6) only when using Gold Seal®
Outer Ferrule (8).
3. Use P/N 10-620109 (7a) (See Figure 9-2) inner ferrule only to service Bendix Blue
and Dura-Blue Harnesses with original outer ferrules and outlet plates. Use
Retention Eyelet (Figure 1) (7) only to service Gold Seal® Harnesses.

15 December 2017
Assembly
Figure 9-2. CMI (formerly TCM/Bendix) Magneto Outlet Plate Parts Interchangeability
1. Gold Seal Harness Outlet Plates are marked with CMI (or TCM) Gold Seal. Use
NOTES:
with 10-400093 Retention Eyelet only.
2. Other than as detailed herein, Gold Seal Harness parts should not be interchanged
with any other brand of harness parts.
9-2.2. Lead Assembly Replacement
Spare lead kits (Figure 1) (1) are supplied with spark plug terminals fully assembled.
1. Disassemble the harness, as necessary, to remove the damaged lead. Press the old
ferrule (7 or 7a) from the harness outlet plate/cap (16) using 0.25 inch drift. Measure
lead length and cut the new lead slightly longer.
2. Insert 11-9596 nylon tube between shielding and insulation to approximately 1.5
inch depth as illustrated in Figure 9-3.
Figure 9-3. Lead Preparation

15 December 2017
Assembly
3. Assemble the Gold Seal® eyelet (7) into Gold Seal® Harness Outlet Plate/Cap (16):
a. With 11-9596 nylon tube acting as a protective sleeve, cut off 7/8 in. of outer
sheathing; remove the 11-9596 nylon tube.
b. Cut and remove 5/16 in. insulation from the center conductor (Figure 9-6) to
facilitate crimping of eyelet (Figure 1) (12).
c. Insert a replacement lead through the outlet plate/cover (16).
d. Insert an eyelet (7) under the sheathing to the depth specified in Figure 9-6.
e. Pull the cable with correctly positioned eyelet (7) into the outlet and fully seat the
eyelet in the cover using an Eyelet Pressing Tool (Figure 10-1).
Figure 9-4. Gold Seal Termination

f. For harnesses mating with CMI magnetos, use modified WT-111M crimping tool
(Figure 9-5) to crimp eyelet as follows:
(1).Install grommet (Figure 1) (11) over insulation.
(2).Seat eyelet (12) over the center conductor, flush against grommet (11).
(3).Crimp eyelet (Figure 1) (12) as shown in Figure 9-5, step A.
(4).Rotate lead and eyelet 90 degrees from the first crimp and crimp the eyelet
(Figure 1) (12) a second time as shown in Figure 9-5, step B.
(a). Crimp must have no breaks, cracks, voids, or areas of distortion.
(b). Joint must withstand 15 lb. pull test.
(c). If these conditions are not met, remove and discard eyelet.
(d). Trim excess center conductor flush with end of eyelet (Figure 1) (12).

15 December 2017
Assembly
CONTOUR INDICATED EDGES ROUND WITH A FILE. TEST

WITH A SPARE EYELET AND A SECTION OF SCRAP
CABLE TO VERIFY SATISFACTORY CRIMP QUALITY.
Figure 9-5. Eyelet Crimping Tool
Figure 9-6. Lead Assembly Detail

15 December 2017
Assembly
4. Assemble Dura Blue ferrule (Figure 1) (7a) in the Harness Outlet Plate:
a. With 11-9596 nylon tube acting as a protective sleeve, cut off 7/8 in. of shielding;
optionally strip 3/8 in. of the outer cable sheathing from remaining shielding.
Remove 11-9596 nylon tube.
b. Cut and remove 5/16 insulation from center conductor (Figure 9-7) to facilitate
eyelet (Figure 1) (12) crimping.
c. Insert the replacement lead through the cover. Insert a ferrule (7a) over the
insulation and slide the tapered end under the braid. Cover approximately 3/4 of
ferrule taper.
d. Pull the lead and ferrule back into the cable outlet plate (16). Ensure the braid is
flush with cover.
e. Fully seat the ferrule (7a) using an arbor press and seating tool shown in
Figure 10-1. The ferrule (Figure 1) (7) must seat flush to 0.031 in. below the
adjacent surface of the outlet plate.
Figure 9-7. Dura-Blue Lead Assembly

5. Using 11-9596 tube, remove any jacket shavings and/or stray shielding strands from
the seating area. Use care not to nick insulation.
6. Install a grommet (11) over the insulation.
7. Using a WT-111M crimping tool modified according to Figure 9-5, crimp eyelet
(Figure 1)(12):

15 December 2017
Assembly
CONTOUR INDICATED EDGES ROUND WITH A FILE. TEST

WITH A SPARE EYELET AND A SECTION OF SCRAP
CABLE TO VERIFY SATISFACTORY CRIMP QUALITY.
Figure 9-5 repeated for reference

a. Seat eyelet (12) over inner conductor, flush against grommet (11).
b. Crimp the eyelet (12) to the lead as shown in Figure 9-5, step A.
c. Rotate the lead and eyelet 90 degrees and crimp eyelet (Figure 1) (12) a second
time as shown in Figure 9-5, step B.
(1).Crimp must have no breaks, cracks, voids, or areas of distortion.
(2).The crimped eyelet must withstand 15 lb. pull test.
(3).If these conditions are not met, remove and discard eyelet (Figure 1) (12).
d. Trim excess inner conductor flush with end of eyelet (Figure 1) (12)
8. Pull conductor from spark plug terminal end to seat the grommet (11) flush against
cable outlet plate (16). Milk outer braid for proper length. Dress lead to harness and
engine as necessary with clamps (22-26, or 33) and cable ties (22).
9. Clean the sleeve (4) and grommet (11) according to the instructions in Section 5-2.
10. Test lead according to instructions in Section 3-2.

15 December 2017
Assembly
9-2.3. CMI FAA-PMA Cap for Champion (Slick) 4200, 4300, 6200, and 6300 Series
Magnetos
NOTE: Instructions in this section apply only to ignition harnesses
assembled using Continental Motors parts. Ignition harness parts,
including the magneto caps, manufactured by Continental Motors fit to
the magneto and function in the same manner as the Champion (Slick)
equivalents. Interchangeability, or a mixture of components obtained
from both manufacturers, is neither guaranteed, nor recommended.
1. Prepare replacement lead as required.
2. Insert replacement lead through cap.
3. Place retention eyelet (Figure 1) (7) over insulation and slide tapered end until braid
covers about three quarters of the ferrule taper.
4. Pull lead and eyelet back in to cap. Braid should be flush with cap.
5. Fully seat retention eyelet (7) into the cap (16) using suitable drift (See Figure 9-8)
and arbor press.
6. Install sleeve (Figure 1) (4) over exposed end of wire; install terminal (3) over
conductor and crimp once using modified WT-111M eyelet crimping tool.
a. Avoid damage to threads.
b. Trim excess conductor flush with end of terminal (3).
7. Thread spring (2) on to terminal (3).
Figure 9-8. Champion (Slick) 4200, 4300, 6200, 6300 Series

15 December 2017
Assembly
9-2.4. 3/4-20 Straight Spark Plug Terminal Assembly
1. Insert 11-9596 nylon tube between the shielding and insulation to approximately 1.5
inch depth (Figure 9-3).
2. With 11-9596 nylon tube acting as a protective sleeve, cut off 7/8 in. of shielding;
remove 11-9596 nylon tube.
3. Cut and remove 1/2 in. insulation from center conductor to allow crimping of
terminal (Figure 1) (3).
4. Assemble the nut (9) and ferrule (8) on the cable (10).
5. Place retention eyelet (7) over insulation and slide the tapered end under the braid to
cover approximately 3/4 of the ferrule.
6. Position outer ferrule (8) snug against the retention eyelet (7). Seat parts together
using arbor press and Eyelet Pressing Tool (Figure 10-1). Remove excess jacket
material.
NOTE: NOTE: Crimp terminal only once to provide joint capable of
withstanding 15 lb. pull test. Avoid damage to the threaded portion of the
terminal.
7. Crimp terminal (Figure 1) (3) onto conductor using modified WT-111M Crimping
Tool.
8. Assemble spring (6), eyelet (5), and sleeve (4) onto lead. The tapered side of eyelet
(5) must rest against the taper on the sleeve (4). Assemble spring (Figure 1) (2) onto
terminal (3) with a clockwise twisting motion.
9. Clean the spark plug terminal according to the instructions in Section 5-2.
10. Test the ignition lead according to instructions in Section 3-2.

15 December 2017
Assembly
9-2.5. 5/8-24 Straight Spark Plug Terminal Assembly
1. Complete step 1 through step 7 of Section 9-2.4.
2. Assemble sleeve (Figure 1) (4) onto terminal with a clockwise twisting motion.
Assemble spring (Figure 1) (2) and terminal (3) with a clockwise twisting motion.
3. Clean the spark plug terminal according to the instructions in Section 5-2.
4. Test the ignition lead according to instructions in Section 3-2.

15 December 2017
Assembly
9-3. Harness to Magneto Installation
1. Spray grommets with a film of MS-122AD dry lubricant. Do not spray the
distributor block.
NOTE: Ensure the Harness Cover and housing mating surface are free of
corrosion, paint, and sealing materials. Use only a clean fresh nylon
scouring pad to brighten these surfaces. Ensure threads in housing are free
of corrosion and thread locking compounds. Use a 10-32 tapered tap,
followed by a clean fresh nylon brush and air blast to clean the threads.
2. If used, position gasket (Figure 1) on the magneto mating surface.
3. Position cable outlet plate onto magneto, ensuring each grommet slides into its
corresponding distributor block outlet tower.
4. Install fasteners to secure the cover. Tighten fasteners evenly, ensuring gasket is
positioned properly, if applicable.
NOTE: Comply with all engine manufacturer's installation instructions
and parts lists regarding drive adapters, spacers, gaskets, mounting
hardware, torque values and related specifications.
5. Dress spark plug leads to the engine according to the engine manufacturer’s
instructions. Dress leads away from sharp edges and hot spots. When clamps are
tightened, ensure leads will not be crushed. Leads must be supported at short
intervals to prevent chafing damage, and not drawn so taut as to produce strain on
the parts.
6. Apply MS-122AD dry lubricant spray to the terminal insulating sleeves (Figure 1)
(4) in the location shown in Figure 9-9 to prevent heat from causing sleeve to stick
to spark plug barrel.
B-NUT COAT
FERRULE
Figure 9-9. Lubricate Insulating Sleeve

7. After harness is dressed to the engine, recheck clamp securing screws for tightness.
For 3/4-20 B-nuts, apply 110-120 in.-lbs. torque. For 5/8-24 B-nuts, apply 90-95 in.-
lbs. torque. Do not allow the ferrule (Figure 1) (8) to twist while tightening nut.

15 December 2017
Assembly
8. If used, assemble elbow clamps (17) as shown in Figure 9-10.
a. Install primary clamp (Figure 1) (18) over ferrule, oriented as shown in
illustration. Pinch the primary clamp closed.
b. Align the toothed leg of the secondary clamp (19) with the notched side of the
primary clamp (18). Pinch the secondary clamp partially closed (clamp should
still slide on cable).
c. While holding the primary clamp (18) closed, position the tooth of the secondary
clamp (19) in the desired angular position slot of primary clamp (see illustration);
squeeze both clamps closed and align screw holes.
CAUTION: Ensure the positioning tooth of the secondary clamp is in
one of the slots of primary clamp, otherwise tooth can be bent or
broken, rendering secondary clamp unserviceable.
d. Insert retention screw (20) through aligned holes of both clamps and secure with
the nut (21). Check angle and position of on harness. If no further adjustment is
required, apply 15-20 in. lbs of torque to the screw (20) and nut (21).
9. For pressurized ignition systems only, following ignition system installation, or
anytime magneto or magneto harness is removed or replaced, check the integrity of
the magneto pressurization system according to instructions in Textron Lycoming
Service Instruction 1308D or later revision.
Figure 9-10. Elbow Kit Assembly

15 December 2017
Special Tools, Equipment and Supplies
Section 10. Special Tools, Equipment and Supplies
Refer to Table 10-1 for a list of special tools, fixtures, equipment and consumable
supplies. Figure 10-1 illustrates fabrication of special tools required for disassembly,
assembly, and adjustment. All linear dimensions are in inches, unless specified otherwise.
NOTE: Tools specified in this manual are listed for the convenience of
users wishing to purchase tools. At the time of publication, each tool
listed is available from the corresponding supplier. Use of alternate tools
is acceptable, so long as such tools are capable of equal or greater
performance than the listed tool.
10-1. Special Tool and Consumable Supply List
Table 10-1. Special Tools and Consumable Supplies
Part Number and Description Application Source
Special Tools
Fabricate
Eyelet Pressing Tool Press Eyelet in to Cable Outlet Plate (Figure 1)(16) according to
Figure 10-1
11-8950-2, High Tension Lead Tester Test high tension lead insulation strength and continuity Kell-Strom
11-10090 Air Flow Tester Test magneto pressurization system Kell-Strom
WT-111M Crimping Tool (Modified: See Figure
9-5) Crimps eyelets and terminals onto cable. Thomas & Betts
Consumable Supplies
MS-122AD Teflon Dry Lubricant Distributor Gear Teeth Miller-
Stephenson
Table 10-2. Supplier Contact Information

Company Address Telephone Internet site
Kell Strom Tool Company 214 Church Street 800-851-6851  kell-strom.com
Wethersfield, CT 06109 860-529-6851
Miller-Stephenson Chemical 6348 Oakton St. 847-966-2022 miller-
Company Morton Grove, IL 60053 800-992-2424 stephenson.com
Thomas & Betts 8155 T&B Boulevard 901-252-8000 tnb.com
Memphis, TN 38125 800-816-7809

15 December 2017
Special Tools, Equipment and Supplies
10-2. Illustrated Special Tools and Fixtures
Figure 10-1. Eyelet Pressing Tool

15 December 2017
Illustrated Parts List
Section 11.Illustrated Parts List
11-1. Gold Seal Ignition Harness
Table 11-1. Gold Seal Harnesses Table 11-1. Gold Seal Harnesses
Harness  Magneto Series/ Spark See Harness  Magneto Series/ Spark See
Part No. Description Plug Table Part No. Description Plug Table
10-400414 4 Cyl. Universal Kit 3/4-20 11-2 10-821471-16 S4-20/200 5/8-24 11-6
10-421401-17 4300 5/8-24 11-5 10-821474-16 S4-20/200 3/4-20 11-7
10-421404-7 4300 3/4-20 11-5 10-821474-92 S4-20/200 3/4-20 11-7
10-421471-1 S4-20/200 5/8-24 11-5 10-821481-2 S4-1200 5/8-24 11-7
10-421474-7 S4-20/200 3/4-20 11-5 10-821481-16 S4-1200 5/8-24 11-7
10-421604-23 6300 3/4-20 11-5 10-821481-20 S4-1200 5/8-24 11-7
10-421654-49 FADEC 3/4-20 11-5 10-821481-26 S4-1200 5/8-24 11-7
10-421674-3 S6-20/200 3/4-20 11-5 10-821484-2 S4-1200 3/4-20 11-7
10-423604-1 6300 3/4-20 11-5 10-821484-14 S4-1200 3/4-20 11-7
10-423604-21 6300 3/4-20 11-5 10-821601-2 6300 5/8-24 11-7
10-423674-1 S6-20/200 3/4-20 11-5 10-821601-38 6300 5/8-24 11-7
10-423674-19 S6-20/200 3/4-20 11-5 10-821601-40 6300 5/8-24 11-7
10-423674-21 S6-20/200 3/4-20 11-5 10-821604-2 6300 3/4-20 11-7
10-423674-25 S6-20/200 3/4-20 11-5 10-821604-3 6300 3/4-20 11-8
10-423674-31 S6-20/200 3/4-20 11-5 10-821604-7 6300 3/4-20 11-8
10-423674-33 S6-20/200 3/4-20 11-5 10-821604-45 6300 3/4-20 11-8
10-423674-45 S6-20/200 3/4-20 11-5 10-821671-2 S6-20/200 5/8-24 11-8
10-423674-47 S6-20/200 3/4-20 11-5 10-821671-32 S6-20/200 5/8-24 11-8
10-423684-1 S6-1200 3/4-20 11-6 10-821671-92 S6-20/200 5/8-24 11-8
10-423684-5 S6-1200 3/4-20 11-6 10-821672-9 S6-20/200 5/8-24 11-8
10-820471-91 S4-20/200 5/8-24 11-6 10-821672-13 S6-20/200 5/8-24 11-9
10-821401-1 4300 5/8-24 11-6 10-821672-15 S6-20/200 5/8-24 11-9
10-821401-2 4300 5/8-24 11-6 10-821672-17 S6-20/200 5/8-24 11-9
10-821401-16 4300 5/8-24 11-6 10-821672-18 S6-20/200 5/8-24 11-9
10-821401-22 4300 5/8-24 11-6 10-821672-24 S6-20/200 5/8-24 11-9
10-821401-26 4300 5/8-24 11-6 10-821674-2 S6-20/200 3/4-20 11-9
10-821404-2 4300 3/4-20 11-6 10-821674-22 S6-20/200 3/4-20 11-9
10-821404-19 4300 3/4-20 11-6 10-821674-23 S6-20/200 3/4-20 11-9
10-821471-2 S4-20/200 5/8-24 11-6 10-821674-92 S6-20/200 3/4-20 11-9
10-821471-3 S4-20/200 5/8-24 11-6 10-821675-18 S6-20/200 3/4-20 11-9
10-821471-11 S4-20/200 5/8-24 11-6 10-821675-32 S6-20/200 3/4-20 11-10

15 December 2017
Table 11-1. Gold Seal Harnesses
Harness  Magneto Series/ Spark See
Part No. Description Plug Table
10-821681-2 S6-1200 5/8-24 11-10
10-821681-38 S6-1200 5/8-24 11-10
10-821681-40 S6-1200 5/8-24 11-10
10-821684-2 S6-1200 3/4-20 11-10
10-821684-26 S6-1200 3/4-20 11-10
10-821684-28 S6-1200 3/4-20 11-10
10-821684-38 S6-1200 3/4-20 11-10
10-821684-40 S6-1200 3/4-20 11-10
10-821685-8 S6-1200 3/4-20 11-10
10-821685-10 S6-1200 3/4-20 11-10
10-821685-12 S6-1200 3/4-20 11-10
10-821685-14 S6-1200 3/4-20 11-10
10-821685-16 S6-1200 3/4-20 11-10
10-821685-18 S6-1200 3/4-20 11-10
10-821694-5 S6-1200 3/4-20 11-10
10-821695-14 S6-1250 3/4-20 11-10
10-821695-40 S6-1250 3/4-20 11-10
10-821885-4 S8-1200 3/4-20 11-10
10-821885-6 S8-1200 3/4-20 11-11
10-821895-4 S8-1250 3/4-20 11-11
10-822482-2 S4-1200 5/8-24 11-11
10-823671-1 S6-20/200 5/8-24 11-11
10-823674-5 S6-20/200 3/4-20 11-11
10-823674-7 S6-20/200 3/4-20 11-11
10-823684-7 S6-1200 3/4-20 11-11
10-823694-1 S6-1250 3/4-20 11-11

15 December 2017
Illustrated Part List
11-2. Superseded, Discontinued & Interchangeable Harnesses
Old Part No. Superseded By Old Part No. Superseded By Old Part No. Superseded By
10-157277-1 Discontinued 10-320330-2 Discontinued 10-520014-2 10-821675-18
10-157278-1 10-821672-24 10-320390-1 Discontinued 10-520015-2 10-821474-16
10-157279-1 10-821672-18 10-320395-1 Discontinued 10-520017-1 10-821672-18
10-157290-1 10-821671-32 10-320405-3 10-821672-24 10-520017-2 10-821672-18
10-209304-22 Discontinued 10-320410-3 10-821472-22 10-520018-2 10-821681-38
10-209304-23 10-820054-1 10-320410-5 Discontinued 10-520019-2 10-821484-14
10-209304-7 Discontinued 10-320420-2 10-823674-5 10-520020-2 10-821684-28
10-209304-8 10-820054-1 10-320420-3 10-823684-5 10-520021-2 10-821684-30
10-320046-1 Discontinued 10-320435-1 1-821685-8 10-520022-2 10-821684-40
10-320046-10 Discontinued 10-320435-4 1-821685-8 10-520024-2 10-821671-2
10-320077-5 10-821674-92 10-320445-1 1-821685-6 10-520025-2 10-821481-16
10-320077-6 10-821674-92 10-320450-1 Discontinued 10-520026-2 10-821671-2
10-320077-7 10-821674-92 10-320465-1 10-821685-12 10-520027-1 10-821471-2
10-320095-1 10-823674-1 10-320465-2 10-821685-12 10-520027-2 10-821471-2
10-320095-4 10-823674-1 10-320470-2 10-821681-38 10-520028-1 10-821471-2
10-320095-5 10-823674-1 10-320470-2 10-821681-40 10-520028-2 10-821471-2
10-320095-6 10-823674-1 10-320470-4 10-821681-38 10-520030-2 10-821472-22
10-320095-7 10-823684-1 10-320470-5 10-821681-38 10-520031-1 10-821672-18
10-320095-8 10-823684-1 10-320475-1 10-821684-26 10-520031-2 10-821672-18
10-320178-1 10-821674-22 10-320475-1 10-821685-18 10-520033-2 10-821671-2
10-320178-4 10-821674-22 10-320475-2 10-821685-18 10-520034-2 10-821671-32
10-320178-5 Discontinued 10-320475-3 10-821685-18 10-520036-2 10-821481-2
10-320179-5 Discontinued 10-320480-1 10-821685-10 10-520037-2 10-821472-22
10-320193-2 Discontinued 10-320505-1 10-821481-2 10-520040-2 10-821481-2
10-320193-12 Discontinued 10-320510-1 10-821481-2 10-520041-2 10-821481-20
10-320315-2 10-821474-5 10-320510-2 10-821481-24 10-520042-2 10-821481-2
10-320315-3 10-821484-5 10-320510-3 10-821481-26 10-620095-5 10-823674-1
10-320320-1 10-821674-3 10-320515-1 10-821681-40 10-620095-7 10-823684-1
10-320320-2 10-821674-3 10-320515-2 10-821681-40 10-620095-9 10-823671-1
10-320320-4 10-821674-3 10-320515-3 10-821684-40 10-620095-105 10-823674-1
10-320320-5 Discontinued 10-320520-1 10-821685-18 10-620095-106 10-823674-1
10-320320-6 Discontinued 10-320580-1 10-821685-14 10-620095-107 10-823684-1
10-320320-7 10-821674-3 10-520002-2 10-821684-26 10-620095-108 10-823684-1
10-320326-1 10-821472-22 10-520005-2 10-821471-16 10-620095-109 10-823671-1
10-320326-2 10-821472-22 10-520009-2 10-821681-40 10-620095-206 10-823674-1
10-320326-3 Discontinued 10-520011-2 10-821481-2 10-620095-206 10-823674-1
10-320326-4 10-821472-22 10-520013-2 10-821675-18 10-620178-4 10-821674-22

15 December 2017
10-620178-5 Discontinued 10-620480-1 10-821685-10 10-720095-108 10-823671-1
10-620178-104 10-821674-22 10-620480-3 10-821685-10 10-720095-115 10-823674-1
10-620315-102 10-821474-5 10-620505-1 10-821481-2 10-720095-118 10-823694-1
10-620315-103 10-821474-5 10-620510-1 10-821481-2 10-720095-206 10-823674-1
10-620320-2 10-821674-3 10-620510-2 10-821481-24 10-720100-1 Discontinued
10-620320-104 10-821674-3 10-620510-3 10-821481-26 10-720105-1 Discontinued
10-620320-106 Discontinued 10-620510-4 10-821482-2 10-720110-1 Discontinued
10-620320-108 10-821674-3 10-620510-5 Discontinued 10-720178-104 10-821674-22
10-620325-4 10-821471-1 10-620510-14 10-821895-4 10-720315-102 10-821474-5
10-620326-2 10-821472-22 10-620515-1 10-821681-40 10-720315-103 10-821484-5
10-620326-3 10-821474-2 10-620515-3 10-821681-40 10-720320-2 10-821674-3
10-620326-4 10-821472-22 10-620520-1 10-821685-18 10-720320-102 10-821674-3
10-620330-102 Discontinued 10-620525-102 10-820054-1 10-720320-104 10-821674-3
10-620365-102 10-821674-92 10-620570-1 10-821885-4 10-720320-106 Discontinued
10-620405-3 10-821672-24 10-620570-4 10-821885-4 10-720320-108 10-821674-3
10-620410-3 10-821472-22 10-620580-1 10-821685-14 10-720320-109 10-821674-3
10-620410-5 Discontinued 10-620605-1 10-821672-18 10-720320-110 10-821674-3
10-620420-2 10-823674-5 10-620605-3 10-821675-18 10-720320-111 10-821674-3
10-620420-3 10-823684-5 10-620605-4 10-821685-18 10-720320-118 10-821674-3
10-620420-102 10-823674-5 10-620605-5 10-821672-18 10-720325-4 10-821471-1
10-620420-103 10-823684-5 10-620635-1 10-821471-2 10-720326-2 10-821472-22
10-620430-1 Discontinued 10-620640-1 10-821672-9 10-720326-3 10-821744-2
10-620435-1 10-821685-8 10-620645-1 10-821471-2 10-720330-102 Discontinued
10-620435-3 10-821685-8 10-620645-2 10-821474-2 10-720365-102 10-821674-92
10-620435-4 10-821685-8 10-620655-1 10-821471-1 10-720405-3 10-821672-24
10-620435-5 10-821684-38 10-620660-101 Discontinued 10-720410-3 10-821472-22
10-620445-1 10-821685-16 10-620665-1 Discontinued 10-720420-2 10-823674-5
10-620465-1 10-821685-12 10-620690-1 10-821471-3 10-720420-103 10-823684-5
10-620465-2 10-821685-12 10-620695-1 10-821471-1 10-720420-113 10-823694-5
10-620470-2 10-821681-38 10-620700-1 10-821471-3 10-720435-1 10-821685-8
10-620470-3 10-821681-40 10-720095-5 10-823674-1 10-720435-3 10-821685-8
10-620470-4 10-821681-38 10-720095-7 10-823684-1 10-720435-4 10-821685-8
10-620470-5 10-821681-38 10-720095-9 10-823671-1 10-720445-1 10-821685-16
10-620470-6 10-821671-2 10-720095-105 10-823674-1 10-720450-1 Discontinued
10-620470-13 Discontinued 10-720095-106 10-823674-1 10-720450-101 Discontinued
10-620475-1 10-821684-26 10-720095-107 10-823684-1 10-720465-2 10-821685-12
10-620475-3 10-821685-18 10-720095-108 10-823684-1 10-720470-2 10-821681-38

15 December 2017
10-720470-3 10-821681-40 10-720642-74 10-400402-721 10-721022-1 10-821684-40
10-720470-4 10-821681-38 10-720645-1 10-821471-2 10-721022-2 10-821684-40
10-720470-5 10-821681-38 10-720645-2 10-821474-2 10-721024-1 10-821671-2
10-720470-6 10-821671-2 10-720655-1 10-821471-1 10-721024-2 10-821671-2
10-720475-1 10-821684-26 10-720666-1 Discontinued 10-721026-1 10-821671-2
10-720475-3 10-821675-18 10-720666-2 Discontinued 10-721026-2 10-821671-2
10-720480-1 10-821685-10 10-720690-1 10-821471-3 10-721028-2 10-821471-2
10-720480-3 10-821685-10 10-720695-1 10-821471-1 10-721033-1 10-821671-2
10-720505-1 10-821481-2 10-720700-1 10-821471-3 10-721033-2 10-821671-2
10-720510-1 10-821481-2 10-720710-1 10-821471-2 10-721034-1 10-821671-32
10-720510-2 10-821481-24 10-720710-101 10-821474-2 10-721034-2 10-821671-32
10-720510-3 10-821481-26 10-720715-101 Discontinued 10-721035-1 10-821671-32
10-720510-4 10-821482-2 10-721002-1 10-821684-26 10-721035-2 10-821671-32
10-720510-5 Discontinued 10-721002-2 10-821684-26 10-721036-1 10-821481-2
10-720510-14 10-821895-4 10-721005-1 10-821471-16 10-721036-2 10-821481-2
10-720515-1 10-821681-40 10-721005-2 10-821471-16 10-721040-1 10-821481-2
10-720515-3 10-821684-40 10-721008-1 10-821484-2 10-721040-2 10-821481-2
10-720515-203 10-820054-1 10-721008-2 10-821484-2 10-721041-1 10-821481-20
10-720525-102 10-821695-40 10-721009-1 10-821681-40 10-721041-2 10-821481-20
10-720570-1 10-821885-4 10-721009-2 10-821681-40 10-721042-1 10-821481-2
10-720570-4 10-821885-4 10-721011-1 10-821481-2 10-721042-2 10-821481-2
10-720570-5 10-821885-6 10-721011-2 10-821481-2 10-721046-1 Discontinued
10-720570-14 10-821895-4 10-721013-1 10-821675-18 10-721046-2 Discontinued
10-720580-1 10-821685-14 10-721013-2 10-821675-18 10-724771-1 10-820471-91
10-720580-2 10-821685-14 10-721014-1 10-821675-18 10-726714-1 10-823674-1
10-720580-11 10-821695-14 10-721014-2 10-821675-18 10-726714-2 10-823674-7
10-720605-1 10-821672-18 10-721015-1 10-821474-16 10-726714-3 10-823674-2
10-720605-3 10-821675-18 10-721015-2 10-821474-16 10-726814-2 Discontinued
10-720605-4 10-821685-18 10-721017-1 10-821672-18 10-821401-3 Discontinued
10-720605-5 10-821672-18 10-721017-2 10-821672-18 10-821401-20 Discontinued
10-720635-1 10-821471-2 10-721018-1 10-821681-38 10-821401-24 Discontinued
10-720640-1 10-821672-9 10-721019-2 10-821484-14 10-821404-7 10-421404-7
10-720641-29 10-400401-481 10-721020-1 10-821684-28 10-821471-1 10-421471-1
10-721020-2 10-821684-28 10-821474-7 10-421474-7
10-720642-41 10-400401-481
10-721021-1 10-821684-30 10-821481-24 Discontinued
10-720642-53 10-400402-781
10-721021-2 10-821684-30 10-821601-9 Discontinued
10-720642-65 10-400402-721
10-821604-1 10-823604-1

15 December 2017
10-821604-23 10-421604-23 10-94460-27 10-400424 2 ea. 10-400116,
12 ea. 10-
10-821654-27 Discontinued 12 ea. 10-94460- 10-94460-51 320777, 12 ea.
10-94460-28 60
10-821654-29 Discontinued 10-163012, 12
10-94460-29 10-400416 ea. 10-400093
10-821654-31 Discontinued
10-94460-30 10-400426 10-94460-52 10-400416
10-94460-31 10-400414 10-94460-53 10-400426
10-94460-32 10-400424 10-94460-54 10-400414
10-821671-1 10-823671-1
2 ea. 10-400116, 10-94460-55 10-400424
10-821674-1 10-823674-1 12 ea. 10- 10-94460-58 10-94460-60
10-821674-3 10-421674-3 10-94460-33 320777, 12 ea.
10-163012, 12 10-94460-59 10-94460-60
10-821674-5 10-823674-5 ea. 10-400093
1. and 10-94460-60 kit
10-821674-7 10-823674-7 2 ea. 10-400114,
10-821684-1 10-823684-1 8 ea.10-320777,
10-94460-34 8 ea. 10-163012,
10-821684-5 10-823684-5 8 ea. 10-400093
10-821684-7 10-823684-7 2 ea. 10-400194,
8 ea.10-320777,
10-821684-30 Discontinued 10-94460-35
8 ea. 10-163012,
10-821694-1 10-823694-1 8 ea. 10-400093
10-821695-2 10-823695-40 2 ea. 10-400196,
12 ea. 10-
10-823604-1 10-423604-1 10-94460-36 320777, 12 ea.
10-823604-21 10-423604-21 10-163012, 12
ea. 10-400093
10-823674-1 10-423674-1
10-94460-39 10-400416
10-823674-19 10-423674-19
10-94460-40 10-400426
10-823674-21 10-423674-21
10-94460-41 10-400414
10-823674-25 10-423674-25
10-94460-42 10-400424
10-823674-31 10-423674-31
10-94460-43 10-94460-56
10-823674-33 10-423674-33
10-94460-44 10-94460-57
10-823674-45 10-423674-45
10-94460-45 10-94460-60
10-823674-47 10-423674-47
10-94460-46 10-94460-60
10-823684-1 10-423684-1
12 ea. 10-94460-
10-94460-47
10-823684-5 10-423684-5 60
10-826814-2 10-823684-1 2 ea. 10-400116,
12 ea. 10-
10-400416 and 2 10-94460-48 320777, 12 ea.
10-94460-19
each 10-400116 10-163012, 12
10-400426 and 2 ea. 10-400093
10-94460-20 each 10-400114 2 ea. 10-400114,
10-400424 and 2 8 ea.10-320777,
10-94460-22 10-94460-49 8 ea. 10-163012,
each 10-400114
8 ea. 10-400093
10-94460-23 10-94460-60
2 ea. 10-400194,
10-94460-24 10-400416 8 ea.10-320777,
10-94460-50
10-94460-25 10-400426 8 ea. 10-163012,
8 ea. 10-400093
10-94460-26 10-400414

15 December 2017
11-3. Single Leads, Universal Kits, and Other Kits
Table 11-2. Gold Seal® Harness Universal Kits
10-400414
10-400416
10-400424
10-400426
Figure 1
Index Description Part No.
1 Lead Kit, 3/4-20, 48 in. 10-400418-48 4 6
Lead Kit, 3/4-20, 78 in. 10-400418-78 4 6
Lead Kit, 5/8-24, 48 in. 10-400681-48 4 6
Lead Kit, 5/8-24, 72 in. 10-400681-72 4 6
2 Spring 10-32326 16 24 16 24
3 Terminal, Wire, 3/4-20 10-320467 8 16
Terminal, Wire, 5/8-24 10-320468 8 16 24
4 Sleeve, Insulating, 3/4-20 10-400099 8 12
Sleeve, Insulating, 5/8-24 10-320473 8 12
5 Eyelet, Compression 10-400097 8 12
6 Spring, Compression 10-400195 8 12
7 Eyelet, Retention 10-400093 16 24 16 24
7a Ferrule, Inner 10-620109 8 12 8 12
8 Ferrule, Outer, 3/4-20 10-400137 8 12
Ferrule, Outer, 5/8-24 10-400081 8 12
9 Nut, Hex, Coupling, 3/4-20 10-400187 8 12
Nut, Hex, Coupling, 5/8-24 10-400186 8 12
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR
11 Grommet 10-320777 8 12 8 12
12 Eyelet 10-163012 8 12 8 12
15 Sleeve, Insulator 10-400135Y 8 12 8 12
22 Tie, Cable 10-620013 8 12 8 12
30 Plate, Cable Support 10-620039-1 4 4

15 December 2017
Table 11-3. Gold Seal® Harness Accessory Kits 10-400203 through 10-400219
10-400203
10-400208
10-400209
10-400211
10-400212
10-400213
10-400214
10-400215
10-400216
10-400218
10-400219
Figure 1
22 Tie, Cable 10-620013 12 11 16 11 23 31 16 20 8 6 10
23 Clamp, 1 wire MS21333-98 2 14 4 4 4 6 4 2 6 4 8
24 Clamp, 2 - 3 wire MS21333-102 5 2 10 11 10 13 4 8
25 Clamp, 4 wire MS21919WCG10 2 4 2 3
26 Clamp, 6 wire MS21919WCG12 3 3 4 4 4 9 2 3
27 Bracket, Twist, Short 10-400060-3 2 4 2 2 1 1 3 2
Bracket, Twist, Long 10-400060-7 1 1 1 7 2 1
28 Screw 10-35937-10 2 3 5 2 2 2 1 4 2 2 3
29 Lock nut MS21044N3 2 3 5 2 2 2 1 4 2 2 3
30 Plate, Cable Support, 3 wire 10-620039-1 4 4 4
Plate, Cable Support, 2 wire 10-620039-5 4
Table 11-4. Gold Seal® Harness Accessory Kits 10-400220 through 10-400411
10-400220
10-400221
10-400222
10-400223
10-400224
10-400230
10-400231
10-400232
10-400233
10-400247
10-400249
10-400252
10-400253
10-400254
10-400411
Figure 1
22 Tie, Cable 10-620013 28 20 10 11 16 45 22 40 21 6 23 11 14 11
23 Clamp, 1 wire MS21333-98 3 4 14 1 9 4 14 4 2 4 4 6 4 4
24 Clamp, 2 - 3 wire MS21333-102 1 4 12 2 15 8 10 2 9 2 4 11 10
25 Clamp, 4 wire MS21919WCG10 1 7 4 2 2 7 2
26 Clamp, 6 wire MS21919WCG12 2 4 2 1 1 4 8 3 6 2 2
27 Bracket, Twist, Short 10-400060-3 2 1 2 2 2 2
Bracket, Twist, Long 10-400060-7 2 2
28 Screw 10-35937-10 2 1 2 2 4 2 2 2
29 Lock nut MS21044N3 2 1 2 2 4 2 2 2
30 Plate, Cable Support, 3 wire 10-620039-1 4 4 4 4 4
Plate, Cable Support, 2 wire 10-620039-5 4
33 Clamp, 8 wire MS21919WCG14 7

15 December 2017
11-4. Gold Seal Ignition Harnesses
Table 11-5. Gold Seal® Harnesses 10-421401-17 through 10-423674-45
10-421401-17
10-421604-23
10-421654-49
10-421674-21
10-423604-21
10-423674-19
10-423674-21
10-423674-25
10-423674-31
10-423674-33
10-423674-45
10-423674-47
10-421404-7
10-421471-1
10-421474-7
10-421674-3
10-423604-1
10-423674-1
Figure 1
1 Lead Kit, 5/8-24, 48 in. 10-400681-48 4 8
Lead Kit, 5/8-24, 72 in. 10-400681-72 4
Lead Kit, 3/4-20, 48 in. 10-400418-48 8 8 10 7 8 11 11 11 11 11 11 12 10 11 8 9
Lead Kit, 3/4-20, 78 in. 10-400418-78 2 5 4 1 1 1 1 1 1 2 1 4 3
2 Spring 10-32326 16 16 8 8 24 24 12 12 12 12 12 12 12 12 12 12 12 12
3 Terminal, Wire, 3/4-20 10-320467 8 8 12 24 12 12 12 12 12 12 12 12 12 12 12 12
Terminal, Wire, 5/8-24 10-320468 16 8 12 12 12
4 Sleeve, Insulating, 3/4-20 10-400099 8 8 12 24 12 12 12 12 12 12 12 12 12 12 12 12
5 Eyelet, Compression 10-400097 8 8 12 24 12 12 12 12 12 12 12 12 12 12 12 12
6 Spring, Compression 10-400195 8 8 12 24 12 12 12 12 12 12 12 12 12 12 12 12
7 Eyelet, Retention 10-400093 16 16 16 16 24 24 24 24 24 24 24 24 24 24 24 24 24 24
8 Ferrule, Outer, 3/4-20 10-400563 8 8 12 24 12 12 12 12 12 12 12 12 12 12 12 12
Ferrule, Outer, 5/8-24 10-400677 8 8
9 Nut, Hex, Coupling, 3/4-20 10-400187 8 8 12 24 12 12 12 12 12 12 12 12 12 12 12 12
Nut, Hex, Coupling, 5/8-24 10-400186 8 8
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
11 Grommet 10-320777 8 8 12 12 12 12 12 12 12 12 12 12
12 Eyelet 10-163012 8 8 12 12 12 12 12 12 12 12 12 12
15 Sleeve 10-400135Y 8 8 12 12 12
16 Cap, 4300 10-400134 2 2
Cap, 6300 10-400136 2 2 2
Plate, S4-20/200 10-400114 8 8
Plate, S6-20/200 10-400116 2 2 2 2 2 2 2 2 2 2
Plate, S6-1200 10-400196
22 Tie, Cable 10-620013 14 11 11 11 6 11 11 11 11 11 11 11 11 11 11 23 12
23 Clamp, 1 wire MS21333-98 4 4 4 4 4 4 14 14 14 14 14 14 14 14 14 4 6
24 Clamp, 2 - 3 wire MS21333-102 4 2 2 2 2 2 2 2 2 2 11 10
25 Clamp, 4 wire MS21919WCG10 2 2 2 7 2
26 Clamp, 6 wire MS21919WCG12 2 3 3 3 3 3 3 3 3 3 2
27 Bracket, Twist 10-400060-3 2 2 2 2
Bracket, Twist 10-400060-7 1 1 1 1 1 1 1 1 1
28 Screw 10-35937-10 2 2 2 2 2 3 3 3 3 3 3 3 3 1 2
29 Lock nut MS21044N3 2 2 2 2 2 3 3 3 3 3 3 3 3 1 2
30 Plate, Cable Support, 3 wire 10-620039-1 4 4
Plate, Cable Support, 2 wire 10-620039-5
31 O-Ring AS3578-038 2 2 2

15 December 2017
10-820471-91
10-821401-16
10-821401-22
10-821401-26
10-821404-19
10-821471-11
10-821471-16
10-423684-1
10-423684-5
10-821401-1
10-821401-2
10-821404-2
10-821471-2
10-821471-3
Figure 1
1 Lead Kit, 5/8-24, 48 in. 10-400681-48 4 8 8 8 8 4 8 8 8 8
Lead Kit, 5/8-24, 72 in. 10-400681-72 4
Lead Kit, 3/4-20, 48 in. 10-400418-48 11 12 8 7
Lead Kit, 3/4-20, 78 in. 10-400418-78 1 1
2 Spring 10-32326 12 12 4 16 16 16 16 16 16 16 8 8 8 8
3 Terminal, Wire, 3/4-20 10-320467 12 12 16 8
Terminal, Wire, 5/8-24 10-320468 4 16 16 16 16 16 8 8 8 8 8
4 Sleeve, Insulating, 3/4-20 10-400099 12 12 8 8
Sleeve, Insulating, 5/8-24 10-320473 4 8 8 8 8 8 8 8 8 8
5 Eyelet, Compression 10-400097 12 12 8 8
6 Spring, Compression 10-400195 12 12 8 8
7 Eyelet, Retention 10-400093 24 24 8 16 16 16 16 16 16 16 16 16 16 16
8 Ferrule, Outer, 3/4-20 10-400563 12 12 8 8
Ferrule, Outer, 5/8-24 10-400677 4 8 8 8 8 8 8 8 8 8
9 Nut, Hex, Coupling, 3/4-20 10-400187 12 12 8 8
Nut, Hex, Coupling, 5/8-24 10-400186 4 8 8 8 8 8 8 8 8 8
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR AR AR AR AR AR AR AR AR AR
11 Grommet 10-320777 12 12 4 8 8 8 8
12 Eyelet 10-163012 12 12 4 8 8 8 8
15 Sleeve 10-400135Y 8 8 8 8 8 8 8
16 Cap, 4300 10-400134 2 2 2 2 2 2 2
Plate, S4-20/200 10-400114 1 2 2 2 2
Plate, S6-1200 10-400196 2 2
22 Tie, Cable 10-620013 11 11 11 14 12 14 12 12 11 12 11 11 12
23 Clamp, 1 wire MS21333-98 14 14 4 4 2 4 2 2 4 2 4 4 2
24 Clamp, 2 - 3 wire MS21333-102 2 2 5 5 5 5 5
25 Clamp, 4 wire MS21919WCG10 2 2 2 2 2 2 2 2 2
26 Clamp, 6 wire MS21919WCG12 3 3
27 Bracket, Twist 10-400060-3 1 1 2 2 2 2 2 2 2 2 2
Bracket, Twist 10-400060-7 1 1
28 Screw 10-35937-10 3 3 2 2 2 2 2 2 2 2
29 Lock nut MS21044N3 3 3 2 2 2 2 2 2 2 2 2
30 Plate, Cable Support 10-620039-5 4 4 4 4 4

15 December 2017
10-821472-22
10-821474-16
10-821474-92
10-821481-16
10-821481-20
10-821481-26
10-821484-14
10-821601-38
10-821601-40
10-821474-2
10-821474-5
10-821481-2
10-821484-2
10-821601-2
10-821604-2
Figure 1
1 Lead Kit, 3/4-20, 48 in. 10-400418-48 8 8 8 8 8 8
Lead Kit, 3/4-20, 78 in. 10-400418-78
Lead Kit, 5/8-24, 48 in. 10-400402-48 8
Lead Kit, 5/8-24, 48 in. 10-400681-48 8 8 8 8 9 10 10 10
Lead Kit, 5/8-24, 72 in. 10-400681-72 3 2 2 2
2 Spring 10-32326 8 8 8 8 8 8 8 8 8 8 8 24 24 24 24
3 Terminal, Wire, 3/4-20 10-320467 8 8 8 8 8 8 12
Terminal, Wire, 5/8-24 10-320468 8 8 8 8 8 24 24 24 12
4 Sleeve, Insulating, 3/4-20 10-400099 8 8 8 8 8 8 12
Sleeve, Insulating, 5/8-24 10-320473 8 8 8 8 8 12 12 12
5 Eyelet, Compression 10-400097 8 8 8 8 8 8 12
6 Spring, Compression 10-400195 8 8 8 8 8 8 12
7 Eyelet, Retention 10-400093 16 16 16 16 16 16 16 16 16 16 16 24 24 24 24
8 Ferrule, Outer, 3/4-20 10-400563 8 8 8 8 8 8 12
Ferrule, Outer, 5/8-24 10-400677 8 8 8 8 12 12 12
Ferrule, Outer, 5/8-24 10-400081 8
9 Nut, Hex, Coupling, 3/4-20 10-400187 8 8 8 8 8 8 12
Nut, Hex, Coupling, 5/8-24 10-400186 8 8 8 8 8 12 12 12
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
11 Grommet 10-320777 8 8 8 8 8 8 8 8 8 8 8
12 Eyelet 10-163012 8 8 8 8 8 8 8 8 8 8 8
15 Sleeve 10-400135Y 12 12 12 12
16 Cap, 6300 10-400136 2 2 2 2
Plate, S4-20/200 10-400114 2 2 2 2 2
Plate, S4-1200 10-400194 2 2 2 2 2 2
17 Kit, Elbow Clamp, 4 Cyl. 10-400112-8 1
18 Clamp, Primary 10-400105 8
19 Clamp, Secondary 10-400107 8
20 Screw, with Lock Washer 10-35936-7 8
21 Nut MS35644-282 8
22 Tie, Cable 10-620013 12 12 10 12 12 12 12 12 12 12 10 16 16 16 16
23 Clamp, 1 wire MS21333-98 2 2 8 2 2 2 2 2 2 2 4 4 4 4 4
24 Clamp, 2 - 3 wire MS21333-102 5 5 5 5 5 5 5 5 5 12 10 10 10 10
25 Clamp, 4 wire MS21919WCG10 2 2 3 2 2 2 2 2 2 2 1 4 4 4 4
26 Clamp, 6 wire MS21919WCG12 3 3 3 3
27 Bracket, Twist, Short 10-400060-3 2 2 2 2 2 2 2 2 2 4 4 4 4
Bracket, Twist, Long 10-400060-7 1 1 1 1 1
28 Screw 10-35937-10 2 2 3 2 2 2 2 2 2 2 5 5 5 5
29 Lock nut MS21044N3 2 2 3 2 2 2 2 2 2 2 5 5 5 5
30 Plate, Cable Support, 3 wire 10-620039-1 4 4 4 4
Plate, Cable Support, 2 wire 10-620039-5 4 4 4 4 4 4 4 4 4 4
31 O-Ring AS3578-038 2

15 December 2017
10-821604-38
10-821604-40
10-821604-45
10-821671-32
10-821671-92
10-821604-3
10-821604-7
10-821671-2
10-821672-9
Figure 1
1 Lead Kit, 5/8-24, 48 in. 10-400402-48 9
Lead Kit, 5/8-24, 72 in. 10-400402-72 3
Lead Kit, 3/4-20, 48 in. 10-400418-48 10 10 10 10 8
Lead Kit, 3/4-20, 78 in. 10-400418-78 2 2 2 2 4
Lead Kit, 5/8-24, 48 in. 10-400681-48 9 6 12
Lead Kit, 5/8-24, 72 in. 10-400681-72 3 6
2 Spring 10-32326 24 24 24 24 24 12 12 12 12
3 Terminal, Wire, 3/4-20 10-320467 12 12 12 12 12
Terminal, Wire, 5/8-24 10-320468 12 12 12 12 12 12 12 12
4 Sleeve, Insulating, 3/4-20 10-400099 12 12 12 12 12
Sleeve, Insulating, 5/8-24 10-320473 12 12 12 12
5 Eyelet, Compression 10-400097 12 12 12 12 12
6 Spring, Compression 10-400195 12 12 12 12 12
7 Eyelet, Retention 10-400093 24 24 24 24 24 24 24 24 24
8 Ferrule, Outer, 3/4-20 10-400563 12 12 12 12 12
Ferrule, Outer, 3/4-20 10-400137
Ferrule, Outer, 5/8-24 10-400677 12 12 12
Ferrule, Outer, 5/8-24 10-400081 12
9 Nut, Hex, Coupling, 3/4-20 10-400187 12 12 12 12 12
Nut, Hex, Coupling, 5/8-24 10-400186 12 12 12 12
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR AR AR AR AR AR
11 Grommet 10-320777 12 12 12 12
12 Eyelet 10-163012 12 12 12 12
15 Sleeve 10-400135Y 12 12 12 12 12
16 Cap, 6300 10-400136 2 2 2 2 2
Plate, S6-20/200 10-400116 2 2 2 2
17 Kit, Elbow Clamp, 6 Cyl. 10-400112-12 1
18 Clamp, Primary 10-400105 12
19 Clamp, Secondary 10-400107 12
20 Screw, with Lock Washer 10-35936-7 12
21 Nut MS35644-282 12
22 Tie, Cable 10-620013 23 11 16 16 23 16 16 28 8
23 Clamp, 1 wire MS21333-98 4 14 4 4 4 4 1 6
24 Clamp, 2 - 3 wire MS21333-102 11 2 10 10 11 10 15 1
25 Clamp, 4 wire MS21919WCG10 4 4 4 7
26 Clamp, 6 wire MS21919WCG12 4 3 3 3 6 3 1 2 2
Bracket, Twist, Long 10-400060-7 1 1 1 2 1 2
28 Screw 10-35937-10 2 3 5 5 4 5 2 2
29 Lock nut MS21044N3 2 3 5 5 4 5 2 2
30 Plate, Cable Support, 3 wire 10-620039-1 4 4 4 4 4 4 4
31 O-Ring AS3578-038 2 2 2 2 2 2

15 December 2017
10-821672-13
10-821672-15
10-821672-17
10-821672-18
10-821672-24
10-821674-22
10-821674-23
10-821674-92
10-821675-18
10-821674-2
Figure 1
1 Lead Kit, 5/8-24, 48 in. 10-400402-48 9 9 6
Lead Kit, 5/8-24, 72 in. 10-400402-72 3 3 6
Lead Kit, 3/4-20, 48 in. 10-400418-48 9 9 9 12 6
Lead Kit, 3/4-20, 78 in. 10-400418-78 3 3 3 6
Lead Kit, 5/8-24, 48 in. 10-400681-48 7 6
Lead Kit, 5/8-24, 72 in. 10-400681-72 5 6
2 Spring 10-32326 12 12 12 12 12 12 12 12 12 12
3 Terminal, Wire, 3/4-20 10-320467 12 12 12 12 12
Terminal, Wire, 5/8-24 10-320468 12 12 12 12 12
4 Sleeve, Insulating, 3/4-20 10-400099 12 12 12 12 12
Sleeve, Insulating, 5/8-24 10-320473 12 12 12 12 12
5 Eyelet, Compression 10-400097 12 12 12 12 12
6 Spring, Compression 10-400195 12 12 12 12 12
7 Eyelet, Retention 10-400093 24 24 24 24 24 24 24 24 24 24
8 Ferrule, Outer, 3/4-20 10-400563 12 12 12 12
Ferrule, Outer, 3/4-20 10-400137 12
Ferrule, Outer, 5/8-24 10-400677 12 12
Ferrule, Outer, 5/8-24 10-400081 12 12 12
9 Nut, Hex, Coupling, 3/4-20 10-400187 12 12 12 12 12
Nut, Hex, Coupling, 5/8-24 10-400186 12 12 12 12 12
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR AR AR AR AR AR AR
11 Grommet 10-320777 12 12 12 12 12 12 12 12 12 12
12 Eyelet 10-163012 12 12 12 12 12 12 12 12 12 12
15 Sleeve 10-400135Y
16 Cap, 6300 10-400136
Plate, S6-20/200 10-400116 2 2 2 2 2 2 2 2 2 2
17 Kit, Elbow Clamp, 6 Cyl. 10-400112-12 1 1 1 1
18 Clamp, Primary 10-400105 12 12 12 12
19 Clamp, Secondary 10-400107 12 12 12 12
20 Screw, with Lock Washer 10-35936-7 12 12 12 12
21 Nut MS35644-282 12 12 12 12
22 Tie, Cable 10-620013 16 8 16 22 20 16 6 6 28 22
23 Clamp, 1 wire MS21333-98 1 6 4 4 3 4 4 4 4
24 Clamp, 2 - 3 wire MS21333-102 15 15 10 4 10 8 4 1 10
25 Clamp, 4 wire MS21919WCG10 7 7 4 7
26 Clamp, 6 wire MS21919WCG12 1 2 6 4 4 3 3 2 4
Bracket, Twist, Long 10-400060-7 2 2 1 2
28 Screw 10-35937-10 2 4 1 5 2 2 4
29 Lock nut MS21044N3 2 4 1 5 2 2 4
30 Plate, Cable Support, 3 wire 10-620039-1 4 4 4 4 4 4
31 O-Ring AS3578-038

15 December 2017
10-821675-32
10-821681-38
10-821681-40
10-821684-26
10-821684-28
10-821684-38
10-821684-40
10-821685-10
10-821685-12
10-821685-14
10-821685-16
10-821685-18
10-821695-14
10-821695-40
10-821681-2
10-821684-2
10-821685-8
10-821694-5
10-821885-4
Figure 1
1 Lead Kit, 3/4-20, 48 in. 10-400401-48 9 8 6 6 6 6 6 6
Lead Kit, 3/4-20, 78 in. 10-400401-78 3 4 6 6 6 6 6 10
Lead Kit, 3/4-20, 48 in. 10-400418-48 6 8 10 10 9 10 12 10
Lead Kit, 3/4-20, 78 in. 10-400418-78 6 4 2 2 3 2 2
Lead Kit, 5/8-24, 48 in. 10-400681-48 8 9 10
Lead Kit, 5/8-24, 72 in. 10-400681-72 4 3 2
2 Spring 10-32326 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
3 Terminal, Wire, 3/4-20 10-320467 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
Terminal, Wire, 5/8-24 10-320468 12 12 12
4 Sleeve, Insulating, 3/4-20 10-400099 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
Sleeve, Insulating, 5/8-24 10-320473 12 12 12
5 Eyelet, Compression 10-400097 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
6 Spring, Compression 10-400195 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
7 Eyelet, Retention 10-400093 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 32
8 Ferrule, Outer, 3/4-20 10-400563 12 12 12 12 12 12
Ferrule, Outer, 3/4-20 10-400137 12 12 12 12 12 12 12 12 12 16
Ferrule, Outer, 5/8-24 10-400677 12 12 12
Ferrule, Outer, 5/8-24 10-400081
9 Nut, Hex, Coupling, 3/4-20 10-400187 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
Nut, Hex, Coupling, 5/8-24 10-400186 12 12 12
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR
11 Grommet 10-320777 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
12 Eyelet 10-163012 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 16
16 Plate, S6-20/200 10-400116 2
Plate, S6-1200 10-400196 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Plate, S6-1200, Press. 10-400196P 2 2
Plate, S6-1200, Thrd. 10-400196T 2
Plate, S8-1200 10-400598 2
17 Kit, Elbow Clamp, 6 Cyl. 10-400112-12 1 1 1 1 1 1 1 1
18 Clamp, Primary 10-400105 12 12 12 12 12 12 12 12
19 Clamp, Secondary 10-400107 12 12 12 12 12 12 12 12
20 Screw, w/Lock Washer 10-35936-7 12 12 12 12 12 12 12 12
21 Nut MS35644-282 12 12 12 12 12 12 12 12
22 Tie, Cable 10-620013 16 16 16 16 16 16 16 16 16 31 40 16 20 21 22 11 20 16 45
23 Clamp, 1 wire MS21333-98 1 4 4 4 4 1 1 4 4 6 14 4 2 4 4 14 2 4 9
24 Clamp, 2 - 3 wire MS21333-102 15 10 10 10 10 15 15 10 10 10 2 13 4 9 10 2 4 10 8
25 Clamp, 4 wire MS21919WCG10 7 4 4 4 4 7 7 4 4 2 4 4
26 Clamp, 6 wire MS21919WCG12 1 3 3 3 3 1 1 3 3 4 8 4 9 3 4 3 9 3 1
27 Bracket, Twist, Short 10-400060-3 4 4 4 4 4 4 1 2 1 3 2 3 4 2
Bracket, Twist, Long 10-400060-7 1 1 1 1 1 1 1 7 2 1 7 1
28 Screw 10-35937-10 5 5 5 5 5 5 2 2 1 4 4 3 4 5 2
29 Lock nut MS21044N3 5 5 5 5 5 5 2 2 1 4 4 3 4 5 2
30 Plate, Cable Supt, 3 wire 10-620039-1 4 4 4 4 4 4 4 4 4 4 4
33 Clamp, 8 wire MS21919WCG14 7
35 Bushing, Threaded 10-382815 2

15 December 2017
10-821895-93
10-821885-6
10-821895-4
10-822482-2
10-823671-1
10-823674-5
10-823674-7
10-823684-7
10-823694-1
Figure 1
1 Lead Kit, 3/4-20, 48 in. 10-400401-48 8 6 13
Lead Kit, 3/4-20, 78 in. 10-400401-78 8 10 3
Lead Kit, 5/8-24, 48 in. 10-400402-48 8
Lead Kit, 3/4-20, 48 in. 10-400418-48 11 10 11 11
Lead Kit, 3/4-20, 78 in. 10-400418-78 1 2 1 1
Lead Kit, 5/8-24, 48 in. 10-400681-48 11
Lead Kit, 5/8-24, 72 in. 10-400681-72 1
2 Spring 10-32326 16 16 16 8 12 12 12 12 12
3 Terminal, Wire, 3/4-20 10-320467 16 16 16 12 12 12 12
Terminal, Wire, 5/8-24 10-320468 8 12
4 Sleeve, Insulating, 3/4-20 10-400099 16 16 16 12 12 12 12
5 Eyelet, Compression 10-400097 16 16 16 12 12 12 12
6 Spring, Compression 10-400195 16 16 16 12 12 12 12
7 Eyelet, Retention 10-400093 32 32 32 16 24 24 24 24 24
8 Ferrule, Outer, 3/4-20 10-400563 12 12 12 12
Ferrule, Outer, 3/4-20 10-400137 16 16 16
Ferrule, Outer, 5/8-24 10-400677 12
Ferrule, Outer, 5/8-24 10-400081 8
9 Nut, Hex, Coupling, 3/4-20 10-400187 16 16 16 12 12 12 12
Nut, Hex, Coupling, 5/8-24 10-400186 4 12
10 Cable, 5mm, 100 ft. 10-400562-1 AR AR AR AR AR AR AR AR AR
11 Grommet 10-320777 16 16 16 8 12 12 12 12 12
12 Eyelet 10-163012 16 16 16 8 12 12 12 12 12
16 Plate, S8-1200 10-400598 2 2
Plate, S8-1200, Pressurized 10-400598P 2
Plate, S4-1200 10-400194 2
Plate, S6-20/200 10-400116 2 2 2
Plate, S6-1200 10-400196 2
Plate, S6-1200, Press. 10-400196P 2
17 Kit, Elbow Clamp, 4 Cyl. 10-400112-8 2 2 2 1
18 Clamp, Primary 10-400105 16 16 16 8
19 Clamp, Secondary 10-400107 16 16 16 8
20 Screw, with Lock Washer 10-35936-7 16 16 16 8
21 Nut MS35644-282 16 16 16 8
22 Tie, Cable 10-620013 45 45 17 11 11 12 11 11
23 Clamp, 1 wire MS21333-98 9 9 2 6 14 14 14 14 14
24 Clamp, 2 - 3 wire MS21333-102 8 8 2 6 2 2 2 2 2
25 Clamp, 4 wire MS21919WCG10 4 4 2 2
26 Clamp, 6 wire MS21919WCG12 1 1 6 3 3 2 3 3
27 Bracket, Twist, Short 10-400060-3 2 2
Bracket, Twist, Long 10-400060-7 2 1 1 1 1
28 Screw 10-35937-10 2 2 2 3 3 2 3 3
29 Lock nut MS21044N3 2 2 2 3 3 2 3 3
30 Plate, Cable Support, 2 wire 10-620039-5 4
32 Spiral Wrap 10-180157-1 AR
33 Clamp, 8 wire MS21919WCG14 7 7
37 Bracket, Angle 10-320328 1

15 December 2017
Section 11 .Illustrated Parts List
11-5. Numerical Parts List

Table 11-12. Numerical Parts List Table 11-12. Numerical Parts List
Part No. Description Fig Ind Part No. Description Fig Ind
10-32326 Spring 1 2 10-400195 Spring, compression 1 6
10-35936-7 Screw, w/lock washer 1 20 10-400196 Plate, S6-1200 1 16
10-35937-10 Screw, w/lock washer 1 28 10-400196P Plate, S6-1250 1 16
10-163012 Eyelet 1 12 10-400196T Plate, S6-1250, threaded 1 16
10-180157-1 Spiral Wrap, 2 ft. 1 32 10-400401-48 Lead Assembly 1 1
10-320328 Bracket, Angle 1 37 10-400401-78 Lead Assembly 1 1
10-320467 Terminal, 3/4-20 1 3 10-400402-48 Lead Assembly 1 1
10-320468 Terminal, 5/8-24 1 3 10-400402-72 Lead Assembly 1 1
10-320473 Sleeve, 5/8-24 1 4 10-400418-48 Lead Assembly 1 1
10-320777 Grommet 1 11 10-400418-78 Lead Assembly 1 1
10-382815 Bushing, hex, threaded 1 35 10-400562-1 Cable, black 100 ft 1 10
10-400060-3 Bracket, twist, long 1 27 10-400563 Ferrule, 3/4-20 1 8
10-400060-7 Bracket, twist, short 1 27 10-400598 Plate, S8-1200 1 16
10-400081 Ferrule, 5/8” 1 8 10-400598P Plate, S8-1250 1 16
10-400093 Eyelet, retention 1 7 10-400681-48 Lead Assembly 1 1
10-400097 Eyelet, compression 1 5 10-400681-72 Lead Assembly 1 1
10-400099 Sleeve, terminal insulating 1 4 10-620013 Tie, cable 1 22
10-400105 Clamp, primary 1 18 10-620024 Ferrule, outer 1 13
10-400107 Clamp, secondary 1 19 10-620039-1 Plate, cable support 1 30
10-400112-8 Kit, elbow clamp, 4 cyl 1 17 10-620039-5 Plate, cable support 1 30
10-400112-12 Kit, elbow clamp, 6 cyl 1 17 10-620109 Ferrule, inner 1 7a
10-400114 Plate, S4-20/200 1 16 AS9021-038 O-Ring 1 31
10-400116 Plate, S6-20/200 1 16 MS21044N3 Nut (elastic stop nut) 1 29
10-400134 Cap, 4300 1 16 MS21333-98 Clamp, 1 wire 1 23
10-400135Y Sleeve, insulator 1 16 MS21333-102 Clamp, 2-3 wire 1 24
10-400136 Cap, 6300 1 16 MS21919WCG10 Clamp, 4 wire 1 25
10-400137 Ferrule, outer 1 8 MS21919WCG12 Clamp, 6 wire 1 26
10-400186 Nut 1 9 MS21919WCG14 Clamp, 8 wire 1 33
10-400187 Nut 1 9 MS35649-282 Nut 1 20
10-400194 Plate, S4-1200 1 16

15 December 2017
Chapter 11 .Illustrated Parts List
Chapter 11 .Illustrated Parts List
Figure 1. Ignition Harness Assembly- Exploded View
Gold Seal Ignition Harness Service Support Manual 11-17(Reverse Blank)

15 December 2017
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Gold Seal

CONTINENTAL IGNITION SYSTEMS

Technical Portions Approved by the FAA

Publication X43001 Revision 2

Effective Changes for this Manual

List of Effective Pages

Published and printed in the U.S.A. by Continental Motors, Inc.

A Gold Seal Ignition Harness Service Support Manual

Bulletin Bulletin Title Issue Date

Service Documents Released After Publication

Gold Seal Ignition Harness Service Support Manual i

Indexed callouts Part References

Figure A. Figure and Index Reference

ii Gold Seal Ignition Harness Service Support Manual

NOTE: Upon FAA approval, Continental Motors publishes service

Category 1: Mandatory Service Bulletin (MSB)

Category 2: Critical Service Bulletin (CSB)

Category 3: Service Bulletin (SB)

Category 4: Service Information Directive (SID)

Category 5: Service Information Letter (SIL)

Category 6: Special Service Instruction (SSI)

Gold Seal Ignition Harness Service Support Manual iii

iv Gold Seal Ignition Harness Service Support Manual

Figure B. Change Page Identification

Gold Seal Ignition Harness Service Support Manual v

Figure C. List of Effective Pages

Customer Service Department:

vi Gold Seal Ignition Harness Service Support Manual

Gold Seal Ignition Harness Service Support Manual vii

viii Gold Seal Ignition Harness Service Support Manual

1. Introduction and Specifications

2. Description and Operation

3. Testing & Troubleshooting

Gold Seal Ignition Harness Service Support Manual ix

10. Special Tools, Equipment and Supplies

11. Illustrated Parts List

Table 1-1. Abbreviations ................................................................................................1-1

x Gold Seal Ignition Harness Service Support Manual

Figure 2-1. Spare Lead Termination Detail .................................................................2-2

Gold Seal Ignition Harness Service Support Manual xi

Gold Seal Ignition Harness Service Support Manual 1-1

1-2 Gold Seal Ignition Harness Service Support Manual

Gold Seal Ignition Harness Service Support Manual 2-1

Figure 2-1. Spare Lead Termination Detail

2-2 Gold Seal Ignition Harness Service Support Manual

Figure 2-2. CMI Cable Outlet Plate Configuration

Figure 2-3. Champion (Slick) Cable Outlet Plate Configuration

Gold Seal Ignition Harness Service Support Manual 2-3

STAINLESS STEEL BRAID

Figure 2-4. Gold Seal® Cable

2-3. Maintenance and Overhaul Periods

2-4 Gold Seal Ignition Harness Service Support Manual

Gold Seal Ignition Harness Service Support Manual 2-5

Intentionally Left Blank

2-6 Gold Seal Ignition Harness Service Support Manual

Gold Seal Ignition Harness Service Support Manual 3-1

3-2 Gold Seal Ignition Harness Service Support Manual

Figure 3-1. Pressurized Magneto Test Stand-Block Diagram

Gold Seal Ignition Harness Service Support Manual 3-3

Table 3-1. Troubleshooting Chart

Symptom Probable Cause Test

3-4 Gold Seal Ignition Harness Service Support Manual

Complete disassembly of ignition harness is not necessary in all instances. Disassemble

Gold Seal Ignition Harness Service Support Manual 4-1