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Saha 1
Nuclear Energy Systems Division,
An Experimental Investigation of
General Electric Company,
San Jose, Calif.
Assoc. Mem. ASME the Thermally Induced Flow
M. Ishii
Reactor Analysis and Safety Division,
Oscillations in Two-Phase
Argonne National Laboratory,
Argonne, III.
Assoc. Mem. ASME Systems
N. Zuber An experimental study on the onset of thermally induced two-phase flow oscillations has
Reactor Safety Research, been carried out in a uniformly heated boiling channel using Freon-113 as the operating
U. S. Nuclear Regulatory Commission, fluid. The effects of inlet subcooling, system pressure, inlet and exit restrictions, and inlet
Washington, D. C. velocity have been studied. The experimental data have been compared with the equilibri-
Mem. ASME
um as well as the nonequilibrium theory including the effect of subcooled boiling. It has
been found that the effect of thermal nonequilibrium should be included in a theoretical
model for accurate prediction of the onset and the frequency of thermally induced flow
oscillations. A simplified stability criterion has also been presented and compared with
the experimental data.
Introduction heated boiling channel with Freon-113 as the operating fluid. The
The phenomenon of thermally induced two-phase flow instability effects of various system parameters such as inlet subcooling, system
is of interest for design and operation of many industrial systems and pressure, inlet and exit restrictions, and inlet velocity are discussed.
equipment such as steam generators, thermosiphon reboilers, and The data are then compared with the equilibrium theory of Ishii and
other chemical process units. Of all the various types of two-phase flow Zuber [2, 3], as well as with the nonequilibrium theory of Saha and
instabilities, an account of which can be found in the paper by Boure, Zuber [4, 5]. Both the theories are valid for all fluids including
Bergles, and Tong [l], 2 the low-frequency oscillations, or the so-called Freon-113 and water at high pressure. According to the equilibrium
density wave oscillations, are the most common type encountered in model, no significant vapor generation starts until the liquid bulk
practical systems. The time period of these oscillations is typically temperature reaches the saturation value, and beyond that all the heat
on the order of the time required for a kinematic (continuity) wave added to the system goes to generate vapor. In reality, however, due
to travel through the system. Although this particular type of oscil- to a thermal boundary layer near the heated surface, significant vapor
latory instability has been studied extensively during the last 15 years, generation is possible even if the liquid bulk temperature is below
yet not all the aspects associated with this instability are fully un- saturation. This, in effect, increases the length of the region occupied
derstood. One of the reasons is the lack of systematic, well-controlled by the two-phase mixture, but at the same time reduces the local rate
experimental data on the onset and the frequency of this type of os- of vapor generation because a part of the heat added is utilized to
cillation at various system conditions, and with various operating increase the bulk temperature of the liquid. In the nonequilibrium
fluids. model, this important aspect of two-phase flow is included and it al-
lows us to determine the significance of thermal nonequilibrium in
The main purpose of this paper is to present new experimental data predicting the onset of flow instabilities. Finally, a simplified stability
on the oscillatory instabilities which were obtained in a uniformly criterion which can be used for preliminary estimation of the system
stability boundary has been proposed.
1
Present address: Brookhaven National Laboratory, Department of Applied
Science, Upton, N. Y.
2
Numbers in brackets designate References at end of paper. Experimental Apparatus
Contributed by the Heat Transfer Division and presented at the Winter The Boiling Loop. A schematic of the boiling loop that was used
Annual Meeting, Houston, Texas, November 30-December 5, 1975, of THE for this study is shown in Fig. 1. Freon-113 was chosen as the operating
AMERICAN SOCIETY OF MECHANICAL ENGINEERS. Revised manu-
script received by the Heat Transfer Division August 17,1976. Paper No. 75- fluid because of its low critical pressure (34.1 bar), low boiling point
WA/HT-6. (47.5°C at atmospheric pressure), and low latent heat of vaporization
-Nomenclature.
Ac = cross-sectional area of the channel, IMfg) hp = density difference between the phases,
m2 P., = system pressure, bar (1 bar = 105 Pf ~ Pg, kg/m 3
2
Co = void distribution parameter, (aj)l N/m ) Ai/g = latent heat of vaporization, J/kg
Pe = Peclet number (pfVfiDhCpj)/Kf Ajsuti = inlet subcooling (j/,sat ~" h), J/kg
cp = specific heat at constant pressure, 31 Q = net heat added to the channel, W Ai\ = subcooling at the point of net vapor
kg-°C qw" = wall heat flux, W/m 2 generation (i/ iSat - J \ ) , J/kg
D/, = hydraulic diameter, m Re/S = flow Reynolds number, pfVfiDh/pf AP = pressure drop, bar
Dh* = nondimensional hydraulic diameter, v = velocity, m/s S2eq = equilibrium frequency of phase change,
Dh/e Vft = velocity at the inlet of the channel, Tg^Ap/ipgpf), rad/s
f = frequency of oscillation, cycle/s m/s
ff = single-phase liquid friction factor Vgj = vapor drift velocity, vg - j , m/s Subscripts
/„, = two-phase mixture friction factor xeim = exit equilibrium quality e = exit of the channel
i = specific enthalpy, J/kg z = axial coordinate, m eq = thermal equilibrium assumption
j = volumetric flux density, m/s ct = vapor void fraction ex = external (supply) to the system
K = thermal conductivity, W/m—°C Tg = mass rate of vapor generation per unit / = liquid phase
hi, ke = inlet and exit orifice coefficient, volume, kg/m 3 -s g = vapor phase
AP/pi>2 X = distance of the boiling boundary from the i = inlet of the channel
t = length of the heated channel, m inlet, m X = point ofnet vapor generation
Npch.eq = equilibrium phase change number, H = dynamic viscosity, kg/m-s
£h = heated perimeter, m Special Notation
7Vsub = subcooling number (Ap/pg)(Aj'sub p = density, kg/m 3 () = area averaged
:
VVVW\AAAA
1 1 1 1
4
Ai s u b .10 J/kg
O 137
• 2.44
d 5.12
~
^ 60
POWER AT THE i
o / —
ONSET OF INSTABILITY \
1 /
1
~ \ 1
1 1
~
j 1 1 —
J 0
1
Fig. 2 A typical inlet tlow trace with increasing power input (A/SUb = 2.44 Fig. 3 Determination of the point of inception of flow instability (set
X 104 J/kg, set No. IV) No. IV)
period of oscillation (inverse of the frequency of oscillation), which According to the nonequilibrium model, the boiling boundary is
was indeed on the order of the transit time of the kinematic wave (i.e., the point where significant vapor generation starts and its distance
on the order of t/up), increased monotonically with increasing inlet from the inlet can be given by [8]
subcooling. These trends of input power and time period of oscillation For
are completely in agreement with the theories discussed later in this
P[V[iAc(Mauh - At\)
paper. Aj 8ub > At'x, X= (6)
Significant time lag between the system (point A to D) pressure
drop (cause) and the inlet flow (effect) was observed during the un- where
stable operation. A typical trace is shown in Fig. 4, where the phase
shift is in between 90 and 180 deg. From other traces, it was found that Aix = 0 . 0 0 2 2 ^ — ^ i f P e < 70,000 (7)
the inlet subcooling had no appreciable effect on the phase shift. Kf
However, it should be kept in mind that the pressure fluctuation and
during the stable operation and at the onset of instability was negli-
gibly small. Aj\ = 154 - i f P e > 70,000 (8)
Two thermocouples mounted near the exit end of the test section PfVfi
were monitored during the flow oscillations. No appreciable fluctu- For
ation of wall temperature could be observed at either of the two Aiaub<Ajx, X = 0 (9)
locations. This suggests that a flow oscillation does not necessarily The mass rate of vapor generation per unit volume, in the nonequi-
trigger a large amplitude wall temperature oscillation in the two-phase librium theory, is taken as
region.
The major difference between the thermal equilibrium theory of Both the theories are, however, similar in their formulation, and
Ishii and Zuber [2, 3] and the thermal nonequilibrium theory of Saha assume a constant two-phase friction factor and a constant vapor drift
and Zuber [4, 5] is in the location of the boiling boundary (the velocity. They also neglect the effect of heat storage in the tube wall.
boundary between the single-phase liquid region and the two-phase The details of the theoretical analyses can be found in [2-5].
mixture region) and the rate of vapor generation in the mixture region. The data on the onset of instability for set I—III, i.e., data for various
According to the equilibrium model, the distance of the boiling pressures, but the same inlet and exit restrictions and Reynolds
boundary from the inlet of the heated channel is given by number, are compared with the equilibrium and the nonequilibrium
theories in Fig. 5. The simplified stability criterion of Ishii [2]:*
PfUfiAcAisuh
^eo — (4)
<lw"£h 2 \ki + •
fm + k.
and, the mass rate of vapor generation per unit volume is Ap L 2Dh*
JV,pch.eq -N, sub -*-e,eq (11)
qw"kh
(5)
" 1+ l\J^+2ke
AcAifg 2 l2Dh* J
which is based on thermal equilibrium model and is applicable for high
subcooling number (Nsub > ir) is also shown. The subcooling number,
4
CHART SPEED: 2.5 cm/sec, A i s u b - 1.44 x 10 J/kg
(Ap/pg) (Aisub/Ai/g), scales the inlet subcooling and is the dimen-
sionless residence time of a fluid particle in the single-phase liquid
region under the thermal equilibrium assumption. The inverse of the
characteristic frequency of phase change under the thermal equilib-
rium assumption, fleq (= TgieqAp/pfpg), is used as the scaling parameter
for time. The equilibrium phase change number, Qeqi/vfi, scales the
rate of phase change due to heat addition and is similar to the Dam-
koeler group I in chemical kinetics.
In the theoretical analyses, the effect of pressure is absorbed by the
nondimensional parameters, namely the subcooling number and the
equilibrium phase change number. From Fig. 5 it appears that the
data are indeed scattered around one single stability boundary.
However, it should be noted that the exit quality corresponding to
a particular value of equilibrium phase change number increases with
PRESSURE DROP
increasing pressure. Both the theories and the data show same general
hi trend. However, at low subcooling region, the nonequilibrium theory
predicts results which are in close agreement with the experimental
Fig. 4 Trace of inlet flow and system pressure drop (run No. OT 34, set stability boundary. In this region where Aisub < Ai\, there is no sin-
No. VI) gle-phase liquid region, i.e., there is no time delay in the single phase
/ /y/
6
= / y/B * 8
z A *'A*A
A >^X?A ~
4
^ UNSTABLE
+*A At" +*AyA 6 — A ' /'Os
2 /STABLER* ° A / A*y A ' A> *A /'
/SUPERHEATED
I A S~--,--->, A A /( VAPOR 4 A A / ( ' / / rf»'
/ UNSTABLE
1 2 4 6 8 10 12 14 16 18 20 22
N
pcb. eq / ''A A" /
/ / / / / / 2 _ /STABLE ( 5 ^ 0 ' , 8 /
—
0 0.2 0.4 0.6 0.8 1.0
Xe.eqlPs-13-8"")
/ / /
0
A\ / A\ i>TX r i
10 12 14 16
I
18 20
0.4 0.6 0.8 1.0
0 0.2 x
e , Gq Ps = 12.1 bar) pch, eq
/ / / / / _/ £ /
0.2 0.4 C.6 0.8 1.0 0.2 0.4 0.6 0.8
0 »10 .3 bar)
X e e q ( P s = 12.1 bar)
Fig. 5 The effect of system pressure, and comparison of data with various
Fig. 7 The effect of inlet restrictions, with k„ = 2.03, Re,s = 5.9 X 10", and
theories, with k, = 2.85, ke = 2.03, Refe = 5.9 X 10", and fm = 21,
fn, = 2(,
region and no fluctuation of boiling boundary. This results in a more shown in Fig. 8, it appears that the system becomes less stable with
stable system as predicted by the nonequilibrium theory. As the the increasing exit restriction only at low subcooling number.
subcooling number is increased beyond a critical value, the single- The effect of inlet velocity is shown in Fig. 9. Although the data
phase liquid region appears and the system becomes less stable. It can show a significant dependence on inlet velocity, the theories, a t
be seen from Fig. 5 that in this region the nonequilibrium theory present, cannot predict such dependence. Further studies, possibly
predicts a less stable system than the equilibrium theory and is con- with variable two-phase friction factor and variable vapor drift ve-
servative with respect to the data on the onset of instability. However, locity, are required to ascertain the observed effect of inlet velocity
the importance of the nonequilibrium model becomes visible from on the system stability.
Fig 6, where the data on the frequency of oscillation, /, are compared One common feature can be observed from all seven sets of data
with the theoretical predictions. presented here. As the subcooling number is increased beyond a
The effects of inlet and exit restrictions are shown in Fig. 7 and Fig. critical value, the experimental stability boundary bends toward the
8, respectively. As the inlet throttling is increased, the data as well as right-hand side from a constant equilibrium exit quality line. This
the theories indicate a more stable system because a larger fraction is in contrast with the theoretical predictions which remain almost
of the system pressure drop is now in phase with the inlet velocity. The parallel to a constant equilibrium exit quality line. In the theories,
converse should be true for exit restriction. However, from the data the value of the void distribution parameter, Co [9], defined as
1.25
— — NON-EQUILIBRIUM THEORY
\
\ — — EQUILIBRIUM THEORY
1.00 -t OSETI IP S -12.1 bar)
V Al
\ S SET II (Ps= 13.8 bar)
n J 1 1 1 i i i i i
SET IV
ISHII (EQN11)
O SETI (k e = 2.03l
_ « S E T V I I ( k a = 10.661
—
—
— STABLE^/
//PS* / V / X , UNSTABLE
—
/ / / /
—
7
0 2 4 6 8 10 12
/• 1 1
14 16 18 20
10. 12 14 16 18 20
pch, eq
7 1 1 /\
8
I l l ^ v
10 12
/
14
I
16
I
better agreement with the nonequilibrium theory. This success of the
nonequilibrium theory is primarily due to a more realistic description
of the boiling boundary. The discrepancy between the trend of the
theories (equilibrium as well as nonequilibrium) and the data on the
pch, eq
_^ / onset of instability at high subcooling number is believed to be due
0.2 0.4 0.6 0.8 1.0 to a higher value of the void distriBution parameter, Co, and a higher
X » . « . C . = ".1">arl relative velocity in the actual system. Further work is needed in this
area.
Fig. 9 The effect of inlet velocity, with k, = 6.55, ke = 2.03, and /,„
2(, The effects of system pressure and inlet and exit restrictions are