TECHNICO STRIPS AND TUBES PVT.LTD.

DAILY REJECTION ANALYSIS REPORT FEB'19

DEFECTS (FINAL & IN PROCESS INSPECTION)

THICKNESS VARIATION
0 & 90 TEST NOT OK

NFC / F/C SETTING

TOOL VIBRATION
SCRATCH MARK
Production QTY.

OD UNDER SIZE
OVER HEATING

ID UNDER SIZE
OD OVER SIZE
CUTTER CUT

WEEK WELD
ROLL MARK
BEND TUBE

VIBRATION

CHIP DENT
OPEN PIPE

PIPE BEND
TOOL LINE

OD LINING

ID LINING
SIM SIDE

OD DENT

OVALITY
Part Size

PITTING

PICK UP
CRACK

RUSTY
DATED

TOTAL
JOINT
SHIFT

Area
REMARK

1/2/2019 A 19.05X2.00X3800 1123 T MILL NO 2 12 6 3 21

A 19.05X2.00X5320 903 T MILL NO 2 6 7 1 14

NIGHT B 19.05X2.00X3800 4505 T MILL NO 2 12 26 8 46

2/2/2019 A 19.05X2.00X3800 2464 T MILL NO 2 15 14 22 51

A 19.05X1.60X5000 220 T MILL NO 2 8 1 6 15

NIGHT B 19.05X0.80X5000 1075 T MILL NO 2 16 3 9 28

4/2/2019 A 12.00X2.00X5060 650 T MILL NO 2 30 3 150 183

5/2/2019 A 12.00X2.00X5060 2520 T MILL NO 2 135 21 43 24 223

NIGHT B 25X25X1.50X5415 1750 T MILL NO 2 30 12 3 12 57

6/2/2019 A 25X25X1.50X5415 508 T MILL NO 2 5 3 2 10

A 21X21X1.50X5505 300 T MILL NO 2 40 8 2 50

A 21X21X1.50X5655 812 T MILL NO 2 3 5 1 9

NIGHT A 21X21X1.50X5520 820 T MILL NO 2 2 6 2 10

A 19X19X1.50X5950 512 T MILL NO 2 65 12 3 80

7/2/2019 A 12.70X1.50X6040 92 T MILL NO 2 14 4 18

NIGHT B 12.70X1.50X6040 4025 T MILL NO 2 18 16 28 14 76

8/2/2019 A 12.70X1.50X6040 507 T MILL NO 2 20 13 6 3 42

NIGHT B 12.70X1.50X6040 2312 T MILL NO 2 0

B 12.70X1.50X5405 900 T MILL NO 2 19 23 11 53

9/2/2019 A 12.70X1.50X5405 2101 T MILL NO 2 8 10 14 32

NIGHT B 12.70X1.50X5405 600 T MILL NO 2 3 4 1 8

B 22.23X2.50X5585 760 T MILL NO 2 0

B 22.23X2.50X5655 1055 T MILL NO 2 11 6 18 35

11/2/2019 A 22.23X2.50X5655 2063 T MILL NO 2 10 7 20 37

A 22.23X2.00X6020 91 T MILL NO 2 5 5

12/2/2019 A 22.23X2.00X6020 116 T MILL NO 2 1 1 1 3

A 22.232.00X3800 3291 T MILL NO 2 13 18 7 6 44

NIGHT B 19.05X2.00X3800 2500 T MILL NO 2 16 14 5 35

13/2/2019 A 19.05X2.00X3800 865 T MILL NO 2 8 5 1 14

A 19.05X2.20X3900 2190 T MILL NO 2 8 16 4 17 45

A 15.88X2.00X4700 214 T MILL NO 2 4 2 1 7

NIGHT B 15.88X2.00X4700 2207 T MILL NO 2 16 18 20 54

14/2/2019 A 19.05X1.60X4000 2100 T MILL NO 2 13 10 12 35

NIGHT B 19.05X1.60X4000 3023 T MILL NO 2 13 15 33 61

15/2/2017 A 19.05X1.60X4000 2038 T MILL NO 2 13 10 4 27

A 19.05X2.20X3800 2022 T MILL NO 2 14 13 4 31

A 19.05X2.20X4200 30 T MILL NO 2 8 2 10

A 19.05X2.20X3900 363 T MILL NO 2 5 3 8

NIGHT B 19.05X2.20X3900 2444 T MILL NO 2 6 19 3 28

B 19.05X2.20X4200 1989 T MILL NO 2 18 16 5 39

16/2/2019 A 12.60X2.00X5100 600 T MILL NO 2 22 15 47 84

A 12.60X2.0X5420 656 T MILL NO 2 12 4 34 50

NIGHT B 12.70X2.00X5425 574 T MILL NO 2 6 5 2 13

B 12.70X2.00X5100 1000 T MILL NO 2 13 9 4 26

B 12.70X2.00X5975 780 T MILL NO 2 20 2 8 30

B 12.70X2.00X5575 545 T MILL NO 2 11 2 4 17

17/2/2019 A 12.60X2.00X5775 214 T MILL NO 2 6 2 8

A 12.00X0.80X5455 1920 T MILL NO 2 38 9 26 18 91

NIGHT B 12.00X0.80X5455 3514 T MILL NO 2 60 22 40 16 138

18/2/20198 A 22.23X3.00X4300 2300 T MILL NO 2 15 13 10 38

NIGHT B 22.23X3.00X4300 160 T MILL NO 2 1 3 24 3 31

19/2/2019 A 12.00X1.50X5260 1277 T MILL NO 2 25 20 6 45 96

NIGHT B 12.00X0.80X5100 3565 T MILL NO 2 40 40

B 12.00X0.80X5455 362 T MILL NO 2 20 19 4 43

20/2/2019 A 12.70X1.20X5800 1464 T MILL NO 2 18 8 19 77 122

NIGHT B 12.70X1.90X5100 1198 T MILL NO 2 35 25 28 88

B 12.70X1.90X5425 1100 T MILL NO 2 0

B 12.70X1.90X5585 710 T MILL NO 2 0

B 12.70X1.90X5690 465 T MILL NO 2 21 21

21/2/2019 A 12.60X1.90X5690 590 T MILL NO 2 4 6 34 3 47

A 12.60X1.90X5965 965 T MILL NO 2 22 4 2 7 35

A 12.70X2.00X4500 2213 T MILL NO 2 20 13 8 36 77

NIGHT B 12.70X2.00X4500 480 T MILL NO 2 8 3 5 16

B 15.88X1.20X4000 2750 T MILL NO 2 16 12 28

22/2/2019 A 15.88X1.20X4000 4030 T MILL NO 2 12 19 3 34

NIGHT B 15.88X1.20X4000 3523 T MILL NO 2 18 17 70 105

23/2/2019 A 12.00X1.50X5960 580 T MILL NO 2 25 4 15 44

A 12.00X1.50X5260 400 T MILL NO 2 0

A 12.00X1.50X5640 600 T MILL NO 2 0

A 12.00X1.50X5775 957 T MILL NO 2 0

NIGHT B 12.00X1.50X5775 3400 T MILL NO 2 16 19 18 53 50 NOS DENT ,ROLL MARK,LINE

24/2/2019 A 12.00X1.50X5260 358 T MILL NO 2 2 2 1 30 35

A 12.00X1.50X5640 1565 T MILL NO 2 23 10 7 71 111

NIGHT B 11.95X1.50X5640 770 T MILL NO 2 6 5 11

B 22.23X1.20X4000 1650 T MILL NO 2 12 8 6 9 35

25/2/2019 B 22.23X1.20X4000 1846 T MILL NO 2 7 9 16

B 22.23X1.60X5585 840 T MILL NO 2 17 5 2 85 109

B 22.23X2.50X4000 612 T MILL NO 2 8 4 12

B 22.23X2.50X4000 667 T MILL NO 2 7 5 4 16

B 12.70X1.50X5400 54 T MILL NO 2 10 4 40 54

26/2/2019 A 12.70X1.50X5400 282 T MILL NO 2 21 28 3 52

A 12.70X1.50X5600 468 T MILL NO 2 82 82

 A 12.70X1.50X5760 1090 T MILL NO 2 27 25 7 10 69

NIGHT B 12.00X1.50X5760 2000 T MILL NO 2 0

B 12.00X1.50X5260 1225 T MILL NO 2 14 18 50 82

B 12.00X2.00X5060 62 T MILL NO 2 6 4 52 62

27/2/2019 A 12.00X2.00X5060 1607 T MILL NO 2 125 38 10 10 183

NIGHT B 12.70X2.00X5000 1590 T MILL NO 2 0

B 12.70X2.00X5000 1342 T MILL NO 2 32 23 40 95

B 12.70X1.60X5000 870 T MILL NO 2 8 6 7 21

28/2/2019 A 12.70X1.60X5000 3310 T MILL NO 2 27 20 24 71

NIGHT B 28.58X2.00X5380 232 T MILL NO 2 12 1 3 16

B 28.58X3.00X3500 1035 T MILL NO 2 9 4 3 16

0
QAF/F/18 REV.NO -00 ISSUE-NOV'16 640 0 70 1083 0 187 0 0 783 153 0 12 0 62 332 0 193 190 24 30 85 131 0 0 0 0 0 92 4067
 TECHNICO STRIPS AND TUBES PVT.LTD.
DAILY REJECTION ANALYSIS REPORT JAN'17
DEFECTS (CUTTING)

THICKNESS VARIATION

WITHOUT COUNTER
TOOL VIBRATION
SCRATCH MARK
Production QTY.

OD UNDER SIZE
OVER HEATING

ID UNDER SIZE
OD OVER SIZE

ID OVER SIZE
CUTTER CUT

POINT MARK
ROLL MARK
VIBRATION

SUNK PIPE

CHIP DENT
OPEN PIPE

PIPE BEND
OD LINING

ID LINING
PEEL OFF

OD DENT

OVALITY
Part Size

PITTING

PICK UP
CRACK

RUSTY
DATED

TOTAL
JOINT
SHIFT

BURR
Area
REMARK

1/1/2017 0

1/2/2017 0

1/3/2017 0

1/4/2017 0

1/5/2017 0

1/6/2017 0

1/7/2017 0

1/8/2017 0

1/9/2017 0

1/10/2017 0

1/11/2017 0

1/12/2017 0

1/13/2017 0

1/14/2017 0

1/15/2017 0

1/16/2017 0

1/17/2017 0

1/18/2017 0

1/19/2017 0

1/20/2017 0

1/21/2017 0

1/22/2017 0

1/23/2017 0

1/24/2017 0

1/25/2017 0

1/26/2017 0

1/27/2017 0

1/28/2017 0

1/29/2017 0

1/30/2017 0

1/31/2017 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
 DEFECTS

PEEL OFF
VIBRATION
OD LINING
ID LINING
SUNK PIPE
OPEN PIPE
PITTING
OD DENT
JOINT
OD OVER SIZE
OD UNDER SIZE
ID OVER SIZE
ID UNDER SIZE
ROLL MARK
POINT MARK
CHIP DENT
CRACK
THICKNESS VARIATION
SCRACH MARK
CUTTER CUT
OVER HEATING
BURR
RUSTY
PICK UP
TOOL VIBRATION
 TECHNICO STRIPS AND TUBES PVT.LTD.
DAILY REJECTION ANALYSIS REPORT FEB'19
DEFECTS (FINAL & IN PROCESS INSPECTION)

THICKNESS VARIATION
0 & 90 TEST NOT OK

NFC / F/C SETTING

TOOL VIBRATION
SCRATCH MARK
Production QTY.

OD UNDER SIZE
OVER HEATING

ID UNDER SIZE
OD OVER SIZE
CUTTER CUT

WEEK WELD
ROLL MARK
VIBRATION

CHIP DENT
SUNK PIPE

OPEN PIPE

PIPE BEND
TOOL LINE

OD LINING

ID LINING
PEEL OFF

OD DENT

OVALITY
Part Size

PITTING

PICK UP
CRACK

RUSTY
DATED

TOTAL
JOINT
SHIFT

Area
REMARK

1/2/2019 A 25.40X3.50X4200 1445 T MILL NO 1 6 5 11 10 NOS RECOVERY

1/2/2019 A 25.40X3.50X4200 170 T MILL NO 1 10 6 19 35 14 NOS RECOVERY

A 25.40X3.50X4000 2060 T MILL NO 1 0

NIGHT B 25.40X3.50X4000 750 T MILL NO 1 3 2 5

B 25.40X3.50X4200 1237 T MILL NO 1 10 4 100 35 149 34 NOS RECOVERY

4/1/2019 A 25.40X3.50X4200 1802 T MILL NO 1 10 8 15 18 51 10 NOS RECOVERY

B 42.70X2.20X5175 319 T MILL NO 1 12 1 3 16 3 NOS RECOVERY

5/2/2019 A 42.70X2.20X5175 1085 T MILL NO 1 9 8 17 5 NOS RECOVERY

NIGHT B 31.75X4.00X4100 1106 T MILL NO 1 12 5 69 5 91 28 NOS RECOVERY

6/2/2019 A 31.75X4.00X4100 2370 T MILL NO 1 10 8 18 17 NOS RECOVERY

NIGHT B 31.75X4.00X4100 1617 T MILL NO 1 16 6 20 42 28 NOS RECOVERY

7/2/2019 A 31.75X4.00X4100 155 T MILL NO 1 6 6

A 31.75X4.50X5000 506 T MILL NO 1 3 4 7

NIGHT B 31.75X4.50X5000 1238 T MILL NO 1 5 4 9 22 NOS RECOVERY

B 31.75X4.40X5000 992 T MILL NO 1 13 3 16 32 NOS RECOVERY

8/2/2019 A 31.75X4.40X5000 110 T MILL NO 1 1 1

NIGHT B 31.75X4.40X5000 638 T MILL NO 1 6 2 8 14 NOS RECOVERY

9/2/2019 N B 31.75X4.40X5000 100 T MILL NO 1 6 1 30 5 42 30 NOS RECOVERY

NIGHT A 31.50X3.20X4100 1104 T MILL NO 1 5 3 8

11/2/2019 A 31.50X3.20X4100 1544 T MILL NO 1 12 8 20 45 NOS RECOVERY

A 31.75X4.00X4100 850 T MILL NO 1 4 3 5 12 26 NOS RECOVERY

NIGHT B 31.75X4.00X4100 1120 T MILL NO 1 5 5 10 14 NOS RECOVERY

13/2/2019 B 47.60X3.50X5110 1067 T MILL NO 1 9 4 13 35 NOS RECOVERY

14/2/2019 A 22.23x2.50x4000 400 T MILL NO 1 13 2 15 9 NOS RECOVERY

NIGHT B 22.23x2.50x4000 2273 T MILL NO 1 10 15 20 45 40 NOS RECOVERY

B 22.23x2.50x4000 200 T MILL NO 1 5 3 28 36

15/2/2019 A 22.23x2.50x4000 2743 T MILL NO 1 14 8 8 30 14 NOS RECOVERY

NIGHT B 22.23X3.00X4000 2180 T MILL NO 1 14 9 22 45

16/2/2019 A 22.23X3.00X4000 1090 T MILL NO 1 6 3 9 6 NOS RECOVERY

NIGHT B 54.00X2.50X5230 750 T MILL NO 1 10 5 6 21 23 NOS RECOVERY

17/2/2019 B 22.23X3.00X4300 1154 T MILL NO 1 12 7 55 74

19/2/2019 B 25.40X2.00X5655 103 T MILL NO 1 8 12 20

20/2/2019 A 25.40X2.00X5655 40 T MILL NO 1 5 3 13 21

A 25.40X2.00X5300 152 T MILL NO 1 1 1

 A 25.40X2.00X4000 540 T MILL NO 1 4 3 7

A 25.40X3.50X4200 381 T MILL NO 1 8 1 9 5 NOS RECOVERY

NIGHT B 25.40X3.50X4200 1903 T MILL NO 1 8 5 6 90 8 117 32 NOS RECOVERY

21/2/2019 A 25.40X3.50X4200 665 T MILL NO 1 8 2 10

A 25.40X3.50X4500 1305 T MILL NO 1 10 6 6 22 50 NOS RECOVERY

NIGHT B 25.40X3.50X4500 1165 T MILL NO 1 10 8 28 46 25 NOS RECOVERY

22/2/2019 A 54.00X2.50X5230 826 T MILL NO 1 8 4 12 17 NOS RECOVERY

NIGHT B 54.00X2.50X5230 491 T MILL NO 1 9 4 13 12 NOS RECOVERY

23/2/2019 A 50.80X1.90X6000 315 T MILL NO 1 11 2 13 21 NOS RECOVERY

NIGHT B 50.80X1.90X6000 112 T MILL NO 1 3 1 4

B 50.80X1.60X4000 1730 T MILL NO 1 10 5 15 13 NOS RECOVERY

25/2/2019 A 50.80X1.60X4000 950 T MILL NO 1 10 3 13 43 NOS RECOVERY

A 50.80X1.20X5000 143 T MILL NO 1 6 1 7 12 NOS RECOVERY

NIGHT B 38.10X3.50X5000 535 T MILL NO 1 10 4 4 5 23 9 NOS RECOVERY

26/2/2019 B 38.10X3.50X5000 125 T MILL NO 1 5 1 6

B 38.10X6.00X5000 720 T MILL NO 1 7 8 15 5 35 15 NOS RECOVERY

27/2/2019 A 38.10X6.00X5000 335 T MILL NO 1 8 2 10 15 NOS RECOVERY

A 38.10X5.00X5000 778 T MILL NO 1 7 5 5 17 13 NOS RECOVERY

NIGHT B 38.10X5.00X5000 390 T MILL NO 1 3 3 6 4 NOS RECOVERY

28/2/2019 A 31.75X2.00X5000 483 T MILL NO 1 6 2 8 13 NOS RECOVERY

A 31.75X2.50X5000 190 T MILL NO 1 4 1 1 6

A 31.75X3.00X5000 785 T MILL NO 1 10 5 2 17

A 31.75X3.00X4100 452 T MILL NO 1 0

0
QAF/F/18 REV.NO -00 ISSUE-NOV'16 0 0 0 435 0 3 0 0 231 55 197 0 0 22 48 0 16 19 138 0 0 103 0 0 0 0 0 53 1320