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安 徽 省 天 马 泵 阀 集 团 有 限 公 司
An h u i T i a n m a Pu m p Va lve ( G ro u p ) Co . , Ltd
Content
1 Summary-------------------------------------------------------1
2 Construction description-------------------------------------2
4 Installation-----------------------------------------------------3
Chemical industry centrifugal pump is single stage single suction cantilever pump, the related
marks, rated parameters and dimensions are in accordance with ISO2858-1975(E). It is confirm by
mechanical and electrical department to instead F type anticorrosive pump, it can save energy and
transport liquid with corrsion and viscosity alike water.
Chemical industry centrifugal pump maximum design working pressure is 1.6Mpa. Performance
Range
Capacity:6.3~400m³/h
Head:5-125m
Wetted parts can be made of different materials by the requirements of corrosivity. The materials and
codes of wetted parts are as follows:
Material name ZG1Cr18Ni9 ZG0Cr18Ni9 ZG1Cr18Ni9 ZG0Cr18Ni12Mo2Ti
Code 303 304 305 306
Material
ZG1Cr18Ni12Mo2Ti ZG1Cr18Mn13Mo2CuN
name
Code 307 402
Besides the materials listed above, manufacturer may choose suitable materials according to user’s
requirements.the materials and the code shoud in accordance with GB2100-80.If the code of the material
isn’t prescribed by our country,we can use the code which is widely used in international field or our
country.
meaning of the pump type
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
2. Construction descriptions
2.1Main components of IHT type chemical industry pump are as follows,1.pump casing 2.impeller
3.seal ring 4.impeller nut5.puymp cover 6.seal parts 7.bracket 8.shaft 9. suspension frame
2.3Character:the pump cover is fixed on mid bracket by zhikou(the part where it is in the same
dimension of pump casing and bracket ),the pump cover is clamped in the middle by the connection of
pump casing and mid bracket.The inlet direction is horizontal, while the outlet direction is vertical.the
pump can be fixed on the foundation directly.suspension frame is fixed on mid bracket by zhikou,and
Fig.1
1.pump casing 2.impeller 3.seal ring 4.impeller nut 5.puymp cover 6.seal parts 7.bracket 8.shaft 9.
suspension frame
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
3.1 dismounting
3.1.1 dismantle the tap hole pipe closer on the pump casing and bearing, drain the liquid in casing and
3.1.3dismounting the impeller nut, taking down the impeller and key
3.1.4Taking down cover with axle bush, mechanical seal and its end cap.
3.1.7dismounting front and back caps of bearing, taking down the shaft with bearing
3.2 Assembly
Reverse procedure,at the same time check the gasket, if it is damaged. Replace it.
4 Installation
4.1 Check the outline and dimensions.if no damage or loosen parts during assembly, disassembly and
transportation.the inlet and outlet cover are intact.then do the installation work directly without
4.2The base surface should be horizontal,check the level condition before installation.after the cement is
in solidification state, place the pump on the base.check the level condition by gradienter.then adjust the
4.3 After the cement turns into solid,check whether the bolt are firm enough,then tighten the bolt.check
4.4 The coaxiality should be checked between pump shaft and motor shaft..the tolerance of coupling
outer circle should not exceed 0.1mm. the gap between two coupling should not exceed 0.3mm.
4.5 Bracket is needed to bear the weight of the inlet and outlet pipe.
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
5.1Start.
5.1.3check the rotated direction of the motor then connect the coupling.
5.1.5before start,fill the pump case with medium liquid or vacuumize it.and shut the outlet valve.
5.1.6 Shut the inlet and outlet pressure gauge and exhaust valve. Start the motor.
Then open the pressure gauge,and adjust the exhaust valve slowly to required position.
5.2Operation
5.2.1 Check the temperature rise of the pump and motor frequently,the temperature rise of the bearing
5.2.2Pay attention to change of oil level in the oil chamber,refill the oil according to using
5.2.3Check the pump when failure occurs, go on running after problem is solved.
5.2.4 In order to prevent cavitation happen,do not use the valve of inlet pipe to adjust the flow.
5.2.5 Another outlet pipe is needed if the pump runs in condition lower than 30% design capacity.
5.3Stoppage
5.3.2Shut the pressure gauge,shut the inlet pipe valve.Close the mechanical seal cooling water
5.3.3If ambient temperature is lower than freezing temperature, the liquid in pump must drained off.
5.3.4If long-time stoppage, drain the liquid in the pump and clean all the components.
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
The pump can install different mechanical seal according to different condition.The wayof use
mechanical seal should be in accordance with the provision in<<mechanical seal installation
6.6Check the relative friction surface of dynamic ring and static ring.
6.9For outside washed mechanical seal, open the coolant, fill the chamber with coolant.
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Fig 2
Capacity Power NPSH
Speed Head Efficiency
Q KW impeller diameter weight
type N H N
Shaft power [NPSH]r (mm) (kg)
(r/min) (m3/h) (l/s) (m) (%) motor
(Pa) (m)
7.5 2.08 23 43 1.90 2.0
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Fig 2
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Fig 2
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Fig 2
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Fig 2
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Fig 2
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Fig 2
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Table 3
Fig.3
pump Pump feet Bolt hole Shaft side
Type
a f h1 h2 b m1 m2 m3 m4 n1 n2 n3 n4 k1 k2 w s1 s2 d L
11
IHT65-40-400 125 653 200 250 65 125 95 28 65 345 280 16 14 490 42
0
M M
110 145
IHT80-65-125 132 160 240 190 12 12
10
IHT80-65-160 385 180 50 100 70 19 60 12 10 285 24 50
0
160 265 212
IHT80-50-200 200
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Table 3
IHT200-150-250 500 280 375 28 65 500 400 110 145 14 370 M20 M12 42
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
fig.4
flange inlet flange
Outlet
DN1 D1 D11 d1 b1 f1 n1-do1 DN2 D2 D12 d2 b2 f2 n2-d2
IHT50-32-125
IHT50-32-160
50 160 125 99 20 3 4-17.5 32 135 00 76 18 2 4-17.5
IHT50-32-200
IHT50-32-250
IHT65-50-125
50 160 125 99 20 3 4-17.5
IHT65-50-160
IHT80-65-125
65 180 145 118 20 3 4-17.5
IHT80-65-160
IHT100-80-125
80 195 160 132 20 3 8-18
IHT100-80-160
IHT125-100-200
IHT125-100-250
125 245 210 184 22 3 8-17.5 100 215 180 156 22 3 8-17.5
IHT125-100-315
IHT125-100-400
IHT150-125-250
IHT150-125-315 150 280 240 211 24 3 8-22 125 245 210 184 22 3 8-17.5
IHT150-125-400
IHT200-150-250
IHT200-150-315 200 335 295 266 24 3 12-22 150 280 240 210 24 3 8-22
IHT200-150-400
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
8、Installation drawings and dimensions
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Outline and installation dimension (1)
Outline and installation dimension
type power
A L1 L2 L3 L4 a f X L5 B1 B2 B3 h1 h2 h3 H H1 H2 n-d
80-4/0.55 20
285 770 150 170 272
80-2/1.1
IHT50-32-125 80 800 100 600 80 385 390 340 112 25 177 317 4-¢18.5
90S-2/1.5 310 18 793
155 190 282
90L-2/2.2 335 818
80-4/0.55 285 20 770 150 170 287
90S-2/1.5 310 793
IHT50-32-160 80 800 100 600 80 385 155 390 340 132 190 25 197 357 297 4-¢18.5
90L-2/2.2 335 18 818
100L-2/3 380 863 180 245 342
90S-4/1.1 310 20 795 150 470 315
100L-2/3 800 100 600 380 865 180 390 340 245 25 225 405 370 4-¢18.5
IHT50-32-200 80 80 385 160
112M-2/4 400 18 883 190 265 375
132S-2/5.5 900 140 660 475 960 210 450 380 315 30 230 410 413 4-¢24
90S-4/1.1 310 930 155 190 355
960 175 610 20 101 480 420 255 480
100L-4/2.2 380 180 245 400
0
IHT50-32-250 95 100 510 111 180 30 4-¢24
132S-2/7.5 1070 150 730 475 18 210 500 430 315 260 485 443
0
123
160M-2/11 1170 170 820 605 20 255 550 480 385 265 490 490
0
80-4/0.55 285 20 770 150 170 267
90S-2/1.5 310 793
IHT65-50-125 80 800 100 600 80 385 155 390 340 112 190 25 177 317 277 4-¢18.5
90L-2/2.2 335 18 818
100L-2/3 380 863 190 245 322
80-4/0.75 285 20 770 150 170 287
100L-2/3 800 100 600 380 863 180 390 340 245 25 197 357 342 4-¢18.5
IHT65-50-160 80 80 385 132
112M-2/4 400 18 883 190 265 350
132S-2/5.5 900 140 660 475 960 210 450 380 315 30 202 362 385 4-¢24
80-4/0.75 285 790 150 170 315
20
IHT65-40-200 90L-4/1.5 80 800 100 600 310 100 385 813 155 390 340 160 190 25 225 405 325 4-¢18.5
112M-2/4 400 18 903 190 295 378
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Outline and installation dimension (2)
Outline and installation dimension
type power
A L1 L2 L3 L4 a f X L5 B1 B2 B3 h1 h2 h3 H H1 H2 n-d
132S-2/7.5 900 140 660 475 18 980 450 380 315 415
IHT65-40-200 80 100 385 210 160 30 230 410 4-¢24
Y160M-2/11 1030 150 730 605 20 1110 490 420 385 455
90S-4/1.1 310 930
155 190 355
90L-4/1.5 960 175 610 335 20 955 480 420 255 480
IHT65-40-250 100L-4/3 95 380 100 510 1010 180 180 245 30 400 4-¢24
132S-2/7.5 1070 150 730 475 18 1110 210 500 430 315 260 485 443
160M-2/15 1170 170 820 605 20 1235 255 550 480 385 265 490 490
100L-4/3 380 1035 180 245 420
960 175 610 20 480 420 275 525
112M-4/4 400 1055 190 265 430
132S-4/5.5 1070 150 730 475 24 1135 210 500 430 375 280 530 463
30 4-¢24
IHT65-40-315 160M-2/15 95 600 125 510 1242 225 200
20 385 515
160L-2/18.5 1170 170 820 645 1290 255 550 480
285 535
180M-2/22 670 1330 285 430 530
24
200L-2/30 1370 200 960 775 1435 310 620 560 475 40 560 4-¢28
IHT65-40-400 132M-4/75 95 1300 170 950 515 125 653 20 1315 210 670 600 200 315 40 285 535 470 4-¢28
80-4/0.75 285 20 790 150 170 287
4- ¢
100L-2/3 800 100 600 380 885 180 390 340 245 25 197 357 342
IHT80-65-125 80 100 385 132 18.5
112M-2/4 400 18 905 190 265 350
132S-2/5.5 900 140 660 475 980 210 450 380 315 30 202 362 385 4-¢24
80-4/0.75 285 790 150 170 315
90S-4/1.1 310 20 815 4-¢
800 100 600 155 390 340 190 25 225 405 325
90L-4/1.5 335 840 18.5
IHT80-65-160 80 100 385 160
112M-2/4 400 902 190 265 380
18
132S-2/7.5 900 140 660 475 977 210 450 380 315 413
30 230 410 4-¢24
Y160M-2/11 1030 150 730 605 20 1110 255 490 420 385 460
90S-4/1.1 310 815
155 190 325 4-¢
IHT80-50-200 90L-4/1.5 80 800 100 600 335 100 385 20 824 390 340 160 25 225 425
18.5
100L-4/2.2 380 885 180 245 370
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
Outline and installation dimension (3)
Outline and installation dimension
type power
A L1 L2 L3 L4 a f X L5 B1 B2 B3 h1 h2 h3 H H1 H2 n-d
132S-2/7.5 900 140 660 475 18 980 210 450 380 315 425 415
IHT80-50-200 80 100 385 160 30 230 4-¢24
160M-2/15 1030 150 730 605 20 1110 255 490 420 385 430 460
100-4/3 960 175 610 380 1032 180 480 420 245 255 480 408
160M-2/15 600 20 1242
IHT80-50-250 95 125 510 225 180 385 30 490 4-¢24
160L-2/18.5 1170 170 820 645 1300 550 480 265 490
180M-2/22 670 24 1326 285 430 510
112M-4/4 960 175 610 400 1055 190 480 420 265 300 580 453
20
132S-4/5.5 1070 150 730 475 1135 210 500 430 315 30 305 585 490
IHT80-50-315 95 125 510 225 4-¢24
180M-2/22 1170 170 820 670 1330 285 550 480 430
24 310 590 560
200L-2/37 1370 200 960 775 1435 310 620 560 475 40
IHT80-50-400 160L-4/15 95 1340 180 960 645 125 653 24 1447 255 670 600 225 385 40 310 590 560 4-¢28
80-4/0.75 285 790 150 170 315
90S-4/1.1 800 100 600 310 20 815 390 340 25 225 405 4-¢18.5
155 190 325
IHT100-80-125 90L-4/1.5 95 335 100 385 840 160
132S-2/7.5 900 140 660 475 18 977 210 450 380 315 230 410 418
30 4-¢24
160M-2/11 1030 150 730 605 20 1110 255 490 420 385 230 410 460
90L-4/1.5 335 955 155 190 330
900 175 610 480 420 235 435
IHT100-80-160 100L-4/2.2 95 380 100 510 20 1000 180 160 245 30 375 4-¢24
160M-2/15 1170 170 820 605 1235 255 550 480 385 245 445 470
100L-4/3 380 1010 180 245 400
960 175 610 480 420 255 480
112M-4/4 400 1020 190 265 408
20
IHT100-65-200 160M-2/15 95 600 100 510 1220 180 30 4-¢24
255 385 480
160L-2/18.5 1170 170 820 645 1270 550 480 265 490
180M-2/22 670 24 1290 285 430 515
100L-4/3 380 1035 180 245
960 175 610 480 420 275 525 435
112M-4/4 400 20 1055 190 265
IHT100-65-250 110 125 510 200 30 4-¢24
132S-4/5.5 1100 730 475 1130 210 550 480 315 280 530 468
170
180M-2/22 1170 820 670 24 1330 285 550 480 430 285 535 535
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Outline and installation dimension (4)
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Anhui Tian ma Pump and Valve Group Co.,LTD Tel:0550-7029888 Fax:0550-7321688
9 The cause of failure and solution
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