BOILER MAINTENANCE (U# 8) DAILY MAINTENANCE LOG

DATE Work Descriptions

01-07-2016 1. Unit #8 Lighted up (@ 10:06 AM, Sync at 18:16 HRS.)
2. AB, CD & EF elevations all oil gun cleaned
3. Burner tilting operation checked from outside

02-07-2016 1. Oil guns cleaned as per requirements of operation

2. LVFO unloading Pumps 2 & 3 Coupling bolts found dismantle condition, informed
to H/A.

03-07-2016 1. MFT done at 10:36 AM due to no demand.

1. Mill# 8A internal inspections & checking done, PA duct cleaning done, scrapper
04-07-2016 welding done
2. Mill# 8B internal inspections & checking done, PA duct cleaning done,
3. Boiler tube visual inspections done from outside.
05-07-2016 1. Mill # 8C permit taken , following jobs done:
1. Roller setting done, roller to bull ring segments gap kept at 6 mm
2. Spring tension setting done for all the springs and load kept at 9 ton
3. Mill inside patch work done at air throat area, centre feed pipe
4. Scrapper chamber cleaned
5. Classifier checked and kept at position 5
06-07-2016 1. Mill # 8C labyrinth seal repairing job done & refitted again keeping the radial
clearance of 0.5 mm between bowl hub & labyrinth seal
2. Lower skirt to air inlet housing gap reduced to 4 to 5 mm by plate welding at air
inlet housing

07-07-2016 1. Valve B-65 Bonnet seal replaced

2. CBD sampling line Valve gland packing done
08-07-2016 1. PA Fan # 8A & 8B permit taken
2. Both PA fan gap between two blades checked (At 50% Blade pitch command PA
Fan # 8A blade gap is 115 mm, PA Fan # 8B blade gap is 100 mm)
3. Both PA Fan internal inspections done (Inside PA Fan # 8B oil contamination
found & cleaned & oil hoses checked thoroughly & tightening done)
4. PA Fan #8A zero blade pitch position to be adjusted by C&I.
5. APH # 8A & 8B permit taken for internal inspections & necessary jobs
09-07-2016 1. PA Fan 8A zero blade pitch position adjusted with the help of C&I
2. Both PA fan gap between two blades checked (At 50% Blade pitch command PA
Fan # 8A blade gap is 100 mm, PA Fan # 8B blade gap is 100 mm)
3. PA Fan 8A & 8B boxed up.
4. Mill # 8A permit taken for shutdown maintenance.
11-07-16 1.APH#8A seal gap check,APH#8B seal gap not check due to compressor air problem
2.MILL#8A spring tension adjust ,spring pressure set at 100.50 kg (9 ton)
3.MILL#8A body linear repairing job in process,
4.MILL#8A SEAL repairing job in progress
5.Drum vent RHS 01 valve LAPPING job in progress
12-07-16 1. APH#B seal gap check
2. Boiler paint house checked, small amount ash accumulate there
3. Boiler all doors open at evening
4. Milll#8B preventive maint job in progress
5. Mill#8A vertical shaft crack found
6. Drum vent RHS 01 NO valve lapping job completed

13-07-16 1. Mill B roller setting done

2. Scrapper & skirt remove from mill 8B
3. AIR vent SHH-3A,De superheater root valve gland packing changed
4. Drum vent RHS upper line root valve lapping in progress
5. APH#B hot end side radial seal gap checked
 BOILER MAINTENANCE (U# 8) DAILY MAINTENANCE LOG

DATE Work Descriptions

14-07-2016 1. Mill #8B cooler isolation valve’s jamming free done
2. CBD line cooler to line welding done
3. Saturated steam sampling line (Boiler drum floor) 01 no valve gland packing
replacement done
4. Reheater header vent line both valve lapping done
5. Drum vent RHS upper line root valve lapping done
6. Mill #8B shutdown maintenance job is under progress
7. Mill #8A DP test done at vertical shaft & Crack found.
8. APH Guide brg area ash cleaning job is under progress
9. APH #8B cold end side radial seal gap checked.

15-07-2016 1. Mill #8B shutdown maintenance job is under progress

2. ID Fan # 8A bearing housing cover opened
3. ID Fan# 8A Bearing end seal plate removed & maintenance job is under progress
4. APH Guide brg area ash cleaning job is under progress
5. Drum vent LHS upper line root valve lapping job is under progress

16-07-2016 1. Boiler second pass (economizer zone) water washing completed

2. Both ID fan impeller checking , ID fan A DE side impeller seal found damaged
3. Drum vent LHS upper line root valve lapping job done
4. Mill #8B shutdown maintenance job completed
5. Mill #8D shutdown maintenance job is under progress
6. Mill #8D roller setting done.

17-07-2016 1. Boiler 1st pass water washing done

2. Mill #8D shutdown maintenance job is under progress
3. ID Fan # A scaffolding for impeller seal repairing
4. Boiler Dog house ash cleaning job under progress
5. Mill #8D shutdown maintenance job is under progress
18.07.2016 1. Boiler 2nd pass water washing in progress
2. LTSH coil alignment done
3. Drum vent LHS lower line root valve lapping job under progress
4. Mill #8D shutdown maintenance job is under progress
5. Mill #8D Bowl hub vertical portion above labyrinth seal area Crack found.
6. Both ID Fan impeller seal gap checking completed.
7. Some coils at LTSH demetering done.
19-07-2016 1. Boiler 2nd pass water washing completed
2. Drum vent LHS lower line root valve lapping job completed
3. Boiler Dog house ash cleaning job under progress
4. Some coils at LTSH & Economizer demetering done.
5. Mill #8A Air inlet housing bottom plate (2 nos) removed for Bowl hub Crack
maintenance job
20-07-2016 1. APH water washing done
2. ESP B path side inlet gate no. 2 checked in presence of BHEL, Ranipet along with
E/M DPL as it was not operating
3. Mill A,B,C,D & E Hot air Gate air leakage checking permit taken in favour of
BHEL
21-07-16 1 Mill A,C,D,E HOT AIR gate checked ,seal in damage condition
2.ID fan A,B outlet gate checked by BHEL expert
3.PA fan A outlet gate checked by BHEL expert
4.FD fan A LUB oil line oil flow checked and found ok, but not showing in flow meter
5.DWLG (LHS) replacement job started by BHEL
 BOILER MAINTENANCE (U# 8) DAILY MAINTENANCE LOG

DATE Work Descriptions

1. ID Fan # 8B outlet gate jerking problem attended by BHEL expert
22-07-2016 2. PA fan A outlet gate jerking problem attended by BHEL expert
3. FD Fan #8A blade pitch checked & following blade clearances observed at
different blade positions:
Blade pitch position Gap between two consecutive blades in mm
0 15
25 33
50 66
75 100
100 138
4. Mill # 8B motor to gearbox alignment checked:
00
+0.01

-0.04 +0.01
-0.03 -0.02

-0.02
00

Axial1 Axial2

Axial Final (A1-A2) Radial

00 00

-0.02 +0.04 -0.05 00

-0.03 +0.02
 BOILER MAINTENANCE (U# 8) DAILY MAINTENANCE LOG

DATE Work Descriptions

1. Both ID Fan inlet gate jerking problem attended by BHEL expert.
23-07-2016 2. ID Fan # 8A damaged impeller seal erection job started by 3 mm thick MS plate,
job is under progress
3. FD Fan #8B blade pitch checked & following blade clearances observed at
different blade positions:

Blade pitch position Gap between two consecutive blades in mm

0 15
25 50
50 85
75 120
100 155
4. Mill # 8C motor to gearbox alignment checked:
00
-0.02

+0.01 +0.03
00 +0.01

+0.01
00

Axial1 Axial2

Axial Final (A1-A2) Radial

00 00

00 +0.03 +0.03 00

+0.03 00

1. ID Fan # 8A damaged impeller seal erection job completed by 3 mm thick MS

24-07-2016 plate
2. Boiler Corner #3 Ash cleaning job is under progress
3. Coal feeder# 8A Shutdown maintenance job done.
 BOILER MAINTENANCE (U# 8) DAILY MAINTENANCE LOG

DATE Work Descriptions

25-07-2016 1. Mill # 8E Shutdown maintenance job started
2. Super heater safety valve (LHS) repairing & maintenance job started by BHEL,
Trichy expert
3. FD Fan #8A blade pitch adjusted in consistent with FD Fan # 8B with the help of
C&I deptt. & following blade clearances observed at different blade positions:

Blade pitch position Gap between two consecutive blades in mm

0 15
25 40
50 75
75 110
100 155
4. FD Fan # 8A Lube oil line no flow observed by flow meter but the flow meter is
checked by C&I deptt. & found ok,hence to check the lube oil supply & return line
along with the bearing chamber it is required to remove the top housing cover &
the job is being started & it is under progress.
26-07-2016 1. Mill # 8E Shutdown maintenance job under progress
2. Super heater safety valve (LHS) repairing & maintenance job done by BHEL,
Trichy expert, safety valve setting to be done.
3. FD Fan # 8A Lube oil line flow established by changing the position of lub oil
supply line at bearing input.
4. Coal feeder 8B & 8C permit applied for overhauling.
27-07-2016 1.Coal feeder 8C overhauling job started
2. ID Fan # 8A outlet gate jerking problem attended by BHEL expert
3. Mill # 8E Shutdown maintenance job under progress
4. following valves torque setting done by BHEL expert along with E/M dept,DPL:
MS-3,MS-4,MS-5,MS-6,MS-102
5.MS-101 valve maint under progress by BHEL expert

28-07-2016 1. Coal feeder # 8C overhauling job is under progress

2. MS-101 valve maintenance done by BHEL expert (The spindle check nut is too
tight to open, unable to do valve lapping, gland packing replaced & actuator fitted,
actuator torque setting to be done)
3. Mill # 8E Shutdown maintenance job under progress
4. New DWLG erection at LHS started by BHEL, job is under progress
(N.B: Jobs interrupted due to manpower engagement at U#7 due to exigency of the plant.)
29-07-2016 1. Coal feeder # 8C overhauling job is under progress,( old coal feeder belt
replacement by new one)
2. Mill # 8E Shutdown maintenance job under progress
3. (N.B: Jobs interrupted due to manpower engagement at U#7 due to exigency of the
plant.)
30-07-2016 1. Mill # 8E Shutdown maintenance job under progress
2. New DWLG erection at LHS completed by BHEL
3. MS-102 valve maintenance done by BHEL expert (The spindle check nut is too
tight to open, unable to do valve lapping, gland packing replaced & actuator fitted)
4. MS-103 & MS-104 valves gland packing replaced.
(N.B: Jobs interrupted due to manpower engagement at U#7 due to exigency of the plant.)