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There are several factors that can influence ETC in concrete such as
1. temperature rise,
2. coefficient of thermal expansion of the concrete,
3. restraint to movement (internal / external)
4. ability of the concrete to resist tensile strain
The principle cause of Early Thermal Cracking is the release of Heat of Hydration from the binder,
usually cement paste in concrete. Heat of Hydration causes differential expansion within the section
leading to an internal restraint or an external restraint which will restrict contraction during the
cooling or curing. ETC can be evident in thinner sections within a few days or casting. For thicker
sections, it may take longer to develop cracks as the cooling is gradual.
It is difficult to calculate the stresses developed during the early thermal cycle because of the rapidly
changing elastic modulus of concrete and altering influence of creep due to the young age of the
concrete and the accelerating effect of temperature, can cause significant relaxation of induced
stresses as shown in Figure. The compressive stresses resulting from external restraint are unlikely
to cause any cracking but if the tensile stresses are excessive, cracking occurs.
It is generally assumed that for conditions of external restraint, compressive stresses induced during
the heating phase are entirely relieved by creep and tensile stresses are induced during the cooling
phase from starting from the time of the peak temperature (refer design assumption line). To simplify
the design process a strain based approach is assumed in which the restrained tensile strain
induced during the period of cooling from peak to ambient temperature is compared with the tensile
strain capacity of the concrete.
When differential temperature causes cracks in thick sections, due to internal restraint, the
assumptions employed will differ. Tensile strain at the surface may be caused by restrained
contraction (if formwork or insulation is removed letting rapid cooling of surface) or due to expansion
of the core of the section, which achieves a higher temperature rise and thermal expansion than the
surface. In both cases, for sufficient tension to develop at the surface, compression must be
developed at the centre of section. In this case the assumption that all compressive stresses are
relieved by creep is no longer conservative.
In this case temperature T1 is replaced by the centre to surface differential temperature ΔT and a
value of restraint R is derived from shape of temperature profile along thickness.
Thermal cracking in massive concrete
wall
In some cases the restrained tensile strain developed may be insufficient to cause early age thermal
cracking but may contribute to strains that cause cracking in the longer term and it is important to
recognise the significance of these residual strains within the design process.
Inputs
1. Characteristic tensile strength of reinforcement, fy = 460 N/mm2
2. Characteristic cube strength of concrete, fcu = 40 N/mm2
3. Cement Content =400 kg/m3
4. Cement Type = OPC
5. Type of Bar =Type 2 deformed bars
6. Season Considered = winter
7. Formwork Material = 18mm Plywood
8. Restraint Condition = Wall cast onto base
9. Distance between PCJ or EJ = 14m
10. Thickness of section =501mm
11. Width of Section =1000 mm
12. Permissible crack width = 0.200mm
13. Short-term fall in temperature T1 = 53 oC
14. Long-term fall in temperature T2 = 0 oC
1. The ratio of tensile strength of immature concrete to average bond strength between
reinforcement and immature concrete, fct*/fb = 0.67
2. Restraint factor, R = 0.60
3. Ultimate tensile strain capacity of concrete, eult = 0.00020
4. Shrinkage Strain,esh = 0.00010
5. Coefficient of thermal expansion of concrete, a = 1.2E-05
6. Thermal Strain, = 0.8×0.000012(53+0) = 0.00051
References
CIRIA C660, Early-age thermal crack control in concrete
June 14, 2016 Anand Paul Civil Engineering Articles, Civil Engineering Articles for Mobile,Concrete
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