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Meat Science

Volume 77, Issue 1, Pages 1-147 (September 2007)

1. Editorial Board
Page IFC

2. 53rd International Congress of Meat Science and Technology, Beijing, China, 5–


10th August 2007
Page 1
Guanghong Zhou

3. Stratification of toughness in beef roasts


Pages 2-6
H.J. Swatland

4. Mechanisms controlling pork quality development: The biochemistry controlling


postmortem energy metabolism
Pages 7-16
T.L. Scheffler and D.E. Gerrard

5. Predictive microbiology: Quantitative science delivering quantifiable benefits to the


meat industry and other food industries
Pages 17-27
T.A. McMeekin

6. Managing safety and quality through the red meat chain


Pages 28-35
P. Desmarchelier, N. Fegan, N. Smale and A. Small

7. Application of genomic technologies to the improvement of meat quality of farm


animals
Pages 36-45
Yu Gao, Ran Zhang, Xiaoxiang Hu and Ning Li
8. Identification of pork quality parameters by proteomics
Pages 46-54
Dick F.M. van de Wiel and Wei Li Zhang

9. Microbial ecosystems of traditional fermented meat products: The importance of


indigenous starters
Pages 55-62
R. Talon, S. Leroy and I. Lebert

10. A fresh look at meat flavor


Pages 63-80
C.R. Calkins and J.M. Hodgen

11. Technologies to shorten the drying period of dry-cured meat products


Pages 81-89
J. Arnau, X. Serra, J. Comaposada, P. Gou and M. Garriga

12. Interventions to reduce/eliminate Escherichia coli O157:H7 in ground beef


Pages 90-96
M. Koohmaraie, T.M. Arthur, J.M. Bosilevac, D.M. Brichta-Harhay, N.
Kalchayanand, S.D. Shackelford and T.L. Wheeler

13. Application of proteomics to understand the molecular mechanisms behind meat


quality
Pages 97-104
Kristin Hollung, Eva Veiseth, Xiaohong Jia, Ellen Mosleth Færgestad and Kjell
Ivar Hildrum

14. Tenderness and oxidative stability of post-mortem muscles from mature cows of
various ages
Pages 105-113
Youling L. Xiong, Oliver E. Mullins, John F. Stika, Jie Chen, Sue P. Blanchard
and William G. Moody

15. Biochemical changes during processing of traditional Jinhua ham


Pages 114-120
G.H. Zhou and G.M. Zhao

16. Effects of metabolic modifiers on carcass traits and meat quality


Pages 121-135
M.E. Dikeman
17. Cured meat products without direct addition of nitrate or nitrite: what are the
issues?
Pages 136-147
Joseph G. Sebranek and James N. Bacus

18. AMSA Mission & Membership Application


Pages I-II
The qualities of meat — its composition, nutritional value, wholesomeness and consumer acceptability — are largely
determined by the events and conditions encountered by the embryo, the live animal and the post-mortem
musculature. The control of these qualities, and their further enhancement, are thus dependent on a fuller
understanding of the commodity at all stages of its existence — from the initial conception, growth and development of
the organism to the time of slaughter and to the ultimate processing, distribution, preparation, cooking and
consumption of its meat.
It is the purpose of Meat Science to provide an appropriate medium for the dissemination of interdisciplinary and
international knowledge on all the factors which influence the properties of meat. The journal is predominantly
concerned with the flesh of mammals; however, contributions on poultry meat may be published, especially if these
have relevance to our overall understanding of the relationship between the nature of muscle and the quality of the
meat which muscles become post mortem.

Editor
Professor David A. Ledward,
School of Biosciences, Division of Food Sciences,
University of Nottingham, Sutton Bonington Campus,
Loughborough, LE12 5RD, UK
e-mail: david.ledward@nottingham.ac.uk
Associate Editors Professor Howard J. Swatland
Dr. Michael Enser Department of Animal and Poultry Science,
Division of Food Animal Science, University of Bristol, University of Guelph, Guelph,
Langford, Bristol BS40 5DU, UK Ontario, Canada, N1G 2WI
e-mail: m.enser@bristol.ac.uk e-mail: swatland@uoguelph.ca
fax: +44 (117) 9289324 fax: +1 (519) 767 0573

Editorial Board
P. Barton-Gade K. Incze A. Suzuki
Danish Meat Research Institute, Hungarian Meat Research Institute, University of Niigata, Japan
Maglegardsvej 2, 4000 Roskilde, Budapest, Hungary
F. Toldrá
Denmark
J. Kerry Instituto de Agroquimica y
E.A. Decker University College Cork, Ireland Tecnologia de Alimentos (CSIC),
Chenoweth Lab, Department of Burjassot, Spain
Food Science, University of S.D. Morgan Jones
Massachusetts, USA Agriculture and Agri-Food Canada, E. Tornberg
Lethbridge, Canada Food Engineering Department,
P. Gatellier Lund University, Sweden
INRA Theix, Saint Genes Champanelle, R.T. Naudé
France W. Uchman
Department of Biochemistry,
University of Agriculture,
C.O. Gill University of Port Elizabeth, South Africa
Institute of Meat Technology,
Agriculture and Agri-Food Canada, Poznan, Poland
E. Puolanne
Lacombe, Alberta, Canada
University of Helsinki, Helsinki, Finland P.D. Warriss
M.L. Greaser School of Veterinary Science,
University of Wisconsin, Madison, USA J.W. Savell
Texas A&M University, College Station, University of Bristol,
K.O. Honikel Texas, USA Langford, UK
Bundesanstalt für Fleischforschung, J.D. Wood
Kulmbach, Germany R. Shorthose School of Veterinary Science,
D. Hopkins CSIRO, Queensland, University of Bristol,
DPI (NSW), Center for Sheep Meat Australia Langford, UK
Development, Cowra, NSW, Australia E.T.F. Silveira G.H. Zhou
M.C. Hunt Instituto De Tecnologia Del Nanjing Agricultural University,
Kansas State University, USA Alimentos, Campinas, Brazil Nanjing, P.R. China
MEAT
SCIENCE
Meat Science 77 (2007) 1
www.elsevier.com/locate/meatsci

Preface

53rd International Congress of Meat Science and Technology,


Beijing, China, 5–10th August 2007

On behalf of the scientific and organizing committee of Sincere thanks are also extended to the following indi-
the 53rd International Congress of Meat Science and Tech- viduals for their efficient reviewing work:
nology, it is my great honor to present this Special Issue of
Meat Science containing the manuscripts of invited speak- J. Arnau S.D. Morgan Jones
ers for the Congress. C.R. Calkins L. Sammel
The topics addressed by the invited speakers focus on L. Cocolin J.W. Savell
meat safety, meat production, muscle biochemistry, meat M. Du J.G. Sebranek
quality and nutrition, meat processing and meat products D.E. Gerrard A. Suzuki
respectively. The latest research findings and the current C.O. Gill H. Swatland
research issues in the above aspects are generally covered. K. Hollung R. Talon
We trust that this special issue will promote the interna- M. Koohmaraie R. Taylor
tional communication of research in meat science and D. Ledward Y.L. Xiong
technology. T. McMeekin
I would like to give my sincere thanks to all the authors
who have contributed their masterpiece manuscripts. My Guest Editor
utmost appreciation goes to Dr. Howard Swatland – Guanghong Zhou
without his kind help, effective editing and hard work, we Chairman of 53rd ICoMST,
cannot image how we could fulfill this task. I also like to Professor/Vice President,
thank Prof. Weili Zhang for his coordination and Ms. Nanjing Agricultural University,
Wendy Hurp of Elsevier publishers for her kind co- Nanjing, 210095, PR China
operation. E-mail address: ghzhou@njau.edu.cn

0309-1740/$ - see front matter Ó 2007 Published by Elsevier Ltd.


doi:10.1016/j.meatsci.2007.06.001
MEAT
SCIENCE
Meat Science 77 (2007) 2–6
www.elsevier.com/locate/meatsci

Stratification of toughness in beef roasts


H.J. Swatland *

Department of Animal and Poultry Science, University of Guelph, Guelph, Ont., Canada N1G 2W1

Received 23 February 2007; received in revised form 3 April 2007; accepted 6 April 2007

Abstract

Most meat scientists adopt a reductionist approach to the study of meat toughness, taking a few intramuscular cores from one or
more muscles to simplify the enormous complexity of toughness in all the retail cuts derived from a whole carcass. This is a valid
approach to a complex problem, but we should also start to consider how consumers respond to bulk meat such as steaks and roasts.
Probing whole roasts reveals a complex internal structure, detectable by both connective tissue fluorescence and resistance to penetration.
The dorsal aponeurosis of the Longissimus thoracis is a major connective tissue stratum in beef rib roasts and its properties are correlated
with those of adjacent intramuscular connective tissues. When the aponeurosis is cooked, its reflectance first increases with protein dena-
turation, then decreases with gelatinisation. Heat-induced contraction is concurrent with the increase in reflectance. Gelatinisation is
reduced if the aponeurosis is mechanically restrained to resist contraction. Thus, mechanical restraint interacts with heat penetration
in explaining stratification of toughness in bulk meat.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Fluorescence; Penetrometry; Connective tissue; Meat toughness; Beef

1. Introduction Hostetler, & Carpenter, 1976; Loyd & Hiner, 1959; Smith
& Judge, 1991), in this presentation we will review pub-
Meat scientists routinely analyse meat toughness using lished experiments and other data. The objective is to look
intramuscular core samples for methods such as the War- at the problems involved in understanding toughness in
ner–Bratzler shear test (Voisey, 1976). This reveals varia- bulk meat containing different muscles and types of con-
tion in toughness between and within major muscles of nective tissue, as when a consumer evaluates a whole steak
the carcass (Belew, Brooks, McKenna, & Savell, 2003; or roast, or when intact sides of beef are probed in attempts
Gruber et al., 2006; Janz, Aalhus, Dugan, & Price, 2006). to predict meat toughness (Wulf, Emnett, Leheska, &
But when meat is consumed as a whole steak or roast, Moeller, 2002).
the stratification of connective tissues is superimposed on Lanius is the Latin word for a butcher (Lewis, 1891). We
the toughness of individual muscles. The agreeable sensa- may use the adjective, laniary, to denote structures in cuts
tion of an internally tender core of meat may be spoiled of meat prepared by a butcher, hence laniary strata for the
by tough seams of connective tissue on the surfaces of, or layers of connective tissues in bulk meat. The thickness of
between individual muscles. Overall tenderness in bulk the perimysium (connective tissue around bundles of mus-
meat is complicated by the amount of connective tissue gel- cle fibres) and the diameters of its collagen fibres both affect
atinisation, which depends on cooking method and depth shear force (Brooks & Savell, 2004; Janz, Aalhus, & Price,
in the meat. Building on our knowledge of intramuscular 2006; Light, Champion, Voyle, & Bailey, 1985). But here
connective tissue toughness (Bailey & Sims, 1977; Dutson, we are more concerned with the epimysium (connective tis-
sue on the muscle surface). Epimysium creates detectable
*
Tel.: +1 519 824 4120x53670; fax: +1 519 767 0573. laniary strata when we probe bulk meat. Thus, we detect
E-mail address: swatland@uoguelph.ca major signals from strata (epimysium and fasciae) superim-

0309-1740/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.013
H.J. Swatland / Meat Science 77 (2007) 2–6 3

posed on the background signals between the strata (endo-


mysium and perimysium within muscles, and reticular
fibres within adipose tissue). Intramuscular background
signals correspond to the vast amount of information col-
lected by shearing intramuscular cores. We will be ques-
tioning the relationships between major signals from
laniary strata and the background signals between strata,
and will then go on to look at complexities caused by
cooking.
Fig. 2. Fluorescence signal (from Swatland, 2006a). After the probe enters
2. Comparing a muscle surface and its interior the meat at distance 0 mm, it detects high fluorescence of the aponeurosis
at point (1), low fluorescence of muscle immediately below the aponeurosis
When a probe is pushed into the eye muscle (Longissi- at point (2), and the intermediate fluorescence of a major seam of
perimysium at point (3).
mus thoracis) of a beef rib roast, it passes through several
grades of fibrous connective tissue (Swatland, 2006a).
There is epimysium on the muscle surface, perimysium Looking at the corresponding penetrometer data,
around bundles of muscle fibres and endomysium around (Fig. 3), we see resistance to penetration increasing until
individual muscle fibres. The aponeurosis is a very thick the aponeurosis is penetrated. 3(1). Then there is a sharp
part of the muscle epimysium. Site 1 in Fig. 1 is where decrease in resistance until the background level associated
the maximum penetrometer force is encountered as the with endomysium and muscle fibres is reached 3(2). There
probe penetrates through the aponeurosis. Resistance to is a resistance peak 3(3) corresponding to the perimysial
penetration is completely from collagen fibres. Site 2 is septum identified by its fluorescence 2(3).
the minimum force immediately under the aponeurosis, We all know meat is a highly variable commodity, and it
with the probe tip passing through only muscle fibres and is no surprise to find situations where the patterns of force
endomysium. Here resistance is limited to endomysial col- and fluorescence do not match as clearly as in the example
lagen fibres plus myofibrils, with the resistance from myo- shown here. But these mismatches can be explained. Some-
fibrils being an interaction of sarcomere length and the times there may be an intramuscular fluorescence peak
extent of post-mortem autolysis. Site 3 is the maximum without any corresponding resistance. This may be where
force anywhere intramuscularly when the probe tip the probe window has passed tangentially by a septum of
encounters the thickest septum of perimysial connective tis- connective tissue, but has not actually penetrated through
sue. The tip of our probe can detect both resistance to pen- it. Conversely, there may be a peak of resistance without
etration and the optical properties of tissues at this point any increase in fluorescence. This may be where the probe
(Swatland, 2005). tip has penetrated muscle fibres with strong myofibrils,
The fluorescence data in Fig. 2 show where the probe tip either because of short sarcomeres or a lack of post-mor-
passes through the Longissimus thoracis aponeurosis and tem autolysis. Ignoring these exceptions, we will collect
underlying muscle. Fluorescence increases to a maximum our data using a split screen showing two matching data
where the probe penetrates the aponeurosis 2(1). Then sets (with fluorescence peaks matching the pattern of pen-
there is a sharp decrease in fluorescence to the background etrometer peaks).
level intramuscularly 2(2). A major connective tissue sep- In a typical set of Canadian prime rib roasts (well aged,
tum is encountered intramuscularly 2(3). well marbled Canada Grade AAA; n = 13), and taking
the means of five measurements from each roast, fluores-
cence of the aponeurosis at site 1 is correlated with both

Fig. 3. Penetrometer resistance matching Fig. 2 (from Swatland, 2006a).


Fig. 1. Anatomy of a probe transect (from Swatland, 2006a). The After the probe enters the meat at distance 0 mm, it detects high resistance
aponeurosis is at point (1), the muscle immediately below the aponeurosis of the aponeurosis at point (1), low resistance of muscle immediately
at point (2) contains only muscle fibres and endomysium, and a major below the aponeurosis at point (2), and the resistance of a major seam of
seam of perimysium is at point (3). perimysium at point (3).
4 H.J. Swatland / Meat Science 77 (2007) 2–6

intramuscular fluorescence at site 2 (r = 0.81, P < 0.0005, are much stronger than perimysial and endomysial connec-
n = 13) and with fluorescence of perimysial septum at site tive tissues, and chance encounters with epimysial tissues
3 (r = 0.78, P < 0.005, n = 13). Fluorescence at sites 2 will certainly increase sampling error. Thus, it is essential
and 3 is correlated (r = 0.87, P < 0.005, n = 13). Mean rel- to standardize the anatomical location of probe transects
ative fluorescence intensities at sites 1, 2 and 3 are, respec- and this is extremely difficult to achieve with either human
tively, 0.96 ± 0.40, 0.12 ± 0.08 and 0.28 ± 0.14 (relative to operators or robotics.
white paper standard = 1). With a paired t-test, differences How about using fluorescence probes to predict tough-
are significant, P < 0.001. ness? All the positive tests for predicting toughness from
For the matching penetrometer data, the force required fluorescence were based on intramuscular transects (Swat-
to penetrate the aponeurosis at site 1 is correlated with land, 1995). Thus, we see fluorescence correlated with force
both intramuscular resistance at site 2 (r = 0.51, P < 0.05, at site 2 involving only muscle fibres and endomysium
n = 13) and with perimysial septum at site 3 (r = 0.63, (r = 0.52, P < 0.05, n = 13). But we can now see why
P < 0.025, n = 13). No relationships are detected in this researchers who tested fluorescence probes without solving
set of samples between penetrometer forces at sites 2 and the anatomical problems of sampling were doomed to fail-
3 (r = 0.37, NS, P > 0.05, n = 13). Mean values for pene- ure. Despite a network of significant interrelationships
trometer forces at sites 1, 2 and 3 are, respectively, within strength and fluorescence data among different
27.7 ± 4.8 N, 8.5 ± 2.1 N and 18.0 ± 3.9 N. With a paired strata of connective tissues, a key relationship fails in the
t-test, differences are significant, P < 0.001. Pooling all data presented here. No relationship is detectable between
the data (five measurements from 13 roasts), force at site the fluorescence of the aponeurosis and its strength. The
3 is correlated with both force at site 1 (r = 0.39, most likely explanation is elastic deformation. If a fluores-
P < 0.0005, n = 65) and at site 2 (r = 0.29, P < 0.01, cent septum is wrapped around an optical window, then
n = 65). linearity of fluorescence with strength is unlikely – a satu-
Despite these obvious relationships within the data sets ration effect. Thus, fluorescence probes need to cut through
for fluorescence and penetrometer force, the relationships small structures, generating a fluctuating signal whose
of fluorescence and penetrometer force are difficult to peaks can be counted and measured. Endomysial and
detect – if they exist. No significant relationships of fluores- minor perimysial fluorescence signals are related to meat
cence with penetrometer force are detectable at sites 1 toughness (Swatland, 1995), but not if we add in random
(r = 0.03, NS, P > 0.05, n = 13) or 3 (r = 0.14, NS, large peaks from connective tissues outside the muscle of
P > 0.5, n = 13). Although, fluorescence is correlated with interest.
force at site 2 (r = 0.52, P < 0.05, n = 13).
What do these data show us? Firstly, both fluorescence 3. Cooking the aponeurosis on the muscle surface
and penetrometer data show there are obvious relation-
ships between connective tissues on the muscle surface We know a lot about meat cooking (Tornberg, 2005),
and those within the muscle. This is to be expected because and how collagen fibres contract to squeeze out fluid from
both are part of the same system developed by the animal muscle fibres (Bendall & Restall, 1983). Collagen fibres
to transmit the forces of muscle contraction to the skeleton. may be completely gelatinized if meat is thoroughly
Secondly, the perimysial effect on meat toughness detected cooked, especially with moist heat, but this may not hap-
by Brooks and Savell (2004) may now be quantified. The pen when steaks or roast are lightly cooked. Thermal dena-
strength of the strongest perimysium in aged beef roasts turation of intramuscular collagen typically occurs at 53–
is more than twice the sum of endomysial plus myofibrillar 63 °C (Martens, Stabursvik, & Martens, 1982) but denatur-
strength (18.0 ± 3.9 N for perimysium and 8.5 ± 2.1 N for ation may occur at 70 °C in extramuscular collagenous
endomysium + myofibrils). As expected, the aponeurosis is structures such as ligaments (Vangsness et al., 1997). What
stronger than anything else in the Longissimus thoracis happens to the aponeurosis on the surface of the Longissi-
(27.7 ± 4.8 N). But, remember, penetrometer data are diffi- mus thoracis when it is cooked? Collagen contracts and
cult to standardize. A sharp probe gives lower values than melts during thermal denaturation (Chien, 1975), but are
a blunt probe. We can only make relative deductions: the optical and rheological changes simultaneous? To answer
aponeurosis in aged roasts is stronger than the strongest these questions, strips of aponeurosis were removed from
perimysium, and the strongest perimysium is stronger than beef roasts (n = 15) similar to those used in the last exper-
endomysium plus myofibrillar structure (P < 0.001). iment. Strips were heated gradually in distilled water while
This helps explain why penetrometer data are so difficult recording their length and reflectance (Swatland, 2006b).
to use on-line for the prediction of toughness in a whole Heating first caused a gradual increase in reflectance
carcass. The more senior members of this audience will (mean 0.026 ± 0.021, averaging reflectances at 400, 500,
doubtless remember several probe systems failing to live 600 and 700 nm), reaching half maximum at
up to their initial expectations. Although we see here that 59.9 ± 5.6 °C and maximum at 67.1 ± 5.5 °C (Fig. 4).
the strength and composition of epimysium, perimysium The decrease in reflectance associated with gelatinisation
and endomysium are all interrelated, we can also see the did not occur until later, and the initial increase in reflec-
risk of a large sampling error. Epimysial connective tissues tance was thought to be caused by protein denaturation.
H.J. Swatland / Meat Science 77 (2007) 2–6 5

Fig. 4. Reflectance changes in a strip of Longissimus thoracis aponeurosis Fig. 5. Contraction in a strip of Longissimus thoracis aponeurosis when
when heated (lines from top to bottom, reflectances at 400, 500, 600 and heated, matching Fig. 4 (from Swatland, 2006b). The contraction seen as
700 nm, respectively; from Swatland, 2006b). From 40 °C to 56 °C there is movement on the y-axis starts around 56 °C and peaks around 70 °C just
no change in reflectance, but then reflectance increases to peak at around before gelatinisation releases the strip from its clamps.
68 °C.

other factors involved, such as differences caused by


Simultaneously, as strips of aponeurosis were heated mechanical restraint.
they also contracted (Fig. 3). Half maximum contraction
was reached at 62.8 ± 3.4 °C and the maximum was at 4. Importance of mechanical restraint
69.2 ± 3.2 °C. These temperatures did not differ signifi-
cantly from the corresponding temperatures to reach half, This just about brings me up to date (February 2007)
and maximum increases in reflectance (P > 0.05). The with published experiments, but leaves us with a myriad
mean contraction was 33.8 ± 15.8% of starting length of complex possible interactions, and the floor will soon
(3 cm). The lengthening of aponeurosis strips at tempera- be open for discussion and the floating of new ideas. One
tures >70° was an artefact caused by the clamps failing intriguing factor many of us have ignored is the importance
to hold strips securely after they softened. Unclamped of mechanical restraint on laniary septa during cooking. I
strips in the water bath remained at their contracted length came across this by accident. I was testing a new com-
while hot. puter-operated polarising microscope I had just built. I
Collagen fibres show both Mie and Rayleigh scattering found a strong signal from raw aponeurosis – as one would
(Saidi, Jacques, & Tittel, 1995). Mie scattering is from par- expect, because it has a highly anisotropic structure causing
ticles >20 lm in diameter and involves visible light at all strong birefringence. I cooked the samples and re-measured
wavelengths, whereas Rayleigh scattering is from much them, but their flatness had to be maintained, so I clamped
smaller structures and primarily involves violet and blue them between two metal plates during cooking. To my sur-
light (white clouds in a blue sky are caused by Mie and prise, far beyond the normal temperature of denaturation,
Rayleigh scattering, respectively). Normally we only see the samples maintained their degree of internal structure
the aponeurosis before and after cooking – not during and optical properties. I was expecting fully gelatinised
cooking. It starts as a bright, white, glistening structure samples with an isotropic structure and no birefringence,
and may finish as a dull, translucent layer of gelatine. Thus, as occurs when perimysial septa are cooked (Swatland,
it was not anticipated the reflectance of the aponeurosis 1989b).
would initially increase before it subsequently decreased A literature search showed this effect is well known.
as gelatinisation occurred. In retrospect, this makes sense. Mechanical restraint preventing heat-induced contraction
Increases in light scattering accompany protein denatur- protects collagen from thermal denaturation (Wells, Thom-
ation in many food systems, as when egg albumin changes sen, Jones, Baek, & Humphrey, 2005). This was confirmed
from transparent to white on heating. An increase in light for bovine aponeurosis by cutting parallel strips (length
scattering is also the predominant internal optical change 10 cm, width 5 mm, depth 3 mm) and clamping them at
occurring when meat is cooked (Swatland, 1989a). The out- one end and at half way along their length. Thus, after they
side of the meat, of course, is darkened by drying and a had been heated in distilled water to 70 °C, it was possible
variety of chemical changes and its reflectance decreases to compare shear forces between restrained and unre-
as it is cooked. strained parts. Using a Warner–Bratzler shear test (500 N
In beef semitendinosus during cooking, the gelatinisation load cell, Dillon BFG-500 N, Weigh-Tronix, Fairmont,
of the perimysium may contribute to tenderness below Minnesota; compression tester, Dillon SnapShot, capacity
60 °C (Christensen, Purslow, & Larsen, 2000). But optical 1 kN, range 29 cm, velocity 4 mm s 1), restrained parts of
measurements of perimysial gelatinisation in beef indicate strips were much tougher (31.9 ± 16.6 N) than unre-
67 °C as the point of gelatinisation (Swatland, 1989b), clo- strained parts (19.3 ± 7.0 N; P < 0.005 with paired t-test,
ser to the reflectance and contraction peaks seen for apo- n = 14 pairs).
neurosis in Figs. 4 and 5. Perhaps we are seeing This could be an important factor in explaining events
differences caused by methodology, but there might be occurring as a roast is cooked. For example, an aponeuro-
6 H.J. Swatland / Meat Science 77 (2007) 2–6

sis near a cut meat surface might have minimal gelatinisa- gradients in beef Longissimus thoracis et lumborum and Semitendi-
tion because it is exposed to dry heat, whereas deeper in the nosus. Meat Science, 72, 79–90.
Janz, J. A. M., Aalhus, J. L., & Price, M. A. (2006). The effect of epimysial
roast formation of steam might accelerate gelatinisation – connective tissue on factors related to tenderness of beef semitendi-
but not if the aponeurosis is mechanically restrained. Does nosus. Journal of Muscle Foods, 17, 43–55.
this help explain the popularity of boned and rolled roasts? Lewis, C. T. (1891). An Elementary Latin Dictionary. Oxford University
Bones connected to laniary septa might retard gelatinisa- Press.
tion and reduce overall tenderness. Light, N., Champion, A. E., Voyle, C., & Bailey, A. J. (1985). The role of
epimysial, perimysial and endomysial collagen in determining texture
in six bovine muscles. Meat Science, 13, 137–149.
5. Conclusion Loyd, E. J., & Hiner, R. L. (1959). Relation between hydroxyproline of
alkali-insoluble protein and tenderness of bovine muscle. Agricultural
The classical approach to measuring meat toughness in and Food Chemistry, 7, 860–862.
Martens, H., Stabursvik, E., & Martens, M. (1982). Texture and colour
cores of meat taken from within muscles and carefully changes in meat during cooking related to thermal denaturation of
stripped of extraneous connective tissue is important, but muscle proteins. Journal of Texture Studies, 13, 291–309.
is only part of the story. We also need to look at the strat- Saidi, I. S., Jacques, S. L., & Tittel, F. K. (1995). Mie and Rayleigh
ification of tissues in whole cuts of meat. This may help us modeling of visible-light scattering in neonatal skin. Applied Optics, 34,
understand consumer responses to whole steaks and roasts, 7410–7418.
Smith, S. H., & Judge, M. D. (1991). Relationship between pyridinoline
as well as the problem of sampling error when making on- concentration and thermal stability of bovine intramuscular collagen.
line measurements from intact carcass. Is it possible to Journal of Animal Science, 69, 1989–1993.
breed or feed our meat animals to have easily gelatinised Swatland, H. J. (1989a). Effect of temperature (0–80 °C) on the interior
laniary septa? Consumers would be delighted if we could. reflectance of ovine sternomandibularis muscle. International Journal
of Food Science and Technology, 24, 503–510.
Swatland, H. J. (1989b). Thermal denaturation of perimysial collagen in
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MEAT
SCIENCE
Meat Science 77 (2007) 7–16
www.elsevier.com/locate/meatsci

Mechanisms controlling pork quality development: The


biochemistry controlling postmortem energy metabolism
T.L. Scheffler, D.E. Gerrard *

Department of Animal Sciences, Purdue University, 915 W. State Street, West Lafayette, IN 47907, United States

Received 23 March 2007; received in revised form 2 April 2007; accepted 2 April 2007

Abstract

Pale, soft and exudative (PSE) pork represents considerable economic losses for the industry due to its limited functionality and unde-
sirable appearance. During the past several decades, exhaustive research covering various aspects of the food chain has established geno-
typing procedures, recommended handling practices, and quality indicators in order to reduce the incidence of inferior pork quality.
Despite these efforts, there is still a relatively high occurrence of PSE pork. Development of pork quality attributes is largely governed
by the rate and extent of postmortem pH decline. The combination of high temperature at low pH or abnormally low ultimate pH causes
denaturation of sarcoplasmic and myofibrillar proteins, resulting in paler color and reduced water holding capacity. The pH decline is
closely related to muscle energy availability and demand at or around slaughter. The postmortem degradation of glycogen through gly-
cogenolysis and glycolysis provides ATP to help meet energy demand and decreases pH by generating lactate and H+. Therefore, the flux
of metabolites through glycolysis, the involvement of energy signaling pathways that modulate glycolytic activity, and the inherent
metabolism of different fiber types are critical factors influencing pH decline and pork quality. Further, recent work implicates adenosine
monophosphate-activated protein kinase (AMPK) as a major energy sensor for the cell, and thus may be involved in the control of post-
mortem metabolism. The intent of this paper is to review the biochemistry controlling postmortem energy metabolism in pig muscle and
explore new information generated using genetic mutations in order to define the fundamental mechanisms controlling the transforma-
tion of muscle to meat.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Pork; Biochemistry; Glycolysis

1. Introduction texture due to enhanced water binding capability. Con-


versely, PSE pork is characterized by pale color, soft tex-
Increased health-consciousness among consumers has ture, and low water-holding capacity, and has limited
led to significant changes in pork carcass attributes over functionality in further processing. Surveys indicated that
the past several decades. Swine producers have focused in pork produced in the USA in 2003, 15.5% was PSE
selection pressure on improving carcass merit, resulting in (Stetzer & McKeith, 2003). The inferior quality attributes
increased lean growth and higher yielding carcasses. How- of PSE pork are estimated to cost the pork industry $100
ever, extreme variation in pork quality, ranging from dark, million annually (Carr, Kauffman, Meeker, & Meisinger,
firm, and dry (DFD) to pale, soft and exudative (PSE) 1997).
pork, has also become more prevalent. DFD pork has a Due to the considerable economic losses, PSE pork has
dark, unattractive appearance and a firm, dry, and sticky been a significant source of research attention. Early stud-
ies established that the development of PSE pork was lar-
gely due to an increased rate of early postmortem
*
Corresponding author. Tel.: +1 765 494 8280; fax: +1 765 494 6816. glycolysis, indicated by elevated muscle temperature and
E-mail address: dgerrard@purdue.edu (D.E. Gerrard). rapid pH decline (Briskey, 1964). More recently, the extent

0309-1740/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.024
8 T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16

of glycolysis and ultimate pH have been implicated (Sellier cle does not have the means to remove waste products, lac-
& Monin, 1994). Further research has established measur- tate and H+ accumulate and lower the pH. As the
able indicators of quality, and yielded molecular diagnostic breakdown of ATP exceeds its synthesis by glycolysis, less
techniques and control methods. Yet, despite the extensive ATP is available and the formation of actomyosin bonds
efforts to improve pork quality, Cassens (2000) concluded shortens sarcomeres and increases muscle tension, signal-
that little progress has been made. A greater understanding ing the onset of rigor mortis. Rigor mortis is complete
of postmortem metabolism during the conversion of mus- when the ATP supply is exhausted; thus, actomyosin cross-
cle to meat and the mechanisms of enhanced and extended bridges cannot be broken and the muscle is relatively inex-
glycolysis are critical to characterizing pork quality tensible. Muscle tension will eventually decrease with
development. postmortem storage as a result of degradation of myofibr-
illar proteins and loss of structural integrity.
2. Conversion of muscle to meat The rate and extent of pH decline during the conversion
of muscle to meat significantly impact the development of
Transitions between rest and exercise require that mus- fresh meat quality attributes (Fig. 1). Normally, pH
cle is a dynamic tissue with the ability to adapt to dramatic declines gradually from 7.4 in living muscle to roughly
changes in energy expenditure. Muscle contraction is a 5.6–5.7 within 6–8 h of postmortem and then has an ulti-
rapid, energetically demanding process that requires the mate pH at 24 h (pHu) of about 5.3–5.7 (Briskey & Wis-
splitting of adenosine triphosphate (ATP) in order to meet mer-Pedersen, 1961). However, muscles with a hastened
energy requirements for muscle contraction and relaxation, pH decline exhibit rapid glycolysis and produce large
sequestration of calcium and maintenance of ion gradients. amounts of heat, which slows carcass chilling. This results
The most efficient means of generating ATP is through in a rapid muscle pH decline to less than 6.0 during the first
mitochondrial oxidative metabolism, but the ATP concen- hour after slaughter and an ultimate pH of 5.3–5.7. The
tration in muscle supplies enough energy for only a few onset of rigor mortis at high temperature and low pH
twitches. Therefore, additional reactions must be able to causes the denaturation of approximately 20% of the sarco-
buffer energy levels when other metabolic processes are plasmic and myofibrillar proteins (Honikel & Kim, 1986),
not able to meet ATP demand. and the reduction in myosin head length is sufficient to
Phosphocreatine (PCr) is present at a higher concentra- draw thick and thin filaments closer together, leading to
tion (18–19 lmole/g) than ATP (6.6–6.8 lmole/g) in pig increased expulsion of water (Offer et al., 1989). Greater
longissimus (Bendall, 1973) and can be quickly utilized in precipitation of sarcoplasmic proteins is largely responsible
a chemical reaction to rephosphorylate ADP to ATP by for paler pork color, while denaturation of myofibrillar
the enzyme creatine kinase. Additionally, myokinase cata- proteins explains the reduced water holding capacity in
lyzes the conversion of two adenosine diphosphate (ADP) PSE muscle (Joo, Kauffman, Kim, & Park, 1999). In con-
to adenosine monophosphate (AMP) and ATP. Together, trast, an extended pH decline proceeds at a normal rate
these reactions allow muscle to quickly increase energy pro- but continues to a low pHu of roughly 5.3–5.5, resulting
duction in order to keep cellular ATP constant and main- in ‘‘acid meat’’. Abnormally low pH reduces the net charge
tain homeostasis. Aerobic metabolism and PCr are able of myofibrillar proteins, and the attraction moves filaments
to satisfy energy demand when oxygen is adequate and closer together and forces water out of the myofilament lat-
muscle is working slowly, but if contraction proceeds rap- tice (Irving, Swatland, & Millman, 1989). Moreover, sarco-
idly, oxygen becomes limiting and the muscle will resort to plasmic protein solubility declines with decreasing pHu and
anaerobic glycolysis to supply the energy needed for con- contributes to paler pork color (Joo et al., 1999). The rate
traction. Similarly, the removal of blood during the slaugh- and extent of postmortem pH decline significantly influence
tering process eliminates the oxygen supply and forces
metabolically active muscles to adapt to new physiological
circumstances.
The basic biochemical reactions and physical changes
underlying the conversion of muscle to meat are well recog-
nized. ATP production is necessary to keep the muscle in
the relaxed state, but postmortem muscle has a high rate
of ATP turnover (Bate-Smith & Bendall, 1949). Initially,
ATP is replenished by the creatine kinase and myokinase-
catalyzed reactions. Once 70% of the PCr pool has been
degraded, ATP levels rapidly decline (Bendall, 1951), and
muscle glycogen must be degraded (glycogenolysis) and
metabolized in anaerobic glycolysis in order to rephospho-
rylate ADP to ATP and prevent the formation of perma-
nent actomyosin crossbridges. Anaerobic glycolysis also Fig. 1. Various pH declines occurring postmortem and associated pork
produces lactate, H+, and heat. Because postmortem mus- quality characteristics. Modified from Briskey (1964).
T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16 9

protein characteristics and thus critically affect pork quality lean percentage (Aalhus, Jones, Robertson, Tong, &
development. Sather, 1991; Herfort Pedersen et al., 2001; Leach, Ellis,
Sutton, McKeith, & Wilson, 1996; Rempel, Lu, Mickelson,
3. Major genes and aberrant postmortem metabolism & Louis, 1995). The leaky Ca2+ release channels of HAL
mutant pigs may contribute to leanness and heavy mus-
Postmortem acidification is closely related to the energy cling by causing spontaneous muscle contraction and
status of the muscle at slaughter. The decline in pH greater energy utilization, leading to work induced muscle
depends on the initial concentration of PCr and glycogen hypertrophy and limiting fat deposition (MacLennan &
(Bendall, 1951), which may vary widely under different Phillips, 1992).
experimental and commercial conditions. A variety of fac- The positive effect of the mutant allele on performance is
tors, such as stress, stunning method, muscle type, and diet, negated by an increased risk for stress-induced death and
affect muscle energy level and its utilization postmortem. high susceptibility to acute stress prior to slaughter, which
However, in order to develop more comprehensive and may be manifested in an accelerated rate of pH decline and
sophisticated strategies for reducing the variation found the production of PSE pork. An MH episode triggers a
in pork quality, the biochemistry underlying postmortem massive stimulation of aerobic and anaerobic metabolism
metabolism must be fully defined. that depletes energy resources, generates metabolic waste
products, and disrupts cellular and extracellular ion bal-
3.1. The halothane gene ances. The larger muscle fiber area and lower capillary den-
sity of homozygous mutant pigs (Essen-Gustavsson,
Early studies utilized certain breeds and lines within Karlstrom, & Lundstrom, 1992) further compromises their
breeds in order to model PSE development. This tendency ability to cope with metabolic stress, and contributes to an
to produce PSE pork was closely associated with porcine enhanced rate of glycogenolysis and glycolysis, evidenced
stress syndrome, a condition synonymous with human by reduced ATP, PCr, and glycogen levels, and higher lac-
malignant hyperthermia (MH). Eikelenboom and Mink- tate levels and lower muscle pH at exsanguination (Essen-
ema (1974) demonstrated that MH susceptible swine dis- Gustavsson et al., 1992; Fernandez, Neyraud, Astruc, &
play hypermetabolism, elevated body temperature, and Sante, 2002; Lundstrom, Essen-Gustavsson, Rundgren,
muscle rigidity upon exposure to the anesthetic halothane. Edfors-Lilja, & Malmfors, 1989). Clearly, the mutant
Stress and excitement are also sufficient to provoke an MH HAL genotype increases the frequency of PSE meat by
episode, and can result in the enhanced rate of postmortem accelerating the early postmortem rate of glycogenolysis
metabolism associated with PSE pork. Exposure to halo- and glycolysis, leading to a more rapid pH decline.
thane gas was used to screen for stress susceptible swine,
and the genetic component has since been referred to as 3.2. The RN gene
the halothane (HAL) gene. The HAL locus has two alleles:
the normal dominant allele (N) and the mutant recessive Greater availability of glycogen may contribute to an
allele (n). extended pH decline by providing additional substrate for
MH susceptibility associated with the HAL gene is due glycolysis. Sayre, Briskey, and Hoekstra (1963) showed
to a defect in the ability of the muscle to adequately regu- the Hampshire breed had more than twice the amount of
late myoplasmic Ca2+ concentration. The causative poly- muscle glycogen compared to other breeds. Monin and Sel-
morphism is the single substitution of T for C at lier (1985) suggested that the higher muscle glycogen stores
nucleotide 1843 in the skeletal muscle ryanodine receptor were mainly responsible for an extended pH decline post-
(RYR1), leading to an amino acid change from arginine mortem, resulting in pale meat with a low pHu, low water
to cysteine (Fujii et al., 1991). The RYR1, or Ca2+-release holding capacity, and reduced technological yield, and
channel, is the primary mechanism by which Ca2+ stored in referred to this as the ‘‘Hampshire effect’’ in order to distin-
the sarcoplasmic reticulum terminal cisternae is released guish it from the PSE meat produced from a rapid pH
into the sarcoplasm to initiate muscle contraction. The decline at elevated temperatures. Monin & Sellier (1985)
Ca2+ release channels in MH susceptible pigs are hypersen- recommended that the muscle metabolites glycogen, glu-
sitive to agents that stimulate opening (O’Brien, 1986), thus cose, glucose 6-phosphate, and lactate should be combined
allowing longer open time probability and resulting in into a single measure termed glycolytic potential (GP) in
enhanced Ca2+ release and greater twitch tension (Mickel- order to reflect all of the compounds in the muscle capable
son et al., 1988; Mickelson et al., 1989). The abnormal of being converted to lactate, thus indicating the muscle’s
channels flood the cell with Ca2+ and overpowers the sar- capacity for extended postmortem glycolysis. A single
coplasmic reticulum ATPase pumps that resequester cyto- point mutation, Rendement Napole (RN), is responsible
plasmic Ca2+, resulting in sustained contraction and for the elevated muscle GP (>180–200 lmol/g muscle),
metabolism. extended pH decline, and greatly reduced technological
This defect in Ca2+ concentration has important conse- yield that was first found in the Hampshire breed (Le
quences for production and meat quality traits. Pigs homo- Roy et al., 2000). There are two alleles, the dominant allele
zygous for the HAL gene have higher carcass yield and (RN) associated with elevated muscle glycogen and infe-
10 T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16

rior quality, and the wild-type recessive allele (rn+) the elevated glycogen content may be an indirect conse-
(Le Roy, Naveau, Elsen, & Sellier, 1990). Additional alleles quence of altered muscle oxidation, and the role of the
in the PRKAG3 gene may play a significant role in glyco- AMPKc3 isoform may be to ensure that glycogen content
gen variation, including the 199I allele which is correlated in muscle is restored by maintaining a high glycolytic
with lower glycogen and lactate, higher ham and loin pH potential through shifting the metabolic fate of fuel toward
and improved color scores, resulting in improved meat fat oxidation and glycogen storage (Barnes et al., 2004).
quality (Ciobanu et al., 2001). Nonetheless, high glycogen levels in RNcarriers do not
The mutation responsible for the RNgene is an R200Q appear to alter the rate of glycogen utilization. RNcarri-
substitution in the PRKAG3 gene that encodes for the ers and wild type pigs exhibit similar glycogen degradation
muscle specific isoform of the regulatory c-subunit of aden- during exercise (Andersson, 2003) as well as similar rates of
osine monophosphate activated protein kinase (AMPK) early postmortem pH decline (Monin & Sellier, 1985).
(Milan et al., 2000). AMPK monitors the energy charge Estrade et al. (1994) reported no differences in either glyco-
of the muscle fiber and prevents high energy phosphate gen phosphorylase or debranching enzyme activity, further
depletion. AMPK is allosterically inhibited by PCr and supporting that the RN allele increases glycogen avail-
0
ATP and activated by 5 AMP. Therefore, increased rates ability without altering the rate of utilization. Thus, the
of ATP utilization during muscle contraction activate mutant RN genotype generates pork of inferior technolog-
AMPK, which is hypothesized to phosphorylate proteins ical quality by increasing glycolytic potential and extending
involved in triggering fatty acid oxidation and glucose postmortem pH decline, resulting in pork with a low pHu.
uptake (reviewed by Winder, 2001). Transfection experi-
ments performed with mice revealed that the PRKAG3 4. Rate limiting enzymes
R225Q is a loss of function mutation that eliminates allo-
steric regulation by ATP/AMP resulting in increased basal Clearly, glycogen degradation through glycolysis
AMPK activity (Barnes et al., 2004). Additionally, the impacts pork quality development. Enzymes catalyzing
adenosine monophosphate kinase gamma-3 subunit the reactions of glycolysis influence the rate and extent of
(AMPKc3) is more highly expressed in mouse fast twitch pH decline by directly controlling the conversion of metab-
white glycolytic muscle compared to fast twitch red oxida- olites through the pathway (Fig. 2). The properties of the
tive muscle, but is virtually undetectable in red muscle (Yu, rate limiting enzymes glycogen phosphorylase, phospho-
Fujii, Hirshman, Pomerleau, & Goodyear, 2004). fructokinase, and pyruvate kinase have been studied in
The expression profiling of AMPKc3 supports evidence an effort to explain the aberrant glycolysis leading to PSE
that the RN mutation influences the compositional and his- development.
tochemical traits and metabolic enzyme activities in a mus- Glycogen phosphorylase and glycogen debranching
cle-type dependent manner. Lebret et al. (1999) found the enzyme catalyze the complete degradation of glycogen.
RN mutation had no effect on red semispinalis capitis mus- Glycogen phosphorylase cleaves its substrate by addition
cle. However, enhanced glucose uptake due to an increase of inorganic phosphate at a-1,4 linkages of the outer chains
in the translocation of GLUT4 to surface membranes of the glycogen molecules, yielding glucose 1-phosphate.
(Kurth-Kraczek, Hirshman, Goodyear, & Winder, 1999) Then, phosphoglucomutase catalyzes the isomerization of
and faster resynthesis of glycogen after exercise (Anders- glucose 1-phosphate to glucose 6-phosphate, which can
son, 2003) may explain the up to 70% increase in muscle then proceed through glycolysis. Once phosphorylase
glycogen localized mostly to abnormally enlarged sarco- reaches the fourth glucose from the branch point, a trans-
plasmic compartments of type IIB white fibers observed ferase shifts the maltotriosyl group to the main chain, and
in RN carriers (Monin, Brard, Vernin, & Naveau, 1992; glycogen debranching enzyme breaks the a-1,6 linkages,
Estrade, Vignon, Rock, & Monin, 1993). Furthermore, a releasing free glucose. The main chain and remaining outer
twofold increase in branching enzyme activity and a ten- branches are again susceptible to breakdown by
dency toward increased glycogen synthase activity may phosphorylase.
contribute to elevated glycogen levels and differences in Sayre et al. (1963) found similar levels of phosphorylase
the molecular structure of glycogen (Estrade, Ayoub, Tal- in swine exhibiting fast and slow rates of glycolysis
mant, & Monin, 1994). postmortem. However, in skeletal muscle, glycogen
The relatively high glycogen content of RN carriers phosphorylase exists in two forms: the less active, non-
might be expected to further enhance glycolytic metabolism phosphorylated form (GP b) and the more active, phos-
in IIB fibers. Curiously, RN carriers possess enhanced phorylated form (GP a). Hence, differences in the fraction
oxidative metabolism, indicated by higher citrate synthase of phosphorylase in the a form could plausibly explain the
and b-hydroxyacyl coenzyme A dehydrogenase activities, abnormal glycolysis observed in PSE muscle. Early in vitro
decreased lactate dehydrogenase activity, higher relative studies indicated a strong relationship between pHu and
area of IIA fibers and lower relative area of IIB fibers (Leb- the amount of phosphorylase in the a form (Scopes,
ret et al., 1999). Mice with the PRKAG3 R225Q mutation 1974). In support, Ono, Topel, Christian, and Althen
also exhibited higher skeletal muscle oxidative capacity (1977) demonstrated an enhanced GP a activity in PSE tis-
without altered fiber type composition, suggesting that sue, and Schwagele and Honikel (1988) determined a
T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16 11

Glycogen activity strongly decreased when the temperature decreased


from 39 and 42 °C to 4 and 15 °C. Therefore, the activity of
glycogen phosphorylase debranching enzyme does not block rapid glycolysis and
pH decrease when the temperature is high, but rapid cool-
Glucose Glucose 1 - Phosphate ing could limit the activity and thus limit glycogenolysis.
Phosphofructokinase (PFK) catalyzes the conversion of
hexokinase phosphoglucomutase
fructose 1-phosphate and ATP to fructose 1,6-bisphos-
Glucose 6-Phosphate phate and ADP, which is the committed step in the glyco-
lytic pathway. In an in vitro glycolytic system, PFK was
phosphoglucose isomerase
still active under the extreme PSE conditions of 37 °C
Fructose 6-Phosphate and pH 5.35 (Scopes, 1974). Moreover, total and specific
PFK activities were not significantly different in pigs with
phosphofructokinase (PFK)
45 min longissimus muscle pH values ranging from 5.3 to
Fructose 1,6- Bisphosphate 6.8 (Schwagele & Honikel, 1988). Therefore, activation of
PFK does not readily explain the differences in glycolytic
aldolase
rates between normal and PSE muscles. Interestingly, Alli-
son, Bates, Booren, Johnson, and Doumit (2003) observed
Glyceraldehyde Dihydroxyacetone an inverse relationship between PFK capacity and fluid
3-Phosphate phosphate loss, and reasoned that PFK may become partially dena-
Triose phosphate
isomerase tured and inactivated by 20 min postmortem in muscles
that experience a rapid pH decline. Therefore, it appears
glyceraldehyde 3-phosphate dehydrogenase
that increased PFK activity is not the reason for enhanced
Bisphosphoglycerate glycolysis in PSE muscle.
Pyruvate kinase catalyzes the irreversible conversion of
phosphoglycerate kinase phosphoenolpyruvate and ADP to pyruvate and ATP. Sch-
3-Phosphoglycerate wagele, Haschke, Honikel, and Krauss (1996b) demon-
strated that, compared to normal muscle, pyruvate kinase
phosphoglycerate mutase
isolated from PSE muscle of halothane susceptible pigs
2-Phosphoglycerate exhibited a tenfold increase in phosphoenolpyruvate utili-
zation. Interestingly, the activity of pyruvate kinase from
enolase normal muscle was low at pH 5.5, whereas the enzyme
Phosphenolpyruvate from PSE muscle maintained 70% of its maximum activity
under these acidic conditions. Schwagele et al. (1996b)
pyruvate kinase determined that this shift in pyruvate kinase activity was
Pyruvate due to phosphorylation of the enzyme, resulting in an addi-
tional, more acid stable isoform. It is not clear whether the
lactate dehydrogenase additional, more stable isoform is present in live animals or
Lactate if it is generated under postmortem conditions. Neverthe-
less, in pigs free of the HAL gene, pyruvate kinase capacity
Fig. 2. Enzymes and metabolic intermediates of the glycolytic pathway.
was not correlated with longissimus pH, purge, drip loss or
paleness, and in all samples, pyruvate kinase lost more than
higher total activity (GP a and GP b) in PSE-prone mus- 88% of its activity at pH 5.5 compared to pH 7.0 (Allison
cles. However, Ensinger, Rogdakis, Muller, and Faber et al., 2003). Although the role of pyruvate kinase in HAL
(1982) could not establish differences in the activities of sensitive pigs is not completely understood, it appears that
GP a and GP b in muscles of normal and PSE muscles. enhanced pyruvate kinase capacity is not responsible for
More recently, Schwagele, Buesa, and Honikel (1996a) altered postmortem metabolism in PSE muscle from pigs
reported no significant differences in the structural and free of the HAL gene.
kinetic characteristics of GP a and GP b from muscles of For the most part, the inherent properties of the rate
normal versus HAL sensitive pigs. Thus, the characteristics limiting enzymes are not different in normal versus PSE
of glycogen phosphorylase are not likely to be the main muscles, and thus other mechanisms must be responsible
factors facilitating altered metabolism in PSE muscle. for the aberrant glycogenolysis and glycolysis observed in
Because postmortem glycogenolysis may stop in the PSE muscles. Muscle possesses a complex system of both
presence of residual glycogen, it has been speculated that feedforward and feedback regulation in order to precisely
glycogen debranching enzyme may influence the rate and modulate metabolism, and differences in relative levels of
extent of glycogenolysis and glycolysis. Kyla-Puhju, Ruus- glycolytic regulators could contribute to altered postmor-
unen, and Puolanne (2005) reported that the activity of tem glycolysis. Specifically, the modulators of rate limiting
debranching enzyme was only weakly affected by pH, but enzymes could manipulate enzyme activity according to
12 T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16

energy demand of the cell, and this would affect flux rates of glycolysis were assumed to experience minimal
through the glycolytic pathway and contribute to altered antemortem stress, glycogen phosphorylase would exist
postmortem metabolism. predominantly in the b form. Moreover, following exsan-
Rapid rates of postmortem glycolysis are associated guination, the relatively high levels of ATP and low levels
with low levels of glycogen and high levels of glucose of AMP (Kastenschmidt et al., 1968) and IMP (Klont &
6-phosphate, indicative of increased phosphorylase activity Lambooy, 1995) would be insufficient to activate GP b.
(Briskey et al., 1966; Kastenschmidt, Hoekstra, & Briskey, After the first hour postmortem, changes in the relative
1968; Moesgaard, Quistorff, Christensen, Therkelsen, & concentrations of allosteric activators may permit GP b
Jorgensen, 1995). Glycogen phosphorylase activity is regu- activation. Therefore, the accumulation of G6P after one
lated both by phosphorylation and allosteric mechanisms. hour may be the result of increased glycogen breakdown
Phosphorylase kinase exists in two forms, phosphorylase due to glycogen phosphorylase, or a decrease in the activity
kinase a and b (PK a and PK b), which are both capable of PFK or other enzymes downstream.
of converting GP b to the active GP a form. Maximal acti- The regulation of the other rate limiting enzyme, PFK is
vation of phosphorylase kinase is achieved through phos- less complex. Similar to GP b, PFK activity depends largely
phorylation of PK b to PK a and Ca2+ binding. The on the energy status of the muscle cell. As the ATP/AMP
hormones epinephrine and glucagon induce increases in ratio decreases, PFK activity is stimulated. PFK is also
cAMP that lead to phosphorylation of PK b to PK a, activated by hexose bisphosphates and inorganic phos-
and PK a is active at the concentration of Ca2+ in resting phate. Moreover, ATP is required for the transfer of a
muscle. Exposure or susceptibility to stress would permit phosphate group from ATP to fructose 6-phosphate.
epinephrine mediated activation of PK a and subsequent Rapid depletion of ATP in fast glycolyzing muscles (Kas-
activation of GP a, resulting in increased glycogenolysis. tenschmidt et al., 1968) could compromise the ability of
The cAMP cascade provides a link between epinephrine PFK to catalyze the formation of fructose 1,6-bisphos-
and glycogen degradation, whereas Ca2+ couples muscle phate. This would suggest PFK is exerting some glycolytic
contraction with glycogenolysis (Drummond, Harwood, control. However, in the case of slow glycolyzing muscles,
& Powell, 1969). Compared to PK a, PK b requires a the imbalance between fructose 6-phosphate and fructose
higher Ca2+ concentration for activity (Connett & Sahlin, 1,6-bisphosphate becomes apparent after 60 min, and Kas-
1996). The Ca2+ concentration in the sarcoplasm during tenschmidt et al. (1968) suggested this may be due to
contraction is sufficient to activate PK b, resulting in con- decreasing muscle pH and partial inactivation of PFK.
version of GP b to the more active GP a form. Preslaughter In contrast, flux through pyruvate kinase appears to be
stress places an increased demand on muscles for contrac- largely governed by the concentration of the substrates
tion, and this could also be responsible for increased glyco- phosphoenolpyruvate and ADP and product ATP. The
genolysis by mediating the conversion of GP b to GP a by high levels of ATP present in slow glycolyzing muscles
means of Ca2+. Similarly, in the case of the HAL gene, the may exert some control over PK early postmortem. How-
enhanced Ca2+ release may trigger activation of phosphor- ever, in fast glycolyzing muscles, lactate production ceased
ylase and stimulate glycogenolysis. in the presence of residual glycogen, glucose 1-phosphate,
The relative concentration of several modulators related glucose 6-phosphate (G6P), and fructose 6-phosphate,
to cellular energy charge and substrate availability regulate whereas subsequent intermediates were present at low lev-
the activity of GP b. The levels of inhibitors, including els (Kastenschmidt et al., 1968). This implies PFK is more
ATP, ADP, and glucose 6-phosphate, are usually sufficient likely than PK to be a site of glycolytic control.
to inhibit GP b in resting muscle, but their effect may be Altogether, previous studies suggest that the relative lev-
overcome by increases in AMP and inosine monophos- els of glycolytic regulators contribute to altered postmor-
phate (IMP), and lead to GP b activation (Connett & Sah- tem glycolysis. Specifically, the modulators of rate
lin, 1996). Furthermore, the sensitivity of GP b for each limiting enzymes manipulate enzyme activity according to
factor is dependent on the concentration of substrate (gly- cellular energy status, and this affects flux through the
cogen and inorganic phosphate) and product (glucose 1- pathway. Glucose 6-phosphate levels fall during the first
phosphate). In contrast, GP a is active in the absence of 60 min, and subsequently increase, indicating an imbalance
AMP, although activity is enhanced by low concentrations between glycogenolysis and glycolysis. Therefore, different
of AMP and high concentrations of IMP. The other allo- enzymes may be rate limiting at different times during the
steric modulators have little effect on GP a activity. conversion of muscle to meat.
In muscles exhibiting normal rates of glycolysis, glucose
6-phosphate levels tend to decrease during the first hour 5. Control of postmortem glycolysis by AMPK
postmortem and increase thereafter (Kastenschmidt et al.,
1968; Hammelman et al., 2003). This suggests that glyco- AMPK is particularly attractive for augmenting post-
gen phosphorylase may be unable to supply adequate glu- mortem metabolism primarily because in vivo studies show
cose 6-phosphate for the subsequent reactions of the AMPK is activated in ischemic cardiac muscle and hypoxic
glycolytic pathway, resulting in a rapid utilization of the skeletal muscle (Kim, Solis, & Cartee, 2004). As outlined
glucose 6-phosphate pool. If animals exhibiting ‘‘slow’’ above, when muscle (cardiac or skeletal) is placed in a
T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16 13

low oxygen environment, the primary source of energy pro- metabolism are quite different. To that end, this same
duction defaults to anaerobic glycolysis, thereby increasing group (Shen et al., 2006a) used pre-slaughter transporta-
the AMP:ATP ratio rapidly. This, in turn, allows AMP to tion as a stressor and monitored AMPK activity and
bind to AMPK making it a better substrate for phosphor- energy status of pig muscle postmortem. Similar to the
ylation by its upstream kinase, AMPKK. Activated mouse data, AMPK activity reached maximum levels
AMPK can impact glycolysis in two manners. First, quicker in transported pig muscle than in control pigs, or
AMPK can activate phosphorylase kinase, which then those rested after transport. Consistent with these findings,
activates glycogen phosphorylase and promotes glycogen- the (AMP + IMP):ATP ratio was greater in the trans-
olysis. Second, AMPK can phosphorylate phosphofructo- ported pigs arguing AMPK activation through cytosolic
kinase-2 which catalyzes the formation of fructose AMP concentrations. These researchers subsequently
2,6-bisphosphate. This product is an allosteric activator showed an association between early postmortem AMPK
of PFK-1, a key rate-limiting enzyme of glycolysis. Thus, activation and PSE development in commercial pigs and
AMPK activation indirectly increases flux through glycol- suggested that the rapid glycolysis occurring in muscle of
ysis making it a strong candidate for modulating meat HAL pigs was in part from increases in AMPK activation
quality development. early postmortem (Shen et al., 2006b). These data clearly
Shen and Du (2005) first investigated the involvement of show an association between AMPK activation and aggra-
AMPK in regulating, or modulating postmortem metabo- vated metabolism postmortem. However, much more work
lism by studying exercised wild-type and AMPK-knockout is needed to understand exactly how AMPK works in
mice treated with or without the AMP analog 5-amino-4- dying muscle tissue.
imidazolecarboxamide riboside (AICAR). These scientists We have attempted to study muscle metabolism further
showed heavily exercised mice and those exercised mice using the HAL and RN mutations separately and in com-
treated with AICAR had significantly lower (more rapid) bination – rapid metabolism together with abundant gly-
muscle pH values at 24 h postmortem (Fig. 3). Conversely, cogen supply (HAL/RN mutant) – to provide additional
mice lacking a functional AMPK gene, whether exercised insight into the control of glycogenolysis and glycolysis
or not, had higher ultimate muscle pH values, even higher (Copenhafer, Richert, Schinckel, Grant, & Gerrard,
than wild-type, non-exercised mice. These data closely 2006). As expected, the previously documented effects of
reflected trends in AMPK activity suggesting that aug- both genes were evident: the HAL mutation elicited has-
mented postmortem glycolysis in mouse skeletal muscle is tened metabolism, as evidenced by lower ATP levels at
partially controlled by the status of AMPK phosphoryla- 0 and 30 min, and rapid degradation of glycogen and
tion antemortem. To eliminate the effects of AMPK activa- accumulation of lactate early postmortem compared to
tion in living muscle on postmortem metabolism, Du et al. control; whereas the RN mutation resulted in much
(personal communication) infused muscle with compound greater glycolytic potential due to elevated glycogen
C immediately antemortem. In good agreement with their levels.
aforementioned data, postmortem glycolysis and muscle Additional investigation yielded more insight regarding
pH decline was inhibited. These data strongly support the biochemical events within the glycolytic pathway. Free glu-
role of AMPK in modulating postmortem muscle cose, released by the action of debranching enzyme on gly-
metabolism. cogen, was independently affected by HAL and RN
At a glance, these data appeared to shed much light on genotype. The HAL mutants exhibited increased glucose
the 50 year debate as to what may be controlling extended accumulation indicative of more rapid glycogen degrada-
postmortem glycolysis in pig muscle. However, conditions tion and early postmortem metabolism, whereas the
whereby mouse and pig muscle undergo postmortem increases in the RN mutants occurred to a greater extent
and after 60 min postmortem. Rapid rates of glycolysis
were associated with decreased glycogen as well as high
concentrations of glucose 6-phosphate, indicating
increased phosphorylase activity. G6P concentrations
decreased in the HAL mutants during the first 30 min
and remained at a similar level thereafter. Meanwhile, in
the HAL/RN mutant, G6P concentrations tended to
increase in the first 30 min, then decrease through 60 min,
indicating the combined effects of the HAL and RN max-
imize activation of glycogen phosphorylase by enhancing
Ca2+ concentration and glycogen availability. Despite large
differences in G6P between HAL and HAL/RN mutants,
pH decline and lactate accumulation were similar early
postmortem. Glycogen phosphorylase and debranching
Fig. 3. Muscle pH values at various times postmortem from mice treated enzyme were capable of aggressive glycogenolysis to supply
differently prior to euthanasia (Shen & Du, 2005). adequate G6P for the reactions of glycolysis. Additionally,
14 T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16

high glycogen levels did not aggravate rapid postmortem lower pH than the normal genotype but not the HAL
metabolism. mutants. Previous studies have also indicated that the
From 60 min to 24 h postmortem, G6P increased only in mutant HAL allele tends to lower ultimate pH. Therefore,
normal and RN mutant genotypes. The accumulation of substrate availability alone does not explain variation in
G6P after 60 min confirmed that glycogen phosphorylase ultimate pH. Data from this study show that elevated gly-
activity was adequate to meet the demands of glycolysis cogen does not aggravate rapid early postmortem glycoly-
and that either glycogen phosphorylase activity was sis, nor does it fully explain low ultimate pH. The
increased or phosphofructokinase activity was reduced. diminished ATP in muscles undergoing rapid glycolysis
Similar residual glycogen levels as well as the slowing of suggests phosphofructokinase may be rate limiting during
glycolysis with time, indicated that increased G6P is likely aggressive early postmortem metabolism. Moreover, the
due to reduced phosphofructokinase activity. accumulation of glucose and glucose 6-phosphate in mus-
Interestingly, RN mutants possessed higher phosphocre- cles with normal rates of glycolysis suggests phosphofruc-
atine concentrations than all other genotypes (Fig. 4). tokinase may be rate limiting after 1 h postmortem.
Ponticos et al. (1998) observed that a fall in PCr:creatine Thus, depending on the pace of postmortem metabolism,
ratio leads to increased AMPK activity, which results in enzymes may become rate limiting at different times during
a concomitant decrease in muscle CK activity. The pro- postmortem metabolism. Regardless, this is a truly valu-
posed inactivation of CK by AMPK may be an energy con- able model for studying adverse pork quality development.
servation mechanism that prevents CK from consuming Further analyses of muscle tissues from the aforemen-
ATP for the rephosphorylation of creatine. Presence of tioned study showed that AMPK activation was greater
the mutant RN genotype also resulted in an increase in in muscle from RNpigs compared to all other genotypes
ATP concentrations. The constitutively active AMPK in (Park et al., submitted). Curiously, classic data from Milan
the RNmutant genotype appears to decrease CK activity et al. (2000) reported that AMPK activation in RN-pigs is
and preserve energy levels more efficiently in the first greatly reduced compared to wild type pigs. The reason for
30 min postmortem. This may have several ramifications this discrepancy is not readily apparent but may be related
in extending postmortem proteolysis. First, it could pro- to sampling time or muscle type. In our studies, samples
long glycolysis by having greater adenosine levels in the tis- were collected immediately post-stunning from the longiss-
sue longer. Second, this could delay maximal rate of imus muscle, however, details regarding sampling proce-
glycolysis, which would likely occur at a reduced carcass dures in the Milan study are somewhat sketchy. Our
temperature allowing for extended glycolysis. And third, data, however, are corroborated by data from the AMPK
the increase in inorganic phosphate may increase the buf- RN mutant mice, where increased AMPK activation is
fering capacity of the muscle, and again, allow for extended observed in that muscle as well. Clearly, establishing
glycolysis. whether AMPK is activated in RN mutated pig muscle,
The RN allele is typically associated with increased in either living or dying muscle is critical for our under-
glycolytic potential and lower ultimate pH. However, at standing of how AMPK may modulate postmortem muscle
24 h postmortem, RN and HAL/RN mutant pigs exhibited metabolism.
Another intriguing observation merits discussion is that
AMPK activation is blunted in the presence of the HAL
12 gene (Park et al., submitted). Thus, if it is true that AMPK
Normal
modulates postmortem energy metabolism as reported by
RN Shen et al. (2006), then the state of AMPK prior to slaugh-
10 a
HAL ter may be more important than what happens to the
HAL/RN enzyme after death. This scenario is further complicated
Phosphocreatine (umol/g)

8 by the fact that we observed greater glycolytic potential


in the double mutant, in the absence of AMPK activation.
b Given that increased GLUT-4 production, the primary
6
b b means of glucose uptake in the muscle, is only observed
b
in muscle with activated AMPK, it is difficult to imagine
4 how greater glycogen is accumulated in the muscle of
c HAL/RN mutants. At present, the only possibility is that
c c phosphorylation of AMPK may not be the only mecha-
2
nism by which AMPK modulates energy balance in muscle.
Additional studies are needed to support this hypothesis.
0 Taken together, the aforementioned review shows that
0 min 30 min
Time
postmortem metabolism in skeletal muscle is quite compli-
cated and largely affected by the state of the tissue prior to
Fig. 4. LS means of postmortem longissimus muscle phosphocreatine death. Regardless of the complexity, however, numerous
concentrations in halothane and RN genotypes. (Copenhafer et al., 2006). genetic models, molecular techniques and commercially
T.L. Scheffler, D.E. Gerrard / Meat Science 77 (2007) 7–16 15

available compounds exist that make studying this event Eikelenboom, G., & Minkema, D. (1974). Prediction of pale, soft,
quite rewarding. If technologies are going to be developed exudative muscle with a non-lethal test for the halothane-induced
porcine malignant hyperthermia syndrome. Tijdschr Diergeneesk, 99,
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lar events controlling postmortem metabolism must be of metabolism in halothane-negative pigs. I. Concentration of lactate,
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and pyruvate kinase in the m. Longissimus dorsi. Zeitschrift fur
Tierzuchtung und Zuchtungsbiologie, 99, 26–32.
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MEAT
SCIENCE
Meat Science 77 (2007) 17–27
www.elsevier.com/locate/meatsci

Predictive microbiology: Quantitative science delivering


quantifiable benefits to the meat industry and other food industries
T.A. McMeekin
Australian Food Safety Centre of Excellence, Tasmanian Institute of Agricultural Research, University of Tasmania, Private Bag 54,
Hobart, Tasmania 7001, Australia

Received 22 March 2007; received in revised form 2 April 2007; accepted 2 April 2007

Abstract

Predictive microbiology is considered in the context of the conference theme ‘‘chance, innovation and challenge’’, together with the
impact of quantitative approaches on food microbiology, generally. The contents of four prominent texts on predictive microbiology
are analysed and the major contributions of two meat microbiologists, Drs. T.A. Roberts and C.O. Gill, to the early development of
predictive microbiology are highlighted. These provide a segue into R&D trends in predictive microbiology, including the Refrigeration
Index, an example of science-based, outcome-focussed food safety regulation.
Rapid advances in technologies and systems for application of predictive models are indicated and measures to judge the impact of
predictive microbiology are suggested in terms of research outputs and outcomes. The penultimate section considers the future of pre-
dictive microbiology and advances that will become possible when data on population responses are combined with data derived from
physiological and molecular studies in a systems biology approach.
Whilst the emphasis is on science and technology for food safety management, it is suggested that decreases in foodborne illness will
also arise from minimising human error by changing the food safety culture.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Predictive microbiology; Quantitative microbial ecology; Current R&D trends; Applications; Advances in technology; Human error and the
food safety culture

1. Introduction accorded this status as it provides essential support to


underpin widely accepted food safety management systems
1.1. Predictive microbiology in the context of ICOMST 53 such as HACCP, quantitative microbial risk assessment
and evolving systems, such as food safety objectives.
The theme of the 53rd International Congress of Meat The essence of predictive microbiology is that microbial
Science and Technology is ‘‘chance, innovation, challenge’’, population behaviour in foods can be predicted by mea-
each element of which has had a part to play in the devel- surement of the effects of environmental factors, assem-
opment of predictive microbiology, from the concept stage bling the data into a database and synthesising the data
to that of a rapidly maturing subdiscipline of food micro- into a mathematical model to be incorporated into predic-
biology (McMeekin, Olley, Ratkowsky, & Ross, 2002). tive software. When combined with appropriate monitor-
This led to a description of predictive microbiology, per- ing technology, shelf life or microbial safety can be
haps prematurely at that time, by Labuza (1994) as the estimated without recourse to traditional microbiological
new paradigm of food safety management. It is now enumeration techniques. In effect, predictive microbiology
has enabled traditional microbiology to break out of the
condition described by Sharpe (1980) as ‘‘the time warp
E-mail address: Tom.McMeekin@utas.edu.au of agar-based methods’’. Nevertheless, we must not forget

0309-1740/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.005
18 T.A. McMeekin / Meat Science 77 (2007) 17–27

the vital role of traditional methods in reaching this point, is a particular challenge for research providers. That
and that they will continue to be used to develop and val- challenge, however, is consistent with Codex Alimentarius
idate predictive models. Commission principles that the hygienic equivalence of
The concept of predictive microbiology may, therefore, foods in international trade must be based on sound scien-
be described as an important innovation which appears to tific findings. Perhaps the most persuasive arguments are
have been first clearly enunciated by Scott (1937) as follows: that a decision about the safety or shelf life of food can
be made in real time, rather than retrospectively, and that
‘‘A knowledge of the rates of growth of certain microor-
the benefits of outcome-based regulations, rather than pre-
ganisms at different temperatures is essential to studies
scriptive regulations, provide industry with flexibility in
of the spoilage of chilled beef. Having these data, it
assuring safe outcomes.
should be possible to predict the relative influence on
spoilage exerted by the various organisms at each stor-
1.2. Consequences of a change from qualitative to
age temperature. Further, it would be feasible to predict
quantitative approaches to predictive microbiology
the possible extent of the changes in populations which
various organisms may undergo during the initial cool-
Common definitions of chance include: a possibility; a
ing of sides of beef in the meatworks when the meat sur-
risk; an undesigned occurrence; fortune/luck; and fate.
faces are frequently at temperatures very favourable to
Each of the definitions suggests an element of uncertainty
microbial proliferation.’’
and are clearly not descriptive terms appropriate to deci-
The Scott (1937) paper is one of a trilogy on the growth sions of food safety or to development of food safety man-
of microorganisms on ox muscle published in the period agement plans. By adopting a quantitative approach,
1936–1938. Scott (1936) discussed the influence of water uncertainty is reduced, possibilities become probabilities,
content of substrate and Scott (1938) examined the effect risks and undesigned occurrences are lessened. Outcomes
of carbon dioxide. Combined with investigations on chilled decided by luck (not skill), analogous to a game of chance,
beef (Empey & Scott, 1939; Scott & Vickery, 1939), these and those arising as a result of unalterable events (fate),
studies provided a sound scientific basis to enable the ship- have no place in any food safety management system,
ment of chilled meat quarters from Australia to the United whether qualitative or quantitative.
Kingdom. The move to probability brings with it the concept of a
If the above analysis of Scott’s work is correct, viz. probability distribution function, mathematically described
that the concept developed as a logical consequence of as ‘‘a function of a continuous random variable whose inte-
many years research on meat microbiology by the now gral over any interval gives the probability that the value
Commonwealth Scientific and Industrial Research Orga- specified by it will lie within that interval’’ or, in lay terms,
nisation (CSIRO)/Food Science Australia (FSA) and a probability distribution represents the range of possible
not by chance, it represents the beginning of an innova- values, or outcomes, and the probability of each of them
tive concept, despite the lack of essential tools, such as occurring.
computing power, through which the concept could be A consequence of being able to assign a distribution
turned into reality. The steps required for this transfor- to define time-based microbial responses, such as genera-
mation to occur represented a challenge for the various tion times, lag times or death kinetics, is that the vari-
disciplines and skill sets required, including microbiology, ability of those responses can be incorporated in
mathematics and statistics, and information systems and calculations. In turn, this provides opportunity to place
technology. confidence limits on predictions with better-defined cer-
Through efforts in each of these disciplines, predictive tainty about a food safety outcome. For detailed discus-
microbiology has had a large influence on the philosophy sion, see Ratkowsky, Ross, McMeekin, and Olley (1991)
underpinning food microbiology with a gradual change, and McMeekin, Olley, Ratkowsky, and Ross (1993,
still underway, where a qualitative/semi-quantitative sci- chap. 4), in which the paramount importance of the sto-
ence is being transformed into a quantitative science. This chastic (error) assumption to compare the efficacy of
is a development that would have been applauded by Lord models is also emphasised.
Kelvin (William Thomson, 1824–1907) who wrote: The Gamma distribution (with an extended right hand
tail), in which the variability is proportional to the square
‘‘When you can measure what you are speaking about,
of the population mean, is commonly observed to
and express it in numbers, you know something about
describe population kinetic data. A consequence of this
it, but when you cannot, your knowledge is of a meagre
is that a point is reached where variability becomes so
and unsatisfactory kind . . . it may be the beginning of
large that kinetic models are inappropriate and instead
knowledge, but you have scarcely in your thoughts
it is more useful to consider the probability that growth
advanced to the state of Science.’’
is likely to occur at all. This type of approach is now
The ultimate beneficiaries of this change in philosophy widely used to define conditions representing the bound-
will be consumers when the technology is embraced by ary between growth and no growth, thus providing a
both the food industry and regulatory authorities and this means to quantify the hurdle concept (McMeekin et al.,
T.A. McMeekin / Meat Science 77 (2007) 17–27 19

2000; Presser, Ross, & Ratkowsky, 1998; Ratkowsky &  Uncertainty and variability (Nauta, 2007).
Ross, 1995; Tienungoon, Ratkowsky, McMeekin, &  validation of applications for predictive models in food
Ross, 2000). safety management:
Probability distributions are also the basis of Monte  Expanding horizons for the application of predictive
Carlo simulation approaches which are finding increasing models in food safety management, particularly risk
utility in quantitative microbial risk assessments (Cassin, assessment, were dealt with by Lammerding and
Lammerding, Todd, Ross, & McColl, 1998; Koutsou- McKellar (2004) and Zwietering and Nauta (2007).
manis, Taoukis, & Nychas, 2005; Rasmussen, Ross, Olley,  emergence of new technologies and systems, mostly elec-
& McMeekin, 2002). tronic, bringing greater precision and more rapid
reporting:
2. Classifying the content of significant texts on predictive  Rapid developments in technology and systems have
microbiology been reported by Tamplin, Baranyi, and Paoli (2004),
McMeekin, Szabo, and Ross (2005), McMeekin et al.
Three text books and a 196-page report have been pub- (2006a) and Legan (2007). These are mainly based on
lished on predictive modelling of microbial behaviour in electronic logging devices (of increasing sophistica-
foods, viz: McMeekin et al. (1993); Ross (1999) (who spe- tion) and information systems. However, a biologi-
cifically reported on predictive models for the meat indus- cally based indicator strip is now available from
try); McKellar and Lu (2004), Brul, Zwietering, and Van Cryolog (see www.cryolog.com).
Gerwen (2007).  and futuristic concepts which will expand the bound-
Inspection of the chapter titles in these texts identifies aries of knowledge through the incorporation of physio-
those areas of predictive microbiology that may be categor- logical and molecular information into predictive
ised as models (Brul & Westerhoff, 2007).

 basic to the underpinning science, but require incremen- 3. Significant roles of two meat microbiology research groups
tal updating: in the early development of predictive microbiology
 McMeekin et al. (1993): ‘‘Basic concepts and meth-
ods’’ (Chapter 2); ‘‘Modelling temperature effects’’ In the introductory remarks to this paper, the concept of
(Chapter 3); ‘‘Comparing Belehradek-type and predictive food microbiology was attributed to W.J. Scott,
Arrhenius-type models using real data’’ (Chapter 4); an Australian meat microbiologist also renowned for initi-
‘‘Modelling the combined effect of temperature, water ating the water activity concept in food microbiology. And,
activity and other factors on microbial growth rate’’ the tradition has been continued as several research groups
(Chapter 5). with a research focus on meat microbiology have made sig-
 Ross (1999): ‘‘Literature review’’ (Chapter 1) nificant contributions to the early development of predic-
describes the origins of predictive microbiology, the tive microbiology.
microbial ecology of foods, limitations to the applica-
tion of predictive microbiology, model availability 3.1. Dr. T.A. Roberts and colleagues at the Meat Research
and assessing model performance. Institute in Bristol and the Institute of Food Research,
 McKellar and Lu (2004): ‘‘Experimental design and Reading, United Kingdom
data collection’’ (Chapter 1); ‘‘Primary models’’
(Chapter 2); ‘‘Secondary models’’ (Chapter 3); The term ‘predictive modelling’ appears to have first
‘‘Model fitting and uncertainty’’ (Chapter 4). been used by Roberts and Jarvis (1983) and early exper-
 Brul et al. (2007): ‘‘Experimental design, data pro- iments on the probability of growth and production of
cessing and model fitting in predictive microbiology’’ toxins by Clostridium botulinum were reported by Rob-
(Chapter 3). erts, Gibson, and Robinson (1981), with Roberts subse-
quently making major contributions to predictive
These chapters enunciate and reinforce the rules of predic- modelling through his central role in the United King-
tive modelling, supporting the conclusion that the ‘‘front dom program funded by the Ministry of Agriculture,
end’’ of the modelling process has a sound scientific basis Fisheries and Forestry (MAFF) and resulting in Food
(McMeekin, 2004). MicroModel. This activity was paralleled in the United
States by Dr. R.L. Buchanan’s group at the United
 those aspects that continue to cause concern and require States Department of Agriculture, Philadelphia, which
innovative approaches to aid the advancement of gave rise to the Pathogen Modeling Program. Together,
knowledge: these are now the basis for ComBase, an international
 Lag phase and fluctuating conditions (Ross, 1999; predictive models database, which will be discussed later
Smelt & Brul, 2007). in this contribution.
 Food heterogeneity and microbial interactions (Broc- A significant appointment to the group by Roberts in
klehurst, 2004; Leroy & De Vuyst, 2007). 1990 was Dr. Jozsef Baranyi, a Hungarian mathematician
20 T.A. McMeekin / Meat Science 77 (2007) 17–27

whose prowess as a quantitative thinker expanded the 4. Significant research and development trends in predictive
group’s output into more fundamental studies and had a microbiology
significant and rapid effect on the field. Dr. Baranyi is
now the driving force in the UK for ComBase (http:// This section of the paper was originally conceived as a
www.combase.cc). series of subsections with a few paragraphs on each, but,
following several iterations and identification of multiple
3.2. Dr. C.O. Gill and colleagues at the Meat Industry linkages between the subsections, it became apparent that
Research Institute, New Zealand (MIRINZ), and a more coherent section should be written to draw out
Agri-Food Canada, Alberta, Canada the interactions between:

 Dr. Colin Gill, made an immediate impact on the field  database development (particularly ComBase) and
of meat microbiology when appointed to MIRINZ. access to data;
Most of his early work (1979–1989) was concerned  systematic analysis of the literature;
with the spoilage biota and spoilage mechanisms of  quantitative microbial risk assessment;
meat and meat products. His first modelling paper  variability and uncertainty;
was published in 1984 and, at the 39th International  stochastic simulation models and
Congress of Meat Science and Technology meeting  estimation of lag phase duration.
held in Calgary in 1993, the following modelling appli-
cations were attributed to Gill and colleagues (McMe- The processes involved in developing and evaluating
ekin & Ross, 1993): predictive models are now well-established, comprising
 offal cooling (Gill, 1984; Gill & Jones, 1992b); building a database from which a mathematical model is
 computer programs for process hygiene evaluation constructed (McMeekin, 2004). In turn, the model is incor-
(Gill, Phillips, Loeffen, & Bishop, 1988); porated into predictive software by which it is applied to
 meat thawing procedures (Lowry, Gill, & Pham, estimate the microbiological consequences of a process
1989); through monitoring the environment.
 spray cooling of carcasses (Gill, Jones, & Tong, ComBase is an international database of microbial
1991); growth or death rates that originated through pooling the
 hot boning processes (Reichel, Phillips, Jones, & Gill, data collected for the US Pathogen Modeling Program
1991); and the UK Growth Predictor (formerly Food Micro-
 cooling of pig carcasses (Gill & Jones, 1992a). Model) to which date from the literature was added to pro-
vide 39,000 records in late 2005. These were supplemented
The studies above used temperature loggers to record by a further 8000 records provided in early 2006 by the
temperature fluctuations which, when integrated, gave Australian Food Safety Centre of Excellence (AFSCoE),
an estimate of growth of the target organism at a refer- comprising 5500 kinetic datasets and 2500 boundary
ence temperature [see McMeekin et al. (1993, chap. 6), model datasets. During 2006, AFSCoE also became the
for detail and discussion of the relative rate concept]. third full partner of the ComBase consortium with the
The overriding principle for temperature function integra- US and the UK. More detailed information on ComBase
tion (TFI) as an index of process hygiene was stated can be found in Baranyi and Tamplin (2004), Tamplin
clearly by Gill and Phillips (1993a): ‘‘TFI must evaluate et al. (2004) and Legan (2007) and at www.combase.cc.
the hygienic equivalence of a process: it cannot be used A significant recent development, likely to lead to rapid
to assess the absolute hygienic status of individual units expansion of ComBase, is the initiative of the Journal of
leaving the process’’. Food Protection to provide a mechanism for datasets in
Further applications by Gill and his colleagues in papers published in that journal to be added to ComBase.
Alberta, Canada, were developed to estimate the shelf life This opportunity is also likely to be offered soon by the
of meat during transcontinental transportation (Gill & International Journal of Food Microbiology and, possibly,
Phillips, 1993b) and for beef and pork during retail dis- by other leading food microbiology journals.
play (Gill, Greer, & Dilts, 1998). Additional, and confir- Access to models was discussed by Legan (2007) who
matory, process hygiene evaluations were carried out for observed that, while many models have been published
offal cooling (Gill, Taylor, & Tong, 1995), processed in refereed journals, only a small proportion are available
meats (Gill, Friske, & Tong, 1995), beef cooling processes in electronic form which has the great advantage of con-
(Gill & Bryant, 1997), air cooling of lamb carcasses (Gill venience. Legan (2007) also provided a very useful list of
& Jones, 1997) and sheep carcass dressing (Gill & Baker, electronic contact details for models and modelling tools.
1998). Related lists with similar contact information can be
Thus, Gill and his colleagues had firmly established the found in McMeekin et al. (2005) and McMeekin et al.
utility of TFI in the meat industry and the concept of the (2006a).
process hygiene index (PHI) as a surrogate measure to McMeekin, Mellefont, and Ross (2007) identified a
assess the adequacy of processes. trend in the food safety literature indicating an increasing
T.A. McMeekin / Meat Science 77 (2007) 17–27 21

number of studies based on systematic and critical analysis chilled food products by Koutsoumanis et al. (2005). The
of the available literature, rather than a simple chronolog- basis of SMAS is a combination of mathematical models
ical account of developments in a particular area. Specific describing commonly occurring meat microorganisms and
examples cited included an analysis of 4066 thermal inac- the response of an appropriate time–temperature integra-
tivation curves for foodborne pathogens (van Asselt & tor (TTI) which integrates the temperature history of the
Zwietering, 2006) and Campylobacter control strategies product as described before. The TTI response is related
for the UK broiler industry (Adkin, Hartnett, Jordan, to the microbiological quality status of the food by collect-
Newell, & Davison, 2006). More generally, Vialette, ing information at predetermined points of the chill chain.
Pinon, Leporq, Dervin, and Membré (2005) reported on To evaluate the effectiveness of the SMAS system, a large
a meta-analysis of food safety information based on a number of chill chain scenarios were run using a Monte
combination of a relational database and a predictive Carlo simulation, the predictions of which were compared
modelling tool. with results using the traditional first in, first out (FIFO)
A meat industry example was provided by Ross and system. The Monte Carlo simulation model includes prob-
Shadbolt (2001), who systematically reviewed the inactiva- ability distributions for the variable storage and cooking
tion of E. coli in fermented meat manufacture. The outcome conditions to which meat will be subjected prior to con-
was modification of the relevant legislation by the Australia sumption and the outputs are a probability distribution
and New Zealand Food Authority (now Food Standards of the number of pathogenic bacteria at the time of con-
Australia New Zealand), as follows: ‘‘the process of fermen- sumption and the probability of illness.
tation and any other subsequent processes must reduce The simulation results for the risk of listeriosis demon-
prior to sale from the processing factory by 99.9% or greater strated a shift of the SMAS distribution compared with
than the number of Escherichia coli organisms potentially the FIFO distribution, indicating a lower probability of ill-
present in an uncooked, comminuted meat product’’. ness and a significant decrease in high risk units when the
The ‘take home’ message was that analysis of individual product was shipped in an export chill chain. When the dis-
studies yielded specific information not readily transferable tribution of the remaining shelf life at 0 °C was examined,
to other studies. However, by combining all the available unacceptable products were reduced from 12.5% to 4.3%
data, patterns of microbial inactivation emerged which (Koutsoumanis et al., 2005). It is interesting to note that
could be modelled and which identified time–temperature one temperature profile can be interpreted both for public
combinations during the process as, by far, the major influ- health significance and shelf life estimation and that,
ence on the rate of decline. Interestingly, funding of further although developed for meat products, the authors
experimental work by Meat and Livestock Australia expressed confidence that it can be applied to any product
(MLA) failed to improve the model developed from pub- in the chill chain.
lished data. Incorporating lag times into predictive model calcula-
The trail now leads from systematic analysis of the liter- tions has been a long-standing irritation for predictive
ature to Quantitative Microbial Risk Assessment which modellers as it is well known that estimates of lag times
was endorsed by the Codex Alimentarius Commission are much more variable than generation times. This issue
(Hathaway, 1993; Hathaway & Cook, 1997), spawning a was addressed in Chapter 5 (Ross, 1999) who reviewed
great deal of activity in the area, much of which has been the unpredictability of bacterial lag times and the limita-
reported in the FAO/WHO Microbiological Risk Assess- tions this imposes on the application of predictive models.
ment Series (http://www.who.int/foodsafety/publications/ Using a combination of systematically analysed literature
micro/en/index.html). data and de novo experimental data, he introduced the
Again, meat microbiologists were early contributors to a innovative concept of relative lag times or ‘‘generation time
rapidly developing field with Cassin et al. (1998) reporting equivalents’’, i.e. the ratio of lag time to generation time.
a quantitative risk assessment for Escherichia coli O157:H7 This approach revealed that there is a common pattern
in ground beef hamburgers. of distribution for a wide range of species across a wide
And, thence, the debate returns to variability and uncer- range of conditions which has a sharp peak in the range
tainty, the intricacies of which were very clearly laid out by 4–6 generation time equivalents. Thus, based on a very sub-
Nauta (2007). Variability and uncertainty lead to imprecise stantial body of information, it is possible to justify inclu-
point estimates by predictive modelling software. This dif- sion of lag times in calculations of the effect of different
ficulty can be overcome by using stochastic simulation meat processing and handling procedures.
(Monte Carlo) models such as @Risk (Palisade Corpora-
tion, Ithaca, NY, USA), AnalyticaÒ (Lumina Decision Sys- 4.1. The Refrigeration Index (RI) – an example of science-
tems Inc., Los Gatos, CA, USA) and Crystal BallÒ based, outcome-focused food safety regulation
(Decisioneering Inc., Denver, CO, USA), as demonstrated
by Fazil et al. (2002), Rasmussen et al. (2002), Ross and Earlier, the work of Gill and colleagues at MIRINZ,
McMeekin (2003) and Membré et al. (2006). leading to the Process Hygiene Index (PHI), was consid-
Perhaps the most integrated approach is the Safety ered. Despite being based on limited data for temperature
Monitoring and Assurance System (SMAS) developed for only, the model appeared to give a reasonable estimate of
22 T.A. McMeekin / Meat Science 77 (2007) 17–27

the potential for E. coli growth during chilling. In Austra- Innovation Group) using 18 SmartTraceä tags on pallets.
lia, Smith (1987) produced a similar model for E. coli Interpretation of the data by the model showed that the
growth and, many years later, the model used for the RI minimum RI was 0.0 (no growth of E. coli) and the maxi-
was based on >1000 observations of the effects of temper- mum RI was 0.28 (i.e. less than one generation of E. coli).
ature, water activity, pH and lactate concentration on The regulatory requirements for RI through the entire pro-
E. coli growth (Ross, Ratkowsky, Mellefont, & McMeekin, cess (not transport only) are on average <2.0 and a maxi-
2003). The model was rigorously evaluated by Mellefont, mum of 2.5 leading to the conclusion that the transport
McMeekin, and Ross (2003) and compared very well with phase made a negligible contribution to the RI for the
other published models for E. coli growth, particularly on entire process.
meat carcasses. This goodness of fit was attributed to inclu- Domestic regulatory requirements in Australia stipulate
sion of a term for the effect of lactate concentration which that carcasses are chilled to, and maintained at, less than
could be varied according to that measured or anticipated 7 °C and that cut products are maintained at <5 °C (Aus-
in different meat cuts. tralian Standard 4694, 2002). Strict interpretation of the
The science behind the development and evaluation of regulations would identify some situations during this ship-
the RI was considered sufficiently extensive and accurate ment which exceeded the prescriptive requirements of the
to cause the Australian Quarantine Inspection Service current regulations. However, when the microbiological
(AQIS) to revise the Export Control (Meat and Meat Prod- (and public health) implications are assessed on the basis
ucts) Orders in 2005 (AQIS, 2005). The outcome is that the of the RI (AQIS, 2005), the negligible effect of the trans-
chilling of meat carcasses in Australian export abattoirs is port phase demonstrates a strong argument for outcome-
based on an E. coli growth model which is used to interpret based regulations. A similar argument was sustained by
cooling profiles measured by temperature loggers. These AQIS in mandating the RI to monitor carcass chilling in
are placed in a strictly prescribed manner to estimate the the revised export meat orders discussed earlier. Prior to
potential for E. coli growth expressed as the RI (http:// that, the regulation stated that the surface temperature of
www.mla.com.au). a carcass must be reduced to 7 °C or less in a 24 h period.
However, one can envisage cooling profiles that would lead
5. Significant recent advances in technology for the to minimal potential proliferation of E. coli (rapid initial
application of predictive models cooling, followed by a slower rate of cooling to 7 °C) to
those resulting in 4–5 generations of E. coli (slow initial
For many years, the choice of technology to monitor the rate of cooling, particularly at temperatures above 30 °C,
temperature of foods in distribution lay between chemical followed by rapid cooling towards the end of the process).
or physical monitors or electronic temperature loggers, A further advantage is that, while the RI was developed
with the latter becoming increasingly selected. However, for conventional air chilling of carcasses in Australian
there are potential limitations with data recovery if the log- export abattoirs, the same criteria can be applied to alter-
gers are used to monitor shipments of product, rather than native processes such as hot boning. Thus, different sectors
in a process at a fixed location, e.g. non-return of loggers, of the export meat industry have a ‘‘level playing field’’
sometimes deliberate, with loss of all the information col- and, importantly, flexibility in meeting an outcome-based
lected; retrospective analysis of the microbiological conse- food safety regulation.
quences of a temperature profile; and manual Earlier, it was indicated that electronic devices for
examination for ‘progress reports’ as the shipment moves recording temperature history had largely taken over from
along the supply chain (McMeekin et al., 2005). chemical or physical indicators. In part, this may be due to
In recent years, radio frequency identification (RFID- the indicator strips being based on non biological reaction
based) technologies have been applied in an attempt to kinetics. McMeekin and Ross (1996) speculated on the
overcome these problems and a further promising develop- potential of ‘‘bioindicators’’, citing the example of the
ment is wireless network technology, such as the Smart- product developed at the Swedish Institute for Research
Traceä system developed by Ceebron Pty Ltd, Sydney, to monitor sterilisation processes (Rönner, 1990). They
Australia (www.ceebron.com). This is based on innovative hypothesised that: ‘‘To select a ‘bioindicator’ for shelf life
platform ad hoc wireless technology in which disposable studies, the organism would be required to display the same
sensor tags, placed on individual pallet loads of meat, relay temperature characteristics as the specified spoilage organ-
messages from one to the next and on to an external reader. ism.. . . The organism selected could be the specified spoilage
McMeekin, Smale, Jenson, Ross, and Tanner (2006b) organism itself or a ‘food grade’ organism such as a lactic
reported combining SmartTraceä with the RI predictive acid bacterium if there was concern about contamination of
model to assess the significance, in microbiological terms, the product.’’
of a refrigerated shipment of lamb from Colac, Victoria, The concept proposed in 1996 is now a reality through
to Brisbane, Queensland, Australia, a road journey of the work of a French company, Cryolog (http://www.cry-
2000 km which took 65 h. log.com) and its research partner ADRIA (http://www.
During the journey, 280,000 temperature recordings adria.tm.fr) located in Quimper, Brittany, France, where
were taken (by Food Science Australia’s Supply Chain the European predictive models database Sym’Previus is
T.A. McMeekin / Meat Science 77 (2007) 17–27 23

also located (http://www.symprevius.net). One Cryolog cies are less likely to invest in spoilage/shelf life studies.
product, ‘‘TraceoÒ’’, is essentially a barcode which is Once again, a research link between studies into shelf life
transparent with the barcode visible when the product is and foodborne illness needs to be taken into account as
fresh, but not visible when the product is no longer edible. microbial interactions may have a significant outcome
Another product, ‘‘(eO)Ò’’, is designed to be attached to on the microbial ‘‘winners’’ competing for the same
retail packages, e.g. of sandwiches. In this case, the dis- resources in a food ecosystem. Technological changes to
play incorporates some Gallic flair with a green flower a process to extend shelf life also need to be approached
when the product is fresh, which turns red at the end of with caution to ensure that a pathogen cannot reach an
shelf life. infective dose or dangerous level of toxin production by
extending the use-by-date for the product. A particularly
6. Measures of scientific and technological significance dangerous situation is possible where an antimicrobial
agent causes greater inhibition of the spoilage biota than
Scientists tend to be focussed on research outputs, exem- of a pathogen.
plified, in the main, by publication in peer-reviewed jour- Thus, the twin goals of guaranteed safety and adequate
nals, distributed to an international audience and with a shelf life depend on knowledge of the microbial ecology of
high impact factor. This is the stuff of which research rep- the food and the chance of a successful outcome on both
utations, continued research funding streams and research fronts is greatly increased if quantitative knowledge is
careers are made. available.
Research funding agencies in the food safety field will
also value publication, as a tangible indicator of research 7. Futurology
carried out on their behalf, which provides evidence for a
sound scientific basis for new regulation and a measure Futurology is defined as ‘‘the prediction of future as a
of the hygienic equivalence of food in international trade, result of systematic analysis, especially by study of present
as required by the Codex Alimentarius Commission. As day trends in human affairs’’. Predictive microbiology
observed earlier, predictive microbiology now underpins appears to represent a subset of human activity by which
the major systems of food safety management: HACCP, future events are predicted on the basis of systematic anal-
Quantitative Microbial Risk Assessment (QMRA) and ysis of microbial behaviour in foods.
Food Safety Objectives (FSO). For these reasons, food In his excellent chapter, Legan (2007) considered future
safety research is often viewed as an activity that should trends in predictive microbiology, quoting McMeekin
be funded primarily by government, supported by industry. (2004) who wrote ‘‘one continues to have the sense that
The development and maintenance of a nation’s food the predictive models and databases on which they are
industry is closely linked to a high level of food safety based have not really reached their potential’’ and pre-
assurance and is inextricably linked to public good out- dicted the future as ‘‘moving beyond building models to
comes in any jurisdiction, i.e. both industry and the popu- developing and verifying applications’’. Legan (2007) com-
lation of a nation will gain benefit from food safety mented, ‘‘this is where models can add considerable value
management systems based on sound science. to product and process evaluation and essential decision
In Australia, the meat industry, through MLA and rel- making in industry and government.. . . However, this pro-
evant government departments, such as AQIS, have collab- cess will, itself, take a long time (one hopes less than
orated in predictive microbiology research and another 20 years).’’
development with quantifiable benefits to both the industry I hope that Dr. Legan is correct, as I may not be extant
and the nation through the RI and a model for inactivation in the year 2027. And, I think he will be proved correct as
of E. coli in fermented meat manufacture (Ross & Shad- several of the barriers he identified as preventing uptake of
bolt, 2001). These fall into the category of research out- predictive microbiology are already ‘‘crumbling’’.
comes by which practical application of the science
contained in a research output is achieved. Conservatively,  ‘‘Traditional scientific publishing provides a considerable
the benefits calculated on the basis of a AUD$3.8 million barrier to the wider application of many perfectly useful
(2006 value) investment in R&D and implementation by models’’.
MLA, represent an industry benefit–cost ratio in excess  ‘‘. . .often only derivatives (summary statistics) of the raw
of 10:1. The increase in Australia’s GDP is estimated to data are provided in the interests of saving space’’.
be over AUS$150 million and social benefits of over
AUS$250 million over the next 30 years (I. Jenson, pers. These barriers will be lessened soon due to the innova-
comm.). tion first introduced by the Journal of Food Protection
Around the world, most predictive modelling research and soon to be followed by the International Journal of
has been on foodborne pathogens rather than modelling Food Microbiology which publishes 25% of predictive
spoilage organisms, the latter usually undertaken by an modelling papers (http://www.isiknowledge.com). The
industry sector or individual food company to gain a instigator of this important innovation was Professor Mark
commercial advantage. For this reason, government agen- Tamplin who requested that raw data be made available
24 T.A. McMeekin / Meat Science 77 (2007) 17–27

voluntarily before he was aware of the comment: ‘‘It is con- in the eras of Kelvin and Rutherford were in their heyday
ceivable that submission of raw data to such a database and, perhaps, because they did not have to deal with the
[ComBase] will eventually become a requirement for publica- variability and uncertainty inherent in biological responses,
tion of papers addressing microbiological growth, death or physics reached the state of quantitative science much ear-
survival’’ (Legan, 2007). lier than biology.
One is tempted to predict correctly, with a high degree
 ‘‘Another barrier to greater uptake is that models are so of probability, that, in the <20 year time frame suggested
conservative as to be impractical’’. by Legan (2007), predictive food microbiology, armed with
the knowledge derived from a systems biology approach as
Again, progress has been made, e.g. with the relative lag described by Brul and Westerhoff (2007), will have become
time concept (Ross, 1999) allowing the most variable of a truly quantitative science.
response times (lag phase duration) to be factored into
model calculations. It is also anticipated that models will 8. The challenge of changing the food safety culture
become more precise when physiological and molecular
data can be included (Brul & Westerhoff, 2007). In this contribution, as is the norm, the emphasis has
Legan (2007) concluded that: ‘‘It is also clear that food been on science and technology, specifically, the science
microbiology is a much more quantitative discipline now underpinning the development and evaluation of predictive
[2007] than it was in the 1970s and 1980s’’. This epitomises models and electronic and other technologies to allow
the aspirations of the many scientists who have spent 30 practical application of the vast amount of knowledge
years or more making food microbiology a quantitative sci- stored in databases and condensed into models. It is also
ence, such as my colleagues Professors June Olley and well established that predictive models have a particular
David Ratkowsky, who published their first paper in the role in supporting food safety management systems such
field in 1973 (Olley & Ratkowsky, 1973) and their latest as HACCP, Quantitative Risk Assessment and Food
in 2005 (Ratkowsky, Olley, & Ross, 2005). Safety Objectives.
However, we now have many more tools at our disposal Thus, science and technology, appropriately combined,
which describe events at the cellular level and the subcellu- are essential pillars in the quest to improve food safety out-
lar level listed by Brul and Westerhoff (2007) as: comes. The third factor is sociological rather than scien-
tific. Specifically, the apparent propensity of humans to
 microbial physics; ignore or misunderstand, even the basic rules for produc-
 genomics; tion, storage, distribution and preparation of foods. This
 microbial physiology; frailty is manifest both in employees involved in the food
 models in microbiology, production chain, from procurement or harvest of the
raw product, to food service and to consumers. In Austra-
which, when combined, constitute Systems Biology. lia, the last group continue to be responsible for 20–25% of
In relation to food safety, Brul and Westerhoff (2007) foodborne illness, despite the best efforts of agencies such
observed that ‘‘gene expression profiles have helped us elu- as the Food Safety Information Council (www.foodsafety.
cidate the genes operative in resistance against antimicro- asn.au).
bials.. . . Currently, an integration of such data with The importance of the human factor and how changes in
state-of-the-art physiological data allows us to apply true the prevailing culture have led to significant decreases in
systems biology approaches where metabolic and molecular adverse events have been demonstrated in the aviation
data are jointly analysed and translated into cellular mod- industry (Maurimo, Reason, Johnson, & Lee, 1995) and
els of homeostasis.’’ Similar opportunities exist in micro- in hospital practice (S. Nightingale pers. comm.,
bial food spoilage research, particularly in relation to sdn@burntsidepartners.com) who reported a reduction in
microbial survival in food which may be considered as in-house mortality at a major hospital from an unaccept-
the outcome of persistence, adaptation and resistance able 4.2% to 2.8% (similar to the low end of the range
to food preservation methods and other rigours encoun- for comparable hospitals) within a month of introducing
tered in the food environment. a revised care system.
Near the beginning of this treatise, the views of Lord The first public commentary on the challenge of chang-
Kelvin (otherwise titled Baron Kelvin of Largs, H. Swat- ing the food safety culture seems to be that of Yiannas
land, pers. comm.) on quantitative science were quoted (2007), who advocated an innovative sociological approach
and Brul and Westerhoff (2007) and H. Swatland (pers. to change the food safety culture which, he believes, will
comm.) quoted Lord Rutherford as saying ‘‘All science is significantly decrease the chance of human error contribut-
either physics or stamp collecting’’. Modern biology, whilst ing to the incidence of foodborne illness. Given the enor-
still dependent on the laws of physics and chemistry, has mous investment in food industry R&D, in plant and
moved a long way from the stamp collecting arena and is equipment and in personnel at all levels, plus the cost of
now the branch of science experiencing quantum leaps in failure as a result of human error, changing the mindset
understanding life on earth (and beyond). The physicists about food safety of those involved in the food supply
T.A. McMeekin / Meat Science 77 (2007) 17–27 25

chain (including consumers) would appear to be a worth- Gill, C. O., & Bryant, J. (1997). Assessment of the hygienic performances
while investment. This is an area of food safety research of two beef carcass cooling processes from product temperature
history data or enumeration of bacteria on carcass surfaces. Food
likely to become much more prominent with a monograph Microbiology, 14(6), 593–602.
by Frank Yiannas, the current President of the Interna- Gill, C. O., Friske, M., & Tong, A. K. Q. (1995). Assessment of the
tional Association of Food Protection (frank.yiannas@ hygienic characteristics of a process for the distribution of processed
disney.com), due to be published in 2007. meats, and of storage conditions at retail outlets. Food Research
International, 28(2), 131–138.
Gill, C. O., Greer, G. G., & Dilts, B. D. (1998). Predicting the growth
Acknowledgements of Escherichia coli on displayed pork. Food Microbiology, 15(2),
235–242.
The author is indebted to Meat and Livestock Australia Gill, C. O., & Jones, T. (1992a). Assessment of the hygienic efficiencies of
(http://www.mla.com.au) for continued funding of re- two commercial processes for cooling pig carcasses. Food Microbiol-
ogy, 90, 335–342.
search in predictive microbiology and, in particular, to Gill, C. O., & Jones, T. (1992b). Evaluation of a commercial process for
Ian Jenson of that organisation for securing tangible out- collection and cooling of beef offals by a temperature function
comes for the Australian meat industry on the basis of integration technique. International Journal of Food Microbiology, 15,
research outputs in predictive microbiology. Grateful 131–143.
thanks are also due to Associate Professor Tom Ross Gill, C. O., & Jones, T. (1997). Assessment of the hygienic characteristics
of a process for dressing pasteurised pig carcasses. Food Microbiology,
and Dr. Susan Dobson for critical evaluation of the man- 14(1), 81–91.
uscript, and to Sally Jones, without whose assistance in Gill, C. O., Jones, S. D. M., & Tong, S. K. W. (1991). Application of a
preparation of the text, the submission deadline could temperature function integration technique to assess the hygienic
not have been reached or even approached. adequacy of a process for spray chilling beef carcasses. Journal of Food
Protection, 54, 731–736.
Gill, C. O., & Phillips, D. M. (1993). Hygienically appropriate time/
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MEAT
SCIENCE
Meat Science 77 (2007) 28–35
www.elsevier.com/locate/meatsci

Managing safety and quality through the red meat chain


a,*
P. Desmarchelier , N. Fegan a, N. Smale b, A. Small a

a
Food Science Australia, P.O. Box 3312, Tingalpa DC, Qld 4173, Australia
b
Food Science Australia, P.O. Box 52, North Ryde, NSW 1670, Australia

Received 21 March 2007; received in revised form 30 April 2007; accepted 30 April 2007

Abstract

To successfully manage food safety and quality risks in meat production, a holistic approach is required. The ideal would be a fully
integrated assurance system, with effective controls applied at all stages. However, the red meat industry is by nature somewhat frag-
mented, and a truly integrated system is not at present achievable in all but a few operations. This paper describes a variety of assurance
initiatives, and explores how targeted research and development can be used to augment assurance programmes by providing underpin-
ning knowledge, using the Australian beef and lamb industry as an example.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Meat safety; Quality assurance; Supply chain

1. The Australian beef, lamb and livestock industry from 117 million in 1960 due to changes in the fibre market
and land use and now drought. The beef cattle herd size is
Australia is among the world’s largest and most success- down from 30 million in the 1970s to 27 million; dairy cat-
ful producers of commercial livestock. Expansive range- tle and goats each approximately 3 million.
lands, a variety of climatic and environmental conditions Australian red meat is sold around the world, mainly to
and excellent animal health mean that many breeds of live- Japan and the USA (Table 2). Significant quantities of
stock thrive in Australia. When the First Fleet landed at sheepmeat are exported to North America, Asia and the
Sydney Cove in 1788 it carried a handful of sheep, cattle Middle East (MLA, 2007a). Approximately AU$300 mil-
and goats as a source of wool, milk and fresh meat for lion worth of edible offal, known as ‘fancy meats’, was
the new colony. The Australian environment was relatively exported during 1999/2000 and cattle hides and sheep skins
hostile to these European animals and selection of animals are valuable co-products.
for their resilience and ability to thrive under the difficult The beef cattle feedlot industry is now an important
conditions was necessary. value-adding component of the Australian beef industry
Today, Australia is one of the world’s largest red meat in response to demand for consistent beef quality. Feedlots
and livestock exporters with stock in excess of 130 million are concentrated in the major agricultural regions with
head and the industry contributing $15 billion to the econ- access to adequate supplies of store cattle, grain and other
omy. Each year, over 2 million cattle and 14 million sheep feedstuffs. There are currently about 600 accredited feed-
are sold in livestock markets (Table 1), and weekly slaugh- lots representing a total capacity of over a million cattle
tering ranges from 133,000 cattle and 308,600 sheep (MLA, (Anon., 2007a). In the past 5 years, the composition of cat-
2007a). The national sheep flock of 100 million is down tle fed for specific markets has moved from 20% domestic/
80% export, to 40% domestic/60% export. Supermarkets
are currently drawing 40–50% of their beef supplies from
*
Corresponding author. Tel.: +61 7 32142000; fax: +61 7 33214 2150. feedlots as feedlot animals provide a continuous supply
E-mail address: Patricia.Desmarchelier@csiro.au (P. Desmarchelier). of consistent quality product (MLA, 2007a).

0309-1740/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.027
P. Desmarchelier et al. / Meat Science 77 (2007) 28–35 29

Table 1 requirements of the Food Standards Australia and New


Numbers of sheep and cattle sold at livestock markets in 2006 and average Zealand (FSANZ) Food Standards Code (FSANZ, 2002)
weekly kill
and in conjunction with the specific Australian Standard
Species Sold at saleyards Slaughtered per week for the Hygienic Production and Transportation of Meat
Cattle 2,434,000 133,000 and Meat Products for Human Consumption (AS
Lambs 9,003,000 179,000 4696:2007) (Anon., 2007b). The prime objective is to ensure
Older Sheep 5,299,000 201,600
that meat and meat products for human consumption com-
ply with food safety requirements and are wholesome. A
Table 2 whole of food chain approach is taken and incorporates
Australian red meat exports 2006 (tonnes) also the need for accurate identification, traceability, effec-
Importing Beef and Lamb Mutton tive recall and animal welfare objectives.
country veal The Standard reflects the shared responsibility between
USA 319,800 39,800 27,319 (North industry and governments for food safety and quality sys-
America) tems based on risk assessment. Meat processors are
Canada 9,600 NRa required to put into place approved HACCP-based process
Japan 405,800 11,900 32,268 (Asia) management systems, with the processing practices vali-
Korea 149,700 NR
dated by underpinning scientific research. For export, the
Taiwan 28,600 NR
Other Asia 23,882 11,800 processors must also comply with the specific requirements
(China) of the importing country. These processes are monitored
EU 8500 11,800 6700 and certified by the Australian Quarantine and Inspection
Middle East NR 17,700 43,100 Service (AQIS).
Africa NR 15,600 25,600
Other 32,518 45,400 27,913
3. Managing food safety and quality
Total 953,900 146,700 162,900
a
NR: Not individually reported. A number of industry strategies have been implemented
to assure safety and quality throughout the production
Australia is a world leader in the export of commercial chain, and targeted research and development (R&D) is
livestock, exporting more than 4 million sheep, 570,000 cat- used to maximise the industry benefit from science. R&D
tle and up to 50,000 goats annually (MLA, 2007a). Leader- in the Australian red meat industry is funded through a
ship is attributed to Australian animal health status, world system of producer and processor levies and government
leading export standards and ability to produce both tem- expenditure, managed by Meat and Livestock Australia
perate and tropical breeds. (MLA). Outcomes of industry R&D are communicated
to the industry though a number of media, including trade
2. Regulatory control of the Australian red meat industry journals and some specific industry initiatives.
This paper reviews some particularly important initia-
The Australian red meat industry operates under an out- tives and recent research projects in food safety and quality
comes-based food safety programme underpinned by the management in the Australian red meat industry (Fig. 1).

Research and Development Inputs

Pathogen surveys
Risk Assessment

Innovative technologies Cold Chain


Process hygiene investigations

Livestock Production Processing Distribution Consumer

Assurance Programs: • HACCP-based approved arrangements • Advice and


• Farm • E. coli & Salmonella monitoring education
• Feedlot
• Livestock Transport
• Residues monitoring programs

Legislation
Risk Mitigation Strategies

Fig. 1. Key research outcomes and risk mitigation strategies.


30 P. Desmarchelier et al. / Meat Science 77 (2007) 28–35

4. Key research outcomes supporting red meat production 4.2. Microbiology of Australian beef and lamb

4.1. Through-chain risk profile National baseline surveys of the microbiology of Aus-
tralian red meats were undertaken in 1993–94 (Vanderl-
MLA completed a risk profiling exercise encompassing inde, Fegan, Mills, & Desmarchelier, 1999; Vanderlinde,
the entire red meat production chain. The aim was to Shay, & Murray, 1998, 1999), in 1998 (Phillips, Sumner,
attach a risk rating to specific hazard-product pairings Alexander, & Dutton, 2001a, 2001b) and 2004 (Fegan
and thus inform future research and development strategies et al., 2005, Phillips et al., 2006; Phillips et al., 2005). When
to mitigate the risks identified domestically or on interna- differences in sampling and laboratory analysis were taken
tional trade (Sumner, Ross, Jenson, & Pointon, 2005). into account, there were improvements in the microbiolog-
Both qualitative and semi-quantitative risk rating tech- ical criteria of beef carcasses, cartoned beef and cartoned
niques were used to analyse the information, and uncer- sheep meat. Between 1993 and 2004, the mean total viable
tainties encountered were used to identify data gaps that count (TVC) in frozen boneless beef had fallen from
required further research and development. Outcomes of 2.77 log10 cfu/g to 1.18 log10 cfu/g, and sheepmeat from
this profiling are shown in Table 3. Some food safety 3.47 log10 cfu/g to 1.8 log10 cfu/g. Where comparisons are
research priorities MLA has identified include the follow- possible, it appears that Australia’s meat products have
ing (MLA, 2007b): pathogen levels equal to, or lower than, those in other
countries (Phillips, Jordan, Morris, Sumner, & Jenson,
 Benchmarking the levels of contamination of retail and 2005). For example, in 2003, 0.35% of samples from Aus-
export meat and meat products for microorganisms of tralian beef carcasses yielded Salmonella spp., compared
public health concern. with 0.8% in the USA.
 Determining the ecology and virulence of Enterohaem-
orrhagic Escherichia coli (EHEC) and Salmonella spp. 4.3. Surveys of the prevalence of specific pathogens
in cattle and meat processing and the impact of control
strategies; understanding the development of microbial 4.3.1. Shiga toxin producing E. coli (STEC)
antibiotic resistance. The most notable group of human pathogenic STEC are
 Development of effective controls for Listeria monocyt- the enterohaemorrhagic E. coli (EHEC). Several EHEC
ogenes in processed meats. serotypes have been identified in human disease in Austra-
lia including O157, O26 and O111, contrasting to the
northern hemisphere and New Zealand, where E. coli
O157:H7 is the major human EHEC serotype.
These infections are relatively rare in Australia with
Table 3
notification rates for STEC regardless of serotype at
Hazard-product pairings identified as high, medium and low public health
risk for the Australian red meat industry (adapted from Sumner et al., around 0.4/100,000 (OzFoodNet, 2006). In 2001, OzFood-
2005) Net recorded 39% (15/38) of STEC notifications were due
Risk Hazard Product Circumstance to the O157 serotype where serotype information was avail-
rating able. Human and animal isolates of E. coli O157 have dis-
High Clostridium Meals provided by tinct similarities, the majority containing all the virulence
perfringens caterers markers associated with human illness (Fegan & Desmar-
Salmonella Kebabs Cross- chelier, 2002). Although the isolates appear phenotypically
contamination similar, disease incidence is low and this may be associated
in drip trays
with the evolution of different lineages globally (Kim et al.,
Salmonella Meals served in the Cross-
home contamination 2001). The importance of E. coli O157:H7, in the northern
hemisphere, has led to the Australian industry having to
Medium Listeria Ready-to-eat meats Extended
monocytogenes shelf-life
monitor this particular serotype over others to support
Listeria Terrines international trade. In recent surveys of beef cattle from
monocytogenes farms and feedlots through to slaughter, E. coli O157 was
Enterohaemorrhagic Uncooked detected in 13% of cattle faeces, with no significant differ-
Escherichia coli comminuted ences between cattle from feedlots or farms (grass-fed)
(EHEC) and fermented meat
Salmonella (UCFM e.g. Salami)
(Fegan et al., 2004a; Fegan et al., 2005). The O157 concen-
EHEC Undercooked trations, however, were quite variable: 67% of positive
hamburgers samples yielded less than 10 cfu/g, and 8% positive samples
Low Salmonella Cooked Sausage had levels between 103 and 105 cfu/g. High shedding or
Listeria UCFM ‘‘super shedders’’ were shown to be associated with higher
monocytogenes contamination rates at slaughter. In a subsequent study,
EHEC Hamburgers Well-cooked where one animal carried 7.5 · 105 E. coli O157 cfu/g of
in Australia
faeces, 15% of pen floor faecal samples, 24% of oral cavity
P. Desmarchelier et al. / Meat Science 77 (2007) 28–35 31

swabs, 44% of hide samples and 6% of pre-chill carcasses workers and static boot dips at the evisceration point were
were contaminated although no post-chill carcasses were found to be contaminated. Further investigation of the iso-
contaminated with E. coli O157. In general, the level of lates using Pulsed Field Gel Electrophoresis, PFGE, anal-
the organism on hides was less than 5 per cm2 (range 0– ysis was used to demonstrate the isolates from the hands
22), and on pre-chill carcasses less than 0.12 per cm2. The of workers on the evisceration platform were indistinguish-
results indicated that the practices at the abattoir were in able to those on the carcasses prepared, and different from
general sufficient to control the risk of carcass the isolates collected from cattle hides, non-evisceration
contamination. workers or office personnel (Vanderlinde et al., 1999).
In a survey of retail ground beef and lamb cuts for However, in the Australian national baseline study over
STEC no O157, O111 or O26 (the common EHEC sero- 98% of frozen boneless beef samples tested had below the
types in Australia) were detected, although STEC were target maximum level of 50 cfu/g S. aureus (Phillips
detected in 16% of ground beef and 40% of lamb samples et al., 2005), demonstrating an overall high standard of
(Barlow, Gobius, & Desmarchelier, 2006). The most com- meat hygiene. Interventions with the use of gloves and
mon serotypes were O174 and O91 in ground beef, and hand hygiene have been successful in reducing this bacte-
O128 and O91 in lamb samples, but none of the isolates rium on carcasses.
carried the eae gene commonly found in EHEC. The pres-
ence of these STEC, of which only O91 has been associated 4.3.4. Process hygiene
with illness, in retail meats highlights the need for a clearer Under the outcomes-based legislation in Australia, the
understanding of STEC in order to interpret their public red meat industry is permitted to implement ‘‘alternative
health significance. procedures’’ to those traditionally used, as long as they
can be validated as having an equivalent food safety out-
4.3.2. Salmonella species come. As such, there has been considerable interest in
Salmonella is one of the more common causes of bacte- developing or adopting ‘‘alternative procedures’’ that will
rial foodborne illness in Australia (Hall et al., 2005, improve market access, improve product safety, reduce
OzFoodNet, 2003). There are approximately 92,000 cases the impact on the environment or achieve increased effi-
of salmonellosis per annum, 81,000 of which (87%) are con- ciency. Some examples of alternative procedures explored
sidered foodborne. Recent work on Salmonella prevalence by the Australian meat industry are outlined below.
in beef cattle presented for slaughter in Australia has dem-
onstrated 6.8% faecal carriage in cattle (Fegan, Vanderl- 4.3.5. Hot boning
inde, Higgs, & Desmarchelier, 2004b). The majority of Traditionally, Australian meat production has followed
samples had less than 10 salmonellas/g, with a few samples the pattern of slaughter, dressing and chilling to a deep
yielding up to 3,000 cfu/g, suggesting that there would be a muscle temperature of 7 C prior to boning into wholesale
low risk of carcass contamination. An ‘‘in herd’’ study was cuts. Use of a short chilling period (warm-boning), or bon-
conducted in which 68% of cattle hides were contaminated ing immediately after dressing (hot-boning), increases the
with Salmonella at levels of up to 4.2 cfu/cm2, although flow of product, reduces handling and the cost of chilling,
only 2% of the subsequently produced carcasses were con- due to the smaller portions and thus faster cooling. Using
taminated (Fegan et al., 2005), demonstrating that predictive microbiology techniques to demonstrate control
although the pathogen is present in cattle, routine process- of microbial growth, many Australian processors have
ing in Australian plants effectively minimises the risk of been able to implement hot-boning or warm-boning in
meat contamination. On positive carcasses, a maximum their plants. The application of predictive microbiology
concentration of salmonellas was 0.31 per cm2. Similar has resulted in the development of the Refrigeration Index
studies are underway in the Australian sheep processing that has become part of the approved arrangements under
industry. the Export Control (Meat and Meat Products) Orders and
allows companies to demonstrate whether their refrigera-
4.3.3. Staphylococcus aureus tion process is effective (Anon., 2005). Other technologies,
Staphylococcus aureus in meat come from the skin of the such as electrical stimulation to ensure a rapid fall of mus-
animal and from handling and environmental contamina- cle pH, are needed to optimise the eating quality of the
tion during processing. Transmission was studied at an product. (Sumner & Krist, 2002, Toohey & Hopkins,
abattoir. The incidence of coagulase positive staphylococci 2006).
on cattle hides at slaughter was found to range from 20% to
68% (Desmarchelier, Higgs, Mills, Sullivan, & Vanderl- 4.3.6. Sanitation of knives
inde, 1999). The subsequent carcass incidence was low For many years meat processors worldwide have con-
immediately after evisceration (6.5–16.7%), although this templated the necessity to dip hand tools such as knives
could increase to between 46% and 83% following 72 h into hot water at 82 C (180 F). While accepting tools
chilling at 10–12 C post-slaughter. Likewise, the numbers should be kept clean and sanitised regularly, the relevance
of Staphylococcus increased from below 50 cfu/cm2 before of 82 C as the ideal temperature is questioned in light of
chilling to 64–112 cfu/cm2 post-chilling. The hands of the the modern risks to meat safety and there is substantial
32 P. Desmarchelier et al. / Meat Science 77 (2007) 28–35

Table 4
Predicted durations of off-power events for a significant quantity of frozen manufacturing beef to reach 5 C in a well insulated, fully loaded 12 m
refrigerated container (adapted from Smale et al., 2007)
Meat initial temperature (C) Ambient temperature
10 15 20 25 30 35 40
20 C 310 h 227 h 175 h 140 h 115 h 97 h 83 h
18 C 269 h 194 h 147 h 117 h 95 h 80 h 68 h
16 C 226 h 159 h 119 h 93 h 75 h 63 h 53 h
14 C 180 h 123 h 91 h 70 h 57 h 47 h 40 h
12 C 132 h 87 h 63 h 48 h 39 h 32 h 27 h

environmental cost to maintaining the water-baths. A sur- ling techniques make revisiting these recommendations
vey of abattoirs in 2002 suggested that a medium-sized sensible.
plant utilises 300 kL water per day, but if the waterbath Recently a series of full scale experiments were con-
temperature was reduced to 73 C, this would halve (Midg- ducted in both fully loaded 12 m (40 0 ) and 6 m (20 0 ) con-
ley & Eustace, 2003). Rinsing of the knife under warm run- tainers measuring meat temperature rises during off
ning water led to a significant reduction in microbial counts power events (Smale, East, Eddy, & Kang, 2007). The con-
on the knife, subsequent dipping in 82 C water gave little tainers were held under controlled, constant temperature
further reduction, and immersing the knife blade in 72 C conditions (10 C, 25 C and 40 C) in an environmental
for 15 s, or in 75 C for 10 s gave an equivalent micro- chamber, purpose built for testing of transport equipment.
bial reduction (3.2–3.5 log10 E. coli) to immersion in Heat transfer was modelled and validated through compar-
82 C for 10 s. Alternating two knives, rinsing them in ison with experimental data. The validated model was then
hand wash water, then immersing them in 60 C water used to provide recommendations for maximum off-power
between use has also been shown to be equivalent (Eustace durations as a function of ambient and initial temperatures
et al., 2007). and container size and quality. For example, Table 4 gives
the estimated time it would take for containerised beef to
4.3.7. Carcass decontamination reach a temperature of 5 C from a specified initial prod-
The use of chemical decontamination for carcasses is uct temperature (left axis) under a particular external ambi-
common practice in certain parts of the world, for example ent temperature (top axis) (Smale et al., 2007).
the USA, while other countries also have approved the use
of certain chemicals such as organic acids or acidified 5. Transferring research outcomes to industry
sodium chlorite. Carcass decontamination by chemical
methods or hot water is not widely practised in Australia; Research programmes can only achieve benefit if the
however, processors exporting to markets with stringent outcomes of the research are translated and delivered to
port-of-entry requirements have shown interest in carcass the target audience (in this case, the Australian red meat
decontamination technologies, or ‘‘interventions’’, and industry) in a form that is understood and able to be used.
MLA have responded by funding an internet-based infor- Therefore, MLA and Food Science Australia have funded
mation package for member companies about interven- a number of knowledge management and technology trans-
tions for the red meat industry, and assisting processors fer initiatives.
in conducting in-plant trials. MINTRAC is a company, owned by the Meat Industry,
which represents the industry on training matters. In the
4.3.8. Maintenance of the cold chain during frozen meat 1990’s it was realised that the Australian meat industry
transport would benefit from increasing the technical knowledge of
Much of Australian red meat is exported, very often as QA managers, and also the skill base of the workers.
frozen boneless meat in cartons. Operations during trans- Now, MINTRAC, in conjunction with a number of train-
port of refrigerated containers mean that off power events ing providers, manage an Australia-wide accredited train-
can occur. With a product such as frozen meat where small ing programme from entry level through to senior
fluctuations in temperature are not critical and there is a management. Workers in the meat industry as in many
considerable volume of cold product inside the container, other industries can follow a structured career path. The
substantial durations without power may not adversely training packages are based on underpinning science and
affect the meat quality. The meat transport industry cur- are updated regularly to keep abreast of current thinking
rently takes advantage of this, often transporting contain- and international requirements.
ers from abattoirs to ports without active refrigeration. Meat Industry Services (MIS) is a programme involving
Guidelines for maximum acceptable durations for such a team of experienced meat scientists, based at Food Sci-
transport have previously been published (Anon., 1978; ence Australia’s research laboratory in Queensland, with
Middlehurst, Parker, & Coffey, 1969); but advances in con- expertise in a broad range of topics, including animal wel-
tainer construction, temperature measurement and model- fare, meat quality, refrigeration, meat safety and rendering.
P. Desmarchelier et al. / Meat Science 77 (2007) 28–35 33

The team manage an internet-based information service for land, Evans, & Walcott, 1997). The NRS is focussed on
the Australian meat industry and produce six newsletters trade issues, and monitors livestock feeds as well as human
each year, updating industry on scientific research that foods for a range of substances determined following risk
can be utilised in modern production. They are also avail- assessment. These may include antimicrobials, anthelmin-
able to meat processors to help in problem solving, design- tics, hormonal growth promotants, acaricides, fungicides,
ing in-plant trials, and validating their HACCP plans. herbicides, fumigants and metals. The NRS does not, for
example, undertake testing for antimicrobial resistance,
6. Key risk mitigation strategies in red meat production which is a health rather than a trade concern at this time.
The NRS is supplemented by the National Antibacterial
6.1. Farm and feedlot Residue Minimisation (NARM) and National Organo-
chlorine Residue Minimisation (NORM) Programs, the
The potential for contamination of meat with microbial objectives of which are to raise the awareness of the risk
and chemical contaminants begins on the farm, and thus a to trade associated with antibiotic or organochlorine resi-
truly holistic meat safety programme involves risk mitiga- dues above maximum residue limit (MRL) in meat and
tion strategies involving the live animal from its concep- assist the red meat industry in minimising such residues.
tion. Meat quality also is significantly influenced by the Results of the surveillance programs demonstrate a high
health and welfare of the live animal, and a good meat rate of compliance with the requirements and good practice
quality assurance program addresses the events leading in the use of agricultural and veterinary chemicals. In the
up to the point of slaughter as well as processing variables. 2005–2006 period, only 5 incidences of any chemical above
Australia has a number of such assurance schemes for live- MRL were found in meat, a proportion of less than 0.003%
stock, such as Livestock Production Assurance and the of analyses (Anon., 2006).
National Feedlot Accreditation Scheme. These programs
require livestock producers to develop a QA system for 7. Abattoir assurance programs
their property, based on HACCP principles, and compliant
with current codes of practice on welfare, environment pro- 7.1. HACCP-based approved arrangements
tection and use of medicines or chemicals (Horchner, Brett,
Gormley, Jenson, & Pointon, 2006). Export registered abattoirs are required to develop a
When animals are traded, they are identified, and quality manual for their process, based on HACCP princi-
accompanied by a National Vendor Declaration (NVD, ples. This manual includes detailed operating procedures,
2007), providing relevant ‘‘chain information’’ for safe and each procedure must be validated by reference to pub-
meat production, such as medicines administered to the lished scientific literature and verified in plant. These proce-
mob, source, supplementary feeding and grazing history. dures are then agreed with AQIS, and the plant is expected
Cattle are identified with a radio-frequency identification to operate within the bounds of this Approved Arrange-
device (RFID) which may be incorporated in the ear tag, ment (AFFA, 2006). Any change to the process requires
or as a rumen bolus, registered on a central database a full review, and approval of the updated arrangement.
(NLIS, 2007). This database is being extended to include The aim is to have an integrated system to assure the safety
sheep and goats. and integrity of meat and meat products produced for
human consumption.
6.2. Livestock transportation
7.2. E. coli and salmonella monitoring program (ESAM)
Australian livestock can travel long distances between
properties and to slaughter. The welfare of these animals To verify its performance-based monitoring systems,
is of prime importance to the Australian meat industry, which are integral to food safety assurance, AQIS intro-
and a quality assurance programme for livestock transport, duced the generic E. coli and Salmonella Monitoring pro-
TruckCare, has been developed in order to optimise animal gram (ESAM) in 1998. This is a national program of
welfare and hence meat quality and safety (ARTA, 2007). microbiological monitoring of carcass surfaces, compliant
with the requirements of the US Pathogen Reduction Rule.
6.3. Chemical residues Under the program, carcass surfaces of all species of live-
stock slaughtered in Australia are tested for generic E. coli
The Australian Pesticides and Veterinary Medicines and Salmonella (Vanderlinde, Jenson, & Sumner, 2005).
Authority (APVMA) approves the use of medications
and other chemicals (e.g. pesticides, weedkillers) in live- 7.3. Eating quality
stock production, in order to minimise the risk of residues
being present in meat (APVMA, 2007). The National Res- The Australian meat industry uses a science-based grad-
idue Survey (NRS) has been in place since the 1960’s, ing programme called Meat Standards Australia (MSA).
although the range of foods and chemicals monitored has MSA uses a palatability assurance programme, based on
increased dramatically since inception (NRS, 2007; Row- HACCP principles (PACCP) to label meat with a guaran-
34 P. Desmarchelier et al. / Meat Science 77 (2007) 28–35

teed grade and best cooking method to maintain premium Anon. (2007b). Australian standard for the hygienic production and
eating quality (Polkinghorne, 2006). transportation of meat and meat products for human consumption.
Primary Industries Report Series 80. Canberra: CSIRO Publishing.
APVMA (2007). Australian pesticides and veterinary medicines authority.
8. Future challenges <http://www.apvma.gov.au/index.asp>.
ARTA. (2007). Australian road train association. Truck care. <http://
Market access requirements continue to be a challenge www.arta.org.au/info.asp>.
for industry, with recognition of Australian systems diffi- Barlow, R. S., Gobius, K. S., & Desmarchelier, P. (2006). Shiga toxin-
producing Escherichia coli in ground beef and lamb cuts: results of a
cult to negotiate with overseas countries. A significant chal- one-year study. International Journal of Food Microbiology, 111, 1–5.
lenge affecting the Australian meat industry in current Desmarchelier, P. M., Higgs, G. M., Mills, L., Sullivan, A. M., &
years is an ongoing drought situation, and much effort is Vanderlinde, P. B. (1999). Incidence of coagulase positive Staphylo-
being made to identify means of conserving water and coccus on beef carcasses in three Australian abattoirs. International
minimising unnecessary use. In a benchmarking exercise Journal of Food Microbiology, 47, 221–229.
Eustace, I., Midgley, J., Giarrusso, C., Laurent, C., Jenson, I., & Sumner, J.
in 2004, comparing data from meat processing plants with (2007). An alternative process for cleaning knives used on meat slaughter
similar data from 1998, the key finding was an overall floors. International Journal of Food Microbiology, 113, 23–27.
reduction in water usage, generation of less wastewater Fegan, N., & Desmarchelier, P. P. (2002). Comparison between human
and a reduction in noise and odour complaints (MLA, and animal isolates of shiga toxin-producing Escherichia coli O157
2007a). While average energy usage per tonne of meat pro- from Australia. Epidemiology and Infection, 128, 357–362.
Fegan, N., Higgs, G., Vanderlinde, P., & Desmarchelier, P. (2005). An
duced has remained steady, average raw water use has investigation of Escherichia coli O157 contamination of cattle during
decreased by 11%, which equates to an additional 2.5 Bil- slaughter at an abattoir. Journal of Food Protection, 68, 451–457.
lion l of water being made available to the environment Fegan, N., Vanderlinde, P., Higgs, G., & Desmarchelier, P. (2004a). The
each year. The survey results also indicated a significant prevalence and concentration of Escherichia coli O157 in faeces of
shift in management attitude towards environmental sus- cattle from different production systems at slaughter. Journal of
Applied Microbiology, 97, 362–370.
tainability. It is now seen as a key aspect of competitive Fegan, N., Vanderlinde, P., Higgs, G., & Desmarchelier, P. (2004b).
advantage for meat processors, and there is widespread Quantification and prevalence of Salmonella in beef cattle presenting at
adoption of environmental reporting as a part of normal slaughter. Journal of Applied Microbiology, 97, 892–898.
management reporting on company performance. Fegan, N., Vanderlinde, P., Higgs, G., & Desmarchelier, P. (2005). A
study of the prevalence and enumeration of Salmonella enterica in
cattle and on carcasses during processing. Journal of Food Protection,
9. Conclusion 68, 1147–1153.
FSANZ (2002). Australian and New Zealand food standards
The Australian red meat industry uses a number of code. <http://www.foodstandards.gov.au/thecode/foodstandardscode.
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the opportunity to move forward as science and under- Horchner, P. M., Brett, D., Gormley, B., Jenson, I., & Pointon, A. M. (2006).
standing progress. Knowledge transfer programs help to HACCP-based approach to the derivation of an on-farm food safety
maximise the industry benefit of research outcomes, assist- program for the Australian red meat industry. Food Control, 17, 497–510.
ing Australian processors to maintain their position in the Kim, J., Nietfeldt, J., Ju, J., Wise, J., Fegan, N., Desmarchelier, P., et al.
(2001). Ancestral divergence, genome diversification, and phylogeo-
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idase-negative enterohemorrhagic Escherichia coli O157. Journal of
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MEAT
SCIENCE
Meat Science 77 (2007) 36–45
www.elsevier.com/locate/meatsci

Application of genomic technologies to the improvement


of meat quality of farm animals
Yu Gao, Ran Zhang, Xiaoxiang Hu, Ning Li *

State Key Laboratory for Agrobiotechnology, China Agricultural University, Beijing 100094, China

Received 15 March 2007; received in revised form 27 March 2007; accepted 27 March 2007

Abstract

Meat quality is of economic importance in farm animals. It is controlled by multigenes and the environment. During the past few
decades, advances in molecular genetics have led to the identification of genes, or markers associated with genes, that affect meat quality.
Work on sequencing farm animal genomes will help us to understand how genes function in various organisms and might be applied in
the field to study the molecular control of meat quality. Candidate gene and genome scans are two main strategies to identify loci asso-
ciated with the trait of meat quality. Several genes that influence meat quality have already been, or are close to being, identified. Some of
them have been applied to the breeding of farm animals by marker-assisted selection. This will accelerate cumulative and permanent
genetic improvement of herds.
 2007 Published by Elsevier Ltd.

Keywords: Genomic; QTL; Farm animals; Meat; Quality; Marker-assisted selection

1. Introduction such as feed, handling details, slaughtering and meat pro-


cessing, there are so many market specifications existing
Much progress in farm animal breeding has been made which have been emphasized for many years (Mullen, Sta-
in the last few decades, but achieving greater understanding pleton, Corcoran, Hamill, & White, 2006). For the genetic
in the improvement of meat quality was very slow before basis, the correct selection of breeds or lines is very impor-
molecular markers became an accessible technology with tant because the genetic influence on meat quality is very
wide applications in breeding schemes. different among breeds as well as among animals in the
The trait which we will call ‘‘meat quality’’ is one of eco- same breed. Selective breeding has been carried out in large
nomic importance in farm animals. From the appearance populations for thousands of years. Such strong selection,
of the raw material, quality requires analysis and classifica- especially in recent centuries, has resulted in the accumula-
tion of fat content, composition, tenderness, water-holding tion of new mutations with favorable phenotypic effects
capacity, color, oxidative stability and uniformity. It is (Andersson, 2001). These new mutations can provide
influenced by several factors, such as breed, genotype, feed- greater options, especially when molecular technology is
ing, fasting, preslaughter handling, stunning, slaughter used in breeding schemes.
methods, chilling and storage conditions (Rosenvold & In farm animal breeding, selection is effective for most
Andersen, 2003). In brief, all the factors affecting meat traits, with many achievements through a process that
quality can be divided into two aspects on the genetic basis has been slowly accelerating in recent years, particularly
and on management systems. For management systems, in relation to the trait of meat quality. Indeed, the trait
of meat quality is difficult to improve by traditional selec-
tion because the heritability of meat quality is low and
*
Corresponding author. Tel.: +86 10 6273 1146; fax: +86 10 6273 3904. the measure for the quality trait is difficult, expensive,
E-mail address: ninglcau@cau.edu.cn (N. Li). and only possible after slaughter. Moreover, meat quality

0309-1740/$ - see front matter  2007 Published by Elsevier Ltd.


doi:10.1016/j.meatsci.2007.03.026
Y. Gao et al. / Meat Science 77 (2007) 36–45 37

is determined polygenically. There exists little knowledge of genome shotgun sequence with BAC sequence (http://
genes and their interactions that are involved in meat prop- www.ncbi.nlm.nih.gov/genome/guide/cow/).
erties. The understanding of meat quality on a genetic basis Plans for the porcine genome project are underway. The
is scanty, and needs to be addressed at first. With a better whole-genome sequencing for pig began in 2005. What is
knowledge of meat quality genetics, molecular breeding more, the ‘‘Sino-Danish Pig Genome Project’’ has pub-
aspects will be developed. At the present time, the main lished the pig genome sequence with <1X coverage (Wern-
task of genetics is to identify factors in the molecular or ersson et al., 2005). In the near future, the sequencing of
biological components of meat quality that will be useful the porcine genome will allow gene markers for specific
for marker-assisted selection in breeding, i.e. giving traits to be identified, assisting breeders in generating pig
‘‘designer meat’’ by genetic and molecular methods. The stocks selection.
finding of potential genes or chromosome regions responsi- The focal point of interest in sheep is the quest to max-
ble for meat quality will benefit the producers. In these imize sheep meat and wool production. The third genetic
years, a lot of work has been carried out in this field to find linkage map of sheep included well over 1000 markers
potential genes or chromosome regions associated with the and BAC libraries have been produced (Maddox et al.,
meat quality trait in different farm animals, such as pig, 2001) and contigs assembled around several regions of
cattle, sheep and chicken. It will be an exciting period when interest to individual laboratories (Womack, 2005). The
the molecular breeding method is used to ‘‘design the sheep genome sequence will be completed by the Sheep
meat’’ on the base of genomics knowledge and technolo- Genome Project.
gies. The aim of this paper is to introduce the developing Besides the genome sequence database, there are several
field of farm animal genomics, to describe the strategies major sources of information on farm animal genomics.
and technologies to map and characterize meat quality trait The ArkDB (http://www.thearkdb.org) is one of them
loci, to review genes and their function that are involved in and it is available through the Roslin Institute (UK) and
determining meat quality, and to discuss marker-assisted Texas A&M University (USA) (Hu et al., 2001). The
selection and its use in farm animal breeding. ArkDB provides detailed genomic mapping data on
chicken, cow, pig and sheep, including data on PCR prim-
2. The developing field of farm animal genomics ers, genetic linkage map assignments of specific loci and
markers, and cytogenetic map assignments (Law & Archi-
Genome research in farm animals progressed rapidly in bald, 2000). All this genome information, especially the
recent years, moving from linkage maps to genome sequence information will permit cross-species comparison
sequence. The work on farm animal genome sequencing of the effects of candidate gene allelic polymorphisms on
began in the early 1990s, and assists in the understanding meat quality. Integration of the linkage map, the RH
of how genomics function in various organisms (Fadiel, map, the BAC fingerprinted contig (FPC) map and the
Anidi, & Eichenbaum, 2005). It will be applied in different genome sequence information will help to identify the can-
fields, such as to study the molecular components of meat didate genes affecting meat quality.
quality and ways of improving it.
In March 2004, the first draft of the chicken genome was 3. The strategies and technologies to map and characterize
released (Antin & Konieczka, 2005). In May 2006, the the loci of the meat quality trait
Genome Sequencing Center submitted an improved 6.6X
draft chicken genome assembly. The chicken genome has Meat quality trait has a multifactorial background and
a haploid size of 1200 Mb. It is not only a food animal that is controlled by an unknown number of quantitative trait
comprises 41% of the meat produced in the world, but also loci (QTL). The main goal of genome research in farm ani-
a model organism for studies of disease and biology (Dequ- mals is to map and characterize trait loci. There are two
eant & Pourquie, 2005). With the chicken genome main strategies to identify trait loci, association tests using
sequence, especially the genome-wide screening in three candidate genes and genome scans based on linkage map-
chicken breeds yielding a set of 2.8 million SNP markers ping DNA markers (Andersson, 2001). The information
(Wong et al., 2004), chicken breeders will have a frame- of the meat quality trait loci can be applied in breeding pro-
work for investigating polymorphisms of informative grams by using marker-assisted selection (MAS).
quantitative traits to continue the directed evolution of
these species (Fadiel et al., 2005). 3.1. Candidate gene approach
In October 2004, the first draft of the bovine genome
sequence was deposited in a free public database. In June The candidate gene approach studies the relationship
2005, the Bovine Genome Sequencing Project released the between the trait of interest and known genes that may
second version of the bovine genome, Btau_2.0, which be associated with the physiological pathways underlying
was a 6.2X whole genome shotgun assembly. In August the trait (Andersson, 2001). If the candidate gene is a true
2006, the Bovine Genome Sequencing Project released the causative gene, this approach can be very powerful and can
third version of the bovine genome assembly, Btau_3.1, detect loci having even small effects. The implementation of
which was a 7.15X mixed assembly that combines whole a candidate gene approach consists of the following steps:
38 Y. Gao et al. / Meat Science 77 (2007) 36–45

(1) construction or collection of a resource population, (2) und, Uhlhorn, Lundeheim, Dalin, & Andersson, 2000;
phenotyping of the specific components of the trait(s), (3) Knott et al., 1998; Nii et al., 2005, 2006), Asian and Euro-
selection of genes or functional polymorphisms that poten- pean breeds of pig (Jungerius et al., 2004; Stratil et al.,
tially could affect the traits, (4) genotyping of the resource 2006), Bos taurus (Angus) and Bos indicus (Brahman) cattle
population for the selected genes or functional polymor- (Kim, Farnir, Savell, & Taylor, 2003), the broiler and the sil-
phisms, (5) statistical analysis of the phenotypic and geno- kie (Gao et al., 2006), the jungle fowl and the layer (Wright
typic data (Da, 2003). This is an effective way to find the et al., 2006). In this design, the F1 animals show a high het-
genes associated with the trait. So far, a number of genes erozygosity at marker loci and, in particular, at those loci
have been investigated. that account for phenotypic differences between the two
Although great progress has been made by using candi- populations. If the construction of a resource population
date gene approach, the limitation of this approach is obvi- is too costly, a population containing particularly interest-
ous. The candidate gene tests must be interpreted with ing phenotypic data can be used, e.g. a half-sib families com-
caution because spurious results can occur due to linkage prising >1000 progeny from a single male can be collected in
disequilibria to linked or non-linked ‘‘causative’’ genes, or a species, such as cattle (Mizoshita et al., 2004). And selec-
because the significance thresholds have not been adjusted tive genotyping and DNA pooling are cost-saving strategies
properly when testing multiple candidate genes (Anders- that apply to any of the above designs (Carleos, Baro,
son, 2001). It also requires prior knowledge of the physiol- Canon, & Corral, 2003; Taylor & Phillips, 1996).
ogy of the specific trait, which is not always available. On Using the genome scan, the large amount of QTLs can be
the other hand, there are sometimes many candidate genes obtained in farm animals. It can provide a useful bridge to
for the trait; it will take a long time to evaluate all of them. link genome information with phenotype. There is a data-
Furthermore, some genes that are not part of the known base, Animal quantitative trait loci (QTL) database (Ani-
physiological pathways may contribute to the trait under malQTLdb), which contains all publicly available QTL
investigation. Before the genome was sequenced, the selec- data on farm animal species for the past decade (Hu, Fritz,
tion of candidate genes was based upon cross-species gene & Reecy, 2007). It comprises QTL location (chromosome,
comparison. It was difficult to analyse and compare genes location, location span), flanking markers, peak markers,
from different species. The genome sequence, especially test statistics, QTL effects and traits. And it is easy to locate
the SNP map, would solve a lot of questions on the selec- and make comparisons within and between species with this
tion of candidate genes. For example, the chicken SNP database. To date (January 19, 2007), there are 1675 QTL
map provides abundant and useful SNP information to find from 110 publications representing 281 different traits for
the causative mutations among broiler, layer, silkie and red pig, 846 QTL from 55 publications representing 91 different
jungle fowl, which will accelerate the research. traits for cattle, 657 QTL from 45 publications representing
112 different traits for chicken (http://www.animalge-
3.2. Genome scans approach nome.org/QTLdb/). Several groups have worked on the
identification of QTL controlling meat quality and most
The genome scan approach studies the relationship of them are about pork quality. QTL with significant influ-
between a trait and markers selected across the genome to ences on meat quality were located on almost every porcine
identify chromosomal locations associated with the trait chromosome. In PigQTLDB (Hu et al., 2005), there are 12
(Andersson, 2001). The genome scan will find out the map types for meat quality and total 1405 QTL for meat quality,
location of a trait locus with a major effect. It involves the such as 595 QTL for Anatomy, 18 QTL for Chemical, 25
following steps: (1) design and construction of a resource QTL for Conductivity, 1 QTL for Enzyme Activity, 64
population, (2) phenotyping traits of the resource popula- QTL for Fat Composition, 439 QTL for Fatness, 26 QTL
tion, (3) selection of genetic markers, (4) genotyping of the for Flavor, 79 QTL for Meat Color, 5 QTL for Odor, 66
population for selected markers, (5) construction of linkage QTL for PH, 3 QTL for Stiffening and 84 QTL for Texture
maps, (6) statistical analysis of the phenotypic and geno- at present (January 19, 2007) (http://www.animalge-
typic data derived from the resource population (Da, 2003). nome.org/QTLdb/pig.html). Although, a genome scan
The design of a resource population is the first step in can give full genome coverage for that trait, it will fail to
genome scanning, which will decide whether QTL can be detect trait loci with smaller effects if they do not reach
found. A resource population is a population generated the stringent significance of the thresholds.
for a particular research purpose, with phenotypic informa-
tion and sufficient DNA supply for genotyping; for exam- 3.3. Fine mapping
ple, an intercross between two divergent breeds of farm
animal or a population containing particularly interesting The ultimate goal of a genome scan approach is to iden-
phenotypic data. Because the design of the intercross tify the genes that underlie polygenic traits and gain a bet-
between two divergent populations of farm animals has a ter understanding of their physiological and biochemical
more powerful approach for QTL mapping, it is used in functions. In fact, a region of QTL often spans 5–30 cM,
most resource populations, e.g. the wild boar and large and it is too large to find the target genes, so fine mapping
white pigs (Andersson-Eklund et al., 1998; Andersson-Ekl- needs to be done. It is a step towards restricting the region
Y. Gao et al. / Meat Science 77 (2007) 36–45 39

of interest and the number of potential candidate genes. use of this variation in selection and breeding programs.
The goal of fine mapping is mapping a QTL to a narrow This information can be applied in breeding programs by
chromosome region so that the physical QTL affecting using marker-assisted selection (MAS).
the phenotype can be identified and cloned. Three types of observable polymorphic genetic loci can
Fine mapping of the QTL of interest began in the rele- be distinguished: (1) direct markers – loci that are the func-
vant region by adding genetic markers and increasing the tional mutations, which causative for the trait of interest;
marker density to the linkage map. As new maps were (2) LD markers – loci that are in linkage disequilibrium
obtained, new QTL analyses were performed (Grapes, across the population with the functional mutation; (3)
Dekkers, Rothschild, & Fernando, 2004). However, an LE markers – loci that are in linkage equilibrium with
extremely valuable tool is the full DNA sequence of the the functional mutation in outbred populations (Dekkers,
region, where specific QTL are located. And high-resolu- 2004). The three types of marker loci differ not only in
tion mapping of QTL can be obtained by backcross exper- methods of detection, but also in their application in selec-
iments using animals that carry recombinant chromosome tion programs. Selection on these three types of markers is
(Horvat & Medrano, 1995). The development of advanced referred to as gene-assisted selection (GAS), LD markers-
intercross lines is another useful approach for improving assisted selection (LD–MAS), and LE marker-assisted
the resolution of the map in intercross experiments (Darv- selection (LE–MAS).
asi & Soller, 1995; Vitarius, Sehayek, & Breslow, 2006). GAS is currently the most practical and commercially
viable system, because GAS gives certainty to the inheri-
3.4. Position cloning tance of the desired trait and so can be used for selection
across the population. To LD–MAS, the extent of linkage
Followed by fine mapping to narrow the region, one of in the genome and the population history decide its utility
meat quality trait loci will be position cloned. Mapping the (Dekkers, 2004). Because linkage disequilibrium extends
location of the meat quality trait is an extremely important far in cattle breeds (Farnir et al., 2000), it is possible to
step, and is an integral part of the investigation that sub- use markers that are in linkage equilibrium with the QTL
stantially limits the number of candidate genes that may in the general population (Dekkers, 2004). However, LD
be identified (Flaherty, Herron, & Symula, 2005). markers are difficult to identify and there are only few
The cloning of QTL is a challenge for several reasons. A detected in livestock populations to date (Freking et al.,
major hurdle is the poor precision in the location of QTL, 2002). Although, LE markers are readily identifiable,
because the relationship between the genotype and the phe- LE–MAS is too difficult to use in commercial breeding.
notype is more complex than it is for a monogenic trait; LE studies are currently most useful in the initial stages
therefore one cannot directly identify recombinants of marker identification, such as finding QTLs that segre-
between markers and trait loci (Andersson, 2001). How- gate between breeds (Mullen et al., 2006).
ever, it is possible to determine the genotype at a QTL indi- MAS can lead to decisions that predict improved perfor-
rectly by progeny testing. mance in farm animals, and will accelerate cumulative and
Pure positional cloning is rarely used in farm animals. In permanent genetic improvement of the herd. Because the
practice, the candidate gene approach is often combined meat quality trait is a complex trait controlled by multi-
with the genome scan strategy, which is positional candi- genes and the environment, it is important to realize that
date cloning. Position candidate cloning is the work to be markers for MAS are only one or few of many genes that
progressed as the main strategy for this purpose. In farm contribute towards that trait. The presence or absence of
animals, it often relies heavily on the exploitation of com- the numerous other ‘‘unmarked’’ genes and the production
parative data and will become even more powerful with the environment will determine whether an animal actually dis-
completion of the human map and the generation of infor- plays the desired phenotype (Alison, 2006). Implementa-
mative databases on gene function and gene expression tion of MAS requires careful consideration of issues
patterns. The positional cloning of PRKAG3 gene is a typ- ranging from sample collection and storage, genotyping
ical example in the farm animal mapping research. To and data analysis (Dekkers, 2004). Furthermore, MAS
clone this gene, the linkage mapping, linkage disequilib- should be seen as a tool to assist with, not as a replacement
rium mapping, radiation mapping, construction of a for traditional selection techniques.
BAC contig, BAC sequencing and bioinformatic analysis
were used. Eventually the result was the identification of 4. Important genes affecting meat quality traits in farm
the causative missense mutation in PRKAG3 genes. This animals
mutation is associated with the ‘‘acid meat’’ phenotype in
pigs (Milan et al., 2000). 4.1. Important genes affecting pork meat quality trait

3.5. Marker-assisted selection in breeding programs Pork is the major red meat source worldwide. Selection
based on body composition, in particular the relative pro-
After identification of QTL, the genes and causative portion of muscle to fat tissue, is very important in meat-
mutations, a further step is normally required for practical producing animals. During the past 50 years, there has
40 Y. Gao et al. / Meat Science 77 (2007) 36–45

been an intensive selection for lean growth in several Napole technological yield or in French, Rendement Napole
breeds. Several genes that influence body composition have (Rosenvold & Andersen, 2003). Further studies supported
already been identified or are close to being identified. The the hypothesis of a major gene with two alleles for RN
Halothane gene, the RN gene and the IGF2 gene have been trait, a dominant mutant allele RN and a recessive normal
reported to have a direct influence on pork quality. Gene RN+ allele. The RN gene identified in the Hampshire breed
tests to remove their negative effects have been carried is associated with reduced Napole yield and leaner car-
out by breeding companies. casses. Meat from carriers is associated with poor process-
ing quality when producing ham, and low pH in the meat
4.1.1. The Halothane gene because of post-mortem degradation of glycogen, referred
The ‘‘Halothane’’ gene, referred to as the PSS (Porcine to as ‘‘acid meat’’.
Stress Syndrome) gene, was one of the first trait loci to As in the previous description, the work to identify the
be characterized at the molecular level in pigs. It causes RN gene was typically positional cloning studies in farm
malignant hyperthermia, which can be triggered by stress animals. The RN gene was mapped to chromosome 15
or exposure to the anaesthetic gas, halothane. Since the by Milan et al. (1996b). They mapped the RN gene on
1960s, the halothane gene has been observed to be closely SSC 15q2.4–2.5 between the flank markers SW2053 and
associated with the development of PSE (Pale, Soft and SW936 (Milan et al., 1996a). The RN gene was located
Exudative) meat (Briskey, 1964), which was first described exactly at SSC 15q2.5 by RH mapping (Milan et al.,
as ‘‘muscle degeneration’’. PSE meat is caused by an exten- 1998). In 2000, Milan et al. (2000) reported that the RN
sive protein denaturation due to the low pH values early phenotype was caused by an R225Q mutation in the
post-mortem in combination with the simultaneously high PRKAG3 gene, which encodes a muscle-specific isoform
temperatures (Briskey, 1964). Christian (1972) suggested of the regulatory c-subunit of adenosine monophosphate
that there was a monogenic variation in stress-susceptibil- activated protein kinase (AMPK). The distinct phenotype
ity. The homozygous pigs for the halothane gene reacted of the RN-mutation indicates that PRKAG3 plays a key
to halothane gas, which led to the gene being named role in the regulation of energy metabolism in skeletal mus-
accordingly. After a few years, the gene was mapped to cle. The other mutations were found in the PRKAG3 gene
chromosome 6 (Davies, Harbitz, Fries, Stranzinger, & associated with meat quality of pork loin (Lindahl et al.,
Hauge, 1988), and the PSS phenotype is caused by an 2004a, 2004b). Recently, a comparative proteome study
R614C missense mutation in RYR1 gene (ryanodine recep- of the RN gene effect showed that the expression profiles
tor 1, an ion channel that regulates the release of Ca2+ in of several enzymes of the glycogen storage pathways were
skeletal muscle; see Fujii et al., 1991). A recessive mutation differentially regulated in a pattern, and the integrated data
of this gene causes susceptibility to malignant hyperther- from this proteome study indicates that regulation of glu-
mia, which can be triggered by stress or exposure to the cose transport was severely affected in mutant animals
anesthetic gas, halothane. (Hedegaard et al., 2004). Further studies of these mutations
A number of studies have focused on the effect of the were of great interest in order to explain molecular mecha-
halothane gene on pork meat quality (Apple et al., 2005; nisms that influence ‘‘drip loss’’ in porcine meat (Otto
Hamilton, Ellis, Miller, McKeith, & Parrett, 2000; Kerth et al., 2007).
et al., 2001). Pigs homozygous and heterozygous for the The RN phenotype is associated with elevated glyco-
halothane gene have higher carcass yield and lean percent- gen content in the sarcoplasma, as well as in the lysosomal
age (Herfort Pedersen et al., 2001; Klont, Lambooy, & van compartment, of glycolytic muscle cells. The RN gene has
Logtestijn, 1994; Leach, Ellis, Sutton, McKeith, & Wilson, no effect on early post-mortem pH values, but results in a
1996; McPhee & Trout, 1995). Although, the positive effect lower pH24h value, which again is associated with a higher
of halothane is prominent, the negative effect on WHC reflectance (lighter meat) and inferior WHC (Le Roy,
(water-holding capacity) and color is obvious, especially Naveau, Elsen, & Sellier, 1990). In other words, the posi-
in porcine stress syndrome. The carriers of the halothane tive effect of the RN gene cannot be ignored. The RN
gene are highly susceptible to stress. Even during careful allele is another example of a mutation that has probably
handling, the stress accompanying preslaughter treatment increased in frequency because of selection for meat con-
is sufficient to trigger a higher rate of post-mortem glycol- tent in pigs. It occurs at a high frequency only in the
ysis in pigs that are both homozygous and heterozygous for Hampshire breed and increases glycogen content in muscle
the halothane gene, being most severe in the homozygous by 70% (Milan et al., 2000).
pigs (Lundstrom, Essen-Gustavsson, Rundgren, Edfors-
Lilja, & Malmfors, 1989). 4.1.3. The IGF2 gene
IGF2, insulin-like growth factor 2, is implicated in myo-
4.1.2. The RN gene genesis and lean meat content. A mutation, a single base (A
The Rendment Napole (RN) gene has been discussed for G substitution) of IGF2 (position 3072 in intron 3), was
over the last few decades as well as the effects of the halo- described as quantitative trait nucleotide (QTN), which
thane gene. In 1986, Naveau suggested the existence of a was the cause of a major QTL effect on muscle growth
single major gene affecting the meat quality trait, the and fat deposition in pigs (Van Laere et al., 2003). This
Y. Gao et al. / Meat Science 77 (2007) 36–45 41

QTL affecting muscle growth and fat deposition was first that created a target site for mir1 and mir206 in the
located on chromosome 2. It explained 15–30% of the phe- GDF8 allele of Texel sheep, which caused translational
notypic variation in muscle mass and 10–20% of the varia- inhibition of GDF8 gene and contributed to the muscular
tion in back-fat thickness (Jeon et al., 1999; Nezer et al., hypertrophy of Texel sheep. A new class of regulatory
1999). Haplotype sharing refined the location with major mutations was identified that might make an important
effect on muscle mass to a 250 kb chromosome segment contribution to the heritability of quantitative traits (Clop
containing the porcine IGF2 gene (Nezer et al., 2003). et al., 2006).
The genotyping of pig populations for IGF2 could be an The callipyge phenotype has also been studied for many
important part of breeding programs in the future because years, being mapped to ovine chromosome 18 using a bat-
mutation in IGF2 may have potential influence on meat tery of bovine chromosome 21 markers (Cockett et al.,
quality and quantity. The A/G mutation has been acciden- 1994). The effect of the callipyge phenotype on traits
tally selected for in- breeding schemes based on production affected the muscle growth and meat tenderness (Freking
performance and/or lean meat deposition. Carrodeguas et al., 1999; Koohmaraie, Shackelford, Wheeler, Lonergan,
et al. (2005) evaluated a rapid assay based on real time & Doumit, 1995). A single base change causes the callipyge
PCR (RT-PCR) to detection this mutation. muscle hypertrophy phenotype, being the only known
example of polar overdominance in mammals (Freking
4.1.4. Other genes et al., 2002). Although, it causes hypertrophy in sheep but-
Besides the above mentioned major genes, genes in the tocks, it yields less tender and palatable meat as a conse-
leptin pathway are proving profitable in association studies quence. Because of the high similarity of genomes
with growth and backfat, e.g. the MC4R gene (Kim, Lar- between sheep and cattle, many of the markers developed
sen, Short, Plastow, & Rothschild, 2000; Meidtner et al., in cattle may also be useful in sheep, and this will accelerate
2006; Park, Carlborg, Marklund, & Andersson, 2002). It the sheep breeding program.
was clearly associated with reduced feed intake, faster
growth and less backfat. A particular haplotype in the cal- 4.4. Important genes affecting chicken meat quality trait
pastatin (CAST) gene in pork was associated with sensory
tenderness and other meat quality traits (Ciobanu et al., In chicken, more investigations focus on fat deposition,
2004; Kocwin-Podsiadla, Kuryl, Krzecio, Zybert, & such as the percentage of hypodermal fat, abdominal fat,
Przybylski, 2003). and intramuscular fat in breast and legs. The intramuscular
fat (IMF) was in positive correlation with meat flavor and
4.2. Important genes affecting beef meat quality trait succulency, especially tenderness of meat (Le Bihan-Duval,
Millet, & Remignon, 1999). Increasing IMF and control-
Important aspects for beef meat quality maybe include ling fatty deposition is an increased interest in improving
meat pH, marbling and tenderness. They have been studied meat quality. QTL for fatness, being found in various
for many years and some SNPs have been found in differ- crosses between different breeds of chickens. The gene for
ent genes. Several markers for tenderness have been devel- extracted extracellular fatty acid binding protein (EX-
oped for the inhibitor of calpain gene, the calpastatin and FABP) was considered as a candidate locus or linked to
the calpain I genes (Casas et al., 2006; Lonergan, Ernst, a major gene that significantly affected abdominal fat traits
Bishop, Calkins, & Koohmaraie, 1995; Page et al., 2004; in chicken. The DNA marker discovered by Wang et al.
White et al., 2005). Furthermore, the leptin gene, the thyro- (2001) can be used as a molecular marker for assisted selec-
globulin gene, the DGAT1 gene and the growth hormone tion on chicken fat trait.
gene were associated with the marbling trait, and the myo-
genic regulatory factors gene family was another group of 5. Applying MAS for improvement of meat quality
important candidate genes for muscle growth (Mullen
et al., 2006). In the past, genetic change has been slow due to selec-
tion technique methodology with low accuracy. In today’s
4.3. Important genes affecting sheep meat quality trait farm animal breeding systems, directional and actual
change can come more quickly because of the improved
The requirements in sheep meat quality trait are fewer DNA-based technology and genetic markers for selection.
than for pork or beef, and the focuses are muscularity Table 1 shows candidate genes associated with meat quality
and fat deposition. A QTL with major effects on muscular- in farm animals.
ity was located on chromosome 2 in sheep (Laville et al., MAS allows for the accurate selection of specific DNA
2004), and accounted for 5–25% of variance. A higher den- variations that have been associated with a measurable dif-
sity map was constructed to refine the map position of this ference or effect on meat quality trait. Marker information
QTL because the confidence interval of the QTL spanned can be used to increase the frequency of the marker that is
10 cM in previous reports. Finally, it was fine-mapped to positively associated with the trait of interest by selecting
a chromosome interval encompassing the myostain for animals carrying two copies of that marker, and against
(GDF8) gene. There was a G–A transition in the 3’UTR those carrying no copies of it (Alison, 2006).
42 Y. Gao et al. / Meat Science 77 (2007) 36–45

Table 1
Candidate genes associated with meat quality in farm animals
Animal Candidate genes Traits References
Pig HAL Meat quality/stress Fujii et al., 1991
MC4R Growth and fatness Kim et al., 2000
RN, PRKAG3 Meat quality Milan et al., 2000
AFABP/FABP4 Intramuscular fat Gerbens et al., 1998
HFABP/FABP3 Intramuscular fat Gerbens et al., 1999
CAST Tenderness Ciobanu et al., 2004
IGF2 Growth and fatness Van Laere et al., 2003
Cattle CAST Meat tenderness Lonergan et al., 1995
Leptin/Thyroglobulin Marbling Mullen et al., 2006
Myostation Growth and composition Grobet et al., 1998
DGAT1 Intramuscular fat/marbling Thaller et al., 2003
Sheep Callipyge Muscular hypertrophy Freking et al., 2002
GDF8 Muscular hypertrophy Clop et al., 2006
Chicken EX-FABP Fatness Wang et al., 2001
L-FABP Fatness Wang et al., 2006

Table 2
With pork, MAS has been most successful in the elimi-
List of companies offering commercially available markers for meat
nation of undesirable traits, ensuring more consistent meat quality
quality from the population. Since, 1991 when PIC first
Company Animal Traits
started using a DNA marker test to detect presence of
Biogenetic services Cattle Meat quality
the halothane gene, PIC has pioneered the use of DNA
(http:// Pig Porcine stress syndrome
markers in pig breeding. PICmarqTM is used to make more www.biogeneticservices.com/)
accurate selection decisions in different traits, such as Bovigen Cattle Tenderness
growth, lean, efficiency, meat quality (http://www.pic.- (http://www.bovigen.com/) Quality grade
com/). From 1990, some of the biggest international breed- Marbling
Genmark Cattle Double-muscling phenotype
ing companies decided to remove the halothane gene from
(http://www.genmarkag.com/) Pig Porcine stress syndrome
their selection lines, and some countries eliminated the GeneSeek Cattle Tenderness
presence of the halothane gene from their selection lines (http://www.geneseek.com) Pig RN gene
several years ago, e.g. Denmark, The Netherlands, Sweden Porcine stress syndrome
and Switzerland (Rosenvold & Andersen, 2003). Genetic Visions Cattle Tenderness
(http://www.geneticvisions.net/)
With beef, DNA markers associated with marbling and
Igenity Cattle Quality grade
tenderness have become commercially available, such as (http://www.igenity.com/) Marbling
GeneStarTM Tenderness, which test for favourable SNP’s PIC Pig Porcine stress syndrome/
at major genes known to be involved in meat tenderness RN/. . .
(Alison, 2006). GeneStarTM Tenderness was the first (http://www.pic.com/)
multi-marker single trait test commercially available to
the beef industry. It combines three markers, T1, T2 and
T3, for two important genes, Calpastatin and Calpain. selection programs for cattle, pig, sheep and so on.
The combined effects of these three markers account for Although, there are some commercially available markers
2.5 pounds of WBSF (Warner–Bratzler shear force). for pork meat and beef meat, there are few for sheep meat.
The GeneSTAR Quality Grade is another DNA genetic For sheep breeding, the markers focus on Spider Lamb
marker panel test offered by Bovigen LLC. The marker Syndrome and Scrapie Resistance Tests. The commercially
in this panel is T5, which identifies the presence of the thy- marker for chicken meat quality is the same state as sheep.
roglobulin gene associated with meat quality grade and
marbling. And it is the only quality grade or marbling test 6. Conclusions
to have passed by the NBCEC (National Beef Cattle Eval-
uation Consortium). The IgenityCarcass Composition is To date, advances in molecular genetics have led to the
another panel test for beef, which includes information identification of genes or markers associated with genes
on quality grade, tenderness, marbling and so on. The that affect the meat quality trait. The molecular basis of
DNA test panel of the Geneseek Company includes two meat quality is being revealed by functional genomics
SNP in the CAPN1 gene that have been linked to meat ten- approaches. These will help us to gain further insight into
derness. In the United States, the commercially available the biological components and the development of meat
markers for carcass quality traits have been validated by quality. It gives greater opportunities to enhance genetic
the NBCEC (http://www.nbcec.org/nbcec/index.html). improvement program in farm animal through marker-
Table 2 lists companies that provide markers for breeding assisted selection.
Y. Gao et al. / Meat Science 77 (2007) 36–45 43

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MEAT
SCIENCE
Meat Science 77 (2007) 46–54
www.elsevier.com/locate/meatsci

Identification of pork quality parameters by proteomics


a,* b
Dick F.M. van de Wiel , Wei Li Zhang
a
Animal Sciences Group of Wageningen, University and Research Institute, Animal Breeding and Genomics Centre, ID-Lelystad, P.O. Box
65, 8200AB Lelystad, The Netherlands
b
Anhui Agricultural University, College of Animal Science and Aquatic Science, P.O. Box 241, 130 Changjiang Road, Hefei 230036, PR China

Received 14 March 2007; received in revised form 13 April 2007; accepted 16 April 2007

Abstract

A major parameter for quality of pork is its waterholding capacity (WHC). Prediction of WHC immediately after slaughter would be
of benefit both to slaughterhouses for reasons of better logistics and/or branding of premium-meat, and to consumers for improved qual-
ity of meat products such as ham.
In our pilot study on proteome analysis of porcine muscle by two-dimensional electrophoresis, we have identified at least three and
possibly eight significantly changed proteins that may serve as marker proteins for waterholding capacity. The most clearly identified
proteins are creatine phospho kinase M-type (CPK), desmin, and a transcription activator (SWI/SNF related matrix-associated actin-
dependent regulator of chromatin subfamily A member1, SNF2L1). A possible mechanism of how these proteins may influence
WHC is discussed. An optimised protocol for protein extraction that provides for sufficient amounts of relatively pure proteins has been
developed. Further studies are needed to validate and extend our preliminary results.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Meat quality; Marker proteins; Proteomics; Driploss

1. Introduction meat/food processing companies, are becoming more


aware that ‘‘raw’’ meat proteins must have consistent and
Prediction of meat quality in the slaughter line on the specific quality and functionality characteristics. The latest
day of slaughter is very much desired, from both a logistic consumer demands have already led to product differentia-
and an economical point of view. The vast progress in the tion and greater pressure on the value of meat quality
production of lean meat during the last decades has largely parameters, especially tenderness, juiciness and flavor of
taken place at the expense of meat quality, causing serious fresh and value-added meat products (Sosnicki, Pommier,
problems in the tenderness and the waterholding capacity Klont, Newman, & Plastow, 2003). Moreover, tenderiza-
(drip loss) of meat. Drip loss may vary between 2% and tion through proteolytic degradation, and waterholding
12%, which causes a direct economical loss because of capacity are interrelated phenomena, as shown by a pub-
reduced weight. Indirect losses are caused by reduced pos- lished model for possible causes of driploss (Kristensen &
sibilities for processing of meat into high quality products Purslow, 2001).
such as ham. Rapid on-site prediction of meat quality,
preferably even before the meat is chilled, may allow for 1.1. Tenderness
allocation of carcasses to different production lines or for
branding of meat (premium-meat, etc.). End-users, like It is well established that meat tenderizes during storage;
however, the underlying biochemical and physiochemical
*
Corresponding author. Tel.: +31 320 238526; fax: +31 320 238050.
mechanisms during the tenderization processes are still a
E-mail addresses: dick.vandewiel@wur.nl (D.F.M. van de Wiel), matter of dispute (Lametsch et al., 2003). In general, post-
zwl123@mail.hf.ah.cn (W.L. Zhang). mortem degradation of muscle proteins is an important

0309-1740/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.017
D.F.M. van de Wiel, W.L. Zhang / Meat Science 77 (2007) 46–54 47

factor in the meat tenderization process (Koohmaraie, tensen & Purslow, 2001). Lateral shrinkage of myofibrils,
1996; Hopkins & Thompson, 2002a), as postmortem degra- muscle fibers and entire muscle fascicles, generates drip
dation of several structural proteins including troponin T, channels between fascicles. This mechanism requires that
nebulin, titin, vinculin, desmin and dystrophin has been lateral connections formed by IFs through the costameres
demonstrated using one-dimensional SDS–PAGE and to extracellular structures are sufficiently strong to laterally
immuno-blotting (Hopkins & Thompson, 2002b). This is displace fluid released by shrinkage of individual myofibrils
supported by the fact that titin, a giant muscle protein to the extracellular spaces (Purslow et al., 1997).
spanning from the Z-line to M-line region, and nebulin, It should be noted, however, that apart from involve-
which runs parallel with the thin filaments to the Z-line ment of IF there are many other factors, both genetic
(Bandman & Zdanis, 1988), both have been shown to and non-genetic, that can influence waterholding capacity
degrade faster in tender meat than in tough meat (Fritz (Henckel, Karlsson, Oksbjerg, & Petersen, 2000). Newly
& Greaser, 1991; Huff-Lonergan, Parrish, & Robson, discovered polymorph expression products in this respect
1995). Moreover, electron microscopy studies of the myofi- are the melanocortin-4 receptor (Kim, Larsen, Short, Pla-
brils during tenderization have shown that the attachment stow, & Rothschild, 2000), the gamma3 subunit of AMP-
of the sarcolemma to myofibrils and the junctions activated proteinkinase (Milan et al., 2000), and the ryan-
between myofibrils at the level of the Z-disk and M-line odine receptor (Henckel et al., 2000). Non-genetic factors
are disrupted postmortem (Taylor, Geesink, Thompson, include stress and nutrition status of the animal before
Koohmaraie, & Goll, 1995), which suggests that proteoly- slaughter, creatine phosphate (CP) and glycogen content,
sis of the costamere proteins desmin, dystrophin, and ultimate pH and fibre type composition of meat, stunning
vinculin, which attach the myofibrils to the sarcolemma, is method and cooling regime.
taking place. Strong correlations have been found between From a perspective of proteome analysis we consider it
postmortem degradation of troponin T and shear force of importance, that IF-proteins seem to be implicated in
(Huff-Lonergan et al., 1996; Steen, Claeys, Uytterhaegen, two primary quality parameters of meat: tenderness and
DeSmet, & Demeyer, 1997; Wheeler & Koohmaraie, 1999). waterholding capacity.
However, whether the degradation of troponin T is an essen-
tial part of the tenderization process or just a marker for 1.3. Aim of this study
postmortem proteolytic activity is still unclear.
Proteome analysis by two-dimensional gel electrophore- In this study we wanted to analyse the proteome of mus-
sis (2DE) and matrix-assisted laser desorption/ionization cle tissue collected immediately after slaughter, and search
time-of-flight mass spectrometry (MALDI-TOF MS) fur- for individual proteins that correlate with drip loss as mea-
ther extended the number of observed degrading proteins sured at 5 days after slaughter. Identification of such (a)
(in M. longissimus dorsi of pigs during the first 72 h post- protein(s) could help predict the WHC of meat at a time
mortem) to 103, which included actin, myosin HC, myosin that decisions in the slaughterhouse can be made, i.e. dur-
LC I and II, CapZ and cofilin (Lametsch et al., 2003). ing the time period between killing of the animal and chill-
More recently, a tentative 2DE-based reference map ing of the carcass. A more general aim was the assessment
encompassing 133 proteins was prepared by Hwang, Park, of proteomics as a method for the identification of marker
Kim, Cho, and Lee (2005). proteins that can predict meat quality.
Despite the fact that postmortem degradation of several
structural proteins has been studied in great detail, it is still 2. Materials and methods
far from established whether any of these are directly
responsible for the tenderization of meat. 2.1. Animals and housing
The observation that desmin and vinculin are degraded
with conditioning in bovine, porcine and chicken meat has It was hypothesized, that animals with little room for
generally led to the hypothesis, that meat tenderization exercise may have less trained muscles and therefore
involves degradation of intracellular cytoskeletal, i.e. inter- impaired meatquality after slaughter, as compared to ani-
mediate filament (IF) structures. This may take place both mals kept in a more stimulating housing system. By intro-
by easing the separation of myofibrils and therefore weak- ducing two housing systems, ‘‘enriched’’ and ‘‘barren’’, we
ening the lateral strength of meat, and by degradation of though it possible to induce extremes with respect to
costameres which may weaken the sarcolemma, thereby meatquality parameters, such as waterholding capacity.
increasing calcium influx and calpain activity (Purslow, Animals, housing system and experimental set-up were
Morrison, & Mielche, 1997). essentially as described earlier (Klont et al., 2001) except
that the area per animal was 1.83 m2 and 0.80 m2 for the
1.2. Waterholding capacity enriched and barren housing system, respectively, whereas
in the previous study the difference was much smaller
An accepted model of changes in waterholding capacity (1.16 m2 and 0.84 m2, respectively).
in muscle postmortem involves lateral shrinkage of myofi- The experiment was set up in two replicates of 24 pigs.
brils as the principle mechanism driving water loss (Kris- Twelve litters of a commercial crossbred line, equally
48 D.F.M. van de Wiel, W.L. Zhang / Meat Science 77 (2007) 46–54

divided over the two different housing systems were used mined in triplicate after a 1-h blooming period by
for selection of piglets. From each litter 2 piglets were measuring L*, a*, and b* values with a Minolta CM525i
selected (one male and one female), based on health and Chromometer.
weight. Selection was made at 21 weeks of age, and piglets
were allocated to their original housing system, i.e. either
2.3. Extraction of muscle protein
barren (half concrete area, half metal slats, no straw,
0.8 m2/animal, 10 animals per pen) or enriched pens (daily
Pieces of 1 g of frozen muscle tissue were cut and
fresh straw on concrete lying area, 0.7 m2/animal indoor
weighed, and were immediately homogenized (Ultra
plus 1.13 m2/animal outdoor, 8 animals per pen). All ani-
Turrax homogenizer) in 12.5 mL cold pre-rigor extraction
mals were fed ad lib.
buffer of 50 mM Tris–HCL [Tris(hydroxymethyl)amino-
methane–HCl], 10 mM EDTA (Ethylenediaminetetraacetic
2.2. Slaughter procedure and measurements
acid), 18 mM DTT (Dithiothreitol), pH 8.3] (Note: DTT
was weighed and added immediately before extraction).
Animals were slaughtered at 25 weeks of age, and were
The homogenate was divided into two equal parts for anal-
deprived from food at the day before slaughter. Two repli-
ysis of ‘‘soluble’’ and ‘‘total’’ protein, respectively. For
cates (group 1 and 2) were slaughtered on two different
‘‘soluble’’ protein, the sample was centrifuged (3500 rpm,
days, at a normal commercial slaughterhouse. After trans-
+4 C, 15 min), the supernatant aliquotted and stored at
port (1 h) to the slaughterhouse, pigs were kept in lairage
20 C, and 100 ll used for protein purification (PlusOne
for 2 h. Saliva samples were collected before transport
2D-Clean-up kit, Amersham Biosciences). For ‘‘total’’ pro-
and at the end of the lairage period, for the purpose of cor-
tein, 300 ll homogenate was mixed with 1.2 mL of 10%
tisol determination. Pigs were stunned electrically (300 V,
SDS (Sodium dodecyl sulfate) and heated at 100 C for
3 s) with a pair of stunning tongs, after which they were
5 min. After centrifugation (Eppendorf centrifuge,
shackled by the hind leg and exsanguinated. Carcasses were
13,000 rpm, 10 min, rT), 100 ll of supernatant was used
chilled overnight at +4 oC. Muscle sampling and measure-
for protein purification (PlusOne 2D-Clean-up kit, Amer-
ments were performed on 48 pigs. Temperature (Ebro TFN
sham Biosciences).
1093 SK thermometer) and pH (Schott CG 818 pH meter
Losses of protein due to purification by Clean-up kit
with Xerolyt pH electrode) of the Longissimus dorsi (LD)
appeared to vary between 40% and 60%.
and Biceps Femoris (BF) muscle were measured at 5 min,
Precipitated proteins were finally dissolved in rehydra-
45 min, 4 h and 24 h postmortem. Carcass weight was reg-
tion buffer of 8 M urea, 2% CHAPS [3-[(3-Cholamidopro-
istered at 45 min postmortem. Carcass meat percentage
pyl)-dimethyl-ammonio]-1-propane sulfonate], 0.5% IPG
and backfat thickness were determined with a Hennesy
buffer (ampholite-containing buffer for use with Immobi-
Grading Probe II at 45 min after slaughter.
line DryStrip gels) w/v, 18 mM DTT.
Five minutes after exsanguination, samples were taken
After purification, samples were analysed for protein
with a cork bore from the LD muscle at the height of the
concentration by RC/DC Protein Assay Kit (BioRad).
3rd to 4th lumbar vertebra and from the BF muscle. Mus-
Concentrations of purified protein in the soluble
cle cubes (0.5 cm3) were cut from the LD muscle sample
fractions of the low drip and the high drip composite
and the inside extreme end of the BF muscle cork bore
samples were 690 and 484 lg per 450 lL, respectively.
sample. The BF sample represents the visually determined
However, the samples have to be analysed in triplicate;
red portion of the BF muscle, whereas the LD sample rep-
for this reason and because of limitation of the volumes
resents a typically white muscle tissue. For BF it was con-
available, the amounts of protein per gel were 281 and
sidered that this muscle is especially active during walking,
127 lg for the low drip and high drip group, respectively.
which makes it of interest with respect to the difference
With respect to the total protein fractions, the available
between the barren and enriched housing system.
amounts were large enough for highly sensitive silver-
All samples were rapidly frozen in solid carbon dioxide,
staining (Amersham), but not for MS-compatible silver-
and stored at 80 C. From each cork bore sample, addi-
staining and subsequent MS analysis. In the underlying
tional muscle cubes (0.5 cm3) were cut and rapidly frozen
study, only soluble protein fractions were used for further
in isopentane cooled with liquid nitrogen and stored at
detailed investigation.
80 C, for the purpose of myofiber analysis and measure-
For comparison of ‘‘High Drip’’ and ‘‘Low Drip’’ pro-
ment of capillary density.
teomes, purified samples of four selected animals with
At 24 h postmortem some meat quality characteristics
either high or low % drip loss were combined in such a
were determined on both LD and BF muscle samples.
way, that all animals contributed equal amounts of protein
Water-holding capacity was measured according to the fil-
to the high drip or the low drip mixture, respectively.
ter paper method of Kauffman et al. (Kauffman, Eikelen-
boom, Van der Wal, Merkus, & Zaar, 1986). Drip loss
was determined as percentage of weight loss after 2 and 5 2.4. Two-dimensional electrophoresis
days storage at 4 C according to Lundström and Malmf-
ors (Lundström & Malmfors, 1985). Meat color was deter- Samples were analysed in triplicate.
D.F.M. van de Wiel, W.L. Zhang / Meat Science 77 (2007) 46–54 49

First dimension separation of proteins on the basis of digestion and MS/MS analysis were essentially as described
differences in isoelectric point (pI) was performed with by Li et al. (2004).
Immobiline DryStrips (24 cm, pH 3–10, Amersham Phar- The gel pieces were destained in 60% acetonitrile in
macia Biotech) and an IPGphor Isoelectric Focusing Sys- 25 mM ammonium bicarbonate buffer, pH 8.5, and then
tem, according to the instructions of the supplier. After dehydrated with 100% acetonitrile. The shrunken gel pieces
isoelectric focusing and before 2nd dimension, the strips were reswelled in 25 mM ammonium bicarbonate buffer,
were equilibrated (15 min, rT) in 14 mL of SDS equilibra- dehydrated again in 100% acetonitrile, and dried in a
tion buffer [50 mM Tris–HCl pH 8.8, 6 M urea, 30% glyc- speedvac. For gel pieces that were heavily stained the rehy-
erol, 2% SDS and a few grains of BFB (Bromophenol dration/dehydration step was repeated once. The gel pieces
Blue)] plus 140 mg DTT added immediately before use, fol- were rehydrated in 8 ll of trypsin solution (20 lg/ml) for
lowed by iodoacetamide equilibration (14 mL of SDS 1 h, followed by addition of 50 ll of 25 mM ammonium
equilibrationbuffer plus 350 mg iodoacetamide added bicarbonate buffer to completely immerse the gel pieces.
immediately before use). After incubation overnight at room temperature, 0.5 ll of
Second dimension electrophoresis [MW separation by the incubation buffer was pipetted to the MALDI plate
PAGE (Polyacrylamide gel electrophoresis)] was per- and mixed with 1 ll of a-cyano-4-hydroxycinnamic acid.
formed with an Ettan Dalt II System, and the use of Pre- The samples were analyzed by a MALDI TOF/TOF
cast gels (12.5% polyacrylamide, 255 · 196 · 1 mm, (Applied Biosystems) mass spectrometer (see below). In
Amersham Biosciences). cases where the mass spectrometric signals were weak,
Proteinstaining for spot detection was done with the the incubation buffer was loaded into a C18 Ziptip (Milli-
highly sensitive Silver Staining Kit of Amersham Biosci- pore) according to the protocol provided by the company.
ences. For preparative purposes, i.e. excision of spots and The bound peptides were eluted from the Ziptip using
protein analysis by mass spectrometry, gels were stained 1.0 ll of a-cyano-4-hydroxycinnamic acid, which was
with the MS-compatible SilverQuest Silver Staining Kit directly deposited onto the MALDI plate. The a-cyano-
of Invitrogen Life Technologies, according to a modified 4-hydroxycinnamic acid matrix concentration was 5 mg/
protocol. ml in 50% acetonitrile/50% water containing 0.1% trifluo-
Image analysis of 2D gels was performed with the roacetic acid.
PDQuest programme of BioRad.
Molecular weights were estimated by application of
marker proteins (Low Molecular Weight SDS Calibration 2.6. Mass spectrometry of trypsin-digested protein spots
Kit for SDS electrophoresis, Amersham Pharmacia Bio- from two-dimensional gels
tech), and pI was estimated by assuming linear distribution
of pI over the whole range of the Immobiline DryStrip pH The mass spectrometer utilized for the protein analysis
3–10. Randomly chosen proteins A B, C and D served as was an Applied Biosystems 4700 Proteomics Analyzer with
internal controls. TOF/TOF Optics. This MALDI tandem mass spectrom-
After 2D-elecrophoresis, which was followed by highly eter uses a 200 Hz frequency-tripled neodinium YAG laser
sensitive silverstaining (Amersham) and PDQuest analysis, operating at a wavelength of 355 nm. For MS/MS, ions
approximately 700 spots per gel could be detected and were generated by the MALDI process were accelerated at
used for the alignment. 8 kV through a grid at 6.7 kV into a short, linear, field-free
Statistical analysis was done by student t-test, as pro- drift region. In this region the ions passed through a timed-
vided by the PDQuest software. ion selector (TIS) device that is able to select one peptide
For the purpose of mass-spectrometry analysis, the from a mixture of peptides at different m/z for subsequent
experiment was repeated with different aliquots of the same fragmentation in the collision cell. After a peptide at a
composite samples but with maximal (i.e. three times more given m/z was selected by the TIS it passed through a
as compared to the Amersham method) protein concentra- retarding lens where the ions were decelerated and then
tions, and proteins were stained with MS-compatible silver passed into the collision cell, which was operated at 7 kV.
staining method (Invitrogen) After MS-compatible stain- The collision energy was defined by the potential difference
ing, each spot of a candidate marker protein was identified between the source and the collision cell and hence was
on the basis of previous PDQuest analysis, excised by plac- 1 kV. Inside the collision cell the selected peptide ions col-
ing a shortened pipet tip over it, transferred into an Eppen- lided with air at a pressure of 1 · 10 6 Torr. After passing
dorff tube containing 100 lL of 10% methanol/1% acetic through the collision cell the ions (both intact peptide ion,
acid, and stored at 80 C until analysis. the precursor, and fragments caused by collision with the
air, the product ions) were reaccelerated in the second
2.5. Chemicals and reagents; digestion of proteins from two- source region at 15 kV, passed through a second, field-free,
dimensional gels linear drift region, into the reflector and finally to the detec-
tor. The detector amplified and converted the signal to
Chemicals and reagents were of highest purity grade, electrical current, which was observed and manipulated
preferably PlusOne-2D (Amersham Biosciences). Trypsin on a PC-based operating system. For reflector mode the
50 D.F.M. van de Wiel, W.L. Zhang / Meat Science 77 (2007) 46–54

operation of the instrument is far simpler. After the


MALDI process generates the peptide ions they are
accelerated at 20 kV through a grid at 14 kV into the first,
short, linear, field-free drift region. After this point the rest
of the instrument can be treated as a continuation of this
field-free, drift region until the ions enter the reflector
and then reach the detector where, as before, the signal
at the detector is amplified and converted to electrical
current.

2.7. Search criteria

The MS resolution for the peptides was generally greater


than 10.000 full-width half-maximum, and the mass accu- Fig. 2. Ranking of 24 animals according to % drip loss of LD (longissimus
racy better than 10 ppm. For the data base search the mass dorsi) muscle. Numbers and indices as in Fig. 1. The same animals were
tolerance was set at 0.03 Da. The MS/MS resolution was selected both for LD and BF (Fig.1).
3000–6000 full-width half-maximum. No internal stan-
dard was used for calibration and the mass tolerance was
set higher at 0.3 Da although mass error was expected to (Fig. 1) and LD (Fig. 2), and 4 animals were selected either
be less than 0.1 Da. All the mass spectra were searched with high or with low % drip loss in both muscle types.
against the NCBI data base, using online Mascot software Selection was made in such a way, that animals were
(Matrix Science), to identify the proteins. equally divided over sex and housing system, and no litter-
The identification of the proteins is based on several cri- mates were allocated to the same group (with one excep-
teria. The most important criterion is the mascot score of tion: animals #9 and #15 were from the same litter).
the peptide mass fingerprint (PMF), and in most cases It is well known that extreme values of ultimate pH (at
the scores are significant. Further, the mascot scores of 24 h postmortem) can result in abnormal meat quality
the daughter ion spectra of the tryptic peptides were also characteristics. For this reason, selected animals were
considered, as well as the matching of the identified pro- checked for abnormal ultimate pH in both BF and LD.
teins to the calculated Mr and pI. It appeared that the ranges of ultimate pH values for BF
in the low drip and high drip group were 5.65–5.87 and
3. Results 5.53–5.73, respectively; for LD the ranges of ultimate pH
in the two groups were 5.49–5.65 and 5.43–5.51, respec-
3.1. Selection of samples for 2D-analysis tively. These values were considered to be normal.

Drip loss was considered one of the most important 3.2. Candidate marker proteins
meat quality parameters of pork. For this reason, animals
were ranked according to increasing drip loss both for BF Comparison of the high drip and low drip groups
showed that 8 spots were consistently different (Fig. 3).
It appeared that only 3 out of selected 8 spots con-
tained enough protein to allow for identification by MS/
MS analysis. Clear identification by MS was observed
for candidates 2, 7 and 4. Candidate 2 was found to be
creatine kinase M-type; calculation of MW and pI further
confirmed its identity. For candidate 7, confirmation of its
identity as desmin was obtained from data on MW and
pI. However for candidate 4 (SWN/SNF-related matrix-
associated actin-dependent regulator of chromatin a 1 iso-
form b) the calculated pI or MW were different from the
theoretical values as obtained for either rat or human
(Table 1). Nevertheless it was found that candidate 4 is
a protein that is partly homologous to human SNF2L1
transcription activator. The SNF2L1 transcription activa-
tor is functionally linked to ATP (Adenosine triphos-
Fig. 1. Ranking of 24 animals according to % drip loss of BF (Biceps
phate)-binding and actin-dependency, and therefore it
Femoris) muscle. Animals 2, 9, 10 and 15 were selected for high % drip
loss, and animals 1, 3, 8 and 22 were selected for low % drip loss. (drip can be hypothetically linked in some (as yet unknown)
5 = % drip loss measured at day 5 postmortem). z = sow, b = barrow, way to postmortem intra muscular pH and waterholding
s = enriched, g = barren. capacity.
D.F.M. van de Wiel, W.L. Zhang / Meat Science 77 (2007) 46–54 51

Fig. 3. Candidate marker proteins (no’s 1–8) in the Matchset according to PDQuest analysis. Candidates 1–6 are elevated in the high drip sample, and
candidates 7–8 are elevated in the low drip sample. A, B, C and D are randomly chosen spots ranging in density from very strong to very weak, in order to
serve as internal controls. MW = Molecular weight, IEP = Isoelectric point.

Table 1
Protein identification by MS/MS, MW and pI. Sequence coverage (SC, %) and number of matching peptides are also given
cand/spotnr MS/MS MALDI-ToF MW MW pI pI NCBI gi no. SC Number of Reference
mass fingerprint estimated theoretical estimated theoretical (%) matching species
peptides
cand2/1303 Creatine kinase 43,652 43,059 7.20 6.61 gi/17979615 74 9 Porcine
cand7/7607 Desmin 58,884 53,497 5.16 5.21 gi/2959454 29 10 Porcine
cand4/1011 *SWI/SNF-related matrix- 26,915 123,514 7.30 8.67 gi/27709746 16 17 Human
associated actin-dependent rat
regulator of chromatin a1,
isoform a
*id. isoform b SNF2-like 1;

Global transcription activator 26,915 120,231 7.30 7.79 gi/21071046 16 17 Human


homologous sequence

4. Discussion and conclusions the muscle after death, as well as in life, the energy is pro-
vided by splitting of ATP to ADP and inorganic phospho-
4.1. Candidate marker proteins rus (Henckel, Karlsson, Jensen, Oksbjerg, & Petersen,
2002). In the muscle after death, the ATP is replenished
Although the observation of creatine kinase as a candi- by the conversion of ADP to ATP by the transfer of the
date marker protein for waterholding capacity still needs higher energy phosphate for creatine phosphate and by deg-
confirmation, it certainly makes sense in the total picture radation of glycogen. The observed decline in pH depends
of muscle physiology and its relation to meat quality. Cre- on this ability by the formation of lactate from the available
atine kinase is known for enzymatic conversion of creatine glycogen (Bendall, 1973).The basic biochemical reactions
phosphate into creatine and ATP (Fig. 4). The conversion underlying the pH decline postmortem and how this decline
of muscle to meat is an energy-demanding process and in exerts a strong influence on a number of important meat
52 D.F.M. van de Wiel, W.L. Zhang / Meat Science 77 (2007) 46–54

Fig. 4. The reaction is strongly endergonic as written. However, the level of ATP is very high in mitochondria, so the reaction proceeds to the left. Creatine
phosphate then diffuses from mitochondria to the myofibrils, where it provides the energy for muscle contraction.

quality characteristics are well recognised (Bendall, 1973; cytoskeleton within the muscle is necessary to translate
Bendall, 1951). In short, creatine phosphate (CP) is firstly shrinkage of myofibrils into shrinkage of the whole cell
degraded. When this is reduced to approximately 25% of (Offer & Knight, 1989). Adjacent myofibrils are connected
its resting value, a decrease in glycogen and a concomitant by desmin-rich intermediate filaments and vinculin-rich
decrease in ATP are observed. The period, during which CP sarcomeric structures connect peripheral myofibrils to the
is still present in sufficient amounts, is referred to as the sarcolemma (Stromer, 1998). It is hypothesised that a lat-
delay phase by analogy to the onset of rigor (Bendall, eral shrinkage of laterally connected myofibrils results in
1973). The decline in pH thus depends on the initial concen- a shrinkage of the whole muscle fibre and thereby squeezes
tration of creatine phosphate and glycogen (Bendall, 1951), out water (Offer & Knight, 1989). The water accumulates
and in practical situations large variations in the course of extra-cellularly between muscle fibre bundles and at a later
pH decline can be expected (Henckel et al., 2002), which stage also between single muscle fibres. From these extra-
may relate to variations in drip loss and meat quality. cellular compartments water slowly drains to the surface
The enzyme creatine phospho kinase (CPK), which is where it forms drip (Offer & Cousins, 1992).
responsible for conversion of creatine phosphate into crea- Proteolytic degradation of desmin in rapidly aging
tine and ATP, is located in the myofibrils particularly in the muscles has been demonstrated during the period 24–72
M-line (for a review: see Schreurs, 1999). The M-line is the hrs postmortem (Christensen, Henckel, & Purslow,
place in the sarcomere where thick or myosin filaments are 2004). The rate of desmin degradation may therefore be
kept in lateral register both transversely and longitudinally. related to the duration and degree of myofibril shrinkage
Myosin together with actin belongs to the socalled contrac- and therefore to the phenomenon of drip loss. On the
tile proteins, which are responsible for the mechanical con- other hand, in a recent 2DE-study on postmortem prote-
traction of the muscle. Therefore CPK may have an effect olysis no relationship was found between desmin and
on the rate of muscle contraction postmortem, by its effect driploss (Hwang et al., 2005). This may be partly
on CP degradation, rate of decline of glycogen and con- explained by the fact that protein identification for aged
comitant change of pH. Our observation that CPK levels muscle (i.e. at 3d) proved extremely complicated, whereas
are higher in muscle with high drip loss may very well fit in our study we analysed samples that were taken imme-
in our drip loss hypothesis, in a way that high CPK levels diately after slaughter. Desmin clearly fits in the currently
cause shortening of the delay phase by rapidly degrading accepted model for muscle contraction and WHC (Kris-
creatine phosphate. This may in turn cause more rapid tensen & Purslow, 2001) and therefore is very likely to
pH decline and muscle contraction, and therefore result be a marker protein for drip loss. Our observation that
in high drip loss. desmin levels are higher in muscle with low drip loss still
Another potential marker protein as identified by our has to be reconciled with our mechanistic model for drip
study is desmin. Desmin belongs to the group of cytoskel- loss.
etal proteins, which are responsible for integrity and rigid-
ity of the muscle cell. Desmin is located in the intermediate 4.2. Possible practical applications
filaments; it is responsible for the lateral structure and
integrity of the myofiber because it holds adjacent myofi- For a slaughterhouse it is important to have information
brils together at the Z-line level. It is generally accepted at a very early stage, i.e. immediately after slaughter, about
that the source of drip from pork is intracellular water the expected quality of the meat. For this purpose it might
which is lost from the muscle fibre postmortem, driven be feasible to develop a protein microarray, that can quan-
by a pH and calcium-induced shrinkage of myofibrils dur- tify individual marker proteins or give discriminatory bind-
ing rigor development (Honikel, Kim, & Hamm, 1986; ing patterns of combined marker proteins. Such a protein
Offer et al., 1989). The rate and quantity of drip formation microarray may have the potential advantage over DNA
in fresh meat is believed to be influenced by the extent of microarrays, that its measurements are much closer to
rigor-shrinkage and the permeability of the cell membrane the factor of interest, i.e. meat quality.
to water as well as other factors, such as the extent of pro- Development of dipstick tests for rapid on-line testing
tein denaturation. It has also been recognised that an intact could be another option.
D.F.M. van de Wiel, W.L. Zhang / Meat Science 77 (2007) 46–54 53

Furthermore, identification of marker proteins for drip Hopkins, D. L., & Thompson, J. N. (2002a). Factors contributing to
loss can fortify hypothetical models on the mechanism of proteolysis and disruption of myofibrillar proteins and the impact on
tenderisation in beef and sheep meat. Australian Journal of Agricultural
drip loss, and can possibly result in preventive measures. Research, 53, 149–166.
It can also prompt further studies into their corresponding Hopkins, D. L., & Thompson, J. N. (2002b). The degradation of
genes, because the possibility of polymorphisms may allow myofibrillar proteins in beef and lamb using denaturing electrophore-
for genetic selection against drip loss. This can certainly be sis-An overview. Journal of Muscle Foods, 13, 81–102.
of value for commercial breeding companies, who seek to Huff-Lonergan, E., Mitsuhashi, T., Beekman, D. D., Parrish, F. C. J.,
Olson, D. G., & Robson, R. M. (1996). Proteolysis of specific muscle
improve meat quality characteristics of their breeding structural proteins by mu-calpain at low pH and temperature is similar
stock. to degradation in post-mortem bovine muscle. Journal of Animal
Science, 74, 993–1008.
Huff-Lonergan, E., Parrish, F. C., & Robson, R. M. (1995). Effects of
5. Conclusion post-mortem aging time, animal age, and sex on degradation of titin
and nebulin in bovine longissimus muscle. Journal of Animal Science,
It is concluded that proteomics analysis can be a suc- 73, 1064–1073.
cessful method to identify marker proteins for prediction Hwang, I. H., Park, B. Y., Kim, J. H., Cho, S. H., & Lee, J. M. (2005).
of meat quality. In our study, candidate marker proteins Assessment of postmortem proteolysis by gel-based proteome analysis
and its relationship to meat quality traits in pig longissimus. Meat
have been identified that are highly relevant to the process Science, 69, 79–91.
of driploss. Continued research almost certainly will lead to Kauffman, R. G., Eikelenboom, G., Van der Wal, P. G., Merkus, G., &
additional marker proteins being identified. Zaar, M. (1986). The use of filter paper to estimate driploss of porcine
musculature. Meat Science, 18, 191–200.
Kim, K. S., Larsen, N., Short, T., Plastow, G., & Rothschild, M. F.
Acknowledgements (2000). A missense variant of the porcine melanocortin-4 receptor
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Klont, R. E., Hulsegge, B., Hoving-Bolink, A. H., Gerritzen, M. A., Kurt,
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and tenderisation processes of meat. Meat Science, 43, 193–201.
Wageningen UR for their guidance in 2D-electrophoresis.
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P., & Bendixen, E. (2003). Postmortem proteome changes of porcine
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MEAT
SCIENCE
Meat Science 77 (2007) 55–62
www.elsevier.com/locate/meatsci

Microbial ecosystems of traditional fermented meat products:


The importance of indigenous starters
R. Talon *, S. Leroy, I. Lebert
Institut National de la Recherche Agronomique (INRA), Centre de Clermont-Ferrand Theix, Unité de Recherche Microbiologie,
63122 Saint-Genès Champanelle, France

Received 8 March 2007; received in revised form 20 April 2007; accepted 20 April 2007

Abstract

This paper reviews the diversity of microbiota, both in the environment and in traditional fermented European sausages. The envi-
ronments of processing units were colonised at variable levels by resident spoilage and technological microbiota, with sporadic contam-
ination by pathogenic microbiota. Several critical points were identified such as the machines, the tables and the knives – knowledge
crucial for the improvement of cleaning and disinfecting practices. Traditionally fermented sausages generally did not present a sanitary
risk. The great diversity of lactic acid bacteria and staphylococci was linked to manufacturing practices. Development of indigenous
starters is very promising because it enables sausages to be produced with both high sanitary and sensory qualities. Our increasing knowl-
edge of the genomes of technological bacteria will allow a better understanding of their physiology in sausages.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Microbial ecosystem; Traditional fermented sausage; Indigenous starter; Lactic acid bacteria; Coagulase-negative cocci

1. Introduction industrial development has led to the use of starter cultures


to standardise and control sausage manufacturing. How-
In Europe, naturally fermented sausages have a long tra- ever, artisanal slightly fermented sausages form a group
dition originating from Mediterranean countries during of traditional Mediterranean products with a great regional
Roman times (Comi et al., 2005). Production then spread diversity, both between and within countries. These tradi-
to Germany, Hungary and others countries including the tional sausages can be defined as a meat product made of
United States, Argentina and Australia (Demeyer, 2004). a mixture of meat (often pork), pork fat in variable ratio
Europe is still currently the major producer and consumer and salt including eventually sugar, nitrate and/or nitrite
of dry fermented sausages (Talon, Leroy-Sétrin, & Fadda, (Fontana, Cocconcelli, & Vignolo, 2005; Lebert et al.,
2004). 2007). The fermentation and ripening/drying do not always
There is a wide variety of dry fermented products on the constitute two separated steps and they can be carried out
European market as a consequence of variations in the raw in a natural dryer depending on local climatic conditions
materials, formulations and manufacturing processes, (Corbière Morot-Bizot, Leroy, & Talon, 2006; Lebert
which come from the habits and customs of the different et al., 2007). Traditional dry sausages rely on natural con-
countries and regions. However, Northern products have tamination by environmental microflora. This contamina-
a pH below 5, while Mediterranean products have a pH tion occurs during slaughtering and increases during
of 5.3–6.2 and are highly desiccated. In both categories, manufacturing.
The objective of this paper is to review the diversity of
*
Corresponding author. Tel.: +33 (0)4 73 62 41 70; fax: +33 (0)4 73 62
microbiota both in the environment and in traditional fer-
45 81. mented sausages. The diversity of the technological micro-
E-mail address: talon@clermont.inra.fr (R. Talon). biota (lactic acid bacteria or LAB, and coagulase-negative

0309-1740/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.023
56 R. Talon et al. / Meat Science 77 (2007) 55–62

cocci or CNC) is also highlighted. Finally, the importance onised at variable levels by spoilage and technological
of developing indigenous starters and of increasing knowl- microbiota with some PUs having too high contamina-
edge on starters is underlined. tion. Salmonella and L. monocytogenes were detected in
4.8% and 7.6% of the samples and S. aureus was enumer-
2. Microbiota in the environment of small-scale processing ated in 6.1%. Several critical points were identified such as
units the machines for S. aureus and the tables and the knives
for L. monocytogenes; their knowledge is crucial for the
Many authors support the belief that the microorgan- improvement of the control systems. The variability of
isms present in traditional sausages are derived from the the residual contamination highlighted the different clean-
raw materials or from the environment of manufacturing ing, disinfecting and manufacturing practices of the small-
(Mauriello, Casaburi, Blaiotta, & Villani, 2004; Rantsiou, scale processing units (Talon et al., 2007). In fact,
Urso et al., 2005). This microbiota is usually referred to unclean, insufficiently or inadequately cleaned pieces of
as ‘‘house flora’’ (Garcia-Varona, Santos, Jaime, & Rovira, equipment have often been identified as the source of
2000). If the microbiota isolated from traditional sausages pathogens (Reij & Den Aantrekker, 2004). Many studies
is well described (see paragraph below), the resident micro- investigated the pathogen flora of food processing envi-
biota in the environment of the processing units is still ronments and food processing lines such as L. monocytog-
poorly known. enes in pork and poultry processing plants and products
We have shown by studying a French small-scale pro- (Chasseignaux et al., 2002) and Salmonella species in pork
cessing unit manufacturing sausages that all the process- slaughter and cutting plants (Giovannacci et al., 2001).
ing surfaces and the equipments were colonised by CNC
and yeasts/moulds (Chevallier et al., 2006; Corbière 3. Microbiota of products
Morot-Bizot et al., 2006). Their level and particularly
for CNC could reach up to 4.7 log cfu/cm2 (cfu = colony Fermentation of traditional dry sausages relies on the
forming unit). Sporadic cases of contamination was indigenous microbiota. We have shown that this microbi-
recorded for Staphylococcus aureus and Listeria monocyt- ota was enumerated in the batters manufactured in French
ogenes. By extending our research to 10 traditional traditional processing units at average level of 4.0 log cfu/g
French processing units (PUs) during the European pro- (Fig. 1) (Lebert et al., 2007). It was composed of useful
ject Tradisausage (QLK1-CT-2002-02240, http:// microorganisms (CNC, LAB, yeasts/moulds) for the fer-
www2.clermont.inra.fr/tradisausage), we have shown that mentation and flavour of sausages, but also spoilage micro-
regardless of the microorganisms, cold rooms and mixing biota (Pseudomonas, enterobacteria) and enterococci. This
machines had the lowest levels of contamination with indigenous microbiota could arise from the raw materials
median levels of 2.2 log cfu/100 cm2, while knives and or from the environment of manufacturing (microbiota
tables had the highest ones (from 2.1 to 4.4 log cfu/ described in Table 1) as mentioned by several authors.
100 cm2) (Table 1) (Lebert et al., 2007). CNC and However, in this study, we found no evidence of cross-con-
yeasts/moulds but also Pseudomonas colonised all the sur- tamination between environment and meat. We assumed
faces and equipments of these processing units (Table 1). that the contamination of the batter was mainly due to
Considering the pathogenic bacteria, Salmonella and S. the microbiota of the raw materials and sometimes of the
aureus were not detected in the environment while L. casings. We have shown that lean meat and fat used to pre-
monocytogenes was enumerated in the table and the knife pare the batter were sometimes contaminated with high
of one processing unit (Lebert et al., 2007). In the Euro- levels of CNC, yeasts/moulds, coliforms and Pseudomonas
pean project Tradisausage, the residual microbiota was (Chevallier et al., 2006). Comi et al. (2005) also showed
also assessed in the environment of 43 traditional process- that raw meats had total aerobic counts of between 4.3
ing units of Spain, Portugal, Italy, Greece and Slovakia and 5.8 log cfu/g and casings of between 3.8 and
(Talon et al., 2007). All the PUs’ environments were col- 6.1 log cfu/g.

Table 1
Microbiota of the environments of 10 French processing units manufacturing traditional fermented sausages
Tables Knives Cold room Mincing machines Mixing machines Stuffing machines
Median Min Max Median Min Max Median Min Max Median Min Max Median Min Max Median Min Max
Y/M 4.0 <0.7 6.8 3.7 2.7 6.7 1.1 <0.7 6.7 2.6 1.5 4.7 1.8 <0.7 5.4 2.9 <0.7 6.7
LAB 4.0 <1.7 7.1 3.3 1.7 5.6 <1.7 <1.7 5.0 2.6 <1.7 5.5 <1.7 <1.7 5.8 2.2 <1.7 5.4
CNC 4.4 <1.7 6.9 4.0 <1.7 5.3 0.9 <1.7 4.8 3.4 1.7 5.5 2.3 <1.7 5.3 2.7 <1.7 5.7
ENC 2.2 <0.7 3.1 2.6 <0.7 5.0 0.2 <0.7 4.7 2.2 <0.7 3.4 <0.7 <0.7 4.0 1.7 <0.7 3.9
ENB 3.2 <0.7 6.4 2.7 <0.7 6.0 < 0.7 <0.7 1.7 <0.7 <0.7 3.1 <0.7 <0.7 2.1 1.7 <0.7 6.1
PSE 4.3 <0.7 7.1 4.2 2.7 7.3 1.5 <0.7 3.9 2.2 <0.7 5.3 1.5 <0.7 3.5 2.7 <0.7 7.1
Data expressed in log cfu/100 cm2. Y/M, yeasts and moulds; LAB, lactic acid bacteria; CNC, coagulase-negative cocci; ENC, enterococci; ENB,
enterobacteria; PSE, Pseudomonas.
R. Talon et al. / Meat Science 77 (2007) 55–62 57

8.5 8.5 8.5

7.5 7.5 7.5

6.5 6.5 6.5


log(CFU/g)

5.5 5.5 5.5

4.5 4.5 4.5

3.5 3.5 3.5

2.5 2.5 2.5

1.5 1.5 1.5


Z M F Z M F Z M F

Fig. 1. Evolution of the microbiota during the processing of 10 traditional French fermented sausages: batter (Z), after fermentation (M) and final product
(F). (a) (— j —) Coagulase-negative cocci; (- - r - -) lactic acid bacteria. (b) (— j —) Pseudomonas; (- - r - -) Enterobacteriaceae. (c) (— j —) Enterococcus;
(- - r - -), yeasts and moulds. Data were calculated from the average of the 10 processing units (log cfu/g). Vertical lines: standard deviation.

The type of microbiota that develops in traditional sau- between 3.2 and 5.3 log cfu/g. LAB growth was often cor-
sages is related to the diversity in formulation, and to the related with the decrease in pH in the first stage of matura-
fermentation and ripening practices. These practises could tion (Cocolin et al., 2001; Cocolin et al., 2001).
be very different in terms of temperature, duration and rel- CNC constituted the second microbiota at the end of
ative humidity (Lebert, Leroy, & Talon, 2007). In Europe, ripening with a population of 6–8 log cfu/g, population
fermentation can be carried out at high temperature (18– generally inferior to that of the LAB and closed to the
24 °C) between 1 and 2 days (Cocolin, Manzano, Cantoni, one reached in industrial sausages (Fig. 1a). Their initial
& Comi, 2001; Comi et al., 2005; Mauriello et al., 2004) or level varied from 3.1 to 4.4 log cfu/g (Lebert et al., 2007).
at low temperature (10–12 °C) during 1 week (Lebert et al., CNC sometimes grew during the fermentation period to
2007; Mauriello et al., 2004). Similarly, temperatures of 106–108 cfu/g or they can grow during ripening (Comi
drying/ripening ranged mainly between 10 and 14 °C for et al., 2005) or during all the process (Fig. 1a).
French (Lebert et al., 2007), Italian (Cocolin et al., 2001; Spoilage bacteria such as Pseudomonas and enterobacte-
Cocolin, Manzano, Aggio, Cantoni, & Comi, 2001; Comi ria had far different initial levels according to the type of
et al., 2005; Coppola, Mauriello, Aponte, Moschetti, & Vil- sausages. They ranged from 1.7 to 4.4 log cfu/g for entero-
lani, 2000; Rantsiou, Drosinos et al., 2005) and Greek sau- bacteria and from 1.5 to 5.2 log cfu/g for Pseudomonas
sages (Papamanoli, Tzanetakis, Litopoulou-Tzanetaki, & (Lebert et al., 2007). In French sausages, they remained
Kotzekidou, 2003). The duration of this step varied from constant during the fermentation and decreased during
4 to 12 weeks. The diversity in the relative humidity leads the ripening (Fig. 1b). In Greek sausages, they were pro-
to variable water content of traditional sausages at the gressively eliminated regardless of their initial population
end of drying ranging from 0.83 to 0.93 in French, Spanish, (Drosinos et al., 2005; Samelis, Metaxopoulos, Vlassi, &
Portuguese and Italian sausages (Lebert, Leroy et al., Pappa, 1998). Other authors found that enterobacteria
2007). and Pseudomonas increased during the fermentation (Comi
Despite the different practises within the countries, or et al., 2005). Then enterobacteria remained constant until
the regions, the microbial populations showed similar evo- the end while Pseudomonas remained constant or disap-
lutions as those we have shown for French sausages peared (Chevallier et al., 2006; Comi et al., 2005).
(Fig. 1). In traditional sausages, LAB constituted the major Yeasts and moulds were usually detected in all sausages
microbiota at the end of the ripening stage (Fig. 1a). Even in the batter at levels varying from 2.0 to 4.5 log cfu/g
if their initial levels varied their final levels were close to the (Lebert et al., 2007). Some authors observed growth during
one of industrial products manufactured with starter cul- the fermentation period with levels not increasing above
tures. LAB usually increased the very first days of fermen- 5 log cfu/g (Fig. 1c), then a stability or decrease in the pop-
tation and they remained constant during ripening at 7– ulation (Comi et al., 2005; Drosinos et al., 2005). Yeasts
9 log cfu/g (Cocolin et al., 2001; Comi et al., 2005) or they and moulds were not detected in Italian dry sausages Sal-
can increased during all the process as shown for French ame Milano at the end of ripening (Rebecchi et al., 1998).
sausages in Fig. 1a and reached similar final value. The ini- Enteroccocci had an initial level between 2 and
tial population can be low, as observed in Salame Milano 4 log cfu/g (Fig. 1c). Enterococci usually grew during early
in Italy (Rebecchi, Crivori, Sarra, & Cocconcelli, 1998) fermentation and remained constant at a level of 4–6 log
and in a French sausage manufactured at low temperature until the end of the whole process (Fig. 1c) (Comi et al.,
(Chevallier et al., 2006) but it was generally comprised 2005; Drosinos et al., 2005; Rebecchi et al., 1998). In few
58 R. Talon et al. / Meat Science 77 (2007) 55–62

cases their counts declined. Enterococci are poor acidifiers et al., 2005; Coppola et al., 2000; Greco, Mazette, De San-
and in traditional sausages of high pH they find good con- tis, Corona, & Cosseddu, 2005; Papamanoli et al., 2003;
ditions for survival and growth (Hugas, Garriga, & Ayme- Urso, Comi, & Cocolin, 2006). Aymerich et al. (2006)
rich, 2003). There is still controversy over considering them showed that L. sakei was identified in all of the Spanish
as Generally Recognised as Safe (GRAS) microorganisms sausages and represented 89% in chorizo and 76% in a tra-
(Giraffa, 2002). However, studies point out that meat ditional Spanish sausage ‘‘fuet’’. In a French sausage, L.
enterococci, especially Enterococcus faecium have a much sakei represented 100% of the isolates on the final products
lower pathogenicity potential than clinical strains and although it was minor in the raw materials (Ammor et al.,
some strains of E. faecium are already used as starter cul- 2005). L. curvatus is the second species identified; it is dom-
ture or probiotic (Hugas et al., 2003; Martı́n, Garriga, inant in some Greek or Italian sausages (Comi et al., 2005;
Hugas, & Aymerich, 2005). Rantsiou, Drosinos et al., 2005). L. plantarum is the third
Considering the pathogenic bacteria, we have shown in one; it dominates the LAB flora in a Greek sausage (Dro-
the European project Tradisausage, that Salmonella was sinos et al., 2005). Many other LAB are identified but rep-
detected in 5.6% of 54 ripened sausages, S. aureus was enu- resent a minor population (L. alimentarius, L. casei, L.
merated in 7.4% of the sausages at a level in excess of the delbrueckii, L. farciminis, L. paraplantarum, L. pentosus
limit of 2.7 log cfu/g (Commission Regulation (EC) No. and L. sharpeae).
2073/2005, 2005) and L. monocytogenes was numerated The diversity at strain level inside the dominant species
at a level in excess of the limit of 2.0 log cfu/g (Commission is important. The combination of results obtained with
Regulation (EC) No. 2073/2005, 2005) in only one sample. plasmid profiling and randomly amplified polymorphic
In Salame Milano, S. aureus was observed at the beginning DNA (RAPD)-PCR, allowed to distinguish 112 different
of the production process, decreased during ripening until strains out of 185 isolates of L. sakei and 23 profiles for
it was undetectable at the end of the process (Rebecchi 53 isolates of L. curvatus (Aymerich et al., 2006). The
et al., 1998). While, it was still enumerated in sausages pro- analysis by RAPD-PCR of 100 strains of L. curvatus iso-
duced in Italian artisanal plants from level ranging from 2 lated from Greek, Hungarian and Italian naturally fer-
to 4 log cfu/g (Blaiotta et al., 2004). L. monocytogenes was mented sausages revealed that nine profiles were
sometimes present in initial samples, but diminished or was obtained, while 168 strains of L. sakei from the same sam-
not detected by the end of fermentation in Greek sausages ples gave 19 major clusters (Rantsiou, Drosinos et al.,
(Drosinos et al., 2005; Samelis et al., 1998). 2005). Urso et al. (2006) have also used RAPD to deter-
mine the diversity and the distribution of 353 strains of L.
4. Diversity of technological microbiota sakei and 67 strains of L. curvatus during a natural fer-
mentation of three Italian sausages. Clusters containing
Lactic acid bacteria and Staphylococcus or Kocuria strains isolated from different plants but also clusters
belonging to the CNC group are considered as technolog- formed by strains isolated from a specific fermentation
ical microbiota because they are involved in the develop- were observed.
ment of hygienic and sensory qualities of the final
product. Lactic acid bacteria are involved mainly through 4.2. Coagulase-negative cocci (CNC)
their acidification. Staphylococcus and Kocuria contribute
to the development of colour and flavour in fermented The identification of staphylococci to the species level by
meat products mainly by degrading free amino acids and phenotypical methods has limitations and may have
inhibiting the oxidation of unsaturated free fatty acids resulted in misidentifications (Giammarinaro, Leroy, Cha-
(Talon & Leroy, 2006; Talon et al., 2004). cornac, Delmas, & Talon, 2005). To provide increasingly
reliable identifications, several molecular methods have
4.1. Lactic acid bacteria (LAB) been developed, including PCR-based methods such as
PCR-DGGE (Cocolin et al., 2001), species-specific PCR
Phenotypical methods have been widely used to identify (Aymerich, Martı́n, Garriga, & Hugas, 2003; Morot-Bizot,
LAB, however, methods relying on these methods are Talon, & Leroy-Sétrin, 2003), multiplex PCR (Corbière
ambiguous and time consuming. Molecular methods such Morot-Bizot et al., 2006) and oligonucleotide array target-
as species-specific PCR (Aymerich et al., 2006), PCR-dena- ing sodA gene (Giammarinaro et al., 2005). This last
turing gel electrophoresis (Rantsiou, Drosinos et al., 2005) method developed in our laboratory identifies the 36 vali-
and real time PCR (Furet, Quenee, & Tailliez, 2004) have dated species and constitutes presently a powerful tool
been developed. for the identification of staphylococci (Giammarinaro
By using these molecular methods, it has been shown et al., 2005).
that the LAB species the most commonly identified in tra- Staphylococcus xylosus is the most common species in
ditional fermented sausages were Lactobacillus sakei, Lac- Greek, Italian and Spanish traditional products at the
tobacillus curvatus and Lactobacillus plantarum (Lebert, end of ripening (Blaiotta et al., 2004; Cocolin et al., 2001;
Leroy et al., 2007). L. sakei is often the dominant one Garcia-Varona et al., 2000; Iacumin, Comi, Cantoni, &
and can represent more than 42% of the isolates (Comi Cocolin, 2006a; Martı́n et al., 2006; Mauriello et al.,
R. Talon et al. / Meat Science 77 (2007) 55–62 59

2004; Papamanoli et al., 2003; Rebecchi et al., 1998). It rep- The development of indigenous starters improving
resents from 17% to 100% of the isolates according to the hygienic quality and keeping the sensorial one is a real
type of sausages. Even if it was not the dominant species challenge. This challenge was considered in the European
in the batter, S. xylosus became rapidly dominant in Sal- project Tradisausage. We have developed a starter com-
ame Milano (Rebecchi et al., 1998). S. saprophyticus is posed of a mixture of the indigenous bacteria isolated from
the second dominant species identified. It is dominant in a traditional sausages manufactured by a French producer,
some Greek and Italian sausages (Drosinos et al., 2005; it consisted of L. sakei, S. equorum and S. succinus (Lebert,
Mauriello et al., 2004; Papamanoli et al., 2003). In the Ital- Leroy, Lebecque, Chacornac, & Talon, 2006; Talon, 2006).
ian products, Staphylococcus equorum and Staphylococcus This starter was added to the batter and positive results
succinus were also isolated (Mauriello et al., 2004). In three were observed. Its addition resulted in sausages with higher
French small producers, we have shown that the staphylo- sanitary qualities compared to the control: reduction of the
coccal microflora of the product and the environment was level of L. monocytogenes (1.1 log cfu/g versus 2.7 for the
dominated by S. equorum (49%, 56% and 71% of the iso- control) and enterococci (4.2 log cfu/g versus 6.2 for the
lates), the second species was S. succinus for two producers control), reduction of 1.7-fold the level of biogenic amines
(33% and 12%) while it was S. xylosus (19%) and S. sap- (233.8 mg/kg DM versus 404.4 mg/kg DM), reduction of
rophyticus (19%) for the third producer (Corbière Morot- lipid oxidation (0.61 mg MDA/kg versus 0.71 mg MDA/
Bizot et al., 2006; Leroy, Chevallier, Lebert, Chacornac, kg) and total cholesterol oxides (0.95 mg/kg versus
& Talon, 2006). Many other minor species were identified 4.75 mg/kg). Finally this starter did not modify the flavour
in the different traditional sausages (S. aureus, S. auricu- of the sausages as evaluated by a panel of jury but
laris, S. carnosus, S. cohnii, S. epidermidis, S. haemolyticus, improved slightly the texture. Similar experiences have
S. hominis, S. intermedius, S. lentus, S. pasteuri, S. vitulus been carried out in different countries in the EU project
and S. warneri). Tradisausage and have lead to close conclusion.
The diversity of S. xylosus strains have been character-
ised by different typing methods. The combination of plas- 6. Towards genomics and post-genomics to characterise
mid profiling and RAPD-PCR allowed the discrimination starters
of 169 different profiles out of 194 S. xylosus isolates
(Martı´n et al., 2006). By genotypic clustering based on Up to recently, classical methods based on biochemical
comparison of RAPD-PCR profiles (Rossi, Tofalo, Torri- and physiological traits have been used to select the most
ani, & Suzzi, 2001) distinguished 22 clusters at 70% of performing strains for technological use. They were mainly
homology. A total of 249 strains of S. xylosus isolated from based on acidification and antimicrobial properties for lac-
three plants manufacturing sausages were genetically char- tic acid bacteria and colour and flavour developments for
acterised using RAPD, Rep-PCR and Sau-PCR techniques staphylococci (Talon & Leroy, 2006). During the last dec-
(Iacumin, Comi, Cantoni, & Cocolin, 2006b). The results ade, genetic studies have provided basic knowledge on tar-
obtained allowed the discrimination of the strains coming geted metabolic activities. Now global approaches with the
from different plants. sequencing of whole genome of bacteria are developed and
will allow a better understanding of their physiology in
5. Importance of the indigenous starter meat ecosystem (Champomier-Vergès et al., 2007; Talon
& Leroy, 2006).
The manufacture of traditional sausages is more an art Most of the genetic information concerned L. sakei 23K,
depending on the skill and experience of the meat manufac- initially isolated from a fermented dry sausage (Champo-
turer rather than a process fully based on scientific and mier-Vergès, Chaillou, Cornet, & Zagorec, 2002). Its chro-
technological means. This is because meat fermentation is mosome map was obtained by the use of 47 genetic loci
a complex biological phenomenon accelerated by the desir- (Dudez et al., 2002). In parallel, a proteomic approach
able action of certain microbes in the presence of a great was developed to study the genes involved in adaptation
variety of competing or synergistically acting species. These to its environment (Marceau, Mera, Zagorec, & Champo-
traditional practises lead to a great variability in the quality mier-Vergès, 2001). In 2005, the complete genome sequence
of the products. Few sporadic studies conducted on tradi- of L. sakei 23K was published (Chaillou et al., 2005). From
tional products have shown that hygienic shortcomings the known involvement of L. sakei as sausage starter, the
can lead up to 25% of product loss with high economic genome analysis confirmed that the main role of L. sakei
consequences and may undermine consumer confidence is to ferment sugars into lactic acid, and that it lacks main
for traditional products. aroma production pathways. L. sakei 23K also lacks genes
The development of starters from the natural fermenta- responsible for biogenic amine production. A battery of
tive communities of traditional fermented products may functions was identified which might explain adaptation
avoid or limit this variability in the production. Moreover, or resistance of this species to stressing environmental con-
the development of indigenous starters may diversify the ditions used during sausage manufacturing (presence of
market that will be able to produce many typical regional curing agents, spices, smoke, low temperature) (Chaillou
fermented sausages with specific flavours. et al., 2005).
60 R. Talon et al. / Meat Science 77 (2007) 55–62

The physical and genetic map of S. carnosus TM300 was tion to the meat environment. Global approaches based
established and the size of the chromosome was estimated on proteomics and transcriptomics are in progress and will
to be 2590 kb (Wagner, Doskar, & Götz, 1998). Eighteen allow a better understanding of their interactions with the
genetic markers were located within them genes related to ecosystem and the meat substrate.
sugar metabolism and to nitrate and nitrite reduction
which are important traits for meat fermentation and col- Acknowledgement
our development. Other genes of S. carnosus involved in
technological properties such as the branched-chain amino Parts of the data of this review come from EU Program
acid aminotransferase producing flavour compounds QLK1-CT2002-02240.
(Madsen et al., 2002), the superoxide dismutase and the
catalase contributing to the control of lipid oxidation (Bar- References
rière, Brückner, & Talon, 2001) have been also identified,
sequenced and characterised. The annotation of the com- Ammor, S., Rachman, C., Chaillou, S., Prévost, H., Dousset, X., Zagorec,
M., et al. (2005). Phenotypic and genotypic identification of lactic acid
pleted sequence of the chromosome of S. carnosus
bacteria isolated from a small-scale facility producing traditional dry
TM300 is under way (Rosenstein, Nerz, Resch, & Götz, sausages. Food Microbiology, 22, 373–382.
2005). The first comparison of the gene products revealed Aymerich, T., Martı́n, B., Garriga, M., & Hugas, M. (2003). Microbial
that about 20% were specific of this species. Their identifi- quality and direct PCR identification of lactic acid bacteria and
cation will reveal the originality of this species. nonpathogenic staphylococci from artisanal low-acid sausages. Applied
We have established the physical and genetic map of S. and Environmental Microbiology, 69(8), 4583–4594.
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Twenty-three previously identified loci mainly concerned Applied Microbiology, 100, 40–49.
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MEAT
SCIENCE
Meat Science 77 (2007) 63–80
www.elsevier.com/locate/meatsci

A fresh look at meat flavor


C.R. Calkins *, J.M. Hodgen
Department of Animal Science, University of Nebraska, A213 Animal Science, Lincoln, NE 68583-0908, United States

Received 13 March 2007; received in revised form 12 April 2007; accepted 12 April 2007

Abstract

Hundreds of compounds contribute to the flavor and aroma of meat. Complex interactions between various compounds influence the
perception of meat flavor. Inherent flavor of a meat product can be influenced by oxidation, lipid content, feeding/diet, myoglobin, and
pH. Diet plays an important role in both ruminants and nonruminants. New research reveals important relationships in flavor among
multiple muscles within a single animal carcass. This animal effect includes the presence of off-flavors. Diets high in polyunsaturated fatty
acids may be contributing to the appearance of off-flavors in beef. Compounds associated with liver-like off-flavor notes in beef have been
identified in raw tissue.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Flavor; Meat; Beef; Off-flavor; Liver flavor

1. Importance of flavor to eating satisfaction than any other factor when consumers prepared meat at
home. Platter et al. (2003) determined that small changes
Flavor is a very complex attribute of meat palatability. in sensory ratings for flavor greatly influenced the overall
The Beef Customer Satisfaction Survey found many factors acceptability of steaks.
that influenced overall like ratings of top round, top sirloin, Because of the relationship of flavor to meat palatability
and top loin steaks with flavor and tenderness contributing it is important to gain a better understanding of factors
equally to overall like ratings (Lorenzen et al., 1999; Neely that influence flavor in order to produce the most flavorful
et al., 1998; Neely et al., 1999; Savell et al., 1999). For clod and consistent product possible.
steaks, flavor like had the largest simple correlation (0.86)
to overall like ratings and was the first variable to enter 2. Basic flavor compounds formed upon cooking
the stepwise regression for predicting overall like rating
(Goodson et al., 2002). There are literally hundreds of compounds in meat that
While it has been known for many years that tenderness contribute to flavor and aroma. Many of them are altered
plays a large role in acceptability of meat by a consumer, it through storage and cooking, making meat flavor an
has become increasingly apparent that flavor also needs to incredibly complex topic. Entire books have been written
be addressed. In a large, multiple-city study, flavor was on individual aspects of meat flavor. The intent of this
found to be the most important factor affecting consumers’ paper is to highlight some of the major flavor compounds
meat buying habits and preferences when tenderness was and to discuss a unique flavor problem with global implica-
held constant (Sitz, Calkins, Feuz, Umberger, & Eskridge, tions currently facing beef producers in the US. The pri-
2005). Huffman et al. (1996) found flavor had a stronger mary focus of this paper is the inherent flavor of meat.
relationship (R2 = 0.67) to overall steak palatability ratings That is, little attention will be given to post-cooking flavor
changes (like the development of warmed-over flavor).
*
Corresponding author. Tel.: +1 402 472 2907; fax: +1 402 472 6362.
Flavor and aroma compounds found in meat (Table 1)
E-mail address: ccalkins1@unl.edu (C.R. Calkins). include a broad array of compounds, including hydrocar-

0309-1740/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.016
64 C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80

Table 1
Compounds identified in beef and characteristic flavors and/or aromas associated with those compounds
Compound name Characteristic flavors/aromas
Benzaldehyde Volatile almond oil, bitter almond, burning aromatic taste
Benzene Pleasant, distinct
sec-Butanamine Seafood, green, onion
Butenal Malty, green, roast
n-Caprioc acid Goaty
3-Carene Sweet and pungent odor but more agreeable than turpentine, orange peel, lemon, resin
Cyclobutanol Roasted
2,2,6-Trimethylcyclohexanone Mint, acetone
2,4-Decadienal Deep fat flavor, chicken flavor at 10 ppm, citrus/orange/grapefruit flavor at lower dilutions
Decanal Powerful, waxy, aldehydic, orange, citrus peel
2-Decenal Tallow, orange
1,3-Bis(1,1-dimethylethyl)benzene Cooked beef
2,3-Dimethyloxirane No reference
N,N 0 -Dimethyl 1,2-ethanediamine Ammonia
5-Ethylcyclopent-1-enecarboxaldehyde Fragrant, perfume
2-Pentylfuran Green bean, butter
2,4-Heptadienal Nut, fat
Heptanal Oily, fatty, rancid, unpleasant, penetrating fruity odor in liquid
5-Methyl 2-heptanamine No reference
1-Heptanol Fragrant, woody, oily, green, fatty, winey, sap, herb
2-Heptanone Fruity, spicy, cinnamon, penetrating fruity odor in liquid
6-Methyl 2-heptanone Cloves, menthol, eugenol
2-Heptenal Soapy, fatty, almond, fishy, unpleasant
3-Ethyl-2-methyl 1,3-hexadiene No reference
Hexanal Fatty-green, grassy, strong green, tallow, fat, unripe fruit when dilute
Hexane Faint peculiar odor
Hexanol Woody, cut grass, chemical-winey, fatty, fruity, weak metallic
2-Ethyl 1-hexanol Resin, flower, green
2-Hexen-1-ol Green, sharp, leafy, fruity, unripe banana
Hydroxymandelic acid No reference; catecholamine metabolite
Limonene Pleasant lemon-like, turpentine, citrus, fruity, fresh, light
Bis(2-trimethylsilyethyl ester) malonic acid No reference
3-Methylbutanal Pungent apple-like odor, malt
Methyl salicylate Cooling sensation, wintergreen, gaultheria
2,4-Nonadienal Fat, wax, green, watermelon, geranium, pungent
Nonanal Floral, citrus, fatty, grassy, waxy, green
2-Nonanone Hot milk, soap, green, fruity, floral
2-Nonenal Cardboardy, orris, fat, cucumber, paper
Octadecanal Oil
Octanal Harsh, fatty, orange peel, soapy, lemon, green, honey
1-Octanol Penetrating aromatic odor, fatty, waxy, citrus, oily, walnut, moss, chemical, metal, burnt
2-Methyl 3-octanone Herb, butter, resin, gasoline
2-Octenal Green, nut, fat
(Z)-3-Octene Fruity, old apples
1-Octen-3-ol Mushrooms, compound excreted by many insects
2-Octen-1-ol Green citrus
3-Octen-2-one Nut, crushed bug, earthy, spicy, herbal, sweet, mushroom, hay, blueberry
Hexadecyl oxirane No reference
Pentanal Almond, malt, pungent, acrid
Pentane Very slight warmed-over flavor, oxidized
1-Pentanol Mild odor, fusel oil, fruit, balsamic
5-Amino 1-pentanol Mild
a-Pinene Piney, fruity, citrus, turpentine
b-Pinene Pine, citrus, fruity, resin, turpentine
Piperazine Salty
N-Methyl 1,3-propanediamine No reference
Propanol Alcoholic
Styrene Penetrating odor, sweet smell
Tetradecane Alkane
Tridecane Alkane
2-Tridecenal Sweet, strong, spicy
Undec-4-enal No reference; animal pheromone
C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80 65

bons, aldehydes, ketones, alcohols, furans, thriphenes, ruga, 1994; Shahidi, 1989). Gasser and Grosch (1988)
pyrrols, pyridines, pyrazines, oxazols, thiazols, sulfurous established that 2-methyl-3-furanthiol and bis(2-methyl-3-
compounds, and many others (MacLeod, 1994; Ho, Oh, furyl) disulfide contribute to the desirable aroma of beef
& Bae-Lee, 1994). A few of the key reactions will be when isolated from other possible compounds contributing
discussed below. to meat aroma. Bis(2-methyl-3-furyl) has an odor threshold
of 0.02 ng/g in water and methylating 2-methyl-3-furanth-
2.1. Maillard reaction iol increases the odor threshold. This suggests 2-methyl-3-
(methylthio)furan is only a minor contributor to the flavor
The Maillard reaction, or nonenzymatic browning, of meat (MacLeod, 1986). Gasser and Grosch (1988) also
helps explain amine and carbonyl reactions in food. In gen- established flavor dilution factors (FD; aroma extracts
eral, amino compounds condense with the carbonyl group are stepwise diluted until sniffers cannot detect odorants
of a reducing sugar in the presence of heat. This produces with the highest level reported as flavor dilution) to evalu-
gylcosylamine which is rearranged and dehydrated to form ate the contribution of a compound to overall beef flavor.
furfural, furanone derivatives, hydroxyketones, and dicar- Forty compounds were determined in cooked beef to have
bonyl compounds. All of these compounds contribute to FD factors larger than four, and 17 compounds, which
flavor. As the reaction progresses, the intermediates can where stated to be major contributors to cooked flavor,
react with other amines, amino acids, aldehydes, hydrogen had FD factors larger than 64. Farmer and Patterson
sulfide, and ammonia through the Amadori rearrangement, (1991) isolated five compounds that were found to be desir-
Strecker degradation, and Schiff bases pathways. able to cooked beef flavor: bis(2-methyl-3-furyl) disulfide,
Once the reaction has progressed through the Schiff 2-furfuryl 2-methyl-3-furyl disulfide, bis(2-furfuryl) disul-
base, Strecker degradation, or other pathways, the reac- fide, dimethylfuryl 2-methyl-3-furyl disulfide, 2-methyl-3-
tions can lead to melanoidins (brown, high molecular furyl 2-methyl-3-thienyl disulfide.
weight polymers from the condensation of cyclic com- A Strecker aldehyde, methional, is a low threshold
pounds) (Fay & Brevard, 2005). These products can be (0.2 lg/g in water) sulfur compound that is described as
pleasing or unacceptable flavors and aromas (Manley & ‘pleasant, warm-meat, or soup-like’ (Gasser & Grosch,
Choudhury, 1999). 1988). The roasty note in beef is in part produced by
Different sugars and amino groups can produce different 2-acetyl-1-pyrroline and 2-acetylthiazole.
end products. Cysteine and glucose produce mainly sulfur Many compounds that contribute to meat smell and
compounds whereas cysteine and glucose under oxidized flavor are lipid breakdown products. Fatty acids such as
conditions produce more pyrazines and furans (Tai & linoleic and arachidonic acid start to autoxidize to 9-hydro-
Ho, 1997). Maillard volatile compounds from glutathione peroxide and 11-hydroperoxide, respectively, which can
and glucose produce sulfur-containing compounds – thi- form 2,4-decadienal, 2-nonenal, 1-octen-3-one, 2,4-nonadi-
ophenes, thiazoles, and cyclic polysulfides – at pH 6 and enal, and 2-octenal through b-scission with 2-nonenal and
8, but furans are more often the end products at more 2,4-decadienal having as high of FD values as the sulfur
acidic pH. When glutathione is oxidized it becomes gluta- compounds contributing to meaty flavor.
thionesulfonic acid, which produces furans, carbonyls, pyr- Through oxidation of b-carotene, a very intense aro-
roles, and pyrazines with glucose. Sulfur-containing matic b-ionone is formed (Sanderson, Co, & Gonzalez,
compounds are not formed when glutathione is oxidized 1971) which likely comes from animal feed (Gasser &
(Tai & Ho, 1998). Grosch, 1988). One compound responsible for the tallowy
Cysteine and ribose, through the Maillard reaction, as and/or beef-like smell is 12-methyltridecanal (Guth &
well as thiamin have been shown to create compounds such Grosch, 1993), a compound derived from plasmalogens,
as 2-methyl-3-furanthiol (Mottram & Whitfield, 1994). glycerophospholipids with a long chain fatty aldehyde
From these compounds thiols and disulfides can originate. linked to the sn-1 position by a vinyl ester bond (Dannen-
An exhaustive review of the nine most common aro- berger et al., 2006; Guth & Grosch, 1993). The 12-methylt-
matic compound classes from precursors of the Maillard ridecanal’s odor threshold is 0.1 lg/kg in water and the
reaction can be found in Manley and Choudhury (1999). compound is found in higher amounts in lean from beef
However, more extensive research is needed to determine than other species (Guth & Grosch, 1993). Increasing the
the role of each amino acid and sugar in meat to create amount of forage in the diet of cattle increases 12-methylt-
the browned, cooked meat flavor. It would be useful to ridecanal in the phospholipids of muscles as well as
know if there are differences among muscles, cooking meth- n-octadecanal, another plasmalogen. Octadecenal, a mono-
ods, and degrees of doneness, and how these differences unsaturated plasmalogen with a low odor threshold, was
affect the end flavor profile. reduced when forages were fed instead of concentrates,
but n-hexadecanal concentration was not affected by diet
2.2. Flavor compounds (Dannenberger et al., 2006).
Hexanal and 2,4-decadienal contribute positively to beef
Sulfurous and carbonyl compounds seem to be the pre- flavor, but may produce undesirable flavors at higher con-
dominant contributor to meat flavor (Mottram & Mad- centrations (Melton, 1983). This is probably because these
66 C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80

two compounds are produced in the greatest amounts dur- fatty acids were positively correlated to cowy, cardboard,
ing oxidation of 18:2 during heating as well as overshadow- painty, and livery flavors that are unsatisfactory for beef
ing of compounds that also help produce typical beef palatability.
flavors. Others have found that hexanal is the most prom- Differences in production systems create contradictory
inent volatile compound in cooked meat with the amount findings in the relationship of fatty acid type and concen-
being directly proportional to thiobarbituric acid reactive tration to flavor. Some studies have shown flavor differ-
substances (TBARS), a measure of oxidation, and inversely ences when beef cattle are fed forage- and cereal-based
proportional to flavor acceptability (Shahidi & Pegg, 1994; diets (Mandell, Buchanan-Smith, & Campbell, 1998; Mel-
Ullrich & Grosch, 1987). ton, 1990; Raes et al., 2003; Young & Baumeister, 1999).
In one review, it was concluded flavor differences could
2.3. Species differences in fatty acid deposition not be reliably determined (Muir, Deaker, & Brown,
2003). There are many reasons for the discrepancies in
Because of differences in digestive systems between these studies. Consumer preferences and animal manage-
ruminants and nonruminants, deposition of fatty acids is ment systems vary greatly, as do the amount of grain/con-
different. Poultry and pork muscle typically have higher centrate and type of forage used for comparison. Several
levels of polyunsaturated fatty acids than lamb or beef. studies have investigated breed effects, age of the animal,
Pork muscle has more linoleic acid than beef or lamb which estimated fat cover end point, or supplements, all of which
contributes to the higher polyunsaturated:saturated fatty could impact the fatty acid profile of fat deposits. Studies
acid ratio. However, beef and lamb commonly have more with USA consumers demonstrate they prefer meat from
favorable n6:n3 fatty acids ratios than pork (Wood & grain-finished beef (Killinger, Calkins, Umberger, Feuz,
Enser, 1997). Through diet manipulation some change & Eskridge, 2004; Sitz et al., 2005). However, those same
can in the fatty acid composition can be achieved. Since studies revealed a small sector of the US population that
dietary polyunsaturated fatty acids undergo little change prefers the flavor and palatability of steaks from grass-fin-
during digestion in pork and poultry, feeding products with ished animals. This split preference for meat from different
higher levels of linolenic, eicosapentaenoic, and docosa- production systems is probably true in many countries. In
hexaenoic has been studied to modify the n-6 concentration general, grass-fed and grain-fed ruminant animals have
of fatty acids in those species. been shown to have different fatty acid profiles with
Modifying the levels of unsaturated fatty acids in pork grass-fed animals having higher levels of polyunsaturated
and poultry has lead to conflicting reports on the effect fatty acids, especially linolenic acid and other n-3 fatty
on flavor. Rhee, Davidson, Cross, and Ziprin (1990) found acids, while concentrate-fed animals contain higher levels
all taste panel palatability scores for pork improved as oleic of n-6 fatty acids and a lower proportion of n-3 fatty acids.
acid concentration increased. Myer et al. (1992) found
feeding high oleic acid peanuts to pigs did not affect taste 3. Effect of fat, lipid content and oxidation on flavor
panel scores for flavor. However, they did see an increase
in off-flavor scores when canola oil was fed at levels where 3.1. Fat and lipid content
the content of linolenic was raised fivefold in subcutaneous
fat. Shackelford, Reagan, Haydon, and Miller (1990) also It is commonly known that the degree of lipid oxidation
found off-flavors increased with feeding canola oil to pigs, in meat is dependent on the composition of the phospholip-
compared with other high oleic acid dietary products, ids, amount of polyunsaturated fatty acids, and the concen-
which they attributed to the increase in 2-pentenal and trations of metal ions, oxygen, salt and other pro-oxidants.
2,4-heptandienal, derivatives of linolenic acid. Based on Peroxides are formed by the free radical chain mechanism
these studies it appears raising monounsaturated fatty between a polyunsaturated fatty acid and oxygen. This oxi-
acids does not lead to the negative flavor profile that is seen dation forms products like aldehydes, lactones, hydrocar-
by increases in polyunsaturated fatty acids in pork. bons, furans, and ketones that create undesirable, rancid
Wood and Enser (1997) reviewed factors influencing off-flavors due to the oxidation of meat (Ladikos & Lougo-
fatty acids in meat and their effect on quality and con- vois, 1990).
cluded that poultry and pork respond similarly when trying Oxidation can be controlled by the amount of antioxi-
to manipulate the n6:n3 fatty acid ratio. Increases in n3 dant compounds found in the muscle tissue. Grass-fed beef
fatty acids in bacon, like those found when feeding fish may not be much more prone to lipid oxidation than grain-
oil (eicosapentaenoic acid and docosahexaenoic acid), lead fed beef because of the increased levels of vitamins A, C,
to increases in perception of off-flavors by taste panelists. and E, cartonenoids, and flavonoids found in forages
This trend was not seen for the pork loin (Romans, John- (Wood & Enser, 1997). Grain-fed animals also consume
son, Wulf, Libal, & Costello, 1995; Romans, Wulf, John- polyphenols or may be fed vitamin E supplements during
son, Libal, & Costello, 1995). the finishing period which act as antioxidants.
Camfield, Brown, Lewis, Rakes, and Johnson (1997) Lipids serve several roles in flavor development. Lipids
presented simple correlations of medium and long chain in meat act as a solvent for the volatile compounds that
fatty acids to specific flavors and concluded unsaturated develop during production, handling, and thermal process-
C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80 67

ing (Moody, 1983). They undergo thermal oxidative els become too high, off-flavors can develop, especially dur-
change to produce compounds that influence beef flavor ing cooking (Elmore, Campo, Enser, & Mottram, 2002).
and react with components of lean tissue to give distinct
flavor compounds (Mottram & Edwards, 1983). 4. Effect of diet on flavor
Correlations between 14:1, 16:1, 18:0, 18:1, 18:2, 18:3,
and desirable beef flavor have been reported (Melton, 4.1. Flavor intensity
Black, Davis, & Backus, 1982). Although species flavor
depends primarily on unsaturated aldehydes, fatty acids, The primary focus on the effect of diet and flavor accept-
ketones, and saturated aldehydes all play a role in beef fla- ability has been comparing pasture-fed cattle to grain-fed
vor – especially since many of the aldehydes are derived cattle. A wide range of results have been reported: some
from pathways with fatty acids (Melton et al., 1982). papers suggest there are no differences between forage-fed
Fat content has been shown to affect palatability, and grain-fed animals and others stating there are large dif-
including flavor. As intramuscular fat increases, the fat fla- ferences. Most of the differences can probably be explained
vor increases which is preferred by most US consumers by the different production systems which affect the level of
(Miller, Moeller, Goodwin, Lorenzen, & Savell, 2000). energy intake, days on feed, growth rate, age of the animal,
The minimal level of intramuscular fat in beef for US con- fat deposition, fat composition, and carcass weight. Brown,
sumer acceptance and preference, described as slightly Melton, Riemann, and Backus (1979) stated sensory panels
intense fat flavor, is approximately 3% (Miller, 2001). Lev- do not find a lack of flavor in grass-fed beef, ‘but rather the
els of fat above 7.3% in meat may have a negative effect on presence of an off-flavor.’
perception of flavor and acceptability (Miller, 2001). Fran-
cis, Romans, and Norton (1977) also found a bell-shaped 4.2. Lipid deposition and fatty acid oxidation
curve for the effect of marbling on flavor. Conversely, loin
steaks had a linear decrease in flavor desirability as quality Compared to same-age steers fed corn silage-, pasture-,
grade went down from USDA Prime through USDA Cut- and Bermuda pellets, steers finished 90 d on high energy,
ter (Smith, Savell, Cross, & Carpenter, 1983). Flavor desir- corn-based diets had more desirable or intense beef flavor
ability ratings in top round steak were less affected by (Melton, 1983). When feeding to a constant fat thickness
grade and marbling score. in different production management systems, flavor differ-
ences existed (Bowling et al., 1978). Even when comparing
corn diets to corn silage diets, significant differences were
3.2. Oxidation and volatiles from fatty acids seen in flavor profiles of beef, although not to the extent
of grass or alfalfa finished steers (Berry, Leddy, Bond,
To determine the volatile compounds that are derived Rumsey, & Hammond, 1988). Conversely, no difference
from linoleic acid and methyl linoleate, Ullrich and Grosch in flavor was seen between the grass- and grain-fed animals
(1987) used gas chromatography to derive a D-value (the when animals were blocked by growth rate (French et al.,
highest dilution at which the aroma of a substance is still 2001). The high growth rate animals fed on grass had little
detected) to reveal the most intense flavor compounds. difference in meat quality to concentrate-fed cattle which
With both lipids, hexanal, 2-octenal, and 2-nonenal had the authors attributed to high protein turnover (French
the highest D-values. The fourth highest compound for lin- et al., 2001). Global differences in flavor preference may
oleic acid was 1-octen-3-ol while 1-octen-3-one was for partially explain the latter result.
methyl linoleate. After 24 h of linoleic autoxidation, 2-non- Several grasses in ruminant diets have been demon-
enal was the most potent volatile, with hexanal the most strated to cause less desirable meat flavor (Melton, 1990).
potent volatile after 48 h, and hexanal and 2-octenal the In contrast, Bidner, Montgomery, Bagley, and McMillin
most potent volatiles after 72 h. The authors also found (1985) found no difference in flavor intensity in meat from
pentane to be a better indicator of lipid peroxidation animals fed high quality Bermuda grass pasture compared
because it has a shorter induction period than other volatile to corn-based diets. French, O’Riordan, et al. (2000)
compounds even though its D-value is not as high. reported no differences in flavor after aging the meat 2 d
Arachidonic acid, a long chain omega-6 polyunsatu- when steers were finished on autumn grass, grass silage,
rated fatty acid, was originally found to be autoxidized in or concentrate diets with low levels of supplements to
meat into hexanal, methyl 5-oxopentanoate, pentane, and maintain constant carcass growth rate between treatments.
2,4-decadienal volatile compounds (Artz, Perkins, & Salva- Melton (1983) suggested differences in results could be due
dor-Henson, 1993). However, the most intense aroma to differences in sensory panels or quality of the grasses.
compound from the oxidation of arachidonic acid is Hay diets were also found to produce meat less desirable
trans-4,5-epoxy-(E)-2-decenal followed by 1-octen-3-one, in flavor than corn silage diets with no direct link to intra-
2,4-decadienal, 2,4,7-tridecatrienal, and hexanal (Blank, muscular fat (Dube et al., 1971), while another study
Lin, Vera, Welti, & Fay, 2001). showed the opposite effect (meat from animals on a 91%
For human health reasons, there is a desire to increase corn diet were less desirable in flavor than meat from ani-
the PUFA in the lean portion of meat. However, when lev- mals fed alfalfa or Tmothy hay) when using hay as the
68 C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80

energy source (Oltjen, Rumsey, & Putnam, 1971). Further- grass diets favored the growth of Butyrivibrio fibrisolvens,
more, hay versus grass silage diets fed at the same net the ruminal bacterium responsible for producing the lino-
energy do not affect flavor (Listrat et al., 1999). Melton leic acid isomerase.
(1983) concluded corn could be replaced partially or totally With interest to increase the PUFA in beef, trials with
with high quality alfalfa or in combination with Timothy supplements high in certain fatty acids have been con-
hay without a significant change in flavor. ducted. Most attempts have been made using linseed, lin-
Corn is the staple grain used in grain-fed cattle in the US seed oil, sunflower, sunflower oil, and fish oil (Mandell,
while Canada and Japan predominately use barley. Sitz Buchanan-Smith, Holub, & Campbell, 1997; Scollan
et al. (2005) and Jeremiah et al. (1998) found US consum- et al., 2006). Generally, levels of PUFA in the lean have
ers preferred the flavor of domestic beef over Canadian not been high enough to claim health benefits, but some
barley-fed beef. In contrast, no differences in flavor inten- negative flavors due to oxidation and shorter shelf-life have
sity, 12 aromatics, two mouthfeels (astringent and metal- been reported (Miller, 2001). The long chain fatty acids in
lic), and three tastes – as determined by a trained flavor fish oil (Richardson et al., 2004) and several long chain
and descriptive panel – were found when comparing corn, fatty acids from plant oils can bypass rumen biohydrogena-
barley, and 50–50 corn/barley diets in the meat from young tion with minimal change (Scollan et al., 2004). This
animals (Miller, Rockwell, Lunt, & Carstens, 1996). increase in unsaturation can lead to negative flavor
The majority of the flavor effect due to feeding of for- perception.
ages is hypothesized to be due to changes in lipid deposi- After 80–90 d on a corn finishing diet, no further signif-
tion and fatty acid composition. Using sheep as a icant beef flavor changes occur (Melton et al., 1982). Liver
ruminant model, Lee et al. (2004) hypothesized red clover flavor intensity increased up to 86 d of corn-based diets,
fed to grass-finished steers would increase both n-6 and and sour flavor intensity decreased to a minimum at
n-3 polyunsaturated fatty acids (PUFA) due to reductions 122 d on corn, while metallic and off-flavor intensity were
in ruminal biohydrogenation of PUFA. French, Stanton, unaffected by time-on-feed. Fishy and milky-oily flavors
et al. (2000) found meat from cattle that were grass supple- decreased linearly with time-on-feed. Melton et al. (1982)
mented to maintain constant growth rate with concentrate- hypothesized increased beef fat and liver flavor with
fed animals had a linear decrease in saturated fats and n- decreased milky-oily, sour and fishy flavor gave a more
6:n-3 PUFA ratios and increases in unsaturated fats and desirable beef flavor in corn-fed beef. Mandell et al.
conjugated linoleic acid (CLA) when concentrate percent- (1998) disagreed with this hypothesis as they found liver
age went down, without affecting flavor scores (French, flavor was positively correlated to metallic and grassy
O’Riordan, et al., 2000). Fishy off-flavor was significantly aroma, sour flavor, and metallic and grassy aftertaste and
higher and overall flavor liking scores were significantly negatively correlated to beef flavor. They also found sour
lower in meat from grass-finished cattle with increased flavor notes were not affected by production type, but
18:1trans isomers and, notably, CLAcis-9, trans-11 (Nuern- metallic aroma was affected due to the differences in 18:1
berg et al., 2005). Animals backgrounded on grass and then and 18:3 in the meat from the different feed sources.
finished approximately 190 d on a high energy diet of The biggest difference in the flavor of meat from grass-
silage, hay, and barley had meat with higher levels of n-3 and grain-fed beef animals probably is due to fatty acid
fatty acids than animals fed concentrate after weaning, concentration and type as fatty acids are the primary
but no difference in CLAcis-9, trans-11 in the lipids of source of carbonyl compounds (Melton, 1983). Oleic and
the longissmus muscle (Dannenberger et al., 2004) and sub- linoleic acid are found in higher concentrations in grain-
cutaneous fat (Dannenberger et al., 2005). However, CLA- fed diets than in grass-fed diets (Enser et al., 1998; Vasta
trans-7, cis-9 was the second most abundant CLA isomer in & Priolo, 2006) while a-linolenic is higher in grass-based
meat from concentrate-fed animals whereas CLAtrans-11, diets (Enser et al., 1998). Therefore, compounds which
cis-13 was the second most abundant in grass-fed. Total are derived from linolenic acid (4-heptenal, 2,4-heptadie-
CLA isomers were increased in the longissmus, subcutane- nal, and 2,6-nonadienal) are usually in higher concentra-
ous fat, heart, and liver, but not in the semitendinosus tion in meat from grass-fed animals while hexanal,
(Dannenberger et al., 2005) in grass-fed animals. Most 2-heptenal, and 2,4-decadienal (products of linoleic acid)
importantly, this study showed D9-desaturase activity was are typically found in higher concentrations in meat from
decreased due to pasture feeding. This elongase, in con- grain-fed animals (Larick et al., 1987). Those compounds
junction with trans vaccenic acid, is responsible for the syn- have been shown to be higher in beef with higher levels
thesis of CLAcis-9, trans-11. By disrupting the elongase of oxidation. Furthermore, beef from corn-based diets
activity, flavor changes might occur because of the unused has higher levels of glucose (Brown et al., 1979; Melton
trans vaccenic acid, a fatty acid implicated in off-flavors et al., 1982), c- and a-tocopherol (Yang, Lanari, Brewster,
(Camfield et al., 1997) as well as less CLAcis-9, trans-11 & Tume, 2002), and carotenoids (Melton, 1990; Yang
(Dannenberger et al., 2005). French, Stanton, et al. et al., 2002).
(2000) also hypothesized the increase in CLAcis-9, trans- It is important to note most of these findings on flavor
11 in animals on higher grass-based diets was due to a were studied in the US. An individual usually comes to pre-
change in biohydrogenation. However, they concluded fer the foods he/she grew up eating. Sitz et al. (2005) and
C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80 69

Killinger et al. (2004) found the greatest sensory difference (Vasta & Priolo, 2006). The volatile 2,3-octanedione has
between Australian or Argentine (respectively) grass-fed been suggested as an indicator of grass-fed animals since
and USA grain-fed beef to be flavor when Warner-Bratzler the compound is produced by a lipoxygenase on leafy
Shear force values were kept constant. Canadian, barley- plants (not seeds) (Young, Berdague, Viallon, Roussett-
finished cattle were also rated less desirable for flavor than Akrim, & Theriez, 1997) and soybeans (Elmore et al.,
domestic beef (Sitz et al., 2005). However, 19% of the con- 2004). This compound can also be derived from heating
sumers in the study preferred the Australian meat when and breaking down linoleic acid (Elmore et al., 2002) so
compared to domestic beef while 29.3% preferred the care is needed if using the compound as an indicator of
Canadian-fed beef when compared to domestic beef. Con- grass-fed animals. Terpenoids are directly transferred from
sumers in both studies were willing to pay a premium for grass to animal tissue so these compounds are also consid-
their preference, which was heavily influenced by flavor. ered a green forage indicator except for b-gurjunene and
limonene, which are higher in concentrate-fed animals
4.3. Volatile compounds (Vasta & Priolo, 2006). Cornu, Kondjoyan, Frencia, and
Berdague (2001) discovered several terpenoids, including
Larick et al. (1987) investigated differences in volatile b-pinene, in beef could be used to determine the region that
compounds in forage systems and grain-fed cattle. Fat an animal came from based on volatile compounds from
from animals finished on tall fescue, brome grass-red clover the forages in the geographic area that were ingested by
versus orchard grass-red clover pastures were not different the animal.
in volatile compounds, but 31 volatiles were in different Because of sulfur’s low threshold, the small amount of
concentration in the meat from grain-fed animals. Volatiles these volatile compounds in meat plays a significant role
higher in the meat fat from grass-fed animals included pen- in meat flavor (Drumm & Spanier, 1991) with aldehydes
tanoic, heptanoic, octanoic, nonanoic, decanoic, and from PUFA playing a role in the synthesis of these hetero-
dodecanoic acids; heptanal, 2,3-octanedione, 3-hydroxy- cyclic compounds (Vasta & Priolo, 2006). Typically, sulfur
octan-2-one, 2-decenal, 2-tridecanone, hexadecane, hepta- compounds are in higher concentration in grass-fed cattle
decane, octodecane, d-dodecalactone, phyt-1-ene, neophyt- because of the tendency of the fatty acids to convert to
adiene, phyt-2-ene, an isomer of neophytadiene, aldehydes during thermal processing (Elmore, Mottram,
2-heptadecanone, dihydrophytol, and phytol with the terp- Enser, & Wood, 1999).
enoids in much higher concentration due to rumen-fer-
mented chlorophyll (Suzuki & Bailey, 1985). The fat from
the grain-produced animals was higher in d-tetradecalac- 4.4. Oxidative stability
tone and d-hexadecalactone (Larick et al., 1987). These lac-
tones are derived in the rumen by the oxidation of linoleic The source of feed can play a role in the oxidative stabil-
and oleic acids (Vasta & Priolo, 2006). In the study, Larick ity of beef. When cattle were finished on a mixed diet of
et al. (1987) found phyt-2-ene to be highly correlated to silage, hay, and concentrate (corn, beet pulp, and linseed
beef flavor intensity while d-tetradecalactone and d-hexa- cattle-cake), TBARS were always significantly higher than
decalactone were negatively correlated to grassy flavor. grass-fed animals regardless of age of animal or storage
Pentanal, toluene, 1-ethyl-2-methylbenzene, and an condition of the meat (Gatellier, Mercier, Juin, & Renerre,
unknown compound explained 51% of the variation of beef 2005). Brown et al. (1979) also found ground beef from
fat flavor intensity between grass and grain finished (Mel- steers on low energy diets had more free fatty acids and
ton, 1990). As days on feed increased, pentanal, hexanal, lower TBARS than meat from animals that consumed a
4-methyl-3-penten-3-one, nonane, acetone, nononal, and high energy diet. This was attributed to the increased levels
two unknown compounds increased while trans-3-octene, of vitamin E in biological membranes and fat of grass-fed
cis-2-octene, toluene, 3-penten-2-one, 3-hydroxy-2-buta- animals although it was noted the grain diet also contained
none, and five unknown compounds decreased (Melton, antioxidants of proanthocyanidins and phytic acid (Gatel-
1990). lier et al., 2005). In the same study, a higher heme iron con-
Several classes of compounds are affected by the ani- tent (considered to be a pro-oxidant) was found in the
mal’s diet. Descalzo et al. (2005) found more aldehydes heifer and cow meat on the mixed diets compared to the
in meat from animals eating concentrate diets rather than grass diets and the steers, which they concluded also
grass. Phenolic compounds are secondary metabolites of affected the increased oxidation. Interestingly, when
plants so they are typically found in higher concentration grain-fed animals are supplemented with vitamin E, the
in meat of forage-finished animals compared with grain- same level of tocopherol is achieved in the lean tissue,
finished with the exception of 4-ethylphenol and cresols and the meat is more stable following 47 d vacuum pack-
(Vasta & Priolo, 2006). Diet plays a large role on indoles aged storage than grass-fed beef with or without supple-
and their derivatives with grass-fed animals having much mentation. Therefore, 4–6 lg/g of a-tocopherol in the
higher levels, especially skatole. Production of these indoles meat of supplemented grain-fed animals appears adequate
from ruminal microorganisms can be reduced by feeding to minimize lipid oxidation, but not in grass-fed beef (Yang
feedstuffs with higher levels of tannins for a few days et al., 2002).
70 C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80

5. Myoglobin and heme iron concentration in beef increased water binding properties. During cooking fewer
water-soluble proteins are lost from high pH meat since
It has been suggested myoglobin has a close relationship there is less cooking loss (Miller, 2001). Dark, firm and
with lipid oxidation (Renerre & Labadie, 1993) which dry (DFD) meat is said to have a musty/moldy, cowy/
could influence flavor. However, little evidence is present grassy, or bloody/serumy aromatic flavors and very high
to support these theories even though heme iron, myoglo- beef flavor intensity (Miller, 2001). High levels of sodium
bin, and total iron content have been shown to differ in and phosphate in manufactured meats can lead to some
grass-fed (iron = 3.7 mg/100 g muscle) and grain-fed ani- of the same flavor perceptions that are in DFD meat. While
mals (iron = 2.5–2.7 mg/100 g muscle; Srinivasan, Xiong, beef carcasses with lower than average pH are not com-
Blanchard, & Moody, 1998), different animal maturity lev- mon, the meat from these animals is usually blander.
els (older animals have higher levels; Boleman, Miller, Lower pH levels can also be attained through the use of
Buyck, Cross, & Savell, 1996), and gender (steers have acidic ingredients (Miller, 2001).
lower levels of heme iron than heifers; Gatellier et al.,
2005). Yancey et al. (2006) found livery flavor in beef 7. Flavor relationships among muscles
increased and beef flavor decreased when total iron levels
increased in the M. gluteus medius. In general, total iron Most of the research comparing muscles has dealt with
was not a good indicator of beef flavor attributes. This con- tenderness because there is approximately 3–4 times the
clusion for total iron was also seen in Jenschke, Eskridge, variation between muscles in tenderness compared to fla-
and Calkins (2006) for normal-flavored beef samples versus vor (Shackelford, Wheeler, & Koohmaraie, 1995; Wulf &
liver flavored samples (P = 0.23). Small correlations Page, 2000), especially in the M. longissimus dorsi. In most
between liver-like flavor and myoglobin concentrations in studies where flavor or off-flavor scores are determined, the
beef were seen, while hemoglobin relationship to livery fla- muscle used is the M. longissimus dorsi. Over the years
vor was not significant (Yancey et al., 2006). some researchers have investigated palatability characteris-
Heme iron was significantly correlated (0.51) to off-fla- tics, including flavor, from more than one muscle to try to
vor intensity for just one (M. vastus lateralis) of seven mus- increase the value and usage of specific muscles. Tables 2
cles from the chuck and round (Meisinger, James, & and 3 list the rankings of muscles for flavor intensity and
Calkins, 2006). In this study, regression equations contain- off-flavor intensity, respectively, from various studies. In
ing linear and quadratic functions of heme iron concentra- most of the studies the differences in beef flavor intensity
tion and muscle pH were established. Some relationships between muscles were relatively small.
between specific flavors in certain muscles were observed,
but with the small number of off-flavored samples no con- 7.1. Flavor desirability
crete trends were established. However, heme iron has been
thought to be a pro-oxidant that may influence meat flavor Beef flavor intensity was positively correlated to off-fla-
due to its reaction to produce radicals that can promote vor intensity (r = 0.71) and weakly correlated to all other
lipid oxidation in biological systems (Batifoulier, Mercier, traits (tenderness, r = 0.14; amount of connective tissue,
Gatellier, & Renerre, 2002; Kanner & Harel, 1985). r = 0.11; juiciness, r = 0.13; sarcomere length, r =
0.31; percentage of desmin degraded, r = 0.34; cooking
6. Effect of pH on flavor loss, r = 0.20) except collagen concentration and shear
force (Rhee, Wheeler, Shackelford, & Koohmaraie,
The pH of food plays a role in the development of fla- 2004). When simple correlations were run within muscle,
vors in the Maillard reaction. As pH increases, color and every muscle had significant correlations between flavor
polymeric compounds increase and nitrogen-containing intensity and off-flavor intensity; the only other correla-
compounds like pyrazines are favored (Mottram & Mad- tions with off-flavor intensity were the infraspinatus’s cor-
ruga, 1994). Since fresh meat only has a pH range of relation to collagen concentration (r = 0.38) and the
around 5.5–6.0 with a good buffering ability, little work longissimus correlation to juiciness (r = 0.44). Jeremiah,
has been done to investigate the effect of pH on Maillard Dugan, Aalhus, and Gibson (2003) found no correlations
products although meat above the normal pH range is per- between beef flavor intensity and chemical characteristics
ceived to have a decrease in meat flavor intensity. There has for 33 muscles.
been some thought the higher ultimate pH in meat from Meisinger et al. (2006) found the M. infraspinatus had
grass-fed animals might favor the formation of thiazoles the least off-flavors and the lowest frequency of sour notes
and thiophenones because of the availability of amino acid of the six chuck and round muscles tested (Table 4). The
degradation products while decreasing other sulfur vola- M. vastus medialis had the most intense off-flavor ratings
tiles that favor lower pH (furanthiols, mercaptokin, ali- with a high frequency of sour, charred, and oxidized flavor
phatic sulfides, and thiopenes: breakdown products of notes. Liver-like, bloody, and rancid flavor notes and heme
cysteine; Mottram & Madruga, 1994). iron content did not differ among muscles. Off-flavor inten-
Many compounds contributing to beef flavor are water- sity within the M. rectus femoris, M. teres major, M. vastus
soluble. As pH increases in meat, the proteins have lateralis, and M. vastus medialis was significantly related to
C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80 71

Table 2
Ranking of musclesa for flavor intensity from different studies
Rankb 1 2 3 4 5 6 7 8 9 10 11
c c c c c c c c
1 LD IF DI BF TB CP LD LD SV SV LD
2 QFcd SVc IF PMcd SMc SP BFd SMc VIcd MDcd GM
3 STde CPc BF GMcd LDc TB SMde BFc CPcde GRcde SM
4 GMdef LDc SV SMcde SV TBdef GMc MDcdef PPcde
5 SMefg PPcd IP TBcdef RB RFefg IFcdef TBcde
6 TBefg TBcd PM RFdefg SL STfg TBdefg IFcde
7 BFfgh SPde TM LDdefg LT SPfg RBdefg BFcdef
8 SPfgh RBe TB SVdefg SS GMfg VMdefg CPcdef
9 PMgh BBe SP IFefg ADg SSefgh VIcdef
10 IFh AD STefg IFg LTefgh SLcdefg
11 TF PPfg PMh SPefgh LTcdefg
12 GM SPg STefgh VLcdefgh
13 GR PPefgh SSdefgh
14 RA VLefgh RBdefgh
15 PP SFefgh SMdefgh
16 SD BFefgh SPefgh
17 OA GRfgh VMefgh
18 SS RFfgh SFefgh
19 IC BTgh RFefgh
20 VL SLh ADfgh
21 TR SMhi BTgh
22 SM ADi STh
23 RF
24 LD
25 ST
1: Shackelford et al. (1995); 2: Paterson and Parrish (1986); 3: Jeremiah, Dugan, et al., 2003 and Jeremiah, Gibson, et al., 2003; 4: Carmack et al. (1995); 5:
Jeremiah et al. (1985); 6: Molina et al. (2005); 7: Rhee et al. (2004); 8: Wheeler et al. (2000); 9: Brickler (2000), dry cookery; 10: Brickler (2000), wet
cookery; 11: Wulf and Page (2000).
a
AD = M. adductor; BB = M. biceps brachii; BF = M. biceps femoris; BT = M. brachiocephalicus; CP = M. complexus; DI = Diaphragm; GM = M.
gluteus medius; GR = M. gracillis; IC = intercostal muscles; IF = M. infraspinatus; IP = M. ilio psoas; LD = M. longissmus dorsi; LT = M. latissimus
dorsi; MD = M. multifidus dorsi; OA = M. obliquus abdominus internus; PM = M. psoas major; PP = M. pectoralis profundi; QF = M. quadriceps femoris;
RA = M. rectus abdominis; RB = M. rhomboideus; RF = M. rectus femoris; SD = M. spinalis dorsi; SF = M. superficial pectoral; SL = M. splenius;
SM = M. semimembranosus; SP = M. supraspinatus; SS = M. subscapularis; ST = M. semitendinosus; SV = M. serratus ventralis; TB = M. triceps brachii;
TF = M. tensor faciae latae; TM = M. teres major; TR = M. trapezius; VI = M. vastus intermedius; VL = M. vastus lateralis; VM = M. vastus medialis.
b
Samples are ordered from the most intense beef flavor intensity to the least (bland).
c–i
Means within column without common superscript differ.

pH and heme iron, but pH and heme iron were not related M. pectoralis profundi for flavor desirability with the M.
to specific off-flavor notes. biceps femoris, M. gluteus medius, and M. triceps brachii
Flavor desirability has been used by some researchers in being similar to the two groups. Similar findings from Wulf
addition to or in lieu of flavor intensity. The Canadian Cat- and Page (2000) revealed the M. longissimus dorsi and M.
tlemen’s Association established a goal of 95% consumer gluteus medius had the same mean for flavor desirability
acceptance of beef, and seven muscles or muscle groups – (5.73 with 8 = intense) while the M. semimembranosus
M. teres major, M. psoas major, M. longissimus thoracis, was less desirable. Muscle differences in flavor intensity
M. longissimus lumborum, M. ilio psoas, M. spinalis dorsi, were not due to glycolytic potential, but less than
and M. subscapularis – fell into that category for flavor 80 lmol/g affected the M. longissimus dorsi for flavor desir-
desirability (Jeremiah, Gibson, Aalhus, & Dugan, 2003). ability while the M. gluteus medius saw a linear increase in
However, the two longissimus muscles were rated as the flavor desirability with an increase in glycolytic potential
second and third lowest for beef flavor intensity, although (Wulf, Emnett, Leheska, & Moeller, 2002), likely due to
the range for flavor intensity was fairly small (5.00–6.07 on ultimate pH. Flavor desirability was highly, negatively cor-
a 9-point scale) in that study. Five other muscles or muscle related (P < 0.001) to insoluble collagen in a study that
groups were approaching 95% desirability for flavor as analyzed 33 muscles or muscle groups from 25 Canada
well. AA steer carcasses (Jeremiah, Dugan, et al., 2003).
McKeith, De Vol, Miles, Bechtel, and Carr (1985) found
the M. psoas major, M. infraspinatus, M. longissimus thora- 7.2. Differences in flavor compounds among muscles
cis, M. longissimus lumborum, and the M. rectus femoris to
be rated significantly higher than M. supraspinatus, M. In a study using purge and trap mass spectrometry, dif-
semimembranosus, M. semitendinosus, M. adductor, and ferences in volatile compounds between raw muscles from
72 C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80

Table 3 dius possessed four compounds that were unique to that


Ranking of musclesa for off-flavor intensity from different studies muscle, with one of the compounds being unknown. The
Rankb 1 2 3 4 relative quantity of piperazine and (Z)-3-octene in the M.
1 LD c
LD c
BT c
CPc vastus intermedius was significantly higher compared to
2 STcd SMd MDcd IFcd the other compounds that make-up the volatile profile of
3 GMcd TBde SScd SLcde the muscle. These compounds may help explain why the
4 QFde BFde IFcd TBcde
5 Mdef STde SLcd RBcde
M. vastus intermedius is perceived as having moderately
6 BFef RFde TBcd PPcde intense flavor (Brickler, 2000; Jones et al., 2004). The M.
7 SPef GMde VMcde MDcde rectus femoris had 10 unique compounds. Additionally,
8 TBefg SPef RFcde BTcdef the M. rectus femoris had higher concentrations of many
9 PMfg ADfg SVcde LTcdef of the compounds in comparison to the other three mus-
10 IFg IFg CPcde BFcdef
11 PMg LTcde GRcdef
cles. The beef myology website reports the M. rectus femo-
12 SPcde SVcdef ris has slightly intense flavor whereas the M. vastus
13 VLcde STcdef lateralis, M. vastus intermedius, and M. triceps brachii have
14 BFcde VLcdef moderately intense flavor (Jones et al., 2004). Apparently,
15 SFcdef SPcdef the additional compounds tone down the M. rectus femoris
16 VIcdef ADcdef
17 STcdef SMcdef
flavor so it is not perceived as intense or off-flavored as
18 RBcdef SSdef other muscles in the chuck and round (Brickler, 2000).
19 GRcdef VIdef Interestingly, mass spectrometry also revealed that the
20 SMdef VMef three muscles from the knuckle have 10 additional com-
21 ADef RFef pounds that are not found in the M. triceps brachii. These
22 PPf SFf
findings may explain why the M. triceps brachii was found
1: Shackelford et al. (1995); 2: Rhee et al. (2004); 3: Brickler (2000), dry to have higher off-flavor ratings than the other three mus-
cookery; 4: Brickler (2000), wet cookery.
a
AD = M. adductor; BB = M. biceps brachii; BF = M. biceps femoris;
cles by Brickler (2000).
BT = M. brachiocephalicus; CP = M. complexus; GM = M. gluteus med- The different combinations of volatiles may help explain
ius; GR = M. gracillis; IF = M. infraspinatus; LD = M. longissmus dorsi; the difference in perceived flavor profile (Hodgen, Cuppett,
LT = M. latissimus dorsi; MD = M. multifidus dorsi; PM = M. psoas et al., 2006). The unique compounds of M. vastus interme-
major; PP = M. pectoralis profundi; QF = M. quadriceps femoris; RB = M. dius create a flavor profile that has higher liver-like, metal-
rhomboideus; RF = M. rectus femoris; SF = M. superficial pectoral;
SM = M. semimembranosus; SL = M. splenius; SP = M. supraspinatus;
lic, and rancid characteristics than the M. triceps brachii,
SS = M. subscapularis; ST = M. semitendinosus; SV = M. serratus ven- M. rectus femoris, and M. vastus lateralis (James & Cal-
tralis; TB = M. triceps brachii; VI = M. vastus intermedius; VL = M. kins, 2005). All the volatile compounds in the M. rectus
vastus lateralis; VM = M. vastus medialis. femoris may help reduce the sour taste and oxidized, ran-
b
Samples are ordered from the lowest off-flavor score to the highest off- cid, and charred aromas (James & Calkins, 2005) when
flavor score.
c–g
Means within column without common superscript differ.
compared to the other muscles in this study. While the
M. vastus lateralis only had two different compounds from
the other muscles, the combination of these compounds
the chuck and the round were evaluated (Hodgen, Cuppett, helped reduce the perceived liver-like characteristic in these
& Calkins, 2006). Twenty-eight volatile compounds were samples. Meisinger et al. (2006) found no difference in
identified in all four normal muscles (Table 5). The M. tri- liver-like between the M. rectus femoris, M. triceps brachii,
ceps brachii did not have any compounds unique from the and M. vastus lateralis.
muscles in the knuckle. The M. vastus lateralis had two Cow muscles have very different flavor characteristics
unique aromatic compounds in its volatile profile. Both compared to meat from A-maturity steer carcasses. A
of these compounds were in low concentrations relative benchmarking study compared sensory properties of mus-
to other compounds in the sample. The M. vastus interme- cles from Select, A-maturity carcasses to muscles from four

Table 4
The effect of muscle on percentage of panelists detecting each off-flavor note
Muscle Liver Sour Metallic Charred Bloody Oxidized Fatty Rancid
Mean SE Mean SE Mean SE Mean SE Mean SE Mean SE Mean SE Mean SE
a a b ab b
Infra-spinatus 9.3 2.9 23.2 3.7 8.7 2.2 29.9 4.4 1.6 1.0 9.5 2.3 14.0 1.3 8.8 1.6
Rectus femoris 9.7 2.9 44.2b 3.7 13.4a 2.2 20.4ab 4.4 3.4 1.0 7.4a 2.3 3.2a 1.3 4.9 1.6
Teres major 8.8 2.9 48.7b 3.7 15.5ab 2.2 21.6ab 4.4 1.8 1.0 8.5ab 2.3 3.3a 1.3 5.8 1.6
Triceps brachii 7.7 2.9 49.5b 3.7 19.5b 2.2 22.2ab 4.4 0.8 1.0 13.3abc 2.3 1.6a 1.3 5.6 1.6
Vastus lateralis 9.1 2.9 48.4b 3.7 15.0ab 2.2 30.5b 4.4 1.3 1.0 17.5c 2.3 1.4a 1.3 6.8 1.6
Vastus medialis 10.8 3.0 49.0b 3.8 17.3ab 2.2 14.8a 4.6 2.9 1.0 14.6bc 2.3 2.3a 1.4 7.2 1.6
Taken from Meisinger et al. (2006).
a,b,c
Means within a column (for off-flavor notes) with different superscripts are significantly (P < 0.05) different.
C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80 73

Table 5
Compound concentration differences for between normal-flavored beef musclesa determined by gas chromatography–mass spectrometry analysis
Retention timeb Compoundc,d TRI REC VAL VAI
1.93 UNK · · ·
2.03 UNK · · ·
2.48 Oxirane, 2,3-dimethyl- · · · ›
2.81 UNK ·
3.07 1,2-Ethanediamine, N,N 0 -dimethyl · ·
3.09 Pentanal · ·
3.12 sec-Butanamine ·
3.15 UNK ·
3.17 Cyclobutanol ·
3.20 UNK · ·
3.45 2-Heptanamine, 5-methyl ·
3.50 UNK · ·
3.65 Pentanal ·
3.71 Pentanal › · · ·
4.41 Piperazine ·
4.77 Cyclobutanol · ·
4.88 UNK · ·
5.29 1-Pentanol · › · ·
5.56 1-Pentanol, 5-amino ·
5.82 UNK · ·
5.86 UNK · ·
6.11 Hexanal · › fl ·
6.27 3-Octene, (Z)- ·
6.44 1,3-Propanediamine, N-methyl or hexanal ·
6.49 2-Heptanamine, 5-methyl · ·
7.60 UNK · ·
8.05 1-Hexanol › fl › fl
8.18 UNK ·
8.25 1-Hexanol ·
8.62 2-Heptanone · · · ·
8.88 Heptanal fl › · ·
9.72 a-Pinene · · · ·
10.32 2-Heptenal · › · ·
10.43 Benzaldehyde · · · ·
10.60 2-Hexen-1-ol, (E)- ·
10.67 1-Heptanol fl › · fl
10.83 b-Pinene · · ·
10.90 1-Octen-3-ol · · · fl
11.01 n-Caprioc acid vinyl ester or 3-octanone, 2-methyl · › · ·
11.19 Furan, 2-pentyl fl · › fl
11.47 Octanal fl › · fl
11.66 3-Carene · ·
12.10 1-Hexanol, 2-ethyl- · · · ·
12.20 1,3-Hexadiene, 3-ethyl-2-methyl- · ·
12.35 3-Octen-2-one ·
12.49 UNK · · · ·
12.77 2-Octenal, (E)- · › · ·
13.00 2-Octen-1-ol or 1,3-octadiene · · · ·
13.05 1-Octanol fl › · fl
13.41 UNK · ·
13.52 2-Nonanone ·
13.63 Octadecanal ·
13.80 Nonanal fl › · ·
14.28 UNK ·
14.83 3-Hydroxymandelic acid, ethyl ester, di-TMS or benzaldehyde, 2,4-bis(trimethylsiloxy)- · · · ·
14.99 2-Nonenal or 1-tetradecene · › · ·
15.13 UNK · ·
15.69 Undec-4-enal ·
15.92 Decanal · · · ·
16.11 2,4-Nonadienal ·
16.93 Benzene, 1,3-bis(1,1-dimethylethyl)- ·
17.03 2-Decenal · › · ·
17.39 UNK · ·
(continued on next page)
74 C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80

Table 5 (continued)
Retention timeb Compoundc,d TRI REC VAL VAI
17.66 2,4-Decadienal · ·
17.71 Tridecane · · · ·
18.09 2,4-Decadienal · · ·
18.19 Malonic acid, bis(2-trimethylsilylethyl ester) fl › · ›
18.93 2-Tridecenal · · ·
19.51 Tetradecane · ·
19.71 Oxirane, hexadecyl or UNK · · · ·
21.20 UNK · · ·
21.43 UNK · · ·
Taken from Hodgen (2006).
a
TRI = M. triceps brachii, REC = M. rectus femoris, VAL = M. vastus lateralis, and VAI = M. vastus intermedius.
b
Retention time was obtained from GC–MS report for each sample.
c
Compounds listed were matches found in the mass spectrometry database.
d
› indicates that a higher concentration of the compound was found in that type of sample; fl indicates that a lower concentration of the compound was
found in that type of sample; · indicates the compound was present and/or fell in between higher and lower than ones listed with an arrow.

cow populations (beef-fed, beef-nonfed, dairy-fed, dairy- 8. Liver-like off-flavor in beef


nonfed) (Stelzleni, Johnson, Calkins, Mink, & Gwartney,
2005). All muscles from cows had more intense beef flavor With the increased use of muscles from the chuck and
and greater off-flavor than muscles from younger, A-matu- round in the US for steak items, rather than roasts or
rity Select-grade beef carcasses. ground beef, restaurant personnel and foodservice employ-
In a study conducted in our laboratory (Meisinger et al., ees that use these steaks have reported an increased number
2006), seven muscles from the chuck and knuckle were of complaints regarding the flavor of the beef they serve.
obtained from 30 animals, and animal identity was main- The majority of the complaints are referred to as liver-like
tained. Three animals had the majority of their muscles flavor. Because of the economic impact these steaks have
ranked 5 or below on an 8 point hedonic scale for off-flavor on the beef industry, it is important to identify and under-
intensity (Table 6) which meant the off-flavor was stand the causes of this particular off-flavor.
approaching or below what average consumers would find
acceptable. Theses data suggest that when an animal has 8.1. Cooking rate and holding time
one muscle in the chuck or knuckle that has off-flavor,
other muscles in the chuck or knuckle are likely to be off- Most of the anecdotal reports of incidences of off-flavors
flavored as well. This suggests there is an ‘animal effect’ our laboratory received were from foodservice personnel. It
to off-flavors found in the chuck and knuckle, meaning was hypothesized that since foodservice preparation tradi-
the animal has been exposed to something different than tionally cooked the meat quickly and then held the product
a normal animal. After investigating several angles, our in warming ovens until the food was presented to the con-
laboratory’s current hypothesis is the difference is caused sumer these conditions might promote the liver-like flavor.
at least partially by the diet of the animal. Seven muscles located in the chuck and knuckle were
This ‘animal effect’ on flavor leads to other questions slowly or rapidly cooked (on a 149EC commercial gas grill
that need to be addressed. Do all muscles in a candidate or a 249EC grill) and held for 0 or 1 h prior to consump-
animal for off-flavor possess off-flavor? Is it just locomo- tion. Results clearly demonstrated that cooking at a slower
tion muscles or muscles that lay on or near a bone? Most rate and holding for a longer time reduce the intensity of
importantly, what is causing these undesirable flavors off-flavor. It is hypothesized the slower cooking and longer
and how can producers, processors, or individuals prepar- hold time allow the undesirable volatile compounds to dis-
ing the meals mitigate or eliminate the effect? sipate (James & Calkins, 2005).

Table 6
Mean off-flavor intensity scores and the percentage of panelist’s who recognized livery-like flavors
Animal Off-flavor intensity scores Percentage of panelist’s who recognized livery-like flavor
Infra- Rectus Teres Triceps Vastus Vastus Infra- Rectus Teres Triceps Vastus Vastus
spinatus femoris major brachii lateralis medialis spinatus femoris major brachii lateralis medialis
6 3.78 3.78 1.60 2.22 3.00 2.30 66.70 44.40 30.00 44.40 62.50 60.00
7 4.88 3.38 2.67 4.00 3.57 4.60 12.50 50.00 66.70 11.10 42.90 60.00
8 3.88 4.88 4.90 4.50 3.57 3.90 100.00 50.00 50.00 37.50 37.50 60.00
Adapted from Meisinger et al. (2006).
C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80 75

During this study the observation was made that the cooler aging (Campo, Sanudo, Panea, & Alberti, 1999).
samples that would be rated as having intense off-flavor Our laboratory investigated the relationship of eight miner-
by the trained taste panelists could be smelled during the als and fatty acids to the liver-like off-flavor. Sodium, 16:1,
cooking process. With the knowledge that there appears 18:1n7 (vaccenic acid), 20:2n6, and 20:3 accounted for 46%
to be an animal effect and that the off-flavor is at least of the variation between liver-like samples and controls.
somewhat volatile, our laboratory has taken two directions Sodium relationship was low in this study, but we hypoth-
in determining the cause of this off-flavor – pre-harvest esize sodium may help accentuate the liver-like off-flavor
conditions and compounds differences between lean tissue and that is why it fell into the model. Iron has often been
that is normal and lean tissue that is liver-like in flavor. thought to play a role in the liver-like off-flavor (Yancey
et al., 2006) but this mineral did not show up in any of
8.2. Frequency our analyses. Our fatty acid analysis revealed similar
results to others (Camfield et al., 1997; Yancey et al.,
The frequency of this off-flavor appears to relatively 2006) with medium and long chain unsaturated fatty acids
low, although the initial speculation was the incidence playing a role in creating the liver-like off-flavor. Regres-
was between 7% and 10% based on Yancey et al. (2006) sion models of unsaturated fatty acids alone accounted
and Meisinger et al. (2006). In a survey of urban Nebraska for 40% of the variation in liver-like off-flavor. Further
residents, 6.9% (11 out of 159) of respondents who had understanding of manipulation of unsaturated fatty acids
eaten a M. infraspinatus steak stated they had a poor eating in muscle tissue could prove beneficial in reducing the inci-
experience due to flavor. dence of the liver-like off-flavor. Current research is being
undertaken to consider a more complete picture of the fatty
8.3. Sniff test acid profiles between off-flavored and normal samples. Sul-
fur level comparisons between the liver-like and the normal
To develop a sampling method for off-flavored beef samples need to be determined since this mineral could cre-
samples, 10 g slices of the knuckle were sliced off on the ate undesirable flavors.
fabrication line in a packing plant, cooked immediately
in a room with air purifiers and smelled and/or tasted to
determine if the sample was off-flavored. Samples that were 8.6. Gas chromatography–mass spectrometry
thought to be off-flavored by this test were taken to the
meat laboratory at the University of Nebraska and reeval- With the evidence the liver-like off-flavor is partially due
uated by the panelists that had performed the evaluation at to a volatile compound, gas chromatography and mass
the plant. Contingency tables revealed the panelists were in spectrometry work was conducted to evaluate the differ-
close agreement, but there were few samples with the liver ences between compounds in liver-like beef samples and
flavor (Jenschke, Hamling, et al., 2006). Further work is normal-flavored samples. Raw meat samples (5 g) were
needed to confirm the usefulness of this method to study mixed with 100 mL of double distilled water in a closed
liver-like off-flavors. container with an inlet to push nitrogen through and an
outlet to smell aromas emitted from the sample when
8.4. Feedlots and pre-harvest conditions heated in a 40 C water bath (Table 8; Hodgen, Calkins,
& Cuppett, 2006). Undesirable aromas were emitted only
A total of 328 knuckles, which came from five different for the samples that were ranked by taste panelists as being
feedlots, were tested by the two panelists. Utilizing smelling liver-like while normal beef aromas were emitted from the
and tasting, feedlot A had 5.0% off-flavored samples (1 of control samples. When these compounds were collected
20), feedlot B had 9.4% (5 of 53), feedlot C had 6.7% (10 and injected into the gas chromatograph, differences in
of 148), feedlot D had 12.5% (9 of 72) and feedlot E had chromatograms were observed between the normal and
14.3% (5 of 35) (Jenschke, Hamling, et al., 2006). liver-like samples.
No relationships between any of the pre-harvest traits or The raw, pulverized samples were run on a purge and
liver scores and the prevalence of off-flavors existed. There trap mass spectrometer (Hodgen, Cuppett, et al., 2006).
were also no trends in muscles having liver-like flavor and Because muscle tissue heated only to 40 C showed differ-
medical treatment or feed additives received (data not ences in volatile composition between normal and liver-like
shown). Since distribution of off-flavors varied among feed- samples, it was decided to eliminate much of the effect of
lots, future research should investigate pre-harvest factors the cooking process by using raw tissue samples to reduce
that might lead to off-flavor development. the amount of compounds produced. This would reduce
the number of compounds produced by the Maillard reac-
tion, but compounds that help give rise to the liver-like fla-
8.5. Minerals and fatty acids vor would still be present. Differences in the presence of
numerous compounds were apparent between normal and
The liver-like flavor in beef is often associated with an liver-like samples. Most of the compounds present in
increase in metallic flavor (Miller, 2001) and increased higher concentration in the liver-like samples, like penta-
76 C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80

nol, hexanal, hexanol, 1-octen-3-ol, and nonanal, are asso- 8.7. A candidate cause
ciated with lipid oxidation (Table 7). The compounds b-
pinene, 1-octen-3-ol, and 2,4-decadienal were in higher While the liver-like off-flavor has been around for many
concentration in the liver-like samples in all muscles tested. years, there is speculation the increase in incidence of liver-
Several of these same compounds were implicated by Yan- like samples may be attributed to changes in feeding prac-
cey et al. (2006) when they used cooked samples for evalu- tices in the US. Some evidence points to increased levels of
ation between liver-like and normal samples. Interestingly, unsaturated fatty acids in the muscle in liver-like samples,
these compounds (especially 2,4-decadienal) are associated so feedstuffs that have higher levels of unsaturation have
with the offensive odor of Eocanthecona furcellata (Wolff) – been suspect. The biohydrogenation process in ruminant
commonly known as the stink bug (Ho, Kou, & Tseng, animals minimizes passage of unsaturated fatty acids
2003). Limonene, a citrus aroma, was observed in higher through the digestive system. One possible candidate out
concentrations in the liver-like samples in their study and laboratory has investigated is wet distillers grain plus solu-
in later studies in our laboratory (Hodgen, 2006). In the bles (WDGS) since the increased use of distillers grain
original study (Hodgen, Cuppett, et al., 2006), the com- seemed to coincide with the increased complaints about
pound with the same retention time as limonene was iden- liver-like flavor in meat. Feedlots receiving this by-product
tified by the mass spectrometer database as a hexanol of ethanol production also have to ensure sulfur levels in
isomer so it is likely this compound also contributes to the animal feed will not reach undesirable levels as the eth-
the liver-like aromatic profile in samples. anol processing method uses sulfur. Sensory results in meat
A larger pool of samples are needed to further investi- from a feeding trial in which steers were fed 0%, 10%, 20%,
gate the volatile make-up of liver-like samples. Further 30%, 40%, and 50% levels of WDGS did not show any sig-
investigation into oxidation also needs to be addressed in nificant relationship (P = 0.07) to the perception of liver-
regards to liver-like flavor. Both Hodgen, Cuppett, et al. like off-flavor in the M. rectus femoris although it was
(2006) and Yancey et al. (2006) found compounds associ- approaching significance (Table 8; Jenschke, Hodgen, Van-
ated with lipid oxidation, yet thiobarbituric acid assays der Pol, Calkins, & Klopfenstein, 2006). However, this
found no relationship (Yancey et al., 2006) between normal work was conducted on meat aged 7 d. Storage (aging) of
and liver-like samples. meat would allow oxidation to occur.

Table 7
Compound concentration differences between the liver-like and normal-flavored beef muscles determined by gas chromatography–more spectrometry
analysis
Compounda,b TRIc RECc VALc VAIc
Liver-like Normal Liver-like Normal Liver-like Normal Liver-like Normal
2,3-Dimethyl oxirane › fl
Pentanal › fl › fl
Heptanol › fl
Hexanal › fl
Hexanol
2-Heptanone › fl
Heptanal › fl
Benzaldehyde › fl
b-Pinene › fl › fl › NP › fl
1-Octen-3-ol › fl › fl › fl › fl
2-Methyl-3-octanone or n-caproic acid, vinyl ester › fl › fl › fl
2-Pentyl furan › fl › fl
Octanal › fl › fl
a-Pinene › fl › fl
2-Octenal › fl › fl
1-Octanol › fl › fl
Nonanal › fl › fl › fl
Hydroxymandelic acid › fl
2-Nonenal › fl
1,3-Bis(1,1-dimethylethyl) benzene › fl
2,4-Decadienal › NP › fl › fl › fl
2,4-Decadienal › NP › fl › fl › fl
Taken from Hodgen (2006).
a
Compounds listed revealed visual concentration differences in chromatograms.
b
› indicates that a higher concentration of the compound was found in that type of sample; fl indicates that a lower concentration of the compound was
found in that type of sample; NP = not present.
c
TRI = M. triceps brachii, REC = M. rectus femoris, VAL = M. vastus lateralis, and VAI = M. vastus intermedius.
C.R. Calkins, J.M. Hodgen / Meat Science 77 (2007) 63–80 77

Table 8
Least squares means for main effects for off-flavor intensity, liver-like and metallic off-flavors
Effect Off-flavor intensitya Liver-likeb Metallicb
Treatmentc 0.47d 0.07d 0.73d
0 5.72 14.44 34.07
10 5.49 19.63 27.41
20 5.69 11.85 31.85
30 5.74 7.41 31.85
40 5.54 12.22 34.81
50 5.73 8.52 36.30
Standard error of the mean 0.11 3.07 4.17
Quality grade 0.002d 0.03d <0.001d
Choice 5.51e 15.19f 39.26f
Select 5.80f 9.51e 26.17e
Standard error of the mean 0.07 1.77 2.41
Adapted from Jenschke, Hodgen, et al. (2006).
a
Off-flavor intensity: 1 = extreme off-flavor; 8 = no off-flavor.
b
Off-flavors are expressed as a percentage of panelists that identified the off-flavor.
c
Treatments: percentage of wet distillers grains plus solubles included in diet.
d
P-value from analysis of variance tables.
e,f
Mean values within a column and followed by the same letter are not significantly different (P > 0.05).

Further research has been conducted in our laboratory arachidonate. Journal of the American Oil Chemists’ Society, 70(4),
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chuck and round muscles from a pre- and post-harvest donic acid: Structure elucidation and synthesis of (E,Z,Z)-2,4,7-
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MEAT
SCIENCE
Meat Science 77 (2007) 81–89
www.elsevier.com/locate/meatsci

Technologies to shorten the drying period of dry-cured meat products


J. Arnau *, X. Serra, J. Comaposada, P. Gou, M. Garriga
IRTA, Finca Camps i Armet, E-17121 Monells (Girona), Spain

Received 15 March 2007; accepted 15 March 2007

Abstract

Dry-cured meat products are well-known for their unique sensory characteristics. However, the traditional process is very time con-
suming. The process can be shortened especially by accelerating the drying period, which is the most time consuming. This paper deals
with some technological, safety and sensorial aspects for producing fermented sausages and dry-cured hams when the process time is
shortened. Different techniques, such as temperature increase and thickness reduction, and the effects of some ingredients and additives
are discussed. A Quick-Dry-Slice process based on a continuous system that combines both convective and vacuum drying could accel-
erate the drying of slices after the desired pH is reached in fermented sausages.
There are safety concerns when processes are shortened, but possible additional hurdles, such as the introduction of bacteriocin-pro-
ducing starter cultures and high-pressure treatments at the end of the process, could reduce them. Methods to speed up the development
of typical colour, texture and flavour and their limitations are also discussed.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Fermented sausages; Dry-cured ham; Accelerated production; Technology; Safety; Sensory properties

1. Introduction The aim of this paper is to present some technological,


safety and sensorial aspects for producing fermented sau-
Fermented sausages and dry-cured hams are traditional sages and dry-cured hams when the process time is
products prepared since the earliest civilizations to preserve reduced.
meat. Although nowadays meat can be preserved by freez-
ing, refrigeration and thermal processing, the traditional
2. Technological factors to shorten dry-cured meat
fermented sausages and dry-cured hams are still produced
production process
in large quantities because they have a unique and much
appreciated flavour. However, the traditional processes
The process for manufacturing fermented sausages
are very time consuming. They range from 1–2 weeks in
involves grinding of meat and fat, mixing with salt, spices
small calibre fermented sausages to 1.5–3 years in Iberian
and other ingredients and additives, and stuffing into cas-
hams (obtained from Iberian pigs fed and fattened with
ings. Natural casings are typically used in traditional prod-
acorns). Drying is the limiting step of the process in terms
ucts, whereas artificial casings are used in products to be
of time. A shortening of the drying period would result in a
sliced because they show higher water permeability and
reduction of the drying facilities, capital and labour, and
resistance, constant diameter and they are easily removed.
would increase the profit margin and the product compet-
Once stuffed, sausages are fermented to the desired pH and
itiveness while reducing some safety concerns, such as
finally dried to the target water content, at the appropriate
mould growth, lipid oxidation and mite infestation.
temperature and air humidity.
The dry-cured ham process is based on a salting-curing
*
Corresponding author. Tel.: +34 972 630 052; fax: +34 972 630 373. step where salt and other additives are absorbed, followed
E-mail address: jacint.arnau@irta.es (J. Arnau). by a resting period at a temperature below 5 C until water

0309-1740/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.03.015
82 J. Arnau et al. / Meat Science 77 (2007) 81–89

activity (aw) decreases below 0.96 to prevent growth of duced by adding 10–20 g of salt, lemon zest and 800–1000 g
undesirable microorganisms (Leistner, 1985). Finally, a of sacarose per kg of meat and attains a water activity
drying period follows where the temperature is gradually between 0.83 and 0.85 just after stuffing. This allows a dry-
raised as aw decreases, to accelerate the drying process ing process at a high temperature without safety concerns
and the development of the typical aged flavour. (Arnau & Matas, 2004).
Fermentation is not typical in the traditional dry-cured
2.1. Fermentation step ham process because no carbohydrates (or sometimes only
small amounts) are added, and LAB are not the predomi-
In fermented sausages, the pH is a very important hur- nant microorganisms. In traditional hams, pH tends to
dle to stabilize the product and affects flavour and texture. increase during the process (Arnau, Guerrero, Casade-
The faster the pH decreases, the shorter the drying process mont, & Gou, 1995), especially in the surface during the
can be. Carbohydrates, mainly dextrose, are the substrates resting period if hams are submitted to high relative humid-
used by lactic acid bacteria (LAB), added or not as starter ity (Arnau, Gou, & Comaposada, 2003).
cultures, to produce organic acids (e.g. lactic acid). To
shorten manufacturing time, acidification can be produced 2.2. Salting
by the addition of chemical additives, such as gluconodelt-
alactone – that hydrolyzes to gluconic acid, or encapsu- Processing techniques for the Northern European ham
lated acids (e.g. lactic and citric acids), that have a types are characterised by brine immersion, followed by a
mechanism for slow and targeted acid release by employing drying and/or smoking period and ageing for 3–12 months.
coating materials that take time to dissolve/break down Other techniques, such as brine injection and vacuum tum-
(Gibbs, Kermasha, Alli, & Mulligan, 1999). The main bling, are also used for basic quality products. In contrast,
advantage of using chemical acidification is in eliminating Southern European products are non-smoked and mainly
the 12–48 h fermentation period. However, it should be produced by means of salt rubbing on the surface. The age-
noted that using LAB cultures is very common because ing period is about 6 months in rapid processes and
of its contribution to flavour. between 1.5 and 3 years in Iberian ham. For bone-in hams
Some ingredients help to speed up the fermentation pro- vacuum impregnation has been suggested to speed up salt
cess. For instance, addition of soy protein isolates has been diffusion (Chiralt et al., 2001). A simultaneous brine thaw-
shown to stimulate growth of starter cultures and thereby ing/salting operation has been proposed for the processing
to accelerate fermentation (Hagen, Næs, & Holck, 2000). of frozen hams which are salted after thawing (Barat et al.,
Moreover, the Mn+2 present in some spices accelerates 2006; Barat, Grau, Pagán-Moreno, & Fito, 2004). The
pH drop and stimulates growth of lactobacilli (Vanden- results from this study showed a significant reduction of
driessche, Vandekerckhove, & Demeyer, 1980; Zaika & thawing and salting time needed to reach a NaCl concen-
Kissinger, 1984). The magnitude and perseverance of the tration, on a dry weight basis, similar to that obtained in
stimulating effect produced by Mn+2 differs with the type the traditional pile salting method. In fact, the use of brine
of LAB starter (Hagen et al., 2000). Some LAB strains thawing/salting with saturated brine in fresh and thawed
may also act as bioprotective cultures by producing antimi- hams allowed 58% and 61% time reductions, respectively,
crobial compounds (bacteriocins), thus enhancing the compared with the traditional process (Barat, Grau, Ibá-
safety of fermented sausages (Hugas, Garriga, Aymerich, ñez, & Fito, 2005).
& Monfort, 1995; Hugas, Neumeyer, Pagès, Garriga, & In order to speed up the process for dry-cured hams,
Hammes, 1996). several additional production techniques have been pro-
Fermented sausages with small calibre (initial posed: boning and skinning pork legs prior to cure applica-
B < 20 mm) have a high surface/volume relationship that tion (Montgomery, Kemp, & Fox, 1976), trimming of
facilitates oxygen penetration, increases redox potential subcutaneous and intermuscular fat, blade tenderisation
and hinders LAB growth and pH decline. In these prod- (Kemp & Fox, 1985) and tumbling (Kemp, Abidoye, Lang-
ucts, the lower effectiveness of the so called traditional hur- lois, Franklin, & Fox, 1980; Marriott, Graham, & Claus,
dles could be compensated by other hurdles, e.g. addition 1992; Marriott, Graham, Shaffer, & Phelps, 1987a; Ocker-
of organic acids and selected starter cultures, decrease of man & Organisciak, 1978).
aw and high-pressure treatment at the end of the process The salting process can also be accelerated by using
(Garriga et al., 2005). boned hams (trimmed of skin and subcutaneous fat and
In some Chinese traditional sausages, such as ‘‘Lup excised in several pieces) combined with the curing mixture
Cheong’’, which contains up to 20% of sugar, the pH in a tumbler under vacuum. Once the curing mixture has
remains relatively high (between 5.8 and 6.2) and is influ- been absorbed, the pieces could be treated with transgluta-
enced by the amount of added soy sauce. ‘‘Lup Cheong’’ minase and vacuum packed to facilitate binding. This pro-
is neither fermented nor ripened, but dried quickly at tem- cess is currently under study to accelerate the stabilization
peratures up to 50 C (Savic, Sheng, & Savic, 1988). The of dry-cured hams treated with potassium lactate and a
‘‘Fuet Dolç’’ (a Spanish dry sausage) is another non-fer- reduced amount of added salt, i.e. 15 g/kg of green ham
mented product that is rapidly stabilized because it is pro- (Serra, Gou, Fulladosa, Costa, & Arnau, 2007). The
J. Arnau et al. / Meat Science 77 (2007) 81–89 83

enzyme transglutaminase (TGase; EC 2.3.2.13) has the of manufactured sausages. Moreover, promising results
property to form crosslinks between protein molecules were obtained when Salmonella was inoculated at lower
and has been proven useful for binding food proteins (De level (<3 MPN/g) and 2 g/kg of sodium acetate were
Jong & Koppelman, 2002; Kuraishi et al., 1997; Motoki included in the formulation (Garriga, unpublished results).
& Seguro, 1998). Kuraishi et al. (1997) reported a good These preliminary results will be further investigated.
binding strength in restructured pork meat obtained by Sausages fermented and dried with the QDS process had
the addition of TGase with either salt (to enhance myofibr- a less acid flavour than sausages dried with the traditional
illar protein extraction) or caseinate (a good substrate for system. The reason for the lower acid flavour in the QDS
TGase and acting as glue between meat pieces), and then process is probably because there is neither a further acid-
stuffed into casings and kept at 5 C for a period longer ification during drying nor an acid gradient between the
than 2 h. outer part and central part of the slice. Furthermore, vola-
tile acids could be evenly removed during drying. For these
2.3. Drying-ageing reasons, in the QDS process, the pH could be decreased to
lower values after the fermentation step than in the tradi-
After the resting period in the dry-cured ham process, tional process. Colour was more intense in the QDS pro-
the drying rate can be sped up by increasing the tempera- cess and some sensitive colorants (e.g. Ponceau 4R) did
ture and reducing the air relative humidity. In restructured not fade during the process. The QDS product flavour
boned ham, drying can be favoured by reducing the ham was slightly different from the traditional product and
thickness and trimming away subcutaneous and intermus- improved during storage after packaging (Comaposada,
cular fat. The use of water-permeable plastic bags for unpublished results).
restructured-ham drying has been proposed to minimize Osmotic dehydration is used in a continuous drying sys-
handling to improve hygiene and binding, to start drying tem in which a continuous flattened strip of minced meat
earlier and to prevent crusting, mould growth and mite (within a sealed film sheath) goes through a dehydrating
infestation (Serra et al., 2007). solution bath. On exiting the bath, the sheath film is
Several applications have been reported to shorten dry- removed and the dried minced meat strip is cut and pack-
ing time in fermented sausages: reducing the product cali- aged (Sirami & Louthellier, 2002). The drying time
bre (i.e. diameter) to reduce the distance for water to required for this process (Osmofood system) is around
reach the product surface, freeze-drying of the meat to 3 h. During the process water activity is reduced so that
remove the highest amount of water prior to fermentation the bacteriological count is decreased by 2–3 logs (Anony-
(Lu & Townsend, 1973) and using PSE pork (Pale, Soft, mous, 2004).
Exudative) to reduce water holding capacity (Townsend,
Davis, Lyon, & Mescher, 1980). Moreover, Chin, Keeton 3. Stabilization rate and safety concerns in dry-cured meat
and Lacey (1995) observed a 30% drying time reduction products with shorter production times
(from 18 days to 12 days), without noticeable quality
defects in pieces of pepperoni dried under vacuum in labo- Pathogenic and spoilage microorganisms are generally
ratory conditions. Recently, a new drying-maturing pro- inhibited in fermented sausages due to several hurdles:
cess: Quick-Dry-Slice (QDS) has been proposed for sliced nitrite curing salt, decrease of redox potential, growth of
products (Comaposada, Arnau, Gou, & Monfort, 2004). competitive flora, pH decrease, aw decrease and micro-
Sausages are fermented to the desired pH, and are then fro- structure. In dry-cured ham, the hurdles are low pH and
zen, sliced and dried in a continuous system that combines low temperature (in green hams and during resting) and
both convective and vacuum drying (Metalquimia, Girona, aw decrease (throughout the process). Both types of prod-
Spain; www.metalquimia.com). With the QDS system, the ucts are considered safe when produced and consumed
traditional drying process could be reduced to 30 min. The according to the traditional system. However, some con-
safety of fermented sausages manufactured with this sys- cerns exist about products that are produced more rapidly,
tem was similar to that of traditionally-dried fermented or that are commercialized and/or consumed in a different
products. Moreover, bacterial counts (i.e. Clostridium, way than the traditional system. Rapid fermentation might
Escherichia coli, S. aureus, L. monocytogenes) and Salmo- be useful to increase the microbial safety of the final prod-
nella occurrence in vacuum-packaged slices (15 days of ucts, because it has been shown that L. monocytogenes may
storage at 4 C ± 1 C) were not different between QDS grow when fermentation relies on endogenous flora (Gar-
and traditional process. Challenge tests with the inocula- riga et al., 2005) and both L. monocytogenes and E. coli
tion (100 CFU/g) of L. monocytogenes, S. aureus and Sal- O157:H7 may grow during the early stages of the fermen-
monella at the mixing step, showed a similar behaviour of tation process even when starter cultures are added (Nissen
pathogens in both systems, i.e. traditional and QDS. At & Holck, 1998). From a safety point of view, it may be bet-
the end of the process L. monocytogenes showed values ter to store some fermented sausages at room temperature
<1.30 log UFC/g, fulfilling the microbiological criteria for than in the cold (Leistner, 1995; Nissen & Holck, 1998),
these types of products (Commission Regulation, 2005). provided that the sensory qualities are retained and that
However, Salmonella was still detected in 25 g in both types similar results are obtained with other food pathogens.
84 J. Arnau et al. / Meat Science 77 (2007) 81–89

Several authors have reported the antilisterial effect of 4. Sensory properties of dry-cured meat products with a short
bacteriocin-producing LAB strains in fermented sausages. production process
A suitable starter culture: Lb. sakei CTC494 (Garriga
et al., 1996), was able to suppress the growth of Listeria 4.1. Colour
(initially spiked at 9 · 103 CFU/g) and to reduce initial
counts by 2.64 log in dry sausages (Hugas et al., 1995). The typical cured colour is usually obtained by the addi-
Pediocins produced by Pd. acidilactici during fermentation tion of nitrate for long processes, or by nitrite in fast pro-
and enterocins produced by Ent. faecium CTC492, cesses. Nitrate by itself does not produce the cured colour
included in the meat mixture, provide an additional hurdle and has to be reduced to nitrite by some nitrate reductase
against Listeria proliferation in different types of fermented microorganisms. So, this process could be accelerated by
sausages (Aymerı́ch, Garriga, Jofré, Martı́n, & Monfort, adding some starter cultures, such as Staphylococcus and
2006). Kocuria. If nitrate reduction is necessary, then fermenta-
High-hydrostatic-pressure (HHP) processing is a non- tion must occur slowly to allow these bacteria to grow.
thermal food preservation technology with more prospects The pH of the mince should be from 6.0 to 5.4, because
nowadays for its application in the meat industry (Hugas, a lower pH would prevent nitrate reductase activity. Nitrite
Garriga, & Monfort, 2002). HHP has been recommended is reduced by ascorbate and some reductive substances of
to produce low-risk and high-quality slightly fermented meat to nitric oxide, which finally reacts with myoglobin
sausages (Garriga et al., 2005; Marcos, Aymerich, Guàr- (Mb) to produce the nitrosylmyoglobin complex
dia, & Garriga, 2007) and some companies use it as an (MbFe(II)NO). This complex is the main contributor to
additional hurdle to decrease pathogen-related concerns, the characteristic cured colour. In fermented sausages cur-
both in dry-cured hams and fermented sausages. ing agents are added to the mixture, but in dry-cured ham
In challenge studies, a reduction of Salmonella, inocu- the curing salts have to diffuse through the muscle (Fox,
lated in sausages at the time of manufacturing, was 1980). In order to speed up this diffusion process, vacuum
observed during ripening, irrespective of the addition of impregnation (Chiralt et al., 2001) and brine injection
starter cultures. Moreover, HHP treatment at 400 MPa could be used. Nitric oxide has been proposed to reduce
and 17 C for 10 min on ripened sausages ensured the curing time of boneless pork legs (Marriott, Tracy, Kelly,
absence of the pathogen in slightly fermented sausages. & Graham, 1983). However, its use needs further study
Selected starter cultures proved to be useful to control to determine potential limitations and applicability to exist-
enterococci population and biogenic amine content in both ing industrial processes.
types of sausages (‘‘fuet’’ and ‘‘chorizo’’) whereas HHP In products prepared using only NaCl, such as Parma
might be considered an additional hurdle only in ‘‘fuet’’. ham and some Iberian hams, colour is due to a slow for-
L. monocytogenes decreased significantly in starter batches, mation of the Zn-protoporphyrine IX complex, believed
but no additional reduction was recorded after HHP treat- to originate from Mb in which Fe has been substituted
ment. Pressurization after ripening diminished the inocu- by Zn and the heme group separated from the native
lated Listeria in the non-starter batches, although the heme-protein (Møller, Adamsen, Catharino, Skibsted, &
starter cultures used were more effective than HHP treat- Eberlin, 2007; Wakamatsu, Nishimura, & Hattori,
ment (400 MPa) to reduce L. monocytogenes in these types 2004a). This complex is not formed if there is any contact
of sausages (Garriga et al., 2005). Complying with the good with oxygen or curing substances (Adamsen, Møller,
manufacturing practices, the combination of the appropri- Laursen, Olsen, & Skibsted, 2006; Wakamatsu, Okui,
ate starter culture(s) and HHP treatment after ripening will Ikeda, Nishimura, & Hattori, 2004b). Three possible sub-
improve the safety of slightly fermented sausages. stitution patterns have been suggested: (i) a non-enzy-
Some studies have also been done on other types of matic reaction in which Zn(II) substitutes Fe(II) under
cured meat products. Vacuum-skin-packaged dry-cured anaerobic conditions with concomitant dissociation from
ham slices treated at 600 MPa for 6 min showed a signifi- the heme; (ii) a bacterial enzymatic reaction where bacte-
cant reduction in spoilage endogenous microflora and ria degrade the pigment, or (iii) an enzymatic reaction
counts were kept at low levels during the 120-day storage where an endogenous ferrochelatase interchanges the
period. L. monocytogenes was present in one of the control two metals (Adamsen et al., 2006; Wakamatsu et al.,
samples but absent in all HHP-treated samples during the 2004). More knowledge about these mechanisms and
whole storage period studied. Salmonella and Campylobac- how to speed up the formation of the stable red pigment
ter were not detected in any samples either control or in Parma ham would enable the manufacturing of meat
HHP-treated (Garriga, Grèbol, Aymerich, Monfort, & products with a desirable and stable red colour without
Hugas, 2004). Different inactivation levels after HHP treat- the use of nitrite and nitrate.
ment were observed in dry-cured ham spiked with L. mon- Apart from the above-mentioned reactions, some ingre-
ocytogenes, depending on the equipment used (Hugas et al., dients (e.g. paprika) and colorants could contribute to the
2002), which suggest that further research is needed to colour of fermented sausages. The differences in colour
achieve the desired levels of microbial inactivation and caused by the use of a variety of ingredients in fermented
shelf life extension. sausages (e.g. non-meat proteins) could be compensated
J. Arnau et al. / Meat Science 77 (2007) 81–89 85

by using colour-intense raw materials and colouring The relationship between hardness and water content in
agents. dry-cured hams is also affected by proteolysis index (PI),
pH and salt content (Ruiz-Ramı́rez, Arnau, Serra, &
4.2. Texture Gou, 2006). Hams with higher salt content and hams with
higher initial pH showed lower PI. Hams with lower PI
The consistency of fermented sausages increases due to achieved the same level of hardness with higher water con-
acidification and drying. During fermentation the pH tents than those with higher PI (Fig. 2). Therefore, the crit-
declines and the myofibrillar proteins aggregate to form ical water content during drying at the surface will depend
a gel. After gelation, drying is a major factor affecting on the initial pH and the added NaCl level.
binding and rheological properties. Non-meat proteins, The most important texture problems in the inner zones
such as wheat, soy isolates and whey proteins, and of dry-cured ham are excessive softness (Parolari, Virgili, &
freeze-dried meat could also increase consistency (Stie- Schivazappa, 1994; Virgili, Parolari, Schivazappa, Bordini,
bing, 1999). The more rapid the pH declines, the firmer & Borri, 1995) and pastiness (Arnau, 1991; Arnau, Guer-
the sausage is. Therefore, the addition of rapidly acidify- rero, & Sárraga, 1998; Garcı́a-Garrido, Quiles-Zafra, Tap-
ing starter cultures and the presence of microelements iador, & Luque de Castro, 2000; Garcı́a-Rey, Garcı́a-
promoting microbial development, such as Mn+2, could Garrido, Quiles-Zafra, Tapiador, & Luque de Castro,
shorten the production time because they harden the 2004). Softness is associated with proteolysis (Parolari
sausages. et al., 1994; Virgili et al., 1995), which depends on moisture
A relationship between hardness and water content has content, salt content and temperature. Therefore the prote-
been reported in dry-cured ham and loin (Fig. 1). Dry- olysis activity should be considered when the temperature
cured ham hardness increases slightly with the decrease in is increased to accelerate the drying process, especially in
water content until it reaches around 0.6 g H2O/g of dry the first steps of the process and when low salt products
matter. However, below this critical water content there are elaborated. High pressure affects the relationship
is an important increase in hardness, that could be related between hardness and water content and could be useful
with the crust development at the surface which is the most to decrease softness and pastiness in dry-cured hams. Serra
important texture problem in the external zones of the dry- et al. (2006) observed that pressurization improved the sen-
cured hams (Serra, Ruiz-Ramı́rez, Arnau, & Gou, 2005). sory texture of pasty dry-cured hams by increasing hard-
The first approach to obtain an acceptable texture with a ness and reducing pastiness. This could be useful for
short drying period in dry-cured meat products is to accel- producing low salt dry-cured hams.
erate the drying process by decreasing the relative humidity
and increasing the temperature of the drying air. However, 4.3. Flavour
this implies a reduction in the water activity, and conse-
quently in the water content at the surface. To avoid the The flavour characteristics of dry sausages are thought
crusting problem, precise control of water content at the to result from a combination of spices, meat endogenous
surface should be maintained. enzyme activities, microbial activities, autoxidation

12.24
BF muscles of commercial dry-cured hams (1)
Dry-cured loins (2)
10.20
BF and SM muscles dried for 45 days (3)
BF and SM mucles from dry-cured hams
8.16 (289-day process) (4)
Hardness (N)

6.12

4.08

2.04

0.00
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
Water content (X = kg H2O / kg dry matter)

Fig. 1. Relationship between water content and TPA hardness: (1) Serra et al. (2005); (2) Ruiz-Ramı́rez et al. (2005b); (3) Ruiz-Ramı́rez et al. (2005a); (4)
Ruiz-Ramı́rez et al. (2006); BF: biceps femoris; SM: semimembranosus.
86 J. Arnau et al. / Meat Science 77 (2007) 81–89

7 and microbial counts are usually normal for these prod-


ucts. However, pH can decrease slightly due to fatty acid
15.51% PI
6 release by lipases, and increase slightly because of the
19.96% PI addition of proteases (Fernández et al., 2000). So, the
23.70% PI addition of proteinases and lipases alone is not appropri-
5
28.44% PI ate for shortening the ripening period (Ordóñez et al.,
Hardness (N)

1999). Thus, it is necessary to find appropriate environ-


4 mental conditions, or to add either an efficient starter
culture, or other types of enzymes (e.g. crude extracts
3 obtained from non-toxigenic moulds), so that volatiles
may form from amino acids and fatty acids faster than
2 usual (Bruna, Fernández, Ordóñez, & De la Hoz, 2002;
Fernández et al., 2000; Herranz et al., 2004). Otherwise,
a much longer time is necessary for transformation of
1
free amino acids and fatty acids through microbial and
chemical reactions into the compounds responsible for
0
0.20 0.45 0.70 0.95 1.20 1.45
the flavour.
In the QDS process (Comaposada et al., 2004), the fla-
Water content (X = kgH2O / kg dry matter)
vour obtained in slices of sausages dried after fermentation
Fig. 2. Predicted TPA hardness versus water content (X) according to the (to the same drying level as obtained by traditional process)
proteolysis index (PI) of dry-cured hams (Ruiz-Ramı́rez et al., 2006). was considered satisfactory: (i) when selected aromas were
added together with the typical ingredients, additives and
processes and the interaction among odorous compounds, starter cultures, or (ii) when these aromas were added at
whose relative importance varies from product to product the end of the ageing process and the sliced product was
(Ordóñez, Hierro, Bruna, & De la Hoz, 1999). then kept packaged in anaerobic conditions for several
Attempts to accelerate flavour development, by means days.
of enhancing lipid and protein breakdown, have been The aroma of Serrano and Iberian hams has a lipid oxi-
carried out on cheese by using genetically modified star- dation base and many aromatic nuances from amino acids
ter cultures, ripening at high temperature and with the originated through Maillard reactions and Strecker degra-
addition of enzymes or slurry systems (El Soda & Pan- dation. Nevertheless, compounds from the feeding and of
dian, 1991). In a similar way, current understanding of microbial origin could also contribute to the overall flavour
reactions occurring during the process of fermented sau- (Flores, Grimm, Toldrá, & Spanier, 1997; Garcı́a et al.,
sages has led to the acceleration of ripening and flavour 1991; Ruiz, Muriel, & Ventanas, 2002; Toldrá & Flores,
through the addition of lipases and proteinases, e.g. lip- 1998; Toldrá, 1998; Ventanas et al., 1992). The leaner prod-
ases from Candida cylindracea and Rhizomucor miehei ucts have a shorter drying process. However, the presence
(Zalacain, Zapelena, Astiasarán, & Bello, 1995, 1996; of some fat is desirable because it is an excellent solvent
Zalacain, Zapelena, Paz de Peña, Astiasarán, & Bello, for some aroma compounds and helps to preserve the typ-
1997a; Zalacain, Zapelena, Paz de Peña, Astiasarán, & ical aroma of fermented sausages and dry-cured ham.
Bello, 1997b), pancreatic lipase (Fernández, De la Hoz, Rogers, Kemp and Varney (1965) attempted to accel-
Dı́az, Cambero, & Ordóñez, 1995), serine proteinase from erate flavour development in dry-cured ham through
Lactobacillus paracasei (Blom et al., 1996; Naes, Holck, the injection of pancreatic lipase and papain into fresh
Axelsson, Andersen, & Blom, 1995), pronase from Strep- pork legs. Conventional dry-cured hams were preferred
tomyces griseus (Dı́az, Fernández, Garcı́a de Fernando, to both enzyme-treated samples, and the papain-treated
De la Hoz, & Ordóñez, 1993), aspartyl proteinase from hams were considered too mushy. The use of starter cul-
Aspergillus oryzae and papain from Carica papaya (Dı́az, tures to improve the quality and safety of dry-cured hams
Fernández, Garcı́a de Fernando, De la Hoz, & Ordóñez, has also been studied (Bartholomew & Blumer, 1977;
1997). Results have shown that it is possible to accelerate Marriott, Phelps, Graham, & Shaffer, 1987b; Sánchez-
proteolysis and lipolysis, but only a slight flavour Molinero & Arnau, 1998). In general, the expected effect
improvement was obtained in some cases. The softening of starter cultures on dry-cured hams is lower than in fer-
effect of proteases is more important than their effect mented sausages due to the low temperature and superfi-
on flavour, and at high concentrations, an excessive soft- cial water activity of the product during both salting and
ening is observed. Lipase addition increases the hydroly- resting periods. In addition, problems could arise in the
sis of triglycerides to free fatty acids, producing a more ham structure if they were injected. So, greater knowl-
intense oxidation, and when high amounts are added edge about the ability of the starter cultures to develop
an oily texture may appear (Fernández, Ordóñez, Bruna, appropriate aromas and how they can be used in new
Herranz, & De la Hoz, 2000). The use of either lipases or processes in the meat industry will lead to meat products
proteases does not affect the drying rate, and pH values with improved flavour.
J. Arnau et al. / Meat Science 77 (2007) 81–89 87

5. Conclusions Blom, H., Hagen, B. F., Pedersen, B. O., Holck, A. L., Axelsson, L., &
Naes, H. (1996). Accelerated production of dry fermented sausages.
Meat Science, 43(S), S229–S242.
To sum up, a lot of effort has been made over the last Bruna, J. M., Fernández, M., Ordóñez, J. A., & De la Hoz, L. (2002).
decades, from a technological, safety and sensorial point Enhancement of the flavour development of dry fermeanted sausages
of view, to shorten the manufacturing process of fermented by using a protease (Pronase E) and a cell-free extract of Penicillium
sausages and dry-cured hams. However, further studies camemberti. Journal of the Science of Food and Agriculture, 82(5),
should be focussed on the combination of different technol- 526–533.
Chin, K. B., Keeton, J. T., & Lacey, R. E. (1995). Utilization of vacuum-
ogies, which seem to offer the possibility of producing rapid drying for reduction of pepperoni drying time. In Proceedings 41st
dry-cured meat products and to meet the consumer international congress of meat science and technology (pp. 501–502),
demand for quality and safety. San Antonio, Texas, USA.
Chiralt, A., Fito, P., Barat, J. M., Andrés, A., González-Martı́nez, C.,
Acknowledgements Escriche, I., et al. (2001). Use of vacuum impregnation in food salting
process. Journal of Food Engineering, 49, 141–151.
Comaposada, J., Arnau, J., Gou, P., & Monfort, J. M. (2004). Accelerated
Part of this study has been supported by the Spanish method for drying and maturing sliced food products. Patent WO/
Ministry of Science and Technology (Project AGL2003- 2005/092109.
04612) and the TRUEFOOD European Commission Inte- Commission Regulation, (EC) No 2073/2005, of 15 November 2005, on
grated Project within the Sixth RTD Framework Pro- microbiological criteria for foodstuffs. Official Journal of the European
Union, L 338/1-26.
gramme (Contract n FOOD-CT-2006-016264). The De Jong, G. A. H., & Koppelman, S. J. (2002). Transglutaminase
information in this document reflects only the authors’ catalyzed reactions: impact on food applications. Journal of Food
views and the Community is not liable for any use that Science, 67, 2798–2806.
may be made of the information contained therein. Dı́az, O., Fernández, M., Garcı́a de Fernando, G. D., De la Hoz, L.,
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MEAT
SCIENCE
Meat Science 77 (2007) 90–96
www.elsevier.com/locate/meatsci

Interventions to reduce/eliminate Escherichia coli O157:H7 in


ground beef
M. Koohmaraie *, T.M. Arthur, J.M. Bosilevac, D.M. Brichta-Harhay, N. Kalchayanand,
S.D. Shackelford, T.L. Wheeler
Roman L. Hruska US Meat Animal Research Center, ARS, USDA, Clay Center, P.O. Box 166, Spur 18-D, NE 68933-0166, USA

Received 9 March 2007; received in revised form 30 March 2007; accepted 2 April 2007

Abstract

The Escherichia coli O157:H7 (E. coli O157:H7) outbreak in the Northwestern United States ushered in an era that has dramatically
changed the way beef processors in the United States convert live cattle into meat. Unprecedented cooperation among the beef proces-
sors and massive investment in research by the US government and the beef industry have resulted in an acceptable level of control of
E. coli O157:H7 in ground beef. The evidence to support the progress in control of E. coli O157:H7 is the CDC data for reduction in
human illness as well as the dramatic reduction in the number of E. coli O157:H7-positive samples in USDA-FSIS ground beef moni-
toring. This manuscript highlights some of the recent findings from our laboratory on the control of E. coli O157:H7 in ground beef. We
have also summarized the key events/decisions/milestones that have contributed to the control of E. coli O157:H7 in ground beef in the
United States. While there is much to be done to bring E. coli O157:H7 under complete control in the beef sector of the food industry,
E. coli O157:H7 also is becoming a major issue in the fresh vegetable sector, as evidenced by the 2006 outbreaks in the United States. We
have discussed how the fresh vegetable industry can benefit from the beef industry’s experience to expedite the control of E. coli O157:H7
in their products.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Escherichia coli O157:H7; Non-O157 Shiga toxin-producing E. coli; Salmonella; Interventions; Test-and-hold

1. Introduction E. coli O157:H7-related illness per 100,000 populations.


This progress is the result of the implementation of
The 1993 outbreak of Escherichia coli O157:H7 in the research findings by the industry as well as a process
Northwestern United States began an era of intense effort called test-and-hold (for review, Koohmaraie et al.,
to eliminate this pathogen from the red meat supply. The 2005).
US meat industry and government have invested millions In spite of all efforts and great vigilance by the beef pro-
of dollars in research leading to control of E. coli cessing sector, there continued to be ground beef-related ill-
O157:H7. These efforts have been very successful, as nesses and costly product recalls. Thus, in the late 1990s
demonstrated by CDC reports of E. coli O157:H7-related some members of the industry began to implement the
illnesses, which were 1.03, 0.9, and 1.06 per 100,000 pop- test-and-hold process (Brabban, Nelsen, Kutter, Edring-
ulations for 2003, 2004, and 2005, respectively (Anony- ton, & Callaway, 2004). To minimize the likelihood of
mous, 2005). The Healthy People 2010 goal is 1.0 the finished product containing E. coli O157:H7, the raw
ground beef materials (beef trim) or finished ground beef
would be sampled, tested for presence of E. coli O157:H7
*
Corresponding author. Tel.: +1 402 762 4109; fax: +1 402 762 4111.
and if results were negative the product would be released
E-mail address: Mohammad.Koohmaraie@ARS.USDA.GOV (M. into commerce. If positive, the entire lot (typically 10,000
Koohmaraie). pounds for trim and 1 h of production or about 90,000

0309-1740/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.004
M. Koohmaraie et al. / Meat Science 77 (2007) 90–96 91

pounds for ground beef) would be diverted to fully cooked raising doubt about the validity of the results; and (3)
product, or rendered. Soon the rest of industry adopted MPN assay is labor intensive. Therefore we began work
this costly process. The test-and-hold process costs the beef on the development of an enumeration method that does
processing sector millions of dollars annually. not have the problems associated with MPN assay. We
Since the implementation of the test-and-hold process, now have developed and validated two high-throughput
we at the US Meat Animal Research Center (USMARC) methods for the enumeration of Salmonella and E. coli
have been conducting research to reduce the number of O157:H7 from various sample types (feces, hides, carcass
positive samples identified by test-and-hold, thereby sponges, ground beef, and beef trim) collected during beef
increasing the safety of the food supply and decreasing processing (Brichta-Harhay et al., 2007). These methods
the economic burden on the beef processing sector. For can be performed in a fraction of the time and cost of other
example, the knowledge that pathogens originate primarily culture-based enumeration methods such as MPN analy-
from hides and that they are transferred to carcasses during ses. Consequently, their use allows for routine testing and
the hide removal process (Barkocy-Gallagher et al., 2003; quantification, thus providing useful information about
Bosilevac et al., 2004; Bosilevac, Nou, Osborn, Allen, & the effectiveness of intervention strategies. The availability
Koohmaraie, 2005; Bosilevac, Shackelford, Brichta, & of accurate and inexpensive enumeration methods would
Koohmaraie, 2005; Nou et al., 2003) has greatly helped also aid those involved in food safety research, as evi-
the industry in reducing the number of positive samples denced by the example given below. The power of such
identified by test-and-hold. Some processors have imple- an assay became clear to us when we examined the efficacy
mented the hide-on carcass wash intervention system, some of hide washing to control E. coli O157:H7 levels on hides
have spent a great deal of time training their employees to (Arthur, Bosilevac, Brichta-Harhay, Kalchayanand et al.,
properly remove hides so as to minimize transfer of patho- 2007). We had clearly shown that hide wash interventions
gens from hides to carcasses, and others are attempting to were effective controls for E. coli O157:H7 (Bosilevac
implement new interventions based on this knowledge. et al., 2004; Bosilevac, Nou et al., 2005; Bosilevac, Shackel-
This manuscript describes additional contributions from ford et al., 2005). The measure of effectiveness for these
our laboratory aimed at further reducing E. coli O157:H7 hide interventions was based on reductions in prevalence.
from the red meat supply. Most current prevalence assays for E. coli O157:H7 are
quite sensitive for the target organism and will give positive
2. Escherichia coli O157:H7 results even when only low levels of target cells (e.g., 10–
50 CFU) are present in the sample (Barkocy-Gallagher
Escherichia coli serotype O157:H7 and its significance to et al., 2005). Therefore, hides harboring E. coli O157:H7
public health and commerce are well documented. This at 5 CFU/100 cm2 and at 50,000 CFU/100 cm2 will give
bacterium is capable of producing large quantities of toxins the same positive results.
(Shiga toxins) that cause severe damage to the intestinal The interventions cited above were shown to be effec-
lining and is recognized as the causative agent of outbreak tive in reducing E. coli O157:H7 hide prevalence of beef
hemorrhagic diarrhea (Johnson, Lior, & Bezanson, 1983; cattle during processing, indicating that large reductions
Riley et al., 1983). It has been established that E. coli in the E. coli O157:H7 load on cattle hides were occurring
O157:H7 can be found in animals and is associated with (Bosilevac et al., 2004; Bosilevac, Nou et al., 2005; Bosil-
contaminated meat (Chapman et al., 1993; Hancock, Bes- evac, Shackelford et al., 2005). These interventions, while
ser, Lejeune, Davis, & Rice, 2001). For a more thorough being quite thorough, may not be suitable for all beef pro-
discussion of all aspects of E. coli O157:H7, the reader is cessing plants to implement, due to cost and space restric-
referred to a number of review papers that have been writ- tions. Several years ago we tested the efficacy of washing
ten on the subject, including Acheson (2000) and Koohma- cattle hides in a cabinet, using 100 to 200 ppm chlorine.
raie et al. (2005). Since we used the reduction in prevalence to determine
efficacy and did not observe a significant decrease in
3. Development of methodology to allow routine E. coli O157:H7 prevalence, we erroneously concluded
enumerations of E. coli O157:H7 that washing cattle hides with 100–200 ppm chlorine was
not a viable method of reducing E. coli O157:H7 on cattle
Several years ago, we recognized the significance of enu- hides. With the advent of the new enumeration methods,
meration data and we began to use the available enumera- we re-examined the efficacy of this wash cabinet. This time
tion method at the time, most probable number (MPN), to we saw dramatic reductions in E. coli O157:H7 on car-
enumerate E. coli O157:H7 on hides and to quantify the casses in plants that were washing cattle hides with chlo-
effect of interventions in reducing E. coli O157:H7. We rine. Having developed an accurate and inexpensive
decided to develop alternative enumeration methodology method to enumerate E. coli O157:H7 and Salmonella,
because: (1) the MPN methodology was very expensive, we were able to demonstrate that although use of this hide
costing about $100 per sample in 2001, thereby dramati- wash cabinet does not dramatically reduce hide prevalence
cally reducing the number of samples that can be subjected of E. coli O157:H7 and Salmonella, it does significantly
to this analysis; (2) MPN results were often inconsistent, reduce the level of E. coli O157:H7 and Salmonella on
92 M. Koohmaraie et al. / Meat Science 77 (2007) 90–96

the hides of beef cattle during processing (Table 1, Arthur, tion methods can be used to enumerate E. coli O157:H7 in
Bosilevac, Brichta-Harhay, Kalchayanand et al., 2007). compost and aged manure (unpublished data) and Salmo-
For example, of the 288 carcasses in the study, in 250 sam- nella in poultry carcass rinses (Brichta-Harhay et al.,
ples E. coli O157:H7 levels were less than the detection 2007).
limit (40 CFU/100 cm2), compared to only 187 samples
before the hides were washed with 100 ppm chlorine. 4. Transportation and lairage environment effects on
Before washing hides with chlorine, 51 samples had prevalence and levels of E. coli O157:H7 on hides and
>100 E. coli O157:H7/100 cm2 and after chlorine washing carcasses of beef cattle at processing
only 14 samples had >100 E. coli O157:H7/100 cm2. These
results are extremely significant when one considers the It is our assessment that if the current knowledge about
following common knowledge. We believe all the interven- the source of E. coli O157:H7 and how it is transferred to
tions that are used in beef processing plants have the carcasses and ultimately to ground beef is put into prac-
capacity to control a given but unknown level of E. coli tice, there is not much more that can be done to reduce
O157:H7. As long as the load on the incoming cattle is the incidence of E. coli O157:H7 in ground beef during
within the capacity of these interventions, we do not harvest (from the time that cattle are stunned until pro-
expect the contamination of the resultant trim/ground cessing is completed). For a variety of reasons, we became
beef to be at a level that can be detected in the test-and- interested in determining the relative role of lairage at the
hold process. The problem becomes very significant and processing plant (from off loading of cattle until stunning)
costly (due to the amount of product that is rejected by in E. coli O157:H7 contamination of carcasses (Arthur,
the test-and-hold process) when the load on the incoming Bosilevac, Brichta-Harhay, Guerini, Kalchayanand et al.,
cattle exceeds the capacity of the interventions. For this 2007). During the summer of 2004 and at the conclusion
reason we have always searched for interventions that of a 9-mo study of E. coli O157:H7 in a feedlot, we sam-
would bring the levels of the incoming load in line with pled the hides of 286 cattle and transported them to a com-
the capacity of the current intervention. Clearly, hide mercial beef processing plant and sampled the hides again
washing with 100–200 ppm chlorine is such an interven- at the plant (after stunning and exsanguination). The prev-
tion. We have given all the details to a wash cabinet man- alence of E. coli O157:H7 on hides increased from 50.3%
ufacturer and fully expect wider implementation of this to 94.4%, between loading onto tractor-trailers at the feed-
very effective hide wash intervention to control E. coli lot and before hide removal in the processing plant. Prior
O157:H7 on the hide, and thereby the carcass, and ulti- to transport, nine animals were found to have E. coli
mately in ground beef. O157:H7 at high concentrations (>0.4 CFU/cm2) on their
We look forward to seeing the impact of widespread hides. When sampled at the slaughter facility, the number
use of our affordable enumeration methods and, more of animals with high hide concentrations of E. coli
importantly, the role they will play in further control of O157:H7 had increased to 70. Overall, only 29% (221 of
E. coli O157:H7 in red meat, particularly by the small 764) of the E. coli O157:H7 isolates collected post-harvest
and medium sized beef processing plants. We have also were found to match pulsed field gel electrophoresis types
shown that our E. coli O157:H7 and Salmonella enumera- collected prior to transport. The results suggested trans-
port to and lairage at processing plants can lead to
increases in the prevalence and levels of E. coli O157:H7
Table 1 contamination on hides and the number of E. coli
E. coli O157:H7 level and prevalence (%) before and after hide wash O157:H7 pulsed field gel electrophoresis types associated
cabinet with the animals. To confirm these findings, the study
na Total was repeated. This time we took cattle from the same feed-
288 lot (known PFGE patterns) to three different commercial
Enumeration
beef processing plants (Arthur et al., 2007b). We con-
Before cabinetb 35.1 firmed the results of the previous year and concluded that
After cabinet 13.2d cattle holding areas at the processing plants are a major
Prevalence source of hide contamination and it is quite possible that
Before cabinetc 97.6 cattle hides could be free of E. coli O157:H7 when leaving
After cabinet 89.6d the feedlot and become highly contaminated with E. coli
a
Number of cattle hides sampled each trip. O157:H7 at the plant.
b
Enumeration data are presented as the percentage of total samples that There are a number of major outcomes from this study.
were above the limit of detection for enumeration. Enumeration limit of The first outcome of knowing that the plant holding area is
detection for hide samples was P40 CFU/100 cm2.
c a major source of contamination is that it removes the
Prevalence values given are the number of hide samples that were
positive divided by the total number of hides sampled and expressed as incentive for feedlot operators to use interventions at the
percentage. feedlot (and as of now there is no effective pre-harvest or
d
Value differs significantly (P 6 0.05) from value before hide wash feedlot intervention) because the likelihood of their cattle
cabinet. becoming re-contaminated at the plant is extremely high.
M. Koohmaraie et al. / Meat Science 77 (2007) 90–96 93

The second outcome is that a given lot of cattle could tions are effective against all pathogens and not just
become the source of another pathogen such as multi-drug E. coli O157:H7. What is needed to control E. coli
resistant Salmonella. For example, in a plant that processes O157:H7 and other pathogens in fresh vegetables is a sys-
cull dairy cows as well as steers and heifers, the steers and tematic study of their production and processing steps to
heifers could be contaminated with MDR Salmonella, identify a monitoring and control system for all patho-
which is more often associated with cull cows than fed beef. gens of concern. The reader is referred to Koohmaraie
Lastly is the realization that it is impossible to devise a et al. (2005) for more detailed reasoning of our preference
cost-effective intervention to prevent cross contamination for post-harvest control.
during holding of cattle at the plant. We are certain that
such an intervention could be implemented, but we are 6. Significant events/decisions/milestones that have
equally certain that such an intervention would be cost pro- contributed to the control of E. coli O157:H7 in ground beef
hibitive. In a recently completed study (unpublished data), in the United States
hide intervention and/or sanitary hide removal were shown
to negate the lairage effect. In Table 2, we listed key events that have played a piv-
otal role in the control of E. coli O157:H7 in the US meat
5. Efficacy of pre-harvest versus post-harvest interventions supply. Though close, these events are not listed in chrono-
logical order. Each of these events has contributed greatly
We have stated that harvest is the most logical and effec- to the collective success of all segments of the beef indus-
tive step in the beef production system at which to maxi- try’s control of E. coli O157:H7 in our red meat supply
mally reduce E. coli O157:H7 (as well as other (Table 3), but in our assessment knowledge sharing has
pathogens) on cattle and, thereby, in ground beef (for played the most significant role (Table 2 items #5, 6, 8,
details see Koohmaraie et al., 2005). This is not to say that 11, and 14). Perhaps the most significant of these items
we should not focus on pre-harvest controls. However, it is with respect to knowledge sharing is the decision by the
our belief that after large investments in research to control presidents of the beef processing companies to allow shar-
E. coli O157:H7 in live animals, to date we can not direct a ing of information and not to keep such knowledge as
producer or a feedlot operator to a practice to allow its trade secrets. As a result, organizations such as the
control in the living animal. Some would use the highly National Cattlemen’s Beef Association can take the lead
publicized E. coli O157:H7 outbreaks in the United States in forming the Beef Industry Food Safety Council (BIF-
in 2006, which were caused by E. coli O157:H7-contami- SCo) or the Beef Safety Summits to bring the industry lead-
nated spinach, and the yet-to-be-determined source(s) of ers, people that operate beef processing plants, and the
the outbreaks at Taco Bell and Taco John’s to make the scientists engaged in food safety research together to
case for the importance of pre-harvest over post-harvest address problems. The reader is s encouraged to go to
control. In our assessment, the same case can be made the BIFSCo website (www.BIFSCo.org). The American
for the post-harvest control of E. coli O157:H7 in vegeta- Meat Institute Foundation holds ‘‘Best Practices Work-
bles. Government and industry have invested heavily in shops’’ for similar purposes, although these are more direc-
research that has led to the control of E. coli O157:H7 in ted to employees who are in charge of operating beef
ground beef at the processing plant and the same can processing plants.
and should be done to control E. coli O157:H7 in The results presented in Fig. 1 were collected by
vegetables. USMARC scientists and represent one of many such exam-
One of the main reasons for our conclusion that post- ples of knowledge-sharing within the industry. The decision
harvest is a far better control point than pre-harvest is to conduct this study was made at a Beef Safety Summit
that pre-harvest controls will have to be pathogen specific, and was carried out at the request of the participating
for example, using vaccination or probiotics to control plants and for the purpose of bench-marking. Bench-mark-
E. coli O157:H7 in cattle. Focusing on one pathogen in ing is routinely used to improve the process quality by all
a pre-harvest setting may aid in control of that one path- plants. Results in Fig. 1 were collected from two different
ogen, but there is far more than one pathogen that can beef processing plants. Since we had established that hide
cause human disease. For a variety of reasons, E. coli is the major source of E. coli O157:H7 and that the pro-
O157:H7 has been the focus. But there is no doubt that cesses involved in the removal of the hide determine how
as we become efficient in controlling E. coli O157:H7, if much E. coli O157:H7 is transferred to the carcass, we sam-
our approach does not include the control of other patho- pled the hides (to determine the bacterial load as presented
gens, these other pathogens will then become the cause of for slaughter) and then sampled the carcasses right after
human illness. Pathogen-specific interventions are not via- hide removal and before any intervention (to determine
ble approaches. Other pathogens that have the potential the extent of bacterial transfer from the hide onto the car-
to become of concern are non-O157 Shiga toxin-produc- cass). Such data demonstrate which plant has the lowest
ing E. coli (non-O157 STEC), MDR Salmonella, and Lis- rate of transfer and by learning how they achieve the low
teria monocytogenes, to mention a few. This is contrasted rate and sharing that information with the others, they
with the fact that most, if not all, post-harvest interven- would all improve.
94 M. Koohmaraie et al. / Meat Science 77 (2007) 90–96

Table 2
List of significant events/decisions/milestones that have contributed to the control of E. coli O157:H7 in ground beef in United States
1 Jack-in-the-Box outbreak in Northwestern United States (1993).
2 Industry begins the very first screening for E. coli O157:H7 in raw materials and finished products on a very limited basis (1994).
3 FSIS begins rigorous enforcement of zero tolerance (1994).
4 Mike Taylor (FSIS Administrator) declares E. coli O157:H7 to be an adulterant in ground beef in 1994 and five years later includes beef trim as
well (1994).
5 Ben Nelson (Nebraska Governor) convenes the ‘‘Governor’s Conference.’’ (1995)
6 The National Livestock and Meat Board creates the ‘‘Blue Ribbon Task Force on O157:H7’’ (1994)’’.
7 USDA mandates the implementation of HACCP (1996).
8 Beef Industry Food Safety Council (BIFSCo) is formed to bring industry together to develop unified plans to control Escherichia coli O157:H7 in
red meat (1997).
9 Availability of rapid tests for Escherichia coli O157:H7 detection (begins in 1993; more widespread adoption in 1998).
10 Implementation of acid, hot water, steam vacuum and other efficacious interventions (beginning in 1994 and continuing to date).
11 The Presidents of the major companies of the beef processing segment agree that food safety is a non-competitive area and encourage collaboration
and knowledge sharing (1998).
12 Implementation of test-and-hold (beginning in 1995).
13 Industry searches for and implements additional interventions to reduce product loss due to test-and-hold. This process continues to date
(continuous).
14 BIFSCo organizes the first E. coli O157:H7 summit involving all segments of the beef industry (2003).
15 Development of ‘‘Best Practices’’ by BIFSCO, American Meat Institute and National Meat Association (1998).
16 The scientists at the US Meat Animal Research Center demonstrate that hide is the source of Escherichia coli O157:H7 in red meat and develop
hide wash intervention (2002).
17 Beef processors install hide-on carcass wash cabinets or intensive training of the employees to remove hide properly to minimize transfer of
pathogens from hide onto the carcass (2003).
18 Elsa Murano (USDA Under Secretary) announces policy that government would not challenge a company’s negative E. coli O157:H7 results, even
if there are positives for the same production day, provided the company conducts 100% testing of materials for raw comminuted products (2002).

Table 3 Hide and Pre-evisceration Daily Prevalence


US Department of Agriculture’s Food Safety and Inspection Service Hide Pre-evisceration
(USDA-FSIS)–Microbiological results of raw ground beef products 90.0%
analyzed for E. coli O157:H7 80.0%
Year No. of positives No. tested % Positive 70.0%
1994 0 891 0.0 60.0%
1995 3 5407 0.05
% Positive

50.0%
1996 4 5703 0.07
1997 4 6065 0.07 40.0%
1998 14a 8080 0.17
30.0%
1999 32b 7785 0.4
2000 55 6375 0.86 20.0%
2001 59 7010 0.84 10.0%
2002 55 7025 0.78
2003 20 6584 0.30 0.0%
Day 1 Day 2 Day 3 Day 1 Day 2 Day 3
2004 14 8010 0.17 Plant 1 Plant 2
2005 19 10976 0.17
2006 20 11779 0.17 Fig. 1. The prevalence of E. coli O157:H7 on hides and carcasses right
a after hide removal in two beef processing plants. Plants were sampled on
During October 1997, the amount analyzed was increased from a 25-g
three consecutive days. Total number of samples per plant was 300 each of
sample to a 325-g sample to provide increased detection sensitivity.
b hide and carcass samples.
On September 3, 1999, a new selection and detection method was
introduced to further increase test sensitivity.

7. Other pathogens of concern sis (MAP) are some of the organisms that are being
studied. The objective is to learn as much as possible
We believe that it is in the best interests of food-related about these and other organisms that can cause human
industries to anticipate the emerging pathogens and do all illness and develop effective controls before they become
of the necessary work required for their control prior to the cause of human illness and regulation is forced as a
their becoming an issue. Simply put, this means industry result. Clearly, if those involved in the fresh produce
needs to be proactive rather than reactive. Salmonella in industry had taken this approach, they would not have
general and MDR Salmonella specifically, non-O157 experienced the devastating economic losses and been
Shiga toxin-producing E. coli (Non-O157 STEC), Clos- faced with the regulations that have/will follow these
tridium difficile, and Mycobacterium avium Paratuberculo- events.
M. Koohmaraie et al. / Meat Science 77 (2007) 90–96 95

8. Efficacy of post-harvest interventions against current and References


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of interventions for a period of time equivalent to that used of effects of antimicrobial interventions on multi-drug resistant
Salmonella, non-multi-drug resistant Salmonella, and Escherichia coli
in commercial beef processing plants. The organisms used O157:H7 (in preparation).
included generic Salmonella (Newport and Typhimurium), Arthur, T.M., Kalchayanand, N., Bosilevac, J.M., Guerini, M.N.,
MDRSalmonella (Newport and Typhimurium), and vari- Brichta-Harhay, D.M., Shackelford, S.D. et al., (2007b). Source
ous E. coli O157:H7 isolates with variations with respect tracking of Escherichia coli O157:H7 and Salmonella on the hides and
to the ability of each to cause human disease. We used a carcasses of beef cattle at processing (in preparation).
Barkocy-Gallagher, G. A., Arthur, T. M., Rivera-Betancourt, M.,
number of interventions that are currently used in industry Nou, X., Shackelford, S. D., Wheeler, T. L., et al. (2003).
(hot water, organic acids) and some that are not currently Seasonal prevalence of Shiga toxin-producing Escherichia coli,
used in industry (electrolyzed water, ozone, and Fresh FX). including O157:H7 and non-O157 serotypes, and Salmonella in
The results indicated that MDR Salmonella is reduced as commercial beef processing plants. Journal of Food Protection, 66,
1978–1986.
effectively as E. coli O157:H7 when treated with antimicro-
Barkocy-Gallagher, G. A., Edwards, K. K., Nou, X., Bosilevac, J. M.,
bial interventions currently in use at most US beef process- Arthur, T. M., Shackelford, S. D., et al. (2005). Methods for
ing plants (Arthur et al., 2007a). recovering Escherichia coli O157:H7 from cattle fecal, hide, and
carcass samples: Sensitivity and improvements. Journal of Food
9. Summary and conclusions Protection, 68, 2264–2268.
Bosilevac, J. M., Arthur, T. M., Wheeler, T. L., Shackelford, S. D.,
The outbreak of E. coli O157:H7 associated with the con- Rossman, M., Reagan, J. O., et al. (2004). Prevalence of Escherichia
coli O157 and levels of aerobic bacteria and Enterobacteriaceae are
sumption of undercooked hamburgers in the Northwestern reduced when hides are washed and treated with cetylpyridinium
United States in 1992 and 1993 was the event that forced the chloride at a commercial beef processing plant. Journal of Food
government and the industry to control this pathogen in the Protection, 67, 646–650.
US ground beef supply. The CDC data indicates that, for Bosilevac, J. M., Nou, X., Osborn, M. S., Allen, D. M., & Koohmaraie,
all practical purposes, as a nation we have met our objective M. (2005). Development and evaluation of an on-line hide decontam-
ination procedure for use in a commercial beef processing plant.
(Healthy People 2010) to have only one case of E. coli Journal of Food Protection, 68, 265–272.
O157:H7-related foodborne illness per 100,000 populations. Bosilevac, J. M., Shackelford, S. D., Brichta, D. M., & Koohmaraie, M.
We have outlined the key events that led to this success and (2005). Efficacy of ozonated and electrolyzed oxidative waters to
have suggested that the principal reason for the control of decontaminate hides of cattle before slaughter. Journal of Food
E. coli O157:H7 in ground beef has been the sharing of Protection, 68, 1393–1398.
Brabban, A. D., Nelsen, D. A., Kutter, E., Edrington, T. S., & Callaway,
knowledge obtained by massive investment in research by T. R. (2004). Approaches to controlling Escherichia coli O157:H7, a
the government and the meat industry. Such efforts con- foodborne pathogen and an emerging environmental hazard. Environ-
tinue. This collaborative effort should be used as a model mental Practice, 6, 208–229.
for other sectors of the food industry to control whatever Brichta-Harhay, D.M., Arthur, T.M., Bosilevac, J.M., Guerini,
issue is facing that particular sector. M.N., Kalchayanand, N., & Koohmaraie, M. (2007). Enumer-
ation of Salmonella and Escherichia coli O157:H7 in ground
beef, cattle carcass, hide and fecal samples using direct plating
Acknowledgements
methods. Journal of Applied Microbiology. (accepted for
publication).
We are grateful to Dell Allen, Tim Biela, Dennis John- Chapman, P. A., Siddons, C. A., Wright, D. J., Norman, P., Fox, J., &
son, Randy Huffman, and Ranzell ‘‘Nick’’ Nickelson, II, Crick, E. (1993). Cattle as a possible source of verocytotoxin-
for their assistance with Table 2 and Carol Grummert for producing Escherichia coli O157 infections in man. Epidemiology and
Infection, 111, 439–447.
her editorial assistance.
96 M. Koohmaraie et al. / Meat Science 77 (2007) 90–96

Hancock, D., Besser, T., Lejeune, J., Davis, M., & Rice, D. (2001). The Nou, X., Rivera-Betancourt, M., Bosilevac, J. M., Wheeler, T. L.,
control of VTEC in the animal reservoir. International Journal of Food Shackelford, S. D., Gwartney, B. L., et al. (2003). Effect of chemical
Microbiology, 66, 71–78. dehairing on the prevalence of Escherichia coli O157:H7 and the levels
Johnson, W. M., Lior, H., & Bezanson, G. S. (1983). Cytotoxic of aerobic bacteria and Enterobacteriaceae on carcasses in a commer-
Escherichia coli O157:H7 associated with haemorrhagic colitis in cial beef processing plant. Journal of Food Protection, 66, 2005–2009.
Canada. Lancet, 76, 8314–8315. Riley, L. W., Remis, R. S., Helgerson, S. D., McGee, H. B., Wells, J. G.,
Koohmaraie, M., Arthur, T. M., Bosilevac, J. M., Guerini, M., Shackel- Davis, B. R., et al. (1983). Hemorrhagic colitis associated with a rare
ford, S. D., & Wheeler, T. L. (2005). Post-harvest interventions to Escherichia coli serotype. New England Journal of Medicine, 308,
reduce/eliminate pathogens in beef. Meat Science, 71, 79–91. 681–685.
Meat Science 77 (2007) 97–104
www.elsevier.com/locate/meatsci

Application of proteomics to understand the molecular mechanisms


behind meat quality
a,¤
Kristin Hollung , Eva Veiseth a, Xiaohong Jia a,b, Ellen Mosleth Færgestad a,
Kjell Ivar Hildrum a
a
Matforsk AS, Osloveien 1, N-1430 Ås, Norway
b
Department of Chemistry, Biotechnology and Food Science, Norwegian University of Life Sciences, P.O. Box 5003, N-1432 Ås, Norway

Received 12 March 2007; received in revised form 21 March 2007; accepted 21 March 2007

Abstract

The proteome is expressed from the genome, inXuenced by environmental and processing conditions, and can be seen as the molecular
link between the genome and the functional quality characteristics of the meat. In contrast to traditional biochemical methods where one
protein is studied at a time, several hundred proteins can be studied simultaneously. Proteomics is a promising and powerful tool in meat
science and this is reXected by the increasing number of studies emerging in the literature using proteomics as the key tool to unleash the
molecular mechanisms behind diVerent genetic backgrounds or processing techniques of meat. Thus understanding the variations and
diVerent components of the proteome with regard to a certain meat quality or process parameter will lead to knowledge that can be used
in optimising the conversion of muscles to meat. At present, there has been focus on development of techniques and mapping of proteo-
mes according to genotypes and muscle types. In the future, focus should be more towards understanding and Wnding markers for meat
quality traits. This review will focus on the methods used in the published proteome analyses of meat, with emphasis on the challenges
related to statistical analysis of proteome data, and on the diVerent topics of meat science that are investigated.
© 2007 Elsevier Ltd. All rights reserved.

Keywords: Proteomics; Proteome analysis; Two-dimensional electrophoresis; 2-DE; Mass spectrometry; Muscle proteome; Protein fractionation

1. Introduction lated by a large number of factors such as environmental


and processing conditions. The proteins expressed from the
In a situation with increased competition with other genome may thus be viewed as the mirror image of the gene
foods, a predictable meat quality is essential to the meat activity.
industry, with tenderness and juiciness being the most The proteome is the protein complement of the genome
important quality attributes as deWned by the consumers and consists of the total amount of proteins expressed at a
(Hildrum & Tornberg, 1998; Miller, HuVman, Gilbert, certain time point (Wilkins et al., 1996). In contrast to the
Hamman, & Ramsey, 1995). These traits are inXuenced genome, the proteome is continuously changing according
both by genetics, environmental factors and processing to factors inXuencing on either protein synthesis or degra-
conditions. However, the underlying molecular mecha- dation. Thus, analysing the proteome can be viewed as
nisms are far from understood. While the genes remain con- analysing snap-shots into a system in constant change. In
stant during the lifetime of the animal, the expression of the this regard, the proteome can be seen as the molecular link
genes to mRNA and proteins is very dynamic and is regu- between the genome and the functional quality characteris-
tics of the meat, being expressed from the genome under the
*
given environmental/processing conditions. While the
Corresponding author. Tel.: +47 64 97 01 42; fax: +47 64 97 03 33. genome contains the information on which genes are
E-mail address: kristin.hollung@matforsk.no (K. Hollung).

0309-1740/$ - see front matter © 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.03.018
98 K. Hollung et al. / Meat Science 77 (2007) 97–104

available, the proteome contains information on which Detailed descriptions of these methods are beyond the scope
genes are actually being expressed. Thus understanding the of this paper and are reviewed elsewhere (Aebersold, 2003;
variations and diVerent components of the proteome with Aebersold & Mann, 2003; Bendixen, 2005; Gorg, Weiss, &
regard to a certain quality or processing parameter will lead Dunn, 2004; Rabilloud, 2002; Reinders, Lewandrowski,
to knowledge that can be used in optimising the conversion Moebius, Wagner, & Sickmann, 2004; Righetti, Castagna,
of muscles to meat (Bendixen, 2005; Bendixen et al., 2005). Antonioli, & Boschetti, 2005; Stasyk & Huber, 2004; Steen
& Mann, 2004). However, we will focus on the methods for
2. Tools for proteomics two-dimensional gel electrophoresis (2-DE) as this has so
far been the method most widely used in meat science, with
Proteomics are the tools used to analyse the proteomes. special emphasis on the sample preparation and analysis of
Over the last decade there have been signiWcant improve- 2-DE data. A schematic diagram of the work-Xow of a pro-
ments of methods in this Weld, largely driven by medical sci- teome analysis is shown in Fig. 1. Usually, the Wrst step is to
ence, as a demand for understanding the functions of the set up an experiment with diVerent animals, treatments or
genomes following the large genome sequencing projects. muscles with diVerent quality traits e.g. colour or tenderness
While the analytical tools for characterising the genomes (Step 1). This is followed by protein extraction, 2-DE, image
have reached a high satisfaction, the corresponding tech- analysis and statistical analysis (Step 2–6). Evaluation of the
niques for proteome analyses still need much reWnements data and selection of signiWcantly changed proteins are criti-
and developments. Most of the proteomics tools are based cal steps in the experiments (Step 7–8). Furthermore, identi-
on protein separation in at least two dimensions, using Wcation of the proteins by MS and interpretation of the
either chromatographic methods or electrophoresis, and is results (Step 9–10) often lead to new hypotheses and new
usually followed by the use of mass spectrometry (MS). cycles of proteome analyses to be performed.

Fig. 1. Schematic drawing of the diVerent steps in the work-Xow in proteome analysis using 2-DE and mass spectrometry. (1) Animal or sample chosen for
analysis, (2) sample extraction, (3) isoelectric focusing (IEF), (4) SDS-PAGE, 2-dimensional electrophoresis, (5) alignments and comparisons of 2-DE
images, (6) data analysis, (7) data interpretation and selection of signiWcantly changed proteins, (8) extraction of signiWcantly changed protein spots, (9)
identiWcation of protein spots by MALDI-TOF MS, (10) interpretation of the results.
K. Hollung et al. / Meat Science 77 (2007) 97–104 99

2.1. Muscle protein fractionation inate in 2-DE. Fig. 2 shows the representative 2-DE gels of
a bovine LD sample following a sequential fractionation:
Several authors have tried to estimate the total number water-soluble proteins, salt-soluble proteins and remaining
of diVerent proteins expressed from a genome including proteins. For comparison, a total protein extract from the
splice variants and post-translational modiWcations in a same animal is also included in the Wgure.
eukaryotic cell, with numbers ranging from 100–500,000
(Righetti et al., 2005; Stasyk & Huber, 2004). These proteins 2.2. Separation by 2-DE
are localised in diVerent compartments. Some are part of
large protein aggregates, like the myoWbrillar proteins, Separation of proteins by 2-DE has been done for
some are localised in membranes and others are enzymes decades. However, major technical improvements such as
localised in the cytoplasma. With the help of pre-fraction- the introduction of immobilized pH gradients have been
ation of the proteins based on solubilisation and extraction important for the reproducibility of the method, for a
procedures, the enrichment of soluble sarcoplasmic or myo- review see (Gorg et al., 2000; Gorg et al., 2004). The infor-
Wbrillar proteins can be achieved. These proteins will have mation that can be extracted from 2-DE is very informative
very diVerent chemical properties which can be used to iso- and provides information on which proteins that are pres-
late the proteins in diVerent fractions. DiVerent strategies ent as well as information on modiWcations. In short, the
for fractionation of proteins are reviewed in Righetti et al. proteins are Wrst separated by charge using isoelectric
(2005). Several issues should be considered before develop- focusing, and then the focused proteins are separated by
ing a sample preparation strategy. It is advisable to keep mass using SDS-PAGE. After separation, diVerent tech-
sample preparation as simple as possible to avoid protein niques are used to visualise the proteins, resulting in a large
losses. However, if only a subset of the proteins in the tissue number of spots on a 2-DE image of the gel which is subse-
or cells is of interest, pre-fractionation can be employed quently digitalized. It is important to remember that both
during sample preparation. Depending on the project and choice of protein extraction method, pH gradient in the iso-
hypothesis diVerent strategies for extraction and pre-frac- electric focusing step, and staining technology will deter-
tionation of muscle proteins should be considered. Typi- mine which proteins can be observed and analysed.
cally, approximately 1000 diVerent proteins, or 10% of the
total number of proteins, can be analysed on one 2-DE 2.3. Handling of 2-DE images and statistical analysis of
image. proteome data from 2-DE
The presence of high-abundance proteins in a tissue or
cell often masks low-abundance proteins and thus generally Although being very informative, the gel images are
prevents their detection and identiWcation in proteome complex consisting of a very high number of more or less
studies. The use of pre-fractionation methods can assist in overlapping protein spots, where the position of the protein
the identiWcation and detection of low-abundance proteins spots may vary from one gel image to another. Further-
that may ultimately prove to be informative biomarkers. more, the staining intensity and background may be vari-
For comprehensive proteome analysis by 2-DE, pre-frac- able throughout the gels and from one gel to another. Thus,
tionation is essential for the following reasons. First, by the process of analysing the gel images to search for the
partitioning the proteome into compartments, the complex- information revealed by the proteins is a critical and com-
ity of each compartment is dramatically reduced facilitating plex step of the process.
spot identiWcation and quantitative analysis. Secondly, Several commercially available softwares are designed to
there is a pronounced bias inherent in 2-DE towards abun- align and analyse the images from 2-DE experiments. How-
dant proteins. This has the eVect of masking low-abun- ever, due to the noisy appearance of the images this is not
dance proteins. Pre-fractionation enriches low-abundance an easy task, and improvements are still needed to get an
proteins. Thirdly, the amount of any given protein that can optimal analysis. In principle, there are two diVerent
be resolved on a 2-DE is limited. Pre-fractionation allows approaches for matching data from one gel to another. One
the proteins present in a particular fraction to be loaded at approach is to detect spots in each gel and map the result-
high levels, further increasing the representation of low- ing spots from one gel to another. This approach is both
abundance proteins. Finally, relative to whole cell prepara- time consuming and it faces a number of challenges result-
tions, the number of proteins that are solubilised during the ing in a signiWcant number of missing values in the data
diVerential extraction procedures is greatly increased yield- analysis (Grove, Hollung, Uhlen, Martens, & Faergestad,
ing a more comprehensive representation of the proteome. 2006). An alternative approach is based on alignment of the
Several established protein and peptide fractionation images instead of matching protein spots. When the images
techniques include stepwise extractions of proteins, immun- are aligned, spots can be detected across all gels simulta-
odepletion, reverse phase or ion-exchange chromatography neously using common boundaries around the spots for all
and gel Wltration (Righetti et al., 2005). The choice of tech- gel images (Luhn, Berth, Hecker, & Bernhardt, 2003).
nique is greatly dependent on which subset of proteins that Thereafter protein spot tables can be generated without
is of interest. In muscle cells, structure proteins, such as missing values. However, overlapping protein spots and
actin and tubulin are high abundant proteins and will dom- saturated protein spots are still major challenges for the
100 K. Hollung et al. / Meat Science 77 (2007) 97–104

Fig. 2. 2-DE images of proteins from bovine LD muscle separated by pH 4–7 and 12.5% SDS-PAGE. Fifty g protein was loaded on each gel; (a) total
protein extract in urea-buVer (7 M Urea, 2 M Thiourea, 2% CHAPS, 1% DTT, 0.5% IPG 3–10 buVer); (b) proteins soluble in TES-buVer (10 mM Tris, pH
7.6, 1 mM EDTA, 0.25 M Sucrose); (c) remaining proteins from (b) soluble in NaCl-buVer (10 mM Tris, pH 7.6, 0.5 M NaCl); (d) remaining proteins from
(c) extracted in urea-buVer, as in (a).

data analysis. A useful approach to overcome these chal- 2007). The diVerent statistical methods will shed light on
lenges is to analyse the aligned gel images pixel by pixel. diVerent aspects of the proteomics data as has been dis-
Variation from one gel to another even in strongly overlap- cussed in several papers (Jacobsen et al., 2007; Maurer,
ping protein spots and in saturated protein spots can then Feldmann, Bromme, & Kalenka, 2005).
be detected.
Proteome data need special attention in analysis and sta- 2.4. Limitations of proteomics
tistical validation of the outcome. In contrast to traditional
experiments with few measurements/variables in many As with all advanced methods it is necessary to ensure
samples/animals, the opposite is true for proteomics data. the experimental design is made such that it is possible to
Here the number of samples is usually limiting because of analyze the results. Choice of extraction method for the
work-load, but the amount of data that is collected from proteins is determining which proteins that can be studied,
each animal exceeds several hundred observations. This is and proteins that are not extracted will thus not be consid-
also a challenge in other –omics data, such as transcripto- ered. Very hydrophobic proteins, membrane proteins and
mics and must be handled with care during the statistical high MW proteins are often diYcult to solubilise and to
analysis. analyse by 2-DE (Fey & Larsen, 2001; Gorg et al., 2004). It
Several statistical approaches have been used to analyse is also important to keep in mind that whatever method is
proteomics data. Multivariate analyses such as principal chosen for proteome analysis there is no protocol yet pro-
component analysis (PCA) (Martens & Martens, 2000; viding an analysis of the complete proteome in one run.
Næs, Isaksson, Fearn, & Davies, 2002) is now included in Several groups have tried to compare diVerent strategies on
several softwares for analysis of 2-DE experiments. Multi- the same samples ending up with partly overlapping results
variate approaches have also been used for selection of sig- (Bodenmiller, Mueller, Mueller, Domon, & Aebersold,
niWcant changes in the 2-DE data according to the design 2007; Frohlich et al., 2006; McDonald et al., 2006). Usually,
parameters (Jessen, Lametsch, Bendixen, Kjaersgard, & a few hundred to several thousand proteins can be analysed
Jorgensen, 2002; Jia et al., 2006; Kjaersgard, Norrelykke, & in one experimental setup, but still this is only a small part
Jessen, 2006). Assessment of hierarchical clustering meth- of the entire proteome. Thus it is important to draw conclu-
odologies, commonly used in transcriptomics studies, has sions based on the proteins that are actually under investi-
also been performed on proteomics data (Meunier et al., gation and not extrapolate the results to the proteins that
K. Hollung et al. / Meat Science 77 (2007) 97–104 101

failed to be analysed. As discussed in the previous section myostatin gene, and samples from the ST muscle were taken
analysis of the data is not straightforward, and careful con- from bulls that were heterozygote and homozygote for the
sideration should be made to choose the most optimal myostatin deletion and from control bulls. The 2-DE analy-
strategy. sis allowed the detection of 400 common protein spots, and
statistical analyses revealed 28 protein spots that diVered
3. Applications of proteomics in meat science between the control and the homozygote bulls, while only
one protein diVered between the control and the heterozyg-
In meat science proteomics is a fairly new tool. However, otic bulls. Changes of proteins in the contractile apparatus
over the last years several studies are published where pro- and metabolic enzymes indicate that the myostatin deletion
teomics shed light on diVerent aspects of meat, both during results in a shift towards a fast-twitch glycolytic muscle
the aging process and also in response to diVerent process- type, which is in accordance with the results from the mus-
ing conditions. Several species have been studied, such as cle Wbre type analyses performed on the same animals. This
cattle, pork, lamb and chicken. In most of these studies 2- demonstrates that proteomics reXects the shifts in Wbre type
DE has been used in combination with MS identiWcation of in the muscles.
speciWc proteins as the proteomics tool. In another study the eVect of a quantitative trait loci
(QTL) for muscle hypertrophy on sarcoplasmic proteins
3.1. Proteome mapping expression in four ovine muscles was investigated (Hamelin
et al., 2006). Thirty minutes after slaughter, samples from
Several proteome studies have been performed aiming at LM, VM, SM, and TL were taken for analyses by 2-DE.
describing the diVerent proteins that are present in a meat Only three of the muscles (LM, SM, and TL) were hyper-
sample. This approach can be described as proteome map- trophied due to the QTL, while the VM was normal. By use
ping. A proteome mapping study of bovine semitendinosus of MALDI-TOF MS, 63 spots that were expressed diVeren-
(ST) muscle using a combination of 2-DE and mass spec- tially between the genotypes were identiWed. These changes
trometry allowed the detection of roughly 500 reproducible included increased levels of enzymes involved in the glyco-
protein spots (Bouley, Chambon, & Picard, 2004). Of these, lytic metabolism, which indicates a switch towards a more
a total of 129 protein spots corresponding to 75 diVerent glycolytic muscle type. Moreover, several chaperon pro-
gene products were identiWed by matrix-assisted laser teins were also increased in abundance, which may indicate
desorption ionisation-time of Xight (MALDI-TOF) MS. a requirement for more building blocks to promote myoW-
Approximately 25% of the identiWed proteins were involved bril assembly.
in metabolic pathways, while 17%, 16%, and 14.5% were
involved in cell structure, cell defence, and the contractile 3.3. Post-mortem changes
apparatus, respectively. However, how these proteins are
related to meat quality was not investigated in this study. Studying post-mortem changes in the proteome will lead
A mapping strategy has also been used to compare the to an increased understanding of the biochemical mecha-
proteome expression of sarcoplasmic proteins between four nisms behind meat quality traits, such as tenderness. A
diVerent ovine muscles (Hamelin et al., 2006). Muscle sam- number of studies have described how post-mortem degra-
ples were taken within 30 min after slaughter from longissi- dation of myoWbrillar protein may be involved in meat ten-
mus dorsi (LD), vastus medialis (VM), semimembranosus derness, and in particular, the degradation patterns of
(SM), and tensor fasciae latae (TL). After 2-DE and data contractile proteins have been described in detail (Geesink
analysis, 77 protein spots were found to be diVerentially & Koohmaraie, 1999; Hopkins & Taylor, 2002; Melody
expressed between the muscles, and 47 of these were identi- et al., 2004; Taylor, Geesink, Thompson, Koohmaraie, &
Wed by MALDI-TOF MS. The VM muscle had a diVerent Goll, 1995).
protein expression than the other three muscles. This mus- Lately, proteomics has been used to study changes
cle had the highest proportion of slow-twitch oxidative occurring in muscle during post-mortem storage. Total pro-
Wbres and the highest abundance of enzymes involved in tein extracts from pork LD samples collected at 0, 4, 8, 24
oxidative metabolism and oxidative stress-related proteins. and 48 h after slaughter revealed that 15 proteins were
The TL, on the contrary, had a reduced expression of most changed, some increasing and some decreasing in abun-
of these proteins, which reXects that this muscle had the dance after slaughter (Lametsch & Bendixen, 2001; Lame-
highest rate of fast-twitch glycolytic Wbres. tsch, RoepstorV, & Bendixen, 2002). Several of these
proteins were identiWed as fragments of structural proteins
3.2. Proteome changes due to genetic variations such as actin, myosin heavy chain and troponin T. Earlier
studies using one-dimensional SDS-PAGE have concluded
Genetic variations may cause phenotypic diVerences that that actin is not degraded post-mortem (Bandman &
can be studied using proteomics. Changes in expression of Zdanis, 1988; HuZonergan, Parrish, & Robson, 1995;
bovine skeletal muscle proteins induced by hypertrophy Koohmaraie, 1994). However, using 2-DE the resolution
were studied by proteome analyses (Bouley et al., 2005). allows for a better separation of the diVerent actin frag-
The muscle hypertrophy was caused by a deletion in the ments and demonstrates the potential of 2-DE. Some of the
102 K. Hollung et al. / Meat Science 77 (2007) 97–104

actin fragments observed in post-mortem pork muscle was were aVected 48 h after slaughter including both structural
also signiWcantly correlated with tenderness. In addition, proteins and enzymes.
several metabolic enzymes involved in energy metabolism In another study, the eVect of post-mortem storage time (0,
were altered in the pork muscle. 12, and 72 h) and diVerent pre-slaughter treatments (trans-
During post-mortem storage the calpain system is ported immediately before slaughter vs. transported 12 h
believed to be important for degradation of myoWbrillar before slaughter) of pigs on the LD muscle proteome were
proteins and development of tenderness (Goll, Taylor, analysed (Morzel et al., 2004). Most diVerences were found as
Christiansen, & Thompson, 1991; Koohmaraie, 1994, a result of post-mortem storage, and 37 spots varied with
1996). In a proteome study in pork LD muscle several of storage time. Ten of these increased in abundance during the
the myoWbrillar substrates for -calpain were identiWed storage period, such as fragments of actin, troponin T, and -
(Lametsch, RoepstorV, Moller, & Bendixen, 2004). Among crystallin resulting from proteolysis. The pre-slaughter treat-
the substrates that were degraded by in vitro incubation ments aVected 8 protein spots, while they had no eVect on the
with -calpain were desmin, actin, myosin heavy chain, proteolytic events taking place during the storage period.
myosin light chain I, troponin T, tropomyosin 1, tropomy-
osin 4, thioredoxin and CapZ. 3.5. Proteome changes associated with meat quality traits
Changes in metabolic protein composition in biopsies
from live animals to post-mortem samples collected In a study of proteome changes related to tenderness
shortly after slaughter in the cattle LD muscle revealed (Warner Bratzler shear force) in pork LD muscle 6 proteins
that 24 protein spots were changed (Jia et al., 2006). This were aVected (Lametsch et al., 2003). A great increase of
reXects the contribution of several factors such as trans- fragments of actin during post-mortem storage was
portation, lairage, stunning, exsanguination and dehiding observed. Three actin fragments as well as a myosin heavy
on the LD muscle proteome. IdentiWcation of the pro- chain fragment were correlated to shear force. Moreover,
teins by MALDI-TOF/TOF MS revealed that a wide myosin light chain II and the glycolytic enzyme triose phos-
range of metabolic enzymes and stress proteins increased phate isomerase were correlated to tenderness. This has also
in abundance after slaughter. Several of these proteins been conWrmed by Hwang (Hwang, Park, Kim, Cho, & Lee,
were glycolytic enzymes such as enolase, aldehyde dehy- 2005). In another study, proteome analysis of SM muscle
drogenase, phosphoglycerate kinase or enzymes involved from normal hams and from PSE-zones of defective hams
in oxidative metabolism such as ATP-speciWc succinyl- demonstrated a reduced proteolysis of troponin T, MLC 1,
CoA synthetase and isocitrate dehydrogenase. This sup- and -crystallin in the defect muscles (Laville et al., 2005).
ports an expected shift in energy metabolism in the mus- Recently, 2-DE and MS have also been used to investi-
cle post-mortem via the glycolytic pathway, and also an gate the biochemical mechanisms behind variation in meat
increase in aerobic energy metabolism the Wrst hour after colour (Hwang et al., 2005; Sayd et al., 2005). Comparison
slaughter. of the sarcoplasmic proteome in pig SM muscle from two
Changes in the muscle proteome between slaughter and groups of animals having a light or dark meat colour
24 h storage in bovine LD and ST muscles was observed revealed that 22 protein spots were diVerentially expressed
both between the sampling times and between the LD and (Sayd et al., 2006). The animals, 12 animals in each group,
ST muscles (Jia, Hollung, Therkildsen, Hildrum, & Bend- were selected from samples of 1000 pigs based on extreme
ixen, 2006). In this study 5 proteins were changed in both L¤-values. While the dark muscles had an increased abun-
muscles, namely coWlin, lactoylglutathione lyase, substrate dance of mitochondrial proteins, indicating a more oxida-
protein of mitochondrial ATP-dependent proteinase SP-22, tive metabolism, the light muscles had an increased
HSP27KDa and HSP20KDa. However, 15 proteins were abundance of cytosolic proteins involved in glycolysis.
changed in either LD or ST muscles. These diVerences reX- Proteome analyses have also been used to study protein
ect distinct metabolic and physiological functions of the changes in dry-cured hams. In one study, the myoWbrillar
diVerent muscles. proteins of raw meat and dry-cured hams after 6, 10 and 14
months of ripening were analysed by 2-DE (Di Luccia
3.4. Proteome changes due to pre-slaughter conditions et al., 2005). Both actin, tropomyosin and myosin light
chain disappeared during the ripening period, and were
During the last few years, proteomics has also been almost completely hydrolysed after 12 months. In a pilot
applied to investigate proteome changes induced by diVer- study of Norwegian dry-cured hams we have earlier
ent pre-slaughter conditions. The Wrst example involves a observed a variation in the protein degradation pattern
study of compensatory growth in pigs, which has been asso- between hams ripened for 6 months from diVerent produc-
ciated with more tender meat (Kristensen, Therkildsen, ers (Sidhu, Hollung, & Berg, 2005).
Aaslyng, Oksbjerg, & Ertbjerg, 2004). In a proteome study
of pigs at slaughter, seven proteins were changed according 3.6. MS-analysis of peptides
to compensatory growth. Among them several stress pro-
teins and glycolytic proteins were decreased in abundance The majority of proteomics studies in meat science are
(Lametsch et al., 2006). In the same study eight proteins based on a combination of 2-DE and MS. However, recently
K. Hollung et al. / Meat Science 77 (2007) 97–104 103

the occurrence of low-molecular weight peptides in bovine While proteomics yields important information by itself,
pectoralis profundus muscle during post-mortem storage and the potential in linking information generated by this tech-
cooking were analysed directly by MS (Bauchart et al., nique with other –omics techniques is vast. An integrated
2006). Samples were taken approximately 30 min after functional genomics approach can be used to monitor
slaughter (T0) and after 14 days of ageing. On day 14 sam- quantitative and qualitative diVerences in the transcrip-
ples were taken from both cooked (T14c) and uncooked tome, proteome, and metabolome, creating a powerful tool
(T14) muscle. These extracts were subsequently analysed for to study gene function and cellular responses to external
amino acid composition, and a combination of MALDI- stimuli. In meat science, this approach will be of great
TOF MS and nano-LC-ion trap MS/MS analyses were used importance, since meat quality is highly inXuenced by exter-
to determine peptide composition and identiWcation, respec- nal stimuli such as environmental and processing condi-
tively. The peak patterns from the MALDI-TOF MS analy- tions. However, linking and extracting information from
sis were very reproducible between animals, and 7, 18 and 92 such large data matrices is a formidable task, and will
peptides were detected at T0, T14, and T14c, respectively. require signiWcant research attention in the coming years.
None of the peptides found at T0 and T14 were identiWed, This implies diligent coordination between scientists that
however seven peptides corresponding to 5 diVerent pro- masters the techniques and analyses in the diVerent Welds. If
teins were identiWed from the T14c samples. Three of these we are successful in this endeavour, the future for proteo-
proteins are known targets of post-mortem proteolysis (tro- mics in meat research is bright. Proteomics has the poten-
ponin T, nebulin, cypher protein) (Geesink & Koohmaraie, tial to shift the understanding of molecular mechanisms
1999; Morzel et al., 2004), while the other two proteins were underlying meat quality a great leap forward.
the connective tissue proteins procollagen types I and IV.
These are known to be very stable during meat ageing, how- Acknowledgement
ever prolonged heating above 70 °C can promote collagen
peptide bond breakage and explain the occurrence of these This work has been supported by the Fund for the
peptides in the cooked samples. Research Levy on Agricultural Products in Norway.

4. Future prospects
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MEAT
SCIENCE
Meat Science 77 (2007) 105–113
www.elsevier.com/locate/meatsci

Tenderness and oxidative stability of post-mortem muscles from


mature cows of various ages
Youling L. Xiong a,b,*, Oliver E. Mullins a, John F. Stika c, Jie Chen b,
Sue P. Blanchard a, William G. Moody a
a
Department of Animal and Food Sciences, University of Kentucky, Lexington, KY 40546, USA
b
College of Food Science, Southern Yangtze University, Wuxi, Jiangsu 214036, China
c
Certified Angus Beef Program, Wooster, OH 44691, USA

Received 8 March 2007; received in revised form 6 April 2007; accepted 11 April 2007

Abstract

Two experiments were conducted to investigate the influence of age of mature cows (2–4 yr, 6–8 yr, and 10–12 yr cows; n = 6 in each)
on beef quality. In Experiment 1, Longissimus dorsi (LD) steaks were stored at 3 C for 0–10 d. Steaks from more mature cows had an
increased (P < 0.05) Warner-Bratzler shear force (WBSF) and a slower troponin-T post-mortem degradation. Storage reduced WBSF in
all steak samples regardless of animal age. In Experiment 2, Semitendinosus (ST) and Semimembranosus (SM) patties were stored at 3 C
for 0–7 d simulating retail display. The rate of lipid oxidation during storage increased with animal age (P < 0.05) and was greater in ST
than in SM patties. However, myoglobin oxidation was minimally affected by animal age. Thus, advanced maturation not only inten-
sified cow meat toughness but also lowered its oxidative stability.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Cow; Beef; Proteolysis; Tenderness; Lipid oxidation; Myoglobin

1. Introduction ure of connective tissue collagen (i.e., type and degree of


cross-linking) has been implicated (Shorthose & Harris,
Mature cows of advanced ages represent a significant 1990; Lawrie, 1998). Furthermore, oxidative stability of
source or meat for the beef industry. In 2005, mature cattle meat may be affected by animal age. Lipid oxidation that
(mostly cows) accounted for 14.7% of the total beef cattle takes place in post-mortem meat can be a main impediment
slaughtered in the US (USDA, 2007). Meat from mature to the successful marketing of cow meat. Likewise, discol-
cows is used mainly as ground beef. In order to enhance oration resulting from myoglobin oxidation could nega-
its economical value, efforts are needed to understand tively impact the utility of cow meat. Boccard et al.
intrinsic factors that influence the quality attributes of beef (1979) reported that increased chronological age in cattle
from this particular group of cattle. resulted in a darker color of lean meat, but the post-mor-
One such intrinsic factor is proteolysis, which produces tem stability of the muscle pigments was not clear.
muscle fiber fragmentation. Beef from physiologically While little is known about the possible age influence on
mature carcasses is generally perceived to be less tender oxidative stability of beef from mature cows, or differences
than that from young animals, for which the chemical nat- between their muscle types, biochemical studies on small
animals or humans have demonstrated an increased
*
susceptibility of muscle cells to oxidizing agents as age pro-
Corresponding author. Address: Department of Animal and Food
gresses (Stadtman, 2006). It may be speculated that age-
Sciences, University of Kentucky, Lexington, KY 40546, USA. Tel.: +1
859 257 3822; fax: +1 859 257 5318. related loss in the redox potential may occur in mature
E-mail address: ylxiong@uky.edu (Y.L. Xiong). cows, and this loss could predispose post-mortem muscles

0309-1740/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.012
106 Y.L. Xiong et al. / Meat Science 77 (2007) 105–113

from cows to a higher rate of oxidation. On the other hand, In Experiment 2, another nine cows with three from
a limited number of investigations have been conducted to each of the age groups were slaughtered and electrically
examine the possible effect of animal age on the post- stimulated as described in Experiment 1. Each animal
mortem progression of proteolysis in relation to meat was used in an independent trial. After chilling for 24 h,
tenderness. Parrish, Selvig, Culler, and Zeece (1981), Semitendinosus (ST) and Semimembranosus (SM) muscles
Koohmaraie, Kennick, Elgasim, and Anglemier (1984) from both sides of carcasses were removed and ground
and Huff-Lonergan, Parrish, and Robson (1995) observed through a 4.5-cm orifice plate. Ground meat was formed
a reduced rate in post-mortem myofibrillar protein degra- into patties of approximately 100 g in weight and 2 cm in
dation in muscle from physiologically mature (C50–E thickness. Patties were placed on Styrofoam plates and
maturity) cattle when compared to muscle from young (A over-wrapped with oxygen permeable plastic film (Ziploc
maturity) carcasses. The difference was implicated in the Hand-Wrap, Dow Chem. Co., Indianapolis, IN). The
variation of beef tenderness from cattle of different physio- plates were placed on a 3 C shelf under fluorescent lighting
logical ages. that simulated retail display. Patties were analyzed for lipid
The lack of literature report on the potential differences and myoglobin oxidation daily for a total of 7 d as
in the oxidative stability and protein degradation in post- described below.
mortem muscles from mature cows of various ages, cou-
pled with the abundant supply of mature cows as a meat 2.2. Detection of proteolysis
source in the market, indicates a need to further explore
factors that may be responsible for the overall quality of The post-mortem proteolytic changes in cow muscle
post-mortem meat. Thus, the objective of the present study (LD) was monitored on myofibrils isolated from 1 d, 3 d,
was to investigate the influence of cow age on the above and 10 d most-mortem steaks. Myofibrils were extracted
chemical and biochemical changes during post-mortem according to Goll, Young, and Stromer (1974) using a rigor
storage of meat. buffer consisting of 0.1 M NaCl, 0.05 M Na2HPO4, 5 mM
EDTA, and 1 mM NaN3 (pH 7.0). To identify protein deg-
2. Materials and methods radation, SDS–PAGE was performed using the procedure
of Laemmli (1970), which was modified to adapt to a smal-
2.1. Experimental design and meat sample preparation ler electrophoretic apparatus, i.e., the SE 250 Mighty Small
II slab gel electrophoresis unit (Hoefer Scientific Instru-
A total of 18 cows composed predominantly of Angus · ments, San Francisco, CA). A 3% acrylamide stacking gel
Simmental genetics and absent of Bos indicus influence, and a 10% acrylamide resolving gel were used. An equal
purchased from local producers, were used in this study. amount of protein (15 lg) was loaded in each lane.
These cattle represented three age groups (six in 2–4 yr; Protein bands were stained with Coomassie brilliant
six in 6–8 yr; and six in 10–12 yr). Cows were placed on blue and identified by comparing the electrophoretic pat-
the same fescue pasture for a minimum of 2 months prior tern with published literature (Porzio & Pearson, 1977).
to slaughter to obtain a similar nutritional background. Molecular weights (MW) of unknown proteins were esti-
In Experiment 1, nine cows with three from each of mated from the regression line generated by plotting log
the age groups were humanely slaughtered at the MW of protein standards vs. their migration distance.
USDA-inspected University of Kentucky abattoir using The protein MW standard was a cocktail of eight individ-
standard industry procedures. Each animal was used in ual marker proteins (MW 14–200 kDa) (Sigma Chemical
an independent trial. After evisceration, carcasses were Co., St. Louis, MO). Images of destained gels were cap-
electrically stimulated with 550 V, 2.2 A, using a Boss tured with a digital camera, and the individual protein
electrical stunner (Model No. 1004D, Cincinnati Butcher bands were quantitatively analyzed using the UN-SCAN-
Supply, Cincinnati, OH) as described elsewhere (Schaake IT Gel digitizing software (Ver. 6.1, Silk Scientific Corp.,
et al., 1993). Carcasses were immediately split and chilled Orem, UT). The number of pixels in each whole band were
in a 3 C cooler for 24 h. Carcass maturity, based on recorded and used to calculate the percent weight of the
both lean color (Longissimus muscle between the 12th corresponding protein in the myofibril sample, assuming
and 13th rib) and bone ossification, was determined using that the amount of pixels was equivalent to the mass of
an A00–E100 maturity scale to establish physiological the protein.
ages.
At 24 h post-mortem, the LD (13th rib through the 5th 2.3. Measurement of shear force
lumbar vertebra) from both sides of carcasses were
removed, cut into 2.54-cm thick steaks, individually vac- LD Steaks were cooked to an internal temperature of
uum-packaged, and stored in a 3 C cooler. Warner-Brat- 70 C on a Farberware Open Hearth electric broiler (Far-
zler shear (WBSF) force and sodium dodecyl sulfate– berware, Inc., Bronx, NY). After cooling to 22 C, six
polyacrylamide gel electrophoresis (SDS–PAGE) analyses 1.27-cm-diameter cores from each cooked steak were
were performed with randomly selected steaks at 1, 3, removed parallel to the muscle fibers. Cores were sheared
and 10 d post-mortem. with a Warner-Bratzler shear device attached to an Instron
Y.L. Xiong et al. / Meat Science 77 (2007) 105–113 107

4301 universal testing machine (Instron Corp., Canton, als were analyzed using the General Linear Procedure of
MA) with a crosshead speed of 20 cm/min. The mean of the Statistix 7.0 software package (Analytical Software,
the WBSF values from different sample cores was deter- Inc., Tallahassee, FL) for microcomputers. Two-way anal-
mined and used for statistical analysis. ysis of variance (ANOVA) was performed to determine the
significance of the effect of animal age and muscle post-
2.4. Measurement of lipid oxidation mortem storage time. The ANOVA tables obtained were
further analyzed for the comparison of means by Least Sig-
Lipid oxidation in ST and SM patties after specific stor- nificant Difference procedures.
age times was measured before and after cooking using the
thiobarbituric acid (TBA)-reaction method, and was 3. Results and discussion
expressed as TBA-reactive substances or TBARS (Sinnhu-
ber & Yu, 1977; Wang & Xiong, 2005). For cooked sam- 3.1. Tenderness and proteolysis
ples, patties were cooked to an internal temperature of
70 C on a Farberware Open Hearth electric broiler (Far- The LD steaks from 10 yr to 12 yr cows were less tender,
berware, Inc., Bronx, NY) and then cooled to 22 C prior i.e., having a higher mean WBSF (P < 0.05), than steaks
to analysis. The TBARS values were calculated as mg of from the other two age groups (Fig. 1). The 6–8 yr group
malonaldehyde/kg of muscle sample. steaks also tended to be less tender than the 2–4 yr group
steaks. The result agreed with previous findings that LD
2.5. Measurement of surface color muscle from E maturity carcasses (old) was tougher com-
pared to either C or D maturity carcasses (younger) (Hilton
The surface color of raw ST and SM patties stored for et al., 1998; Smith et al., 1982). When the mean WBSF val-
different days was measured with a Hunterlab colorimeter ues of steaks across the storage time were compared, it was
(Model D25-2; Hunter Associates Laboratories, Inc., Fair- clear that tenderness progressively improved (P < 0.01)
fax, VA). The instrument, with a type DZA halogen lamp during post-mortem storage (Fig. 1), a physicochemical
light source and a 3.5-cm aperture, was calibrated using a process that occurs in meat during post-mortem storage
Hunterlab calibration plate no. C2-13717 (L* = 68.6, at refrigerator temperatures regardless of the animal age
a* = 23.5, and b* = 12.8) every time before use. Values (Geesink & Koohmaraie, 1999; Goll et al., 1983; Kong,
obtained from triplicate patties were averaged to obtain Diao, & Xiong, 2006; Rowe, Maddock, Lonergan, &
the mean for each color parameter. Huff-Lonergan, 2004).
Because proteases are widely implicated in the tenderiza-
2.6. Determination of pigments tion of meat during post-mortem storage, SDS–PAGE was
performed to identify different proteolytic patterns that
Total myoglobin and metmyoglobin (MMb) in ST and might explain the age-related variations in meat tenderness
SM raw patties were determined according to Krzywiki as well as the post-mortem storage effect. Several discern-
(1982) using a 40 mM phosphate extraction buffer (pH able proteolytic events occurred in all LD muscle samples
6.8). The absorbance of the pigment solution was read at
572, 565, 545, and 525 nm in a UV–visible spectrophotom-
eter (Model UV-160, Shimadzu Co. Ltd., Columbia, MD). 60
Total myoglobin and percent MMb were calculated based A
on the following equations (Krzywiki, 1982): 55
a
Total myoglobinðmmol=LÞ
50
Shear Force (N)

¼ ð0:166R1 þ 0:086R2 þ 0:088R3 þ 0:099Þ  A525 b


B
b
MMbð%Þ ¼ ð2:514R1 þ 0:777R2 þ 0:800R3 þ 1:098Þ 45 C
 100%
40
where R1, R2, and R3 = absorbance ratios of A572/A525,
A565/A525, and A545/A525, respectively. For the total myo- 35
globin content, the values were converted to mg/kg meat
based on the dilution and the molecular weight 30
(16,950 Da) of myoglobin (Dobberstein & Schroeder, 2-4 6-8 10-12 0 1 3 10
1993). Animal Age (yr) Post—mortem Time (d)

Fig. 1. Effects of animal age and post-mortem storage (3 C) time on the
2.7. Statistical analysis
WBSF of Longissimus muscle from cows of different ages. The standard
errors of treatment means are indicated. Means in the same treatment
Each animal within the same age group was treated as a group (age or storage time) with different letters differ significantly
replicate. Data from the three independent (replicated) tri- (P < 0.05).
108 Y.L. Xiong et al. / Meat Science 77 (2007) 105–113

during storage, with the progressive degradation of tropo- X Y


nin-T and the concomitant appearance of a 33-kDa new
polypeptide (‘‘band Y’’) being the most noticeable changes
(Fig. 2). The progression of proteolysis into 10 d post-mor-
tem also revealed a new protein band (designated as ‘‘band
X’’) between troponin-T and tropomyosin, presumably
originating from troponin-T. All these proteolytic changes
were consistent with previous literature reports (Huff-
Lonergan et al., 1995; Koohmaraie et al., 1984; Xiong,
Moody, Blanchard, Liu, & Burris, 1996). The results sug-
gest that the improved tenderness of LD muscle during
post-mortem storage (Fig. 1) was a result of proteolytic 2–4 yr
fragmentation of myofibrils.
Despite the similar proteolytic patterns exhibited by all
the age groups, the proteolysis appeared to have proceeded
at a faster rate and to a slightly greater extent in the 2–4 yr 6–8 yr
age group samples, which was revealed by SDS–PAGE
(Fig. 2) and indicated by digital image analysis (Fig. 3).
For example, by day 3, the troponin-T band was less
intense but the 33 kDa band was more noticeable for the 10–12 yr
2–4 yr age group steaks compared to samples from 6 to 8
Fig. 3. Densitometric scan of an SDS–PAGE gel portion (22–45 kDa) of
and 10 to 12 yr age groups. By day 10, both the band
myofibrils isolated from 10-d post-mortem Longissimus muscle.
‘‘X’’ polypeptide and the 33 kDa component (band ‘‘Y’’)
became rather salient in the 2–4 yr age group samples
(Fig. 3). The total digital pixels for protein ‘‘X’’ band in (1995) postulated that LD samples from old cattle proba-
the 2–4 yr, 6–8 yr, and 10–12 yr age samples (10 d) were, bly contained higher calpastatin activity that inhibited cal-
respectively, 10,450, 7733, and 5748, which represented a pain-mediated protein degradation in post-mortem beef.
100:74:55 ratio. The more pronounced proteolysis in the Recent studies on aging have demonstrated that protein
2–4 yr age group muscle would result in more rapid and oxidation was an integral part of the physiological aging
extensive disruption of the myofibrils, thus, explaining process (Rizvi, Jha, & Maurya, 2006; Stadtman, 2006),
the age effect on LD muscle tenderness observed in the and in muscle cells, calpain was one of the most susceptible
present study. enzymes affected by oxidation (Guttmann, Elce, Bell,
Several muscle endogenous enzyme systems have been Isbell, & Johnson, 1997). It has been shown that when
implicated in post-mortem tenderization of meat, including exposed to an oxidizing environment, m-calpain was read-
cathepsins, calpains, and proteosomes (Dutaud et al., 2006; ily inactivated, resulting in a reduced tenderization of post-
Goll et al., 1983; Rowe et al., 2004). A large body of evi- mortem beef muscle (Rowe et al., 2004). When all these
dence links improved beef tenderization during post-mor- factors are put together, it can be hypothesized that muscle
tem storage to calpain-mediated degradation of key from older cows probably had reduced calpain activity due
myofibrillar proteins responsible for the integrity of the to greater oxidative stress and therefore, exhibited
overall muscle cell cytoskeleton (Christensen, Young, Law- increased toughness, when compared with younger cattle.
son, Larsen, & Purslow, 2004; Geesink & Koohmaraie, On the other hand, a comparative study showed that
1999; Rhee, Ryu, & Kim, 2006). Huff-Lonergan et al. meat toughness was better correlated with, thus, could be

Day 1 Day 3 Day 10

45 kDa Actin
Troponin T
X Tropomyosin
Y

22 kDa Troponin I

2-4 6-8 10-12 2-4 6-8 10-12 2-4 6-8 10-12

Age of Animals (yr)

Fig. 2. SDS–PAGE of myofibrils isolated from post-mortem Longissimus muscle of cows from different age groups. Muscle samples were stored at 3 C
for various days. Shown in the graph is the portion of the gel (22–45 kDa) that exhibited most proteolytic changes. An equal amount of protein (15 lg) was
loaded to each lane.
Y.L. Xiong et al. / Meat Science 77 (2007) 105–113 109

more reliably predicted by, muscle serine peptidase inhib-

Average
itors than by calpastatin or cysteine peptidase inhibitors

37.74x
18.29y
11.08x
32.92y
20.56x
10.08y
(Zamora et al., 2005). Moreover, using fragmentation
structural analysis, Dutaud et al. (2006) found that 20S
proteasome could reproduce the type of sequential, ultra-

33.16ab (1.68)
37.89a (1.96)
14.96e (1.19)
10.61c (0.47)

9.44c (0.50)
17.90f (0.94)
structural changes normally occurring in post-mortem
myofibrils, suggesting that this protease superfamily
may also be intimately involved in the aging process of

7
meat. Further research is needed to identify the exact
enzyme systems involved in the tenderization of mature

33.20ab (1.71)
37.77a (1.96)
15.20e (1.09)
10.37c (0.50)

9.32c (0.43)
17.83f (0.86)
cow meat seen in the present study.

Means in the same row without a common superscript letter differ significantly (P > 0.05). Values in parentheses are standard errors of the respective means.
Hunter calorimetric values of raw ground beef patties from Semitendinosus and Semimembranosus muscles of cull cows during simulated retail display at 3 C
3.2. Oxidative stability

6
3.2.1. Color and pigments

18.86ef (1.11)
32.62b (1.82)
38.06a (2.18)
15.57e (1.04)
10.38c (0.33)

9.52c (0.51)
There were no significant differences between the 2–4,
6–8, and 10–12 yr age groups for raw ST or raw SM pat-
ties before storage or during storage for all the surface

Indicate significant difference (P > 0.05) between the two muscle types for the same color parameters shown in the ‘Average’ column.
color parameters (L*, a*, and b*), although numerically,

5
the L*-values of raw patties of the 10–12 yr age group

19.69de (1.21)
17.22d (1.15)

32.64b (1.89)
37.62a (2.19)
tended to be slightly lower (but nonsignificant) and

10.37c (0.50)

9.47c (0.42)
appeared darker when compared with the younger age
groups. Hence, the respective colorimetric values were
pooled to obtain the means. Overall, there was no consis-

4
tent (P > 0.05) change in the L*-value during storage, but
a*- and b*-values decreased (P > 0.05) after 7 d for both

20.38cd (1.25)
18.11d (0.88)

32.27b (2.22)
37.70a (1.84)

10.60c (0.33)

9.72c (0.39)
ST and SM samples (Table 1). The most noticeable
decrease in the a*-value was seen between day 0 and
day 1, indicating a significant loss of red color in the early 3
stage of storage.
Comparison of ST and SM patties showed that the for-
11.19bc (0.40)

10.13bc (0.32)
32.24b (2.11)
37.15a (1.74)
19.32c (0.98)

21.28c (1.22)
mer had consistently greater lightness (L*) but lower red-
ness (a*) (P > 0.05) than the latter. It can be suggested
that the color difference was a result of unequal distribu-
2

tions of specific fiber types. Kirchofer, Calkins, and


Gwartney (2002) reported 24.3%, 26.0%, and 49.7%,
21.24b (1.11)
11.65b (0.29)
32.49b (1.85)
22.51b (1.29)
10.64b (0.41)
36.87a (1.55)

respectively, of b-red, a-red, and a-white fibers in beef


ST, compared to 26.3%, 28.6%, and 45.1% in beef SM.
However, total myoglobin content (3.15 ± 0.55 mg/g
1

muscle) was similar (P > 0.05) between ST and SM sam-


ples, and it was not influenced (P > 0.05) by animal age
Storage time

38.87a (1.45)
24.66a (1.42)
13.48a (0.33)
34.76a (1.35)
26.00a (1.80)
12.40a (0.60)

(results not shown). Hence, the slightly less red (a*-value)


in ST muscle must be due to a lower oxygenation of myo-
globin when compared with SM muscle.
0

Most of the pigments in fresh, raw patties were deoxy-


myoglobin (interior) and oxymyoglobin (surface) that
Color parameter

imparted the bright red color with a relatively high


a*-value. During the simulated retail display under fluo-
L*-value

L*-value
a*-value
b*-value

a*-value
b*-value

rescent light, a large proportion of the pigments was


converted to metmyoglobin, with the most rapid conver-
sion occurring during the first day (Fig. 4). By day 7, met-
myoglobin accounted for almost 70% of the total
Semimembranosus

pigment. Animal age was not a factor in the metmyoglo-


Semitendinosus

bin production except for the ST patties that contained a


slightly greater (P > 0.05) amount of metmyoglobin in the
Table 1

Sample

10–12 yr age group on day 5 than in the 2–4 yr and 4–6 yr


a–f

groups. The results followed the trend of decreasing a*-


x,y
110 Y.L. Xiong et al. / Meat Science 77 (2007) 105–113

100 ST 100 SM
3-4 yr 3-4 yr
6-8 yr 6-8 yr
80 10-12 yr 80 10-12 yr

% Metmyoglobin

% Metmyoglobin
60 60

40 40

20 20

0 0

0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8

Time (day) Time (day)

Fig. 4. Metmyoglobin content in raw beef patties stored at 3 C for various days. Patties were prepared from Semitendinosus (ST) and Semimembranosus
(SM) muscles of cows from different age groups.

values during storage (Table 1). Demos and Mandigo 3.2.2. Lipid oxidation
(1996) studied the discoloration of ground beef stored at The analysis of TBARS in patties indicated pronounced
refrigerator temperature in an oxygen-permeable packag- differences in the rate and extent of lipid oxidation between
ing system and showed that by day 7, approximately 65% the three age groups of cows as well as between ST and SM
of myoglobin was changed to metmyoglobin. Similar muscles during refrigerated retail display. Raw patties of
results were reported by van den Oord and Wesdorp both ST and SM from 10 to 12 yr cows were most suscep-
(1971), who observed that percent oxymyoglobin dropped tible to lipid oxidation, followed by the 6–8 yr age group,
to about 50% by day 7 during storage (5 C), and the and the 2–4 yr group was least susceptible (Fig. 5). On
reduction was positively correlated with the undesirable average (ST and SM from all ages combined), the TBARS
color ratings by a sensory panel. values of raw samples increased from 3.87 mg/kg on day 0
It was noteworthy that although both the a*-value to 11.42 mg/kg after 7 d (P > 0.05).
reduction and the metmyoglobin formation occurred most Proximate analysis in a preliminary experiment showed
rapidly during the first 24 h, the latter was more dramatic. no significant difference in total lipid between all samples,
This can be explained because samples for pigment extrac- i.e., 5.59%, 5.44%, and 5.03% for ST, and 5.15%, 5.57%,
tion were whole meat patties (blended) while only the sur- and 5.37% for SM from 2 to 4 yr, 6 to 8 yr, and 10 to
face color of the patties was measured by the colorimeter. 12 yr cows, respectively. Hence, the animal age-associated
The color of the patties, and thus the pigment composition, variation in lipid oxidation as well as the difference between
were not consistent throughout the whole patties, i.e., red muscle types cannot be attributed to the lipid content. It
on the surface (up to 3–4 mm deep) and purplish/brown has been shown that in humans, the total plasma antioxi-
in the interior after 1 d (preliminary observation). The dants decreased with age (Rizvi et al., 2006). While there
reduced partial pressure of oxygen inside the meat patties is no literature report on age-related changes in redox
facilitated myoglobin oxidation. potential of post-mortem meat, it may be suggested that

6 ST 6 SM
2-4 yr 2-4 yr
6-8 yr 6-8 yr
5 5
TBARS (mg/kg meat)

TBARS (mg/kg meat)

10-12 yr 10-12 yr

4 4

3 3

2 2

1 1

0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Time (day) Time (day)

Fig. 5. TBARS content in raw beef patties stored at 3 C for various days. Patties were prepared from Semitendinosus (ST) and Semimembranosus (SM)
muscles of cows from different age groups.
Y.L. Xiong et al. / Meat Science 77 (2007) 105–113 111

the endogenous antioxidants could be lower in the 10–12 yr of myoglobin. These myoglobin molecules were readily oxi-
cow muscle than in muscle from younger groups, thus, dized and were responsible for the rapid production of met-
enhancing the oxidative susceptibility of lipids. The rate myoglobin observed in the first 24 h of retail display.
and extent of TBARS generation were greater (P > 0.05) Subsequent oxidation was slow because the remaining
for ST than for SM. It is plausible that the ST muscle myoglobin molecules, which would still be confined in the
was deficient in endogenous antioxidants when compared cell, were relatively inaccessible to molecular oxygen for
with the SM muscle. Cooking slightly increased the all muscle samples. On the other hand, lipid oxidation
TBARS production. The amount of TBARS in these occurred mostly outside the cell or at the membrane inter-
stored patties after cooking increased by an average of face, in which case the concentration and type of oxidants
about 10% when compared with uncooked patties or antioxidants, which may vary among animal age groups,
(Fig. 6). Membrane damage, the release of prooxidative became crucial factors.
heme, and the heat input would all promote lipid oxidation Indeed, within the same muscle type or animal age
(Grunwald & Richards, 2006; Monahan, Crackel, Gray, group, lipid oxidation (TBARS) was significantly corre-
Bukley, & Morrissey, 1993). lated with metmyoglobin production (Fig. 7), suggesting
The significant animal age effects on muscle lipid oxida- that the same oxidation initiators may be involved. Mona-
tion but not on metmyoglobin formation, and the notable han, Asghar, Gray, Buckley, and Morrissey (1994) noted
difference between muscle types in their lipid stability but that oxidation of myoglobin preceded oxidation of muscle
not in their color stability, suggest that lipid and pigment lipids in pork chops stored at 4 C. However, the opposite
oxidation in these muscle samples were probably controlled was observed by the same research lab for beef muscle
by different mechanisms, one of which was physical barri- homogenates that were treated with oxidizing agents
ers. With coarse grinding, some of the cells were disrupted, (FeCl3/ascorbate) (O’Grady, Monahan, & Brunton,
irrespective of origin of the muscles, resulting in the release 2001). The conflicting results reported by these researchers

6 ST 6
SM
2-4 yr 2-4 yr
5 6-8 yr 5 6-8 yr
TBARS (mg/kg meat)

TBARS (mg/kg meat)

10-12 yr 10-12 yr

4 4

3 3

2 2

1 1

0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8
Time (day) Time (day)

Fig. 6. TBARS content in cooked beef patties prepared from Semitendinosus (ST) and Semimembranosus (SM) muscles of cows from different age groups.
The raw patties were stored at 3 C for various days before cooking.

ST SM
6 6
2-4 yr (r = 0.92) 2-4 yr (r = 0.96)
6-8 yr (r = 0.97) 6-8 yr (r = 0.83)
5 5
TBARS (mg/kg meat)

TBARS (mg/kg meat)

10-12 yr (r = 0.98) 10-12 yr (r = 0.94)

4 4

3 3

2 2

1 1

0 0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80
% Metmyoglobin % Metmyoglobin

Fig. 7. Linear regression plots of TBARS versus % metmyoglobin for raw patties prepared from Semitendinosus (ST) and Semimembranosus (SM) muscles
of cows from different age groups. The correlation coefficients (r) are indicated.
112 Y.L. Xiong et al. / Meat Science 77 (2007) 105–113

with our present findings (in which beef sample oxidation Huff-Lonergan, E., Parrish, F. C., Jr., & Robson, R. M. (1995). Effects of
occurred under fluorescent light) indicated the specificity postmortem aging time, animal age, and sex on degradation of titin
and nebulin in bovine longissimus muscle. Journal of Animal Science,
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MEAT
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Meat Science 77 (2007) 114–120
www.elsevier.com/locate/meatsci

Biochemical changes during processing of traditional Jinhua ham


a,* b
G.H. Zhou , G.M. Zhao
a
Key Laboratory of Meat Processing and Quality Control EDU, College of Food Science and Technology, Nanjing Agricultural University,
Nanjing 210095, PR China
b
Food Science and Technology, Henan Agricultural University, Zhengzhou 450002, PR China

Received 7 March 2007; received in revised form 28 March 2007; accepted 29 March 2007

Abstract

Jinhua ham is the most famous traditional meat product of China and one of the most famed dry-cured hams in the world. Its pro-
cessing consists of six stages: green ham preparation, salting, washing and sun-drying and shaping, ripening, and post-ripening. Intense
proteolysis and lipolysis occur during processing period. As a result, the content of free amino acids in final ham products is 14–16 times
that of green ham, and 191 volatile compounds have been identified during processing, which make a major contribution to the flavor of
Jinhua ham.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Jinhua ham; Processing; Proteolysis; Lipolysis; Flavor development

1. Introduction of the South Song Dynasty about 800 years ago (Wu, Sun,
& Sun, 1959). Typical Jinhua ham processing generally
China has a long, glorious history and a splendid dietary takes 8–10 months, starting in winter and finishing in
culture. Many traditional meat products have been devel- autumn of the following year. During a long ripening pro-
oped in China, among which Jinhua ham is the most cess, muscle protein and fat are hydrolyzed to some extent
famous. Jinhua ham has an attractive color, unique flavor by internal enzymes, and many small peptides, free amino
and bamboo leaf-like shape. Its rose-like muscle, golden acids, free fatty acids and volatiles are produced, which
yellow skin and pure white fat make Jinhua ham one of eventually contribute to the unique flavor of Jinhua ham.
the most preferred items in Chinese cuisine. The processing This paper outlines the processing technology of tradi-
technology of Jinhua ham was introduced to European tional Jinhua ham, and describes the flavor- and taste-
countries by Marco Polo during the 13th to 14th century related compounds that are produced and the enzymes that
and had an important impact on the development of dry- are involved during the course of processing.
cured ham processing technology outside China.
Jinhua ham is formed and produced in Jinhua District, 2. Processing of traditional Jinhua ham
Zhejiang Province in China. The earliest legend regarding
the method of processing Jinhua ham may be traced back Jinhua ham is traditionally processed under natural con-
to the Tang Dynasty (A.D. 618–907); however, the name ditions where air temperature and relative humidity depend
‘‘Jinhua ham’’ was formally bestowed by the first emperor on climate and weather condition. Its unique quality is not
only due to the elaborate processing technology, but also
*
related to the unique local geographic terrain and climate.
Corresponding author. Tel.: +86 025 84395376; fax: +86 025
84432420.
About 70% of the Jinhua District is mountainous with four
E-mail addresses: ghzhou@njau.edu.cn (G.H. Zhou), gmzhao126@ distinct seasons. Air temperature fluctuates regularly with-
yahoo.com.cn (G.M. Zhao). out extremes, which is desirable for processing dry-cured

0309-1740/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.03.028
G.H. Zhou, G.M. Zhao / Meat Science 77 (2007) 114–120 115

meat products. Usually, air temperature in winter is ged after initial washing, and hams are again soaked in
between 0 and 10 °C, favorable for ham salting. In spring, water for another 16–18 h.
air temperature goes up to 20 °C or higher, suitable for
sun-drying. Summer in the Jinhua region is relatively hot. 2.4. Sun-drying and shaping
The temperature can reach 40 °C, ideal for ham ripening.
Post-ripening begins in autumn when the temperature Achieving appropriate dehydration is the objective of
falls. The entire processing of Jinhua ham, beginning in sun-drying as insufficient dehydration may cause spoilage.
winter and finishing in the following autumn, takes 8–10 For balance, a pair of hams of similar weight are tied with
months. a rope and hung on a rack. Sufficient ventilation and expo-
Processing of Jinhua ham consists of six stages: green sure to sunshine are considered when positioning the hams.
ham preparation, salting, washing, sun-drying and shap- When hams are hung, hoofs are removed, water and dirt
ing, ripening, and post-ripening. In all, there are more than on skin is razed off with blade and the brand is sealed on
90 steps within the six stages. the skin. Then hams can be removed from the racks and
shaped into a bamboo leaf-like shape. Sun-drying can be
2.1. Green ham preparation terminated when hams start to drop liquidified fat, which
generally requires about 7 sunny days.
Traditionally, only hind legs from the Jinhua ‘Lian-
gtouwu’ pig or its cross offspring could be used for produc- 2.5. Ripening
ing Jinhua ham. Desirable legs should be fresh, with a thin
skin and slim shank bone, well-developed muscle, and a Ripening is the key process for generating ham flavor
thin layer of white fat. Broken bone should be particularly substances. During this period, muscle proteins and fat
avoided. The exposed part of the bones as well as the fat, are hydrolyzed mainly by endogenous enzymes, which
tendon and muscle membrane on the meat surface of results increased amounts of peptides, free amino acids
selected legs are removed and the hams then trimmed into and free fatty acids. These products constitute the main
a shape like a bamboo leaf. The remaining blood should be part of ham flavor substances and may continue to react
squeezed out. A leg weight of between 5.5 and 7.5 kg after with one other or be hydrolyzed to produce volatiles that
trimming is preferred (Zhao & Zhou, 2003). contribute to the unique aroma of Jinhua ham.
Ham pairs are fastened to a centipede rack (named
2.2. Salting because of its centipede-like shape) with the meat surface
toward the windows in the ripening room. Ham quality is
Salting is a critical stage in Jinhua ham processing and susceptible to the microclimate in the ripening room. High
inappropriate salting may cause spoilage. Ambient temper- temperature with low humidity stimulates weight loss and
ature and humidity have great effects on the salting process. fat oxidation, while high humidity may result in ham spoil-
With regard to temperature, it’s difficult for salt to pene- age. On the other hand, low temperature, especially in the
trate meat when it is below 0 °C, while fast growth of later phase of ripening, slows aroma formation in hams.
microbes will occur when temperature is above 15 °C. With The ripening room should be well ventilated. Room tem-
regard to humidity, when ambient humidity is below 70% perature should increase from 15 °C to 37 °C gradually
RH, undesirable water loss will occur, which also causes and humidity is controlled to within 55–75% during the
insufficient salt penetration. When ambient humidity is 6–8 months ripening.
above 90%, salt will flow away in the form of brine, causing During ripening, skin and muscle shrink to some extent
pastiness on the surface of the ham. Therefore, the desir- because of moisture loss and bones around joints protrude
able ambient temperature and humidity for salting is 5– out of the surface of the meat. Therefore, hams are usually
10 °C and 75–85% RH, respectively (Gong, 1987; Zhao & removed from the centipede rack and retrimmed in mid-
Zhou, 2003; Zhao et al., 2004). Average duration of salting April. This is normally the last shaping and it requires cut-
is about 30 d, varying from 25 d for small hams (<5 kg) to ting off protruding bones, superfluous skin and fat. After
35 d for large hams (more than 8 kg), during which time reshaping, hams are retied to the centipede rack for com-
each ham is salted 5–7 times. Usually only dry salt is used pletion of ripening. Usually ripening process terminates
during salting, however, nitrate may also be used during in mid-August when temperatures begin to drop.
the first two times of salting when irregular weather condi-
tion is encountered. 2.6. Post-ripening

2.3. Soaking and washing After ripening, the surface of the meat becomes very dry
and is often covered with a thin layer of mould spores and
The purpose of this procedure is to remove excess salt dust. For this reason, hams are first brushed clean and a
and wash off any dirty substances on the surface of the thin layer of vegetable oil applied to soften muscle and pre-
meat. Usually, hams are initially soaked in water for 4– vent excessive fat oxidation, then stacked with skin side up
6 h and then washed with bamboo brushes. Water is chan- for post-ripening. The post-ripening stage is a process
116 G.H. Zhou, G.M. Zhao / Meat Science 77 (2007) 114–120

designed to stabilize and intensify ham flavor; it is carried 30 Total soluble


out in a warehouse and usually takes two months. During nitrogen %
accouting for
post-ripening, the ham piles are turned over from time to 25
total nitrogen%
prevent unexpected fermentation, which affects ham
quality. 20 Non protein
nitrogen
% accouting for
2.7. Grading and storage 15 total nitrogen%

Soluble protein
It’s common practice to grade Jinhua ham into different 10 nitrogen
accouting for
categories according to quality, depending primarily on total nitrogen%
aroma intensity. A grader appointed by the government 5
1 2 3 4 5 6
assesses ham’s aroma by inserting a bamboo probe into a Stage
ham and smelling the probe when removing it. There are Fig. 1. Changes of NPN, soluble protein nitrogen and total soluble
three fixed locations: ‘up’, ‘middle’ and ‘lower’ position nitrogen in total nitrogen during Jinhua ham processing. Note: Stage 1,
on a ham for this special purpose. Jinhua ham can be before salting; 2, end of salting; 3, end of sun-drying; 4, middle of ripening;
stored for years and peak flavor is reached when stored 5, end of ripening; and 6, end of post-ripening.
for around 12 months.
80 Non protein
3. Proteolysis and lipolysis nitrogen
70 accouting for
total soluble
Proteins and lipids constitute the major chemical com- nitrogen %
ponents of ham muscles and their proportions in muscle 60
increase gradually with the loss of muscle moisture during Soluble protein
% 50 nitrogen
processing. Intense proteolysis and lipolysis occur over the accouting for
course of Jinhua ham processing. As a result, the content of total soluble
40 nitrogen %
free amino acids in final Jinhua ham products is 14–16
times that of green ham, and 191 volatile compounds have
30
been identified, which make major contribution to the
aroma and flavor of Jinhua ham. 20
1 2 3 4 5 6
Stage
3.1. Effects of muscle enzymes in the processing of Jinhua
ham Fig. 2. Changes of NPN and soluble protein nitrogen in total nitrogen
during Jinhua ham processing. Note: Stage 1, before salting; 2, end of
3.1.1. Proteolysis salting; 3, end of sun-drying; 4, middle of ripening; 5, end of ripening; and
6, end of post-ripening.
Muscle proteins are hydrolyzed continuously during
processing of Jinhua ham and small molecular products
such as peptides and free amino acids (FAA) are generated dases and aminopeptidases have been the focus of further
(Zhao et al., 2005b). At the end of processing, the proteo- studies.
lytic index (non-protein nitrogen accounting for total nitro-
gen, %) of Jinhua ham reaches 14–20. During proteolysis, 3.1.2. Cathepsins
about 10% of insoluble proteins are hydrolyzed to soluble In vitro experiments show that cathepsin B and L retain
proteins which are then actively hydrolyzed to small pep- 17.55% and 22.92% of their initial activity at the end of the
tides and FAA. In the soluble fraction, the proportion of ripening stage and 9.31% and 13.66% at the end of the
soluble proteins drops from 71.63% before the beginning post-ripening stage, respectively. Their activities, however,
of the salting stage to 27.57% at the end of post-ripening are greatly affected by temperature, salt content and pH
period, most of the increase of non-protein nitrogen values that change continuously during Jinhua ham pro-
(NPN) occurring at the same time is free amino acids cessing. The activity observed under defined in vitro condi-
and small peptides of molecular weight <1 kDa, account- tions may not reflect that which occurs during ham
ing for more than 95% of the total NPN at the end of pro- processing because of the unfavorable environment in
cessing (see Figs. 1 and 2). This change is likely be the result ham. Two quadratic regression equation models were built
of endogenous enzyme activity since low numbers of to express the effects of temperature, salt content and pH
micro-organisms are found inside dry-cured ham (Toldrá value on the activity of cathepsin B and L individually.
& Etherington, 1988; Zhen, He, Li, Zhou, & Zhang, According to the models, cathepsin B and L always remain
2004) and molds growing on the ham surface do not affect active under production conditions of Jinhua ham, though
Jinhua ham flavor development (Lin et al., 1992). Thus, <5% of the activity in an in vitro environment was observed
endogenous enzymes such as cathepsins, dipeptidyl pepti- during Jinhua ham processing (see Fig. 3). Cathepsin B and
G.H. Zhou, G.M. Zhao / Meat Science 77 (2007) 114–120 117

12000 In vitro cath. 1000 Practical cath. 30000 25000 Practical DPPI
B activity activity
B activity In vitro DPPI
Practical cath. activity Practical DPPIV
10000 Invitro cath. L activity 25000 activity
800 20000
L activity In vitro DPPIV
activity
8000 20000
U·g–1

U·g–1

U·g–1

U·g–1
600 15000

6000 15000
400 10000
4000 10000

200 5000
2000 5000

0 0 0
0 1 2 3 4 5 6
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
Stage Stage
Stage Stage

Fig. 3. Changes of cathepsin B and L activities in in vitro (left) and Fig. 4. Changes of dipeptidase I and IV (DPPI and IV) activities in in vitro
production environments (right) during Jinhua ham processing. Note: (left) and production environments (right) during Jinhua ham processing.
Stage 1, before salting; 2, end of salting; 3, end of sun-drying; 4, middle of Note: Stage 1, before salting; 2, end of salting; 3, end of sun-drying; 4,
ripening; 5, end of ripening; and 6, end of post-ripening. middle of ripening; 5, end of ripening; and 6, end of post-ripening.

maintain strong activity during Jinhua ham processing,


L may play key roles in hydrolyzing insoluble proteins to
although only 7.98%, 5.70% and 9.76% of the initial activ-
soluble proteins, and soluble proteins to peptides as a
ity of AAP, RAP and LAP are, respectively, retained at the
results of in vitro conditions and the long duration of Jin-
end of ripening and 3.05%, 1.90% and 6.02%, respectively,
hua ham processing (Zhao et al., 2005c).
at the end of post-ripening. They are all affected by changes
of temperature, salt content and pH value. The activities of
3.1.3. Dipeptidyl peptidases (DPP)
AAP, RAP and LAP under practical Jinhua ham process-
Experiments in an in vitro environment show that both
ing conditions are estimated at 1.27–4.13%, 1.14–2.21%
dipeptidyl peptidase I (DPPI) and dipeptidyl peptidase IV
and 3.99–17.54%, respectively, according to the mathemat-
(DPPIV) possess considerable activity during Jinhua ham
ical models that include factors that affect the three amino-
processing. The activity of muscle DPPI decreased gradu-
peptidases (see Fig. 5). LAP and AAP exhibit strong
ally before the beginning of ripening and then increased
activity throughout processing, while RAP shows consider-
gradually until the end of post-ripening while the activity
able activity only during the first three processing stages.
of muscle DPPIV decreased continuously. At the end of
The data shows that LAP and AAP are the most important
processing, 141.71% of initial DPPI activity and 11.19%
aminopeptidases in Jinhua ham processing, while RAP
of initial DPPIV activity remained (Zhao et al., 2005a).
may be more effective at the early stages of processing
The change in DPPIV activity contradicts research on
(Zhao et al., 2006; Zhao et al., 2005b).
European dry-cured hams (Sentandreu & Toldrá, 2001c).
This may be due to the differences of micro-organisms
3.2. Lipolysis and oxidation
growing on the ham surface because some micro-organisms
produce an isozyme of DPPI that may penetrate into inner
Lipolysis and lipid oxidation are a major source of ham
muscle and play a role in DPPI activity (Zhao et al.,
flavor compounds. During Jinhua ham processing, intense
2005a).
degradation and oxidation occur in both muscle lipid and
As in the case of cathepsins, the activities of DPPI and
IV are also significantly influenced by temperature, salt
content and pH value. In the mathematical models estab-
lished to illustrate the effects of temperature, salt content 200000
In vitro AAP
9000
Practical AAP
activity activity
and pH value on the activities of DPPI and IV, DPPI 180000
In vitro RAP 8000 Practical RAP
160000
always retains very strong activity under practical Jinhua 140000
activity 7000 activity
6000 Practical LAP
ham processing conditions, whereas the activity of DPPIV In vitro LAP
U·g–1

U·g–1

120000 activity
activity 5000
is always very weak despite its strong activity shown in a 100000
4000
80000
defined in vitro environment (see Fig. 4). Therefore, muscle 60000 3000
2000
DPPI may be a key enzyme responsible for the generation 40000
20000 1000
of dipeptides in Jinhua ham processing (Zhao et al., 2005a). 0
1 2 3 4 5 6 1 2 3 4 5 6
Stage Stage
3.1.4. Aminopeptidases
Toldrá, Flores, and Sanz (1997) have shown that the Fig. 5. Changes of alanyl, arginyl and leucyl aminopeptidase activities in
in vitro (left) and production environments (right) during Jinhua ham
free amino acids in dry-cured hams are primarily generated
processing. Note: Stage 1, before salting; 2, end of salting; 3, end of sun-
from muscle proteins and peptides by the actions of amino- drying; 4, middle of ripening; 5, end of ripening; and 6, end of post-
peptidases. Experiments in vitro demonstrated that alanyl, ripening. AAP, RAP and LAP, respectively, stand for alanyl, arginyl and
arginyl and leucyl aminopeptidase(AAP, RAP and LAP ) leucyl aminopeptidases.
118 G.H. Zhou, G.M. Zhao / Meat Science 77 (2007) 114–120

subcutaneous fat tissues (Huan, 2005; She & Tong, 2005; source of precursors of ham flavor substances (Huan,
Yan, Li, & Jiang, 2005). The lipolysis and, in part, the oxi- 2005).
dation are attributed to activities of muscle lipases, includ-
ing phospholipase and lipoxygenase (Huan, 2005; Huan, 3.2.2. Lipid oxidation
Zhou, Zhao, Xu, & Peng, 2005a). Lipid oxidation occurs throughout Jinhua ham process-
ing with the most intense lipid oxidation occurring at the
3.2.1. Lipolysis sun-drying stage. Free fatty acids are the main substrates
The results of research on Jinhua ham in the past few of the lipid oxidation process. The proportions of saturated
years show that, with the gradual loss of moisture, the pro- and monounsaturated fatty acids in both muscle and sub-
portion of lipid in ham increases from 3.65% at the green cutaneous fat tissue increase during Jinhua ham process-
stage to 8.10% at the end of post-ripening (Huan, 2005). ing. The proportion of monounsaturated fatty acids
Muscle lipid and subcutaneous fat experience different deg- increases most dramatically, while the proportion of poly-
radation processes. In muscle, the proportions of both tri- unsaturated fatty acids decreases sharply. This indicates
acylglycerol and free fatty acids increase during Jinhua that intense oxidation of polyunsaturated fatty acids has
ham processing, while phospholipids decrease dramatically occurred; especially of linoleic acid which is the fatty acid
with about 66.67% of muscle phospholipids hydrolyzed with the biggest decrease both in muscle and subcutaneous
during processing (see Fig. 6). On the other hand, both tissues during processing (Huan, 2005).
the proportions of phospholipids and triacylglycerol in
subcutaneous fat decrease during Jinhua ham processing, 3.2.3. Lipases and phospholipases
while only the proportion of free fatty acids increases dra- According to the optimum pH of different lipases, at
matically (see Fig. 7). It seems that the phospholipid degra- least three types of lipases can be categorized: acid lipases,
dation in muscle and both phospholipid and triacylglycerol neutral lipases and basic lipases. Considering that the pH
degradation in subcutaneous fat are the main reactions of value of ham is about 6, basic lipases may not be effective
ham lipolysis and it appears that phospholipids are a main and are not considered in our study. In vitro experiments
show that lipases and phospholipases are not evenly dis-
100 25
tributed in muscle and subcutaneous fat tissues. Neutral
lipase demonstrates the highest activity in both muscle
90 20 and subcutaneous tissues, while acid lipase and phospho-
lipases the lowest. The activity of the three enzymes both
Triacylglycerol, %

Phospholipids and
free fatty acids, %

80 15 in muscle and subcutaneous fat tissues decreases sharply


during Jinhua ham processing (see Fig. 8). No activity of
70 10 muscle lipases or phospholipases can be detected after
post-ripening. At the end of ripening, 8.31%, 4.18% and
Triacylglycerol
60 5 7.56% of the initial activities of muscle acid lipases, neutral
Phospholipids
Free fatty acids
lipases and phospholipases, respectively, are retained, while
50 0 only 8.26%, 2.94% and 5.36% of the respective initial activ-
1 2 3 4 5 6
ity remained at the end of post-ripening. In subcutaneous
Stage
fat tissues, about 16.16%, 23.05% and 14.77% of the initial
Fig. 6. Changes of muscle lipid composition during Jinhua ham process- activity of acid lipases, neutral lipases and phospholipases,
ing. Note: Stage 1, before salting; 2, end of salting; 3, end of sun-drying; 4, respectively, occur at the end of ripening stage and no
middle of ripening; 5, end of ripening; and 6, end of post-ripening.

60 Acid lipase Acid lipase activity


activity neutral lipase activity
Triacylglycerol Phospholipase activity
neutral lipase
100 Phospholipids 10 50 200
activity
U·h.g protein, × 10 -1

Free fatty acids


-1

Phospholipase
U·h.g protein, × 10

96 8 40 activity
150
Triacylglycerol, %

Phospholipids and
free fatty acids, %

30
92 6
100
20
88 4
50
10
84 2
0 0
1 2 3 4 5 6 1 2 3 4 5 6
80 0 Stage
1 2 3 4 5 6 Stage
Stage
Fig. 8. Changes of in vitro activities of lipases and phospholipase in
Fig. 7. Changes of lipid composition in subcutaneous fat during Jinhua muscle (left) and subcutaneous fat tissues (right) during Jinhua ham
ham processing. Note: Stage 1, before salting; 2, end of salting; 3, end of processing. Note: Stage 1, before salting; 2, end of salting; 3, end of sun-
sun-drying; 4, middle of ripening; 5, end of ripening; and 6, end of post- drying; 4, middle of ripening; 5, end of ripening; and 6, end of post-
ripening. ripening.
G.H. Zhou, G.M. Zhao / Meat Science 77 (2007) 114–120 119

0.7 Lipase activity have been identified using headspace-solid phase microex-
0.6
Pospholipase activity traction (SPME) and GC/MS techniques (Huan et al.,
U·h.g protein 2005a; Zhao, 2004). The compounds identified belong to
0.5
alkanes and alkenes, aromatic hydrocarbons, alcohols,
0.4 aldehydes, ketones, carboxylic acids, esters, oxygenous het-
0.3 erocycle compounds, nitrogenous compounds, sulphur
0.2
compounds, chloride compounds, amides, and terpenes
(Huan, 2005; Huan et al., 2005a; Zhang, Wang, Liu,
0.1
Zhu, & Zhou, 2006; Zhao, 2004). At least 22 compounds
0 make clear contribution to the characteristic aroma
1 2 3 4 5 6
Stage according to artificial sniffing (Tian, Wang, & Xu, 2004).
The compounds include eight aldehydes (3-methyl-butanal,
Fig. 9. Changes of the activities of muscle lipases and phospholipase in
practical Jinhua ham processing. Note: Stage 1, before salting; 2, end of 2-methyl-propanal, hexanal, (Z)-2-heptenal, 2-methyl-
salting; 3, end of sun-drying; 4, middle of ripening; 5, end of ripening; and propanal, octanal, phenyl acetaldehyde and nonanal), four
6, end of post-ripening. sulphur compounds (dimetyl disulfide, methanethiol, 3-
methylthiol-propanal and dimethyl trisulfide), three
lipase or phospholipase activity can be detected in the fol- ketones (acetone, 2,3-pentanedione and 2-heptanone),
lowing stages (Huan, 2005; Huan, Zhou, & Xu, 2005b). three heterocycle compounds (methylpyrazine, 2,6-dimeth-
Response surface experiments show that the activities of ylpyrazine and 2-pentyl-furan), one alcohol (1-octen-3-ol)
muscle lipases and phospholipases are affected by tempera- and one ester (ethyl acetate) (Tian et al., 2004).
ture, salt concentration and the interaction effect of the two
factors. Well-established mathematical models show that 4.2. Changes of flavor compounds during processing
the muscle environment during Jinhua ham processing is
quite favorable for muscle lipases and phospholipases, with During Jinhua ham processing, all the flavor com-
very high activity during most of the processing (see pounds increase in total peak area; however, their relative
Fig. 9). This explains the concentration changes of free percentage changes. The percentages of alcohol and ketone
fatty acids in muscle during the processing of Jinhua ham areas drops sharply while aldehydes, acids, lactones, pyra-
(Huan, 2005; Huan et al., 2005b). zines, sulphur compounds and oxygen heterocyclic com-
pounds increase in area percentage during processing
3.2.4. Lipoxygenase (Huan, 2005; Huan et al., 2005a; Tian et al., 2004; Tian,
Lipoxygenase is a major enzyme responsible for lipid Wang, & Xu, 2005; Tian, Wang, & Xu, 2006; Zhao,
oxidation. In vitro experiments show that subcutaneous 2004) (see Fig. 10).
fat does not possess lipoxygenase activity. On the other Flavor is extremely important for dry-cured ham. The
hand, muscle lipoxygenase displays very strong activity development of flavor in dry-cured ham is a very complex
during Jinhua ham processing. This enzyme increases to process and flavor compounds mostly originate from enzy-
its maximum activity at the end of the salting stage, then matic action and/or chemical reactions such as lipid oxida-
decreases during the following stages with about 66% of tion, Maillard reactions and Strecker degradations of
its initial activity retained at the end of the post-ripening muscle protein and fat. Proteolysis and lipolysis constitute
stage. Response surface experiments demonstrate that the the main biochemical reactions in the generation of flavor
activity of lipoxygenase is influenced by temperature, salt or flavor precursors (Toldrá, 1998) and are mainly attrib-
and nitrate concentration. Interaction effects also exist
between temperature and salt content as well as tempera-
ture and nitrate content. However, the established equation alcohols aldehydes 2.5 sulphur compounds
lactones
model indicates that the practical muscle lipoxygenase 45 ketones acids pyrazines
oxygen heterocyclic compounds
activity demonstrated during Jinhua ham processing 40 2
35
explains only about 20% of the oxidation effects. The result
30 1.5
suggests that auto-oxidation, not enzyme catalyzed oxida-
25
%

tion, is the major cause of muscle lipid oxidation during 20 1


Jinhua ham processing (Huan, 2005). 15
10 0.5
4. Flavor compounds identification and their changes along 5

processing stages 0
1 2 3 4 5 6
0
1 2 3 4 5 6
Stage Stage
4.1. Identification of flavor compounds
Fig. 10. Changes of some of the flavor compounds during Jinhua ham
processing. Note: Stage 1, before salting; 2, end of salting; 3, end of sun-
More than 330 individual peaks are found in muscle drying; 4, middle of ripening; 5, end of ripening; and 6, end of post-
samples of Jinhua ham during processing and 191 of them ripening.
120 G.H. Zhou, G.M. Zhao / Meat Science 77 (2007) 114–120

uted to the endogenous enzymatic systems in view of the Tian, H. X., Wang, Z., & Xu, S. Y. (2004). Characterization of odor-active
low microbial counts found inside the hams, the conditions compounds in Jinhua ham by GC-olfactometry. Food and Fermenta-
tion Industries (China), 30(12), 117–123.
that are unfavorable for microbial growth (Toldrá & Ethe- Tian, H. X., Wang, Z., & Xu, S. Y. (2005). Research on volatile flavors of
rington, 1988; Zhen et al., 2004) and low microbial enzyme Jinhua ham. Journal of Wuxi University of Light Industry (China),
activity levels (Molina & Toldrá, 1992). Therefore, the 24(1), 69–73, 83.
quality and flavor characteristics of Jinhua ham depend Tian, H. X., Wang, Z., & Xu, S. Y. (2006). Separation and identification
on its raw meat properties and processing technology of volatile flavors of Jinhua ham by gas chromatography–mass
spectrometry coupled with head space solid phase microextraction.
(Zhang et al., 2006) and the factors influencing enzyme Chinese Journal of Chromatography, 24(2), 176–180.
activity during the course of processing. Toldrá, F. (1998). Proteolysis and lipolysis in flavour development of dry-
cured meat products. Meat Science, 49(Suppl. 1), S101–S110.
5. Conclusion Toldrá, F., & Etherington, D. J. (1988). Examination of cathepsins B, D,
H and L activities in dry-cures hams. Meat Science, 59, 531–538.
Toldrá, F., Flores, M., & Sanz, Y. (1997). Dry-cured ham flavour:
Traditional Jinhua ham processing consists of six stages: Enzymatic generation and process influence. Food Chemistry, 59(4),
green ham fabricating, salting, washing, sun-drying and 523–530.
shaping, ripening, and post-ripening. Intense proteolysis, Wu, A. F., Sun, C. Y., & Sun, G. Q. (1959). Jinhua ham. Beijing: Light
lipolysis and oxidation reactions occur over the course of Industry Press (China).
processing and, as a result, many characteristic volatile fla- Yan, W. J., Li, X. M., & Jiang, Y. X. (2005). Fatty acids in intramuscular
and subcutaneous fat of Jinhua ham. Food and Fermentation Indus-
vor compounds are produced. The content of free amino tries, 31(2), 124–126.
acids in final Jinhua ham products is 14–16 times that of Zhang, J. H., Wang, L., Liu, Y., Zhu, J. H., & Zhou, G. H. (2006).
green ham, and 191 volatile compounds have been identi- Changes in the volatile flavour components of Jinhua ham during the
fied during processing. Endogenous enzymes may play an traditional ageing process. International Journal of Food Science and
important role in the development of the characteristic fla- Technology, 41, 1033–1049.
Zhao G. M. (2004). Studies on the effects of muscle proteolytic enzymes in
vor of Jinhua ham. the processing of Jinhua ham. Doctorial Paper of NanJing Agricul-
tural University Nanjing, China.
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MEAT
SCIENCE
Meat Science 77 (2007) 121–135
www.elsevier.com/locate/meatsci

Review

Effects of metabolic modifiers on carcass traits and meat quality


M.E. Dikeman
Department of Animal Sciences and Industry, Weber Hall 226, Kansas State University, Manhattan, KS 66506, USA

Received 7 March 2007; received in revised form 3 April 2007; accepted 5 April 2007

Abstract

Much research has been conducted and published about metabolic modifiers that increase growth rate, improve feed efficiency,
increase carcass leanness, and decrease carcass fatness. Most of these metabolic modifiers have been developed to improve efficiency
and profitability of livestock production and to improve carcass composition, with fewer of them developed and researched specifically
to improve meat quality. Some of the metabolic modifiers can have negative effects on visual and sensory meat quality, especially when
not used as recommended. This review evaluates the various kinds of metabolic modifiers that have been researched for their effects on
production efficiency, carcass composition, and meat quality. Nutritional composition of meat generally is improved from use of most of
the metabolic modifiers, visual quality is improved by others, but some can have a negative effect on marbling and tenderness. Anabolic
steroid implants are very cost effective and practical for beef cattle production but aggressive implants used within 70 days of slaughter or
too frequent use of them will reduce tenderness and marbling. Somatatropin and approved b-agonists are very effective in improving
growth performance and carcass leanness in pigs, and b-agonists are effective in cattle, but improper use of them can have negative effects
on marbling and tenderness. Feeding supplemental levels of vitamin E is quite beneficial for improving meat color and shelf-life of beef,
lamb, and pork, whereas not supplementing diets with vitamin A has potential for improving marbling in cattle. Immunocastration
shows promise for capitalizing on the efficiency of muscle growth of young boars up to a few weeks before slaughter, at which time boar
taint is prevented and marbling is improved by immunocastration. Potential exists for improving the fatty acid profile of lipids and
increasing conjugated linoleic acid content in beef through dietary manipulation. Supplementing swine diets with conjugated linoleic acid
can improve carcass composition of swine, but is not yet cost effective to use. Dietary inclusion of magnesium, manganese, or chromium
in diets of pigs and sheep has potential to improve meat color and water-holding capacity. Although, not all of these metabolic modifiers
are approved in all countries, proper use of the ones that are approved offers opportunities for economically improving production effi-
ciency and carcass leanness while maintaining acceptable marbling and tenderness, while some provide opportunities to enhance meat
color and quality.
 2007 Elsevier Ltd. All rights reserved.

Keywords: Metabolic modifiers; Growth performance; Meat quality; Dietary manipulation; Carcass traits

Contents

1. Metabolic modifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122


2. Anabolic steroids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
3. Vitamin D3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4. Vitamin A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5. Vitamin E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6. Somatotropin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
7. b-agonists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

E-mail address: mdikeman@ksu.edu

0309-1740/$ - see front matter  2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.04.011
122 M.E. Dikeman / Meat Science 77 (2007) 121–135

8. ‘Designer’ lipids . . . . . . . . . . . . . . . . . . . . . . . . . . . ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128


9. Chromium, carnatine, magnesium, niacin, manganese and betaine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
10. Immunocastration . . . . . . . . . . . . . . . . . . . . . . . . . ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
11. Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

1. Metabolic modifiers agonists, (4) vitamins or vitamin-like compounds fed in


supra-nutritional levels, (5) ‘designer’ lipids and (6) other
Metabolic modifiers are defined as compounds that are modifiers.
either fed, injected, or implanted in animals to improve rate
of gain, improve feed efficiency, increase dressing percent, 2. Anabolic steroids
increase carcass meat yield percentage, improve visual meat
quality, extend shelf-life, improve meat’s nutritional pro- Implants containing various anabolic steroids are used
file, or improve meat palatability. Most metabolic modifi- widely by the beef cattle industry in the US in growing
ers have been developed and researched to improve and finishing cattle because of economic incentives to
growth performance and carcass composition, with fewer increase growth rate and improve efficiency of feed utiliza-
of them developed or researched specifically to improve tion (Dikeman, 1997). Heifers and steers show the greatest
meat quality. However, research activity on dietary manip- response to steroid implants, whereas bulls show minimal
ulation of livestock to improve or enhance meat quality has response. In fact, bulls may deposit more, rather than less
been extensive in the past few years, particularly in swine. fat when implanted. Implanted steers often achieve a
Several in-depth review papers could be written on specific growth rate and feed efficiency similar to bulls (Fisher,
categories or types of metabolic modifiers. This paper will Wood, & Whelehan, 1986). In general, estrogenic implants
present a general review of the effects of metabolic modifi- are more effective in steers and androgenic implants more
ers on carcass composition and meat quality. Little data effective in heifers. Combination implants generally pro-
are presented in Tables because the review would be exces- duce an additive affect in both steers and heifers compared
sively long, even when only the most relevant data were to implants containing only an estrogenic or androgenic
presented for all metabolic modifiers. Ellis and McKeith compound.
(1999) reviewed the effects of nutrition on the quality of A review of the literature shows that anabolic steroid
meat from non-ruminants and Owens and Gardner implants increase growth rate 10–20% when cattle are
(1999) reviewed the effects of ruminant nutrition on meat slaughtered at the same age or time on feed. Preston
quality at the 1999 Reciprocal Meat Conference. There- (1999) stated that growth rates can be improved by as
fore, the effects of type of feed, energy source and related much as 30% and feed efficiency by as much as 15% when
topics on beef and pork meat quality will not be discussed slaughtered at the same live weight. In addition, carcass
extensively in this review. Because there is considerably less leanness can be improved up to 8% when slaughtered at
research on the effects of metabolic modifiers in sheep and the same live weight, but most implanted cattle are slaugh-
goat production or other minor meat species, the review tered at heavier weights than non-implanted cattle. In gen-
will focus mainly on cattle and pigs, with some inclusion eral, breeds or types of cattle that have the greatest
of lamb research. potential for muscle growth show the greatest response to
Emphasis of this review is on those metabolic modifi- implants. Greater responses often are observed during the
ers that are, or likely will be approved for use in cattle first few weeks after implantation, suggesting a peak and
and pigs in the US and other developed countries. Dis- then a decline in circulating concentrations of the hor-
cussion of meat quality will include factors that affect mones (Hayden, Bergen, & Merkel, 1992).
visual quality, such as color, marbling, firmness, and Dikeman (2003) published an extensive review of
maturity; factors that affect processing or packaged dis- research on the effects of anabolic steroid implants in cat-
play quality, such as pH, color, water-holding capacity, tle production and summarized that the effects of
and antioxidant potential; sensory traits of tenderness, implants on meat quality show that some ‘aggressive’
juiciness and flavor; safety; or characteristics of meat implants and implant strategies have the potential to
that affect human nutritional quality. Meat quality will increase the proportion of dark cutters, decrease mar-
be emphasized more than carcass composition or meat bling and the percentage of Choice carcasses and(or)
yield percentage. decrease tenderness. The first two effects have direct
Metabolic modifiers will be categorized as: (1) anabolic and immediate negative economic consequences, whereas
steroids, (2) somatotropin, (3) phenethanolamines or beta the latter affect likely results in decreased consumer con-
M.E. Dikeman / Meat Science 77 (2007) 121–135 123

fidence and demand for beef, which has a significant Dikeman (2003) stated that cattle absolutely should not
long-term negative economic consequence. Dikeman be re-implanted with aggressive (combination implants
(2003) concluded that there are no major research reports containing trenbolone acetate) or moderately aggressive
demonstrating that anabolic steroid implants improve implants within 70 days of slaughter and special care
visual meat quality or meat palatability. The majority should be used when handling implanted cattle during
of research shows some reduction in marbling and(or) hot weather. Manufacturer recommendations and warn-
tenderness when compared to non-implanted controls, ings should be followed very closely to minimize the
although not all reductions are statistically significant. chances for negative effects of implants on meat quality.
Obviously, the type of implant or re-implant strategy, Implants are much too effective in improving efficiency of
the type of cattle, and the length of time cattle are on production to not use them, but their use needs to be man-
feed can have significant effects on the results. Morgan aged extremely well.
(1997) reported that the ‘aggressive’ use of anabolic In more recent research, Smith, Duckett, Asain, Sonon,
implants commonly compromises beef carcass quality and Pringle (2007) compared cattle fed a high-concentrate
grades and increases the incidence of dark cutting car- diet with no implant and those receiving two Synovex-
casses. Furthermore, Foutz, Gill, Dolezal, Gardner, and PlusTM (combination trenbolone acetate and estrogen)
Botts (1990), Samber et al. (1996), Morgan (1997) and implants. Implanting did not have a direct effect on intra-
Roeber et al. (1999) indicated that some aggressive muscular lipid deposition. These authors did find that
implanting strategies have been implicated as possibly implanting reduced tenderness after 14 days of aging but
causing reduced meat palatability, specifically tenderness. shear values were still in an acceptable range.
In general, both trained and consumer sensory panels Watson (submitted for publication, personal communi-
rate steaks from non-implanted controls as being more cation) conducted a meta-analysis of studies regarding
tender than those from implanted steers and heifers. the effects of hormone growth promotant use on beef pal-
Warner–Bratzler shear force (WBSF) values generally atability measured by objective testing and by consumer
are lower (more tender) for steaks from non-implanted studies. These authors stated that a meta-analysis is a more
controls than for those from implanted cattle (Morgan, rigorous alternative to the ‘casual, narrative discussions’ of
1997; Table 1). However, because at least 90% of all research results. This analysis included 32 studies with 22
fed cattle in the US are implanted, it is not very mean- treatment-control comparisons for sensory tenderness eval-
ingful to evaluate the effects of various implants and uation; and 18 studies with 24 treatment-control compari-
implant strategies on marbling and palatability in com- sons for shear force. Their hypothesis included the
parison to non-implanted controls. It is more meaningful assumption that there is little difference among the different
to evaluate whether or not there are differences among hormone growth promotants in their effect on palatability.
implants or implant strategies in their effects on the inci- The abstract from this analysis stated ‘‘we present evidence
dence of dark cutters, reduced marbling, or decreased that suggests strongly that growth promotant implants
meat palatability. have a negative effect on beef palatability.’’ Results from
the meta-analysis showed that shear force was increased
2.55 N and sensory tenderness score was decreased by 5
Table 1 units on a 100 point scale. In my opinion, however, the
Warner–Bratzler shear force value change stratified by implant strength rather modest decrease in tenderness shown from this
and typea meta-analysis is not overly concerning. The review by Mor-
First implant Second implant Third implant WBSFb (N) gan (1997) presented in Table 1 shows that there are differ-
Non-implanted ences among hormone growth promotants in their effect on
MEc – – +0.49 tenderness; some have a distinct negative effect, whereas
ME ME ME +4.11 others have a rather modest effect.
A – – +5.78 In a study by Thompson, Polkinghorne, Porter, and
ME/A ME/A – +6.96 Hunter (in press), 509 Brahman and F1 Brahman crossbred
SE – – +4.12
steers were either not implanted or implanted with 20 mg
SE SE – +4.31
SE/A – – +4.80 estradiol-17b, approximately every 100 days. Half were fin-
SE/A SE/A – +6.47 ished in a feedlot and half were finished on grass and
MC – – +0.98 slaughtered at one of three endpoints based on weight:
MC MC – +7.54 220 kg (Australian domestic), 280 kg (Korean), or 320 kg
SC – – +7.54
(Japanese). Small blocks of meat were cooked in a water
SC SC – +5.78
a
bath for 1 h at 70 C. Sensory tenderness scores for the
Source: OSU Implant data base (From Morgan, 1997).
b domestic endpoint were lowered 7.0 (100 point scale)
WBSF: Warner–Bratzler shear force value, N change in WBSF com-
pared to non-implanted controls. for feedlot and 12.7 for grass-fed cattle when compared
c
Implant classification: ME, SE, A, MC and SC are mild estrogen, to non-implanted cattle, whereas scores for the Korean
strong estrogen, androgen, mild combination and strong combination, and Japanese endpoints were only lowered from 1.3 to
respectively; – = not implanted. 4.5. In my opinion, the reduction in sensory tenderness
124 M.E. Dikeman / Meat Science 77 (2007) 121–135

scores for the two heavier slaughter groups is not concern- effects of high levels of vitamin A seem to be dependent
ing because there can be numerous things pre- and post- on age of cattle. In the published research by Oka et al.
mortem to decrease tenderness to a greater extent than in (1998), these authors stated that high vitamin A decreased
this study. marbling in 15-mo old cattle, but not in 21- or 23-mo old
In a large study involving 2,748 Bos indicus crossbred cattle. Serum vitamin A diverged more than 30 lg dl 1
cattle, Barham et al. (2003) reported that implanting with over a 16-mo period in the 15-mo old steers, which was
Synovex-S twice or Synovex-S followed by Revalor-S the only group with differences in marbling. Circulating
increased shear force values compared to non-implanted vitamin A diverged only 19.6 and 23.2 lg dl 1 in treatment
controls after only 14 days of aging, but not after 21 days periods of only 10 and 6 mo for the 23- and 25-mo old cat-
of aging. These authors determined that consumers failed tle, respectively. This difference in circulating vitamin A
to detect any differences in steak samples related to implant was only observed in the last 30 days before slaughter in
treatment after 7 or 14 days of aging. the 25-mo old cattle. This suggests that duration and(or)
Limited research was found on the effects of anabolic extent of vitamin A depletion or supplementation may be
implants in poultry, sheep, and pigs. Anabolic steroids important factors that affect marbling development in
are not approved for growth regulation in pigs in the US addition to cattle age. Gorocica-Buenfil et al. (2005) dem-
and numerous other countries. Even so, Lee et al. (2002) onstrated that marbling score and percentage of USDA
studied the effects of implanting castrate pigs weighing Choice carcasses were 10% higher in steers fed diets with
59 kg with Revalor-H (trenbolone acetate plus estradiol- no supplemental vitamin A. Retinoic acid, a derivative of
17b) on performance, carcass composition and meat qual- vitamin A, regulates adipose cell differentiation and, possi-
ity. Overall, pork quality was not affected by implantation, bly proliferation (Pairault, Quignard-Boulange, Dugail, &
but backfat thickness was reduced with implantation. Lasnier, 1988). This suggests that high vitamin A might
negatively affect differentiation of adipocytes and, conse-
3. Vitamin D3 quently, marbling.
Pigs fed a diet with no supplemental vitamin A had
Feeding vitamin D3 has received attention for its poten- higher percentages of longissimus intramuscular fat without
tial to improve meat tenderness. It has been shown to having detrimental effects on growth performance
increase blood and muscle calcium levels. Dikeman (D’Souza, Pethick, Dunshea, & Mullan, 2003). In contrast
(2003) summarized research on feeding vitamin D3 and to the published results for cattle and pigs, Arnett, Dik-
concluded that it may increase tenderness in beef early eman, Spaeth, Johnson, and Hildabrand (2006) reported
postmortem, and improve firmness and color and decrease that lambs fed diets with 1,365 IU vitamin A kg 1 diet dur-
drip loss in pork. However, feeding vitamin D3 likely will ing the growing and finishing phases to slaughter had
not be adapted by the industry because it reduces feed higher percentages of intramuscular fat in the longissimus
intake and performance. Moreover, Puls (1994) suggested muscle than those fed diets with no supplemental vitamin
that supplementing cattle with at least 2 · 106 IU d 1 vita- A. Lambs fed no supplemental vitamin A during the 56-
min D3 could result in cattle toxicity. In addition, there are day growing phase and finished on high vitamin A, and
important questions that need to be addressed about its lambs fed diets with high A during the growing phase
potential toxicity in humans. Consequently, feeding vita- and finished with no supplemental vitamin A were interme-
min D3 as a metabolic modifier to improve meat quality diate in longissimus intramuscular fat. Lambs fed no sup-
may not be adapted by the industry until more research plemental A also had the greatest increase in serum fatty
is conducted and it is proven consistently beneficial without acids. There were no differences in circulating retinol levels
any human health risks. from day 0 to day 56, but then became higher at 84 days for
lambs on the high vitamin A diet. These results suggest that
4. Vitamin A there may be a species interaction on the effects of supple-
mental vitamin A on intramuscular fat deposition. Seibert,
Recently, the role of vitamin A in adipocyte differentia- Pitchford, Kuchel, Kruk, and Bottema (2000) reported that
tion and marbling development has been investigated. adipose tissue from lambs fed a diet containing low b-car-
Steers finished on diets containing low levels of vitamin otene had decreased C18:0 (stearate) and increased C18:1
A have produced carcasses with increased marbling scores n-9 cis (oleate), resulting in 14.9 percentage points reduc-
(Gorocica-Buenfil, Fluharty, & Loerch, 2005; Kruk et al., tion in saturated fat. In addition, there was a 10 C lower
2004; Nade, Hirabara, Okumura, & Fujita, 2003; Oka, melting point for fat from lambs on the diet with low b-car-
Maruo, Miki, Yamasaki, & Saito, 1998). Marbling scores otene than those on the high b-carotene diet. Seibert et al.
have been negatively correlated with concentrations of (2000) stated that this contradiction with results from cattle
vitamin A in blood (Adachi et al., 1999; Nakai, Kita, Hase- might simply be that cattle do not metabolize b-carotene as
gawa, & Hiramitsu, 1992; Torri, Matsui, & Yano, 1996) well as sheep.
and liver (Oka et al., 1998). Most of these studies have uti- In all of these studies, there have been no significant
lized Japanese Black or Wagyu cattle that have a very high effects of vitamin A supplemental level on growth rate, feed
propensity for marbling deposition. Furthermore, the intake, or carcass composition. However, retinoic acid, a
M.E. Dikeman / Meat Science 77 (2007) 121–135 125

form of vitamin A, regulates growth hormone gene expres- Arnold et al. (1992) reported that color stability during
sion (Bedo, Santisteban, & Aranda, 1989). Dalke et al. retail display of longissimus lumborum steaks from Holstein
(1992) demonstrated reduced marbling scores in steers trea- steer calves supplemented with vitamin E was extended by
ted with growth hormone. Therefore, vitamin A may be 2.5–4.8 days (Fig. 3); color stability for gluteus medius
affecting marbling development indirectly by regulating steaks was extended 1.6–3.8 days. Liu, Scheller, Arp,
growth hormone secretion. Color shelf-life of beef could Schaefer, and Frigg (1996) fed Holstein steers 0, 250, 500
be negatively affected by not supplementing diets with vita-
min A. Muramoto, Nakanishi, Shibata, and Aikawa (2003)
reported that 7500 mg hd 1 d 1 of b-carotene supplemen-
tation for 28 days extended the color shelf-life of semi-
membranosus and longissimus lumborum muscles by 1.5
and 3 days, respectively, based on a threshold value of
20% metmyoglobin.

5. Vitamin E

Numerous studies have shown that feeding supra-nutri-


tional levels of vitamin E improves meat color and can
extend shelf-life of beef, lamb, and pork. There have been
no reports of negative effects on feed intake or performance
of cattle or pigs fed vitamin E, unlike supplemental feeding
Fig. 2. TBA numbers of fresh ground sirloin from control and vitamin E-
of vitamin D3. Therefore, this metabolic modifier is practi- supplemented Holstein steers during storage at 4 C. N = 11 for each
cal and effective, but feeding high levels of vitamin E group; standard error bars are indicated. (From Faustman et al., 1989).
should not increase costs of production to the point of
not being cost effective.
Dikeman (2003) and Dunshea, D’Souza, Pethic, Harper,
and Warner (2005) published reviews on effects of feeding
high levels of vitamin E on meat quality. Dikeman (2003)
summarized the research showing that dietary vitamin E
supplementation in cattle results in accumulation of a-
tocopherol in muscle tissue, which acts as an antioxidant
to delay lipid and myoglobin oxidation. Consequently,
color stability and retail shelf life of beef are prolonged
(Faustman et al., 1989; Figs. 1 and 2). Asghar et al.
(1991) and Monahan, Asghar, Gray, Buckley, and Morris-
sey (1992, 1994) published data showing that vitamin E
decreases lipid oxidation and drip loss while improving
the color of pork cuts.

Fig. 3. Effect of level of vitamin E supplementation on area of


discoloration (a) and color score (b) of longissimus lumborum (loin) steaks
(n = 34 steers). Color scores were associated with the following descriptive
Fig. 1. Metmyoglobin accumulation during storage at 4 C for fresh terms: 3 = moderately light cherry red, 4 = cherry red, 5 = slightly dark
ground sirloin patties from control and vitamin E-supplemented Holstein red, and 6 = moderately dark red. E0 = 0 IU d 1 of supplemental vitamin
steers. N = 11 for each group; standard error bars are indicated. (From E; E500 = 300 IU d 1 of actual supplemental vitamin E. (From Arnold
Faustman et al., 1989). et al., 1992).
126 M.E. Dikeman / Meat Science 77 (2007) 121–135

Table 2
Dose and duration effects of supplemental vitamin E on color display life for three bovine muscles held in vacuum storage for 14 days
Vitamin E (mg d 1) Longissimus lumborum Semimembranosus Gluteus medius Dose
42 days 126 days 42 days 126 days 42 days 126 days
0 3.3 4.7 1.0 2.3 1.0 1.7 2.3a
250 5.7 6.7 3.3 5.3 2.0 3.0 4.3b
500 6.0 7.7 3.3 5.3 1.0 4.3 4.6b
2,000 8.7 10.0 6.3 8.3 4.7 6.0 7.3c
Duration 5.9a 7.2b 3.5a 5.3b 2.2a 3.8b
Muscle 6.6d 4.4e 2.9f
a–c
Means across durations within muscle or among doses lacking a common superscript letter differ (P < 0.01).
d–f
Means across muscles lacking a common superscript letter differ (P < 0.01). (From Liu et al., 1996).

or 2000 IU d 1 vitamin E for durations of 42 or 126 days weeks. Also, less lipid oxidation was detected in fresh
and reported that color display of fresh beef was extended ground pork from pigs fed greater concentrations of vita-
0.9–1.8 days from the lowest to highest feeding level (Table min E after 4 days of storage, and in pork chops after 6
2). Liu et al. (1996) determined that color display life across months of freezer storage. In another study, Guo et al.
the longissimus lumborum, semimembranosus and gluteus (2006b) evaluated the effects of 200 IU vitamin E kg 1 of
medius muscles stored under vacuum until 14 days and then feed and three levels of fat in the diet. These authors stated
displayed under simulated retail conditions was extended that meat quality characteristics did not differ among treat-
2.0 days (E250) to 5.0 days (E2000). Collectively, supple- ments, but the high level of vitamin E had a beneficial effect
mentation of 500 mg of a-tocopherol acetate per steer daily on the oxidative stability of pork as indicated by TBARS
improved the mean color display life of the three muscles values. Also, adding vitamin E acetate led to greater mono-
by 2.3 days, or essentially 100%. Lynch, Kerry, Buckley, unsaturated and total unsaturated fatty acid proportions in
Faustman, and Morrissey (1998) reported that supplement- neutral lipids of muscle and adipose tissues.
ing Friesan steers with 2000 IU a-tocopherol acetate kg 1 Supplementing cattle and pig diets with supra-nutri-
feed d 1 for 50 days resulted in greater color and lipid oxi- tional levels of vitamin E consistently shows an advantage
dative stability for longissimus lumborum, gluteus medius in color display life and reduced oxidative deterioration of
and psoas major muscles than steaks from steers fed the meat in various packages and chilled states but the effects
basal diet after 7 days of retail display. in beef are more pronounced than in pork. Williams, Frye,
Supplementation of lamb diets containing at least Frigg, Schaefer, and Scheller (1992) conducted a blind
1000 lg g 1 a-tocopherol has also been proven effective study of consumers regarding beef from cattle fed
for improving lamb meat color and shelf-life stability (Gui- 500 IU steer 1 d 1 of vitamin E for 100–120 days and beef
dera, Kerry, Buckley, Lynch, & Morissey, 1997; Wulf from cattle not fed vitamin E. They found 3.6 percentage
et al., 1995). Supplementing diets for pigs with at least points reduction in losses in retail value from the cattle
200 IU kg 1 of feed reduced lipid oxidation (Jensen et al., fed supplemental vitamin E. Liu, Lanari, and Schaefer
1997), reduced drip loss (Cheah, Cheah, & Krausgril, (1995) described the cost/benefit ratio of this technology
1995), and enhanced color stability (Lanari, Schaefer, & for the US beef industry. The cost of supplementing
Scheller, 1995), whereas drip loss and color stability in 500 IU of vitamin E d 1 for 126 days is estimated to be
other studies were not affected (Cannon et al., 1995; Jensen $3 per animal. If retailers could improve their receipts by
et al., 1997). Hoving-Bolink, Eikelenboom, van Diepen, 3.6% (Williams et al., 1992), this suggests a financial gain
Jongbloed, and Houben (1998) reported that color stability to the US beef industry of $792 million annually. The ben-
was improved in the longissimus muscle after 6 days, but efit/cost ratio for the packing, fabrication, distribution, and
not in the psoas major for pigs fed extra vitamin E. Cannon retail marketing segments of the beef industry would be
et al. (1996) reported that vitamin E significantly reduced 10.4:1. The only issue that needs to be worked out is for
TBARS of pork after 3 and 5 days of retail display after cattle feeders and swine producers to be compensated for
0, 14, 28 and 56 days of vacuum storage. However, the the additional cost of feeding higher levels of vitamin E.
effects of feeding vitamin E on sensory panel attributes It may also require a method to rapidly verify that cattle
were negligible. Lanari et al. (1995) noted that the improve- actually received adequate vitamin E supplementation
ment in pork muscle color stability produced by dietary a- when marketed with that guarantee. The entire production,
tocopherol supplementation was not as profound as has processing, and retail segments of the meat industry would
been reported for beef muscle. gain from including vitamin E in the diets of livestock.
In more recent research since the review published by
Dikeman (2003), Guo et al. (2006a) showed that drip loss 6. Somatotropin
was decreased with increased vitamin E (200 and 400 vs.
40 IU Vitamin E kg 1 of feed) and that both drip loss In general, somatotropin (ST) administration does not
and pH were improved with 6 or 9 weeks of feeding vs. 3 significantly alter growth or composition in avian species
M.E. Dikeman / Meat Science 77 (2007) 121–135 127

(Beermann, 1994). Recombinantly produced porcine it extremely impractical to inject them daily or bi-weekly
somatotropin (rpST) has been approved for use in swine with oST. An implant release form of roST might be
production in several countries, but not in the US. It is accepted readily by the sheep industry, because no effective
delivered as an injection one to three times per week. Aver- anabolic steroid implant is currently available for use in
age daily gain is increased by 20% with 150 lg rpST kg 1 sheep.
body weight per day and feed conversion efficiency is There are no scientific data to justify preventing the
improved throughout an even greater dose range (Beer- approval of somatotropin for use in swine, sheep, and beef
mann, 1994). Carcass protein accretion rates are increased cattle production. Somatotropin is extremely effective in
up to 74% concurrent with an 82% decrease in lipid accre- improving growth performance and meat yield percentage.
tion rate when rpST is administered from 30 to 90 kg body It will decrease marbling significantly and decrease tender-
weight. The increase in protein deposition generally is con- ness a majority of the time. It has a neutral to slightly neg-
sidered a result of increased protein synthesis instead of ative effect on color and firmness and a negative effect on
decreased protein degradation. On the other hand, dressing commercial bacon production because of the thicker skin
percentage is not increased with rpST administration, pri- and thinner bellies.
marily because of increased organ weights. Growing rumi-
nants also respond to exogenous rbST administration in a 7. b-agonists
dose-dependent manner, but responses are generally of les-
ser magnitude than those observed in pigs (Crooker et al., Only ractopamine hydrochloride for use in pigs (Pay-
1990). Currently, rbST and roST are not approved for beef lean) and cattle (Optaflexx) and zilpaterol hydrochloride
cattle or lamb production. (Zilmax) for use in cattle will be discussed in this manu-
Dunshea et al. (2005) conducted a meta-analysis of the script. Only these two are discussed because they are
literature and concluded that rpST decreased intramuscu- approved for use in the US and several other countries,
lar fat an average of 12%, increased shear force an average and zilpaterol does not have the potential negative potency
of 9%, but reduced drip loss by 6%. In addition, the limited or pharmalogical activity of products like clenbuterol or
literature on consumer preferences suggests that there is a cimaterol. Zilpaterol is synthetic and is not a phenethanol-
9% decrease in tenderness. However, the increases in shear amine like clenbuterol or cimaterol. Dikeman (1991) dis-
force and decreases in consumer sensory tenderness can be cussed significant negative effects of the b-agonists
as much as 35%, depending on dosage, genotype, and other clenbuterol and cimaterol on meat tenderness in ruminants
management variables. There were no negative effects on and potential toxicity effects in humans from consuming
consumer-evaluated flavor, but consumer-evaluated juici- meat or other edible organs from animals fed these b-
ness was decreased in a majority of the studies; as much agonists.
as 20% in some studies. Ractopamine hydrochloride for pigs has positive effects
Dikeman (2003) concluded that the large majority of on growth rate, feed efficiency, dressing percent, and car-
studies show that shear force is increased and sensory panel cass composition when fed at dosages of 5.0 and 9.9 mg
tenderness is reduced for chops from pigs treated with of ractopamine kg 1 of feed for 30–50 days before slaugh-
rpST. Thiel (1991) reported a rather dramatic difference ter, but most of the research for approval was done in the
of 2.27 kg in the mean values between the controls and 1980s and early 1990s on moderate-lean-growth pigs.
the highest rpST dose. McKeith et al. (1994) summarized the few studies that have
McKeith, Lan, and Beermann (1994) concluded that ST been conducted on the effects of ractopamine hydrochlo-
decreases intramuscluar lipid content in both pork and beef ride on visual meat quality and sensory traits of both beef
in a dose-dependent manner by 20–50%. Processing of bel- and pork and stated that the effects on marbling, color and
lies into bacon also can be a problem because of the thicker firmness in both species are neutral to positive. However,
skin of rpST treated pigs and because of thinner bellies. some studies have shown an increase (8.33 and 4.80 N) in
However, the sensory properties of cured products from WBSF when ractopamine was fed at its highest level
rpST treated pigs do not appear to be affected. (20 mg kg 1) (Aalhus et al., 1990; Uttaro et al., 1993).
Growing sheep also respond to exogenous bovine Stites et al. (1991) and Uttaro et al. (1993) stated that feed-
somatotropin (rbST) and ovine somatotropin (roST), and ing ractopamine hydrochloride will increase carcass lean-
carcass fatness is significantly reduced (Beermann et al., ness and should increase processed ham yields.
1990; McLaughlin et al., 1994). Beermann et al. (1990) Schluter, Preston, Davis, Ramsey, and Miller (1991)
found that ewe lambs exhibited greater reductions in fat studied the effects of feeding ractopamine (marketed as
accretion and greater responses in growth rate than wethers OptaflexxTM in the US) at 0, 10, 20 or 30 ppm 46 days
when roST was administered over an 8-week period prior before slaughter on feedlot cattle. At 20 and 30 ppm,
to slaughter. growth rate, feed efficiency, and final live and carcass
Clearly, roST would have to be effective in an implant or weights were increased over the controls. However, the
prolonged release form before the sheep industry would average daily gain of those steers was relatively low
adopt this technology. Sheep often graze or run in larger (1.05 kg d 1). Ractopamine did not decrease USDA qual-
lots than pigs, and their quick, flighty nature would make ity grade. Avendano-Reyes et al. (2006) evaluated the
128 M.E. Dikeman / Meat Science 77 (2007) 121–135

Fig. 4. Effects of different slaughter and post-slaughter scenarios on tenderness of the longissimus thoracis and semitendinosus muscles from cattle fed
zilpaterol for 30 days vs. controls. (From Strydom et al., 1998).

effects of feeding ractopamine at 300 mg steer 1 d 1 for the color was not affected. In contrast, O’Neill (2001) reported
last 33 days on feed and reported decreased (P < 0.05) feed that there were no differences in tenderness between steers
intake, improved (P < 0.01) gain/feed ratio, increased fed zilpaterol and controls. Avendano-Reyes et al. (2006)
(P < 0.05) dressing percent and carcass weight, and compared the effects of ractopamine and zilpaterol and
increased (P < 0.05) shear force (46.6 vs. 42.3 N) compared reported that steers fed ractopamine consumed less feed
to controls. than control steers, and tended to have greater fat thickness
Zilpaterol hydrochloride (Zilmax) distinctly improves than steers fed zilpaterol. Shear values were similar
growth performance, dressing percent, and carcass mus- between steers fed zilpaterol and those fed ractopamine.
cling in cattle (Dikeman, 2003). However, Strydom, Osler, Zilpaterol is approved for use in Mexico, South Africa,
Nel, and Leeuw (1998) reported that zilpaterol supplemen- and the US (for weight gain, feed efficiency, and carcass
tation resulted in a decrease in M. longissimus dorsi muscle leanness).
tenderness, but the negative effect seemed to be a function Including either ractopamine or zilpaterol in finishing
of ineffective electrical stimulation and inadequate post- diets of cattle for a maximum of 30 days before slaughter
mortem aging. When electrical stimulation and adequate would be a very cost effective, convenient, and efficient
aging were used, the reduction in tenderness was minor way to increase growth rate, improve feed efficiency,
(Fig. 4). Strydom and Nel (1999) supplemented diets with increase dressing percent, and improve carcass meat yield.
0.15 mg zilpaterol for the final 15, 30 or 45 days of the feed- However, meat tenderness could be reduced unless proper
lot period until 48 h before slaughter. Sensory evaluated electrical stimulation and aging or other mechanical means
tenderness and juiciness, and shear force of the longissimus are used to counter the potential negative effects on
muscle were negatively affected by feeding zilpaterol for 45 tenderness.
days but not for 15 or 30 days. Strydom, Buys, and Stry-
dom (2000) studied the effects of zilpaterol on color and 8. ‘Designer’ lipids
discoloration of three muscle types during vacuum storage
and subsequent display. The diet supplemented with zilpa- Considerable research has been conducted in recent
terol for 30 or 50 days significantly enhanced the color shelf years on the effects of dietary conjugated linoleic acid
life of loin and rump steaks and topside mince during retail (CLA) on growth, carcass traits, and meat quality in pigs.
display at 4 C, at 0 and 28 days aging. However, the neg- Linoleic acid (C18:2) is at a relatively high concentration in
ative effects of 45 days feeding on tenderness suggest that typical feedstuffs and fat sources used in pig diets. It is not
30 days of zilpaterol supplementation would be optimum. synthesized by pigs nor is it significantly modified before
Avendano-Reyes et al. (2006) evaluated the effects on being deposited in fat. It contributes to soft, oily fat that
performance, carcass traits, and meat quality of including is more susceptible to oxidative rancidity than saturated
60 mg steer 1 d 1 zilpaterol for 33 days before slaughter fat. Cook et al. (1998) demonstrated a 20% reduction in
of steers fed a high grain diet. Zilpaterol improved backfat for pigs fed CLA and about a 7% increase in lean
(P < 0.01) gain/feed ratio and ADG by 26% compared to muscle mass.
control steers. In addition, hot carcass weight was Part of the interest in feeding increased levels of conju-
increased (P < 0.05) as well as longissimus area. Meat from gated linoleic acid is because of the proposed human health
the zilpaterol fed steers had greater (P < 0.01) shear force benefits from consuming CLA. Cook (1999) stated that
values than meat from controls (49.6 vs. 42.6 N) but meat CLA is widely recognized as a potent anti-cancer fatty acid
M.E. Dikeman / Meat Science 77 (2007) 121–135 129

in many systems and it also reduces fatty streak formation fat in response to dietary CLA supplementation. For the
in the aortas of arteriosclerosis models. The main isomers already extremely lean, hybrid genotypes now used in many
of CLA in meat are cis-9, trans-11 and trans-10, cis-12, countries, the use of dietary CLA may be limited, unless the
and both have human health benefits. Rumen biohydroge- improvements in quality and value of pork with higher
nation of linoleic acid was originally believed to be the CLA content is rewarded. In a meta-analysis of published
source of CLA cis-9, trans-11 (Hartfoot & Hazelwood, studies, Dunshea et al. (2005) showed an average reduction
1998), but Griinari et al. (2000) and Palmquist (2001) have in backfat of 6% and an increase in intramuscular fat and
shown that the primary source of CLA is through D9-desat- marbling score by 7% and 11%, respectively. However, con-
urase acting on trans vaccenic acid during rumen biohydro- sumer perception of juiciness was reduced by 12%. Thiel,
genation. Scollan et al. (2006) stated that it is recognized Sparks, Wiegand, Parrish, and Ewan (1998) found an
that trans vaccenic acid (trans-11, 18:1) is the precursor improvement in growth rate as well as in feed efficiency
for tissue synthesis of beneficial CLA in both humans from feeding 0.12 and 1.0% CLA. An additional advantage
and animals. McGuire, Duckett, Andrae, Giesy, and Hunt found in that study was increased belly firmness as CLA
(1998) showed that increasing both forage level and high- was increased linearly in the diet.
oil corn in feedlot diets of cattle increased CLA content Dunshea et al. (2005) summarized the literature to con-
by 24% in intramuscular fat. Enser et al. (1999) added clude that dietary supplementation also results in modified
60 g linseed oil kg 1 diet dry matter to the diet of finishing fatty acid composition of pork tissue, mostly in subcutane-
steers and increased CLA content in longissimus muscle ous fat. O’Quinn et al. (1999b) studied the effects of mod-
three-fold (35.6 vs. 11.3 mg 100 g 1 muscle) compared to ified tall oil, a rich source of CLA, and vitamin E on
Megalac supplement (calcium salts of palm oil fatty acids, performance and carcass traits of finishing pigs. Pigs fed
mainly palmitic, oleic and linoleic). Lorenzen et al. (2007) modified tall oil had increased ADG and reduced backfat,
found CLA content to be higher in cooked muscles from regardless of vitamin E level. Woodworth et al. (1999)
cattle fed on pasture than those fed a feedlot diet and the found that modified tall oil decreased average daily feed
CLA content varied among the three muscles studied. intake and improved feed efficiency. In addition, pigs fed
Dugan, Aalhus, Schaefer, and Kramer (1997) found that modified tall oil (O’Quinn et al., 1999b; Woodworth
CLA in the diet (2%) of pigs repartitions nutrients from car- et al., 1999) or dietary CLA (Thiel et al., 1998) had firmer
cass fat to lean. In a later study, Dugan, Aalhus, Jeremiah, bellies, which would be an advantage to processors.
Kramer, and Schaefer (1999) fed either CLA (2%) or sun- Joo, Lee, Ha, and Park (2002) fed pigs diets containing
flower oil (2%) from 61.5 to 106 kg live weight. Feed intake 0, 1, 2.5 or 5% CLA for 28 days before slaughter. They
was reduced, feed efficiency was improved, and growth rate found that dietary CLA reduced the concentration of lino-
was not changed. Objective chroma values for subcutane- leic acid and increased CLA concentration in intramuscu-
ous fat were reduced but longissimus thoracis shear force, lar fat of pork loins. Intramuscular fat was increased by
drip loss, and color were not affected by diet for pigs fed the 5% CLA in the diet and less purge was observed with
CLA. The longissimus thoracis muscle had higher marbling samples from CLA-fed pigs. In addition, dietary CLA
scores and increased ether extractable lipid (Table 3). Diet improved the color stability of pork loins during cold stor-
did not affect any meat palatability trait. In a review of age, likely because of lower TBARS. These authors con-
the literature, Dunshea et al. (2005) stated that the greater cluded that dietary CLA offers human health benefits and
the initial backfat depth, the greater the reduction in back- it also improves pork color and water-holding capacity.
These authors did not conduct palatability evaluations.
Table 3 According to Gillis et al. (2004), feeding rumen pro-
Effects of diets containing conjugated linoleic acid (CLA) or sunflower oil tected CLA offers a potential means of increasing the
on Longissimus objective color, subjective color, structure score, and CLA content of meat from ruminants. In an excellent
marbling score (106-kg pigs) review, Scollan et al. (2006) concluded that, despite the
Parameter Diet high levels of ruminal biohydrogentation of dietary PUFA,
CLA Sunflower nutrition is the major route for increasing the content of
L* 53.2 52.8 beneficial fatty acids in beef. Scollan et al. (2006) stated
Hue 41.0 41.1 that finishing cattle on grass or on concentrates containing
Chroma 9.05a 8.21b linseed (rich in a-linolenic acid, 18:3n3) increases the con-
Color score 2.96 2.94 tent of 18:3n3 and its longer chain derivative eicosapentae-
Structure score 2.97 2.95
Marbling scorec 434a 390b
noic acid (EPA, 20:5n3) in beef muscle and adipose tissue,
resulting in a lower n6:n3 ratio (Table 4). These authors
Wet Matter Basis (g kg 1)
further stated that feeding PUFA-rich lipids that are pro-
Intramuscular fat 19.2a 15.5b
Shear force (kg cm2) 5.88 5.95 tected from ruminal biohydrogentation result in further
Drip loss (g kg 1) 50.3 45.1 enhancement of the PUFA in meat with concomitant ben-
From Dugan et al. (1999). eficial improvements in the ratio of PUFA:SFA (P:S ratio)
a,b
Means with different letters within row are different (P < 0.05). and n6:n3 ratio (Table 5). However, Scollan et al. (2006)
c
Interaction between diet and gender is significant (P < 0.01). further stated that as the content of n3 PUFA increases,
130 M.E. Dikeman / Meat Science 77 (2007) 121–135

Table 4
1
Influence of forage on the fatty acid composition (mg 100 g tissue) of beef longissimus muscle
(i) Grass vs. concentrate (Dunshea et al., 2005; adapted from Warren et al. (2003))
Fatty acids Grass Concentrate SED Significance
Total 2581 1724 139.3 ***

18:2n 6 62.0 146.9 6.68 ***

18:3n 3 32.0 7.2 1.60 ***

20:5n 3 17.7 4.5 1.05 ***

22:5n 3 10.8 10.8 1.28 ***

22:6n 3 5.0 1.3 0.30 ***

n 6:n 3 1.2 8.9 0.24 ***

P:S 0.09 0.24 0.010 ***

1
(ii) Proportion of grass (g kg DM) in the diet (Dunshea et al., 2005; adapted from French et al. (2000))
1
Fatty acids Grass (g kg DM) SED Significance
0 510 770 1000
Total 3410 4490 4020 4360 650.5 NS
18:2n 6 120.5 105.8 94.4 85.9 6.05 **(linear)

18:3n 3 29.3 35.4 41.1 46.0 1.78 **(linear)

20:5n 3 4.9 11.0 9.8 9.4 1.32 *(quadratic)

22:6n 3A – – – –
n 6:n 3 4.15 2.86 2.47 2.33 0.197 **(linear)

P:S 0.09 0.10 0.11 0.13 0.010 **(linear)

NS, not significant.


* P < 0.05.
** P < 0.01.
*** P < 0.001.

sensory attributes such as grassy, greasy, and fishy are (exraploated from studies with animals) (Ha, Grimm, &
increased and color shelf life may be reduced. High levels Pariza, 1989). Except for low values found for bulls, the
of vitamin E are then necessary to help offset these negative range of CLA in meat from steers from several published
sensory attributes, either in the form of specific grasses or manuscripts summarized by Scollan et al. (2006) is from
concentrates supplemented with vitamin E. Scollan et al. 35 to 134 mg 100 g 1 of fresh muscle. Nevertheless, meat
(2006) concluded that opportunities exist to enhance the and dairy products are the primary sources of CLA in
content of health promoting fatty acids in beef, which human diets.
results in opportunities to add value and product differen- Although, not all studies show all of the same benefits, the
tiation. However, it is imperative that these approaches to reported benefits of feeding CLA to pigs include improved
deliver ‘‘functional’’ attributes do not compromise on the feed efficiency, some reduction in backfat thickness,
health value (lipoperoxidation) or the taste of beef. increased marbling and ether extractable lipid, increased
It should be remembered that the amount of CLA in fat firmness, improved muscle color, and reduced TBARS.
meat is small relative to the amount recommended daily No detrimental effects on performance or visual meat qual-
for health benefits, which is approximately 3500 mg d 1 ity have been reported. The effects of CLA on meat palat-

Table 5
Influence of fat sources on the fatty acid composition (mg/100 g tissue) of beef longissimus muscle
(ii) Plant oils supplement (PLS) protected from ruminal biohydrogenation (Scollan et al., 2006; adapted from Scollan et al. (2004))
Control PLS (g d 1) SED Significance
400 800 1000
Total 4685 4976 4880 4895 737.0 NS
18:2n 6 120 255 279 305 23.4 ***

18:3n 3 29a 102b 118b,c 139c 13.1 ***

20:5n 3 13a 15a 14a 16a 1.1 *

22:5n 3 23a,b 24b 20a 20a 1.7 *

22:6n 3 1.9 1.8 1.5 1.6 0.272 NS


n 6:n 3 2.27c 2.02b 2.00b 1.88a 0.055 ***

P:S 0.07a 0.18b 0.20b 0.22b 0.018 ***

NS, not significant.


* P < 0.05.
** P < 0.01.
*** P < 0.001.
M.E. Dikeman / Meat Science 77 (2007) 121–135 131

ability appear to be minimal. However, at the time this and Dunshea (1998) to increase muscle pH in the longissi-
review was written, the use of CLA per se in diets of pigs mus muscle at 40 min and 24 h after slaughter. In addition,
or other meat animals as a metabolic modifier was minimal. pigs fed the magnesium aspartate supplemented diet had
Some hydrogenated vegetable oils have a rather high con- lower percentages of drip loss, lower surface lightness L*,
tent of CLA, but are not marketed as containing CLA. If and had no PSE carcasses compared to pigs fed the control
the benefit/cost ratio of feeding CLA is proven favorable, diet. However, little is known about the effects of supple-
swine producers should consider adding it to pig diets. mental magnesium on palatability of pork. According to
Gardner, Jacob, and Pethick (2001), 1% magnesium oxide
9. Chromium, carnatine, magnesium, niacin, manganese and supplementation in sheep 4 days before commercial slaugh-
betaine ter resulted in higher muscle glycogen concentrations in
muscle and reduced ultimate pH in 2 of 3 trials. They con-
Chromium is an essential trace element for normal cluded that magnesium oxide supplementation is a viable
metabolism. Boleman et al. (1995) found that feeding ele- option for reducing the stress associated with commercial
vated levels of chromium picolinate to pigs increased per- sheep slaughter.
centage of muscle, decreased backfat, and had no effect Real et al. (2002) conducted two experiments to deter-
on tenderness or sensory traits. Reduced purge loss was mine the effects of added dietary niacin on growth perfor-
observed in the loin muscle by Mathews, Southern, Bidner, mance and meat quality in finishing pigs. Dietary
and Persica (2001). treatments consisted of a corn-soybean meal-based control
Carnatine is a vitamin-like compound that aids in the diet or the control diet with 13, 28, 55, 110 or 550 mg kg 1
transport of long-chain fatty acids to the mitochrondial of added niacin. In one experiment, increasing niacin con-
matrix. Supplementing swine diets with L-carnatine tent improved feed efficiency, subjective color, and pH of
decreased backfat thickness without affecting growth per- meat, and reduced carcass shrink,
formance (Owen et al., 1994; Smith et al., 1994) and Apple et al. (2007) evaluated the effects of dietary man-
increased lean deposition (Owen et al., 1994). O’Quinn ganese inclusion level on pork quality traits during retail
et al. (1999a) evaluated the effects of modified tall oil, chro- display. They found that chops from pigs fed 80 ppm man-
mium nicotinate, and L-carnatine in growing-finishing pig ganese received higher (P < 0.05) American and Japanese
diets. L-carnatine did not have any affect on growth perfor- color scores than pigs fed 0 or 40 ppm but TBARS values
mance or carcass measurements. Chromium nicotinate did not differ among dietary manganese levels.
improved feed efficiency but had no effects on carcass or Betaine is used quite widely in some countries to
meat traits. Waylan et al. (1999) evaluated meat traits from improve growth performance of pigs, but little data exists
the pigs used in the study by O’Quinn et al. (1999a) and regarding its effect on pork meat quality.
found no differences for longissimus color display, TBARS,
or shear force. Bacon from pigs fed chromium had more 10. Immunocastration
after taste than bacon from pigs not fed chromium. The
results of these studies in which chromium nicotinate and Dunshea et al. (2005) gave an excellent review of the
L-carnatine were included in diets suggest little advantage mechanisms and effects of immunocastration with Impro-
from including these metabolic modifiers in the diets of pigs. vacTM on growth performance, carcass composition, and
Apple, Maxwell, deRodas, Watson, and Johnson (2000) meat quality of pigs. Improvac contains a modified form
conducted two experiments on the effects of dietary supple- of GnRF in a low reactogenic adjuvant system, which allows
mentation of magnesium mica during the growing-finishing pigs to receive a secondary immunization relatively close to
period on pig performance and pork carcass characteris- slaughter. He reviewed original work in which he was
tics. Magnesium mica had no effect on performance but involved (Dunshea et al., 2001) that demonstrated a reduc-
decreased fat thickness and increased muscle percentage tion in the production and accumulation of both androstre-
in one study, but color scores improved linearly with none and skatole in pork carcasses. Taint substances already
increasing levels of magnesium mica. Magnesium aspartate present are metabolized and this allows boars to be slaugh-
supplementation was shown by D’Souza, Warner, Leury, tered at heavier weights without taint, but still allows boars

Table 6
Effect of sex and immunocastration on eating quality of pork loin steaks (D’Souza et al., 1999)
Sex Boar Barrow Immunocastrate LSDb P-value
a
Odor 56 62 62 6.13 0.093
Flavora 58 62 66 7.01 0.101
Tendernessa 52 59 62 7.44 0.016
Juicinessa 60 59 64 7.05 0.304
Overall acceptabilitya 58 62 67 6.41 0.025
a
Acceptability score (line scale) for all attributes, 0 = dislike extremely and 100 = like extremely.
b
Least significant difference.
132 M.E. Dikeman / Meat Science 77 (2007) 121–135

to benefit from testicular testosterone on growth and carcass Feeding vitamin D3 to cattle or pigs will improve tender-
composition before they are immunized. ness early postmortem, but the advantage in tenderness is
Dunshea et al. (2005) cited the work of Oliver et al. minor after adequate aging. The depressions in feed intake
(2003) who reported that Improvac-treated boars had up and performance reported in some trials and the concerns
to 35% increased feed intake from 2 to 4 weeks after the about human toxicity from consuming too much vitamin
second immunization, but feed efficiency was not different. D3 likely will prohibit its use until more research is con-
This contrasts a reduction in feed intake of pigs adminis- ducted. Including supra-nutritional levels of vitamin E in
tered rpST. These results support real benefits from the finishing diets of both cattle and pigs appears to be very
immunocastration with Improvac by increasing feed beneficial in extending shelf life and reducing oxidative ran-
intake, capitalizing on the growth and leanness advantages cidity of meat. The livestock industry should incorporate
of boars before immunocastration, and may have potential vitamin E in all finishing diets, and meat processors and
to improve marbling. In the original work by Dunshea retailers should reward the industry for this practice. A
et al. (2001), most boars treated with either Improvac or low level of vitamin A in cattle diets shows potential to
a placebo had appreciable levels of testosterone (>2 nM) increase marbling in cattle but may decrease shelf-life of
at the time of the second immunization. However, within meat.
2 weeks the placebo treated boars had fat androstenone Feeding ractopamine hydrochloride (Paylean) to pigs
levels almost eight times higher than the Improvac treated for 28 days before harvest will increase growth rate, dress-
boars, which in turn, were not significantly different from ing percent, and carcass leanness. It may also improve pro-
the barrows. In addition, these researchers concluded that cessing yields, and have a neutral effect on meat
99% and 100% of the Improvac-treated boars had skatole palatability. Ractopamine hydrochloride (Optaflexx) will
and androstenone levels below a recommended threshold also improve growth performance of cattle. Zilpaterol (Zil-
of 0.22 and 1.0 lg g 1 established by the European Union. max) distinctly improves growth performance, dressing
D’Souza, Hennessy, Danby, McCauley, and Mullan (2000) percent, and carcass muscling. When fed for only 15–30
reported that immunocastrated boars had higher marbling days and when effective electrical stimulation and adequate
scores than non-immunocastrated boars. Dunshea et al. aging are used, its negative effects on meat palatability
(2005) cited work from D’Souza, Hagan, Hooper, Nicholls, should be minor. Meat color may be improved.
and Mullan (1999) showing that flavor, tenderness, and Somatatropin is extremely effective in improving growth
overall acceptability of pork loin steaks for immunoca- performance and meat yield percentage of pigs. However,
strates were superior to those from intact boars and not it negatively affects marbling, tenderness, and bacon pro-
different from barrows (Table 6). These results suggest that duction. Including conjugated linoleic acid in diets of pigs
immunocastration is very effective at preventing boar taint generally has positive effects on carcass composition,
and it may improve marbling, with meat palatability equal water-holding capacity, and lipid oxidation. In addition,
to meat from barrows. healthfulness of pork is improved. It should be adapted
by the industry if approved and proven cost effective.
11. Summary Immunocastration shows very good potential for pre-
venting boar taint and improving marbling and still capi-
In a thorough review by Dunshea et al. (2005), the talize on the growth, feed efficiency and carcass leanness
authors stated that conservative use of each of the meta- of boars up to the point of immmunocastration. Inclusion
bolic modifiers used to increase carcass leanness will result of magnesium in the diets of pigs shows potential to
in a 5–10% increase in shear force and a similar reduction improve pH and color of pork.
in the perception of tenderness. The authors did not, how-
ever, state whether there were any additive negative effects
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Science, 72(Suppl. 1, Abstr.), 1054. Liu Q. (1992). Vitamin E as an in situ post-mortem pigment and lipid
Stites, C. R., McKeith, F. K., Singh, S. D., Bechtel, P. J., Mowrey, D. H., stabilizer in beef. In Proceedings of the Pacific Northwest animal
& Jones, D. J. (1991). The effect of ractopamine hydrochloride on the nutrition conference (p. 149), Spokane, WA.
carcass cutting yields of finishing swine. Journal of Animal Science, 69, Woodworth, J. C., Goodband, R. D., Unruh, J. A., Nelssen, J. L.,
3094–3101. Tokach, M. D., Waylan, A. T., et al. (1999). Interactive effects
Strydom, P. E., & Nel, E. (1999). The effect of supplementation period of a between fat source and modified tall oil on growth performance and
beta-agonist (zilpaterol), electrical stimulation, and ageing period on carcass characteristics of finishing pigs. Journal of Animal Sci-
meat quality characteristics. In Proceedings of the 45th international ence(Suppl. 1, Abstr.), 118.
congress of meat science and technology (Vol. 2, pp. 58–59). Yoko- Wulf, D. M., Morgan, J. B., Sanders, J. B., Sanders, S. K., Tatum, J. D.,
hama, Japan. Smith, G. C., et al. (1995). Effects of dietary supplementation of
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MEAT
SCIENCE
Meat Science 77 (2007) 136–147
www.elsevier.com/locate/meatsci

Cured meat products without direct addition of nitrate or nitrite:


what are the issues?
a,* b,1
Joseph G. Sebranek , James N. Bacus
a
Department of Animal Science, Department of Food Science and Human Nutrition, 215 Meat Laboratory, Iowa State University,
Ames, IA 50011, United States
b
Technical Ingredient Solutions, LLC, 3518 NW 97th Blvd., Gainesville, FL 32606, United States

Received 2 March 2007; received in revised form 29 March 2007; accepted 30 March 2007

Abstract

The growing popularity of food products marketed in the United States as ‘‘natural’’ and ‘‘organic’’ has resulted in a proliferation of
marketing efforts to meet consumer demands for these foods. Because natural and organic foods are not permitted to use chemical pre-
servatives, the traditional curing agents used for cured meats, nitrate and/or nitrite, cannot be added to natural and organic processed
meat products. However, alternative processes that utilize ingredients with high nitrate content, such as vegetable-based ingredients, and
a nitrate-reducing starter culture can produce processed meats with very typical cured meat properties. Because it is not possible to ana-
lytically measure the amount of nitrite produced by this process, several potential issues deserve consideration. Regulations, for example,
should permit labeling that accurately reflects the process and products, manufacturing procedures must be standardized to achieve
product consistency, marketing efforts should clearly communicate the nature of these products to consumers, product quality must
be maintained, and microbiological safety must be assured.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Organic; Natural; Cured meats; Nitrite; Nitrate

1. Introduction that consumers associate with conventionally produced


foods (Bourn & Prescott, 2002; Devcich, Pedersen, & Pet-
In many parts of the world, natural and organic foods rie, 2007; Dreezens, Martijn, Tenbult, Kok, & deVries,
have been experiencing an explosive market growth. Natu- 2005; Saher, Lindeman, & Hursti, 2006; Siderer, Maquet,
ral and organic processed meats have been a very signifi- & Anklam, 2005; Winter & Davis, 2006). Consumers are
cant part of that growth, and in the United States, have willing to pay significant premiums for organic and natural
made up the fastest growing category of natural and foods. Premiums of 10–40% for organic foods over conven-
organic foods (Mitchell, 2006; Organic Trade Association, tional products are common (Winter & Davis, 2006) but
2006). Several studies have documented that consumer for meat and poultry, premiums may reach 200% (Bacus,
preferences for organic and natural foods are based on con- 2006) or even more. In one such example, the average retail
cerns about antibiotics, pesticides, hormones, genetic mod- price for four brands of organic broilers in the Midwest
ifications in plants and animals, and chemical additives during April and May, 2006 was $3.19/lb. compared to
$1.29/lb. for conventionally produced broilers, a 247% dif-
*
ference (Husak, 2007). The large premiums that consumers
Corresponding author. Tel.: +1 515 294 1091; fax: +1 515 294 5066.
are willing to pay for natural and organic foods have
E-mail addresses: sebranek@iastate.edu (J.G. Sebranek), jbacus@
tingsol.com (J.N. Bacus). resulted in a rapid proliferation of new products and
1
Tel.: +1 352 505 5550. increased marketing by retailers (Petrak, 2005).

0309-1740/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.meatsci.2007.03.025
J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147 137

In the US, natural and organic foods must be produced Thus, there is another category of processed meats, sep-
and processed according to United States Department of arate from ‘‘natural’’ and ‘‘organic’’, and that category is
Agriculture (USDA) regulations that define these products. ‘‘uncured’’. The definitions of natural and organic require
In most cases, natural and organic foods are very similar to that ‘‘uncured’’ be included on the label for products
conventional products and do not differ in the typical char- labeled with a standardized cured product name (i.e.,
acteristics expected by consumers. However, in the case of uncured bacon), but it is important to note that not all
processed meat products such as hams, bacon, frankfurters, products labeled ‘‘uncured’’ are natural or organic.
bologna and others that are typically cured by addition of Processed meats that are labeled ‘‘natural’’ must comply
sodium/potassium nitrite or nitrate, the requirements for with the definition of the term provided by the USDA
natural or organic labeling do not permit addition of nitrite Food Standards and Labeling Policy Book (USDA,
or nitrate. Nitrite, added directly or derived from nitrate, is 2005). This definition requires that a natural product . . .
a unique, distinctive cured meat ingredient for which there
. . .‘‘does not contain any artificial flavor or flavoring,
is no substitute, consequently significant process and prod-
coloring ingredient, or chemical preservative (as defined
uct changes are necessary to produce natural or organic
in 21 CFR 101.22), or any other artificial or synthetic
processed meats that provide consumers with the properties
ingredient; and the product and its ingredients are not
expected of traditional cured meat products. These changes,
more than minimally processed’’.
combined with labeling requirements for these products,
have resulted in a category of processed meats in the US The term ‘‘minimally processed’’ includes
that is confusing, and perhaps even misleading, to consum-
‘‘. . .traditional processes used to make food edible or to
ers. Further, because of the essential role that nitrite plays in
preserve it or to make it safe for human consumption,
cured meat quality and safety, changes in the products need
e.g., smoking, roasting, freezing, drying, and ferment-
to be carefully examined in light of the processing changes
ing, or those physical processes which do not fundamen-
that are being introduced for manufacturing natural and
tally alter the raw product. . ., e.g. grinding meat. . .’’.
organic processed meats. Consequently, several consider-
(USDA, 2005).
ations including regulatory, manufacturing, marketing,
quality and safety issues need to be addressed. The definition of natural has been controversial. For
example, in the 2005 edition of the USDA Food Standards
and Labeling Policy Book, a note was added indicating
2. Background
that sugar, sodium lactate (from a corn source) and natural
flavorings from oleoresins or extractives are acceptable for
2.1. Definitions of natural and organic processed meats
‘‘all natural’’ claims (USDA, 2005). However, because lac-
tate is widely recognized as an antimicrobial ingredient,
The requirements for processed meats such as hams,
such use may conflict with the ‘‘no chemical preservatives’’
bacon, frankfurters and bologna to qualify as natural or
requirement for labeling of a product as natural. This was
organic in the US have resulted in unique approaches to
the basis for a petition submitted to the USDA in October,
the development of these products. This is because, while
2006 after which the Agency removed lactate from the
‘‘natural’’ and ‘‘organic’’ are two separate and distinct cat-
guidance statement provided for natural claims. The
egories of meat and poultry products in terms of USDA
USDA will, however, consider use of lactate for natural
regulations and labels, neither of these product categories
foods on a case-by-case basis for applications where the
are permitted to be manufactured with added sodium (or
ingredient may function as a flavoring rather than a preser-
potassium) nitrite or nitrate. However, the USDA permits
vative. Further, the Agency is currently planning to initiate
the manufacture of uncured versions of typical cured meats
new rulemaking processes in the near future for the use of
according to the Code of Federal Regulations (2006), 9
‘‘natural’’ to clarify these uses as well as the use of natural
CFR 319.2, which reads:
claims relative to livestock production practices (O’Con-
‘‘Any product, such as frankfurters and corned beef, for nor, 2006).
which there is a standard in this part and to which Products labeled as organic are much better defined and
nitrate or nitrite is permitted or required to be added, controlled in the US than the products labeled with natural
may be prepared without nitrate or nitrite and labeled claims because organic products are governed by the
with such standard name when immediately preceded USDA Organic Foods Production Act (OFPA), first estab-
with the term ‘‘Uncured’’ in the same size and style of lished in 1990 as part of the 1990 Farm Bill (Winter &
lettering as the rest of such standard name: Provided, Davis, 2006). The OFPA created a National Organic Stan-
That the product is found by the Administrator to be dards Board, which established a National List of Allowed
similar in size, flavor, consistency and general appear- and Prohibited Substances, and developed National
ance to such products as commonly prepared with Organic Program Standards. The standards, implemented
nitrate and nitrite: And providing further, That labeling in 2002, specify methods, practices and substances that
for such products complies with the provisions of may be used for production, processing and handling of
317.17 (C) of this subchapter’’. organic foods. Meat, for example, must be raised under
138 J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147

organic management and come from a USDA-certified number of important questions remain to be answered,
farm. Ingredients used for processed products are clearly particularly in regard to quality and safety.
defined as permitted or prohibited in the OFPA National
List. Organic products may be labeled as; (1) ‘‘100% 3. Review of conventional cured meat ingredients and
organic’’ which must contain only organically produced processes
ingredients; (2) ‘‘organic’’ which must contain at least
95% organically produced ingredients; or (3) ‘‘made with Conventionally – cured meat products are characterized
organic ingredients’’ which must have at least 70% organic by addition of nitrate and/or nitrite. While other ingredi-
ingredients. Products with less than 70% organic ingredi- ents, particularly sodium chloride, are essential parts of
ents are not allowed to be labeled as organic and are per- typical cured meat formulations, it is the nitrate/nitrite that
mitted only to list those ingredients that are organic on provides the distinctive properties that are common to all
the label. Those products that qualify for the ‘‘organic’’ cured meat products. The role of nitrate/nitrite is so com-
and ‘‘100% organic’’ labeling are permitted to use the monly understood in the meat industry that the term
USDA organic seal as part of the label. ‘‘cure’’ is used as both a noun and a verb, meaning either
nitrate/nitrite as chemical entities, or the addition of these
2.2. Definitions of cured and uncured processed meats ingredients to meat, respectively.

The term ‘‘cured’’ relative to processed meats is univer- 3.1. Nitrate


sally understood to mean the addition of nitrite or nitrate
with salt and other ingredients to meat for improved preser- Numerous reviews of the history of meat curing have
vation (Pegg & Shahidi, 2000). While several ingredients suggested that meat curing originally developed from use
including sugar, spices, phosphates and others are typically of salt contaminated with sodium or potassium nitrate
included in cured meats, it is the addition of nitrite in one (Binkerd & Kolari, 1975; Cassens, 1990; National Acad-
form or another that results in the distinctive characteristics emy of Sciences, 1982; Pegg & Shahidi, 2000; Pierson &
of cured meat (Cassens, 1990). The typical color, flavor, Smoot, 1982; Sebranek, 1979).
shelf life and safety of ham, bacon, frankfurters, bologna While it is not clear when saltpeter (potassium nitrate)
and other cured products are so widely recognized by con- was first recognized as a curing agent, it is clear that
sumers that these product names are considered ‘‘standard- nitrate, either as saltpeter or as a contaminant of sodium
ized’’ and ‘‘traditional’’ by the USDA for product labeling chloride, was used to cure meat for centuries before
and to not require any further clarification to communicate research chemists began to unravel the chemistry of meat
the expected product properties to consumers. On the other curing. In the late 1800s, it was discovered that nitrate
hand, products that are similar but made without nitrite or was converted to nitrite by nitrate-reducing bacteria, and
nitrate, must be clearly labeled as ‘‘uncured’’ as described that nitrite was the true curing agent. The first half of the
earlier. This is because ‘‘uncured’’ versions of standardized 20th century brought a gradual shift from nitrate to nitrite
products like ham, bacon, frankfurters and bologna are sig- as the primary curing agent for cured meats as the advan-
nificantly different from the traditional products that they tages of faster curing time for increased production capac-
emulate. At the same time, there are a number of processed ity became more important, and as nitrite chemistry
meats that are traditionally manufactured without nitrite or became better understood. By the early 1970s, relatively lit-
nitrate, and that are not labeled as uncured because the tle nitrate was being used for cured meats (Binkerd &
standardized product name effectively communicates that Kolari, 1975). The late 1960s and early 1970s also brought
the product is not cured. Fresh sausage, such as pork sau- a watershed event for the cured meat industry when it
sage, for example, is not labeled as ‘‘uncured’’ because these became obvious that nitrite could result in formation of
products are standardized, traditional and the common carcinogenic n-nitrosamines in cured meat. Subsequent
name is clearly understood. research demonstrated that a significant factor in nitrosa-
The advent of natural and organic processed meat prod- mine formation was residual nitrite concentration, and
ucts, both of which prohibit direct addition of nitrite or consequently, nitrate was eliminated from most curing pro-
nitrate, but that also resemble traditional cured meat has cesses to achieve better control over residual nitrite concen-
made it necessary to require ‘‘uncured’’ as part of the tra- trations (Pegg & Shahidi, 2000). Today, nitrate is rarely
ditional product name. However, because current meat used and then only in a few specialty products such as
processing technology has developed means by which dry cured hams and dry sausage where long, slow curing
nitrate and nitrite can be indirectly added to these products processes necessitate a long-term reservoir for nitrite that
to achieve very typical cured meat properties, the labeling can be slowly released over the course of the process.
designations for these products as uncured is confusing
and technically inaccurate. Further, because the indirect 3.2. Nitrite
addition of nitrate and nitrite to natural and organic pro-
cessed meats has not been thoroughly investigated in terms The chemistry of nitrite in cured meat is an extremely
of nitrite chemistry and subsequent product properties, a complex mixture of interactive chemical reactions involv-
J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147 139

ing several different reactants. Nitrite is a highly reactive antibotulinal agent is dependent on several environmental
compound that can function as an oxidizing, reducing or factors including pH, sodium chloride concentration,
a nitrosylating agent, and can be converted to a variety reductants and iron content among others (Tompkin,
of related compounds in meat including nitrous acid, nitric 2005). While the means by which nitrite achieves microbial
oxide and nitrate (Honikel, 2004). To further complicate inhibition is not clear and many mechanisms have been
understanding of nitrite chemistry, it has become clear that proposed, all of the factors that impact nitrite inhibitory
the formation of nitric oxide (NO) from nitrite is a neces- effects are also important to the known reactions that gen-
sary prerequisite for most meat curing reactions (Møller erate nitric oxide for cured color. Thus, the reaction
& Skibsted, 2002). Fortunately, fundamental research on sequences involving nitric oxide are probably an important
nitric oxide has become one of the most active research part of the antimicrobial role of nitrite in cured meat. For
areas in biology because nitric oxide has been found to play example, some researchers have suggested that nitrous acid
crucial roles in several physiological functions in living (HNO2) and/or nitric oxide (NO) may be responsible for
organisms. Fundamental research on nitric oxide in biolog- the inhibitory effects of nitrite (Tompkin, 2005). Because
ical systems since the early 1990s has facilitated better it appears that nitrite reactivity is key to microbial inhibi-
understanding of nitrite and nitric oxide in cured meat tion (one indicator of this is the strong dependence on
(Møller & Skibsted, 2002; Stamler & Meissner, 2001). pH), there has been some question whether ingoing or
The most effective way to consider nitrite chemistry in residual nitrite is most critical to antimicrobial effects.
cured meat is to consider the practical effects of the addi- Tompkin (2005) concluded that residual nitrite at the time
tion of nitrite to meat. The first and most obvious effect of product temperature abuse is critical to antibotulinal
is that of cured color development. Close examination of effects and that depletion of residual nitrite during product
the chemical reactions involved with color development storage will reach some point at which inhibitory effects are
immediately make it obvious that the chemistry of nitrite also depleted.
in meat is a phenomenally complex event. For example, The nitrite reaction sequences involved with cured color
nitrite does not act directly as a nitrosylating (transfer of development probably also play a key role in the strong
nitric oxide) agent in meat but first forms intermediates anti-oxidant function of nitrite in cured meat, because pro-
such as N2O3 (Honikel, 2004)in the mildly acidic condi- posed mechanisms for the antioxidant effect of nitrite
tions typical of postmortem muscle, and NOCl (Fox, Seb- include reaction with heme proteins and metals, and for-
ranek, & Phillips, 1994; Møller & Skibsted, 2002; Sebranek mation of nitroso- and nitrosyl-compounds that have anti-
& Fox, 1985, 1991) in the presence of salt. oxidant properties (Pegg & Shahidi, 2000). It is likely that
Formation of NO from the intermediates is facilitated these proposed mechanisms are dependent upon the same
by reductants such as ascorbate, and the NO will react with initial reactions of nitrite that form nitric oxide for cured
the iron of both myoglobin (Fe+2) and metmyoglobin color.
(Fe+3) to form cured meat pigments and cured color. These Nitrite is also responsible for the production of charac-
reactions demonstrate two of the most important factors teristic cured meat flavor, though this is probably the least
governing nitrite reactions in conventionally cured meat well understood aspect of nitrite chemistry (Pegg & Shah-
products; namely pH and reductants. However, several idi, 2000). It is easy to distinguish cooked, cured ham from
other nitrite reactions are involved in cured meats and con- fresh roast pork on the basis of flavor but the chemical
tribute to nitric oxide production. For example, when identity of distinguishing flavor components in cured meat
nitrite is added to comminuted meat, the meat quickly has eluded numerous researchers. Some of the flavor differ-
turns brown due to metmyoglobin formation because ence may be due to the suppression of lipid oxidation by
nitrite acts as a strong heme pigment oxidant and is, in nitrite but other antioxidants do not produce cured meat
turn, reduced to NO. The NO reacts with metmyoglobin flavor. If nitrite does, in fact, form some volatile flavor fac-
and subsequent reduction reactions convert the oxidized tors, this would represent yet another reaction product of
heme to reduced nitric oxide myoglobin for typical cured nitrite in cured meat.
color following cooking. Further, nitrite can also react with In addition to the nitrite reactions which result in cured
sulfhydryl groups on proteins to release nitric oxide in an meat color, microbial inhibition, antioxidant effects and
oxidation–reduction reaction that results in a disulfide flavor, it has been demonstrated that addition of nitrite
(Pegg & Shahidi, 2000). to meat results in formation of nitrate and nitrogen gas
In addition to the above reactions of nitrite in meat, all as well as reaction with carbohydrates and lipids (Honikel,
of which affect the rate and/or extent of cured color devel- 2004; Pegg & Shahidi, 2000).
opment, nitrite plays a key role in cured meat as a bacterio- The point of this brief discussion of nitrite chemistry
static and bacteriocidal agent. Nitrite is strongly inhibitory and the functions of nitrite in cured meat is to emphasize
to anaerobic bacteria, most importantly Clostridium botu- that nitrite is a highly reactive ingredient when combined
linum and contributes to control of other micro organisms with meat, and results in a complex mixture of reaction
such as Listeria monocytogenes. The effects of nitrite and products. Because nitrite, particularly as nitric oxide, so
the likely inhibitory mechanism differs in different bacterial readily reacts with a wide variety of substrates, reaction
species (Tompkin, 2005). The effectiveness of nitrite as an kinetics could be an important determinant of how nitrite
140 J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147

is proportioned among the various competitive substrates is developed for all processed meat applications where
and reaction products. A slow formation of nitrite (such nitrite and/or nitrate have a role.
as from nitrate) in meat might be significantly different in
terms of nitrite reaction products than the direct, one-time 3.4. Current US regulations on nitrite and nitrate
addition of a full load of nitrite. If, for example, the fastest-
reacting substrates consumed a greater share of the nitrite Current regulations on use of nitrite and nitrate in the
during slow nitrite formation than in the case where nitrite United States vary depending on the method of curing used
is added directly, then the end products of the more reac- and the product that is cured. For comminuted products,
tive substrates might achieve greater final concentration. the maximum ingoing concentration of sodium or potas-
sium nitrite is 156 parts per million (ppm) or 0.25 oz. per
100 lbs. (7 g/45.4 kg), based on the green weight of the
3.3. Past and current safety issues associated with nitrite meat block (USDA, 1995). Maximum ingoing nitrate for
these products is 1718 ppm. Sodium and potassium nitrite
Issues that have been raised concerning the safety of and nitrate are limited to the same amount despite the
using nitrate and nitrite for cured meat have included greater molecular weight of the potassium salts, which
chemical toxicity, formation of carcinogens in food or after means that less nitrite or nitrate will be included when
ingestion, and reproductive and developmental toxicity. the potassium salt is used. For immersion cured, and mas-
None of these issues represent relevant concerns for nitrate saged or pumped products, maximum ingoing sodium or
or nitrite in light at the current regulated levels of use in potassium nitrite and nitrate concentrations are 200 ppm
processed meats. While nitrite is recognized as a potentially and 700 ppm, respectively, again based on the green weight
toxic compound, and there have been cases where nitrite of the meat block. Dry cured products are limited to
was mistakenly substituted for other compounds in food 625 ppm and 2187 ppm of nitrite and nitrate respectively.
or drink at concentrations great enough to induce toxicity If nitrite and nitrate are both used for a single product,
symptoms, the normally controlled use of nitrite in pro- the ingoing limits remain the same for each but the combi-
cessed meats represents no toxicity risk. nation must not result in more than 200 ppm of analyti-
However, the issue of carcinogenic nitrosamines formed cally measured nitrite, calculated as sodium nitrite in the
from nitrite in cured meat was a very serious concern in the finished product.
1970s. Fortunately, changes in manufacturing practices Bacon is an exception to the general limits for curing
and reduced levels of nitrite used in curing solved the prob- agents because of the potential for nitrosomine formation.
lem of nitrosamine formation in cured meat. Yet, a back- For pumped and/or massaged bacon without the skin,
ground concern about nitrite has lingered, and in the 120 ppm of sodium nitrite or 148 ppm of potassium nitrite
1990s, a series of epidemiological studies reported that con- is required along with 550 ppm of sodium ascorbate or
sumption of cured meat was related to childhood leukemia sodium erythorbate which is also required. It is important
and brain cancer (Peters et al., 1994; Preston-Martin & to note that this is a specifically required amount whereas
Lijinsky, 1994; Preston-Martin et al., 1996; Sarasua & other nitrite limits are maximum amounts. To accommo-
Savitz, 1994). Further, in 1998, nitrite was proposed as a date variation in pumping procedures and brine drainage
developmental and reproductive toxicant under Califor- from pumped products, the regulations for pumped and/
nia’s Proposition 65 (Safe Drinking Water and Toxic or massaged bacon permit ±20% of the target concentra-
Enforcement Act). Fortunately, both issues (nitrite as a tions at the time of injecting or massaging. For example,
carcinogen and as a developmental/reproductive toxicant) sodium nitrite concentrations within the range of 96–
have been largely resolved by subsequent studies and care- 144 ppm are acceptable. Nitrate is not permitted for any
ful scientific review (Milkowski, 2006). bacon curing method. There are two exceptions to these
The issue of ingested nitrate and nitrite first arose in the regulations for pumped and/or massaged bacon: first,
1970s when it was recognized that carcinogenic nitrosa- 100 ppm of sodium nitrite (or 123 ppm of potassium
mines could be formed in the stomach following ingestion. nitrite) with an ‘‘appropriate partial quality control pro-
Subsequent work has shown that less than 5% of the nitrite gram’’ is permitted and, second, 40–80 ppm of sodium
and nitrate typically ingested comes from cured meat, the nitrite or 49–99 ppm of potassium nitrite is permitted if
rest coming from vegetables and saliva (Archer, 2002; Cas- sugar and a lactic acid starter culture are included. Immer-
sens, 1997a; Milkowski, 2006). Nevertheless, in 2006, the sion cured bacon is limited to 120 ppm of sodium nitrite or
International Agency for Research on Cancer (IARC) con- 148 ppm of potassium nitrite while dry cured bacon is lim-
cluded that ‘‘Ingested nitrate or nitrite under conditions ited to 200 ppm or 246 ppm, respectively. For bellies cured
that result in endogenous nitrosation is probably carcino- with the skin on, nitrite and reductant concentrations must
genic to humans’’ (Coughlin, 2006). While the IARC be reduced by 10%, based on the assumption that skin
report is still in progress, the conclusions are likely to ramp comprises approximately 10% of the belly weight.
up questions and concerns about nitrite as a food additive. It is important to note that the regulations also require a
In light of the anticipated challenges to nitrite in cured minimum of 120 ppm of ingoing nitrite for all cured ‘‘Keep
meat, it is imperative that as much information as possible Refrigerated’’ products ‘‘unless safety is assured by some
J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147 141

other preservation process, such as thermal processing, pH to these products indirectly as components of other
or moisture control’’. The establishment of minimum ingo- ingredients.
ing nitrite concentration is considered critical to subse-
quent product safety. This is a significant consideration 4.1. Unique ingredients in natural and organic processed
for natural and organic cured meat products. meats
On the other hand, for cured products that are pro-
cessed to ensure shelf stability (stored at ambient tempera- The most common ingredient observed in review of the
ture and do not require refrigeration), there is no minimum product labels of natural and organic processed meats was
ingoing nitrite level. The USDA Processing Inspector’s sea salt. Sea salt is derived directly from evaporation of sea
Calculations Handbook (USDA, 1995) suggests that, for water, unrefined without addition of free-flow additives
shelf-stable products, ‘‘. . .40 ppm nitrite is useful in that and retains the natural trace minerals characteristic of the
it has some preservative effect. This amount has also been source (Heinerman & Anderson, 2001; Kuhnlein, 1980).
shown to be sufficient for color-fixing purposes. . .’’. Several varieties of sea salt are available and differ depend-
ing on the geographical origin of the water used and the
mineral content (Saltworks, 2006). While sea salt has been
4. Ingredients used for natural and organic cured meats suggested as a likely source of nitrate, limited analytical
information suggested that nitrate content of sea salt is rel-
Because of the negative perceptions of nitrite-cured meat atively low. Herrador, Sayago, Rosales, and Asuero (2005)
held by some consumers, the ‘‘uncured’’ natural and reported that Mediterranean sea salt contained 1.1 ppm of
organic versions of typical cured meats have enjoyed nitrate and 1.2 ppm of nitrite. Cantoni, Berretta, and Bian-
wide-spread market acceptance. A survey of 56 commercial chi (1978) analyzed 10 samples each of 3 grades of sea salt
‘‘uncured’’ meat products including bacon, ham, frankfurt- and found nitrate and nitrite concentrations of 0.3–
ers, bologna, braunschweiger, salami, Polish sausage, 1.7 ppm and 0–0.45 ppm, respectively.
Andouille sausage and snack sticks showed that most of The second most common ingredient observed in natu-
these products demonstrated typical cured meat color ral and organic processed meat ingredient lists was raw
and appearance (Sindelar, 2006b). Review of the product sugar, most often shown as turbinado sugar. Turbinado
ingredient statements showed that sea salt, evaporated cane sugar is a raw sugar obtained from evaporation of sugar
juice, raw sugar or turbinado sugar, lactic acid starter cul- cane juice followed by centrifugation to remove surface
ture, natural spices or natural flavorings, and celery juice or molasses. Remaining molasses gives turbinado sugar a
celery juice concentrate were used in many of the products. light brown color and flavor similar to brown sugar. While
Analyses of samples of four selected commercial brands it seems possible that raw sugar could include nitrate, there
each of natural or organic bacon, hams and frankfurters appears to be no evidence of significant nitrate or nitrite
showed that all samples except one sample of bacon con- concentrations in raw sugar.
tained residual nitrite at concentrations ranging from Natural flavorings or spices, and celery juice or celery
0.9 ppm to 9.2 ppm. Residual nitrate was found in all prod- juice concentrate were frequently listed as ingredients,
ucts at concentrations of 6.8 ppm to 44.4 ppm (Sindelar, and because these are plant/vegetable products, the poten-
2006a). Residual nitrite was lower in most of the natural tial contribution of nitrate from these sources is very signif-
or organic products at the time of sampling than in compa- icant. Vegetables are well-known as a source of nitrate with
rable commercial products made with conventional addi- concentrations as high as 1500–2800 ppm (National Acad-
tion of nitrite. Other cured meat properties including emy of Sciences, 1981) in celery, lettuce and beets. Vegeta-
instrumental color, cured pigment concentration, lipid oxi- ble juices and vegetable powders are commercially
dation and sensory properties were, in general, similar for available and may be used as ingredients in natural and
the natural or organic products relative to the convention- organic foods. Analysis of some commercially available
ally cured products but greater variation in the natural and vegetable juices showed that carrot, celery, beet and spin-
organic products was obvious. Most notable was low color ach juice contained 171 ppm, 2114 ppm, 2273 ppm and
values, low cured pigment content and low sensory scores 3227 ppm of nitrate respectively (Sebranek, 2006). After
for those products that contained little or no residual 10 days of storage at room temperature, nitrate levels in
nitrite. It is important to note that because these were com- these juices declined by 14–22%. Nitrite was not detected
mercial products selected at retail, the time of manufacture initially but concentrations of 128–189 ppm of nitrite were
and storage history of each was unknown. Nevertheless, found after 10 days at room temperature, probably result-
these results suggest that: (1) there is wide variation among ing from bacterial reduction of nitrate. Analysis of com-
the natural and organic processed meats that simulate con- mercial celery juice powder indicated a nitrate content of
ventionally cured products; and (2) a large majority of nat- 27,462 ppm or about 2.75%, reflecting the increased con-
ural and organic processed meats demonstrate typical centration following drying (Sindelar, 2006a). Clearly, veg-
cured meat properties, including cured color, flavor and etable products offer the greatest potential to introduce
significant concentrations of residual nitrite and nitrate. natural sources of nitrate into processed meats. Juices
Thus, it is clear that nitrite and nitrate are being introduced and powders have advantages in supplying nitrate in
142 J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147

concentrated form. Celery juice and celery powder appear after 30 min but 24.5 ppm and 46.0 ppm observed after
to be highly compatible with processed meat products 120 min. No differences were noted for lipid oxidation
because of very little vegetable pigment (as opposed to between any of the treatments and the control. The
beets, for example) and a mild flavor profile similar to nitrite-cured control received the highest sensory scores
raw celery that does not detract greatly from finished prod- though differences were not significant for all sensory
uct flavor. properties.
A critical ingredient for processed meats with natural A similar experiment with hams (Sindelar, Cordray,
nitrate sources is a nitrate-reducing bacterial culture if typ- Sebranek, Love, & Ahn, in press b) was conducted using
ical cured meat properties are the final objective. The neces- either 0.2% or 0.35% celery powder and incubation time
sity of bacterial reduction of nitrate to nitrite for meat of 0 min or 120 min. The treatment with no incubation
curing has long been recognized, and nitrate-reducing cul- time was included because the extended thermal process
tures have been commercially available for several years. (3 hrs., 35 min.) used for hams relative to small diameter
Most applications of these cultures have been for dry sau- frankfurter-style sausage was expected to result in adequate
sage where a long-term reservoir of nitrite during drying is nitrate reduction by the culture. Results showed that there
desirable and where subtle flavor contributions from the were no treatment differences in objective color measure-
culture are considered important (Olesen, Meyer, & Sta- ments or cured pigment concentrations and all products
hnke, 2004). The lactic acid starter cultures used for fer- were similar in color properties to the nitrite-cured control.
mented sausage, primarily Lactobacillus plantarum and Residual nitrite, following the 120 minute incubation for
Pediococcus acidilactici, do not reduce nitrate. However, the 0.2% and 0.35% celery juice powder additions, was
cultures of coagulase-negative cocci such as Kocuria (for- 19.5 ppm and 36.1 ppm, respectively. The residual nitrite
merly Micrococcus) varians, Staphylococcus xylosus, Staph- was significantly less for the hams with celery juice powder
ylococcus carnosus and others will reduce nitrate to nitrite. (21.0–36.0 ppm at day 0; 7.2–21.3 ppm after 90 days) rela-
These organisms can achieve nitrate reduction at 15–20 °C tive to the nitrite-cured control (63.4 ppm at day 0: 34.1
but are much more effective at temperatures over 30 °C ppm after 90 days). However, residual nitrite was greater
(Casaburi, Blaiotta, Mauriello, Pepe, & Villani, 2005). in hams with a greater amount of added celery juice
The typical recommended holding temperature for com- (27.7–36.0 ppm from 0.35% celery powder vs. 19.3–
mercial nitrate-reducing cultures is 38–42 °C to minimize 21.0 ppm from 0.20% celery powder at day 0 compared
the time necessary for adequate nitrite formation. Recent with 11.7–21.3 ppm vs. 7.2–8.8 ppm, respectively, for each
research has documented that time is a critical parameter after 90 days). Sensory panel evaluation indicated that
in the development of typical cured meat properties from the greater celery powder treatment (0.35%) resulted in
natural sources of nitrate. Sindelar (2006a) reported that greater vegetable aroma and flavor with less ham aroma
holding time at 38 °C was more critical than the amount and flavor. The treatments with a low level of celery pow-
of naturally-added nitrate for development of cured meat der (0.2%) were similar to the nitrite-cured control for all
properties in frankfurters and hams. Time appeared to be sensory properties evaluated.
more critical for the small diameter frankfurters that The authors concluded that the celery juice powder/star-
reached internal temperature of 38 °C quickly than for ter culture treatment was an effective alternative to the
the large diameter hams where internal temperature direct addition of sodium nitrite to small-diameter, frank-
increased to 38 °C more slowly. furter-style cured sausage but that incubation time at
Sindelar, Cordray, Sebranek, Love, and Ahn (in press a) 38 °C is an important factor for product quality. The celery
evaluated several quality characteristics of frankfurter-style juice powder/starter culture treatment was also effective for
cooked sausages manufactured with starter culture and hams but in this case the amount of celery juice powder
either 0.2% or 0.4% celery juice powder, each held at proved to be more critical. For large diameter products
38 °C for either 30 min or 120 min. The products were eval- such as hams, it appears that the slow temperature increase
uated during 90 days of refrigerated, vacuum-packaged that is part of a typical thermal process may provide
storage and compared with conventionally processed prod- enough time for the culture to achieve nitrate-to-nitrite
ucts manufactured at the same time with added sodium reduction. Further, the delicate flavor profile of hams
nitrite. Color measurements (Hunter a+ values reflectance makes these products more susceptible to flavor contrib-
ratios, cured pigment concentrations) indicated that treat- uted by vegetable products.
ments with short incubation time resulted in less cured The authors also pointed out that the concentration of
color/redness than the nitrite-cured control though this dif- celery juice powder used (0.2%, 0.35% and 0.4% – total
ference was not always significant. Cured color/redness was formulation weight basis) could provide, with 100%
comparable to the nitrite-cured control with the longer nitrate-to-nitrite conversion, maximum ingoing nitrite con-
incubation time for the first 14 days following manufactur- centrations of 69 ppm, 120 ppm and 139 ppm (meat block
ing but the difference became non-significant during basis), respectively, based on the initial nitrate concentra-
extended storage. Residual nitrite following incubation tion of 27,462 ppm in the celery powder. Because these
was dramatically different with 5.6 ppm and 7.7 ppm found nitrite concentrations are, at best, significantly less than
for the 0.2% and 0.4% celery powder levels, respectively, the 156–200 ppm normally included in cured comminuted
J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147 143

products or injected products, it seems likely that product nitrite. If sufficient nitrite is consistently available from a
quality differences could occur in some circumstances. It natural source, no changes in the normal process are
is also worth noting that the actual amounts of nitrite required.
formed from nitrate when natural nitrate sources are used Naturally-cured meat products that utilize natural ingre-
could be a concern relative to microbiological safety. The dients for a nitrate source need an ingredient that contains
shelf life of processed meats manufactured with natural a relatively high natural nitrate content. The nitrate ion is
nitrate sources in generally less than nitrite-cured products much more available, more consistent in concentration
because less nitrite is present and other typical preserva- and more stable than nitrite, and can be found in a wide
tives such as phosphates, lactate, curing accelerators and variety of natural ingredients. When using a natural nitrate
antioxidants are not included (Bacus, 2006). source, conversion of the nitrate to nitrite is required. Typ-
Ingredients that might be considered as curing adjuncts ically, this conversion is accomplished by specific microor-
for natural or organic processed meats include vinegar, ganisms (with a nitrate reductase enzyme), as described
lemon juice solids, and cherry powder. Acidulants such earlier, that are also acceptable food ingredients. When
as vinegar have potential to accelerate nitrite reactions using these microorganisms, the conversion process
because of the impact of pH. However, reducing pH in requires time, with the specific amount of time depending
these products is also a concern for reduced moisture reten- upon the temperature, the environment, and the concentra-
tion because phosphates and many of the traditional water tion of the reactants, namely the microorganisms and the
binders cannot be used for natural or organic products. naturally-occurring nitrate. The conversion time can be
Lemon juice solids or powder are typically significant decreased by increasing the reactant concentrations with
sources of citric acid which could have similar pH effects the amount of starter culture the most critical.
as vinegar. Cherry powder, on the other hand, is high in In all natural curing processes, good distribution of both
ascorbic acid which functions as a strong nitrite reductant the nitrate source and the starter culture is essential to
but does not have a large impact on product pH. achieve uniform curing. The natural nitrate source, if dry,
An evaluation of a cured pork product manufactured is usually either blended with the dry seasoning component
with a natural nitrate source (celery powder) and with or for comminuted products, or added directly to curing
without 0.28% cherry powder showed that including the brines. The starter culture commonly is diluted first with
cherry powder reduced residual nitrite by about 50% (Bas- good quality water (i.e. distilled, or low in chlorine or other
eler, 2007). Residual nitrite declined from 61 ppm to bacteriocidal chemicals) prior to the addition to commi-
32 ppm during 12 weeks of storage for a nitrite-cured con- nuted products (the USDA permits a maximum 0.5% com-
trol, 18–10 ppm for the celery powder treatment and 10– bined water and starter culture without labeling the added
3 ppm for the celery powder/cherry powder treatment. water) or may also be added directly to curing brines. Also,
Addition of cherry powder did not alter the product pH. it is recommended that the starter culture should not be
Other product properties (color, lipid oxidation) were not pre-blended with anything that might affect viability (i.e.
consistently different though the nitrite-cured treatment spices, salt), and thus the nitrate-reducing activity of the
showed greater redness (Hunter a* values) after about 4 culture. The naturally-occurring nitrate is soluble, but the
weeks of storage. starter culture is not soluble, being water-dispersible, there-
Natural antioxidants such as rosemary may be used to fore some agitation is recommended for brines to achieve
provide flavor protection and to retard lipid oxidation in optimal distribution of the culture in the meat product.
processed meats. However, these compounds do not con- With curing brines, the pH of the brine is critical to achiev-
tribute directly to nitrate/nitrite reactions in meat systems. ing optimal natural curing as well as final product texture,
Further, it appears that the nitrite generated from natural because the phosphates or other buffering agents typically
nitrate sources as reported by Sindelar et al. (in press a, used with nitrite-added products cannot be included for
in press b) was sufficient to provide strong antioxidant products labeled natural or organic. Generally, low pH
effects as typically observed in nitrite-cured meats. Past brines (i.e. <5.5) are not desirable, thus the pH effect of
research has shown that as little as 50 ppm added nitrite any added natural ingredients should be considered. With
has a highly significant effect on lipid oxidation (Morrissey comminuted meat products, the pH effect of directly-added
& Techivangana, 1985). Thus, relatively small amounts of ingredients is not as critical due to the buffering capacity of
nitrite formed from nitrate probably provide an important the meat. Liquid sources of naturally-occurring nitrates
antioxidant role in natural and organic processed meats. (vegetable juices) also are utilized but these ingredients
pose some manufacturing issues. Typically, most of these
4.2. Processes for naturally-cured meats liquids are not shelf stable, and are supplied in frozen form.
Secondly, the added water that is a component of the juices
Most processors that utilize ‘‘natural curing’’ are follow- must be considered.
ing processing procedures that are, in general, similar to For small diameter cooked sausage, formulation and
those processes that include chemical nitrites and nitrates. processing are essentially the same as for nitrite-added
Naturally-cured products typically utilize natural sources products, except for the nitrate source and the culture,
of nitrate, but some natural ingredients may also contain and a smokehouse process that includes an ‘‘incubation’’
144 J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147

period of about 1 h at 42 °C to achieve nitrate reduction the ingredient may be considered as a natural ingredient for
prior to a smoke-cook thermal process. For injected prod- flavor and/or function, but can also have a dual function as
ucts, the physical injection of the brine with the culture is a ‘‘natural’’ preservative. The issue of ‘‘natural preserva-
critical because the culture will not migrate significantly tive’’ vs. ‘‘chemical preservative’’ has not been defined, as
from injection sites. Consequently, good distribution by yet. Many natural compounds that exist in the environ-
injection is necessary to avoid uncured spots. Increased ment can serve to inhibit microorganisms, retard oxidation,
injection percentage of brine is generally preferred to facil- and thus ‘‘preserve’’ the product and would be valuable
itate better distribution. For thermal processing, no ‘‘incu- ingredients in food products that are labeled as ‘‘natural’’.
bation’’ period is likely to be necessary for large diameter Until this issue of ‘‘natural’’ vs. ‘‘chemical’’ preservatives is
products due to the longer process time involved with rel- resolved, the current US regulatory environment is retard-
atively slow increase in internal temperature. As product ing innovative product development and may compromise
diameter is decreased, the heat process may need to be food safety as well.
adjusted to achieve optimal nitrate conversion. With
injected bellies, for example, a short ‘‘incubation’’ period 5.2. Manufacturing
at 42–46 °C may be necessary prior to the usual heating
cycle. Because bacon is not fully cooked, relatively high When manufacturing ‘‘natural’’ and ‘‘organic’’ meat
bacterial counts from the added culture will remain in the products using natural ingredients, the inherent variability
finished product. Fermented sausage products do not typ- of natural ingredients must be considered. In the natural
ically require any adjustments in processing because the curing process, whereby naturally-occurring nitrates are
fermentation step already incorporated into the process converted by starter cultures to nitrites, the concentration
provides adequate nitrate conversion. Because most starter of the nitrate in the source plus the nitrate-reducing activity
cultures, particularly in the US consist of lactic acid- of the starter culture will effect the degree of curing achieved.
producing bacteria only, it is imperative to confirm that Typically, in products cured with direct addition of sodium
the added starter culture is composed of a mixed culture nitrite in the US, the ingoing nitrite is limited to 156 ppm in
including nitrate-reducing organisms as well as those most meat products and 120 ppm in injected bacon. In nat-
included to ferment the added sugars. Many mixed starter urally-cured meat products, the ingoing nitrate level is most
cultures are available to accomplish both functions, or the often between 40 ppm and 60 ppm, thus there is, at best, sig-
nitrate-reducing culture can be added ‘‘on top’’ of a cur- nificantly less nitrite in these products than in the typical
rently used acid-producing culture. nitrite-cured products. Measurable residual nitrite concen-
trations in both types of cured products are often similar
5. Current issues with natural and organic cured meats without major differences in color or color stability. How-
ever, product quality will be very dependent upon actual
5.1. Regulatory nitrite formation in the product during the nitrate reduction
phase of the process. While reduced shelf-life has been
The current US regulatory requirements concerning observed in naturally-cured meats, a significant part of the
‘‘organic’’ meat products are well defined, thus processors change is probably due to the lack of other traditional ingre-
desiring to make such products must adhere to a fixed set dients that are not permitted in ‘‘natural’’ products (i.e.
of regulations outlining permitted ingredients. With ‘‘natu- phosphate, ascorbate, erythorbate, citric acid, synthetic
ral’’ meat products, however, the rules for permitted ingre- antioxidants) as well as reduced concentration of nitrite.
dients recently have become more confusing. The petition
submitted to the USDA in October, 2006, suggested that 5.3. Marketing
the 2005 revisions to the agency’s ‘‘natural’’ policy created
inconsistencies by allowing foods carrying the ‘‘natural’’ The issue of consumer understanding of what is meant
label to contain synthetic ingredients and preservatives. by ‘‘natural’’ meat products is difficult to define. Many
Much of the concern expressed by the petitioner was the consumers may not comprehend that natural ingredients
allowance of sodium and potassium lactates in ‘‘natural’’ often contain naturally-occurring chemicals virtually iden-
products, since these ingredients would be considered tical in chemical nature to those chemicals synthetically
‘‘chemical preservatives’’. The petition to the USDA pro- produced. One of the current concerns with ‘‘naturally-
posed that extensive rulemaking should be initiated for cured’’ meat and poultry products is that these products
meat and poultry products labeled as ‘‘natural’’ in much often contain residual nitrate and nitrite, even though
the same way that had been done with products labeled labeled as ‘‘no nitrates or nitrites added’’. According to
as ‘‘organic’’. Currently, the USDA has begun the rule- the US Code of Federal Regulations (2006) in 9 CFR
making process for new regulations on natural products 319.2, the processor has no choice but to label such prod-
with a public meeting in Washington in December, 2006, ucts (i.e. ‘‘. . . to which nitrite or nitrate is permitted or
and a comment period that concluded in March, 2007. required to be added. . .’’) as ‘‘uncured’’ and no ‘‘nitrates
The issue of lactates as ‘‘chemical preservatives’’ also or nitrites added’’ even though the processor may be utiliz-
raised the issue of other dual-function ingredients, whereas ing a natural curing process.
J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147 145

To provide the consumer with the most accurate infor- Cured flavor is an important quality attribute of cured
mation, more appropriate labeling would be to use a term meats that is derived from addition of nitrite, though the
such as ‘‘naturally-cured’’ and eliminate the ‘‘uncured’’ and chemical nature of the flavor has never been established.
‘‘no nitrates or nitrites added’’ requirement that currently It is clear, however, that relatively low concentrations of
exists in the US. nitrite result in significant cured flavor. Several researchers
have reported acceptable cured meat flavor in products for-
mulated with 40 ppm of ingoing nitrite (Pegg & Shahidi,
5.4. Quality 2000). In a series of reports, MacDonald, Gray, Stanley,
and Usborne (1980), MacDonald, Gray, Kakuda, and
The quality characteristics expected of traditional cured Lee (1980) and MacDonald, Gray, and Gibbins (1980)
meats that are unique to these products include the red- concluded that addition of 50 ppm of nitrite to hams was
dish-pink color of cooked denatured nitrosylhemochrome, sufficient to produce significant cured meat flavor and anti-
a flavor that is distinct from uncured products, and long- oxidant protection. Thus, in addition to color, it appears
term flavor protection resulting from the strong antioxi- that 40–50 ppm or more of ingoing nitrite will result in a
dant effect of nitrite on meat systems. The fixation of significant flavor contribution to cured meat.
desirable color is the first and most obvious effect of nitrite The third quality contribution of nitrite to cured meat is
when added to meat and is considered an essential function the often-overlooked, but highly effective role of nitrite as
because color is a critical component affecting consumer an antioxidant, and it is clear that nitrite is again effective
retail purchases (Cornforth & Jayasingh, 2004). As little at relatively low concentrations. Morrissey and Techivang-
as 2–14 ppm of nitrite (depending on species) can induce ana (1985), for example, using cooked, ground beef, pork,
pink coloration in cooked meats, though at these levels chicken and fish muscle, reported that 50 ppm of nitrite
the color is often sporadic and likely to fade with time. reduced TBA values by 50–64% for beef, pork and chicken,
Extensive research in the 1970s showed that 25–50 ppm and about 35% for fish. Nitrite concentrations of 100 ppm
of ingoing nitrite was adequate to develop relatively stable resulted in TBA reductions of 57–72%, and 200 ppm
cured color (National Academy of Sciences, 1982). While reduced TBA values by 87–91%. There was a very clear
there are indications that cured color may be less intense relationship between saturated:unsaturated fat ratios and
with 40–50 ppm of nitrite instead of 150–200 ppm depend- the TBA values, with more unsaturated fats resulting in
ing on product type, 40–50 ppm is generally considered greater TBA values regardless of the nitrite concentration.
adequate for cured color development in most products. While nitrite is effective as an antioxidant at 50 ppm, it is
Thus, it would appear that cured color development can more effective at greater concentrations up to 200 ppm. A
be achieved relatively easily in processed meat using natu- point to note is that the antioxidant function of nitrite in
ral sources of nitrate and a nitrate-reducing culture. A cured meat, while highly effective, is not as unique as the
related question, however, concerns the long-term stability color and flavor contributions. There are a number of other
of the cured color formed in these products. One of the dif- antioxidants including natural compounds that can protect
ficulties with assessing potential cured color intensity or meat lipids from oxidation and flavor deterioration.
stability with nitrate-based cures is that the absolute If at least 50 ppm of nitrite is formed from nitrate during
amount of nitrite formed from nitrate cannot be deter- processing of meat products with natural nitrate sources, it
mined due to the reactive nature of nitrite in meat. Sindelar appears that the typical quality characteristics expected of
et al. (in press a) reported that for frankfurter-type sau- cured meat (color, flavor, flavor stability) will be achieved.
sages, products made with celery powder and culture had A question that is more difficult to answer is the long-term
9.3–31.9 ppm of residual nitrate remaining when 69 ppm stability of those quality characteristics. It is well recog-
of nitrate was added as part of the celery powder, and nized that when nitrite is fully depleted from cured meat,
12.2–81.4 ppm when 139 ppm was added. So, if 100% of color fading and flavor changes typically occur. Some
the nitrate that was depleted was in fact reduced to nitrite, residual nitrite is essential to maintaining typical cured
the ingoing nitrite concentrations ranged from 37 ppm to meat properties during extended product storage, and 5–
127 ppm. This is sufficient nitrite to generate desirable 15 ppm residual nitrite has been reported for commercial
cured meat color characteristics in most processed meat cured meats in the US (Cassens, 1997b). It is important
products. Similar results were observed for color with hams to keep in mind that packaging and environmental condi-
(Sindelar et al., in press b) where the residual nitrate con- tions, particularly temperature and exposure to light, are
centrations suggested formation of nitrite in the range of critical to long-term cured meat quality, and become more
45–119 ppm. Thus, the quality of cured color in terms of critical when residual nitrite is reduced.
intensity and stability is not likely to be a major issue in
processed meats using natural sources of nitrate if appro- 5.5. Safety
priate processing procedures are followed to achieve nitrate
reduction, and if adequate packaging (oxygen removal by The safety of processed meats that simulate traditional
vacuum or gas flushing and high oxygen-barrier films) is cured meats by using natural sources of nitrate is a signif-
used (Møller et al., 2003). icant issue for two reasons; first, nitrite is a very effective
146 J.G. Sebranek, J.N. Bacus / Meat Science 77 (2007) 136–147

antimicrobial agent, particularly for preventing toxin pro- processed meats manufactured with natural sources of
duction by C. botulinum and second; residual nitrite con- nitrate to assure that excess concentrations of nitrite do
centration is a well-known risk factor in the potential not become a safety issue.
formation of carcinogenic nitrosamines. In both cases,
ingoing and residual nitrite concentrations must be care-
fully controlled to provide product safety. References
The antimicrobial role of nitrite in cured meat has been
well documented. While nitrite plays a key role in inhibi- Archer, D. L. (2002). Evidence that ingested nitrate and nitrite are
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Bacus, J. (2006). Natural ingredients for cured and smoked meats. In
that pH, reductants (ascorbate and erythorbate), salt, Proceedings of the 59th reciprocal meat conference (pp. 77–78), June
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Binkerd, E. F., & Kolari, O. E. (1975). The history and use of nitrate and
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probably due to the increased residual nitrite that results. produced foods. Critical Reviews in Food Science and Nutrition, 42(1),
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Cantoni, C., Berretta, G., & Bianchi, M. A. (1978). Ammonia, nitrites and
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MEAT
SCIENCE
Meat Science 77 (2007) I–II
www.elsevier.com/locate/meatsci

Benefits of AMSA Membership


AMSA Mission
• Direct, personal contact at AMSA meetings with
AMSA is a broad-reaching organization meat scientists from academia, industry, and
of individuals that develops and government
disseminates its collective food and • Opportunities to learn about current meat
animal science knowledge to provide research, teaching, extension, industry, and
meat science education and government activities in the United States
professional development. and worldwide
• Opportunity to attend various exclusive short
courses on meat science subjects and an
Purposes/Activities of AMSA invitation to attend the International Congress
of Meat Science and Technology (ICoMST)
• To provide a distinguished forum for all meat • Dissemination of scientific information at joint
interests - industry, academia, government, programs with American Association of Meat
consumer - to address the needs of all in meat Processors, American Meat Institute, National
science technology Cattlemen’s Beef Association, National Pork
• To promote the application of science and Producers Council, National Meat Association
technology to production, processing, • Opportunity to become involved in the programs
packaging, distribution, preparation, evalua- that shape your career by participating on
tion, and utilization of meat and meat products committees to determine the structure of
• To stimulate the exchange, discussion, and meetings and industry programs
dissemination of information concerning meat
research
• To encourage sound and useful research and
Creating Opportunities For Your Career
educational techniques The American Meat Science Association
• To coordinate educational, research, develop- provides you with many valuable
ment, and service activities in meat science opportunities to enhance your career in the
and related areas meat science industry. AMSA provides you
• To encourage recognition of those engaged in with a forum for continuing education;
meat science opportunities to network with meat science
colleagues from academia, industry, and
AMSA Members Receive government; the latest information and
technology in meat science and related
• Annual Proceedings of the Reciprocal Meat areas; and the ability to participate in top
Conference (online) and the Meat quality meetings, courses, and programs.
Industry Research Conference (online)
• AMSA Directory of Members - a listing of
addresses and phone numbers (online) for Types of AMSA Membership
networking with other research, teaching,
extension, regulatory, supplier, and Professional
production members Any individual who is active in any aspect of meat
• Bi-weekly AMSA Newsletter of activities, meat science and who displays an interest in support-
science and industry updates, and employment ing the objectives of the Association shall be
opportunities eligible to become a professional member
• Discounted subscription rates to Meat Student
Science, the official journal of AMSA Any individual actively pursuing candidacy for a
• Unlimited access to all online ‘member-only’ degree (Associate or higher) with a science or
information technology major associated with meat science

www.meatscience.org

0309-1740/$ - see front matter  2003 Published by Elsevier Ltd.


doi:10.1016/S0309-1740(07)00190-8
II AMSA Membership and Benefits / Meat Science 77 (2007) I–II

American Meat Science Association


Membership Application www.meatscience.org

Please circle one


Name Dr. Mrs. _________________________________________________________________
Mr. Ms. Last First Middle Initial

E-Mail _________________________________________ Title __________________________________________


Organization ___________________________________ Department ___________________________________
q Business Address __________________________________________________________________________
City _______________________________________ State/Province ________________________________
Zip/Postal Code ___________________________ Country _______________________________________
q Home Address _____________________________________________________________________________
City _______________________________________ State/Province ________________________________
Zip/Postal Code ___________________________ Country _______________________________________
Please check one box for preferred mailing address
Business Phone Number _____________________________ Fax Number _____________________________
Home Phone Number ___________________________________________________________________________
Sex: (please circle one) M F Date of Birth _________________________________

Academic Record Institution Degree Year Conferred


Undergraduate Degree(s) _________________________________________________________________________________
Advanced Degree(s) ______________________________________________________________________________________
____________________________________________________________________

MEMBERSHIP DATABASE (this information will allow AMSA to TYPE OF MEMBERSHIP DUES
provide you with more valuable networking opportunities) q Professional $145
AREAS OF SPECIAL INTEREST (please check all that apply) q Student $65
q Animal Physiology q Human Nutrition PLEASE ADD IN ADDITION TO MEMBERSHIP DUES
q Biochemistry-Biophysics q Livestock and q Meat Science Journal (optional) $125
q By-Products Meat Production q International Shipping Costs $45
q Food Chemistry q Microbiology/Food Safety (other than U.S., Canada, and Mexico)
q Fresh Meat Processing q Packaging TOTAL AMOUNT ENCLOSED $ _______________
q Growth Biology q Processed Meats
q Histology/Histochemistry q Teaching and Education PAYMENT
q Other ________________________________________________ q Check (must be drawn on a U.S. bank in U.S. funds)
q Visa q Mastercard q American Express
JOB CODES (please check all that apply) Card #______________________________________________
Government Industry Exp. Date __________________________________________
q Regulatory q Association Signature __________________________________________
q Research q Marketing
The membership dues must accompany this application. The membership
q Packaging year is January 1 through December 31. Dues are not prorated. A
Academic q Plant Manager membership becomes void if not renewed by March 31 of the calendar
q Administration q Purchasing year to which it applies.
q Extension q Quality Control
q Research q Research & Development Date _______________________________________________
q Student q Sales Applicant Signature

q Teaching q Senior Management Signature of Sponsor ________________________________


q Technical Consultant (Professional Member of AMSA) Sponsor Signature

Send application and payment to the


American Meat Science Association
1111 N. Dunlap Ave., Savoy, IL 61874
phone: (217) 356-5368 fax: (217) 465-0688

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