MASS INPUT

RAW MATERIAL IN
Komponen wet mass, tph %H2O dry mass, tph H2O, tph
Limestone 51.97 13 45.2139 6.7561
Silica Sand 4.72 12 4.1536 0.5664
Kaolin 6.31 29 4.4801 1.8299
Total 63.00 53.8476 9.1524

INLET ROTARY DRYER OUTLET ROTARY DRYER

Pd 1.5 mbar 16.4574 mmAq Pd 0.8
Ps 1.2 mbar 13.1659 mmAq Ps 1.2
T 400 C T 155

rho d 0.5282 kg/m3 rho d 0.8299

rho s 0.5280 kg/m3 rho s 0.8303
k 0.87 k 0.87

v 19.2460 m/s v 15.3425

D duct 1.8 m D duct 1.8
A duct 2.5447 m2 A duct 2.5447

Q 176310.80 m3/h Q 140550.41

93.12 tph 116.64
OUTLET ROTARY DRYER OUTLET RAW MILL
mbar 8.7773 mmAq Pd 1.34 mbar 14.7019 mmAq
mbar 13.1659 mmAq Ps 32.51 mbar 356.6867 mmAq
C T 130 C

kg/m3 rho d 0.8819 kg/m3

kg/m3 rho s 0.9110 kg/m3
k 0.87

m/s v 75.0216 m/s

m D duct 0.7 m
m2 A duct 0.3848 m2

m3/h Q 103938.04 m3/h

tph 91.66 tph
 Mass balance
1 Raw material in
1 4 2 Hot gas in
2 5 3 Air in
Rotary Dryer
3 6 4 Raw material out
5 Hot gas out
6 Leakage

Input Output
Komponen
1 2 3 4 5 6
Limestone 45.2139 40.6925 4.0693 0.4521
Pasir silika 4.1536 3.7382 0.3738 0.0415
Kaolin 4.4801 4.0321 0.4032 0.0448
Air 9.1524 1.4989 6.8882 0.7654
Udara 93.1238 16.1468 98.0915 11.1791
Dust 8.6400 8.5536 0.0864
Total 63.0000 101.7638 16.1468 49.9617 118.3796 12.5693
Balance 180.9106 180.9106
48.4628 4.8463 0.5385
Udara luar yang masuk 16.1468 tph 1.4989
Total Input 109.2706 tph
%Udara luar 14.78 %

Udara dari Vib. Scrn 11.6644 tph

Total Output 116.6442 tph
%Udara dari VS 10.00 %
 Q7, Q8
Tref
1 4
2 5
Rotary Dryer
3 6

1. Energi yang dibawa raw material masuk 2. Energi yang dibawa hot gas masu
T1 25 C T2 400

Q1 = m.Cp.(T1-Tref) Q2 = m.Cp.(T2-Tref)

Komponen Mass, tph Cp, MJ/ton.C Q1, MJ/h Komponen Mass, tph
Limestone 45.2139 0.9083 0.0000 Udara 93.1238
Pasir silika 4.1536 0.7995 0.0000 Dust 8.6400
Kaolin 4.4801 0.9376 0.0000 Total 101.7638
Air 9.1524 4.1970 0.0000
Total 63.0000 0.0000

4. Energi penguapan air 5. Energi yang dibawa raw material

Pg 25 mmH2O T5 75
Tvap 100 C
L 2260 MJ/ton Q5 = m.Cp.(T5-Tref)

Q4 = m.Cp.(Tvap-Tref) + m.L Komponen Mass, tph

Limestone 40.6925
Komponen Mass, tph Cp, MJ/ton.C Q4, MJ/h Pasir silika 3.7382
Air 7.6535 4.1970 19706.1673 Kaolin 4.0321
Air 1.4989
Total 49.9617

Qin 40151.7224 MJ/h

Qout 40150.5314 MJ/h
Balance 1.1909 MJ/h
 Heat balance

25 C

ng dibawa hot gas masuk 3. Energi yang dibawa udara bocor

C T3 30 C

Q3 = m.Cp.(T3-Tref)

Cp, MJ/ton.C Q2, MJ/h Komponen Mass, tph Cp, MJ/ton.C Q3, MJ/h
1.0751 37542.4028 Udara 16.1468 1.0750 86.7891
0.7786 2522.5305
40064.9333

ng dibawa raw material keluar 7. Energi yang dibawa hot gas keluar
C T7 155 C

Q7 = m.Cp.(T7-Tref) + ma.Cpa.(T7-Tvap)

Cp, MJ/ton.C Q5, MJ/h Komponen Mass, tph Cp, MJ/ton.C Q7, MJ/h
0.9083 1848.0503 Limestone 4.0693 0.9083 480.4931
0.7995 149.4361 Pasir silika 0.3738 0.7995 38.8534
0.9376 189.0244 Kaolin 0.4032 0.9376 49.1463
4.1970 314.5338 Air 6.8882 1.8943 717.6569
2501.0447 Udara 98.0915 1.0750 13708.2936
Dust 8.5536 0.7786 865.7325
Total 118.3796 15860.1757
8. Energi yang dibawa leakage 9. Energi radiasi
T8 155 C e
k
Q8 = m.Cp.(T8-Tref) + ma.Cpa.(T8-Tvap) Ts
Tl
Komponen Mass, tph Cp, MJ/ton.C Q8, MJ/h A
Limestone 0.4521 0.9083 53.3881
Pasir silika 0.0415 0.7995 4.3170 Q6
Kaolin 0.0448 0.9376 5.4607
Air 0.7654 1.8943 79.7397
Udara 11.1791 1.0750 1562.2769
Dust 0.0864 0.7786 8.7448
Total 12.5693 1713.9272

s
nergi radiasi
0.9
5.67E-08 W/m2/K4
353.15 K
303.15 K
282.7433 m2

102560.1330 W
369.2165 MJ/h
 Qsupply
Komponen m Cp Tin Tout Q
Udara 93.1238 1.0751 400 155 24527.7031
Dust 8.6400 0.7786 400 155 1648.0533
Total 26175.7564

Qloss
Komponen m Cp Tin Tout Q
Limestone 0.4521 0.9083 25 155 53.3881
Pasir silika 0.0415 0.7995 25 155 4.3170
Kaolin 0.0448 0.9376 25 155 5.4607
4.1974 25 100 240.9376
Uap air 0.7654 2260 1729.7021
1.8945 100 155 79.7481
Udara luar 16.1468 1.0751 30 155 2169.9289
Radiasi 369.2165
Total 4652.6990

%Qloss 17.77 %

Qused
Output 1 Output 2
Komponen m in Cp Tin
m out 1 T out 1 Q1 m out 2
Limestone 45.2139 0.9083 25 40.6925 75 1848.0503 4.0693
Pasir silika 4.1536 0.7995 25 3.7382 75 149.4361 0.3738
Kaolin 4.4801 0.9376 25 4.0321 75 189.0244 0.4032
Air 9.1524 4.1974 25 1.4989 75 314.5638
Uap air 1.8945 6.8882
Total 2501.0747

Qneed 21523.0574 MJ/h

82.23 %

Balance 0.0000

Panas Nilai, MJ/jam Qteoritis 23636.6110

Qin 26175.7564 Qactual 26175.7564
Qused 21523.0574
Qr 2501.0747 Eff 90.30 %
Qg 568.4928
Qv 18453.4899
Qloss 4652.6990
Qrad 369.2165
Qu 2169.9289
 Ql 63.1659
Qvl 2050.3878
Balance 0.0000
Output 2
T out 2 Q2
155 480.4931
155 38.8534
155 49.1463

155 18453.4899
19021.9827