RAPID SCC PROJECT

MAKAWA CONSTRUCTION SDN BHD

BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 1 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

METHOD STATEMENT
FOR
BLASTING & PAINTING OF PIPES
(WRONG COATING) ON PIPE
RACKS AND COLUMNS

A ISSUED FOR APPROVAL ANUAR-SNR SUPT KHALID -SUPV GOBI-PM

Rev. DATE ISSUED DOCUMENT STATUS PREPARED CHECKED APPROVED
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 2 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

REVISION HISTORY

REV. DESCRIPTION AND/OR REVISED SHEETS

A Issued for Approval

Document Status Code (for TYOM Use)

X-REJECTED
C-RETURN WITH COMMENTS
A-APPROVED WITHOUT COMMENT
E-APPROVED WITH MINOR COMMENT
Date

Checked By Approved By
Sign
(TOYO)
Tsubaki
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 3 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

TABLE OF CONTENTS

1. PURPOSE ······························································································ 4

2. DEFINITIONS ·························································································· 4

3. REFERENCES ························································································ 5

4. SCOPE OF WORK ····················································································· 5 ~ 24

5. PERMIT TO WORK REQUIREMENTS ··························································· 24

6. SAFETY REQUIREMENTS AND RESTRICTIONS ············································ 24

7. KEY RISKS/ CONTROLS ············································································· 24

8. PROTECTION OF THE ENVIRONMENT AND WASTE MINIMIZATION/ DISPOSAL 25

9. PPE ········································································································· 25

10. WELFARE FACILITIES ·················································································· 25

11. LIFTING PLANS ························································································· 26

12. EMERGENCY RESPONSE ·········································································· 26

13. EMERGENCY EQUIPMENT AND FACILITIES ··················································· 26

14. SCHEDULE AND WORKING HOURS ····························································· 26

15. CONTACTS ······························································································· 26

16. ATTACHMENTS ························································································· 27

 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 4 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

1.0 PURPOSE

This Method Statement describes the general procedures for BLASTING & PAINTING of pipes
located on Pipe Racks and Column including descriptions of all preventive actions, method of
screening and protection to be taken, in order to achieve and maintain good quality and safety.

2.0 DEFINITIONS

In the context of this document, the following abbreviations, words, or phrases will be taken to
have the meaning assigned to them:

PROJECT : RAPID STEAM CRACKER COMPLEX PROJECT

OWNER: PRPC Refinery and Cracker SDN. BHD.

PMC : PROGRAMME MANAGER as defined in the Contract

CONTRACTOR: Consortium Of Toyo Engineering Corporation and Toyo Engineering and

Construction Sdn. Bhd.

SUBCONTRACTOR: MAKAWA CONSTRUCTION SDN BHD

OTHER CONTRACTOR : CONTRACTOR contracted for RAPID Project other then

CONTRACTOR

OTHER SUBCONTRACTOR : SUBCONTRACTOR hired and contracted by OTHER

CONTRACTOR for RAPID Project

CONTRACT : The contract concluded by and between CONTRACTOR and MAKAWA

Construction Sdn Bhd. Embodying the agreement amongst the said parties to the CONTRACT,
which consist of CONTRACT DOCUMENTS

WORK : Work consist by providing all Supervisory Staff, technical knowledge, construction
equipment related to Blasting & Painting Works, tools, materials , consumables, necessary
safety measures , inspection tools and all other necessary items and services required to
perform the work in accordance to CONTRACT
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 5 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

3.0 REFERENCES

Codes and Standards:

ASME SEC. VIII DIV. 2-2013 EDITION with U2 stamp

PROJECT DOCUMENTS:

PTS 30.48.00.31 Sept. 2012 “PROTECTIVE COATINGS & LININGS”

RAPID-P0005-TYO-MCI-PRC-2000-0001 “PROTECTIVE COATING AND LINING”

RAPID-P0005-VTFB-QAC-ITP-003X-0003 “ITP FOR PAINTING”

RAPID-P0005-VTFB-QAC-PRC-003X-0005 “SURFACE PREPARATION & PAINTING

PROCEDURE”

4.0 SCOPE OF WORK

SUB-CONTRACTOR has the following obligations: -

SUB-CONTRACTOR shall be required to demonstrate its proposed method of surface

preparation can provide the specific degree of cleanliness and metal profile.

At the time of application for coatings, SUB-CONTRACTOR shall be in possession of the

application instructions and Safety Data Sheets (SDSs) for the selected product.

SUB-CONTRACTOR shall carry out the works in accordance with the requirements of the SCC
Project's painting specification.

4.1 RESPONSIBILITIES

The Painting Supervisor

Supervise all of the coating activities and personnel to ensure that all project quality,
schedules and HSE requirements are maintained. Responsible for timely completion of
each Flanges. Ensure all skilled workers are performing their duties diligently and safely
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 6 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

Paint Vendor Inspector

Paint manufacturer representative to monitor all blasting and painting activities on site and
ensure compliance with the SCC Project requirements and paint manufacture’s
recommendations. To monitor stock level, batch numbers, shelf life and storage conditions
on Site

The Painting Inspector

Monitor, record and maintain daily blasting and painting activities and ensure specified
inspections and tests are completed and documented in accordance with the SCC Project
specifications.

Skilled Spray Painters

Ensure Wet Film Thickness (WFT) requirements are met during Spray painting, and must
be able to recognize different types of paint products. Painter’s responsibilities are to
make sure paint with correct mixing ratio, correct spray gun tips, hoses, and pump
pressure.

Skilled Blaster

Make sure standards are maintained and met all the time. If surface rust bloom occurs
blasters must be able to recognize and rectify immediately
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 7 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.2 OBJECT PRODUCTS

The Object products :

1) Pipes painted wrongly

Table-1

4.2.1 Applicable Painting System

Jotun (Malaysia) Sdn. Bhd.

Lot 7, Persiaran Perusahaan,
P. O. Box 7050, Section 23,
40300 Shah Alam, Malaysia. Tel : 60-3-51235500 Fax : 60-3-51235599
Project : Rapid SCC at Pengerang

Interval DFT
Between Per Theo.
Coat Vol Coat at 23oC Coat Cov.
Description No Product Name Solid Thinner
%
2
Min Max m M
Hrs Days Per Lit
CARBON STEEL
1) System 1A - Low temperature (<110 C) 1st Resist 78(Inorganic Zinc Silcate Primer) 72 4 - 75 9.60 No 17
Surface preparation: Blast clean to Sa 2.5 2nd Penguard Express(High Solid Epoxy) 74 2 - 150 4.93 No 17
3rd Hardtop XP Std Colour(Aliphatic Polyurethane) 63 7 - 50 12.60 No 10

2) System 2A - Low temperature (<110 C) 1st Barrier 80(Zinc Rich Epoxy Primer) 61 2 - 75 8.13 No 17
Surface preparation: Blast clean to Sa 2.5 2nd Penguard Express(High Solid Epoxy) 74 2 - 150 4.93 No 17

3) System 5A(1) - Insulated and Non Insulated 1st Resist 78(Inorganic Zinc Silcate Primer) 72 4 - 75 9.60 No 25
Temperature (> 110 < =250 C) 2nd Solvalitt Midtherm (Modified Silicone Acrylic) 40 2 - 30 13.33 No 7
Surface preparation: Blast clean to Sa 2.5 3rd Solvalitt Midtherm (Modified Silicone Acrylic) 40 2 - 30 13.33 No 7

4) System 5A(2) Add - Insulated and Non Insulated 1st Resist 78(Inorganic Zinc Silcate Primer) 72 4 - 75 9.60 No 25
High Temperature (>250 450 C) 2nd Solvalitt Aluminium (Silicone Aluminium) 40 2 - 25 16.00 No 7
Surface preparation: Blast clean to Sa 2.5 3rd Solvalitt Aluminium (Silicone Aluminium) 40 2 - 25 16.00 No 7

5) System 7A(2) Add - Insulated low temperature 1st Epoxy HR (HS Epoxy) - 125
( < =110 C) 2nd Epoxy HR (HS Epoxy) 125
Surface preparation: Sweep blast with dry, non iron
containing grit or roughen the surface wirh emery
paper to provide an anchor profile.

6) Cleaning and Mixing Thinner Thinner No.7,10, 17 & 25

 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 8 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.3 ORGANIZATION FOR PIPE PAINTING ( WRONG COATING )

PROJECT DIRECTOR

Gobi
Company Wide

PAINTING
SUPERINTENDENT
Christopher Tan

SAFETY SUPERVISOR QC PAINT INSPECTOR

TBA Khalid Ismom

FIELD CONTROL PIPE LINE CHECKER

ANIQ HAMZAH Epin

VENDOR QC
LOGITICS SUPPORT
INSPECTOR
Faiz JOTUN Representative

GROUP A GROUP B GROUP C

PAINTING FOREMEN PAINTING FOREMEN PAINTING FOREMEN

Mohd Ekman Anuar Sharif TBA

1. Blaster 1 1. Blaster 1 1. Blaster 1

2. Painter 1 2. Painter 1 2. Painter 1
3. Pot Operator 1 3. Pot Operator 1 3. Pot Operator 1
4. Signalman 1 4. Signalman 1 4. Signalman 1
5. General Helpers 3 5. General Helpers 3 5. General Helpers 3
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 9 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.4 GENERAL

4.4.1Steel Material

All PAINT REPAIR PIPES to be coated for this project shall be properly blast-cleaned
and painted in accordance with the succeeding painting system.

All material shall be cleaned of contamination and other foreign matter.

4.4.2 Surface Preparation

Procedure and surface condition are to be defined by SSPC SP10 standard.

All PAINT REPAIR PIPES shall be blast cleaned to SSPC-SP10

Surface preparation shall not be carried out in proximity to coating operations.

Precautions shall be taken to avoid damage to coating on adjacent areas.

4.4.3 Unpainted Surface

Using TARPULIN SHEETS/ CANVAS SHEETS, tape or scotch tapes against abrasive
blasting and before paint application shall protect the items listed below: -

Threads, name tags, identification tags, flange surface, Bolt & Nut, insulation metal
cladding, sensitive instrumentation, adjacent lights and fixtures, motors, and other
sensitive equipment and instrumentation.

4.5 SURFACE PREPARATION

4.5.1 Solvent Cleaning

All oil and grease traces and other contaminants shall be removed by solvent cleaning in
accordance with SSPC-SP 1, prior to commencement of blast cleaning operation.

4.5.2 Pre-Preparation

Special attention shall be given to all weld areas for removal of weld flux, slag, weld
splatter and other foreign matter prior to abrasive blasting.

All sharp edges, fillets, corners and weld seams shall be rounded or smoothed by
grinding.
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 10 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

Any major surface defect, particularly surface laminations or scabs, detrimental to the
paint film shall be removed by suitable dressing.

4.5.3 Blasting Abrasive & Surface Roughness

Blasting abrasives shall be Garnet or equivalent, sieve size 30~60 or as per paint
manufacturer’s recommendations and shall be suitable to achieve the specified blasting
standards, the SSPC SP 10 standards and required anchor profile

Abrasives shall be dry, clean and free from contaminants.

The anchor profile shall be in accordance with the SCC Project Specification or the paint
manufacturer's recommendation, whichever is more stringent.

4.5.4 Cleanliness Degree for Blast Cleaning

All surfaces to be painted shall be blast clean to SSPC SP10 standards

4.5.5 Mechanical Cleaning

Such surface preparation methods shall be restricted to those areas where blast
cleaning is impossible due to access or other environmental issues.

4.5.6 Mechanical Cleaning Equipment

Mechanical cleaning comprises power tool or abrasive discs cleaning methods. Abrasive
discs frequently changed are acceptable.

4.6 STIPULATED PRECAUTIONS

Abrasive residues or dust will be cleaned by means air prior to painting

After blast cleaning, the surface shall be completely free from inclusions of any kind,
determined by visual or chemical tests.

Immediately or maximum 4 hours after surface preparation and after QC Inspector's

approval, apply the first coat following Manufacturer's recommendations.

Surfaces showing rust blooming shall be re-blasted to reinstate required degree of

cleanliness prior to coating.
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 11 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

Weld seams which are not hydro-tested are to be primed only. If succeeding coats are
required, the said weld seams are to be taped-up prior to further coats.

Care shall be taken when preparing surfaces not to damage machined surfaces. These
items and parts shall be suitably protected using masking tape, polyethylene sheets etc.

Any oil, grease, dust or any foreign matter remaining on the surface after surface
preparation shall be removed before painting begins. If rust bloom appears, the affected
surfaces shall be re-cleaned to achieve the required cleanliness standard.

Precautions shall be taken to prevent surface contamination.

4.6.1 Cleaning of Surfaces between Coats

Oil, grease, dust or any other contaminants shall be removed completely prior to the
application of any succeeding coat of a coating system by solvent cleaning or approved
water washing.

4.7 MATERIAL STORAGE, MIXING & THINNER

4.7.1 Storage Conditions

All painting material shall be stored in an independent under covered place in a

container with proper ventilation. Room temperature must be maintained at temperature
specified by the Paint Manufacturer or the SCC Project Specification, whichever is more
stringent.

To install effective ventilation system in the Paint Store Container so as to remove smell
from building up in the Paint Store

All coating material shall be stored in tightly sealed condition, and never stored in
unprotected outdoors or exposed to direct sunlight.

Paint cans shall only be opened immediately before use. Paints which have gelled or in
which sediments have formed during storage shall be discarded. Paint material shall be
issued from storage within the shelf life.

Products in which the expiry dates have lapsed shall not be incorporated in the works.
These materials shall be segregated and removed from the Site store.
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 12 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

"""First in -first out"" policy shall be adopted with regards to the use of paint. Paint stock
with" earliest production date should be consumed first.

Paint (base and curing agent) and thinner are to be stored inside the steel container(s)
which is lockable.

The anticipated volume of paints and thinners which consume on the day is to be stored
near the working area with cover against the direct sunlight. But always return the
excess paints and thinners to the permanent storage container at the end of the work on
the day.

All paint materials and consumables received, will be documented and stored in
accordance with the manufacturer’s recommendation, SCC Project Specification or SCC
Project HSE requirements, whichever is more stringent.

The Painting Supervisor shall ensure that records are maintained to provide full
traceability.

The Painting Supervisor will maintain a Protective Coatings Register to record paint
type, batch, quantity, date received, date issued, and remaining stock.

SDS must always be at the storage area and the work faces.

4.7.2 Thinners

Thinners shall be added during mixing and in the smallest amount required to obtain
correct application properties as per paint manufacturer's recommendations

4.9 ABRASIVE MATERIALS FOR SURFACE PREPARATION, PAINT SYSTEM AND MATERIALS
Abrasive for Blast Cleaning and surface preparation
Medium : Garnet or equivalent
Size : Mesh 30/60 Mesh
Surface Preparation : SSPC SP10 Near white metal
Supplier : ROCK GARNET Trading & other certified vendors

4.9.1 Paint Materials

Brand: JOTUN

Supplier: JOTUN PAINTS MALAYSIA SDN BHD

 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 13 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.9.2 Paint system 5A1

Primer: “ Inorganic Zinc Silicate “ RESIST 78 “ Thinner : JOTUN NO 25

Intermediate Coat : Modified Silicon Acrylic : “ SOLVALITT MIDTHERM

ALUMINIUM” Thinner : JOTUN NO 7

Finish Coat : Modified Silicon Acrylic : “SOLVALITT MIDTHERM ALUMINIUM”

Thinner : JOTUN NO 7

4.9.3 Paint System 1A

Primer : “ Inorganic Zinc Silicate “ RESIST 78 “ Thinner : JOTUN NO 25

Intermediate Coat : High Solid Epoxy” PENGUARD EXPRESS” Thinner : JOTUN NO

17

Finish Coat : Aliphatic Polyurethane “ HARDTOP XP “ Thinner : JOTUN NO 10

4.9.4 Paint System 5A2( ADD )

Primer: “ Inorganic Zinc Silicate “ RESIST 78 “ Thinner : JOTUN NO 25

Intermediate Coat : Silicon Aluminum : “ SOLVALITT ALUMINIUM” . Thinner :

JOTUN NO 7

Final Coat : Silicon Aluminum : “ SOLVALITT ALUMINIUM” . Thinner : JOTUN NO 7

4.9.5 Paint system 2A

Primer: Inorganic Zinc Silicate “ RESIST 78 “ Thinner : JOTUN NO 25

Intermediate Coat : High Solid Epoxy” PENGUARD EXPRESS” Thinner : JOTUN NO

17

4.9.6 Paint system 7A2(ADD)

Primer: High Solid Epoxy “ EPOXY HR” Thinner : JOTUN NO 23

Finish : High Solid Epoxy “ EPOXY HR” Thinner : JOTUN NO 23

 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 14 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.9.7 Principal equipment and tools

Principal equipment and tools are as shown in Table-3 below.

Category Work Activity Spec Brand/Type Qty Remarks

Air Compressor Air supply 830 CFM Airman 3

Blast Pot Abrasive Blast 600 lbs. Speedo/PBM-600 3

Air Spray Pot Paint spray 10L c/w agitator AT-10A 2

Airless Spray Paint Spray Hand Held Graco 3

Pump 45:1

Paint Agitator Mixing paint 4” grinder Gison GP-832M 3 Air driven

Pneumatic Fan Cooling Air 4 outlet Airblast/ 3 Air driven

Cooler 4 outlet Speedlock

Pneumatic Power tool Hand held FUJI 2 Air Driven

Power Brush clean

Air Receiver Compressed Air 3 Air Driven

Tanks Holding Tank

Air Manifolds 3 Air Driven

Breathing Air 3 Air Driven

Filter Manifold

75 Kva Diesel 3
powered gen set

Table 3
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 15 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.11 TESTING & INSPECTION

Inspection and test at Field is to be carried out in accordance with Document No.

RAPID-P0005-VTFB-QAC-ITP-003X-0003

Daily activity report and inspection report are to be prepared in accordance with the
attached forms Attachment 1 & 2

Principal instruments and tools for inspection and test are shown in Table-4 below.

Instrument/Tool Serial No. Activity Brand/Type

Whirling Hygrometer S2Q Air temp. & RH CASELLA/London-UK
Contact thermometer GCL12-81594 Steel temperature Elcometer -212 Thermometer
Blast standard Pictorial references Blast cleanliness SSPC-vis-1
Power/hand tool Pictorial standards Surface cleanliness SSPC-vis-3
standard
Comb WFT gauge N/A WFT measurement Asahi Okuma Industrial co.ltd.
25-500 microns
Magnetic DFT gauge BF0032 DFT measurement Elcometer – 456 F
Model 456
Profile Gauge HF0063 Surface roughness Elcometer - 123
measurement

Table 4

4.12 PAINTING APPLICATION

4.12.1 Painting System

The painting material, number of coats, thickness of painting and top coat color shall
be as indicated in the Painting Specification RAPID-P0005-VTFB-QAC-PRC-003X-
0003

The Manufacturer's instruction including safety precautions shall be followed where

applicable. In case of conflict, the PMC Representative shall make the final decision.

Schedule of Painting System for Flanges shall be as per RAPID-P0005-VTFB-QAC-

PRC-003X-0003
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 16 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.12.2 Environmental Conditions prior to paint application

The following conditions are to be met before painting is to commence:

a) Relative Humidity < 85% except for Inorganic Zinc Ethyl Silicate which can go up to
90%
b) Substrate temp > 3 °C above Dew Point Temp
c) 10 °C < Ambient Temp < 49 °C

4.12.3 Application Equipment

The application method shall be governed by the Manufacturer's recommendation for

the particular coating applied.

Spray equipment shall be in compliance with the Manufacturer's recommendations, i.e.

Nozzles, spray tips, spray angles, air/fluid, etc.

4.12.4 Roller Application

Roller application shall only be used on relatively large surface area.

To make smooth and flat coating film, the roller shall not be pressed hard on the
surface area to be painted. Also, it should not be rolled too rapidly.

4.12.5 Brush Application

Round or oval brush is required for uneven surfaces or rough surfaces. Flat and wide
brushes are suitable only for large, flat surfaces. Long handled or angled brushes are
allowed only where access is restricted.

Brushwork should give a smooth finish; thickness must be as even as possible. All
drips and runs shall be brushed away and there shall be no deep or detrimental brush
marks.

Brush application gives relatively low film thicknesses. Therefore multi-coat

applications may be required to achieve the specified thickness of a particular coat or
system.
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 17 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

4.12.6 Recoating Interval

Each coat shall be allowed to dry or cure for the time specified by the Manufacturer
before the application of any succeeding coat. Such instruction shall be carefully
followed by sub-contractor.

If the specified interval between coats has been exceeded, sanding down or other
corrective actions as recommended by the Manufacturer shall be undertaken.

All products that have been exposed to weathering for any length of time shall be
carefully checked for chalking or surface contamination and cleaned by appropriate
means to obtain a sound, contamination free surface for subsequent coat application.

4.12.7 Repair of Coating

Repairs shall be performed as soon as possible and in accordance with the relevant
standards or surface preparation and specified coating system for the area. Damaged
areas and edges are to be feathered.

4.13 PROTECTION DURING BLASTING AND SPRAYING

All machined surfaces, flange raised surfaces , instrumentations , manhole covers ,

VALVES , BLINDS, THREADS, to be protected by means of Scotch Tapes or masking
to prevent damage during blasting and painting .ZINC SHEETS to be placed and tied
to the scaffold decks as and where required and feasible to prevent fire hazards

4.14 SCREENING OFF LOCATION , AND PROTECTION PRIOR TO BLASTING AND

PAINTING

The emptied/used paint and curing agent cans will be collected, temporarily stored at
designated area and be disposed in accordance with local regulations by DOE licensed
contractor.

All MSDSs of paint materials/thinners, abrasives must be always be at painting yard to

do proper first-aid treatments.

The areas require abrasive blasting will be covered / screened by means of Tarpaulin
sheets tied around the Scaffold to prevent Abrasive dust and Spray Painting mist from
polluting the air.

The Soil around the area will also be covered as much as possible to prevent soil
contamination.
 RAPID SCC PROJECT
MAKAWA CONSTRUCTION SDN BHD
BLASTING & PAINTING OF PIPES ON PIPE
RACKS AND COLUMNS
Rev No. A Document No: Page 18 of 24
Work METHOD STATEMENT FOR BLASTING & PAINTING OF
Date:
No. PIPES ( WRONG COATING )

All Diesel Driven Machinery will have a drip Pan to prevent diesel and oil spillage.

4.15 ABRASIVE BLASTING PROCEDURE

4.15.1 General Precautionary Measures for Manual Blasting

Equipment manufactured to an approved standard will be used. Safe working pressure

will be indicated on all equipment. All blasting guns will be fitted with a dead-man switch.

Operators using blasting guns must be provided with adequate protective equipment
which includes a suitable full face mask supplied with a constant breathable air source.

Suitable respiratory and eye protective equipment will be provided for all operators in the
vicinity of/or working with grit.

Suitable warning signs indicating required PPE should be prominently displayed in

adequate numbers at all approaches to the area of work.

A radius of 1 meter to be barricaded around the blasting pot area with red & white hard
barricades and safety goggles must be worn within the barricaded area.

Suitable portable fire extinguishers (minimum 2) to be placed in close proximity of air -

compressors suitably bonded to an adequate earth point.

All blasters should keep a safe distance e.g. 3 meter apart when more than one gun is
Blasting.

4.15.2 Blasting Equipment

All pressure vessels e.g. blasting pot, air receivers , must be inspected by DOSH and
obtain CONTRACTOR certifications

All equipment must be properly chocked and kept away from fire hydrant, slope and
anywhere that can cause disruption to the effective flow of traffic.

Stop all running equipment immediately when there is a fire alarm. Blasting pot and
hopper should be placed on solid and level ground.

No knocking and attempt to repair of equipment is allowed when it is pressurized. All

hose joints must be properly fitted in place and safety pin inserted through the coupling
and secured by whip arrestor. Always use the same type or make couplings for better
connection, easy installations and perfect fitting.
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All hose couplings should be connected with rubber gaskets and replaced if worn out
and if discovered they are leaking.

All hoses should be inspected daily, no damaged hose should be used and should be
discarded immediately if found.

All blasting pots outlets should not face entrance or access ways to prevent injury to
workers if the coupling should give way.

Main air-hose connected to the blasting pot should be secured with nylon rope and whip
arrestor.

4.16 PAINTING APPLICATION

4.16.1 General Precautionary Measures for Painting

Before work commences, multilingual warning signs such as "PAINTING WORK IN

PROGRESS" will be displayed at place of work. Equipment use to be effectively bonded
to an adequate earth point.

Spray painters shall wear 1/2-face respirator c/w Organic Vapour cartridge during spray
painting.

SUBCONTRACTOR shall ensure that no hot work is being carried out around the
vicinity. No eating, drinking or smoking at the spray painting area.

Hand/face wash station and emergency eye wash station must be provided.

4.17 MAINTENANCE AND HOUSEKEEPING

4.17.1 Maintenance

All signs put up in connection with blasting/painting are to be well maintained, e.g. signs
which fell due to strong wind are to be re-installed and their stability improved.

4.17.2 Housekeeping

All blasting, painting equipment should be neatly stacked/placed and kept clear of all
openings and access ways.

Unwanted and surplus materials should be returned to the store.

Spent Garnet must not be allowed to accumulate in road side drains etc. to cause
blockage.
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4.18 SAFETY, HAZARD & PREVENTION

4.18.1 Hit by Falling Objects

Safety helmets must be worn at all times.

All areas below overhead works shall be barricaded with red and white warning hard
barricades . Warning signs must be displayed around work area.

Handle materials with care, no throwing of tools or materials is allowed. Use a rope and
make sure that the material is securely tied.

4.19 EQUIPMENT DETAILS

4.19.1 Air Compressor

All air receivers of compressors must be inspected by DOSH and will have
CONTRACTOR Certificate

All air compressors must be properly choked and kept away from fire hydrant, oil sump,
pit, slope and anywhere that can cause disruption to the effective flow of traffic. Stop all
running compressors when there is a fire alarm.

No knocking or attempt to repair the equipment when it is pressurized.

4.19.2 Airless Paint Spray Machine

This equipment generates very high fluid pressure. Thus never point the spray gun at
anyone or at any part of the body. Never put hand or fingers over the spray tip.

Always have the tip guard in place on the spray gun when spraying.

Always follow the Pressure Relief Procedure, before cleaning or removing the spray tip
or servicing any system equipment. Never try to stop or deflect leaks with your hand or
body.

Be sure equipment safety devices are operating properly before each use.

If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL care at once.
Do not treat as simple cut. Inform the Doctor exactly what happened, what fluid was
injected.
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Be sure all spray guns safety devices are operating properly before each use. Do not
remove/modify any part of the gun; this can cause a malfunction and result in serious
injury.

Whenever spraying has stopped, even for a moment, always set the gun safety latch in
the closed or "safe" position, making the gun inoperative. Failure to set the safety latch
can result in accidental triggering of the gun.

Never operate the gun with the trigger guard removed. The trigger guard reduces the
risk of accidentally triggering the gun if it is dropped or bumped.

Never wipe off build-up around the spray tip until the pressure is fully relieved and the
safety latch is engaged.

4.19.3 Portable Pressure Blasting Pot

All blasting pots must be inspected by DOSH and with CONTRACTOR Certs

All blasting pots must be properly choked and kept away from fire hydrant, oil sump, pit,
slope and anywhere that can disrupt the effective flow of traffic.

Stop all running blasting pots when there is a fire alarm.

No knocking or attempt to repair the equipment when it is pressurized.

Blasting pot must be placed on solid and level ground.

5. PERMIT TO WORK REQUIREMENTS

Cold Work: Yes
Hot Work: Yes
Working at Height: Yes
Excavation: No
Electrical Isolation: No
Lifting Operations: No
Hazardous Materials Handling: Yes
Hazardous Environment: Yes
Confined space entry (If any) : No

6. SAFETY REQUIREMENTS AND RESTRICTIONS

As per contract requirements, no restrictions

7. KEY RISKS / CONTROLS

Key risks/ controls as identified following in the Job Hazard Analysis (JHA)
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8. PROTECTION OF THE ENVIRONMENT AND WASTE

MINIMIZATION/ DISPOSAL
Type Protection/Disposal
Oil leakage Drip pan / OIL SPILL KIT
Paint Spillage Tarpaulin Sheets
Lose Garnets Tarpaulin Sheets

9. PPE

The following PPE as identified following the completion of the Site/Task Specification, Risk
Assessment and Method Statement need to be taken to Site and used.

PPE TYPE
BASIC PPE Helmet Polyethylene
Glasses Safety Glasses
Boots Steel Toe Shoe
Gloves Light Duty
ADDITIONAL Ear protection Ear plug
REQUIRED Boots Rubber safety boots with steel toes
PPE Mask Dust mask
(as require) FULL BODY Safety Shock absorbing double lanyard
Harness
Blasting suits
Full Face Mask c/w Respirator Filter Cartridge
Half faced Mask c/w Respirator Filter Cartridge

* Number of PPE is subject to change according to conditions at Site

10. WELFARE FACILITIES

The list of welfare facilities will be provided at the construction Site as below.

1. Drinking facilities: Yes

2. Rest facilities: Yes
3. Toilet (portable) : Yes
4. Smoking area : Yes
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11. LIFTING PLANS

1. Does work require any lifting operation - No
2. Does the operation fall within the critical lifting criteria - No

12. EMERGENCY RESPONSE

1. Establish temporary assembly point with visible signboard.

2. For first aid treatment, inform to CONTRACTOR, Two first aid boxes are to be provided
by Subcontractor.

3. For serious injuries, inform to CONTRACTOR personnel to get ambulance.

4. For fire from engine or equipment and electrical tools, use fire extinguisher.

13. EMERGENCY EQUIPMENT AND FACILITIES

First Aid Boxes, Fire Extinguisher

14. SCHEDULE AND WORKING HOURS

Working hours for blasting & painting shall be undertaken during daylight hours:

Day Normal Hours Overtime (Night) Remarks

Monday - Saturday 7:30am – 5:30pm To request
Sunday/ Holiday To request To request

15. CONTACTS
The relevant contact telephone numbers are

Name Designation Company Contact No.

Gobi Painting Project Director Makawa Construction 019-7577325

Chritopher Tan Painting Superintendent Makawa Construction 016-8274182
Khalid Ismom Painting Inspector Makawa Construction 012-7477773
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No. PIPES ( WRONG COATING )

16. ATTACHMENTS

16.1 Attachment 1 – Surface Preparation Inspection Report

16.3 Attachment 2 – Personnel Qualifications & Certificates

16.4 Attachment 3 – JOTUN Paint Materials Technical Data Sheet

16.6 Attachment 4 – Abrasive Technical Data Sheet

16.7 Attachment 5 – Inspection Tools Calibration Certificates

16.8 Attachment 6 - JHA – Job Safety Analysis