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This paper represents the design of utensils automatic washer machine. In this,
the adjustable conveyor containing utensils tends to rotate, and passing theses utensils
under three section scrubbing, water sprinkler for cleaning and dryer. The dishwasher
has made cleaning and drying dishes much easier and more efficiently. Conveyor is
rotated by using motors. This leads to making the design simpler and better than the
present dishwashers.
This design over comes the high cost and large space required to previous
dishwasher Main objective of automatic dishwashing machine is to reduce the cost of
fully automatic dish washing machine and give good cleaning performance. It requires
less energy and less water consumption. Time of washing dish can be adjusted as per
customer requirement. In this system multi jet Technology is used to clean Utensils.
Multi jet system will be used to clean utensil from all side.
Key words: ADM, Automatic Dishwashing Machine.
INTRODUCTION
1.1 Introduction
Washing dishes is most commonly done activity in the world, in most of families
people wash dishes by hand which is straining to muscles and detergent is chemically
harmful. As far as manual process is concerned in houses of India, washing is done by
hand scrubbing which is straining to the muscles through its energy and postural
requirements. It may also lead to clinical, anatomical disorders and back pain which
may affect the operator‘s health. Many of their household chores are performed by the
women and some can be very physically challenging and time‐consuming. So in
several ways in which we can improve their lifestyle, and one aspect that we can
improve on is the way they wash their dishes. Currently the chore of washing dishes is
performed by the women, and can be very labor intensive as it is done for up to several
hours each week. The same can be experienced in marriage ceremony with caterers. In
today‘s world of Automation Era it is barely possible to find any field that
implemented atomization which reduces Human effort, improves Production rate and
also increases Efficiency. Then it could be the biggest manufacturing industry,
Pharmaceutical industry, Hospitality field and even Household or Kitchen automation.
But still our country is not getting enough benefits from automation and the reason
behind this limitation is less Knowledge about automatic products, High device cost,
and kind of nascence feeling about atomized devices. However this fear is not seen in
the product which does not involves much Sensors, Complex Electronic Circuits, and
simple easy User Friendly devices. The very familiar example of Automatic
dishwasher. This automatic dishwasher is used on mass scale in foreign countries,
however the same is rarely seen in our country. As we all know that plate washing is a
daily activity across the globe which involves a lot of energy to accomplish manually
or mechanically. Keeping this point in mind we need to design and fabricate a dish
washing machine i.e. efficient and easy to operate. Also it is needed to reduce the cost
and energy consumptions, so that this dish washing machine can easily affordable to
people. Using various engineering design perspectives dishwasher can be considered
as complex system containing electro technical, electro chemical and mechanical
linkages. Whose combination makes dishwasher more useful and easy to use.
1. Cyclic timer
2. Proximity sensor.
3. VFD
4. Motor, Pump.
5. Sensor.
6. Hot dryer.
7. Solenoid valve.
8. ONE relay
9. Conveyor.
Conveyor
A conveyor system is a common piece of mechanical handling equipment that
moves materials from one location to another. Conveyor systems allow quick and
efficient transportation for a wide variety of materials, which make them very
popular in the material handling and packaging industries.
Basic Types of Conveyors:-
The problem of more effort and time required for washing dish in large
quantities is being reduced by using automatic dish washer. It uses a mechanism
for automatic washing of plates using electric or solar power for effective
washing.
1.3 Objective
1. Dish washing machine to wash dish/plates without much human effort within
less time which uses electric or solar power to work.
2. To reduced labour cost
3. To study Performance of the dishwashing parameters using manual
dishwashing, semiautomatic, automatic dishwashing machine data.
4. To determine whether or not automatic methods of dishwashing in the home
saved time on the part of the homemaker over hand washing methods and, if
so, to what extent
5. To determine changes in practices and learning habits experienced by women
in the use of the dishwasher which might be used in demonstrations or in
providing better instruction books accompanying the appliance.
6. To ascertain cleanliness from standpoint of bacterial count in hand as
compared to machine washed dishes.
7. To ascertain major problems involved in the installation and use of the
automatic dishwasher.
As we all know that plate washing is a daily activity across the globe which
involves a lot of energy to accomplish manually or mechanically. Keeping this point in
mind we need to design and fabricate a dish washing machine i.e. efficient and easy to
operate. Also it is needed to reduce the cost and energy consumptions, so that this dish
washing machine can easily affordable to common people. In India dishwashing was
traditionally done by house maids but in modern India, getting housemaids is
becoming more and more difficult as the days go by. So to answer the question 'how
good is a dishwasher in India?' or 'how effective is dishwasher in India?', we have to
say a dishwasher has now become a necessity rather than a luxury for the vast majority
of professionals in India. A dishwasher for Indian cooking is very helpful because of
the large number of cooking pots and pans used in our Indian type of cooking and also
the many dishes used for eating the many varieties of curries and chutneys.
Dishwashers have been very successful in India with sales of dishwashers in India
growing exponentially over the last several years.
1.5 Scope
This machine is very useful to the household women which is wash the dishes
by the manually and its dish washing rate is more as compared to the manually
washing the dishes. The cost of this machine is very less as compared to the market
machine. It also can be used as a commercial machine such as weeding ceremony. It
also used in hotels. This project is very useful in the smart city project. This project
can be further also modified as a mechatronics machine. This will make this machine
fully automatic and more user friendly. The designed dishwashing machines are very
efficient and easy to operate. In order for this comparison to be competent, the result
must be statistically significant. With regards to semi-automatic dish washing
machine, it is found that mostly the studies are carried out on the time, energy
consumption and requirements of efforts.
1.8 Applications
It can used in hotels where there is requirement of more no. of dishes.
It can used in Restaurants.
It can used in marriage ceremonies.
Nowadays in schools also there is system of mid-day meals. Due to
improper cleaning of dishes different health issues occur. So for this we
can use this system.
a. Mechanical Design
b. System design
System design mainly concerns the various physical constraints and ergonomics,
space requirements, arrangement of various components on main frame at system, man
+ machine interactions, No. of controls, position of controls, working environment of
machine, chances of failure, safety measures to be provided, servicing aids, ease of
maintenance, scope of improvement, height of machine from ground level, total
weight of machine and a lot more.
In mechanical design the components are listed down and stored on the basis of
their procurement.
In mechanical design the components are listed down and stored on the basis of
their procurement in two categories
i. Design parts
ii. Parts to be Purchased
For design parts a detailed design is done and designation thus obtain are
compared to the next highest dimension which is ready available in market. This
simplification the assembly as well as post production service work. The various
tolerances on the work are specified. The processes charts are prepared and passed on
to the work are specified. The parts to be purchased directly are selected from various
catalogues and specification so that anybody can purchase the same from the retail
shop with the given specifications.
Keeping into view the space restrictions the components should be laid such
that their easy removal or servicing is possible. More over every component should be
easily seen, none should be hidden. Every possible space is utilized in component
arrangements.
All the moving parts should be well closed and compact. A compact system
design gives a high weighted structure which is desired.
The losses in case of any failure are important criteria of design. Factor of
safety is kept high, while doing mechanical design so there are less chances of failure.
Moreover periodic maintenance is required to keep unit healthy.
For ease and comfort of operator the height of machine should be properly
decided so that rider may not get tired during driving the vehicle. The mechanism
should be slightly higher than the ground level, also enough clearance should be
provided from the ground for driving the vehicle with comfort.
The total weight depends upon the selection of material components as well as
dimension of components. So proper material should be selected for chassis to carry
the weight machine.
r = 31.83 mm
2] ɸ = 63.66
4] no. of teeth= 11
5] Pitch diameter=2.219
2. Motor Selection:-
N= 20 RPM
5. Selection of drive:-
For 1HP drive = 1500*10 = ILP*OLP
6. Jigs Selection:-
7. Dish:-