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Concrete Business
Department Product
provides in right-time to the whole country,
and develops the world market to improving the status of Korea.
HISTORY of
2014. 2013. 2012. 2011. 2010. 2009. 2008. 2006.
Super high strength centrifugal Completion of Gunsan Plant The 50th anniversary Development of the applied Announced 2020 Vision. Changed the company name Acquired an exclusive license for SPC M&A of Saehan Matech Co.,Ltd.
casting, Application for a pat- (Steel bridge and Wind-power DAELIM C&S Co., Ltd. technology of centrifugal to DAELIM C&S Co., Ltd. pile. (Chungju Factory PHC pile, Chungju
equipment Production) column pile and connection. Took over Dangjin Factory, quarry.)
ent on Concrete
Korea Development Co.,Ltd. Took over Steel Business Acquired new JIS (Japanese Industrial
Registration of a patent on Center of Korea Develop- Standard) certification for PHC Pile. Acquired ISO 9001 Quality Man-
Composite wall pile. ment Co.,Ltd. agement System. (Chungju Factory)
(Yongin/Chungju/Chilseo Factory)
PRETENSIONED SPUN HIGH STRENGTH CONCRETE PILE
Manufacturing System
Quality of is stable and advanced with automatic manufacturing pro-
cess.
Receiving Inspection
Mixing Concrete
Outgoing Inspection
Form Assembly
Interim Inspection
Shipment
Manufacturing
System
Stockpile
Centrifugal Casting
High Temperatureand
Pressure Curing
Steam Curing
Demolding
Stress Introduction
PRETENSIONED SPUN HIGH STRENGTH CONCRETE PILE
Features
High design bearing power
With concrete design strength of 78.5MPa (800kgf/cm ), it has higher strength than traditional PC
Pile design strength 49.1MPa (500kgf/cm ), and due to high long-term allowance compressive
stress of 19.6MPa (200kgf/cm ), higher bearing power of PC PILE 12.3MPa (125kgf/cm ) is avail-
able. Thus, economical design is possible.
Chungju
PRETENSIONED SPUN HIGH STRENGTH CONCRETE PILE
Structures
Standard Structure
Outer Reinforcing Band Welded Section
Axial Deformed PC Steel Bar
Diameter
ThicknessT ThicknessT Axial Deformed PC Steel Bar Joint Steel Plate
Reinforcing Band
Bottom Pile
Reinforcing Band
L1
L2
L
1
45°or
higher
12 or 2 350 ~ 420 26 ~ 30 25 ~ 35
16
Higher
45°or 1
7~12 or higher 350 ~ 420 26 ~ 30 25 ~ 30
12
Less
2
PRETENSIONED SPUN HIGH STRENGTH CONCRETE PILE
Products Specification
guarantees the best performance.
Standard Bending Moment Moment of Design Bending Moment
Outer Thickness (N=0) Section Equivalent Inertia of Section
Sectional Equivalent Modulus (N=0) Allowable
Length and Weight (TON)
Diameter T(mm) Types Area Area Axial Load
Ac Section Ze Pa (ton)
D(mm) Cracking Mcr Break Mu Ae Cracking Mcr Breeak Mu 5M 6M 7M 8M 9M 10M 11M 12M 13M 14M 15M
kN kN 2
(cm ) le 3
(cm ) kN kN
(cm2) (cm4)
※ The above types, A, B and C are divided according to Korean Standard specification.
2
※ Our company’s pile prestress is based on type A 3.92MPa(40kgf/cm 2
), type B 7.85MPa (80kgf/cm 2
) and type C 9.81MPa (100kgf/cm ).
※ Long term axial load is the material allowance axial load based on perfect construction.
※ Above PHC PILE performance values are the reference, and subject to change.
Allowable Unit Stress and Reducing Rate of Pile
Concrete Compres- Concrete Allow- Reducing Rate Due Reducing Rate Due
Pile Type sion Strength able Unit Stress to Slenderness Ratio to Welded Section
(L/d Limit 110)
A 78.5㎫(800㎏/㎠) 19.6㎫(200㎏/㎠) (L/D-85)%
5N %
PHC B L : Pile Length(m)
83.4㎫(850㎏/㎠) 20.9㎫(213㎏/㎠) N: Number of Connection
D: Pile Diameter(m)
C
Endless efforts for customer satisfaction,
It is the mind that towards to
the future.
Functional Pile
Functional Pile
Material of
Cross Section of
C.T. Steel Thickness Inside Diameter Types Deformed Steel Bar
PC Steel Bar Side Grouting Groove
A 9.2 X 8
400 X 400mm 100 X 50mm t = 80mm 240mm B 9.2 X 16
[The composite ] C 11.0 X 14
A 11.0 X 8
500 X 500mm 125 X 62.5mm t = 90mm 320mm B 11.0 X 16
C 11.0 X 22
Features A 11.0 X 12
600 X 600mm 125 X 62.5mm t = 100mm 400mm B 11.0 X 24
!""#$'#"*#+#'*<++#'#+>#?>!$>'"!#'$>#$!@?$XZ[ \] C 11.0 X 28
Structural Performance
"!^$^!_`!?>!#$*<$>*##'
[{["$>##+|__`_|`!?>*>#+"!$>##$>![
}!$#'^_!<`"`"#$"'*#+#'"!#'>!>#_+"`_$#""__[
$__#^_<*$^""?*!$+!>^'^>
_$^!#'`!>$""#?$>!<[ Data [With C.T. Steel] [Without C.T. Steel]
Cross Section of Ze(cm3 ) Cross Section of
\>""*_>!+^$$>#"!^$>#`!>+*<^"#'`>!!<"!^$^!#+#"!^$^!#"[
Constructability - Through C.T. section exposed inside of the wall pile, connect temporary structure like wale, etc. C.T. Steel AC Ae le(cm4) On the side On the op- AC Ae
le(cm4) Ze(cm3)
Effective Width Types (mm) (cm2) (cm2) of CT posite side of Effective Width Types (cm2) (cm2)
(Thickness) (Compressive C.T.steel (Thickness)
>|#>"#+_>|*!>#*$^""$>#"!^$+?!*>!#'_X$<>+$[ side) (Tensile side)
X'$#*`!#+?!>!!"$>#*$^"|__`_"+$>##$#'"$>#"'!>^[ A 975 173,847 8,692
D=400mm B 1,123 216,649 12,074 9,822 D=400mm B
100X50 948 948 1,002 177,314 8,866
(t=80mm) C 1,136 218,299 12,151 9,907 (t=80mm)
C 1,014 178,912 8,946
$^"^"#'`>!!<"!^$^!""#+#^#+!'!>^#+!>+>+$>#>$""#$!"+[
Economical B 1,690 519,647 22,402 19,086
A 1,484 425,281 17,011
$__#$>#>$$>`!+>"_"`_#+"_```_*<++#'#+>#?>!$>' D=500mm D=500mm B 1,522 433,283 17,331
125X62.5 1,446 1,446
strength concrete. (t=90mm) C 1,719 525,808 22,801 19,470 (t=90mm)
C 1,550 439,287 17,571
""`!>+^$>#"`>""*_#?$>!<">!_$>"$#*!+^$+[ A 2,100 882,190 29,406
D=600mm B 2,326 1,030,104 36,468 32,449 D=600mm B 2,158 900,043 30,001
$^""?*!$+|$#!?^'_?>!$>+|!`!>>?#'#+$>!!>">#`!>$>#"#>#$""!< 125X62.5 2,043 2,043
(t=100mm) C 2,345 1,036,138 36,796 32,767 (t=100mm)
due to its excellent water tightness performance. C 2,177 905,995 30,200
Comparison to Existing Method Construction Orders
Sort Existing Method (RC Structure) New Method (Composite Pile Application)
Temporary Facility H-Pile braced wall + lagging + lining board Braced wall is unnecessary (combine composite pile)
Sheet pile + lining board ※Install lining board depending on the site condition
Economic
(estimated construction 17~24 million won/m 14~18 million won/m
cost)
Excavation Width 23m (four lanes) 18m (four lanes), minimize incorporated land and earth work
Able to response, minimize traffic stop (apply Top-
Unable to response
Down method depending on the site condition)
Wall Finishing Material Tile, decorated form, etc. Various interior materials can be constructed.
Composite Composite
Construction Examples
20DAELIM C&S
Construction Orders
The replacement of reinforced concrete column with PHC pile has generated the economic effects
including the reduction in the construction period, quality control, reduction of labor and construction
costs and appearance.
Development Background
- Simultaneous construction is available all for piling, foundation and column construction.
- Easy adjustment for low stories buildings such as a parking lot at apartment basement and a building with less than 5 stories.
- As a column dry construction method with PHC piles, it makes effects on workability, economic feasibility, stability and
environment.
Effects of Method
- Reduction of construction period though PHC piles and TSC beams
- Simultaneous operation of column construction at 2nd and 3rd floor after foundation work
- Reducing temporary materials (staging)
- Excellent quality control with factory product
- Omissions of in-situ reinforcing bars, form installation and cast in place process concrete
- Effective for crime prevention through environment design (CPTED)
- Solution for manpower problems due to avoiding 3D works
- With round columns, excellent appearance and reduction of automobile collisions
Construction Examples
Ultimate Value for Design on Material Strengths
Concrete Concrete Net Cracking Breeak
Diameter Width Converted Allowance Allowable Bending Mcr1 Bending
Mu when ignor-
D(mm) t(mm) Cross-sectionCompressive Axial Load ing prestress of
(ton) Moment (ton m) Moment PC steel member
2
Area (cm ) Stress Mcr Mu
(Steel & PHC Composite) PILE Structure of
Connecting Joint
Connecting Joint All-in-one Type PHC Pile
Summary of WELDING FIELD
Reinforcing Band (Improved by 30 degree)
Bending Moment Shear Force Position of
Steel Pile
Joint Reinforcing Band
PHC Pile
Moment Shear PHC Pile
Resisting Force
Force Resisting PHC Pile
Force
Steel pipe pile on the ground upper part that is strong to the moment and shear force, PHC pile on the ground lower part that is
good for axis loading resistance.
Advantages and Disadvantages for Each Pile
Sort Steel Pipe Pile PHC Pile
Application - Excellent resistance against shear - Excellent resistance against shear - Weak against shear force, tensile
Safety of of Load force, tensile force and moment force, tensile force and moment force and moment
- No problems on hauling and - Lighter than PHC pile, so easy to - Heavier than steel pipe pile, but can be
welding with middle of steel pipe hauling and selding applied in hauling and welding without
pile and PHC pile - Because driving pile is End-open pile, problems
Structural Stability Safety of Joint Metal Fittings Stability Constructability - No influence on construction it has excellent penetrations - In case of pre-excavating embedded pile,
method (pile driving and pre-boring - Penetration of pre-excavating embedded decided depending on type and size of
Axial compressive force, tensile force Joint metal fittings auger rather than material of
pile is possible) pile is not related to pile material
- Use advantages of steel pipe pile and - steel wire is anchored in the penetration pile
PHC pile Joint metal fittings
- Increase of pile integrity (BTA) of con - Stable of Joint metal fittings - Penetration of driving pile is less - In case of driving pile, it has excellent - Penetration of driving pile is less than
necting section with Joint Metal Fittings welded than steel pipe pile, but no problem supporting force than PHC pile steel pipe pile, but no problem on
all-in-one type - Minimize of concrete cross-sectional
- Improve of block effect on the steel on securing the supporting force - In case of pre-excavating embedded securing the supporting force
stress concentration
pipe pile toe section - In case of pre-excavating embedded pile, it may be hard to secure the - In case of pre-excavating embedded
Supporting pile, secure the tow supporting force toe supporting force because it is pile, secure the tow supporting force
Force with End-Close pile. Excellent than not closed completely only with with End-Close pile. Excellent than steel
structural steel pipe pile. fixing agent pipe pile.
Stability procure - Due to large friction coefficient of - Normal principal plan friction force - Due to large friction coefficient of pile
pile surface, it has excellent principal because less friction coefficient of surface, it has excellent principal plan
plan friction force pile surface friction force
Excellent Construction Quality Economics - Economics because most of pile are - Because expensive materials de - Economics than steel pipe pile
made with PHC pile pends on the imported product - Price is table relatively
Joint metal fittings connection work - Simplify welding work Economics - Excellent economics because than PHC pile, there are a lot of
- Secure supporting force and integrity of - Usage of existing pile driving equipment numbers of piles can be reduced than factors on price changes than
construction quality (1 time Joint metal steel pipe pile material price
ittings) welding connection
- Combine Joint metal fittings with SPC pile - Loss of pre-stressing and crack
- No loss of pre-stress due to heat - No loss of pre-stress due to heat
Pile head occurs when cutting the pile head
treatment treatment
for the head arrangement
Performance Test
CAPWAP Analysis
Pen- Accepted
Pile
etrated End Bearing Skin Friction Entire Bearing Bearing Remarks
No.
depth Capacity (Rb) (Rs) Capacity(Ru) Capacity(ton)
(m)
Index 140kN
www.daelimcns.co.kr
Revision No No. 09
RevisionDate 2015.01
www.daelimcns.co.kr
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