Technical Specification for Supply of Rotary Screw Air Compressor Unit & Additional Air Receiver

1. SCOPE:
This specification lists the technical requirements for supply of rotary screw air compressor unit along with
technical details. “Rotary Screw Air Compressor Unit" consists of Screw Type Air Compressor, Air Dryer, Air
Filters, Air Receiver and Valves etc. All these component are mounted on receiver tank. All components of rotary
screw air compressor unit shall be perfectly matched to deliver the right air quality to increase system equipment
life. Rotary screw air compressor unit will be used to supply dry and clean compressed air for the operation of
product handling system and different equipment’s.

2. GENERAL CONDUCTIONS:
2.1.Pre-qualification for the Bidder
Rotary screw air compressor unit manufacturers are qualified to bid if they operate under a quality management
system ISO 9000 or equivalent national/international standards with manufacturing of screw compressor in its
scope.
The offered products shall be standard catalogue items. The bidder shall attach a catalogue of the quoted item giving
detail of required technical specification with the quotation.
The supplier should be original manufacturer or authorize distributer of the air compressor / Air Receiver unit.

3. TECHNICAL REQUIREMENTS
The rotary screw air compressor unit consist of Screw Type Air Compressor, Air Dryer, Air Filters, Air Receiver
and Valves. All component of this unit mounted on receiver tank. Main technical requirements are in given
Annexure I. Annexure II is for additional one number vertical Air Receiver of capacity 1000 Liters.

Annexure - I
Sr. Description Tender Specifications
1.1 Compressor type Tank Mounted Electric powered Single Stage Contact
Cooled Rotary Screw Air Compressor with Air Dryer ,
Pre filter & After Filter
1.2 Capacity( Free air delivery) 50 cfm or more (performance in accordance with
ISO 1217 1996 annex C)
1.3 Compressor discharge Pressure 10 bar
1.4 Package air unit discharge Pressure 9 bar or more
1.5 Noise level 68 db at one meter or less as per ISO 2151:2004
1.6 Electrical Motor 11 KW / 15 HP Dual shaft motor with cooling blower
mounted on main shaft. TEFC, Squirrel cage induction
motor suitable for 3phase, 415 Volts 10 %, 50 Hz.
Protection class IP 55 and Insulation class ‘F’ with
class B temperature rise.
1.7 Air Dryer Pressure dew point of +30 C at reference ambient
temperature of 200 C with Cycling refrigerated air dryer
with R-134A refrigerant.
1.8 Air Filter Two stage final filtration consisting of 1 Micron and 0.1
Micron efficiency filter.
1.9 Control and Instrumentation Air Dryer & Line Filter Integrated Compressor
Spin on oil filter
Thermal valve
Closely coupled Air end Separator Module
Spin On Separator
Integrated MPCV
Centrifugal Cooling Fan Pressure relief valve
Integrated Air/Oil cooler
Poly-V belt drive with easy to adjust belt tension control
Package air discharge pressure gauge
Total Hour counter
High Temperature trip switch
Motor over load relay
Blow down valve, Load/unload Valve
Pressure switch
Auto start/stop feature
Emergency stop switch, Reset button
On/Off selector switch
1.10 Air receiver Capacity 270 liter 5%
Air receiver manufactured as per BS 5169 / IS 2825
standard
or ASME sec VIII Div. 1
Receiver Tank fitted with Safety Valves, pressure
 gauge, and pressure regulator valve & drain ball valve
1.11 Quantity One Unit
1.12 Warrantee 1 year + Performance bank guarantee Required for 1 year
1.13 Accessories Digital display unit: 1 no.
Feature-
• Pressure indicator with min. and max. pressure
• Pressure range 0 to 16 Bar
• 230 VAC supply.
• 4 digit display, display size 64 mm
1.14 Document required • Operation and maintains manual
• List of spare parts required for maintenance
1.15 Coolant Dam type coolant tank required for wet start
1.16 motor service factor should not be more Confirm by vendor with data.
then 1.1
1.17 Drier mounted on 270Liter tank with stand alone horizontal
receiver with drier & pre filter for easy maintenance.
1.18 Service facility Required locally with contact details
1.19 Vibration Compressor will be check for vibration with vibration
meter as per ISO Standard.
1.20 Experience Attach experience of supplying such equipments in
Reputed organization.
1.2 Installation, training, trial & demo In the scope of vendor.
As per above data.
Annexure – II ( Additional Air Receiver )
Sr. Description Tender Specifications
2.1 Vertical Air receiver Capacity - 1 M3 (1000 Ltrs.) suitable for working
pressure 10 bar
Air receiver manufactured as per BS 5169 / IS 2825
standard
or ASME sec VIII Div. 1
Receiver Tank fitted with Safety Valves, pressure
gauge, and pressure regulator valve & drain ball valve
2.2 Quantity One Unit
2.3 Warrantee 1 year + Performance bank guarantee Required for 1 year.
2.4 Document required Test Certificate
2.5 Experience Attach experience of supplying such equipments in
reputed organization.
2.6 Installation, & Demo In the scope of vendor.
As per above data.

4. Bid Evaluation

The evaluation will be done on the basis of total cost of 1 set of items ( Air Compressor + Vertical Air
Receiver) as given in Annexure I&II .The splitting of items are not allowed & price comparison will be
made on total cost of one set .

5.Acceptance
Performance certificate from the customer regarding satisfactory performance of Compressor unit & Air Receiver
supplied. Final acceptance shall be after erection and commissioning of the complete air compressor system at
RRCAT by the vendor to the full satisfaction of RRCAT.

6. Performance testing as per IS 6206

• Run compressor at “no load” for a period of one hour.
• Operate the compressor set at full load for a period of 6 Hours and check the following:
Rated Pressure, Rated discharge, Temperature at discharge end, Function of safety valve and functional test of
instrument and control system.
7. Delivery Schedule
Rotary screw air compressor unit & Air Receiver shall be delivered to IRPU, Store RCAT premises within 3
months of placement of purchase order and settlement of commercial terms.

7. Packing
Supplier will be responsible for proper packing, transport and safe delivery of the consignment dispatched against
this order. The packing material used shall be robust enough to prevent any damage to air compressor unit. The
material shall be delivered as packed at IRPSU, RRCAT, Indore (M.P.)