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17.

5 MW Turbine Parts Specifications

S.no Items Specification


16 mm thickness
1 Cooling tower fan (U) clamp 125 mm outer width
93 mm internal width

Length: 24 mtr (23.85)


Width: 9 mtr (9.16)
2 Cooling tower
Depth water level: 1.4 mtr
Depth total: 1.6 mtr

BRG no:DE side : 4T-65200


messurment Old
Blade L.G 2360mm
3 Cooling tower fan gear box Shaft to Abb 500mm
Blade leg OD 90mm
Blade to blade 425mm
Abb L.G 1070mm

Size:10" ANSIB 16.34


Class: 900 Seat: STG
WCG Discharge: S16
KSB Body: WC 4
SM 2250 PSI
Body: 4710259 RS
Gland Bush: UT 2503AP1323
Specification: RT 0111P Year: 2003
KSB WCB
4 Main motorised valve
MOTOR Specification
Volts: 415 +- 10% AMP: 67
Kilowatt: 37 Weight: 320 kgs
HP: 50 S.no.: K0720
RPM: 1480
DBSE: 2178
DBFF: 2073
Gear box coupling flange to shaft = 59
Motor coupling flangr to shaft = 46

5 Thrust bearing number : AXK.85110

Series: 27 Teeth
Ratio: 7.71:1
Model no.: 68-4627
Serial no.: US 04E361

6 CTF Gear Box Gear reducer


Temp. Gear Reducer S.A.E Grade
6 CTF Gear Box Gear reducer
Temp. Gear Reducer S.A.E Grade

Below 0 deg. C 20
0 - 43 deg. C 30
Above 43 deg. C 40
Oil Seal Number: 47 x 76 x 12

5250 - C8/0100P
Type: BASKET
Flow capacity: 83 LPM
Design pressure: 12kg/cm2
Mesh Rating: 10 microns
7 Control oil filter Mesh Material: Paper Mesh
Serial no.: 04121342
Manufactured By: Southern Lubrication Pvt. Ltd.
340 Raheja Areada
Koramngala
Bangalore - 560095

IMO Pump Serial no.: 547542


8 Main Oil Pump IMOAB. Stockholm, Sweden Make: ACF - 100N41 MO
Type: ACF 100N4 - IRBP - A101 Flow: 1200

CS 3000
9 DCS Version Centum AFS - 30D
Make: Yokogawa - Japan

Make: Alfa leval Moter power-0.75KW


Separator type:MAB 103B-24 Max.Density of Feed-1100kg/m3
Product no.:881145-09-01 Max.Density of Sediment-5000kg/m3
Frame:549377-02 Process temp. Min/Max-0/100degree c
Bowl-524700-88 ELC current frequency-50HZ
Max speed bowl-8571-r/min Speed motor shaft:1500r/min
10 Centrifugal Pump
Direction of rotation bowl-ACW

CW Main Line Size-28" (700mm) Condensor Outlet-18" (450mm)


Condensor Inlet-18"(450mm) Flange Thickness-25mm (v/v)
Flange Thickness-28mm (Below) Flange PCD-565mm (v/v)
Flange PCD-580mm (Below)

Manufacturer: ALSTOM Projects Ind Ltd


Operating Pressure:0.113 ata
Operating temperature:47.8degree c
Cooling Water Flow:1960m3/hr
Tube Material:SA249TP304
Test Pressure-Shell Side(Empty)18000KGS
Test Pressure-Shell Side(Op[erating)25000KGS
Test Pressure-Shell Side(Full Of Water)31000KGS
Tube Size-18mmx0.7x4000
11 Main Components Condensor
11 Main Components Condensor Total Number Of Tubes-2000 Nos
CW Main Line Size-28" (700mm)
Condensor Inlet Line Size-18" (450mm)
Flange Thickness-28mm (Below)
Flange PCD-580mm (Below)
Condensor Outlet Line Size-18" (450mm)
Flange Thickness-25mm(v/v)
Flange PCD-565mm(v/v)
Flange OD-620mm(Below)
Flange OD-600mm(v/v)

Size-Length:24.3mtr-23790
Width:9.4mtr-9150
12 Cooling Tower Sump Depth:1.6mtr-1560
Model-444-4.0.03
Total Tower Height-7680

Make - Sulzer NPSH - 2.6 N


Model - C7 - 50 - 200 KW - 8.4
S. No. - 104754-01 Brg IB - 6306
RPM- 2900 Brg OB - 6306
Q m3/h - 35
H.M - 55
13 CEP
MOTOR
Make - ABB Volts - 415 +-10%
Type - 160 MLA 2 Connection - D
S. No. - A - 126439, duty - SI, IP - 55 Hz - 50 , HP - 15
Amb - 45'C RPM - 2895 , AMP - 20
Brg. DE - 6309 ZZ C3 Brg. NDE - 6308 ZZ C3

Stage Blade
1st Wheel chamber 123
2nd Moving stage 77
3rd Moving stage 75
4th Moving stage 75
M.P Bleed
5th Moving stage 73
6th Moving stage 73
14 Rotor Stage & no. of blades 7th Moving stage 75
8th Moving stage 75
L.P Extraction
9th Moving stage 73
10th Moving stage 81
11th Moving stage 80
12th Moving stage 75
13th Moving stage 53
14th Moving stage 47
Model no. SST 150
UPS
Specs. - GS.17.CRMO.55ASPER ZG038959.0/ZG044493.0
DIN.17245/EN.10213 Heat no. - A.4408
15 Casing
P.O No. - 6500000191 Srl. No. - 5
DT - 15-3-2004 SA51670MT
DRG. No. - ZG038957.0 H 41477
P1 ZG 040025

Make - TUSHACO pumps ῡ - 46.0 mm2/s


Type - T3S T 100 / 46 N - 1470 rpm
Sr. no. - 048274 / 0957 HS - M.WC
Q - 1000 L/min. P - 32.5 KW
∆P - 12.0 kg/cm2
MOTOR
16 Auxiliary oil pump
Type-HX-225SMB4,IP-55,Amb-50*c
Volt-415+-01%;Connection-D
HZ-50;KW-37;HP-50;RPM-1470
Amp-67
Brg DE-6313/C3
Make-ABB,Weight-320kg

Type-SDA Input KW-192.77


Sr.no-W0002904 Pump Eff.-89%
17 Cooling Tower Pump Size-300/400mm RPM-1470
Total Head-45Rated Brg DE-N-313ECM
Capacity LPS-388.89 Brg NDE-6313 C3

Southern Lubrication Ltd


340, Raheja Arcade,Koramangala
Industrial Area Bangalore 560095
Lubrication Oil System
Project-Khanna Paper Oil Grade-ISO VG-46
18 Main Oil Tank Service-15 MW C.P.P Reservoir CAP-12000ltr
Design Pressur-15kg/cm2 Filtration-25micron
Heat Load-4,17,699 kc/hr Year-2004
Serial no.-878 Inspected On-28-12-2004
Inspected By-SLPL
Capacity-941 LPM

Vibration Display
19 STG vib.Monitor Briiel & Vibro
Vibro Control -4000
tion

New
2350mm
500mm
89mm
425mm
1070mm

G8932
MTA 2683
SMA: 7260

TN - BD4310259RS
1679 AX
on

ISO Crank Case


Viscosity at 40 deg.
Viscosity at 40 deg.
C
61.20 - 74.8
90.00 - 110
135.4 - 165

100N41 MO
Discharge pr.: 12 bar

Moter power-0.75KW
Density of Feed-1100kg/m3
nsity of Sediment-5000kg/m3
emp. Min/Max-0/100degree c
current frequency-50HZ
ed motor shaft:1500r/min

Outlet-18" (450mm)
ness-25mm (v/v)
565mm (v/v)
/ZG044493.0

em

n-28-12-2004
10.5 MW Turbine parts Specification

S no. Items Specification


Abb Length-1070mm
Shaft To Abb Side-500mm
Shaft Bore-62/68
1 Cooling Tower Fan Gear Box
Blade To Blade-370mm
Blade Leg OD-76mm
Blade Length-1730mm

Shaft Flange To Flange-1700mm


Flange Thickness-10mm
Flange PCD-102mm
Coupling ID Motor Side-55mm
Coupling Length Motor Side-77mm
2 Cooling Tower Fan Drive Shaft Coupling OD-152mm
Gear Shaft Coupling ID-35mm
Pipe OD-61mm
Motor
HZ-50,KW-37,HP-50,RPM-1470
Volts-415+-10%,Sno.-90229

Pump Type-CPHM 50/32 IN MOC


Pump No.-1781408066
Total Head-36052m
Size-50x80
3 E.O.P Discharge-18.08m3/hr
RPM-1450,Mat.code-01
Pump Input-4.368 kw
Impeller Dia-CI/329mm
Recommended Prim Mover ratting-5.50kw

Walchand Nagar
Industries.Ltd.PUNE
4 Gear Pump MOP Type-GP-150 RPM-774
Capacity-1200 L/min Sr No.-1070
Pressure-11kg/cm2

Model-S-200 Sr.No.-6078
Size-4" NB
Capacity-1000 LPM
5 A.O.P Pressure-10bar
RPM-1440
Sun Rise Engineers Baroda-170 GIDC
Pin-390010

Type-CPHM.50/32 Pump Input-3.930 kw

6 E.O.P
Pump No.-1781401019 Size-50x80mm
o/A No.-0221A1060/01.00 RPM-1450
6 E.O.P Total Head-36.50m Matel Code-01
Rate of Flow-5.00 L/s
Recommended Prime Mover Rating-5.50 kw
Kirloskar Brothers Ltd.

Make-K.S.B Pumps Ltd Bearing-7315BJP-DE


Type-WHP:GC 250/400S SKF413-253E NDE-1
Sr.no.-0151510-75 Oil Seal-65x90x10
Q-1100m3/h Moter
7 Cooling Tower Pump
Head-40m KW-160,HP-214
RPM-1480 RPM-1450,FLC-270
Ex=/0.1 Make-ABB
07PP00300 Frame-ANW315LF4H1

IMO Pump Flow-1200


IMOAB-Stockhdm-Sweden Discharge Pressur-12bar
8 Main Oil Pump Type-ACF 100N4-IRBP-A101
Serial No.-547542
Make-ACF-100 N41 MO

Make-YAKOGAWA-JAPAN
9 DCS DCS-CS-3000
Centum Aff-50 D

Alstrom Power India Ltd


Serial-2AYF-440019
Year of Manufacturing-2001
Type Tube Size Shell Size
Design Pr. 5 Full vac. bar G
Design Temp. 60 100 G*c
10 Condensor Test Pr. 7-May Water Fill Bar G
Volume 6.6 25 m3
CW Main Line Size-24" (600mm) Flange OD-500mm (v/v)
Condensor Inlet-14" (350mm) Flange Thickness-30mm (v/v)
Flange PCD-465mm (Below) Flange PCD-465mm (v/v)
Flange Thickness-20mm (Below)
Flange OD-525mm (Below)

Con Back Pressur-0.092 bar


Effective Heating Area-631m2
Cooling Water Flow-1640m3/hr
11 Condensor Design Data
Cooling Water Side Pr.Droop-7mwc
Tube Size-24x0.7x4920
Tube Material-SA249 TP304

Model No.-8ST.150/OKD.11 L.P Extraction

12 Roter Stage& no. Of Blads


Stage Blade 7th Wheel Chamber
1st Wheel Chamber 90 Nos 8th Wheel Chamber
2nd Wheel Chamber 109 Nos 9th Wheel Chamber
12 Roter Stage& no. Of Blads
3rd Wheel Chamber 110 Nos 10Th Wheel Chamber
4th Wheel Chamber 112 Nos 11Th Wheel Chamber
5th Wheel Chamber 114 Nos
6th Wheel Chamber 118 Nos

Vibration Display
13 STG SCHENCK
Vbro Control 4000

Model-P82.473.204
Size Length-25mtr
14 Cooling Tower SUMP
Width-8.5mtr
Depth-2.9mtr

Make-SULZER Motor
Model-CC 65x50-200 Make-ABB,Type-HX-132-SMB2
Sr.No.-104290-01 Sr.no.-064896,Duty-S1,IP-55
NPSH-m 1.2 Ins.cl-F,Amb-45*c,Volts-415+-10%
N kw-4.41 Connection-D,H2-750,KW-7.5
15 CEP RPM-2900 HP-10,RPM-2850,Amp-14
Qm3/h-28.73 Weight-60kg
H.M-31 Bearing D-6308zzc3
Bearing no.-IB-6306-0B-6306 Bearing N-6307zzc3
Oil Seal No.-40x30x7(OSOSR10350) BEBEA 28250
OSOSR 10350

Sr.No.-2719x000025NCLF Service Factor-1.5


Year Of Manufacture-2009 No.of Teeth-Gear/Pin no.-141/28
Work Order No.-7480 Lub Oil Recommended-ISO-VG-46
16 Gear Box
Rated Power-11060kw/14834HP Lub Oil Quantity-260 LPM
Input/Output Speed-7550/1500 Lub Oil Pressure-1.5-2.0 kg/cm2
Ratio-5.033

Total Length-6205mm Gear Box Side


Flange Thickness-20mm PCD-508mm (big frame)
Hole Size-25.4mm PCD-75mm (small frame)
Flange PCD-363mm Frame Center-330mm
Pipe Thickness-6mm Frame Length Big-610mm
Flange I.D-277mm Frame Width Big-145mm
Pipe ID-263mm Frame Length Small-152mm
17 Cooling Tower Header Pipe
Frame Width Small-160mm
Motor Side
Flange To Flange Center-505mm
Gear Box Center To Motor Center-2435mm
Motor PCD-286/305
410/315/355
Flange To Frame-293
Pump Input-3.930 kw
Size-50x80mm
RPM-1450
Matel Code-01

Bearing-7315BJP-DE
SKF413-253E NDE-1
Oil Seal-65x90x10
Moter
KW-160,HP-214
RPM-1450,FLC-270
Make-ABB
Frame-ANW315LF4H1

Flow-1200
Discharge Pressur-12bar

Flange OD-500mm (v/v)


Flange Thickness-30mm (v/v)
Flange PCD-465mm (v/v)

Empty Weight-1805T
Operating Weight-27T
Max Flow-37T
No.of Tubes-1744
T-204,MT-218,
MB-215,Bottom-232

L.P Extraction
7th Wheel Chamber 108 Nos
8th Wheel Chamber 125 Nos
9th Wheel Chamber 95 Nos
10Th Wheel Chamber 96 Nos
11Th Wheel Chamber 80 Nos

Motor
Make-ABB,Type-HX-132-SMB2
Sr.no.-064896,Duty-S1,IP-55
Ins.cl-F,Amb-45*c,Volts-415+-10%
Connection-D,H2-750,KW-7.5
HP-10,RPM-2850,Amp-14
Weight-60kg
Bearing D-6308zzc3
Bearing N-6307zzc3
BEBEA 28250
OSOSR 10350

Service Factor-1.5
No.of Teeth-Gear/Pin no.-141/28
Lub Oil Recommended-ISO-VG-46
Lub Oil Quantity-260 LPM
Lub Oil Pressure-1.5-2.0 kg/cm2

Gear Box Side


mm (big frame)
m (small frame)
nter-330mm
ngth Big-610mm
dth Big-145mm
ngth Small-152mm
dth Small-160mm
e
S.no ITEMS specification

Size-10",CLASS-900 Disc Wedge-STG


Stem Pin-A479-410 Body-WC-9
1 100TPH Main Stop Valve
Seat-STG ANSIB1634
2250PSIAT100*p

Actuater-FISHER Pressure Unit-PSI-G


Sno.IA21301,Type-657 Oper Range-6-30
2 100TPH 30% Control Valve
Size-46,Bench Set=6-15
Travel-3/4"

Actuator-FISHER Travel-1 1/2"


3 100TPH 100% Control Valve Sno.IA 21302,Type-657 Press Units-PSI-G
Size-60,Bench Set:6-18 Op[er Range:6-30

100TPH 30% Control Valve Make-FISHER


Body
Sno.-IA 21301,Type-HPS,Size-2"
4
Port Size-1",Rating-900BWE80
Plug-416SST,EQ% stem-NIT-50
Body-WCC-SET-416SST

Sno.-IA21302,Type-HPT
Size-3",Port Size-2T/8"
5 100TPH 100% Control VALVE Rating-900BWE SCH 80
Plug-416 SST,EQ% STEM-NIT-50
Body-WCC-Seat-416SST

70TPH 100% Control Valve Mil Control-MIL-KSB


Tag No.-LV-105A
Sr No.-210251
Model No.-37-41638
Body MATL
Size-3" Body-WCC
6
Rating-ANSI900 Trim-SS316 ST174 PH
End-BW Packing-GRAPHITE
CV/CHA-60/MOD-% Size-18"
Strok-50.8mm Range-6-30/40 PSI
Seat Leak-Class Iv Signal-0.2-1 KSC
Air Fail-STAY PUT