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Contents:
2. Range of application
3. Technical data
4. Calculation method
4.1 CC-Method
4.2 Rebar theory
5. Accessories
6. Method statement
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
License Reg. No. 7260, e-mail: technical@fischer.ae , Website: www.fischer.ae
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International Approvals:
European Technical approval for post installed rebar fixing according EC2 - ETA-09/0089
European Technical approval for bonded anchors from 8mm to 40mm in cracked and non
cracked concrete - ETA-10/0012 – Option 1
American ICC ES approval for rebar’s and threaded rods – ESR – 1990
Advantages:
- For post-installed rebar connections in concrete
- Same ph-value as concrete (>12,5 ph-value) – prevent the bars from corrosion
- ICC approval
- FIS EM has got the WRAS – certification – “ITEM WHICH HAVE PASSED FULL
TESTS OF EFFECT ON WATER QUALITY. BS 6920''
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
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______________________________________________________________________________________________________
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FIS EM
1)
Design loads NRd,c [kN]
Bar size 8 10 12 14 16 20 25 28 32 36 40
Sectional area of bar [mm²] 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
design yield force of bar [kN] 20.1 31.4 45.2 61.6 80.4 125.7 196.3 246.3 321.7 407.2 502.7
drill diameter [mm] 12 14 16 18 20 25 30 35 40 45 50
chemical volume2) [ml] 5.0 7.5 10.6 15.1 23.8 67.2 82.1 152.4 235.2 343.5 494.8
6 15.6 15.6
7 18.8 19.7 19.7
8 20.1 24.1 24.1 24.1 20.1
9 28.3 28.7 28.7 24.0 24.0
10 31.4 33.7 33.7 28.1 28.1 28.1
12 45.2 44.3 36.9 36.9 36.9 36.9
13 49.9 41.6 41.6 41.6 41.6 41.6
The load apply to reinforcing steel with fyk = 460 N/mm²
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
License Reg. No. 7260, e-mail: technical@fischer.ae , Website: www.fischer.ae
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Concrete C25/30
FIS EM
1)
Design loads NRd,c [kN]
Bar size 8 10 12 14 16 20 25 28 32 36 40
Sectional area of bar [mm²] 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
design yield force of bar [kN] 20.1 31.4 45.2 61.6 80.4 125.7 196.3 246.3 321.7 407.2 502.7
drill diameter [mm] 12 14 16 18 20 25 30 35 40 45 50
chemical volume2) [ml] 5.0 7.5 10.6 15.1 23.8 49.5 77.8 145.5 217.1 343.5 459.5
6 16.5 17.1
7 19.2 21.6 21.6
8 20.1 25.6 26.4 26.4 22.0
9 28.8 31.5 31.5 26.2 26.2
10 31.4 36.9 36.9 30.7 30.7 30.7
12 45.2 48.5 40.4 40.4 40.4 40.4
13 54.7 45.6 45.6 45.6 45.6 45.6
The load apply to reinforcing steel with fyk = 460 N/mm²
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
License Reg. No. 7260, e-mail: technical@fischer.ae , Website: www.fischer.ae
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Concrete C30/37
FIS EM
1)
Design loads NRd,c [kN]
Bar size 8 10 12 14 16 20 25 28 32 36 40
Sectional area of bar [mm²] 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
design yield force of bar [kN] 20.1 31.4 45.2 61.6 80.4 125.7 196.3 246.3 321.7 407.2 502.7
drill diameter [mm] 12 14 16 18 20 25 30 35 40 45 50
chemical volume2) [ml] 5.0 7.5 10.6 15.1 22.6 44.2 77.8 131.6 208.1 314.9 459.5
6 17.3 19.0 19.0
7 19.6 22.9 24.0
8 20.1 26.1 29.3 29.3 24.4
9 29.4 35.0 35.0 29.1 29.1
10 31.4 39.2 41.0 34.1 34.1 34.1
12 47.0 53.8 44.9 44.9 44.9 44.9
13 55.3 50.6 50.6 50.6 50.6 50.6
The load apply to reinforcing steel with fyk = 460 N/mm²
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
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Concrete C35/45
FIS EM
1)
Design loads NRd,c [kN]
Bar size 8 10 12 14 16 20 25 28 32 36 40
Sectional area of bar [mm²] 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
design yield force of bar [kN] 20.1 31.4 45.2 61.6 80.4 125.7 196.3 246.3 321.7 407.2 502.7
drill diameter [mm] 12 14 16 18 20 25 30 35 40 45 50
2)
chemical volume [ml] 5.0 7.5 10.6 15.1 22.6 44.2 69.1 124.7 190.0 286.3 424.1
6 16.9 20.0 21.0
7 20.0 23.3 26.5
8 20.1 26.6 32.0 32.3 26.9
9 30.0 36.0 38.6 32.1 32.1
10 31.4 40.0 45.2 37.6 37.6 37.6
12 45.2 52.0 49.5 49.5 49.5 49.5
13 56.4 54.0 55.8 55.8 55.8 55.8
The load apply to reinforcing steel with fyk = 460 N/mm²
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
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Concrete C40/50
FIS EM
1)
Design loads NRd,c [kN]
Bar size 8 10 12 14 16 20 25 28 32 36 40
Sectional area of bar [mm²] 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
design yield force of bar [kN] 20.1 31.4 45.2 61.6 80.4 125.7 196.3 246.3 321.7 407.2 502.7
drill diameter [mm] 12 14 16 18 20 25 30 35 40 45 50
chemical volume2) [ml] 4.4 7.5 10.6 15.1 22.6 44.2 64.8 124.7 190.0 274.8 388.8
6 17.3 20.2 22.1
7 20.1 23.5 27.9
8 26.9 32.3 34.1 28.4
9 30.3 36.3 40.7 33.9 33.9
10 31.4 40.3 43.8 39.7 39.7 39.7
12 45.2 52.5 50.3 52.2 52.2 52.2
13 56.9 54.5 58.8 58.8 58.8 58.8
The load apply to reinforcing steel with fyk = 460 N/mm²
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
License Reg. No. 7260, e-mail: technical@fischer.ae , Website: www.fischer.ae
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Concrete C50/60
FIS EM
1)
Design loads NRd,c [kN]
Bar size 8 10 12 14 16 20 25 28 32 36 40
Sectional area of bar [mm²] 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
design yield force of bar [kN] 20.1 31.4 45.2 61.6 80.4 125.7 196.3 246.3 321.7 407.2 502.7
drill diameter [mm] 12 14 16 18 20 25 30 35 40 45 50
chemical volume2) [ml] 4.4 7.5 10.6 14.1 21.5 44.2 64.8 124.7 171.9 263.4 367.6
6 17.6 20.5 24.2
7 20.1 24.0 28.8
8 27.4 32.9 37.3 31.1
9 30.8 37.0 40.1 37.1 37.1
10.0 31.4 41.1 44.6 42.7 43.5 43.5
12 45.2 53.5 51.3 57.1 57.1 57.1
13 58.0 55.6 64.4 64.4 64.4 64.4
The load apply to reinforcing steel with fyk = 460 N/mm²
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
License Reg. No. 7260, e-mail: technical@fischer.ae , Website: www.fischer.ae
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4. Calculation method
4.1 Calculation method according anchor theory – CC Method :
The basic anchorage length hef is calculated according equation [1] considering the full yield
strength of the bar. (NRd,c = NRd,s)
Basic criteria for min. hef and max. hef according ETA Approval ETA – 10/0012:
ds f yk
hef = *
4 γ s ∗ f bd [1]
Note: The design values are for single anchors with large spacing and edge distance!
with:
Calculation according EC2 (Eurocode2), BS 8110, DIN 1045-1 and ACI 318 can be provided.
Cracked and non-cracked concrete is considered in the calculation method.
Calculation according FIS EM approval for post installed bars ETA-09/0089
NOTE:
If the site conditions are not matching with the above mentioned conditions, given in
the tables, the rebar calculation has to be carried out according rebar theory
(EC2) to prevent damages!
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
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Application guns:
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
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2 - Drilling the hole straight into the concrete until reaching the drilling depth.
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
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● discard the first two piston strokes when using a manual dispenser
- Insert the extension tube with attached injection adapter right down to the base of
the drill hole and start extruding
π
V = * ( D 2 − d 2 ) * hef * 1,2 / 1000 = Volume in ml
4
D = drill diameter in mm
d = rebar diameter / thread diameter in mm
hef = embedment depth in mm
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
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6 - Using a turning movement, push the reinforcement bar/threaded rod vigorously into the
mortar-
filled drill hole, pushing it up to the setting depth marking
7 - After setting, do not move or load the reinforcement bar/threaded rod until the specified curing
time has elapsed.
- The curing time – the time interval between first extrusion of the mortar and the
complete curing of the mortar – depends on the temperature of the concrete
member. The data’s for the curing time are also mentioned on the cartridges.
The above times apply from the moment of contact between resin and hardener in the static mixer. For
installation, the cartridge temperature must be at least +5°C.
______________________________________________________________________________________________________
P.O. Box No. 261738, Jebel Ali, Dubai, U.A.E., Tel. : 00971 4 8837477, Fax: 00971 4 8837476.
License Reg. No. 7260, e-mail: technical@fischer.ae , Website: www.fischer.ae
Technical Data Sheet
Injection Mortar FIS EM 390 S/
FIS EM 1110 S
Prepared on: 19.11.2008 Reviewed on: 28.04.2009 Printing Date: 11.03.2010
Version: 2.0 Page: 1 von 2
Technical Data:
Testing
Product Data Results
Method
Stability
Physical properties
Workability features
Brookfield
Viscosity (20 °C) (Sp.7) ~ 100 Pas
10 U/min
Open time [min] –5 to +5 °C 240
+5 to +10 °C 120
+10 to +20°C 30
+20 to +30 °C 14
+30 to +40 °C 7
Technical Data Sheet
Injection Mortar FIS EM 390 S/
FIS EM 1110 S
Prepared on: 19.11.2008 Reviewed on: 28.04.2009 Printing Date: 11.03.2010
Version: 2.0 Page: 2 von 2
Corrosive
R-phrases: R 20/22: Harmful by inhalation and if swallowed. R 35: Causes severe burns. R 43: May cause
sensitisation by skin contact. R 52/53: Harmful to aquatic organisms, may cause long-term adverse
effects in the aquatic environment. R 62: Possible risk of impaired fertility.
3 Composition / Information on ingredients
Polyamine, aliphatic 1 - < 20%
R53 CAS: , EINECS/ELINCS: , EU-INDEX: , ECBnr:
m-Phenylenebis(methylamine) 25 - < 50%
C, R20/22-35-43-52/53 CAS: 1477-55-0, EINECS/ELINCS: 216-032-5, EU-INDEX: , ECBnr:
2,4,6-Tris(dimethylaminomethyl)phenol 1 - < 5%
Xn, R22-36/38 CAS: 90-72-2, EINECS/ELINCS: 202-013-9, EU-INDEX: 603-069-00-0, ECBnr:
4,4'-Isopropylidenediphenol 10 - < 20%
Xn, R37-41-43-62 CAS: 80-05-7, EINECS/ELINCS: 201-245-8, EU-INDEX: 604-030-00-0, ECBnr:
Benzyl alcohol 1 - < 10%
Xn, R20/22 CAS: 100-51-6, EINECS/ELINCS: 202-859-9, EU-INDEX: 603-057-00-5, ECBnr:
Cement, portland, chemicals 10 - < 20%
Xi, R38-41 CAS: 65997-15-1, EINECS/ELINCS: 266-043-4, EU-INDEX: , ECBnr:
Comment on component parts: For the wording of the listed risk phrases refer to section 16.
4 First aid measures
General information: Remove contaminated soaked clothing immediately and dispose of safely.
Inhalation: Ensure supply of fresh air. In the event of symptoms seek for medical treatment.
Skin contact: Supply with medical care. In case of contact with skin wash off immediately with soap and water.
Eye contact: In case of contact with eyes rinse thoroughly with plenty of water and seek medical advice.
Ingestion: Summon a doctor immediately. Rinse out mouth and give plenty of water to drink. Do not induce
vomiting.
Advice to doctor: Treat symptomatically.
Suitable extinguishing media: Foam, dry powder, water spray jet, carbon dioxide.
Extinguishing media that must not Full water jet.
be used:
Special exposure hazards arising Unknown risk of formation of toxic pyrolysis products.
from the substance or preparation
itself or combustion products:
Special protective equipment for Use self-contained breathing apparatus. Wear full protective suit.
firefighters:
Additional information: Fire residues and contaminated firefighting water must be disposed of in accordance within the local
regulations.
6 Accidental release measures
Advice on safe handling: Avoid spilling or spraying in enclosed areas. Use only in well-ventilated areas.
Advice on protection against fire Keep away from all sources of ignition - Refrain from smoking.
and explosion:
Requirements for storage rooms Keep only in original container. Prevent penetration into the ground.
and vessels:
Advice on storage compatibility: Do not store with alkalies. Do not store together with acids.
Further information on storage Keep container in a well-ventilated place. Keep container tightly closed. Keep in a cool place. Protect
conditions: from heat/overheating and from sun.
8 Exposure controls / personal protection
Form: pasty
Color: red
Odor: characteristic
pH-value: not determinated
Boiling point [°C]: not determinated
Flash point [°C]: not applicable
Flammability [°C]: not applicable
Lower explosion limit: not applicable
Upper explosion limit: not applicable
Oxidizing properties: no
Vapour pressure [kPa]: not determinated
Density [g/ml]: not determinated
Density at [°C]: not determinated
Bulk density [kg/m³]: not applicable
Solubility in water: partially miscible
Partition coefficient [n- not determinated
octanol/water]:
Viscosity: See product information
Relative vapour density determined not determinated
in air:
Evaporation speed: not determinated
Melting point [°C]: not determinated
Autoignition temperature [°C]: not applicable
Decomposition temperature [°C]: not determinated
10 Stability and reactivity
Corrosive
Contains: 4,4'-Isopropylidenediphenol, m-Phenylenebis(methylamine)
R-phrases: R 20/22: Harmful by inhalation and if swallowed. R 35: Causes severe burns. R 43: May cause
sensitisation by skin contact. R 52/53: Harmful to aquatic organisms, may cause long-term adverse
effects in the aquatic environment. R 62: Possible risk of impaired fertility.
S-phrases: S 1/2: Keep locked up and out of reach of children. S 24: Avoid contact with skin. S 26: In case of
contact with eyes, rinse immediately with plenty of water and seek medical advice. S 36/37/39: Wear
suitable protective clothing, gloves and eye/face protection. S 45: In case of accident or if you feel
unwell, seek medical advice immediately (show the label where possible).
Special labelling for certain Contains epoxy-containing compounds. Observe manufacturer's instructions.
preparations:
Authorisation, TITEL VII: not applicable
Restrictions, TITEL VIII: not applicable
EEC-REGULATIONS: 1967/548 (2004/73, 29. ATP); 1991/689 (2001/118); 1999/13; 2004/42; 648/2004; 1907/2006.
TRANSPORT-REGULATIONS: ADR (2007); IMDG-Code (33. Amdt.); IATA-DGR (2008).
NATIONAL REGULATIONS (GB): EH40/2005 Workplace exposure limits with amendments October 2007.
16 Other informations
R-phrases (Chapter 03): R 53: May cause long-term adverse effects in the aquatic environment.
R 52/53: Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.
R 38: Irritating to skin.
R 43: May cause sensitisation by skin contact.
R 20/22: Harmful by inhalation and if swallowed.
R 41: Risk of serious damage to eyes.
R 62: Possible risk of impaired fertility.
R 37: Irritating to respiratory system.
R 36/38: Irritating to eyes and skin.
R 35: Causes severe burns.
R 22: Harmful if swallowed.
Modified position: Plus: Chapter: 15 R-phrases: R 35: Causes severe burns.
Observe employment restrictions yes
for people:
VOC (1999/13/CE): not determinated
Customs Tariff: not determinated
This information is based on our present knowledge. However, this shall not constitute a guarantee for any specific product features and shall
not establish a legally valid contractual relationship.
http://www.chemiebuero.de Tel.+49(0)941-566-398(-792)Fax.+49(0)941-566-994 eMail:info@chemiebuero.de fis00029 gb
Safety Data Sheet 1907/2006/EC (GB)
FIS EM 390 S - FIS EM 1100 S (mortar)
Classification according to IMDG: UN 3077 Environmentally hazardous substance, solid, n.o.s. (Bisphenol A/F Epoxy resin) 9 III
- IMDG Limited Quantities: LQ: 5 kg
- EMS: F-A, S-F
- Label:
Classification according to IATA: UN 3077 Environmentally hazardous substance, solid, n.o.s. (Bisphenol A/F Epoxy resin) 9 III
- Label:
This information is based on our present knowledge. However, this shall not constitute a guarantee for any specific product features and shall
not establish a legally valid contractual relationship.
http://www.chemiebuero.de Tel.+49(0)941-566-398(-792)Fax.+49(0)941-566-994 eMail:info@chemiebuero.de fis00028 gb