Customer / Project

References
Engine Diagnostics and Analytics Integration

2018/19 – SCI
2
Combustion Control System IMES CCM Customer Reference
• Combustion Sensors on Thomas Shulte Ship Management GmbH
Using the two-stroke combustion sensors type TCS—1CA and combustion control
module CCM Marine aboard container ship Hedda Shulte resulted in significant savings
in engine maintenance, repair, fuel cost and reduction of CO2 emissions by 2%,
according to Georgi Hristov, a superintendent at Thomas Schulte Ship Management
GmbH.

On Hedda Schulte, the sensors were mounted in adaptors between the cylinder cover
and indicator cock in July 2015. As these adaptors have no sharp edges, only a small
volume of combustion deposit remains inside and therefore the measured data is not
affected and is very accurate.

After 5,000 hours of continuous operation the sensors were sent back to IMES’ pressure
calibration unit for inspection in 2016. The result was a span error of maxi-mum 0.2%.

In June 2017 the two-stroke combustion sensors and the combustion monitoring system
were checked. Two sen-sors were sent back to the factory for inspection at the pressure
calibration unit. The result was a span error of maximum 0.5% after 7,000 hours of
continuous operation.

“The IMES CCM Marine records all cylinders simultaneously and displays them on the
PC. Important data such as Pmax , Pcomp and Ipower can be stored on the PC for an ex-
tended period of time”, said Mr. Hristov. “In the future we plan to adjust the engine also
from land by transmitting the acquired data directly from ship to office. Therefore, CCM
Marine is an optimal device to balance all cylinders regarding Pmax, Pcomp and IMEP.
This provides a basis on which to run the engine as efficiently as possible.
3
Instrumentation and Control System for Diesel Power Plant Reference
• Retrofit of Kaloum III (ex Tombo III) power plant in Conakry, Guinea.
Built in 1997 by Sulzer, the power plant has been out of service for many years but
under plans to bring it back on line, we replaced four of its original engine cabinets
with new ones.

The new cabinets integrated also acquisition and control of auxiliary systems.

New instrumentation provide improved exhaust gas pyrometry and bearings

thermometry alongside a TB3 system for the connecting rod bearings.

A general supervision system for all power plant equipment was designed in order
to provide an improved and modern control room. This enabled the project
investors to follow the production of the plant from their office in Washington DC
or anywhere in the world thanks to a dedicated and secure link to the Kaloum site.

CMR was previously a partner of Sulzer and Pielstick, manufacturing its

instrumentation and control monitoring technology, as well as an integrator of
ABB solutions for governor speed regulation
4
AVEVA PRiSM Predictive Analytics Reference (Customer Details Redacted)
• Generator NDE Bearing Temp - Increase
DESCRIPTION: Between XXXX and XXXX, the
Generator NDE Bearing Temp has increased
from about 178 F to about 182 F. The DE
bearing temp, lube oil supply temp, and NDE
bearing oil drain temp did not show any
similar increase.

DIAGNOSIS: Although the increase in this

case is slight, it may be an early indication of
problems on the generator NDE bearing
similar to those we’ve already seen on Unit 1
and Unit 2. Continue to monitor closely.
Consider inspecting the bearing at the next
opportunity.
5
AVEVA PRiSM Predictive Analytics Reference (Customer Details Redacted)
• Turbine Lube Oil
DESCRIPTION: The turbine lube oil temperature on Unit XXXXX has, on several occasions, dropped from about
145 degF to about 100 degF. Based on the call last week, the temperature control valve had just been replaced
because the old one had been sticking.

DIAGNOSIS: It appears that the new thermostatic valve is experiencing similar issues as the old one due to cold
weather. Recommend checking the new valve. This issue may be addressed by the redesign plans currently in
review.

CHARTS:
6
AVEVA PRiSM Predictive Analytics Reference (Customer Details Redacted)
• High NOx and Ammonia Flow
DESCRIPTION: On XXXX, the ammonia flow
transmitter increased to 24 pph. On XXXX, it
increased to 29 pph. During that time, NOx
ppmvdc (Low) increased from 3.6 ppm to 16.5
ppm, and Stack Outlet NOx from SCS
increased from 3.7 ppm to 24.6 ppm.

DIAGNOSIS: This may indicate a possible

NOx control issue at that time. We have
talked about combustion mapping on this
unit in the past; check any possible related
OEM activities onsite.
7
Power & Industry main customer list

• International Partner in Industry, Energy Production and Nuclear

AGGREKO
ALSTOM
AREVA
CAT NI
CEGELEC

CUMMINS PG
ELECTRICITÉ DE FRANCE
CLEMESSY
GDF SUEZ
DALKIA
G.E.
DSNA
JEUMONT INDUSTRIE
EIFFAGE
SNEF
8
Power applications, African continent

ENGINES SITE/COUNTRY EQUIPMENT

New Sulzer Diesel Lome/Togo • Sensors
Boulaos/Djibouti
Pointe Noire/Republic of Congo
• Wiring systems
Giramars/Madagascar • 424 engine monitoring & control cabinets
Tombo /Togo • 709 & 710 monitoring systems
Kbeme/Togo
Buchanan/Liberia
Burri/Soudan
Nyala/Soudan
Dar El Salam/Mali
Limbe/Cameroon
Bertoua/Cameroon
Akpakpa /Benin
SEMT Piesltick (MAN) Kaolak/Senegal
Cap des Biches/Senegal
Kaolach/Senegal
Les Grands Moulins de Dakar/Senegal
Ouagadougou/Burkina Faso
Layoune/Morocco
N’Djamena/Chad
Comekey/Guinea
Guelbs/Mauritania
Nouadhibou/Mauritania
9
Power applications, Asian continent

ENGINES / CUSTOMER SITE EQUIPMENT

New Sulzer Diesel • Sensors
Ampenan/Indonesia
Baturaja/Indonesia
• Wiring systems
Cibinong/Indonesia • 424 engine monitoring & control cabinets
Cimenterie cilacap/Indonesia • 709 & 710 monitoring systems
Banda Aceh/Indonesia
Banjarmasin/Indonesia
SEMT Piesltick (MAN) Mataran/Indonesia
Pekan Baru/Indonesia
Samarinda/Indonesia
Tarahan/Indonesia
Langsa/Indonesia
Bohol/Philippines
Camanlagan/Philippines
Capiz/Philippines
ALSTOM Cebu 1/Philippines
Oriental Mindoro/Philippines
Davao/Philippines
Mindoro/Philippines
Panay/Philippines
Puerto-Princesa/Philippines
S I Paly/Philippines
Tagolan 1/Philippines
Talisay/Philippines
General Santos/Philippines
10
Power applications, Asian continent

ENGINES / CUSTOMER SITE EQUIPMENT

New Sulzer Diesel KEB/India • Sensors
Centrale de Base/Korea
Yongwang/Korea
• Wiring systems
Fukue 2/Japan • 424 engine monitoring & control cabinets
Sibu/Malaysia • 709 & 710 monitoring systems
Kuala Terengganu 11 & 12 / Malaysia
Bhola/Bangladesh
Macao/Macao
Enping/China
Foshan/China
SEMT Piesltick (MAN) Kaiping/China
Behai/China
Shao Guan/China
Shunde/China
Taishan/China
Yin Hui/China
Xin Hui/China
Zao-Kuing/China
ALSTOM Gangzhou/China
Huizhou/China
Manchan/China
11
Power applications, other continents

MOTEURS/ENGINES SITE EQUIPMENT

New Sulzer Diesel Carrefour/Haiti • Sensors
Port au Prince/Haiti
Puna-Ruu/Tahiti
• Wiring systems
Papeete/Tahiti • 424 engine monitoring & control cabinets
Cibao/St Domingo • 709 & 710 monitoring systems
Arequipa/Peru
Chiclayo/Peru
Piura/Peru
Jersey/Jersey Island
Rarotonga/Cook Island
Puerto Cortez/Honduras
Machala/Ecuador
La Madeleine/Canada
SEMT Piesltick (MAN) NSP Fluor/ USA
Minworth/UK
Megatechno/Hungary
Russki Diesel/Russia
Madere/Portugal
Djedda/Saudi Arabia
Aqaba/Jordania
Pointe des Carrières/Martinique
Fort-Georges/Maurice Island
Bellefontaine/Martinique
Degrad de Cannes/French Guyana
Jarry/Guadeloupe
Le Port/La Reunion
Bois Rouge/La Reunion
Lucciana/Corsica
Portzic/France
Vazzio/Corsica
Le Havre/France
12
Hydraulic applications (worldwide)

CUSTOMER SITE EQUIPMENT

Alstom Centrale de Shahe • Sensors
Centrale de 3 Gorges
Centrale de Berke
Centrale de Berecik
Centrale de Dul Hasti
Centrale de Chicoasen
Centrale de Buyo
Centrale de Dhauliganga
Centrale de Kanaker
Centrale de Kariba Nord
Centrale de Beni Haroun
Centrale de Lam Ta Khong
Centrale de Victoria Falls
Centrale de Yele
Centrale de Yang-Yang
13
Nuclear power applications (France)
• CMR is Referenced in the list of Electrical parts and Instrumentation for
N4 and EPR Power Plant REF: ECEMA040711

CUSTOMER SITE EQUIPMENT

EDF Operating Nuclear Power Plant/ France

EPR FLAMANVILLE TR3 / France
Instrumentation &
Electronics
ALSTOM Operating Nuclear Power Plant/ France
& International Nuclear
CLEMESSY Operating Nuclear Power Plant/ France
EPR FLAMANVILLE TR3 / France
AREVA EPR TAICHAN / CHINE
SNEF Operating Nuclear Power Plant/ France
SPIE Operating Nuclear Power Plant/ France
BELLEVILLE / BUGEY / CATTENOM I II III IV
CHINON / CHOOZ I II / CIVAUX I II / CRUAS /
DAMPIERRE / FESSENHEIM / GOLFECH /
FLAMMANVILLE
GRAVELINES / LE BLAYAIS / NOGENT I II /
PALUEL I II III IV / PENLY I II / SAINT-ALBAN I II
/ ST LAURENT DES EAUX / TRICASTIN
14
Nuclear power applications (worldwide)

CUSTOMER SITE EQUIPMENT

BEIJING / CHINA « S » SERIES
DOEL III IV / BELGIUM
ALSTOM JIANGYOU / CHINA
KMU 9-10 / KOREA
KOEBERG /SOUTH AFRICA
TIHANGE II III / BELGIUM
LUNGMEN / TAIWAN
LING AO V / CHINA
KUDANKULAM / INDIA
SHANTOU ENGINE MONITORING CABINET
HONGYANHE 1, 2, 3, 4/ CHINA (2009-2012)
NINGDE 1,2,3 & 4 / CHINA (2009-2012)
TAISHAN 1 & 2 (2010-2011)
FANGCHENGANG 1&2 (2011-2012)
CHANGJIANG 1&2 (2011-2012)
LENINGRAD II 1 / RUSSIA (2012-2014)
KHNP WOLSONG 1,2,3,4 – South Korea (2016 – 2017)
HANBIT 1,2 - South Korea (2018)
FANGCHENGGANG 3,4 –Hualong1 – CHINA
(2018) SENSORS
CGN
15
Specific projects for power applications
Supervision & Monitoring System – Thermal Power Plant – La Reunion Island
Complete retrofit and modernization of the existing monitoring system for a better failure pre-
diagnosis. Four diesel engines PC4 SEMT Pielstick
Acquisition features
• 2 CMR autonomous and secured systems for acquisition of
PT100, TCK, Voltage, TOR
Supervision features
• Material alarms, system information
• Channel management and modifications
• Logbook
• Channel list
• Data management
• Real time Follow-up
• Historical
16
Specific projects for Power Applications
• « Centrale Thermique du Havre » (Thermal power plant of Le Havre - France)
PANORAMA P² State Log & Supervision System

• Supervision features

• 4 Quantum PLCSs from SCHNEIDER

• . 1120 ETOR, 910 EANA, 144 STOR
• 2 Panorama supervision stations under NT
• . 48,000 variables
• . 245 synoptic
• 1 data backup station (DVD recording)
• 1 PLC maintenance PC
• TCP/IP 100 Mbauds Ethernet network
Level 3:
Office

7x 8x 9x 10x 11x 12x 7x 8x 9x 10x 11x 12x

Ethernet
C
7 8 9 101112

A 12 34 56 1x 2x 3x 4x 5x 6x 1x 2x 3x 4x 5x 6x
A B

SAUVEGARDE
Externe
Level 2: • Performances
Operation
• Secure PLCs (dual power, dual CPU
Horloge
7x 8x 9x 10x 11x 12x 7x 8x 9x 10x 11x 12x

[redundant])
Ethernet

C
7 8 9 101112

A 12 34 56 1x 2x 3x 4x 5x 6x 1x 2x 3x 4x 5x 6x
A B

• Time stamp at source at 3.5ms

• State log to thousandth of a second
Maintenance • Generation of the application under
Level 1:
Acquisition
Sither from Excel
• Global data repatriation time to
supervisor of one second
17
Specific projects for Power Applications
• « Centrale Thermique du Havre » – Complete control-command renovation of the combined coal handling
equipment No. 1 & No. 2

Project:
Complete retrofit of the process
control system monitoring a lifting
equipment handling with mineral
coal crawler stacker
This retrofit includes the studies, Skill field:
programming and supplying of • Low Voltage and Medium Voltage (5.5kV)
equipment, removal and reassembly, • Electric motors and variators
complete tests, industrial • Load regulation
commissioning and training.
• Mechanics
• Conventional automation
• Programmable automation
• Safety of machines and persons
18
Specific project for power applications
• System Monitoring and data logging for Safety Diesel Engine in
nuclear power plant
Alarms Monitoring System designed for Safety Diesel Engine. Our SCADA system is
offering communication data and supervision with any kind of other systems installed in
near location or remotely using wireless communication if required.

Supervision:
• Acquisition of 300 channels
• Event Data Recorder
• Curves (I, U & P)
• HMI Touch Screen
• Events data logging accuracy < 800 ms
19
Specific project for Aeronautic applicaitons
• Command and control system for emergency generators
Project:
Supply of command and control system for emergency generators for a radar installation in France. The customer
was the Direction Générale de l ’Aviation Civile (the French Directorate for Civil Aviation) and was for the power plant
for the West Flight Navigation En-Route Centre located in Brest.
CMR’s project management services included an initial study, system design, cabinet design and construction,
factory and on-site testing before final installation commissioning and monitoring. It also covered the delivery and
commissioning of load test benches.The project saw strict compliance with specifications laid down by the DTI,
French Technology and Innovation Department, part of the DGAC – CMR’s direct client.

It was also a challenging one, providing an opportunity for CMR to gain experience in the
design of complete control and monitoring systems for strategic installations along with the
manufacturing of cabinets and administrative management.
CMR was able to offer significant improvements not provided for in the original agreement
such as the integration of DEIF electronics and elimination of relay systems, adding value for
the customer.