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MAIN AUX.
PUMP: VARIABLE and
COMPONENT LIST PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED
5 FILTER 226-9747
6 HMU 210-6240
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
STEER CYLNDERS
7 7A FRONT N/A CONTROL VALVES CHECK VALVES
7B REAR N/A AB AB
LIFT CYLNDERS
A
8 8A ST 228-3509 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
8B PL/IT 228-3505 SYMBOL LOADED CONTROLLED
Hydraulic System
13 STICK CYL. 210-7081(S) 210-7091 VENTED PRESSURIZED RETURN BELOW FLUID LEVEL
17
17A VALVE PILOT-BODY 223-4713 KMW1-UP DDT1-UP or MANUAL and PILOT PILOT or MANUAL
27A
3 BANK
INLET SECTION
266-2553
269-1080
SIDESHIFT SLIDE LOCKS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
27
27B LIFT SECTION 269-1091
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
27C TILT SECTION 269-1092 To Wheel From Pilot
To Tank
27D AUX SECTION 269-1093 Brake Accumulator FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
27E OUTLET MANIFOLD 269-1079 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
LOADER VALVE (PL/IT) UNIDIRECTIONAL UNIDIRECTIONAL
2 BANK N/A
3 BANK 266-2563 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
28 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
Temp Sensor
RENR6483 VOL 1
SOS
TAP LOCATIONS
Filter Bypass
Switch
Tap Description
L Pressure Switch Pressure Switch Temperature Switch Electrical Wire
T1 Pump Discharge (Adjustable)
T2 Load Sense A E D C B
SOS Filter Bypass Switch Temp Sensor
T3 Pilot Pressure
The 420E/430E machines are equipped with hydraulically assisted master cylinders, which decreases
SOS Oil Sampling the amount of pedal effort when braking. This illustration shows the boosted brakes valve group, which Electrical Symbols (Electrical)
uses oil from the pilot accumulator to add boost to the master cylinder. The hydraulic force multiplies the
pedal effort so the operator can get more braking force with less effort. HYDRAULIC OIL FILTER 5
The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters
30 Page
the master cylinder through the supply hose (C) and exits the master cylinder through the return hose T
36 32 22 29 28 (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder. Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
14 31 30 18 11 23 27 5 21 20 19 2 8 9 7 4 10 The master cylinders can be removed from the machine from inside the operator's compartment.
K
33
13
BOOSTED BRAKES M
Wire Number Identification Codes
P
The implement and steering pump on the A R
420E and 430E machines is similar to the "D" D Travel at high speeds over rough terrain causes bucket movement. The
B
Series machines, but now includes a torque T2 F optional Ride Control System acts as a shock absorber by absorbing
N M
control solenoid (not visible). The torque bucket forces, which stabilize the machine.
12 control solenoid provides an additional pump F A
T2 THREE BANK VALVE (PILOT OPERATED) The Ride Control System components include; ride control relay (A), ride
setting. B control solenoids (B), ride control accumulator (C), and ride control
14 The 420E/430E machines can be equipped with a
mechanically controlled loader valve or a pilot pressure switch (D).
C Drain
The implement and steering pump is located T1 controlled loader valve as shown in this illustration.
33 below the floor plate in the cab. The pump Two solenoids are now used on the "E" Series machines Ride Control
T1 System.
control valve (H) contains a torque control The loader valve is accessed from below the floor
11 31 30 18 7 22 27 5 21 20 19 6 8 7 10 25 26 spool adjustment screw (B) and a flow com- plate. The loader control valve group contains: The Ride Control System, on machines with the optional autoshift
D C
36 32 23 29 28 pensator adjustment screw (A). The adjust- Outlet manifold (A) Solenoid for the A circuit (H) transmission, is controlled by the Machine ECM. The Machine ECM
E E D monitors the position of the ride control switch and determines when to
ment screws and the load sensing pressure Auxiliary control valve (B) Makeup and relief valve (J)
tap (T2) are accessible from the cab. G operate the ride control system.
These illustrations show the implement and steering pump out of the machine. The following components are visible: View of mechanically controlled loader valve with floor plate removed. Tilt control valve (C) B pilot line port (K)
NOTE: 420E/430E machines with a mechanically Lift control valve (D) A pilot line port (L)
Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), controlled loader valve or a pilot controlled loader Inlet manifold (E) Priority Valve (M)
C
Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G) valve use the same inlet manifold. Load sensing relief valve (F) Dead engine lower valve (N) ECM
Solenoid for the B circuit (G) A ports (P)
B ports (R)
NOTE: Alpha numeric numbers are represented by the number only on the machine views.
For other bank valve configurations
see RENR6487 (Specifications Manual).
LEFT
BRAKE
PEDAL
30 30H
BACKHOE VALVE TO REAR AXLE
RIGHT WHEEL BRAKE
RIGHT
BRAKE BS BT
PEDAL
H H
18
G G
STAB RH BOOM STICK SWING BUCKET E-STICK AUX. STAB LH
32F
F F
20
STABILIZER JOYSTICK LEFT JOYSTICK RIGHT JOYSTICK
21
19
27A
E E
RENR6483 VOL 1
T3 17C 17A
34 34
30 Page, Color 2
27B
D DEL
D
LIFT
8A 9A
T2
36
1
27C
C TILT C
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
22 IMPLEMENT and STEERING PUMP CIRCUIT
PILOT OIL CIRCUIT
BOOSTED BRAKE OIL CIRCUIT
LOAD SENSE CIRCUIT
SOS SUPPLY LINE
5 DRAIN / RETURN LINE
T1 STEERING CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
TILT CYLINDER CIRCUIT
AUXILIARY CIRCUIT (LOADER VALVE)
4 LINE PATTERNS
6 Pressure Line
PUMP Pilot / Load Sensing Pressure
27 27E
Drain / Return Lines
Component Group
Attachment
3 Air Line
CALLOUTS
Taps (Pressure, Sampling,Sensor) by letter
2 YY
420E/430E ST
Components are shown installed on a fully operable machine with the key and engine
TANK off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
12 11 10 9 8 7 6 5 4 3 2 1
RENR6483 FLUID POWER SYMBOLS
May 2006 BASIC COMPONENT SYMBOLS
COMPONENT LIST PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.
2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)
ITEM NAME 420E 430E
1 PUMP GP. 267-2755
2 HYDRAULIC TANK 246-5286 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
3 TANK GROUP 245-8777
4 COOLER HYDRAULIC COOLER VALVES
VALVE ENVELOPES VALVE PORTS
5 FILTER 226-9747
6 HMU 210-6240
STEER CYLNDERS ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
7 7A FRONT N/A
CONTROL VALVES CHECK VALVES
7B REAR N/A
AB AB
LIFT CYLNDERS A
8 8A ST 228-3509
P T P T
BASIC SPRING SHUTTLE PILOT
8B PL/IT 228-3505 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
TILT CYLNDERS
MEASUREMENT ROTATING SHAFTS
9 9A ST 200-7128
C
9B PL/IT 192-3884
B
10 MP BUCKET CYL.(OPT) N/A
STABILIZER CYLNDERS N/A PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
11 11A LH 262-7049
FLUID STORAGE RESERVOIRS
11B RH 262-7050
Hydraulic System
VENTED PRESSURIZED RETURN BELOW FLUID LEVEL
14 SWING CYL. 278-1971
COMBINATION CONTROLS
15 BUCKET CYL. 210-7087(S) 210-7095(S)
18 ACCUMULATOR 226-0420
19 RIDE CNTRL VALVE (OPT) 245-8780
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
20 RIDE CNTRL ACCMLTR (OPT) 162-3960
21 RIDE CNTR PRES. SWTCH(OPT) 131-9203 Sideshift machines feature a boom (A) that can be shifted to different positions along a frame (B).
PILOT CONTROL SYMBOLS
TEMP SENSOR
Lock pistons (D) are used to lock the boom to the frame rails. Lock piston solenoids, located on the RELEASED PRESSURE REMOTE SUPPLY PRESSURE
22 TEMP. SENSOR (OPT)
backhoe valve outlet manifold, actuate the lock pistons.
23 DIFF. PRES. SWITCH (OPT) 134-0404
25 COUPLER VALVE (See Volume 2) 231-2615
The stabilizers (C) are used to raise and lower the machine. Sideshift and center pivot machines
26 COUPLER CYLINDER (See Volume 2) 190-3085 use the same type of control valves to operate the stabilizers. EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
LOADER VALVE (ST)
2 BANK 266-2552 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
27
27A
3 BANK
INLET SECTION
266-2553
269-1080 SIDESHIFT SLIDE LOCKS SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
27B LIFT SECTION 269-1091
27C TILT SECTION 269-1092 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
To Wheel From Pilot
27D AUX SECTION 269-1093 To Tank
Brake Accumulator FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
27E OUTLET MANIFOLD 269-1079 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
LOADER VALVE (PL/IT)
UNIDIRECTIONAL UNIDIRECTIONAL
2 BANK N/A
3 BANK 266-2563
28 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
28B LIFT SECTION 269-1081
28C TILT SECTION 269-1082
28D AUX SECTION N/A Volume 2: Parallel Lift / Integrated Tool Carrier
BACKHOE VALVE (CP)
6 BANK 266-2556 © 2006 Caterpillar Printed in U.S.A.
7 BANK 266-2557 All Rights Reserved
8 BANK 266-2558 Slave Master Boost Brake The pilot manifold can also be
30 accessed with the floor plate
30G BOOM SECTION 269-1062 Cylinder Cylinder Valve
269-1063
removed. The pilot pressure tap
30H STICK SECTION
(T3) is located on the pilot mani-
30J E-STICK SECTION 269-1066 This illustration shows a sectional view of the boosted brake valve group. When the brake pedal is fold. The pilot manifold routes pilot
30K OUTLET MANIFOLD 269-1059 depressed, the boost brake valve moves to the left and inlet oil from the pilot manifold is directed oil to and from the loader and
BACKHOE VALVES (COMMON) to the master cylinder. backhoe pilot control valves.
The hydraulic oil filter is located below the
32A INLET MANIFOLD 269-1060
machine at the left frame rail. The hydraulic oil
Electrical Symbols Table
32B STABILIZER SECTION 269-1061
Pilot Manifold filter bypass switch is mounted to the oil filter
32 32C SWING SECTION 269-1064
Hydraulic Symbols (Electrical)
32D BUCKET SECTION 269-1065
base.
T3
32E AUX SECTION 269-1067
32F PATTERN SWITCHING VALVE 257-7724 View of pilot controlled backhoe valve with floor plate removed.
RENR6483 VOL 2
SOS
TAP LOCATIONS Filter Bypass
Switch
Tap Description Pressure Switch Pressure Switch Temperature Switch Electrical Wire
T1 Pump Discharge L (Adjustable)
T2 Load Sense A E D C B Filter Bypass Switch Temp Sensor
SOS
T3 Pilot Pressure The 420E/430E machines are equipped with hydraulically assisted master cylinders, which decreases
SOS Oil Sampling the amount of pedal effort when braking. This illustration shows the boosted brakes valve group, which Electrical Symbols (Electrical)
uses oil from the pilot accumulator to add boost to the master cylinder. The hydraulic force multiplies the
pedal effort so the operator can get more braking force with less effort. HYDRAULIC OIL FILTER 5
The brake boost valves are connected to the master cylinder (A) at each brake pedal (B). Oil enters
30 Page
the master cylinder through the supply hose (C) and exits the master cylinder through the return hose T
36 32 22 29 28 (D). The oil flows to the service brakes through the hoses (E) at the bottom of the master cylinder. Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol
14 31 30 18 11 23 27 5 21 20 19 2 8 9 7 4 10 The master cylinders can be removed from the machine from inside the operator's compartment.
33 K
13
BOOSTED BRAKES M
Wire Number Identification Codes
P
The implement and steering pump on the R
A
420E and 430E machines is similar to the "D" D
B Travel at high speeds over rough terrain causes bucket movement. The
Series machines, but now includes a torque T2 F optional Ride Control System acts as a shock absorber by absorbing
control solenoid (not visible). The torque N M bucket forces, which stabilize the machine.
control solenoid provides an additional pump F A
12 T2 THREE BANK VALVE (PILOT OPERATED) The Ride Control System components include; ride control relay (A), ride
setting.
B The 420E/430E machines can be equipped with a control solenoids (B), ride control accumulator (C), and ride control
14 mechanically controlled loader valve or a pilot pressure switch (D).
The implement and steering pump is located C Drain
T1 controlled loader valve as shown in this illustration.
33 below the floor plate in the cab. The pump Two solenoids are now used on the "E" Series machines Ride Control
control valve (H) contains a torque control T1 System.
The loader valve is accessed from below the floor
spool adjustment screw (B) and a flow com- plate. The loader control valve group contains: The Ride Control System, on machines with the optional autoshift
11 31 30 18 7 22 27 5 21 20 19 6 8 7 10 25 26 pensator adjustment screw (A). The adjust- D C
Outlet manifold (A) Solenoid for the A circuit (H) transmission, is controlled by the Machine ECM. The Machine ECM
36 32 23 29 28 ment screws and the load sensing pressure E E D monitors the position of the ride control switch and determines when to
Auxiliary control valve (B) Makeup and relief valve (J)
tap (T2) are accessible from the cab. G operate the ride control system.
These illustrations show the implement and steering pump out of the machine. The following components are visible: View of mechanically controlled loader valve with floor plate removed. Tilt control valve (C) B pilot line port (K)
NOTE: 420E/430E machines with a mechanically Lift control valve (D) A pilot line port (L)
Torque control adjustment (A), Flow compensator adjustment (B), Load sensing pressure tap (T2), Inlet port (C), controlled loader valve or a pilot controlled loader Inlet manifold (E) Priority Valve (M)
C
Case drain port (D), Torque control solenoid (E), Discharge pressure tap (T1), Torque limiter (F), Outlet port (G) valve use the same inlet manifold. Load sensing relief valve (F) Dead engine lower valve (N) ECM
Solenoid for the B circuit (G) A ports (P)
B ports (R)
NOTE: Alpha numeric numbers are represented by the number only on the machine views. For other bank valve configurations
see RENR6487 (Specifications Manual).
14 TO REAR AXLE
12 13 33
11B 11A
I I
LEFT BRAKE
PEDAL
TO REAR AXLE
30 30H
RIGHT WHEEL BRAKE
RIGHT BRAKE
BS BT
BACKHOE VALVE PEDAL
H H
18
G G
32F
F F
20
STABILIZER JOYSTICK LEFT JOYSTICK RIGHT JOYSTICK
21 19
E 27A E
RENR6483-00 VOL 2
T3
34
17C 17B 17A 34
30 Page, Color 2
D D
DEL
LIFT
28B LOADER JOYSTICK
8B
9B 35
T2
36 RTD
FLOAT
C C
TILT
28C HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
22 IMPLEMENT and STEERING PUMP CIRCUIT
PILOT OIL CIRCUIT
BOOSTED BRAKE OIL CIRCUIT
Component Group
26 25 Attachment
Air Line
3
CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter
A 2 52 Components by number
A
HMU THIS SCHEMATIC IS FOR THE 420E AND 430E BACKHOE LOADERS
PART #: 268-0120 CHG01 VOLUME 2 OF 2
12 11 10 9 8 7 6 5 4 3 2 1