"A STUDY ON GREEN MANUFACTURING"

Piyush Tiwari
Ayush Arora
Department of Mechanical Engineering, Poornima College of Engineering, Jaipur (Raj.)
Email:- piyushpce053me@poornima.org
2014pceevnmeayush010@poornima.org
 organizations to lower require that regulators in European
ABSTRACT:- levels of GHG output. improvements be made Union (EU), United
The demand for The main objective of to the product. States (US), and
greening of business the green manufacturing Alternatively, stable elsewhere are
practices has reached a is to save the prices may be aggressively monitoring
tipping point. Each day environment and to facilitated with this aspect of metal
we come across a new reduce the cost of the increased production products and its related
development, a product. efficiency, which can be operations. This focuses
corporate commitment, a achieved by reducing on toxic materials used
technological KEY WORDS:- resource consumption in building computing
breakthrough, a new Green manufacturing, and improving the gear, disposal of
partnership addressing Energy efficiency. organization of the electronic equipment,
environmental manufacturing system and emissions of CO2
challenges, or a new INTRODUCTION:- Nancy Diaz- and other greenhouse
finding from various In this global world Elsayed.,et.al.(2013). gases caused by energy /
agencies, labs or environment, resources This paper main power consumption and
research groups about and population are objective is to bringing other sources.
the progress being made. major problems. the attention of the Organizations have
Amid the multitude Environment is crucial manufacturer who are started believing that
developments there is one with and change in manufacturing the greening is not cost but
progress, but it’s not climate at any point product with the mass it is a way of doing
always obvious or leads to the imbalance production. We have sustainable business –
straightforward. of the earth. The ISO seen that a lot of energy and this systematic
Organizations are getting has proposed the new is using day by day and thought has the potential
cleaner and more quality management lots of waste is to offer substantial cost
efficient, but only system for products and available, the waste are reduction and in the
incrementally. Many of even for Environment hazardous and can lead process enhance the
the gains are offset by management the human being to a company’s competitive
the ever-growing termination point. Toxic advantage. Global
economy. The hazards are really mining and metal
greenhouse gas (GHG) system. The main era is crucial for human production has been
emissions per dollar of to minimize the being. growing for the last 50
economic activity may environmental damage years. The steel industry,
be dropping but the due to industries. There Approach to Green in particular, has
growing economy means is a need of new Manufacturing:- grown to a production
that these emissions are manufacturing process There is no denying of level of 1440 million mt
largely unchanged. i.e. Green the fact that a greener in 2008 from a level of
Moreover, there does Manufacturing which is company, with greener 200 million mt in 1950.
exists a huge gap in the suitable a sustainable products and services, is The future growth in
controls and measures development strategic more desirable to a demand for steel will be
which have been built in X.C.Tan.,et.al(.2002). growing segment of driven mainly by the
developed economies The cost of energy and consumers and business needs of the developing
against those in resources are constantly customers. Because of world which implies that
developing economies. increasing due to rising the prominence of global the steel industry must
Mining and Metal demand and limited warming concerns, continue to grow world
Industry contributes to supply. Furthermore, going green has become wide by 3-5% and by 8-
approximately 4-5% of price trends can hardly part of any Corporate 10% in China, India and
the total world GHG be forecasted, so Social Responsibility Russia to satisfy these
emissions. Technological companies aim to (CSR) agenda to needs. The same logic
advancements in the successfully produce enhance customer and also applies to other
industry over the past 25 with in large price public perception. Some metal industries. But
years have enabled ranges of energy and companies are led by with this growth comes
substantial reductions in resources. One strategy “true believers” who the increase in
CO2 emissions. Work is to accommodate price simply want to do the significant amount of
continuously on to build fluctuations consists of right thing for the GHG emissions. Unlike
technologies that would passing mark ups to the environment. To give IT industries, metal
radically reduce customer. However, a prominence to the industries do not have
emissions and take the price mark-up may greening need, significant spend on
datacenters, but their more, read fine print, and business benefits. unsustainable when
manufacturing process decipher complex Manufacturers have the society consumes
itself emits huge amount ingredients, and seek unique ability to resources and produces
of GHG emissions. alternatives. The word facilitate product wastes at a rate that
According to the "natural" has become an recovery and exceeds nature’s ability
Intergovernmental Panel over-used and remanufacturing by to transform industry
on Climate Change inaccurately-used designing their products and society wastes into
(IPCC), the steel BUZZWORD in today's for easier disassembly environmental nutrients
industry accounts for marketing; it's and reuse of component. and resources. Strictly
between 4-5% of total practically lost all value. Through the product speaking, sustainability
world greenhouse gas life-cycle value design, can only be discussed in
emissions. On average, 1. Environmental the suitable materials are the context of a closed
1.7 tonnes of carbon Management Tools selected and those system. Manufacturing
dioxide are emitted for The environmental decisions (such as subsystems coexist
every tonne of steel management tools employing easily alongside human,
produced. Another include. Mass balance recyclable materials and ecological, and natural
important aspect of i.e. consideration of avoiding the unusual subsystems. Therefore,
metal industry is that input and outputs of a materials, components sustainable
approximately 90% of process and to determine and hazardous materials) manufacturing is a
the emissions in the steel its effectiveness and can reduce the negative philosophy that cannot
industry comes from wastage. Full cost impacts on environment be considered
Iron Making and about accounting is related Fishbein,(2000); Toffel, independent of broader
60 - 70% of the emission with the costs of (2002). environmental and
in Aluminium industry materials, energy, labour, socioeconomic systems
comes from smelting waste disposal and other 2. Sustainable David A. Dornfeld.
operations, whereas the sundry item cost. Manufacturing Et.al.,(2013)..
same from IT Product life cycle is also The concept of Sustainable
equipments is an important part of sustainability emerged Manufacturing
negligible. these tools less the life from a series of meetings Fundamentals
cycle less is the and reports in the 1970s Manufacturing is a
environment loss. and 1980s, and was business function, and,
Green Manufacturing. The systematically largely motivated by as such, engineers are
In today’s world the e- engineering process of a environmental incidents well versed in
waste the major issue, product consists of three and disasters as well as establishing the
green technology is the stages: fears about chemical economic value of
application of one or (1) conceptual, contamination and engineering solutions for
more of environmental preliminary and detail resource depletion. The manufacturing.
science, green chemistry, design, phrase sustainable Measuring
environmental (2) production manufacturing is environmental and social
monitoring and construction and sometimes used performance presents a
electronic devices to (3) operational use and carelessly to describe the more challenging
monitor, model and system support actions related to engineering and business
conserve the natural Blanchard and Fabrycky, characterizing and task. Sustainability-
environment and (1997). reducing the related impacts result
resources, and to curb environmental impacts from operations and
the negative impacts of In the development of of manufacturing. activities that
human involvement. The this study, the relevant Sustainability, however, manufacturing processes
term is also used to cost functions are implies a great deal more and systems employ to
describe sustainable derived in sequence with than the simple act of convert input materials
energy generation a point view of analyzing and modifying and energy into
technologies such as systematical engineering the environmental marketable products.
photovoltaics, wind process. Imposing performance of Material and energy are
turbines, bioreactors, extended producer manufacturing processes necessary inputs of
Biofiltration, responsibility on and systems In spite of manufacturing processes
Bioremediation, manufacturers is a this caveat, this and systems; wastes and
Desalination etc. We means to achieve a interpretation is likely to emissions, which are
don't always have time, critical leverage point be maintained. A system generally classified as
or take time, to learn between environment might be thought of as outputs, are, in turn,
inputs to other industrial manufacturers considers green strategies within t.showProductGroup&pg
and natural systems, the environmental the factory, e.g., w_code=CO
where their impact is felt impact of products and lighting, HVAC, or
socially, their packaging from pressurized air 4. Product and Supply
environmentally, and raw materials acquisition consumption, and Chain Standard. The
economically. to end-of-life product identifying a means of Greenhouse Gas
disposal Dechant involving fixed costs in Protocol Initiative.
3. Sustainable Green andAltman,(1994). Such the decision-making http://www.ghgprotocol.
operations practice is geared process. org/standards/product-
Sustainable green towards reducing the and-supply-chain-
operations As an environmental damage standard/
innovative arising from all product-
ACKNOWLEDGEME
environmental related parts and 5. B. Sood, The CIO’s
NT:-
management approach, components Christina Role in Enterprise-wide
The author wishes to
GO serves to ensure the W.Y.Wong.,et.al., Environmental
express his sincere
quality and (2012). Responsibility, Gartner
gratitude to, Dr. Ashok
environmental Briefing, Mumbai, July
Kumar (B.Tech, M.Tech,
compliance of SUMMARY AND 2008.
Phd in Mechanical), Mr.
electronics OUTLOOK:-
Shailendra Kasera
manufacturers’ inputs This paper discussed 6. Green IT a Natural Fit
(B.Tech. M.Tech in
(e.g., electronics about the green for Enterprise
Mechanical) , Mr.
components and metals) manufacturing, the Executives, IDC Press
Yogesh Mishra (B.Tech.,
and outputs (e.g., paper try to impart the Release, October 2007.
M.Tech in Mechanical)
finished products, attention of the http://www.idc.com/getd
from mechanical
carbon emission, waste) researcher to use green oc.jsp?
department of Poornima
Zhu etal.,(2008). GO manufacturing i.e. containerId=prUS20932
College of Engineering
emphasizes product-and green technology for 407
for contributing valuable
process- oriented the environmental 7. The Greenhouse Gas
time, advice and
environmental practices development. The paper Protocol Initiative.
assistance.
to balance and improve described the use of http://www.ghgprotocol.
financial performance as green org/
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