CONSTRUCTION OF BRIDGE ACROSS VRUSHABHAVATHI ON ROAD CONNECTING

DODDAKURUBARAHALLI TO DODDAKALLABALU IN HAROHALLI HOBLI,

KANAKAPURA TALUK, RAMANAGARA DISTRICT

STRUCTURAL DESIGN REPORT

ASSISTANT EXECUTIVE ENGINEER

P.W.D,P & I.W.T SUB DIVISION
KANAKAPURA

EXECUTIVE ENGINEER
P.W.D,P & I.W.T DIVISION
RAMANAGARA
CONSTRUCTION OF BRIDGE ACROSS VRUSHABHAVATHI ON ROAD CONNECTING
DODDAKURUBARAHALLI TO DODDAKALLABALU IN HAROHALLI HOBLI,
KANAKAPURA TALUK, RAMANAGARA DISTRICT

DESIGN SHEETS

NOTE
The Bridge site was inspected by the Executive Engineer Ramanagaram Divisioin along with Assistant
Executive Engineer, Kanakapura, Field Officers, the Contractor and the Consultants on 17th Feb 2017. It was
observed from the Geotechnical report that soft rock is present for a considerable depth and the trial bores
have not been extended to hard rock.
In view of the standing water and presence of harmful elements in the water the top region of soft rock would
have detiriorated and may not have good resisting properties.Also the position of abutment requires a review.
following decisions were taken at site:
1) The pile termination level to be fixed at 3 diameters below the soft rock indicated in Geotech
report and GAD
2) Providing 6mm liners upto top of soft rock
3) Shifting of abutment by 5m relatively towards Industrial area side
4) Cantilever returns is sufficient
The designs have been carried out on the above lines.
Working stress constants
m = 280 Limited 10
3σcbc

n = mσcbc
mσcbc + σst

j = n
1 -
3

Q = 1 σcbc . j.n
2

Ast = M d = M
σst . j.d Q.b

Loadings
IRC Class A - two lanes
IRC 70RW - one lane

Details of superstructure based on standard MORTH standard drawings

 Design of bridge across Vrushabavathi river on road connecting Doddakurubarahalli to Doddakallabalu
ABUTMENT DESIGN

Design of pile foundation for abutment:

Pile load capacity calculation for Abutment pile foudation for 21.75m span

Design data :-
Overall length of abutment = 8450 mm
Length of Abutment b/w piles = 8050 mm L W/H ratio
Overall height of abutment. = 7675 mm H
Depth of superstructure = 2250 mm at Edge
Ht of dirtwall + pedestal = 2314 mm H1
Depth (Abutment cap top to top of pile cap.) = 3561 mm H2
Width of abutment stem portion at top = 1200 mm B2
Width of abutment stem portion at base = 1200 mm B2'
Width of pile cap portion = 1900 mm B1
Width of pile cap portion = 1900 mm B3
Depth of pile cap portion at end = 1800 mm
Depth of pile cap portion near wall = 1800 mm
Depth of pile cap portion at end = 1800 mm
Depth of pile cap portion near wall = 1800 mm
Total width at base = 5200 mm B
Live load surcharge = 1.2 m

Reference :-
I.R.C : 6 -2014 (Section : II ) - Loads & stresses
I.R.C : 78 -2014 (Section : VII ) - Foundations and substructure.
I.R.C : 21 -2000 (Section : III ) - Plain and reinforced cement concrete.
I.S 2911 (Section 2) Bored cast-in-situ concrete piles
Grade of steel = Fe500
Density of Concrete = 25 KN/m 3
Free board = 1.2 m

1900 1200 1900 200

200

8450 8050

200

1900 3100 200

5200
 FRL= 102.75
0.3 4.00
0.60

2.314

T o Abut= 100.436

4.850

2.536

T of Base = 97.900

1.8 Cut off lvl= 96.100

10.200

Founding Level 85.900

 From MOST standard drawings
Dead load 2250 kN
DL +LL 2650 KN
DL+LL+impact 2750 kN (impact is considered since height of structure is < 3.0m)

Stability analysis:
lever arm
compon unit wt. total wt (m) about Mo
sl.no ents Fig.no l (m) b (m) h or d (m) volume (m3) (KN/m3) (KN) x (KNm)
1 Abt. Wall 1 1 8.05 1.200 2.536 24.498 25.000 612.444 2.500 1531.110
2 Return wall 2 0 0 0.000 0.000 0.000 25.000 0.00 4.050 0.0
3 Base slab 3 1 8.05 5.200 1.800 75.348 25.000 1883.700 2.600 4897.620
Soil
behind
4 abt 4 1 0 0.000 0.000 0.000 0.000 0.000 0.000 0.000
5 Dirt wall 5 1 8.05 0.3 2.014 4.86381 25 121.595 3.25 395.1846
Reaction
from supr
6 str 1 2750.0 2.5 6875
7 Aapproach slab 1 3.500 0 0.3 0 25 0.000 4.050 0
Total stabising moment = ΣMr= 13698.91
10 Braking and other forces 6 200.000 2.536 507.200
11 Earth quake force 124.500 4.186 521.157
58.800 2.918 171.578
0.000 4.075 0.000
0.000 4.075 0.000

Total overturning moment = ΣMo= 1199.935

Total vertical load= 5367.74 3484.04 692.735
Total horizontal load 383.300
 Factor of safety against overturning = Σ Mr 13698.9 = 11.42 > 2
Σ Mo 1199.94 safe

Factor of safety against sliding = μ ΣW 3220.64355 = 8.40 > 1.5

ΣP 383.300 safe

Check for pressures at bottom of foundation.

x = MR - MO x is the eccentricity of the Abutment section w.r.t O .
P
MR = Stabilising moment = 1141.58 Knm per m
M0 = Overturning moment = 99.99 Knm per m
P = Vertical Load = 447.31 KN per m
x = 1141.58 - 99.99 = 2.33 m
447.31
e = b - x
2
e = Eccentricity of the abutment section w.r.t mid of its base.
 Mx = 2.600 - 2.33
= 0.271 m < 0.867 Safe since e < b/6
5.2
0.825 Total load on the pile cap= 5367.74 KN
3 6 Spacing of piles,s= 3d
d= 1.2 m
3.4 s= 3.6 m in long directions
Therefore no of piles is found from the above criteria
no of piles= Total load/ capacity of pile
2
based on spacing of piles, no provided=
6
e y= Depth of pile cap= 1.5times dia pile
2 5
8.45 My 1.8 m

Moment on pile group in x direction,Mx= P x ex

= 1457.1429 KNm
Moment on pile group in y direction My= P x ey
692.74 KNm
3.4

1 4
0.825

e x = 0.271

0.8 3.6 0.8

Calculation of moments in transverse direction:
Loads Load lever arm Moment
1 Wind load 270.9 6.050 1638.95 KNm
2 Earthquake forces 124.500 4.186 521.16
58.800 2.918 171.58
0.000 4.075 0.00
0.000 4.075 0.00
Total = 692.74 KNm
Max.load= 1638.95 KNm
Eccentricity in y direction= ey= M/P
= 0.13 m
Load on piles:
Total load= 5367.74 KN
Longitudinal moment= 1457.143 KNm
Transverse moment= 1638.95 KNm
No of piles= 6

Pile no XL XL2 XT XT2

1 -1.75 3.0625 1.8 3.24
2 -1.75 3.0625 0 0
3 -1.75 3.0625 -1.8 3.24
4 1.75 3.0625 1.8 3.24
5 1.75 3.0625 0 0
6 1.75 3.0625 -1.8 3.24
Σ= 18.375 Σ= 12.96
 Horizonta
force
Total load Horizontal (without
Load on pile= P/n + /- ML*XL/XL2 +/- MT*XT/XT2 on pile force(KN) E.quake)
1 894.623 -138.776 227.631 983.4789 63.883 33.33
2 894.6232 -138.776 0.000 755.8477 < 10% of max vertical load cap.
3 894.6232 -138.776 -227.631 528.2164 325.56
4 894.6232 138.776 227.631 1261.03 Hence safe
5 894.6232 138.776 0.000 1033.399
6 894.6232 138.776 -227.631 805.7675

Max= 1261.03 KN
Min= 528.216 KN
Max load on pile is less than pile capacity Hence safe

Reinforcement in pile
cross sectinal area of pile = 1130973.36 mm2
Longitudinal steel = 0.8 % of cross sectional area
= 0.8 1130973.36 = 9047.787 mm2
100

Provide 20 Nos 25 mm dia bars Area of steel provided 9817.477 mm2

Provide 8 tor spiral @ 150 mm pitch
20 tor Mandrels @ 1200 mm c/c inside
Design of pile cap:

Maximum reaction on the corner pile= 1261.030 KN Moment due to all loads in piles 1,2,3
Depth of pile cap assumed= 1.500 m load on one side of pile cap 2267.543 KN
Depth of soil above cap= 0.500 m Eccentricity= cnetre of pile to centre of bearing=
3
Density of soil= 18.000 KN/m 1.675 m
3
Density of concrete= 25.000 KN/m Max BM at centre of pile = 3798.135 KNm
Dia of the pile= 1.200 m 449.483 KNm
Thickness of abutment= 1.200 m Maxshear per m= 268.348 KN
Distance from centre of pile to face of abutment=
1.100
Length of abutment= 8.400 m
Critical load on the abutment= 3484.039 KN
Projection of cap beyond abutment width in the longitudinal direction
1.90 m
Effective width for pile = 1.2a + b1
a= 1.100
b1= 1.200
beff= 2.52 restricted to 2.65 m
Design for flexure:
Wt of soil above pile cap per meter= 17.1 KN
wt of pile cap per metre= 71.25 KN
Moment per m due to wt of pile cap within eff., Width at face of abut=
128.606 KNm
Moment per m due to wt of soil at face of abut/pier=
30.87 KNm
Moment per m due to pile reaction at face of abut/pier=
287.90 KNm
Design moment per m= 128.42 KNm
Design constants
Grade of concrete= M 25
grade of steel = Fe 500
m= 10
бst= 319.992 N/mm 2
2
бcbc= 11.106 N/mm 13.3
m= 10
n1= 0.26
j= 0.91
Q= 1.31
Es= 2.00E+05 N/mm 2
2
Ec= 32500 N/mm
σcc= (table 9 of IRC21-2000) 6.75 N/mm 2
σcbc= (table 9 of IRC21-2000) 8.33 N/mm 2

Mv= 449.5 KNm clear cover 50 mm

Effective Depth Reqd "deff" = M cutoff depth 75 mm
QxB Bar Dia 25 mm
deff reqd: = 449.5 x 1000000
1.31 x 1000
= 586 mm < 1662.5 mm Hence O.K
deff provided = 1800 - 75 - 12.5 - 50
= 1662.5 mm
Ast reqd = M
s st x j x d
\ Ast reqd = 449.48 x 1000000
319.99 x 0.91 x 1662.50
2
= 924 mm
 2
As1 = 490.874 cm
No of bars Reqd: = 924.30 = 2 Nos
490.874
Spacing of Bars = 1000 = 531.1 mm
2 531.1
So provide 20 mm dia bars , 150 mm c/c spacing
Top reinforcement: mm C/C Spaci
Nominal steel at top of pile cap at 0.12% of area=
2
2160 mm
Provide 20 dia bars at spacing of 145.370 mm
say 150 mm

CHECK FOR SHEAR

At Base of Stem.
Total Shear = 268.35 KN
Shear stress , t = V ( Vide cl - 304.7.1.1 of I.R.C:-21-2000 )
Bxd
\t = 268.3 x 1000
1000 x 1662.50
2
= 0.161 N/mm
Maximum Permissible Shear Stress :- ( Vide cl - 304.7.2 of I.R.C:-21-2000 )
2
t max perm = 2.2 N/mm
Calculation of permissible Shear Stress :- ( Vide cl - 304.7.3.1 of I.R.C:-21-2000 )
tc = Kx t c
p = 100 x As
Bxd
2
As = 2094.4 mm
\ p = 2094.4 x 100
 1000 x 1662.5
= 0.126
100As/bdM25
0.25 0.23 tc = 0.1903 N/mm 2 K= 1 for slabs > 300 thk
0.5 0.31
\t < t c = safe
Hence shear reinforcement is not required

Transverse Reinforcement:
Total load on piles 1 & 4
805.77 KN
Distance from centre of pile to return face 0.80 m
Transverse moment= 123.96 KNm per metre
Mv= 124.0 KNm clear cover 50 mm
Effective Depth Reqd "deff" = M cutoff depth 75 mm
QxB Bar Dia 25 mm
deff reqd: = 124.0 x 1000000
1.31 x 1000
= 308 mm < 1662.5 mm Hence O.K
deff provided = 1800 - 75 - 12.5 - 50
= 1662.5 mm
Ast reqd = M
s st x j x d
\ Ast reqd = 123.96 x 1000000
319.99 x 0.91 x 1662.50
 2
= 255 mm
2
As1 = 490.874 cm
No of bars Reqd: = 254.91 = 1 Nos
490.874
Spacing of Bars = 1000 = 1925.6 mm
1 1925.6
So provide 20 mm dia bars , 150 mm c/c spacing

Design for punching shear:

for pile:
Distance of puching section from centre of pile= 0.65 m
2
Puching surface area= 6.13 m
Puching shear force= 95.15138757 KN
Allowble shear stress in punching= 0.15 fck
0.75 N/mm 2
Puching shear stress= 0.016 N/mm 2
safe
For abutment:
Distance of puching section from edge of abutment= 0.75 m
2
Punching surface area= 63.2 m
Pucnhing shear force= 6660.05 KN
Puching shaer stress= 0.105 N/mm 2
Allowable shear stress in puching= 0.15 fck 0.750 N/mm 2 safe
 Design of bridge across Vrushabavathi river on road connecting Doddakurubarahalli to Doddakallabalu
Design calculations for Pier & RCC Pile cap

Design Data for Superstructure:-

Impact factor for 70 R = 0.25
C/C Distance bet n Bearings = 21750 mm Input
Carriageway Width = 7500 mm
Overall Width of Deck. = 8450 mm #REF!
Overall Depth of superstructure = 2250 mm #REF!

Design Data for Pier :-

Overall Heigth of Substructure = 3400 mm (Pier Cap top to Pile Cap Bottom)
Width of Pier in the Long Dir n . = 1200 mm
Width of Pier in Trans Dir = 1200 mm
Pier Cap Width in Long Dir n . = 1200 mm
Pier Cap Length in Trans Dir n . = 6500 mm
Straight Depth of Pier Cap = 300 mm
Varying Depth of Pier Cap = 10 mm
Distance betn Pedestals = 2500 mm x Nos 3 ( 0 FOR SLAB BRIDGES)

Length of Footing = 5200 mm = 45.55699

Width of pier at bottom = 1200 mm
Length of pier at bottom = 5000 mm (cut water to ease water) 200
Width of Footing = 5200 mm
Straight Depth of Footing = 1800 mm
Varying Depth of Footing = 0 mm
P.C.C Projections = 200 mm

Grade of Concrete = 25 N/mm2 Allow - ten 670 Allow -comp 7500 KN/m2
Total Height of Pier = 1290 mm
Grade of steel = Fe500
3
Density of Concrete = 25.00 KN/m
Free board = 1.20 m
SBC of soil = 400.00 KN/m2

References.
I.R.C :- 6 - 2010 - Loads & Stresses.
I.R.C :- 21 - 2000 - Plain and Reinforced cement concrete

1200
100.400
2500 2500 300

0
0
750 750 1200

3400
1600
6500 1290

1200
2000
98.800

1800 97.000 1800

100 5000 100

5200 5200
Calculation of Dead Load from Super Structure :-
Dead Load +S.I.D.L oad reaction(for 21.75m) from MOST Standard Drawings For 21.75 m Span
Dead load 4500 kN
DL +LL 5200 KN
DL+LL+impact 5375 kN (impact is considered since height of structure is < 3.0m)

Vehicular Live Load reaction (70 R) 700 KN For 21.75 m Span

Bearing Stress in pier cap 3783.33 KN/m2 safe Min DeadLoad Case
y
0.80 3.60 0.80
0.80
1
2
5.2 m
x x
3.60
3 4
0.8

y
5.2 m

Dia of the pile = 1200 mm

3.0d= 3600 mm
Length of pile cap= 5200 mm
3.0d= 3600 mm
Width of pile = 5200
Effective length of piers =
i) 2L 3200.0 mm
ii) 1.75L 2800.0 mm
iii) 1.2L 1920.0 mm
LOADS & MOMENTS:
1.Vertical loads:
a) Substructure dead load=
i) Pier wt 224.25 KN
2
ii) Pier cap wt 58.500 KN Area of pier= 6.900 m
iii) Total wt of foundation 1216.8 KN Ht of soil above pile cap= 0m
iv) wt of soil 0 KN
v) Super structure load one dislodge 2137 KN
Normal condition 4274 KN

2.Longitudinal forces:
a) Braking forces
i) One train Class 70R 0.2*1000/2 +0.03*(1455+613.8+803.6)
186.17 KN
b)Force due to shear rating at one span dislodge condition

Force at bearing due to shear 47.4 KN

Force due to shear rating at normal condition=
0
Due to wind load on super structure 91.4 KN

3.Transverse Force :
a) Braking force
i)one train 70 R 100 kN
b)Force due to shear rating at one span dislodge condition=
0
Force due to shear rating at normal condition
0 KN
Force due to wind on super structure
460.7 KN
4.Longitudinal moment:
a) Due to braking:
Due to one train of 70R
height= 4450 mm
Moment= 828.4654 KNm

b) Due to shear and shrinkage at one span dislodge condition

Height= 3250 mm
Moment= 154.05 KNm
Due to shear and shrinkage at normal condition
Height= 3250
Moment= 0
c) Due to wind load
Net moment for load on super structure
297.05 KNm
d) Due to dead load and SIDL (Span dislodged condition)
1773.75 KNm
Due to DL+SIDL normal condition
0
e) Due to live load
70R 231.000 KNm
f) Due to eccentricity of substructure DL
282.750 KN
Eccentricity 0.000

Moment= 0.000 KNm

5)Transverse Moments
a)Due to braking: 70R height= 4450 mm
Moment= 445.00 KNm

b) Due to shrinkage & shear at one span dislodge condition

Height= 3250 mm
Moment= 0.000
 Due to Shear and Shrinkage at normal condition
height= 3250
moment= 0
c)Due to wind load :
height= 3250
Moment= 1497.275
d) Due to transversely eccentricity of SIDL at one span dislodge condition
168.27 KNm
e) Due to transversely eccentricity of SIDL at normal condition
336.54 KNm
f) Due to transversley eccentricity of live load
70R

Load on piles:
Total load= 5773.55 KN
Longitudinal moment= 1525.40 KNm
Transverse moment= 4372.40 KNm
No of piles= 4

Pile no XL XL2 XT XT2

1 -1.75 3.0625 -1.75 3.06
2 -1.75 3.0625 1.75 3.0625
3 1.75 3.0625 -1.75 3.06
4 1.75 3.0625 1.75 3.06
Σ= 12.25 Σ= 12.25
Total load
Load on pile= P/n + /- ML*XL/XL2 +/- MT*XT/XT2on pile
1 1443.39 -217.914 -624.629 600.8446
2 1443.39 -217.914 624.629 1850.102
3 1443.39 217.914 -624.629 1036.673
4 1443.39 217.914 624.629 2285.93

Max= 2285.93 KN
Min= 600.8446 KN
 Density of Concrete 25 KN/m3
Dia of the pile 1.2 m
Thickness of pier 1.2 m
Distance from centre of pile to face of pier 1.20 m

Constants For M 25 and Fe500

s
2
8.33 N/mm
sst 240 N/mm
2

m 10
k 0.258
j 0.914
Q or R = 0.981
Bending Moment along Z Dirn.due to pile reaction due to 3 and 4 at the face of pier = 3987.12 kN-m
= 766.755 kN-m/m
Shear in X Direction = 3322.6 kN
= 638.962 kN/m
Calculation of Flexural Reinforcement:
BM along Z- direction
6
Effective depth required d = 766.75 x 10
0.98 x 5200
= 384.00 mm > 1700 mm

6 2
Area of steel Ast = 766.75 x 10 = 2055.87 mm
240 x 0.91 x 1700
2/
= 395.3595 mm m
2
Minimum steel Ast,min = 0.12 x 1000 x 1800 = 2160 mm
100
using 20 mm dia bars, No of bars reqd = 2160 = 6.9
314.16 say 7

provide 20 @150 mmc/c in one layer along longer direction

At Top Z- directions
2
Minimum steel Ast,min = 0.12 x 1000 x 1700 = 2040 mm
100
using 20 mm dia bars, No of bars reqd = 2040 = 7.0
314.16 say 7

provide 20 @150 mmc/c in one layer along longer direction

At top x- direction
2
Minimum steel Ast,min = 0.12 x 1000 x 1700 = 2040 mm
100
using 20 mm dia bars, No of bars reqd = 2040 = 7.0
314.16 say 7

provide 20 @150 mmc/c in one layer along shorter direction

Calculation of Shear Reinforcement:

Check for One way Shear:
2
actual area of main steel provided Ast = 4396.00 mm /m
Maximum shear considered = 3322.60 kN
= 664.52 kN/m
Shear stress τ = 664.52 x 1000 = 0.156 Mpa
1000 x 1700
100As = 0.259
bd
(From Table 12B of IRC 21 2000) τc = 0.25 Mpa
Since τ < τc Shear reinforcement not required

Check for Punching Shear:

Max. Vertical load on the pile = 2285.9 kN
Punching Perimeter = 6.23 m
Punching Shear Stress = 0.216 Mpa
Permissible Punching Shear stress = 0.16 √ fck (As per IRC 21-2000, Cl 31.6.3.1)
= 0.800
Hence, Pilecap is Safe in Punching Shear.

Design of pier shaft

2
cross sectional area of pier = 7.020 m
minimum area of steel = 0.3 x 7.020 x 1000 x 1000
100
2
= 21060 mm

using 20 mm dia bars, No of bars reqd = 21060 = 68.0

314.16 say 70

provide 70 No's 20mm dia bars distributed on all four sides

Design of Pier cap
Cross sectional area of cap = 1200 x 300 mm
2
= 360000 mm

continuously supported cap

As per IRC 21 2000
Provide 1 % reinforcement of the cross sectional area divided in both directions at top and bottom
Ast = 1 x 360000
100

2
= 3600 mm

Number of 16 mm bars = 3600

201.06

= 17.90 provide 18 Nos

Provide 18 nos 16 mm dia bars in longitudinal direction at top and bottom
Provide 12 mm dia stirrup @ 200 c/c