GTU

Paper Analysis (New Syllabus)

Ch. 1 Basic Machine Tools and Metal Cutting Principles

May - 15

May - 16

May - 17

May - 18
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

1. Give the Classification of Machining Processes and Also discuss the major factors influence the 7 3
selection of a suitable machining process.
2. What is Tool Signature and Tool Geometry? Explain importance of tool angles for single point 7 7 7
cutting tool in brief.
3. Define feed, feed, depth of cut and machine time in the turning operation. 1 1 3
4. In tool signature 8-14-6-6-20-15-4, what is nose radius value? 1 1
5. Define a Basic Machine Tool and state the general requirements of machine tools? 4
6. Derive the formula to estimate the machine time calculation for turning operation. 3
7. Define lip angle. 1
8. Define Tool life. 1 1
9. Explain primary cutting motion for lathe machine with neat sketch. 1
10. Explain the classification of machine tools. 4 7
11. Explain various factors which are affecting tool life. 4
12. Explain primary and auxiliary motions with reference to machine tool. 7 1 4 4 7
13. Compare orthogonal and oblique cutting. 4 3
14. Define a Basic Machine Tool. Classify them What are the general requirements of machine tools? 7

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

15. Determine the cutting speed in machining a work piece of 200 mm diameter rotating at a speed 3
of 100 rpm. Also calculate machining time if work piece length is 0.5 m and feed is 0.45 mm/rev.
16. Write Taylor’s tool life equation. 1
17. State the function of cutting fluids. 1

18. Explain the difference between right hand and left hand single point cutting tools with neat 3
sketches.
19. Explain the importance of back rake and end relief angles in a single point cutting tool 4
20. What is “chip thickness ratio”? 1
21. Define the term ‘machining’. 1
22. What do you mean by ‘depth of cut’ applied to drilling operation? 1
23. Define term ‘MRR’ (material removal rate). 1
24. Why nose radius is provided in single point cutting tool? 1
25. State the conditions under which use of positive and negative rake angles are recommended. 4

26. State the desirable properties of cutting fluids. Derive the expressions for shear angle and chip 7
thickness ratio.
27. What is manufacturing process? List types of manufacturing processes 3
28. Derive expression for shear angle & chip thickness ratio 7

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

Ch. 2 Metal Cutting Lathes

May - 15

May - 17

May - 18
May- 16
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

1. Explain size of Lathe. Also describe various types of Lathes along with their applications and 7
general specifications.
2. Describe Turning operation in Lathe Machine. Also discuss Shoulder Turning and Eccentric 7 7
Turning, drilling, counter sinking and finish turning with neat sketch.
3. Write a short note on “Turret Lathe”. 7
State the purpose of each part on lathe:
4. (1) Face Plate, (2) Lead screw,(3)Steady rest, (4) Chasing dial, (5) Mandrel, (6) Split nut and (7) Tail 7 4 3
stock.
With help of neat diagram explain the following setup on centre lathe: 3
5. (1) Use of fixed steady for drilling on end of a long bar. 7
(2) A knurling operation set up.
(3) Taper turning by swiveling compound rest.
6. Discuss with neat sketch how are the following alignment test conducted on lath :( 1) Spindle 7
Centre run out (2) Pitch accuracy of lead screw.
7. What is provided in place of tailstock in Capstan lathe? 1
8. What is dead centre? 1
9. What is the material of bed in conventional machine tool? 1 3 7

10. List the methods of taper turning on lathe machine. Explain with neat sketch the taper turning 7
method that can be used for taper turning long length job.
11. Explain the thread cutting operation on lathe machine. 7

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

12. Why different spindle speeds are provided on an engine Lathe? Explain 4
13. Derive equation for calculating the taper angle by compound slide method on Lathe operation. 4
14. State the limitations of the taper turning attachment in lathe. 1
15. Explain the requirement of Angle plate in lathe machine. 1

16. Calculate the tailstock set-over for turning a taper on a job whose diameters are 80 mm and 60 3
mm. The length of the job is 350 mm and the length of the tapered portion is 250 mm.
17. Write a short note on: “Apron mechanism” 4
18. What is the function of a follower rest during turning? 1
19. What is the function of a dead centre? 1 3
20. How many tools can be fitted on a capstan lathe at a time? 1

21. State the advantages of all geared head stock as against a belt driven headstock. Explain the 7 7
function of a half nut during lathe operation with a neat sketch.
22. Name the accessories commonly used to enhance the lathe operation. Explain the function of 7 4
different types of mandrels.
23. Compare the benefits and limitations of a three jaw chuck vis-à-vis a four jaw chuck. 4

24. Calculate the change gears to cut a single start thread of 0.5 mm pitch on a centre lathe having a 3
lead screw of 1 mm pitch.
25. What do you mean by term ‘taper’? 1
26. Define term ‘cutting speed’ as applied to a lathe machine. 1
27. Explain various types of chucks used on lathe machine. 7
28. List the common operations which can be carried out on lathe. 3
29. Draw a line sketch diagram of lathe machine and indicate principle parts on it. 4 3

30. List various taper turning methods use in lathe machine and explain taper turning by setting over 7 4
the tail stock and form tool method of taper turning.
31. Explain the function of a thread chaser in lathe operation. 4

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

32. With neat sketch explain the method of testing parallelism of spindle axis with lathe bed 3
33. Differentiate three jaw and four jaw chuck 4

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

Ch. 3 Drilling Machine

May - 15

May - 16

May - 17

May - 18
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

1. Enlist various operations carried out on drilling machine. Also explain Tapping, Trepanning and 7 7 7 7 7
Countersinking.
2. Explain Radial drilling machine with neat sketch. 7 3

3. List the work holding devices used for holding work on a drilling machine and explain with neat 7
sketch any three.
Determine the time required to drill a hole of 25mm diameter in a cast iron work piece 50mm
4. thick using a high speed steel drill. The cutting speed and feed rate for the operation may be 7
assumed to be 0.50 m/s and 0.5 mm/rev respectively. The drill point angle is 118˚m. An approach
and over travel may be assumed to be 8mm.
5. List different type of reamers commonly used on drilling machine and describes with neat sketch 7
any three.
6. What is the function of reamer? 1

7. Explain gang drilling machine with a neat sketch. How does it differ from multiple spindle 7
machine?
8. Define the following terms: (i) Reaming (ii) Counter-boring 1
9. Explain twist drill nomenclature with neat sketch. 7 7
10. Explain the effect of unequal lips in twist drill. 3
11. What is the importance of a helix angle in a drill bit? 1
12. Explain the specifications of a drilling machine. 4
13. Explain reaming and tapping with neat sketches. 1
Manufacturing Process--I (2131903)
Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

14. What is ‘counter boring’? 1
15. Explain the alignment test carried out on a drilling machine. Explain what is deep hole drilling. 7
16. Write names of various types of drilling machines & explain any one with neat sketch 7

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

Ch. 4 Boring Machine

May - 15

May - 16

May - 17

May - 18
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

1. Discuss briefly, with a neat sketch, horizontal boring machine. 7 7

2. Give the comparison between boring and reaming. Also describe Precision boring machine with 7
neat sketch.
3. With help of neat sketch explain vertical boring machine and state function of its parts. 7 4 4
4. Explain jig boring machine 4 4
5. Define ‘boring’. 1
6. Why boring operation is required after drilling operation? 1
7. What is boring operation? Sketch a boring tool 4

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

Ch. 5 Milling Machines

May - 15

May - 16

May - 17

May - 18
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

1. What is Indexing? Enlist and Discuss various types of Indexing. 7 3

2. Enlist various Milling Operations. Discuss the following operations. 7

1. Straddle Milling 2. Gear Milling 3. Face Milling
3. What do you understand by (1) Gang milling (2) Straddle milling (3) String milling? 7 4 7 7 4

4. Explain method of mounting and application of the following cutters used on milling machine: (1) 7
End mills, (2) Slitting saws and (3) Slab milling cutter.
5. Explain simple indexing and compound indexing for a milling machine 7 7
6. Name the alignment tests required to be carried out on a milling machine. 4
7. Differentiate between up milling and down milling. 4 3 4 7
8. List various work holding devices and attachments use in milling machine. 3 3
9. With the help of figure explain ‘Crank and slotted link quick return Mechanism. 7
10. Give classification of milling machine. 3 3
11. Draw a neat sketch of a plain milling cutter and label its various elements. 4
12. Explain side milling and angular milling operations with neat sketches. 7
13. Draw a neat sketch of a knee and arbor type milling machine and label its parts. 4

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

Ch. 6 Planers, Shapers and Slotters

May - 15

May - 16

May - 17

May - 18
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

Explain Hydraulic shaper mechanism in details and also discuss the quick return motion of 7 7
1. Hydraulic shaper.
Give the differences among shaper, planner and slotter. Discuss Briefly the planner driving 7 4 7 4 4
2. mechanism.
3. Explain with neat sketch shaper feed mechanism. 7 4

4. Draw a neat sketch of slotter and explain function of principle parts of slotter. 7 3

5. Explain crank and slotted link quick return mechanism in shaper. 7 7 3

6. Explain the specifications of a shaper. 3

7. What is the principle of working of shaper? 3

8. Draw a neat sketch of a planer and label its various parts. 7

9. Discuss functioning of clapper box used in shaper machine. 3

10. With neat diagram explain working of column type planner machine 7
Examples
Calculate machining time for steel slab top surface 400mm wide and 500mm long to be planed
on a planer. The cutting speed and return speed are 20 m/min and 80 m/min respectively. Take 7
1.
machining allowance as 10mm , side over travel of tool as 3mm,table over travel on both side as
100mm and tool approach angle as 45˚.The cross feed of tool is 3mm/full stroke.

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

Ch. 7 Sawing and Broaching Machines

May - 15

May - 16

May - 17

May - 18
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

What are the advantages, limitations and applications of broaching? Explain “Pull broaching” and 7 7
1. “Push Broaching”.
2. Write a short note on: “Band Sawing Machine” 7
Explain basic principle of broaching. Make neat sketch of internal pull type broach showing 7
3.
various terms related to its teeth and explain significance of these terms.
What is meant by setting the saw teeth? Describe various types of teeth sets and give their 7
4.
application.
5. Write advantages, limitations and applications of “Broaching-Machines 7

6. Explain broaching operation with neat diagram 4

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology
 GTU Paper Analysis (New Syllabus)

Ch. 8 Grinding Machines and Abrasives

May - 15

May - 16

May - 17

May - 18
Jan – 17
Dec - 14

Dec - 15

Nov -17
Sr. No. Questions

What is an Abrasive? How are abrasive Classified? Enlist and explain various abrasives used in 7
1. grinding wheels.
2. With neat sketch explain Center less Grinding Machine. 7
List the various types of bond used in manufacture of grinding wheels. State the type of 7
3. application in which each bond is useful.
4. Explain the following terms. i) Glazing ii) Loading iii) Dressing 3 3

5. Differentiate between centre type and centre less grinding machines. 3

6. How grinding wheel is specified? Explain in details. 7 7 4

State the factors to be considered for the selection of a grinding wheel. Explain the importance 7
7.
of wheel diameter.
8. Explain truing and dressing of grinding wheels. 3

9.
What is dressing of grinding wheel? To change shape of grinding wheel which operation is 3
required?
10. Explain centreless internal grinding operation with neat diagram 4

11. Explain types of bonding process of abrasives with grinding wheel (any three) 7

Manufacturing Process--I (2131903)

Department of Mechanical Engineering
Darshan Institute of Engineering & Technology