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Chemosphere 50 (2003) 619–625

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Decolorization and degradation of H-acid and other dyes


using ferrous–hydrogen peroxide system
K. Swaminathan *, S. Sandhya, A. Carmalin Sophia,
K. Pachhade, Y.V. Subrahmanyam
National Environmental Engineering Research Institute (NEERI), CSIR Complex, Chennai 600113, India
Received 15 March 2002; received in revised form 4 September 2002; accepted 18 September 2002

Abstract

In this study, advanced oxidation process utilizing FentonÕs reaction was investigated for the decolorization and
degradation of two commercial dyes viz., Red M5B, Blue MR and H-acid, a dye intermediate used in chemical in-
dustries for the synthesis of direct, reactive and azo dyes. Effect of Fe2þ , H2 O2 , pH, and contact time on the degradation
of the dyes was studied. Maximum color and COD removal was obtained for Red M5B, H-acid and Blue MR at 10–25
mg/l of Fe2þ dose and 400–500 mg/l of H2 O2 dose at pH 3.0. The initial oxidation reaction was found to fit into first
order rate kinetics and the rate of oxidation of H-acid was higher than the other dyes. Release of chloride and sulfate
from the FentonÕs treated Red M5B dye and sulfate from H-acid and Blue MR indicates that the dye degradation
proceeds through cleavage of the substituent group.
Ó 2002 Elsevier Science Ltd. All rights reserved.

Keywords: Azo dyes; FentonÕs reagent; COD removal; Color removal

1. Introduction dyestuffs, many of which are reported to be toxic and


carcinogenic (Anliker, 1979). Direct discharge of these
Synthetic dyes which are used extensively in textile, effluents can cause formation of toxic aromatic amines
paper and printing industries can be classified mainly under anaerobic conditions in receiving media and
as azo, anthraquinone, vat, phthalocyanine, indigo, contaminate the soil and groundwater, necessitating
polymethine, carbonium, and nitro dyes. Most of these proper treatment before discharge into the environment.
dyes are manufactured through different stages invol- Commonly employed methods for color removal such
ving nitration, reduction, halogenation, amination, sul- as adsorption, coagulation–flocculation, oxidation and
fonation, diazotization and oxidation using benzene, electrochemical methods are quite expensive and have
toluene, xylene, naphthalene, anthracene, as raw mate- operational problems (Lin and Peng, 1996; Rama-
rials (Abrahart, 1977). The effluents from these indus- krishna and Viraraghavan, 1997).
tries vary widely in composition and contain organic Many of the synthetic dyestuffs are resistant to bio-
and inorganic compounds and have high level of color logical degradation due to the presence of large degree
and COD. Colored textile effluents contain persistent of aromatics, and hence color removal by bio processing
is difficult and not complete (Carliell et al., 1996). Recent
studies indicate that several advanced oxidation pro-
*
Corresponding author. Tel.: +91-44-2541964; fax: +91-44- cesses (AOPs), such as photolysis, ozone and hydrogen
2541964. peroxide system which generate strong oxidant (OH)
E-mail address: kanchana74in@yahoo.co.in (K. Swamina- may be an alternative for the oxidation of many organic
than). compounds from water and wastewater (Legrini et al.,
0045-6535/03/$ - see front matter Ó 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 4 5 - 6 5 3 5 ( 0 2 ) 0 0 6 1 5 - X
620 K. Swaminathan et al. / Chemosphere 50 (2003) 619–625

1993). Degradation of commercial reactive dyestuffs by


heterogeneous and homogeneous AOPs resulted in
higher treatment efficiencies in terms of color, TOC,
COD (Arslan and Balcioglu, 1999; Arslan et al., 2001).
Among the different AOPs, FentonÕs reagent (a mixture
of H2 O2 and Fe2þ ) has been lately used for different
treatment processes because of its ease of operation and
low cost (Bigda, 1995). The Fenton and photo-Fenton
reaction using Fe2þ , H2 O2 and UV light have been
shown to be effective in mineralizing several recalcitrant
pollutants like PCBs, chlorinated herbicides, chloro-
phenols, perhalogenated alkanes and dye effluents (Pig-
natello and Chapa, 1994; Pignatello and Sun, 1995;
Huston and Pignatello, 1996; Arslan et al., 1999; Huston
and Pignatello, 1999). Studies by Bossmann et al. (2001)
on photochemical enhanced Fenton reaction for the
degradation of poly vinyl alcohol revealed that the
mechanism of heterogeneous and homogeneous photo-
catalytic reaction is different.
The oxidation reaction of FentonÕs process is com-
plex and the main reactions are

Fe2þ þ H2 O2 ! Fe3þ þ OH þ OH ðIÞ

Fe3þ þ H2 O2 ! Fe2þ þ Hþ þ HO2 ðIIÞ

Pignatello (1992) and Pignatello and Sun (1995) dem-


onstrated that ferric ion in the Fenton system can be
reoxidized to form ferrous ion and hydroxyl radicals.
Hydroxyl radicals were considered as primary oxidizing Fig. 1. Structure of azo dyes and H-acid.
species in Fenton reaction (Lipczynska-Kochany, 1991;
Pignatello and Chapa, 1994). Recently other metal The present study attempts to use FentonÕs reagent to
based oxidant intermediates, such as hydrated higher decolorize and degrade two extensively used azo dyes
valent iron species (FeIVþ , ferryl species) were suggested viz., Red M5B, and Blue MR and H-acid (1-amino-8-
to be involved during FentonÕs reaction (Bossmann et al., naphthol-3, 6-disulfonicacid), a dye intermediate. The
1998; Pignatello et al., 1999). The reaction taking place structure of the dyes is presented in Fig. 1 and the
will be characteristics are detailed in Table 1.

Fe2þ þ H2 O2 ! fFeIV ¼ 0g ! Fe3þ þ OH þ OH


ðIIIÞ 2. Materials and methods

The hydroxyl free radical generated would attack the 2.1. Reagents
unsaturated dye molecules and the azo bond (N@N) in
the chromophore or chromogen, thus decolorizing the FeSO4 7H2 O (MERCK, purity 96%) was prepared
wastewater. The rate of the oxidation reaction depends at a predetermined concentration of 10 g/l. H2 O2
on the concentration of hydroxyl free radical, reaction (MERCK, 30%) and other chemicals used in the ex-
conditions and pH (Pignatello, 1992; Zhu et al., 1996; periment were of analytical grade. Commercial grade
Bossmann et al., 1998). Deng et al. (2000) reported that dyes obtained from Color Chem (India) Ltd. were used
the decolorization of reactive dyes by photo-Fenton without any purification. A known concentration of the
system was dependent on the molecular structure of the dye was prepared in deionized water and used for all
dyes. The susceptibility of azo dyes to decolorization by studies.
Fe III–EDTA–H2 O2 oxidation is affected by the sub-
stituent on the phenolic ring (Nam and Tratnyek, 2000). 2.2. Experimental procedure
Their study revealed that the dyes substituted with
halogen atoms were oxidized to a greater extent than the The experiments were carried out in a closed reactor
corresponding methyl or methoxy groups. of 1 l capacity. A known volume of the dye solution was
K. Swaminathan et al. / Chemosphere 50 (2003) 619–625 621

Table 1
Main characteristics of dyes
Dye sample Concentration COD kmax pH Chloride Sulfate
(mg/l) (mg/l) (nm) (mg/l) (mg/l)
Red 5MB 250 142 530, 239, 278, 320 4.42 – –
H-acid 250 215 446, 358, 235 3.52 – –
Blue MR 250 180 595, 377, 254 4.15 – –

taken in the reactor. Predetermined amount of FeSO4


was added and 30% H2 O2 solution was dripped into the
sample and stirred using a magnetic stirrer. The experi-
ments were carried out at pH 3.0. After reactions com-
pleted, samples were filtered through 0.45 lm filter paper
and immediately analyzed.

2.3. Analysis

pH, COD, chloride and sulfate were measured as per


Standard Methods (1995). The UV–VIS spectra of the
samples were recorded from 200 to 800 nm using spec-
trophotometer (Shimadzu Model UV 160A). Color re-
moval was measured for each dye at the wavelength in
the visible range, where maximum absorbance was ob- l
tained. Residual hydrogen peroxide was determined by Fig. 2. Effect of Fe2þ dose on COD removal of dyes and
potassium iodide titration method (Kormann et al., H-acid.
1988). Accordingly, correction was made in the COD
determination for residual H2 O2 (Huang et al., 2001).
Ammonium and nitrate concentration was measured
using E Merck kit, Aquamerck No. 1. 11117. 0001 and
No. 1.14771.0001, respectively.

3. Results and discussion

3.1. Effect of Fe2þ dose

To study the effect of iron dose on COD and color


removal of dyes, the following experiments were carried
out. H2 O2 dose was fixed at 500 mg/l for all the dyes.
FeSO4 dose as Fe2þ was varied from 5 to 50 mg/l. Fig. 3. UV–VIS absorption spectra of Red M5B: (a) before
At Fe2þ dose of 10 mg/l (Fig. 2), the COD removal treatment and (b) after treatment.
(COD0  CODt /COD0 ) observed for Red M5B was
0.77. On increasing the iron concentration, no further et al. (2001) reported, on photocatalytic treatment of
increase in COD removal was observed. The treated dye simulated dye effluents, decolorization was faster than
sample was colorless and did not show any absorbance COD and TOC removal. Their studies indicated that
in the visible region indicating that color removal could decolorization due to the eletrophilic attack of the
be achieved at low concentration of Fe2þ . However UV chromophoric groups by OH radicals might be a pri-
scan (Fig. 3) of the treated solution showed a peak at mary step and COD and TOC removal indicated the
218 nm indicating that the dye was not mineralized ultimate oxidation of the wastewater. During solar
completely. Studies have shown that during FentonÕs photocatalytic degradation of two dyes, color removal
oxidation, color removal of dye was faster than COD at 3 h exposure was 100% and 88% and the corres-
removal (Kang and Chang, 1997). The reason could be ponding TOC removal was 81% and 41.6%, respectively.
due to the formation of stable intermediate products, TOC removal increased on increase in exposure time
which require longer time for further oxidation. Arslan (Wang, 2000).
622 K. Swaminathan et al. / Chemosphere 50 (2003) 619–625

For H-acid, when the iron concentration was in-


creased from 5 to 25 mg/l, COD removal was increased
from 0.43 to 0.80 and remained constant thereafter.
Similar observations were reported on the decomposi-
tion of nitrophenols (Kang et al., 1999; Ma et al., 2000).
For Blue MR, COD removal of 0.71 was observed at an
iron dose of 20 mg/l. On increasing the iron dose, though
COD removal increased marginally, a precipitate was
formed which could be due to the formation of insoluble
ferric hydroxide.

3.2. Effect of H2 O2 dose

It is known that addition of H2 O2 influences the de-


composition of complex organic compounds by Fen- Fig. 5. Effect of pH on absorbance of dyes and H-acid.
tonÕs reaction. The data presented in Fig. 4 show that as
H2 O2 dose was increased, COD removal increased rapi-
dly for all dyes. At 100 mg/l H2 O2 , COD removal for 3.3. Effect of pH
Red M5B, H-acid and Blue MR were 0.36, 0.09 and
0.05, respectively. On increasing the H2 O2 concentration The data presented in Fig. 5 show that as the pH was
to 400–500 mg/l, COD removals observed were 0.78 for increased, the color of the solution intensified and the
Red M5B, 0.81 for H-acid and 0.71 for Blue MR. absorbance also increased which may be due to a hy-
Further increase in H2 O2 did not enhance the COD re- perchromic shift in the molecule. At alkaline pH, H2 O2
moval. Similar observation was made by others (Benitez is unstable and looses its oxidizing potential. For all
et al., 1996; Bossmann et al., 1998). Acceleration in the dyes, pH 3.0 was found to be optimum. Pignatello
decolorization rate of dyes by hydrogen peroxide and (1992) had reported that photo-Fenton reaction is op-
UV was observed when the initial concentration of H2 O2 timum at pH 2.8 where approximately half of the Fe(III)
was increased which was reported to be due to an in- exists as Fe3þ ion and half as Fe(OH)2þ ion. Below this
crease in the available OH radicals (Mohey El-Dein pH, the concentration of Fe(OH)2þ declines and at
et al., 2001). Kang et al. (1999) reported that an optimal higher pH the Fe(III) precipitates as oxy hydroxide
ratio of H2 O2 to Fe2þ is an important factor to achieve and reduces the transmission of radiation (Faust and
better performance in FentonÕs reaction. In photo-Fen- Hoigne, 1990). Color removal of synthetic dye waste-
ton oxidation of p-chlorophenol, addition of excess water by FentonÕs and photo-FentonÕs reaction was
H2 O2 did not improve the degradation which could be achieved at pH range 3.0–4.0 (Solozhenko et al., 1995;
due to auto decomposition of H2 O2 to O2 and water Deng et al., 2000). The reason could be that acidic pH
(Ghaly et al., 2001). enhances the formation of extremely reactive hydroxyl
radical and thus the oxidation efficiency. Maximum
degradation of p-chlorophenol was observed at pH 3.0
using UV and photo-Fenton system (Ghaly et al., 2001).

3.4. Effect of contact time

Effect of contact time on COD removal efficiency in


FentonÕs oxidation is presented in Fig. 6. COD removal
increased for all the dyes when contact time was in-
creased. At 15 min contact time, COD removal observed
was 0.18, 0.55 and 0.59 for Red M5B, H-acid and Blue
MR, respectively, and at the end of 120 min, maximum
COD removal of 0.78, 0.99 and 0.82 was obtained for
Red M5B, H-acid and Blue MR. The treated samples
were colorless and showed no absorbance in the visible
range. UV scan of treated H-acid sample did not show
any peak indicating nearly complete degradation of
Fig. 4. Effect of H2 O2 dose on COD removal of dyes and H-acid by FentonÕs reaction, which is in agreement with
H-acid. the COD removal. For the other two dyes, though the
K. Swaminathan et al. / Chemosphere 50 (2003) 619–625 623

Fig. 7. Release of sulfate and chloride during FentonÕs process.


Fig. 6. Effect of contact time on COD removal of dyes and
H-acid.
ammonia for H-acid was ranging from 3 to 7 mg/l and
absorption of the dye solution reduced over the UV for the other two dyes 5 mg/l. Nitrate concentration
range, mineralization was not complete as observed by a increased from 1 to 3 mg/l for all dyes. Further, identi-
peak shift at 218 nm for Red M5B and at 268 nm for fication of intermediate products is needed in order to
Blue MR. Arslan et al. (2001) showed that during postulate the pathway of degradation.
photocatalytic treatment of dyestuffs, color removal is a
primary step and slow COD and TOC removal was 3.6. Degradation rate
observed. During advanced oxidation of Reactive Black
5, by UV light and H2 O2 complete decolorization The decolorization of dyes by FentonÕs reaction was
compared to 40–50% mineralization of the dye was observed to be a function of time. The experimental data
observed (Mohey El-Dein et al., 2001). Further miner- on initial oxidation were fitted into the following equa-
alization could be achieved with extended irradiation tion
time.
ln½At =A0 ¼ Kt
3.5. Effect of substituent groups
where A0 and At are absorbance of the dyes at time 0 and
The structure of the dyes indicate that they contain at time t. K is the first order rate constant in min1 and t
different substituent groups viz., chloride and sulfonic is the time in min. When [ln At =A0 ] was plotted against
acid groups in Red M5B and sulfonic acid groups in the time (Fig. 8) a linear relationship with correlation
other two dyes. Studies have shown that the degradation coefficient > 0:8983 was obtained. The reaction may
of dyes proceeds through replacement of the substituent
group and ring opening. Release of sulfate and chloride
during FentonÕs reaction as presented in Fig. 7 indicate
that the dye degradation may proceed through cleavage
of chloride and sulfo groups in the dye molecules.
Concentration of sulfate increased rapidly with increase
in contact time for all the dyes (Fig. 7) which was similar
to the trend in COD removal. This shows that during
oxidation process, sulfo group may be substituted by
OH radical resulting in the release of sulfate in the so-
lution. As seen from Fig. 7, the concentration of chlo-
ride increased rapidly with increase in contact time for
Red M5B substantiating that the degradation of this dye
also proceeds via replacement of substituent groups viz.,
chloride and sulfonic acid. Similar results are reported
by others (Zhu et al., 1996; Nam and Tratnyek, 2000;
Wang, 2000). During FentonÕs reaction, ammonia and Fig. 8. First order reaction plot for initial oxidation of dyes and
nitrate were released for all dyes. Concentration of H-acid.
624 K. Swaminathan et al. / Chemosphere 50 (2003) 619–625

follow pseudo-first order kinetics considering H2 O2 UV and near UV light––assisted FentonÕs reagent. Chemo-
concentration (Ma et al., 2000; Yoshida et al., 2000). sphere 39, 2767–2783.
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