INTERACTIVE SCHEMATIC

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 RENR4034
June 2000

M318 and M320 Excavators

Electrical System
M318: M320:
8AL2265-UP 6WL469-UP
6ES243-UP

© 2000 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION
Page 1 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location

AEC -Aux. Hyd. F -8 D Solenoid -OSC Axle Lock F -14 8

Alternator C -13 2 Solenoid -Parking Brake F -14 11
Alternator Fuse C -15 5 Solenoid -Right Front Stabilizer Lockout G -1 18
Battery 12v (2) H -13 3 Solenoid -Right Rear Stabilizer Lockout H -10 27
Cigar Lighter F -2 A Solenoid -Start C-14 18
Converter 24v -12v D -3 A Solenoid -Swing Brake G -15 16
Diode -A/C E -13 D Solenoid -Swing Pump PRV G -14 16
Diode -AEC -Aux. Hyd. F -8 D Solenoid -Transmission Speed F -13 11
Diode -Brake D -6 D Solenoid -Travel Activation G -15 16
Diode -Harness AS B -8 D Secondary Steering Control H -14 4
Diode -Stop Lamp E -8 D Switch -AEC B -10 C
Diode -Temp E -6 D Switch -AEC Boom Cyl. Pressure E -15 19
Engine Control C -12 A Switch -AEC Implement Travel F -15 19
Engine Pump Control C -11 A Switch -AEC Stick Cyl. Pressure E -15 19
Engine Speed Dial C -2 C Switch -AEC Swing Pressure E -15 16
Flasher F -7 C Switch -Air Filter Clog C -15 20
Fuse Block (A Black) F -10 D Switch -Air Horn G -2 A
Fuse Block (B Yellow) F -9 D Switch -Aux. Hyd. (ccw rotation) D -3 B
Fuse Block (C Green) E -10 D Switch -Aux. Hyd. (cw rotation) C -5 C
Fuse Block (D Red) E -9 D Switch -A/C B -11 C
Governor Actuator C -13 6 Switch -A/C Pressure E -14 8
Hour Meter E -5 D Switch -Backup C -11 C
Main Fuse G -8 D Switch -Beacon B -5 C
Monitor Panel C -2 C Switch -Brake Light H -5 21
Motor -Air Conditioner Fan E -14 8 Switch -Coolant Temp D -13 2
Motor -Heater Fan B -8 10 Switch -Coolant Temp C -13 5
Motor -Lower Washer G -13 11 Switch -Creeper Speed C -6 C
Motor -Lower Wiper E -1 12 Switch -Disconnect H -12 3
Motor-Refueling Pump H -13 9 Switch -Engine Oil Pressure D -13 8
Motor -Starter C -14 5 Switch -Forward/Reverse Travel Alarm (2) H -6 21
Motor -Secondary Steering H -12 4 Switch -Front Flood Lamp C -5 C
Motor -Upper Washer G -13 3 Switch -Hammer B -8 C
Motor -Upper Wiper E -2 A Switch -Hazard B -4 C
Radio F -2 A Switch -Head Lamp D -5 C
Regulator -A/C Temperature B -10 10 Switch -Heater Fan B -10 C
Relay -A/C Clutch D -13 D Switch -Heavy Lift C -10 C
Relay -A/C Fan E -13 D Switch -Horn/Turn/High Beam G -3 A
Relay -Air Horn E -7 D Switch -Hyd. Oil Filter Clog E -14 24
Relay -Brake F -6 D Switch -Hyd. Oil Low Temperature E -14 23
Relay -Brake/Travel Cutoff D -5 D Switch -Hyd. Oil High Temperature E -14 23
Relay -Interval Wiper G -6 D Switch -Key (Start) C -7 C
Relay -Main Power F -7 D Switch -Left Front Stabilizer Lockout C -9 C
Relay -Pilot Press Enable F -7 D Switch -Left Rear Stabilizer Lockout C -9 C
Relay -Power Mode F -6 D Switch -Low Brake Pressure G -5 21
Relay -Start C -15 D Switch -Low Transmission Clutch Pressure F -13 11
Relay -Start/Stop E -7 D Switch -Lower Windshield E -2 A
 COMPONENT LOCATION
Page 2 of 2
Schematic Machine Schematic Machine
Component Component
Location Location Location Location

Relay -Secondary Steering G -13 4 Switch -Lower Wiper C -7 C

Relay -Secondary Steering H -13 D Switch -OSC Axle Lock C -5 C
Relay -Stop Lamp Cutoff E -7 D Switch -Overload Warning Device A -5 C
Relay -Swing Brake Timer G -5 D Switch -Overload Warning Device C -8 25
Relay -Temperature E -6 D Switch -Parking Brake B -5 C
Relay -Transmission Speed F -6 D Switch -Pilot Control Lock B -5 B
Relay -Travel Alarm F -5 D Switch -Power Mode M318 Only D -6 C
Relay -Travel Cutoff F -5 D Switch -Power Mode M320 Only D -6 C
Resistor -Backup Main Pump PRV E -10 D Switch -Primary Steering Flow G -4 21
Resistor -Backup Swing Pump PRV E -10 D Switch -Rear Flood Lamp C -5 C
Resistor -Heater Fan B -8 10 Switch -Refueling Pump F -5 D
Sender -Coolant Temperature D -12 2 Switch -Reverse Steer Proximity B -5 26
Sender -Fuel Level F -14 13 Switch -Right Front Stabilizer Lockout B -9 C
Sender -Hydraulic Oil High Temperature E -14 23 Switch -Right Rear Stabilizer Lockout B -9 C
Sensor -Engine Speed D -15 14 Switch -Start Aid C -10 C
Solenoid -Aux. Hyd. (cw) G -15 16 Switch -Starting Pilot Pressure Enable D -4 B
Solenoid -Aux. Hyd. (ccw) G -15 16 Switch -Stop Lamp Cutoff/OSC Blocked G -2 A
Solenoid -A/C Clutch D -14 15 Switch -Swing Brake E -3 B
Solenoid -Blade Front G -1 27 Switch -Swing Brake E -7 D
Solenoid -Blade Rear H -10 17 Switch -Transmission Speed C -6 C
Solenoid -Creeper Speed F -15 16 Switch -Travel Alarm Cancel C -5 C
Solenoid -Engine Start/Stop D -13 6 Switch -Travel Lock B -6 C
Solenoid -Hammer E -13 16 Switch -Travel Pedal H -2 A
Solenoid -Heavy Lift F -15 16 Switch -Upper Washer B -8 A
Solenoid -Implement Activation G -15 16 Switch -Upper Windshield E -2 A
Solenoid -Left Front Stabilizer Lockout G -1 18 Switch -Upper Wiper B -7 C
Machine locations are repeated for components located close together.
A = Located Inside of Cab
B = Located Inside of RH Console
C = Located Inside of LH Console
D = Located Around Relay Panel
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 H -14 9
CONN 2 G -13 4
CONN 3 E -13 8
CONN 4 C -12 6
CONN 5 G -12 4
CONN 6 G -12 4
CONN 7 C -11 6
CONN 8 D -11 6
CONN 9 E -11 6
CONN 10 F -11 6
CONN 11 C -10 C
CONN 12 D -10 6
CONN 13 H -10 17
CONN 14 D -2 A
CONN 15 G -1 18
CONN 16 D -1 18
CID / MID / FMI

Detec ted F aults

E rror Mes s age L ogged R es ult Of F ault P os s ible C aus es
• Main pump P R V solenoid faulty.
• Main pump s et to minimum
Main P ump C ircuit No • Open in harnes s wiring for main P R V s olenoid.
output.
• Harnes s wiring for main P R V s olenoid s horted to ground.
Low V oltage No • None • B attery voltage below 17 DC V .
• E ngine operates at high idle
• E ngine s peed reques ted does not match the actual governor actuator
R P M S etting Diff No (No effect on AE C or Heavy
pos ition.
Lift operation).
• Low idle speed too low. • G overnor actuator pos ition s ignal too high.
R P M S etting High No • E ngine s tall s peed too high or • Open or shorted supply voltage circuit.
low. • Low idle s top pas s ed.
• High idle s peed too high. • G overnor actuator pos ition s ignal too low.
R P M S etting Low No • E ngine s tall s peed too high or • Open or shorted supply voltage circuit.
low. • High idle s top pas s ed or engine s peed adjus tment is loos e.
• S wing pump P R V solenoid faulty.
• S wing pump s et to minimum
S wing P ump No • Open in harnes s wiring for s wing P R V s olenoid.
output.
• Harnes s wiring for s wing P R V s olenoid s horted to ground.
• S ignal from engine s peed s ens or indicates engine s peed is below 750 ±
25 rpm.
• Hydraulic pump outputs are • E ngine speed sensor is not adjusted properly or is faulty.
Low E ngine S peed No
reduced. • Open in harnes s wiring form engine s peed s ens or to controller.
• Harnes s wiring for engine s peed s ens or is s horted to ground.
• E ngine s peed dial s ignal circuit is s horted to ground.
• S ignal from engine s peed s ens or indicates engine s peed is above 2150
• E ngine overload.
High E ngine S peed Y es ± 200 rpm.
• E ngine s talls .
• Incorrect number of flywheel teeth s pecified in parameter s ettings .
• E ngine speed dial is faulty.
• E ngine s peed s et to high idle • E ngine s peed dial s ignal circuit has an open.
R P M Dial S etting Y es (No effect on AE C or Heavy • E ngine s peed dial s upply voltage circuit has an open or is s horted to
Lift operation). ground.
• E ngine s peed dial s ignal circuit is s horted to ground.
• Heavy lift solenoid is faulty.
• Heavy lift does not operate
Heavy Lift C ircuit Y es • Open in harness wiring for heavy lift solenoid.
correctly.
• Harnes s wiring for heavy lift s olenoid is s horted to ground.
• Mode switch is faulty.
• P ower mode 1 s elected no
• Open in harnes s wiring for mode s witch.
Mode S W Open Y es matter what the pos ition of
• Mode switch supply voltage circuit has an open or is shorted to
the power mode s witch.
ground.
• P ower mode 1 s elected no
• Mode switch is faulty.
Mode S W S hort Y es matter what the pos ition of
• S hort to ground in harnes s wiring for mode s witch.
the power mode s witch.
SPECIFICATIONS AND RELATED MANUALS

R es is tor, S ender and S olenoid S pec ific ations

P art No. C omponent Des c ription R es is tanc e (Ohms )1
3E -1906 S olenoid: A/C C lutch 17.6 ± 0.6
Latch C oil : 1.55 ± .15
8C -3663 S olenoid: E ngine S tart/S top
Unlatch C oil: 10.3 ± 1.03

B lade F ront
B lade R ear
Hammer
Heavy Lift
Left F ront S tabilizer Lockout
8U-6424 S olenoid: 19
Left R ear S tabilizer Lockout
P arking B rake
R ight F ront S tabilizer Lockout
R ight R ear S tabilizer Lockout
T rans mis s ion S peed

OS C Axle Lock
C reeper S peed
172-7029 S olenoid: S wing B rake 33.8/17 Watt
T ravel Activation
Implement Activation
F ull = 0.4
112-7178 S ender: F uel Level
E mpty = 70.6

38.5 @ 100 ºC (212 ºF )

116-4710 S ender: Hydraulic Oil High T emperature 51.2 @ 90 ºC (194 ºF )
134 @ 60 ºC (140 ºF )

P os ition 1 = 6
122-2373 R es is tor: Heater F an
P os ition 2 = 1.5

B ackup Main P ump P R V

124-0329 R es is tor: Overall 6.0; T ap 1.5 or 4.5
B ackup S wing P ump P R V
B ackup Main P ump P R V
143-8251 R es is tor: 59 ± 1.18/25 Watt
B ackup S wing P ump P R V

1 At room temperature unles s otherwis e noted.

R elated E lec tric al S ervic e Manuals

T itle F orm Number
Alternator: 9W-3043 S E NR 3685
S tarting Motor: 8C -4774
C ons is t: 8C -4773 S E NR 3559
C ons is t: 3E -1944 S E NR 3581
C ons is t: 106-8558 S E NR 3559
E lectronic C ontrol S ys tems S E NR 6265

Off Mac hine S witc h S pec ific ation

P art No. F unc tion Actuate Deac tuate C ontac t P os ition
4.0 grams MAX 1.5 grams MIN Normally
3E -6429 P rimary F low
(0.14 oz) (0.05 oz) Open
10132 kP a Normally
5W -9972 Low B rake P res s ure --
(1470 ps i) Open
Low 275 kP a (39.9 ps i) MAX Low 170±55 kP a (24.6±7.9 ps i) Normally
114-5333 A/C P res s ure
High 2800±140 kP a (406±20.3 ps i) High 1750±200 kP a (254±29 ps i) Open
94 ºC Normally
116-4710 Hydraulic Oil High T emperature --
201 ºF Open
100 ºC Normally
119-3399 C oolant T emperature --
212 ºF Open
11 ºC 17 ºC Normally
119-3400 Hydraulic Oil Low T emperature
52 ºF 63 ºF Open

2600 kP a Normally
171-7570 Low T rans mis s ion C lutch P res s ure --
(377 ps i) Open

AE C S wing P res s ure 507 kP a Norma lly

163-2084 B oom-C yl P res s ure --
S tick-C yl P res s ure (74 ps i) Open
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L28

L28
CONN 1 (9) REFUELING RD-6(4)
L27
L A PUMP
N RD (12) BK (8)
TURN LAMP GP 5W -8633 FF L29
BK (9) 01 RD (12) RD-00 GY (6) GN/B U (3)
116-9624 L L34 L34
BK 02 GY (6) RD-00 R BK-00 R GY (5) GN/WH (3)
L26 L28 L30
TURN LAMP BK (9) RD (12) 03 GY (5) B U-10(1) MOTOR BK-10 W T WH (4) GY (3)
5W -2040 L26 POS NEG POS NEG
BK GY (5) 04 WH (4) (3) DISCONNECT BK (9) BK/GN (7)
A SWITCH L31
BK GY (6) 05 BK (9) BK/GN (8) BK/WH (3)
7N-0718
WH (4) 06 BK B U-10(1) BK/PU (2)
H (3) 12V BATTERY P FF (17) BLADE REAR H

RD-4
L BK/GN (8) (QNTY 2) RD-6(4) B U(20) BK BK BK
SOLENOID TRA VEL LOCK
RD (12) B U-10(1) TO BO X 3T-5760 BK-6 BK-6 PU(19) 8U-6424 G
MAGNET
ST OP LAMP RD (26) BK BK BK-00 RD (25) WH (7) BK BK 01 BK 116-1146
9X-4493 BK BK B U(13) 02 WH
BK B U(13) GN/BR (3) BR B U(13) (A) TRAVEL
BB Y PEDAL SW
TRA VEL TO FRAME PU(19) PK(13) (21) BRAKE BK
ALARM LIGHT SW 136-9421
STEER SW BU 5 BK BK/YL/WH (2) BK/YL/WH (2) (27) RIGHT REAR BR 04 TO UNDCRG C REVERSE WH
3T-1815 STABILIZER 8U-2158 STER LIGHT
TAIL LAMP GR OUND BK 2 BK BK/WH (3) WH (3) BU 03 B U (13) BK

GN/YL
5W -2040 L23 L27 LOCKOUT SOL. D 164-8366
GY (5) BK/GN (8) STEER SW PU 6 RD (25) BK/GN (7) BR(11) 8U-6424 02 BK/WH (7) BK RD/YL (10) RD (6) BK DD
X X A1 G
GY (9) BK GO V.SWITCH OR 4 RD-4 PK(13) GN/WH (2) 01 BK(1) 01 BK (2) BK B U/YL (3) 0
A2 C
BASIC LAMP GP A BATTER Y + RD 1 RD(8) (4) SECONDARY STEER BR(11) B U/YL (3) BK(2) 02 BK (3)
(D) SECONDARY STEER
116-9625 (4) SECONDARY
STEERING CONTROL
KEY SWITCH YL 3 RD(32) W RELAY
MOTOR
118-9168
L89
L89
RD-12 BR(10)
AA Y
CONN 13 A3
A4
BK(3) 03 BK (4)
L31
(21) FORWARD/REVERSE TO FRAME BR(10) TO CAB TO FRAME
GY (9) DUMP VALVE BR 7 3E-0075 W RD(31) BK/GN (4) BK(4) 04 BK (5) TRAVEL ALARM (A) HORN/TURN BR(11) B U(20)
132-6640 MOTOR A5 SWITCH (QNTY 2) HIGH BEAM SW
BK R TERM (W) WH 8 WH(15) BK 1 YL YL WH(7) GN/B U(2) BR 04 BR GN/YL 05 BK 9D-7032 WH (7) PK(13) PU(19)
L15 T A6 C 111-1975 71A H 1 2 3 4
RD (26) SHUT D SOL PK 9 BK 2 GN(15) BK (2) BR (1) BU 03 DK-B U 06 B U(13)
W L19 A7 56B 56A C
GY (6) (16) AUX HYD MAGN SWITCH GN 10 GN(14) BK (3) GN/BR (4) BR 02 GN/YL GN/BR (3) 01 GN/BR
(CW ROTATION) 56 (18) LEFT FRONT
WH (4) EMS GR 11 BK (4) BK/WH (2) BU 01 BK BK/WH (2) BK BK GN/B U (2) 08 YL
SOLENOID
8U-9137
UNUSED 12 CONN 2 BK (5) RD/YL (10)
L29 C (21) LOW BRAKE
RD (25) 1 BK BK/YL/WH (2) 06 WH/BK
L
54
STABILIZER
LOCK OUT SOL
W D GN/BR (3) RD (6) B U (1) BK 2 BK BK(18) 05 BK/WH 8U-6424
PRESS SW (A) ST OP LAMP CUTOFF/
(16) AUX HYD R
W RD(8) 1 PU (3) GN/BR (4) B U (1) GN/YL RD/YL (10) 5W -9972 C (21) PRIMARY WH (3) 04 BK/GN OSCILLATING AXLE
(CCW ROTATION) L18 A7 L29 W
WH(15) 2 RD(8) BR(10) RD (25) RD (6) STEERING BK/GN (4) 03 BK/WH/GN BLOCKED SWITCH
SOLENOID
A6 SWIVEL FLOW SW 174-8209
8U-9137 PU(3) 3 WH(15) WH (3) LEFT REAR Y B U (1) GN/WH (2) 07 WH BR 02 BR
L30 A5 121-2974 3E-6429 L27
W BK/GN (4) B U-10(1) ST ABILIZER BR DK-B U 4 BK(4) RD (25) BK 02 BR (A) AIR DK-B U 01 BU
LOCK OUT SOL. A4 HORN SW L34
C BK/GN (3) BK-4 GN/WH (2) BK/GN (8) 8U-6424 GN/YL BK 3 BK(3) B U/YL (3) GN/YL 04 BR
C L34 A3 5W -9376
(16) IMPLEMENT C BK/GN (3) GN/BR (2) B U/YL (3) BK (2) BK 2 BK(2) GN/BR (4) BK 03 BU
ACTIVATION L21 L31 A2
BK/GN/RD (3) GN/BR (2) BK/GN/RD (3) BK GN/B U(2) BK (3) DK-B U 1 BK(1) BR(10) BK BR (1) Z
SOLENOID L22 Z A1 AA
BK BK/YL/WH (1) BK BR (1) BK (4) BR(11) TO
CONN 15
172-7029 TERMINAL (D) INTERVAL (D) SWING BRAKE C
BK 1 BK (8) BK (5) WIPER RELAY TIMER RELAY PK(13) PLA TFORM
MOTOR 5W -3624
155-4574 155-4574
WH 2 GN/B U(3) BK-6 BR (1) (18) RIGHT FRONT
L34 31 31 STABILIZER
MAIN PUMP PR V (3) WASHER J C GN/WH (3) GY (5) BK BK GN/BR (4)
31b 31b LOCK OUT SOL
G
SOLENOID
143-2363 G 86 85 TO FRAME UPPER
7T-8890 CONN 6 L23
GY (3)
BK/PU (2)
GY (6)
RD (12)
L32
GY(7)
GY(15)
15
GN(28)
15
PU(19)
B U(20) 02
8U-6424 G
87 L12
(16) TRAVEL C OR(4) BK BK/WH (2) RD-12 B U(21) 01

BK/YL/WH (2)
ACTIVATION 30 53e 53e
BK/YL/WH (1) BK BK RD/YL (10) RD(31) WH(20) B U(9) 04 BR

BK/WH (3)
BK/GN (7)
SOLENOID 53c 53c
172-7029 BK 87a 1 RD (6) RD-6 (4) PK(12) 03 BU
MOTOR

PU(19)
WH (6)
WH (5)

BR(11)
PK(13)
I I
WH 2 B U(1) BK (9) YL(18)
L33 L32 Z BB
(4) SECONDARY STER (11) WASHER J C B U(20) WH (4)
RELAY
117-4861
LO WER
7T-8890
CONN 5 L24
RD-6(4) (27) BLADE FRONT

BK-6
L30
BK
BK
BK

L30

BK
BK B U-10 (1) SOLENOID
L21 L33 8U-6424
(16) SWING C (16) SWING PUMP PRV A BK/GN (8)
BRAKE SOLENOID C
GN/B U(1)
SOLENOID 143-2363 G L36 L51
172-7029 BK GN/BR (3) 30 YL (4) RD/YL (16)
L82 L36 L36 (D) MAIN FUSE
BK PU(6) GN/BR (4) 10 BK/YL/WH (1) FF WH(5) RD (10)
KL.30 124-0016 L51
BK BR(10) 21 BK/WH (2) RD-8(3) A PK(12) B U-10 (2)
L36
TO FRAME WH (3) 31 WH(5) A RD-8(3) 60A RD-8(1) BK/WH (2) BEA CON
BK/GN (4) 39 PK(12) YL (4) (A) RADIO SPEAKER 116-9627
(D) MAIN-POWER A 165-5934 5W -8937
GN/WH (2) 12 GN/WH (2) 157-0836 BK/YL/WH (1)
L37
(16) CREEPER C GN/B U(1) B U/YL (3) 11 GN/B U (2) (D) FUSE BLOCK 148-0078 (D) FUSE BLOCK 148-0079 YL (2) RD-12 87 30 RD (15) BK RD/YL (13) 1 BK +BA TTER Y B U/WH (1) H BR/RD

L19
SPEED PU (2) PU (2) GN/B U(2) 27 GN(24) A BLACK B YELLOW RD/YL (3) RD(31) FF RD-8(2) RD-8(1) BK/GN (8) 2 BK ALARM 2.5A
SOLENOID A A A 86 85 F H
(8) OSC AXLE
172-7029 BK RD-00 BR (1) 36 BK/PU (2) RD/YL (16) GY (5) A 87 BK/WH (2) 3 BK PRESS .SW H PU (7) +BATT . BK
LOCK L20 L22 H 8 H 8 L32 H

L18
SOLENOID GN(24) BK (8) 25 GN/WH (3) RD-14(1) 7,5A RD/YL (2) RD-10(4) 7,5A YL (2) RD(16) GY (6) A BK BK GN (6) BK (6) 4 BK SHUTDN.SW REAR WORK FLOOD LAMP RD ANTENNA BK /YL (1)
L38 85 86 30 LAMP AS . 120-6776 L75
172-7029 PK(7) GN/B U (3) 24 GN/B U (3) RD/YL (16) OR (1) RD/YL (13) RD (12) TO BO X BK BK GR OUND RD ANTENNA SPEAKER ANTENNA
G 7 G 7 L51 120-6776 5W -9391
C PK(12) GN/WH (3) 23 GY (3) 7,5A GN/WH (3) 15A RD/YL (3) RD (3) B U-10(2) BK RD (2) 87a (D) BRAKE (D) TRAVEL SPEAKER BR SPEAKER

BK
PU(19) BR/WH (3) GY (3) 05 RD/YL (10) BK (7) RD (10) GN/BR (1) 117-4861 ALARM SPEAKER BR/RD 5W -8937
L33 L37 F 6 F 6 L12 RELAY
BK BK/GN (5) BK/PU (2) 33 B U(20) GN/WH (2) 7,5A GN/WH (1) 15A RD (16) B U-10(2) RD/YL (16) BK/GN (1) A BK BK BK BK GR OUND SPEAKER
122-2371
BK/WH (1) BK/WH (2) 40 PK(7) GN/WH (4) RD (18) RD/YL (14) BK/GN/RD (2) BK BK BR
G L89
CONN 10 E 5 E 5 L71

WH(4)
BK(9)
YL-14(4) RD/YL (10) 16 BK/GN (4) 7,5A GN/B U(3) RD-10(3) 7,5A RD (18) RD (19) RD/YL (15) BK/GN (1) 49a OUT (LAMP) (C) FLASHER BK/GN/RD (1) RD (14) 86 85 TO BO X
L50 8U-9152 L48
(16) HEAVY LIFT RD (24) RD (6) 29 BK/GN (5) RD/YL (2) RD (16) BK/GN (4) C2 87 B U(10) BK/WH (6)
SOLENOID L39 D 4 L72 D 4 L75 L28
BK C B U(1) 06 RD (6) GN/B U (2) 7,5A GN/B U (4) RD-10(2) 7,5A OR (1) GN/WH (1) RD (18) GN/BR (1) 49 + BA TTER Y GN(29) B U(8) YL (4) RD BK (18)
8U-6424 30
(11) PARKING (11) TRANSMISSION (11) LOW TRANSMISSION B U(20) 34 BR (1) GN/WH (3) RD (19) BK/GN (2) WH (7) BK/WH (5) RD
F PK(12) BRAKE
SOLENOID
SPEED
SOLENOID
CLUTCH PRESS SW
171-7570
GN/BR (2) 02 BR(10)
C
7,5A
3
GY (1)
C
15A
3
RD (3) GN/WH (4) OR(12) 86 85 BK C B U/YL(2) 87a (D) TRANS SPEED BK/GN/RD (4) GN(16) H C F
L21 F 117-4861 H
(13) FUEL LEVEL 8U-6424 8U-6424 BK/GN (3) 09 GN/B U (1) GN/B U(3) RD/YL (3) 87 BK 31 GR OUND 86 85 FLOOD-LAMP
SENDER B 2 B 2 120-6776
BK/GN/RD (3) 14 BK (8) 7,5A GY (3) 7,5A BK (7) GN/B U(4) RD (4) BK 87 BK DOME LIGHT BK (8) TURN SIGNAL
112-7178 L72 30 5W -2041 LAMP AS .
C BK/YL/WH (1) 15 WH (3) GY (5) RD (19) GY (1) BK/GN(10) (D) AEC BK/GN/RD (2) WH (14) GN(28) YL (14)

WH(15)
C A 1 A 1 A 116-9626
AUX-HYD 30
BR/WH (3) GN(24) 19 GN/BR (2) GY (2) 7,5A GY (4) RD-10(1) 25A B U-10(2) GY (2) BK/PU (1) 87a B U(20) BK/GN/RD (1) OR(10)

RD-8(2)
L86 117-4861 (D) TRAVEL
BK BK PK(7) 20 BK/GN (3) GY (6) GY (3) RD/YL (1) A BK A 87a BK BK
CUTOFF

WH (3)
BK (8)
(19) AEC IMPLEMENT C PK(12) 28 PU (2) GY (4) GY (2) PU(8) OR(13) TO FRAME
86 85 117-4861
TRAVEL SWITCH C A L77
1 PU (2) 01 PK(13) RD-10(4) GY (5) RD/YL (5) PU(9) 87 86 85
117-0651 L87
GN(24) BK GN/B U (1) 26 BR(11) RD-10(3) GY (6) RD/YL (6) GN/BR(6) BK/GN/RD (4) RD/YL (15) 87 YL (2) C
3 L20 30 HEAD
56B

KL.15
PK(7) BR/WH (3) 04 B U (1) RD-10(8) RD (5) RD/YL (7) BK/GN(14) WH (9) OR(12) GN/B U (3) LAMP AS .
2 L40 (D) PILO T PRESS 30 56A

OR(5)
BK/GN (5) 08 BR/WH (3) RD-10(7) RD/YL (14) RD/YL (8) 87a GN/WH (3) 2U-4800
L41 L47 1 ENABLE H 58
(D) POWER
BK/WH (1) 18 BK/GN/RD (3) RD (10) RD (5) (D) DIODE 117-4861 87a (D) REFUELING GY (3) POSITION
2 MODE (A) CIGAR LIGHTER
YL-14(4) 32 WH(6) RD/YL (1) BK (7) AEC AUX-HYD F PUMP SWITCH YL (14) LAMP
A A 117-4861 5W -9628 31
L73 120-5969 3 8U-3011 5W -2033
GN(25) WH(6) 38 BK/WH (1) RD/YL (5) RD (3) WH(8) BK
H 8 H 8 5 A
D WH(5) 13 BK/YL/WH(2) RD-10(6) 7,5A RD (5) RD-10(8) 7,5A BK/PU (1) RD/YL (6) RD/YL (9) GN(29) BK
(24) HYD OIL BK/YL/WH(2) 35 BK/GN(7) BK/PU (2) OR(12) YL (2) BK B U-10 (1) B U-10 (2)
FILTER L24 G 7 G 7
BK WH (1) BK/WH(3) 37 BK/WH(3) 15A RD/YL (1) 7,5A BK/GN(10) RD/YL (7) GY (1) PK(7) BK
C CLOG SW
(19) AEC BOOM-CYL 1 D 116-8514 BK (16) HAMMER BK BK/GN(7) 22 GN/BR (4) F RD(31) GN/WH (1) 86 85 RD/YL (14) PU (4) BK-14
SW PRESS (D) FUSE BLOCK 148-0080 F 6 F 6
BR/BK (1) BK BK-14 SOLENOID PK(13) 17 GN/BR (3) 7,5A RD (10) 7,5A RD (4) BK/PU (1) RD/YL (2) 87 86 85 H
163-2084 4 L42 C GREEN A
PK(8) BK BK 8U-6424 BR(11) 07 B U/YL (3) RD/YL (14) RD (8) BK/PU (2) OR (1) (D) DIODE B U(9) (A) UPPER WIPER
E 5 E 5 87 G
2 L73 STOP LAMP 30 122-2367
GN (4) 03 GN (4) 7,5A RD/YL (7) 15A RD/YL (8) BK/GN(10) RD/YL (11) GN/B U(1) BK RD (11) MOTOR H

RD (10)
B U(10)
123-5635 (D) SWING

WH (7)
(23) HYD OIL L74 30

B U (8)

GN (6)
B U/YL(5)
TO FRAME L82 RD/YL (15) RD (4) RD (8) 87a BRAKE F TO CAB (12) LOWER WIPER
HIGH TEMP

YL(10)
D 4 D 4 5 MOTOR G 6C-9156
SW & SENDER BK (2) 04 GN/BR (3) 15A RD/YL (6) 7,5A RD/YL (12) RD (8) GY (4) 117-4861 87a (D) TEMP
116-4710 L19 L42 L43 4 117-4861
GN(26) BK (3) 05 GN/BR (4) RD/YL (13 ) RD/YL (8) GN/WH (4) OR(10)
C 3 C 3 L46
T$ D

53A
RD-00 OR(4) BK (4) 21 GN (4) 7,5A RD/YL (5) 7,5A RD/YL (9) RD/YL (9) GN/B U (4) WH (9) PLUG

31B

31
53
L83 3 120-5967 H
B U(7) PU(6) BK (5) 38 B U/YL (3) RD/YL (11) RD/YL (10) RD/YL (12) WH (2) BK

BK/GN (4)
L17 B 2 B 2 2

53A
+

31B
OR (3) YL(17) PU (3) 27 7,5A OR(12) 20A RD-12 RD/YL (11) BK/PU (2) BK /RD(2) BK RD/YL (16) BK (12) BK

31
53
C L18 1 C

PK(7)
(19) AEC STICK-CYL 1 T RD (9) WH(12) RD (8) 01 WH (4) GN(24) RD(31) RD/YL (12) GN/WH (3) GN(13) BR(10) BK - GY (7)
A 1 A 1 L38 15 31
SW PRESS BR/BK (1) 40 RD-10(5) 7,5A RD(28) RD-10(7) 7,5A RD/YL (10) RD/YL (13) GN/B U(3) GY/BK (1) BK/GN (7)
163-2084 A
4
PK(9) 03 RD/YL (11) F RD-12 GY (3) A 87 RD (13) BK/WH (3)
A

BK/GN (5)
2

BK/GN (2)
PK(10) (23) HYD OIL WH (1) 06 GN/B U(4) RD/YL (15) RD/YL (10) RD (6) GY/BK (2) BK/PU (2)
E LOW -TEMP BK 07 GN/WH (4)
(D) FUSE BLOCK 1480081
RD (12)
30
(B) SWING BRAKE
E
D RED
L10

SWITCH L38 SWITCH

119-3400 BK-12 YL(13) 08 GY (4) 87a (D) STOP LAMP A (A) UPPER WINDSHIELD
L43 L43 CUTOFF L77 113-2531 122-2369
GN(27) D (8) AIR TO FRAME BK (D) A/C FAN B U (7) 23 RD (8) GN (5)
CONDITIONER RELAY L17 L47 174-8208 1 L64 H
BK 85 86 123-6527 RD (9) 30 RD/YL (12) B U(20) GN (3) B
FAN (D) DIODE L39 L39
T 145-7724 BR/BK (1) 32 GN/B U(1) (D) DIODE B U (7) (D) HOUR METER GN(29) GN BK/GN (10)
140-6617 87 L40 2
(D) AIR HORN TEMP 120-5966
8U-8045

MOTOR RD-12 OR (3) 33 BK/GN (5) BR (1) B U (4) GN/BR (2)

DIODE

30 L89 L86 5W -5883 123-3998

(16) AEC SWING C BR-12 2 BK-12 34 BK/GN(3) BR(10) RD (9) YL
SW PRESS 1 87b L86 L12 3 (A) LOWER WINDSHIELD
1 BR-12 V GN (4) 02 RD (7) F F GN/BR(2) RD (6) A 86 85 RD (1) + - A
163-2084 4 137-7245
PK(11) B U/YL (4) 13 B U/YL (4) B U(15) RD(28) BK/GN(14) BR (1) B U(2) H
2 V L85 L87 87 30 5

BK/GN/RD(9)
PK(12) BK-12 YL (15) BR/WH (1) 24 RD (9) GN(7) RD(29) M318: 124-0329 (47 ) GN/BR(6) RD (7) RD (17) PU (4) BK BK-14 BK-14 COMPRESSED

BK/GN/RD (1)
V D L16 L44 (D) BACKUP RESISTOR M320: 143-8251 (59 ) AIR HORN
(8) A/C PRESS B U (5) 25 B U (7) PU(9) PU(9) RD (16) B U(5) BK

BK/GN/RD (8)
SWITCH L81 MAIN PUMP PRV L81 5W -9400

B U/YL(5)
GN(4) 1 GN(4) GN (5) 26 GN (5) PU(8) M318/M320 (D) BACKUP RESISTOR PU(8) (D) START/STOP BK
114-5333 V

WH (2)

GN (2)
L52
YL(10)

RD/YL (8)
RD (1)
B U (4)
GN (3)

BK (6)
B U (2)
2 BR/BK (2) 14 B U (5) SWING PUMP PRV 117-4861 RD (7)

RD/YL (15)
RD/YL (14)

GN (10)
M318/M320
GN 1 OR(8) 85 86 CONN 3 22
CONN 9
F A 86 BK RD (13) BK

RD (18)
RD (16)
L50 L50 85

B U/YL (4)
2 YL (16) YL (13) GN (1) 36 87 BK RD
87 L4 L13 1 L49 D

RD (7)

RD (9)
B U (7)
GN (5)
BU RD(31) YL (15) BR/WH (2) 37 RD (19) OR(12) GN(13) GN/BR (2) BK
30 L44 L52 30 2 1 3 2 4 B
RD (26) V YL (16) GN (2) 35 OR (3) B U/YL (4) (D) DIODE WH (8) 86 85 B GY
87b L46 L46 L50 BRAKE 3
WH (4) 31 PU (3) 87a A 87 BU

L77
L15 L48 120-5969 5 L44

L78
GY (6) (15) A/C CLUTCH (D) A/C CLUTCH GN (4) 39 WH (1) RD(14) (D) BRAKE/ WH(14)
SOLENOID RELAY L49 30
BK B U/YL (4) RD (7) 29 BK (4) A TRAVEL (B) (CCW ROTATION)
3E-1906 123-6527 D L16 L45 L41 L40 L47 L12 L48 L52 CUTOFF AUX HYD SW
GY (9) BR/WH (1) BK (1) 28 BK (5) 87a (B) STARTING/
GG L50 L78 117-4861 113-2531
L D
CONN 16
B U(5) RD/YL (11) 20 BK (2) BK PILOT PRESS

(2)
(1)
(3)

(2)
GN-14 1 GN GN 1 GN (4) GN (5) GN/BR (3) 19 BK (3) GN(13) ENABLE SWITCH
WH(15)

BK/GN (10)
GN/WH (1)
BR/WH (1)

BR/WH (2)

BK/WH (1)

BK/WH (3)
BR/WH (3)

BK/GN(10)
GN/BR (2)
BK/GN (3)

BK/GN (1)
BK/YL/WH
117-3187

BK/GN/RD

BK/GN (7)

GN/BR (1)

BK/GN/RD
BK/GN/RD

BK/GN (2)
BR/BK (1)

BR/BK (2)

BK/WH (5)
B U/WH(1)
RD/YL (2)

GY/BK (1)
L44

RD/YL (9)
RD/YL (8)

BK/PU (1)
RD/YL (5)
RD/YL (6)
RD/YL (7)
RD/YL (1)

RD/YL (3)

B U/YL (2)

BK/PU (1)

BK/YL (1)
B U/YL(5)
BK GN-14 2 BK BK 2 BR/BK (2) GN/BR (4) 10 YL (1) BK/YL/WH(1) BK (1) 1 WH

WH(20)

B U(21)

GN(29)

BK (12)
WH (6)

GY(15)
WH (1)

WH (3)

WH (2)
L46

BR(11)
PK(13)

BK-14
BK (8)

OR (1)

YL(18)

YL(10)
GN (1)
GN (2)

B U (1)
PU (3)
OR (3)

RD (5)
BK (7)
RD (3)

GN (3)
L45 L46

RD (4)

GY (2)

RD (2)
BK (1)
BK (2)
BK (3)
BK (4)
YL (1)
BK (5)

GY (1)

RD (1)
B U (4)

BK (6)

B U (2)

GN (8)
GY (7)

PU (7)
GY(7)
PU(2)

YL (2)

YL (2)
(6) ENGINE GN/B U (4) 09 BK (1) BK 2 BK
START/STOP L48 L48
ARC GN/WH (4) 18 BR/WH (2) AIR SUSPENDED
SUPPRESSOR SOLENOID L1 L49 D M
LAMP BK 8C-3663 GY (4) 17 BR/BK (1) A DRIVER SEA T FLOOD
LICENCE PLA
116-9623
TE
L11
RD(24)
106-8704 GG
WH (4) 16 BR/WH (1) CONN 12
H
CONN 14 LAMP AS .
120-6775

11
05
06
07
08
10
09
14
12
16
18
15
17
56
13
01
20
49
70
48
57
65
66
67
68
21
46
47
53
54
30
60
43
44
52
02
40
41
42
33
58
36
31
38
55
34
50
37
35
69
39
25
23
22
27
29
04
26
24
62
59
45
03
51
64
63
61
28
32
19

09
10
03
02
11
07
12
01
08
06
04
05
BR(6) 1 GN GN-8 RD/YL (12) 15 BR/BK (2) B

BK
L76 L64
L WH(16) 2 BK BK-8 B U/YL (3) 12 GN (2) B B B
D GY (10)
G
BK
L83
YL (1)
D
11
A
GN (1) GN(10)
L63
D
BK 12V PU (7)
(A) CONVERTER
BK 1 WH(16) (8) ENGINE 24V OR (1) PU (7) TO FRAME STICK TRA VEL BK
24V-12V

BR/WH (3)

BK/WH (3)

BK/WH (5)
B U/WH (1)
BK/GN (7)

GN/BR (2)
BR/WH (2)
GN/WH (1)
BK/GN (2)
BK/GN (3)

BK/GN/RD (1)
GN/BR (1)

BR/WH (1)
BK/GN/RD (2)
BR/BK (2)

RD/YL (3)

BK/WH (1)

GN (8)
B U/YL (2)
RD/YL (5)

RD/YL (7)

RD/YL (8)

BK/PU (1)

BK/YL (1)
GY (7)
BK/GN (1)

BK (12)
OIL SW LAMP AS .

BK/GN (10)
RD/YL (1)

RD/YL (6)
BK/GN/RD (3)

BR/BK (1)

RD/YL (2)
RD/YL (9)
BK/YL/WH (2)
120-6566

YL (2)
BK/PU(1)

GY/BK(1)
BK 2 BR(6) D 12 PU(8) GND BK BK-14

B U/YL(5)
F

BK/GN(10)
G

WH(20)

B U(21)

GN(29)
WH (1)

WH (6)

GY(15)
3E-6455 8U-4742

WH (2)

WH (3)
PK(13)

GN (2)
GN (1)

OR (3)
YL(18)

RD (1)

RD (4)

GN (3)

OR (1)
BK (2)

BK (3)
BK (4)
BK (5)
GY (1)
YL (1)

RD (2)
RD (3)

BK (6)

RD (5)

BK (8)
PU (2)

GY (2)
BK (1)

BK (7)

B U (1)

B U (4)
B U(2)
BR(11)

L61
YL(10)

GY(7)
PU(3)

YL (2)
BK B U(15) 11 PU(9) BK TO FRAME
(14) ENGINE SPEED L84 L85

L64

L63

L62

L61

L54
GY (6) SENSOR BK-18 1 BK GN(7) 09 B U(15)

L60
L14
WH (4) 6V-2455 RD-18 2 WH (7) 10 GN(7)
YL(9) L63 L70 L68
RD (26) RD-4 (1) B U-18 3 BR/WH (1) PU(9) 01 RD (10) PLUG
L56 L57 L58 L59 L60 L53 L54 L61 L62 L63 L64 L70 L68 120-5967
RD (10) 02 B U (8) YL (5) BK/YL/WH (2)
BR/BK (2)

L80 L60 L54

RD-4 (4) B U (8) 03 WH (7) B U(9) GY (8) + WH-14
L46
(2) COOLANT TEMP (2) COOLANT TEMP GN (6) 04 OR(11) RD (5) BK - BK-14
D

BK/WH (1)
G S 6

BK/GN (3)
BK/GN (2)

RD/YL (1)
GY (2)
BK (1)

BK (6)
RD/YL (6)
2

BK/GN/RD(3)
B U/YL (2)
PU (2)
SWITCH SENDER
RD-6 (2)

BK/GN/RD (2)
RD (11) 05 RD/YL (30) D
119-3399 8U-1516 L62

BR(11)
PK(13)
B U (10) 06 RD (11)
B U (5)

(C) HEAD 3

B U(9)
(C) POWER MODE SW (C) POWER MODE SW

YL(5)
MTR BAT
RD-4 (1)

RD-00 GN (5) PU(8) 07 GN (6) B

N ONLY M318 ONLY M320 8 LAMP SW
D GN-8 T D T D 08 B U (10) 5W -9372 139-8289 5w-5867
6

GN/WH(1)
CONN 8
BK

BR/WH(1)

BR/WH(2)
L76 5 7

BK/GN(1)
GN/BR(1)

B U/YL(5)
+

RD/YL(2)

RD/YL(9)

BR/BK(1)
BK
MOTOR
CONN 11 2 B

YL(10)
WH(3)

WH(2)
B U(2)

GN(3)

B U(4)

B U(1)
OR(3)
RD(1)

RD(4)
PU(3)
BK(7)

BK(8)

YL(9)
70A RD-6 (2) D+ W WH(15) 10 9
(5) STARTER G 1 3 7
8C-4774 D D- W (5) COOLANT TEMP 07 OR(11) PU(6) 02 GN(7) BK GY

L70
(5) FUSE L83 5
U BK-00 (2) ALTERNATOR SWITCH 12 YL(5) E WH(12) 06 WH(12) BK GY
ALTERNATOR 10 9 1

L59
L8

B U/YL (2)
9W -3043 D 127-5347 GN(21) 10 WH(17) 01 (C) KEY SWITCH
123-8838 OR(4) B U(15) B E FOR WARD

B U/WH (1)
CC L65

BK/YL (1)
BK-4 T WH(17) 11 GN(21) YL(17) 05 117-9507 BK/WH(5) HORN
10 9 6 153-6559

GY
L84 2

BK
BK-00

BK 2 BK YL (5) 06 BR(7) B U(15) 03 GY RD/YL (17)

BK-8

L80 15 L69 L69

RD-6 (3)

BR/BK (5) 1 BK GN (9) 01 B U(9) GN(7) 04 BR/WH(3) BK RD/YL (11)

3
BK TO ENGINE YL (12) 02 YL (12) BR/BK(2) GY BK(1) GN/BR (3)
U D
RD-4 (4)
L10
CONN 4 BR(7) 05 PU (8)
L66
G E GY
L55 L59
RD/YL (30)
30 B
(C) (CW ROTATION)
AUX HYD SW
(C) FRONT FLOOD
LAMP SW
GN/BR (4)
BK RD (21) 08 RD (21) YL(12) RD (3) D

GN(10)
(D) START 113-2531 B 5W -5867
L13 L35
D RELAY OR(11) 09 BK WH(17) RD (2) 10 9
3E-0075 L1 L65
D TO FRAME B U (9) 04 GN (9) GN(21) RD
L4
BK 1 BK BB3 BK 03 B U(10) BR(7) 50A BK BK GY

BK/GN(11)

GN/WH(1)
RD/YL(18)

BK/WH(4)
BR/WH(1)
EE

BK/GN(9)
GN/BR(5)
B U/YL(5)
BK 2 GN (2) G 123-6472 (A) CONTROL-ENG/PUMP YL(5) GY

YL(10)

YL(12)

WH(2)
L80

B U(2)

B U(4)

GN(3)
RD(1)
RD (22) A WH 2 24V M318 = 147-8479 B U(9) B BU YL(12)
C C

BK

BK

BK
K BK (13) B BR 3 GND TO FRAME M320 = 147-8481 OR(11) BK
G L67 5 7
BK-10 BR (2) C GN 7 TXD BR(2) 40 TXD PU(6) GY(1) BK/GN (3) B U/WH(1) BK
L9 CONN 7
BK

L9 L56

1
2
3
4
5
6
7

1
2
3
4
5
6
7

1
2
3
4
5
6
7
WH (10) D YL 6 RXD WH(10) 42 RXD OR(4) YL(9) RD/YL(6) B U/YL(5)
1

ENG COOL HIGH TEMP

BK BK E SCHIELD BK(13) 12 GND (BB3) YL(17) RD/YL (7) (C) OSC AXLE B (C) REAR FLOOD YL(10) D
HEAD

HYD OIL HIGH TEMP

BK/GN/RD (5)

HYD OIL LO W TEMP

L58 L55 5 7 LOCK SW LAMP SW 56B
TO CAB -- NC B U(15) RD/YL (5) GN/WH(1) GN/B U(4) LAMP AS .

PO WER MODE III +

10 9

PO WER MODE III -

B 133-8327 5W -9372 56A

ENGINE OIL PRESS

L57 2U-4800
19 MODE TEMP .

NC (+ 24 VOLT)
(18) START AID RD (11) WH(12) BK (2) PU(2) WH(2) GN/WH (4)

PO WER MODE II

PARKING BRAKE
PO WER MODE I
TRANS SPEED II
K 1

WH (1)

ALTERNA TOR
L53 58

TRANS SPEED I
SOLENOID (C) START AID SW

YL (1)

TURN SIGNAL
TURN SIGNAL
BK-10 (A) CONTROL-ENGINE BR(7) 22 GO VERNOR CONTR-KL.3 GN(7) BK (3) (C) CREEPER B BK GY B U(4) GY (4) POSITION

HIGH BEAM
122-2377 (6) GOV ACTR 152-0197 8U-6357

+ 24 VOLT
143-9581 B U (8) 32 MAGNET TRA VEL SPEED + BK (4) SPEED SW PK(13) GN(3) LAMP
D G G 10 9 5W -9372 7 31
5 5W -2033
SOLENOID (DRE2K) 01 WH(13) 16 SOLENOID (DRE2K) YL (12) 33 MODE III LAMP + PU (8) BK (5) (C) LOWER BR/WH(1) BK

WH (20)
(C) BACKUP SW

GND

GND
B U(21)
L66 7

WH (6)
GY(15)

YL(18)
WIPER SW 1 3 L35

NC
NC
BK 1 BR/BK (5) SOLENOID (DRE2K) 02 PU(10) 17 SOLENOID (DRE2K) GN (9) 35 SW -TRA VEL SPEED CONTR 133-8327 BK (C) LEFT REAR (C) LEFT FRONT (25) OVERLOAD WARNING BK PU (1) GY(12) BK B U(2) BK
L8 (C) HEAVY 3 7 5W -9744 1
BK 2 GN (1) 01 POS INDICA TOR OUT GN (6) 37 BRAKE LIGHT RD/YL (3) STABILIZER STABILIZER DEVICE SWITCH BK(6) RD(1) C B A
LIFT SW LOCKOUT SW LOCKOUT SW 8
(20) AIR FILTER D BR/WH (2)
L13
POS IND OUT 01 RD 01 YL(6) 13 POS INDICA TOR IN B U (9) 38 MODE II 5W -9372
1
GN (1)
5W -9372
RD/YL (31)
6
BK/GN(11) GY (8)
7 5W -9372 5W -9372 8

BK/GN/RD (6)
CLOG SW 5 B 2 4 L79 E D
BR/WH (2) GN (2) POS IND IN 02 BR 02 BR(9) 19 POS INDICA TOR GND YL (5) 39 MODE I BK/WH (3) BK/WH(4) 1 3
5W -9934 1 5 7 E 4 8 5 7 5 7 5 7 5 7 5 7 2 A RD
POS IND GND 03 BK 03 WH(19) 20 NC WH(17) 44 GO VERNOR CONTR-KL.1 RD (21) RD/YL (28) RD/YL (5) YL (9) BK/GN (7) GN (8) BK/GN (11) GN/BR(5) B
RD (22)

BRAKE LO W PRESS
2 2 L79 C 2
04 03 NC GN(21) 45 GO VERNOR CONTR-KL.2 B RD/YL (29) RD/YL (27) BK/WH (1) 10 B (C) TRAVEL ALARM RD/YL(18)
8 1 1 1 1 4 1 9 D

SUPPL STEERING
SUPPL STEERING
6 BR

HYD OIL TEMP

OR(2)
SHIELD 07 NC OR(11) 49 MODE III BK/WH(4) CANCEL SW BK/GN(9) BK BK
G B 10 9 8U-6357

COOL TEMP

OVERLO AD
2 B

HYD FIL TER

B B (C) TRANS SPEED

AIR FIL TER

FUEL LEVEL
10 NC PU (9) 50 SW -PRESS AEC E BK GY(13) (C) HAZARD SW B BK (C) MONITOR (C) ENGINE BK

+ 24 VOLT
10 9 10 9 10 9 10 9 10 9 10 9 10 9 SWITCH
11 NC RD (21) 51 SWITCH HLC E GY GY BK BK BK BK GY 5W -9351 GN/BR (5) PANEL SPEED DIAL WH (4)
5W -9372 175-7204 141-6258
OR(5) 04 NOMINAL VALUE 1 RD (10) 02 + 24 VOLT 10 9 BK GY GY BK BK GY BR(11) 6 GN/BR (1)

NC
OR(6) 12 PWM INPUT RD (22) 01 + 24 VOLT B B BK GY WH (6) OR(2) 8 RD/YL (2) TURN SIGNAL
5 7 LAMP AS .

7
6
5
4
3
2
1

7
6
5
4
3
2
1
OR(6) 22 SIGNAL GR OUND -- NC BK YL(18) BK/YL(1) 2 BK (7)
RD (23)

116-9626
14 NC -- NC GY WH(20) BK/GN/RD (7) RD/YL(1) 3 WH (3)
1
23 NC -- NC (C) TRAVEL LOCK (C) BEACON SW 5 BK/GN (9)

BR/WH(3)

BR/WH(2)
(C) HEATER FAN SW B

OR(3)
SWITCH 5W -9372

RD/YL(9)
BR/BK(2)

BR/BK(1)
21 SIGNAL GR OUND WH(18) 10 NOMINAL VALUE GND 2 YL (13) (C) RIGHT REAR (C) RIGHT FRONT (A) UPPER BK/GN (2) BK/GN (1)

WH(17)
9

GN(21)
L7 111-3805 3 7 8U-6357 5 7 10

B U(1)

RD(4)
PU(3)
STABILIZER STABILIZER WASHER SW

BR(7)

YL(9)
WH(18) 06 NOMINAL VALUE GND 2 GN(23) 34 NOMINAL VALUE 2 (C) AEC SW B (C) HAMMER
LOCKOUT SW LOCKOUT SW 2U-6635
BK

L7 (C) A/C SW 5W -9372 SWITCH 2 1 1

WH (4) GN(23) 05 NOMINAL VALUE 2 BR(8) 46 ACTU AL VALUE OUTPUT 5W -9372 5W -9372 (C) UPPER BK B GY BK GY 1 BK (8)
5W -9372 A3 8U-7284 8
GY (6) BR(8) 24 ACTU AL VALUE OUTPUT B U(13) 36 SW -TRA VEL PED AL E YL (13) YL (7) WIPER SW 7
L1
L4

GY
L14 5 7 5 7 B3 5 7 5 7 1 5 1 180-2649 4 8 6 8 5 7
BK 09 + ELECTR ONIC -- NC BK PU (8) B U (11) BK (3) GN (9) BK/GN/RD(3) GY
L11 L10 L3 B4 1 5 3 5 L67 2 2 L69
RD (26) RD (23) 15 OUTPUT ST AGE BK 03 GR OUND YL (7) BK RD (20) RD/YL (7) WH (1) GY(14) B U(10) GY BK
18 SWITCHING INPUT BK 04 GR OUND
1 1
BK (10)
B5 1 1
BK E
(C) PARKING 1
(B) PILOT CONTROL
10
BK
L55 M318 M320

BK (12)
10 9 B BRAKE SW B

GN (8)
C1 B B
B L
02 GND (L0) -- NC B 10 9 10 9 BK BK
B1 10 9 10 9
B
10 9 10 9 10 9 10 9 133-8327 10 9
LOCK SW
5W -9372
BK IDENT PAR T-NO . LOC B
BK 08 GND (L0) RD (24) 30 SOLENOID HLC + YL (8) GY GY
WH (12)
RD (24)

WH(16)
YL (17)
BR(6)

ST OP LAMP RD (26) -- NC BK BK B GY GY BK BK BK GY BK BK BK BK TO FRAME YL(12) A 179-9078 C-5

9X-4493 L7 L79
BK WH(16) 53 ENGINE SPEED SENSOR TO FRAME RD/YL (26) BK GY(1) GY GY B 179-9057 179-9058 C-5
L55
BK BR(6) 18 ENGINE SPEED SENSOR GY GY/BK(1) C 179-9069 179-9070 E-6

L68
L5 L67 L67 L68 L68
-- NC D 174-9110 C-6
L5
BK WH (12) 29 SOL SWING CONTR OL + E 179-9047 C-6
TAIL LAMP BK -- NC
F 179-9049 C-6
5W -2040 GY (6) YL (17) 28 SOLENOID VALVE-LS + RD (7)
G 179-9043 B-6
TO FRAME -- NC BK (1)
D H 179-9082 C-1
BASIC LAMP GP B U (11) 04 WH RD/YL (11)
116-9625 G L3 J 180-8137 E-7
RD (20) 03 RD (10) HEATER FAN RD/YL (12) 1 BR +V (26) REVERSE STEER GN/BR (3)
(10) A/C TEMP 173-7421 L2 PROX. SW L1 K 139-8284 B-6
K REGULATOR BK (10) 02 BK (10) RESISTOR B U/YL (3) 2 BK SIGNAL GN/BR (4)
122-2373 151-1953 L 140-1059 F-8
BK-10 3E-5464 BK 01 BR MOTOR BK 3 BU GR OUND GN/B U (4)
TURN LAMP GP V M 120-6919 C-1
L T YL (13) GN/WH (4)
116-9624 B
YL (15) 1 GY (4) N 121-0875 F-7
L4
TURN LAMP BK YL (16) 2 P 121-0876 E-7
5W -2040 WH (4) YL (13) (D) HARNESS AS WH (4)
L4 R 121-0877 F-7
DIODE (C) OVERLOAD WARNING TO FRAME RD/YL (12)
V 142-9472 T 121-0879 F-7
DEVICE SWITCH L2
BK B U/YL (3)
118-5501 U 122-2360 C-8
YL (1) YL (1)
ABBREV COLOR V 145-9202 D-7
L1 L1 L1 D W 132-7212 E-7
BK BLA CK
BR BR OWN X 122-2364 E-7

BU BLUE Y 121-2972 138-4515 E-5

WIRES THA T HA VE BA TTER Y VOLTAGE GN GREEN Z 121-2973 138-4514 E-1
WHEN THE KEY SWITCH IS OFF .
GY GRA Y AA 122-2365 E-1
FUSE "B" YELLO W WIRES THA T HA VE BA TTER Y VOLTAGE
FUSE "A" BLA CK FUSE "C" GREEN FUSE "D" RED BB 122-2366 E-5
WHEN THE KEY SWITCH IS ON. OR ORANGE
PK PINK CC 122-2382 C-8
1 PARKING LIGHTS RHS 7,5 1 ELECTRICAL FUEL LIFT PUMP 25 1 BA CKUP 7,5 1 ST OP LIGHT 7,5 ST AR TING CIRCUIT .
AWG MM*2 PU PURPLE DD 8X-9618 E-1
2 AIR CONDITION 20 MONIT OR CIRCUIT .
A 2 PARKING LIGHTS LHS 7,5 2 WARNING LIGHT ; ST AR T/ST OP SOLENOID 7,5 2 PO WER MODE SELECTION; AEC; SWING BRAKE 7,5
00 70 PANEL LAMP CIRCUIT .
RD RED EE 123-6475 C-7
A
3 INDIVIDU AL ST ABILIZERS 7,5 3 HORN; B UZZER (O VERLO AD); 1/3 PRESSURE DR OP 7,5 WH WHITE FF 126-6801 F-7
3 INSTR UMENT LIGHTING 7,5 3 ST AR TER KEY SWITCH; MAIN PO WER-RELA Y; LIGHT 15
0 50 TURN SIGNAL AND WIPER/W ASHER CIRCUIT . YL YELLO W GG 145-9203 C-7
4 LO W BEAM RHS 7,5 4 PO TENTIAL TRANSFORMER 24V ==> 12V (RADIO) 7,5 4 WORKING LIGHTS 15 4 BLUE LIGHT (REVERSE STEERING); TRA VEL ALARM 7,5
HEA TER AND AIR CONDITIONER CIRCUIT .
4 16
5 LO W BEAM LHS 7,5 5 ST AR T/ST OP RELA Y 7,5 5 HAMMER BLO W FREQ UENCY ADJUST .; FLO W CONTR OL 7,5 5 ARM REST SWITCH; SWING GEAR; MISCELLANEOUS- 15
GR OUND CIRCUIT .
FUNCTION; RELA Y TRA VEL CUT OFF; PARK BRAKE; 6 10
6 HIGH BEAM RHS 7,5 6 COMPRESSOR AIR HORN 15 6 ELECTR ONICS 7,5 ENGINE CONTR OL CIRCUIT .
TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER
OSC AXLE LOCK; 8 6 THIS SCHEMA TIC IS FOR THE M318/M320 EXCA VATOR (179-9029)
7 HIGH BEAM LHS 7,5 7 FAN; ST AR T AID 15 7 R OTATING BEA CON 15 WIRES THA T HA VE BA TTER Y VOLTAGE WHEN
10 4 THE KEY SWITCH IS ON AND THE LEFT HAND
8 CONTR OL LIGHTS; TURN SIGNAL 7,5 8 CIGARETTE LIGHTER; PLUG; DOME LIGHT 7,5 8 AIR SUSPENDED DRIVER SEA T; PRIORITY 7,5 6 SECOND AR Y STEERING 7,5 HYDRA ULIC CONSOLE IS LA TCHED IN THE COMPONENTS ARE SHO WN INST ALLED ON A FULL Y
DO WN POSITION.
7 WINDSHIELD WIPER UPPER AND PUMP 7,5 12 2.5 OPERABLE MA CHINE WITH THE KEY AND ENGINE OFF .
ST AR T AID CIRCUIT .
8 WINDSHIELD WIPER LO WER AND PUMP 7,5 14 1.5
UNLESS O THER WISE SPECIFIED:
16 1 ALL DASHED LINES ARE ATTACHMENTS. ALL WIRE IS 16 GA UGE

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
VIEW ALL CALLOUTS

25 26 15 2 16 6 19 5 14 18
20
23
24
27
17
11
13
18 12 21 C B A 10 8 4 D 3 9

A C 25 15 8 6 16 13 3
24
11
20

14

18

23
27

5
19 18 12 21 B 10 26 2 4 D 19 17