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Boltec Cable
Safety
1250 0071 04
Safety
1. Contents.................................................................................................................... 5
Contents, target group and objective ....................................................................... 5
2. Safety regulations..................................................................................................... 6
General safety regulations ....................................................................................... 6
Guarantee................................................................................................................. 7
Warnings.................................................................................................................. 7
Description.......................................................................................................... 7
Heading............................................................................................................... 7
6. Fire-fighting ........................................................................................................... 17
Fire fighting equipment ......................................................................................... 17
Fire extinguishers .................................................................................................. 17
Description........................................................................................................ 17
Location of fire extinguisher ............................................................................ 18
Fire fighting systems ............................................................................................. 18
Ansul and Forrex .............................................................................................. 18
Principal components........................................................................................ 18
3
Safety
7. Signs ....................................................................................................................... 22
General................................................................................................................... 22
Prohibition signs .................................................................................................... 22
Warning signs ........................................................................................................ 22
General warning signs ...................................................................................... 22
Service work ..................................................................................................... 23
Stability ............................................................................................................. 23
Tipping risk ....................................................................................................... 24
Electrical system ............................................................................................... 24
Air conditioning................................................................................................ 25
Automatic.......................................................................................................... 25
Regulatory signs .................................................................................................... 26
General regulatory signs ................................................................................... 26
Alternating current generator............................................................................ 28
Information signs................................................................................................... 28
Other signs............................................................................................................. 29
9. Declaration ............................................................................................................. 36
EC - Declaration of conformity ............................................................................. 36
Individual machine and safety components...................................................... 36
Other applicable directives ............................................................................... 36
Harmonised standards which have been applied .............................................. 36
Issuer ................................................................................................................. 36
4
Safety
1. Contents
1. Contents
5
Safety
2. Safety regulations
2. Safety regulations
6
Safety
2. Safety regulations
• When performing maintenance and renovation work on the rock drill, always fit
the rock drill on a folding plate. See Rock drill, Tool list.
• Ensure that there is no pressure in the hydraulic, pneumatic and water systems and
that the electrical system is turned off before removing the rock drill from the rig.
• Use approved lifting devices when handling the rock drill. Avoid lifting heavy
weights by hand.
Guarantee
• Use only Atlas Copco original parts. Any damage or operational interruptions
caused by using spare parts of other manufacture than Atlas Copco will not be
covered by warranty or product liability.
• Atlas Copco renounces any responsibility for damage caused by unauthorised
modification to the rig and its equipment.
• Overloading the rig can result in damage to machinery which is not noticed during
normal usage. Such damage is not covered by the guarantee.
• The manufacturer is not liable for damage caused by inappropriate use.
• Damage that occurs as a result of substandard repairs, as well as injury to person-
nel or damage to equipment that is attributable to older unrepaired damage, is not
covered by the guarantee.
Warnings
Description
The manuals contain warnings. The warnings are framed and contain a safety text
preceded by a warning symbol and a signal word (danger, warning and caution).
Heading
• The Danger heading indicates an imminent risk of serious or lethal injury if the
warning is not heeded.
• The Warning heading indicates a risk or dangerous course of action that can lead
to serious or lethal injury if the warning is not heeded.
7
Safety
2. Safety regulations
• The Caution heading indicates a risk or dangerous course of action that can lead to
personal injury or damage to property if the warning is not heeded.
8
Safety
3. Risk area of the rig
Description
The risk area of the rig is a zone within or around the rig where a person is exposed to
risk of injury and health hazards.
The following points must be observed for the risk area of the factory delivered rig to
apply:
Risk area
9
Safety
3. Risk area of the rig
2
m
m
2
2
m
1250 0112 59
16 m
1250 0112 60
10
Safety
3. Risk area of the rig
Description
Fault finding or working in the rig's risk area involves risk. Accordingly, always
carry out the fault finding or the work with great care and accuracy. For further safety
regulations, see Safety, Safety regulations.
Note
Pay attention to the rig's warning signals when you are in the vicinity of the rig, see
Safety, Warning signals.
Specific expertise
Specific expertise is required for:
Action
All work in the rig's risk area requires certain precautions:
• The electric motors and diesel engine must be switched off during fault finding
and work within the rig's risk area. For exceptions, see section Special procedures.
• Hydraulic, pneumatic and water systems must be depressurised with diagnosis and
work in the rig's risk area. For exceptions, see section, Special procedures.
• The rig's power supply must be disconnected and locked during fault finding and
work within the rig's risk area (unplugged and socket locked with a padlock). For
exceptions, see section Special procedures.
• When diagnosis or work in the rig's risk area is to be performed, all components
which can be moved or continue moving must be secured, by supports or strap-
ping before the diagnosis or work is started.
11
Safety
3. Risk area of the rig
Special procedures
Exercise extra caution and care when carrying out fault finding or other work at the
same time as one or more of the following points are applicable:
If one or more of the above criteria must be fulfilled in order to carry out fault finding
or certain work then special steps must be taken:
• The work must be carried out by at least two people, one of which must be at the
operating station and have a good view of the work.
12
Safety
4. Warning signals
4. Warning signals
Acoustic warning
Horn
The rig is equipped with a horn (1) located on the control panel.
1250 0100 24
Reversing alarm
The drill rig has a reversing alarm that sounds loudly when the drill rig is reversing.
This is to warn individuals in the vicinity that the drill rig is reversing.
Visual warning
Beacon
The rig is equipped with a warning beacon that lights up when the ignition has been
turned on. This is to call the attention of anyone in the vicinity that the rig is about to
be moved.
13
Safety
4. Warning signals
1250 0098 90
Automatic
Rigs equipped with automatic functions have warning lamps (A), which flash when
the rig is carrying out automatic sequences. Rigs with ABC-total also have barrier
sensors located in front of the cab that halt all the automatic functions when anything
passes them.
Note
Keep away from the rig's risk area when the warning lamps are flashing.
A A
1250 0001 20
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Safety
5. Emergency stop
5. Emergency stop
Function
Emergency stops stop the diesel engine and all electric motors.
Note
The main switch on the electrical distribution box must be reset once the emergency
stop has been tripped when operating on mains power, see section Resetting emer-
gency stop below.
Operator panel
1250 0101 96
Hydraulic panel
P
P
A71
1250 0034 24
15
Safety
5. Emergency stop
Cab
If the rig is equipped with a cab, the emergency stop is on the outside of the cab.
1250 0102 00
Engine frame
L
lt c
Bo
A B
1250 0101 98
16
Safety
6. Fire-fighting
6. Fire-fighting
Fire extinguishers
Description
The rig is equipped with handheld fire extinguishers for fires of class ABC.
Note
If the fire extinguisher has been used, it must be replaced with a new one immedi-
ately.
Check regularly that the needle on the gauge is within the green zone and make sure
that the fire extinguisher is replaced as soon as the needle approaches the red zone.
OK
OK
0
0
1250 0098 88
17
Safety
6. Fire-fighting
OK
OK
0
1250 0098 87
1 2
Figure: Location of fire extinguisher
A Fire extinguishers
1 Rig with protective roof
2 Rig with cab (hand-held fire extinguisher located in cab)
The fire fighting system is not designed to extinguish all types of fire, especially
large collections of flammable materials with ample supplies of oxygen. It is there-
fore necessary to provide additional means of extinguishing residual fires should the
fire fighting system not succeed in extinguishing it completely.
Principal components
Both fire fighting systems comprise the following main components:
• activators
• start gas cartridge
• drive gas cartridge
• container for extinguishing medium
• extinguishing nozzles, located around the diesel engine and battery
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Safety
6. Fire-fighting
Location of actuators
Cab
If the rig is equipped with a cab, the actuator will be on the outside of the cab.
1250 0102 09
Engine frame
L
lt c
Bo
A B
1250 0102 07
In case of fire
Fire extinguishers
Note
First and foremost must local regulations, rules and legislation be followed if a fire
occurs.
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Safety
6. Fire-fighting
1. Trigger the emergency stop by pressing the button to stop the rig as fast as possi-
ble.
2. Use the handheld fire extinguisher to extinguish the fire, follow the manufacturer's
instructions.
4. Do not restart the rig until the cause of the fire has been established and any faults
rectified.
5. After extinguishing, replace the hand-held fire extinguisher with a new, approved
hand-held fire extinguisher.
1. Trigger the emergency stop by pressing the button to stop the electric motor and
diesel engine as fast as possible.
b. Activate the fire fighting system by pulling out the spring clip (1) and pressing
down the releasing device (2).
1250 0100 30
20
Safety
6. Fire-fighting
Note
Use the fire extinguisher according to the manufacturer's instructions.
3. Do not restart the rig until the cause of the fire has been established and any faults
rectified.
4. After extinguishing:
a. replace used hand-held fire extinguishers with new, approved hand-held fire
extinguishers.
21
Safety
7. Signs
7. Signs
General
It is essential that all the signs are in the correct locations, are clean and fully legible.
Prohibition signs
Table: Prohibition signs
Symbol Description Symbol Description
Prohibition sign Prohibition sign
• No admittance. • Don't step here.
• No admittance to
unauthorised
personnel.
• Violation can cause
personal injury.
1250 0098 91 1250 0098 97
Warning signs
22
Safety
7. Signs
Service work
1250 0099 85
Stability
Max.
Max.
1250 0099 00
23
Safety
7. Signs
Tipping risk
Electrical system
1250 0099 80
24
Safety
7. Signs
Air conditioning
R134a
Max 32 bar
1250 0099 86
Automatic
1250 0099 82
25
Safety
7. Signs
Regulatory signs
battery will be
discharged.
26
Safety
7. Signs
Regulatory sign
• Use safety belt.
1250 0131 63
27
Safety
7. Signs
1250 0099 90
Information signs
Table: Information signs
Symbol Description Symbol Description
Information sign Information sign
Fire extinguishers. Actuator for fire fighting
system.
1250 0098 92
1250 0098 93
28
Safety
7. Signs
Information sign
Washer fluid
Other signs
• Data plates
- Rig data plate, see operator's instructions Technical data rig.
Atlas Copco
Rock Drills AB
ÖREBRO - SWEDEN
Name
Type
Serial No.
Installed diesel power kW
Installed electric power kW
Rated Voltage V
Rated frequency Hz
Gross weight kg
Made in Sweden 20xx
1250 0101 43
29
Safety
7. Signs
30
Safety
8. Rig stability
8. Rig stability
Lateral
Made in Sweden
5 4 3 1 0° 1 2 3 4 5
30 30
20 20
10 0° 10
1250 0102 12
Longitudinal
Made in Sweden
5 4 3 1 0° 1 2 3 4 5
30 30
20 20
10 0° 10
1250 0102 11
31
Safety
8. Rig stability
0°
Max. 10°
1250 0100 26
32
Safety
8. Rig stability
Stability norm
Description
Below is a summary of the stability standard in accordance with CEN (Committé
Europe des Normes).
The angle of stability is added to the maximum permitted angle of inclination (β)
according to the rig specification.
The fall line of the inclination is parallel with a line through the centres of the wheel
axles. Applicable to both rigid and articulated carriers.
Permitted tipping angle over the wheel axle must not be less than α+β.
1250 0062 30
The rig's tipping angle is calculated during operation with the booms directly forward
and within sweeping radius as well as parked in the severest position (max. boom
swing). The tipping angle is calculated for longitudinal and lateral pitching.
The permitted tipping angle over the wheels on one side must not be less than α. Spe-
cial case: The lateral angle of inclination is added if specified.
33
Safety
8. Rig stability
The angle of stability is added to the maximum permitted angle of inclination (β)
according to the rig specification.
The fall line of the inclination is parallel with a line through the centres of the wheel
axles. Applicable to both rigid and articulated carriers.
The rig's tipping angle is calculated with the booms directly forward and max. swing.
The tipping angle is calculated for longitudinal and lateral pitching respectively.
Permitted tipping angle over the jacks must not be less than α+β.
1250 0062 31
Permitted tipping angle over the jacks must not be less than α. Special case: The lat-
eral angle of inclination is added if specified.
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Safety
8. Rig stability
1250 0062 32
35
Safety
9. Declaration
9. Declaration
EC - Declaration of conformity
Note
Applies only to rigs delivered in the EU.
Issuer
The issuer's signature, position, place and date of issuance will be found on the origi-
nal.
36