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Greetings!
Rexsteel is a company with enviable experience and advanced technology of
corrugated steel plate.
Rex-Plate® and Embo-Plate® are distinguished not only for their advanced manu-
facturing system but also for the quality and outstanding assets, which can
reduce costs and time of installation.
We will continue research and development for improved products and technol-
ogy. Among our recent achievements is a new reinforcement technology for
installation of corrugated steel plates that is currently patent-pending.
Rexsteel, which pursues the global market as well as the Korean one, has success-
fully carried out a turn-key project to provide complete business capabilities of
corrugated steel plates including production lines and related technologies to an
overseas company.
All of Rexsteel employees will not save any efforts to expand their horizons and
make a small but strong and indispensable company for the industry. Thank you.
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01
Ɣ What is corrugated steel plate? Ɣ Specifications of corrugated steel plate
Corrugated Corrugated steel plate has increased strength and durability through
corrugation of steel plate, and it is used for soil steel structures which Model Product Name Thickness Profile Pitch (p) Profile Depth (d)
Steel Plate resist load through interactions with surrounding soil systems.
5(;% 5H[3ODWH aPP PP PP
5(;%( (PERSODWH aPP PP PP
Plate
Concrete
Plate A
5. Assembly 6. Structure
@406.4mm
Ɣ Section Type
Profile Pitch (p)
02
Ɣ Size of Corrugated Steel Plate Ɣ REX-B200
50
50
114 @406.4 114
@200
900
800
L
38
381
50
50
762
838
381
38
3 705 825
S (406.4mm) NET WIDTH (mm) WIDTH (mm) 4 940 1060
50
RISE
RISE
RISE
RISE
@150
850
750
L
50
50
5 1220 1340
RISE
RISE
~
RISE
RISE
14 3416 3536
15 3660 3780
16 3904 4024
03
Ɣ Structural Dynamics Ɣ Applied Section Type
; ; ;
; ; ;
; ;
Ɣ Material Properties ;
; ; ;
① ASTM A1018 Grade 40 can be used
② For both sides of plate
③ Above specifications are applied for the Korean standard 04
Zink Coating (g/m²): US 915, Australia 1220, Japan 900
/GTKVU Ɣ Economical
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100% 100% 100% The strongest merit of corrugated steel plate structure
is cost reduction. Compared with concrete structure,
construction cost is significantly reduced by 15~30%.
As well, corrugated steel plate structures can be
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Ɣ Eco-Friendly
Ɣ No Traffic Interruption
Corrugated steel plate of which structure uses pebbles, send
and soil for back-filling minimizes concrete use. The material of
corrugated steel plate, steel, can be 100% recycled.
Support is not required to install a corrugated steel plate
structure, and the traffic is not interrupted during the installa-
tion. No road blocking or detouring that could cause inconve-
nience or complaints is necessary.
05
Ɣ Specialties of Hot-dip Galvanization Ɣ Design Standard
Hot-dip #H 3TANDARD 3PECIFICATION -INISTRY OF ,AND )NFRASTRUCTURE AND
Galvanization Desingn Transportation, 2009
Strong corrosion proof $ESIGN 3TANDARD FOR 3OIL 3TRUCTURES +OREA #IVIL %NGINEERING !SSOCIATION
2007
3TRONG CORROSION PROOF )NSTRUCTION FOR 3OIL 3TEEL 3TRUCTURES $ESIGN AND #ONSTRUCTION +OREA
3TEEL AND ZINC WHICH HAVE INCREASED ADHESION TO EACH OTHER MAKE A HIGHLY Highway Corp. 2001
dense protecting shield against corrosion. #H 2AILROAD 'UIDE #IVIL %NGINEERING 3ECTION ))) +OREA 2AILROAD
Facility Corp., 2004
+OREAN )NDUSTRIAL 3TANDARDS +3
+3 $ 2OLLED STEEL FOR REGULAR STRUCTURE
Self-sacrificing protection
+3 $ (OT
DIP GALVANIZED STEEL PLATE AND STEEL BAR
+3 $ #ORRUGATED STEEL PIPE AND CORRUGATED STEEL SECTION
7HEN THE ZINC COAT IS DAMAGED AND THE STEEL IS EXPOSED TO THE AIR THE ZINC !!3(4/
layer prevent corrosion of steel through sacrificing cathode reaction. !MERICAN !SSOCIATION OF 3TATE (IGHWAY AND 4RANSPORTATION /FFICIALS
,2&$ "RIDGE $ESIGN 3PECIFICATIONS 3ECOND %DITION 3ECTION
#("$#
#ANADIAN (IGHWAY "RIDGE $ESIGN #ODE
#("$# $ESIGN #ODE #HAPTER
Strong adhesion !34-
!MERICAN 3OCIETY FOR 4ESTING AND -ATERIALS
(OT
DIP GALVANIZATION PRODUCES TWO LAYERS /NE IS A STEEL AND ZINC ALLOY
LAYER AND THE OTHER ONE ON TOP OF THE ALLOY LAYER IS ZINC LAYER 4HESE TWO
layers make another extremely strong alloy layer against physical or Ɣ Finite Element Analysis (FEA or FEM)
mechanical damages that may be caused by transportation, assembly and
construction. - For structure designing in an extraordinary environment requiring high depth over cover or
unbalanced earth pressure, FEA taking account corrugated plate and surrounding earth
conditions is conducted.
Coloring available
- Cases requiring FEA
To fit various environments additional painting with different colors that also Unbalanced load occurs due to unbalanced earth pressure
increases durability. Long span or high depth over cover
Unbalanced load occurs due to unbalanced settlement
Need to design for structure with soil cover less than maximum depth
Unusual load on thop of the structure
Extreme skewed structure
Using different sections for a multi-radius structure
Ɣ Lifespan in different environments s 3OFTWARE USED -)$!3 #)6), '43 0%.4!'/. $
gm²
Environment Corrosion Lifespan Formula
gm²yr yr
Sea shore area 12.3 65.8
Zinc Coat
Rural area 6.7 120.9 Lifespan = ż
Lust
Urban area 15.9 50.9
06
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Planning construction and structural displacements check
Construction Securing land space for incoming materials and roads for equipment traffic
Checking concrete foundation's height and cure according to the design
Checking base channels' location and diagonal distance, and cleaning them
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Testing the specimen for tensile strength, yield strength and extension
Checking zinc coat (900g/m2 for two sides)
Checking the pitch and depth of corrugations of plates
Checking the thickness of plates
Checking number of plates, bolts and nuts according to the design
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Waterproofing with gasket, urethane sealant and rubber caps on bolting areas
If necessary, burying waterproof shield in embankment and backfilling areas
t(BTLFUXBUFSQSPPG putting gasket between two plates and bolting to tighten steel plates and gasket
A Section A-A
gasket
gasket edge
gasket
edge
gasket
edge
edge gasket
07
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Applying urethane sealant to overlapping corners of plates, and covering with urethane cap on the rubber 1. Corrugated steel plate structure, £ after assembly, ¤ during backfilling and ¥ after construction, should be
cap of the bolt checked for changes in size and shape of section.
2. When the displacement is greater than 5% from the design, loosen bolts to adjust the section and re-assemble the
plates.
t3VCCFSDBQXBUFSQSPPG 3. On every stage of construction, three or more spots should be checked for displacement. If the displacement
plate exceeds the tolerance, the construction should be stopped immediately to find out the cause and conduct treatment
to reduce the displacement to within the tolerance range.
gasket
rubber cap
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1. Granular-type soils should be used as engineering backfill and compacted evenly. In order to have
balanced surrounding earth pressure, the base soil and the backfilling material should be the same or
similar to each other.
2. Backfill of soil structure has two different parts: £Engineering backfill which directly influence to the
structure's state. ¤ Regular backfill which includes outer areas.
- Engineering backfill materials are:
Well-graded sand and gravel; sharp, rough, or angular if possible
Uniform sand or gravel
Mixed soil (not recommended for large structures)
Approved stabilized soil
- Regular backfill materials: For the areas other than structural backfill, materials available near the
site to be sued according to the design
3. The difference of the backfill compaction between the two sides of the structure should be less than
20cm. When a displacement occurs to the structure, the backfill should be partially removed to adjust
the section, and backfilling should be re-conducted.
4. During the compaction of structural backfill, no other heavy equipment than compactors should be
prohibited within 60cm from the walls of the structure.
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regular backfill engineering
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