Act Tank PDF

COMPONENT MAINTENANCE MANUAL
4, RUE LESAGE MAILLE

76320 CAUDEBEC LES ELBEUF
- FRANCE -
AÉRAZUR TEL : (33) 2.32.96.56.00
A319/A320/A321
BAG TANKS
P/N:
502244-1 A
ORIGINAL ISSUE: SEPTEMBER 23, 1996

REVISION N0 3, DATED: MAY 16, 2002
Aérazur, Copyright 1999
28-11-14
AERAZUR
4, RUE LESAGE MAILLE
-FRANCE-
AERA2UR TEL: (33) 2.32.96.56.00
To: Holders of AIRBUS Bag Tanks Component Maintenance Manual 28-11-14.
Revision No 3 Dated: May 16/02
HIGHLIGHTS
Revision No. 3 of Component Maintenance Manual 28-11-14 reflects pages which hâve
been revised or added. Thé revisions are outlined below. Please delete thé affected
pages, substituts thé revised pages and enter your initiais for Revision No 3 Dated:
May 16/02 to thé Record of Revision.
Chapter/Sectlon and Description of Change Effectivity

Page Number
Introduction Section - T-1, RR-1 and LEP-1 revised to CMM 2 8 - 1 1 - 1 4
reflect this révision.
New logo Zodiac added on page
T-1.
- RCPV/RCVP pages added.
lntro-2: BP 22 deleted.
Définitions of maintenance
levels added.
lntro-5: Aérazur's address has
been updated.
Présentation of thls section has
been updated.
Section 600 (Repalr) Présentation of repair section has CMM 2 8 - 1 1 - 1 4

been revised._______
Please update your manual in thé following séquence:
Discard ail Pages of introduction section dated July 5/99.

Insert new Pages of introduction section dated May 16/02.
Discard ail Pages of repair section dated July 5/99.

Insert new Pages repair section dated May 16/02.
HIGHLIGHTS
Page 1 o f 1
AERAZUR
A319 / A320 / A321 BAG TANKS
RECORD 0F REVISIONS
Retain thls record in thé front of thé manual. On receipt of a révision, insert thé revised pages Into
thé manual, and enter thé revision number, date inserted, and initiais.
EVISION REVISION ENGINEER DESCRIPTION DATE BY AFFECTED

UMBER DATE APPROVAL OFCHANGE INSERTED (INITIALS) VERSION
"0" "D"
and LEVEL
mii
LEVELS
1 23/09/96 BAC Original édition X »
2 5/07/99 BAC CMM thoroughly revised x X
(ATA100).
New p/n: 502244-1 A after
évolution.
3 16/05/02 BAC - T-1,RR-1 andLEP-1 «
M
revised to reflect thia
révision.
New logo Zodiac added on
page T-1.
RCPV/RCVP pages added.
lntro-2: BP 22 deleted.
Définitions of maintenance
levels added.
lntro-5: Aérazur's address
has been updated.
Présentation of this section
has been updated.
Présentation of repalr
section has been revised.
28-11-14 RR-1
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
TEMPORARY REVISION RECORD
PAGE ISSUE BY DELETE BY

N0 DATE DATE
28-11-14 TR-1
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
SERVICE BULLETIN RECORD
DATE INCORPORATED
SERVICE BULLETIN OTHER DIRECTIVES
INTO MANUAL
28-11-14 SB-1
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
LIST 0F EFFECTIVE PAGES
CHAPTER/SECTION PAGE REV.DATE CHAPTER/SECTION PAGE REV. DATE
Title T-1 May 16/02 Dlsassembly 301 5 July 99

302 5 July 99
Record of révisions RR-1 May 16/02 303 5 July 99
Temporary Révision TR-1 May 16/02 Cleaning 401 5 July 99

402 5 July 99
Service Bulletin SB-1 May 16/02 403 5 July 99
404 5 July 99
List of effective pages LEP-1 May 16/02
LEP-2 May 16/02 Inspectlon/Check 501 5 July 99
502 5 July 99
Table of contents TC-1 May 16/02 503 5 July 99
5Q4 5 July 99
Récapitulative of Proposed RCPV May 16/02
Version/Récapitulative de la /RCVP-1
Version Proposée RCPV May 16/02 Repalr 601 May 16/02
/RCVP-2
602 May 16/02
Introduction 1 May 16/02 603 May 16/02
2 May 16/02 604 May 16/02
3 May 16/02 605 May 16/02
4 May 16/02 606 May 16/02
5 May 16/02 607 May 16/02
6 May 16/02 608 May 16/02 -
609 May 16/02
Description 1 5 July 99 610 May 16/02
2 5 July 99 611 May 16/02
3 5 July 99 612 May 16/02
4 5 July 99 613 May 16/02
5 5 July 99 -— — ~
6 5 July 99 Assembly 701 5 July 99
7 5 July 99 702 5 July 99
703 5 July 99
Testlng 101 5 July 99 704 5 July 99
102 5 July 99 705 5 July 99
103 5 July 99 706 5 July 99
104 5 July 99
105 5 July 99 Fits and clearances 801 5 July 99
802 5 July 99
Installation 201 5 July 99
202 5 July 99
28-11-14 LEP-1
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
LIST 0F EFFECTIVE PAGES
CHARTER/SECTION PAGE REV.DATE CHAPTER/SECTION PAGE REV. DATE
Spécial Tools, Fixtures and 901 5 July 99

Equipment Materlals 902 5 July 99
903 5 July 99
lllustrated parts list 1001 5 July 99

1002 5 July 99
1003 5 July 99
1004 5 July 99
1005 5 July 99
1006 5 July 99
1007 5 July 99
1008 5 July 99
1009 5 July 99
1010 5 July 99
1011 5 July 99
1012 5 July 99
1013 5 July 99
28-11-14 LEP-2
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
Récapitulative of Proposed Version/Récapitulatif de la Version Proposée.......... RCPV/RCVP-1
INTRODUCTION................................................................................................................. INTRO 1
DESCRIPTION ................................................................................................................. 1
TESTING............................................................................................................................. 101
INSTALLATION LIMITATIONS........................................................................................... 201
DISASSEMBLY................................................................................................................... 301
CLEANING...................................................................................................................... 401
CHECK .............................................................................................................................. 601
REPAIR............................................................................................................................... 601
ASSEMBLY......................................................................................................................... 701
FITSANDCLEARANCES................................................................................................... 801
SPECIAL TOOLS, FIXTURES AND EQUIPMENT MATERIALS ...................................... 901
ILLUSTRATED PARTS LIST............................................................................................ 1001
28-11-14 TC-1
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
RECAPITULATIVE 0F PROPOSED VERSION/
RECAPITULATIF DE LA VERSION PROPOSEE
List of applicable rcpair cards Lifsto des cartes du ivp.irations

(çjciK.Ttil iind Kpocilic) gànoralos et spocilitiuos applicables 122S090 od 11
Siiirim.iry ol applicable rcpair Récapitulatif des cm te", do roparation

carda applicables 122S073(.'d15
Général Instructions /
Instructions Générales
Bladder Cell Type Handling. Manipulation des Réservoirs Souples. M H 122S008
Inspection of Cell to flncl leaks. Contrôle du Réservoir et Localisation des » X 122S009

fuites.
Préparation of Ce// for Inspection and Préparation du Réservoir en vue de contrôles » X 1223010
ropair. et réparations.
Llmlts of acceptable conditions. Limites des conditions acceptables. X M 122S011
Dolng tosts on fuel cells out ofalrcraft. Essais effectués sur le réservoir hors » M 122S020
appareil.
Repair Procédure /
Procédure de Réparation
Cut or hole through Fuel Cell wall (1266 type Perforation ou Coupure de la paroi (1266 M « 122S001
II) type II)
Less important extemal looseness. Décollements Mineurs Externes. M M 122S003
Blister in externat barrier or no sxternal Cloques ou absence de barrière externe N/A M 122S004
barrière 266 type II). (1266 TYPE I I ) .
Damage to mnor liner material (1266 type II). Détérioration du matériau du revêtement N/A X 122S013
interne (1266 TYPE II).
JS[OTE: Ail éditions of repalr cards are included wlthln of List of applicable repair card (général and spécifie)/
Tous les indices des cartes de réparations sont inclus dans la liste des cartes de réparations générales
et spécifiques.
28-11-14 RCPV/RCVP-1
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
RECAPITULATIVE 0F PROPOSED VERSION/
RECAPITULATIF DE LA VERSION PROPOSEE
List of applidiblo repair carcls L»s(e ries Ciiifc.s (YO réparations

(()oii('r,il and spécifie) c/cncnilcf; et spocifiquvs 122S090cd 1 1
applicables
Summnry of appliciihlc ropflir Rw.npiliilatif c/es c>"fc.s (/<•

122S073CCI 1 5
carda ràpnmtion applicable'-;
Repair Procédure l
Procédure de Réparation
Bllster between innor and oxtema/ bladdar wall Cloquo ontre revetenwnt Intomo ot WA M 122S014
(Intomal surface) (1266 type 11/111). extema do la paroi (intérieur du réservoir)
(1266 TYPE ll/lll).
Blist»r bstween fitting flango and pty (internai Cloqua mtr» jupes do fixation N/A M 122S015
surface). d'accessoire et pli Interne.
Loosmess or channels on internat ply (1266 Relâchement ou canaux Internes (1266 N/A M 122S016
type II). TYPE II).
tnner corner mpalr (1266 typa II). Réparation d'un angle intérieur (1266 N/A M 122S017
TYPE II).
Looseness or channals on mternal ply. Relâchement ou canaux externes. N/A H 122S019
Bllstor of large dimension botwMn internai and Cloque de grande dimension entre N/A M 122S033
extamal ply revêtement interne et externe de le paroi
To replace ofcold bonded fitting Remplacement d'un accesoire métallique N/A X 122S066
collé à froid
NOTE: Ail éditions of repair cards are included within of List of applicable repair card (général and spécifie)/
Tous les indices des cartes de réparations sont inclus dans la liste des cartes de réparations générales
et spécifiques.
28-11-14 RCPV/RCVP-2
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
INTRODUCTION
1 . Général Information.....................................................
2. Glossary of Abbrevlatlon and Symbols.........................
3. Listing of Authorlsed Repair Station.............................
4. Sales Department Détails ............................................
5. Identifying Revised Material.........................................
6. Summary of Aérazur Maintenance Recommendations
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Général Information
A. This manual provides Description and Opération, Disassembly, Assembly, and Testing
Instructions for thé A319 / A320 / A321 Fuel Cell. Thé Bag Tanks are manufactured by
AERAZUR, 4 rue Lesage Maille - 76320 CAUDEBEC LES ELBEUF - FRANCE - NATO CODE
F6101.
B. To facilitate use of this manual, data that is pecullar to a spécifie configurations) Is presented
separately by subsectlon wlthin each major section of thé manual. Thé Table of Contents at thé
beginning of thé manual tabulâtes ail major sections. A more detailed Table of Contents is
provided at thé beginning of each section.
C. Throughout thé manual pay particular attention to thé WARNINGS, CAUTIONS, and NOTES;
their Intentions are as follows:
WARNING: .TO CALL ATTENTION TO METHODS AND PROCEDURES, WHICH MUST BE

FOLLOWED PRECISELY TO AVOID INJURY TO PERSONS.
CAUTION: ..TO CALL ATTENTION TO METHODS AND PROCEDURES, WHICH MUST BE
FOLLOWED TO AVOID DAMAGE TO EQUIPMENT.
NOTE: To call attention to methods whlch make thé job easler.
D. Pages lntro-3 conslsts of a list of Abbreviations and Symbols used throughout this manual.
F. This manual describes two Levels of maintenance:
(1) "0" LEVEL (ORGANIZATIONAL):

(a) This maintenance level is applicable by thé customers. No spécifie tools are required to
perform thé maintenance tasks.
(2) "I" LEVEL (INTERMEDIATE):

(a) This maintenance level Is only applicable by thé Repair Stations. Thèse repair stations
must be approved by Aérazur.
(3) "D" LEVEL (DEPOT)

(a) This maintenance level is only applicable by Aérazur and its approved thé Repair
Stations.
NOTE : Check thé page(s) "Record of Revision" (RR-X) to know thé last édition and thé
applicable maintenance level of your CMM.
Refer to thé page(s) "Récapitulative of Proposed Version/Récapitulatif de la
Version Proposée" (RCPV/RCVP) to know applicable page(s) for thé specified
level. Thé pages in repair section for Dépôt level are not provided to customer.
28-11-14 INTRO-2
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
2. Glossary of Abbreviations and Symbols
ARZ Aerazur
BKDN Breakdown
CMM Component Maintenance Manual
Dm Diameter
LEP List of Effective Page
MEK Methyl Ethyl Ketone
mm Mllllmeter
NG New Génération
RCPV Récapitulative of Proposed Version
RCVP Récapitulatif de la Version Proposée
RR Revision Record
SB Service Bulletin
T Title
Ternp. Rev orT.R Temporary Revision
28-11-14 INTRO-3
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
3. List of Authorized Repair Station
AERAZUR
Repalr Station
4, rue Lesage Maille - BP 22
Phone No: .. (33) 2 32 96 56 91
Fax No: (33) 2 32 96 56 90
AOG TANK TIGERS

Mr Scott Me Daniel
2742 Burbank Street
Dallas, TEXAS 75235
U.S.A
Phone No: (214)3505996
Fax No: (214)3583835
BRISTOW HELICOPTERS
Mr John D Lea
Aberdeen Alrport
Dyce, Aberdeen
Aberdeen AB 2 OES
SCOTLAND
Phone No: (44) 1224 723 151
Fax No: (44)1224724537
ST AEROSPACE SYSTEMS
Mr Low CHIN KOK

505 A Airport Road
Paya Lebar
SINGAPORE 539934
Phone No: (65) 380 4620
Fax No: (65)2844414
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
4. Sales Department Détails
AERAZUR
2 rue Maurice Mallet
92130 ISSY LES MOULINEAUX
FRANCE
Phone No: (33) 1 41 23 23 80
5. Identifying revised Manual
NOTE: A revision to a page is defined as any change to thé printed matter that
existed prevlously.
A. Révisions, additions, and deletlons shall be identified by a vertical black line along thé left
hand margln of thé page opposite only that portion of thé printed matter that has changed.
B. A black line in thé left hand margln opposite thé page number and date will indicate that thé
text was unchanged but thé material was relocated to a différent page.
C. For thé detailed parts listing an Indlvidual code letter «R», instead of a vertical black line, shall
be used on each line to identify revisions.
D. A revision that constltutes a complète manual change is void of ail black Unes In thé left hand
margin to eliminate confusion. Each page of a complète manual change is assigned thé new
revision date.
28-11-14 INTRO-5
May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
6. Summary of Aérazur Maintenance
RECOMMENDATION REFERENCE
(1) Always perform a leakage test after repair Refer to Testing Section
and before assembllng.
(2) Verlfy incorporation of ail outstanding Service AERAZUR

Bulletins and Service Information Letters.
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
DESCRIPTION
1 . Leading Particulars....
2. Bag Tank Description
3. Marking......................
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Leading Particulars
ITEM DESCRIPTION
Technlcal Data
Extrême amblent températures Artic Min.: -54°C (-65°F) to Tropical Max.:90°C (+194°F)
Fuel température range -54°C (-65°F) to 65.6°C(+150°F)
Bladder wall material characteristics 1266 TYPE II
Approximate welght 0.855 kg/m2 ± 10%
Fuel to be used:
Kérosène JET A1 or TRO, JP4 or TR4, JP5 or TR5
Additive SOHIO BIODOR mixed in JET A at 0.0027% max. (270
ppm)
LEADING PARTICULARS
FIGURE 1
28-11-14 PAGE 2
July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
2. Bag Tanks Description

A. Général
(1) Aerazur Bag Tank Is used to contain fuel for thé engines.
A 319 / A320 / A321 Bag Tank consista basically of a 1266 Type II wall (see Figure 2). For
more détails about Bag Tank, refer to thé Figure 6 page 7.
Furthermore, thé llfe tlme in service for thé Bag Tank is 15 years, Includlng thé storage
conditions (Refer thé section 700- § storage).
28-11-14 PAGES
July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
3. Marking
AIRCRAFT CONTRACTOR DASA

AIRCRAFT TYPE AIRBUS A 321 / A 320/A 319
FUEL TANK SPECIFICATION 2820 M1E 000401
AERAZUR PART NUMBER ARZ 502244-1 AMDT A
SERIAL NUMBER
DATE 0F MANUFACTURE
WEIGHT
INSPECTION STAMP
CONTRACT ORDER N0
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
INTERNAX EÎCTERMJIL
îlai^rrtifin Tluclau» Wdfiht

Rcp. R.dtTCDCC
(nun) l^«fcBAn23
1 Ett. palyzmd Bizi^ 7QS007 OÛS 0,050
2 Coalcd Fabnc 703006 0,4 0,315
3 Ihtaiul M.nbbcc Sh=ct 702003 0,35 0,490
TOTAL Q,8nun Q.8S5kfiAd2
1266 type IIWALL

FIGURE 2
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
Bag Tank: 502244-1 A
DESIGNATION
Ring Outer+ Inner
Ring Outer (manhole)
Ring Outer+ Inner
Ring Outer+ Inner (Dm 69)
Nipple (Dm 76.32)
Support Inner+Outer
Ring Outer+ Inner
Rope fixation
Support Outer
Ring Outer+ Inner
Ring Outer+ Inner
Ring Inner+Outer Assembly
Delta Hanger
Marking
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
BAG TANK
FIGURES
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
TESTING
1 . Test Equlpment / Materials

2. Testlng of Bag Tank...........
3. Blanklng Location...............
28-11-14 PAGE 101

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Test Equipment / Material (Figure 1 0 1 )
CAUTION : SUBSTITUTES FOR LISTED TEST EQUIPMENT MUST BE APPROVED BY

AERAZUR.
ITEM/DESCRIPTION QUANTITY SOURCE
Box of soft chalk 1 Local Purchase
Blanking plate/504083 1 ARZ
Rubber plug/30013021/Dm 88 2 ARZ
Rubber plug/30013240/Dm 6.6 1 ARZ
TESTING EQUIPMENT/MATERIALS
FIGURE 101
28-11-14 PAGE 102

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
2. Testing of Bag Tank
A. Général
(1) Thé Bag Tank can be pressurized and tested for leakage once they hâve been removed
from thé helicopter structure.
(2) Thé following leakage test is to be performed on free-standing bladder on table.
(3) To handle thé Bag Tank can refer to Installation Limitations.
B. Leakage Test
(1) Make sure that thé bladder does not contain any foreign bodies.
(2) Seal bladder openlngs with blanking plates to perform thé leakage test.
Général Torque Value:
Diam. 6.35: 0.5 mdaN
Diam. 4.82: 0.35 mdaN
(3) Insert kérosène through thé opening then seal with thé blanking plate fltted with thé
pressure control system.
Bag Tank Quantlty of kérosène (liters)
A319/A320/A321 Bag Tank 25
(4) Pressurize thé Bag Tank can with air to 17 mb (0,25 PSI) this value must not be
exceeded).
28-11-14 PAGE 103

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
(5) Examine thé Bag Tank one side at a time after leavlng each side to stand at least 20
minutes.
(a) If no trace of kérosène is visible on thé side tested, thls side is fuel tight. Proceed
likewise for thé other sides.
(b) If one or more traces of kérosène appear on thé side tested then :
• Dry that side
• Reposition thé bladder on that side for 20 minutes
• If some traces are still visible, mark their location with soft chalk for repair.
(6) Depressurize thé Bag Tank, remove thé blanking plates and make repairs where
necessary.
(a) If thé Bag Tank does not show leakage on ail thé sides, relnstall it immediately or
store it in its packaging (See assembly section).
(b) Any leak in thé bladder must be repaired (See repair section).
28-11 -14 PAGE 104

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
3. Blanking Location
504085
504089
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
INSTALLATION LIMITATIONS
1 . Aircraft Applicability. ,202

2. Bag Tank Handling.. ,202
28-11-14 PAGE 201

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Aircraft Applicability
A. Thé Bag Tank (p/n: 502244-1 A) is designated for a installation on A319/A320/A321 Aircraft.
2. Bag Tank Handling

A. Do thé followlng tasks with care to avoid damages of Bag Tank:
(1) Remove Bag Tank from thé containers,
(2) Prépare it for its installation in thé Aircraft,
(3) Install it in its compartment,
(4) Remove it from its compartment.
B. If you handle thé Bag Tank roughly or incorrectly, you will cause abrasion, bruises, cracking
etc... of thé external wall.
CAUTION : DO NOT USE THE FITTING TO LIFT, MORE OR CARRY A FUEL CELL.
DO NOT UNFOLD OR FOLD A BAG TANK WITHOUT VALUABLE

REASONS.
DO NOT DRAG OR TUMBLE THE BAG TANK.
C. When you Install or remove thé Bag Tank, some protections are necessary on thé aircraft access
door.
28-11-14 PAGE 202

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
DISASSEMBLY
1 . Disassembly Tools..... 302

2. Général Information .. 303
3. Removal of Bag Tank. 303
28-11-14 PAGE 301

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Disassembly Tools
CAUTION : SUBSTITUTES FOR LISTED DISASSEMBLY TOOLS MUST BE APPROVED

BY AERAZUR
ITEM / DESCRIPTION SOURCE
Standard Tools ARZ

(Identical Tools used for thé Aircraft Maintenance)
TABLE 0F DISASSEMBLY
FIGURE 301
28-11-14 PAGE 302

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
2. Général Information
A. Décision of dlsassemble generally should be based on présence of leaks, visible damage, or

functional discrepancies dlscovered In performance of procédures outlined in check section.
Disassemble only to thé extent necessary to complète local repair or replacement.
B. To handle thé Bag Tank, refer to Installation Limitations.
3. Removal of Bag Tank:
A. Before removing thé Bag Tank, make sure they hâve been properly drained. (See Cleaning
Section).
WARNING : EVEN A SMALL AMOUNT OF FUEL CAN GIVE OFF DANGEROUS FUMES.
B. Dismount thé external fittings (pipes, doors, etc...)
C. Dismount thé internai fittings.
D. Dismount ail fixations.
E. Protect compartment access openlng with relnforced adhesive tape.
CAUTION : DO NOT DROP TOOLS OR OTHER OBJECTS LIABLE TO DAMAGE THE

BLADDER.
F. Remove thé Bag Tank by folding it carefully so that it can clear thé taped opening.
CAUTION : MAKE SURE THERE IS N0 METALLIC PARTS THAT MIGHT DAMAGE THE
BAG TANKS.
G. Place thé Bag Tank on a surface free from metallic fittings, tools or any other objects liable
to damage thé Bag Tank.
NOTE : Bag Tank shall not be left out their packaging for a long time prior to repair
installation or storage.
28-11-14 PAGE 303

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
CLEANING
1 . Cleaning Materials / Tools. .402

2. Général Information.......... ,403
3. Bag Tank Cleaning............ .403
28-11-14 PAGE 401

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Cleaning Materials / Tools
CAUTION : SUBSTITUTES FOR LISTED CLEANING MATERIALS / TOOLS MUST BE

APPROVED BY AERAZUR
REFERENCE DESIGNATION AVAILABILITY
100066 Soap ARZ

601199 Cleaning Solution ARZ
3001 S065 Lint -free cloth 1000 x 1000 mm ARZ
3001 S052 Mask ARZ
3001 S064 Eye Protectors ARZ
3001 S010 SoftChalk ARZ/Local Purchase
CLEANING MATERIALS /TOOLS

FIGURE 401
28-11-14 PAGE 402

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
CAUTION : PERFORM CLEANING WITH CARE TO AVOID COMPONENTS

DAMAGES.
NOTE : To handle thé Bag Tank, refer to Installation Limitations.
3. Fuel Cell Cleaning
WARNING : USE ONLY LIGHTS AND EQUIVALENT EQUIPMENT 0F A TYPE

RESISTANT TO EXPLOSION INSIDE THE BAG TANK.
KEEP THE BAGTANK FAR FROM OPEN FLAMMES OR OTHER
SOURCES 0F IGNITION
NOTE : Ail persons responslble for Bag Tank drainlng must wear a mask and eye
protections (See Figure 401)
A. Bag Tank Drying :

(1) Damaged Bag Tank must be dralned and dried fully with clean cloth
(See Figure 401).
(2) Do this as soon as possible to prevent swelling of thé lining.
(3) In means of internai access, take a cloth that is moistened with cleanlng solution 601199
(See Figure 401) and apply on thé internai Bag Tank wall. Drain thé cleaning solution to
thé outside. Keep an airflow through thé Bag Tank either 2 at 4 hours (if ambient
température = 20°C) or 8 at 12 hours (if ambient température = -10°C).
B. Bag Tank Cleanlng

(1) Before you examine or repair thé Bag Tank, a external cleaning must be performed with
lint-free cloth that is moistened with thé cleaning solution.
(2) For a large-scale cleaning (external), you can use a soap (See Figure 401 ) in hot water.
(3) To remove ail soap residue, rinse with clean water. Dry thé Fuel Cell fully after cleaning.
NOTE: Make sure that thé liner is fully dry.
28-11-14 PAGE 403

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
C. Marking thé Defects Position
(1) When you see a small defect on thé external Bag Tank Wall, make a mark to shows its
position. Use a soft chalk (See Figure 401).
(2) Make thé mark accurately 10 mm around thé defect.
28-11-14 PAGE 404

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
CHECK
1 . Général .............
2. Bag Tank Check.
3. Visual Check......
28-11-14 PAGE 501

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Général
NOTE : To handle Bag Tank, refer to Installation Limitations Section.
NOTE : Refer to Figure 501 through for Visual checking of Bag Tank and related
components.
NOTE : When thé disposition Is replace refer to thé disassembly section for thé
disassembly of thé component and to thé assembly section for thé
assembly of thé component.
A. Thé work area must be covered wlth a clean carpeting, or other protective materlal and must
be clean and well llghted.
B. Thé check can be made without thé aid of spécial optical déviées, otherwise indicated herein.
C. Bag Tank hâve to be inspected for defects with a view to repair where necessary.
D. To each defect that may be found corresponds an applicable repair procédure for thé wall
référence 1266 Type II.
E. Other repairs than those listed in repair section must be performed by an approved repair
station and are guaranteed.
2. Bag Tank Check
A. External Surface
(1) Examine thé Bag Tank surface for any signs of damage such as holes, cracks, etc.....
Note any defects for subséquent repair.
(2) If thé external surface contains gouging or tears, note thèse defects for subséquent
repair.
(3) If there are any fuel-soaked areas, check for leaks in thé Bag Tank wall. In order to be
sure, perform a leakage test (See Testing Section). Note defects for subséquent repair.
B. Rubber Fittings
(1) Check that matlng faces hâve not been crushed due to excessive torquing.
Note defects for subséquent repair.
28-11 -14 PAGE 502

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
C. Métal fittings
(1 ) Examine studs to make sure that :

(a) they are not twisted
(b) they hâve not corne loose.
(c) their threads hâve not been damaged
(2) Note defects for subséquent repair.
D. Attachements Systems
(1) Examine thé various attachment Systems (screw fixation). Any defects must be recorded
for subséquent repair or a replacement where necessary.
E. Internai surface
(1) Examine thé inslde surface thoroughly with an explosion-proof lamp to detect any
defects liable to cause leakage (cracks, holes, abrasion, scratches or any other defects).
(2) Note defects for subséquent repair.
28-11 -14 PAGE 503

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
3. Visual Check
NOTE : If necessary perform a minimum disassembly to locate damage.
COMPONENT CONDITION DISPOSITION
BAG TANK Looseness at thé lap splice edge of thé See repair section
outer fabric
Cut or hole through bladder wall See repair section
Other defects Return thé Bag Tank to

Authorlzed Repalr Station
FIGURE 501
28-11-14 PAGE 504

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
REPAIR
PAGE
1 . Repalr Tools/Products ................................. . 602
2. Général Information ..................................... . 604
3. Repalr of less important external looseness, . 607
4. Repair of eut or hole through Bag Tank wall . 609
28-11-14 PAGE 601

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
1 . Repair Tools / Products
CAUTION: SLIBSTITUTES FOR LISTED REPAIR •TOOLS AND PR(3DUCTS MUST BE

AF•PROVED BY AERAZUR.
P/N DESCRIPTION QUANTITY SOURCE
601599 MEK 250ml ARZ
705018 Cernent 250ml ARZ
5100S002 Rubber Patch Kit (0 40) 1 ARZ
5100S004 Coating fabric Patch Kit (0 50) 1 ARZ
3001S053 Cellular foam 2 ARZ
3001S007 Teflon-coated fabric 2 ARZ
706018 Cernent (Base 706071+ 250ml ARZ

Accelerator 706043)
706070 Paint 250ml ARZ
3001S048 Adhesive Paper Tape 25mm 1 ARZ
3001S049 Ernerycloth grade 150 1 ARZ
3001S009 Scissor, length 200rnrn 1 ARZ/Local Purchase
3001S613 Rubber roller 1 ARZ
3001S008 Paintbrush, width 25 mm 2 ARZ/Local Purchase
3001S010 Soft chalk 1 ARZ/Local Purchase
REPAIR TOOLS / PRODUCTS

FIGURE 601
(Sheet 1 of 2)
28-11-14 PAGE 602

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
P/N DESCRIPTION QUANTITY SOURCE
3001S052 Mask 1 ARZ
3001S051 Pair of fabrlc glove 1 ARZ
3001S064 Eyes protector 1 ARZ
3001S061 Cernent préparation pot 2 ARZ
3001S063 Applicators 1 ARZ
3001S057 Mixer 1 ARZ
3001S012 Ollcan 1 ARZ
3001S050 C-clamp 1 ARZ
502005 Set of alumlnum plates 1 ARZ
3001S068 Mechanical mixer 1 ARZ
3001S015 Curing press 1 ARZ
REPAIR TOOLS / PRODUCTS

FIGURE 601
(Sheet 2 of 2)
28-11-14 PAGE 603

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
NOTE: To handle thé Bag Tank, refer to Installation Limitation Section.
NOTE: Minor Limits do not rnean that you must discard thé Bag Tank. But it is not
permitted to Install It in aircraft untll It Is repalred.
A. Defects Classification
Thé types and dimensions of defects cause them to be put Into thé groups that follow :
(1)Critical
(a) A critical defect is one that judgment or expérience indicate could result in hazardous
or unsafe conditions for individuals using or maintaining thé product, or for major
end-items of products such as ships, aircraft or cells, a defect that could prevent
performance of thelr tactical function.
(2) Major
(a) A major defect is a defect, other than critical, that could result In fallure or materially
decrease thé usablllty of thé unit or product for Its intended function.
(3) Minor
(a) A minor defect is that does materially decrease thé usuability of thé unit or product
for its intended function, or is a departure from established standards havlng no
important bearing on thé effective use or opération of thé unit.
B. Defects types
(1) "Istcategory
(a) Blemishes and some minor superficial defects, internai or external, which can be
repalred by subséquent finish opérations or whlch are permitted without repair.
(2) 2nd category

(a) Critical, major or minor defects that must be repaired.
C. Limit of defects that do not need a repair
(1) Internai surface

(a) Thé basis for acceptance is one minor defect per square meter of bladder wall. Such
defects must not be more than thé limits given in thé «Minor Defects» column.
(2) External surface
(b) There is not any limit to thé number of minor defects if their dimensions are not more
than thé limits given in thé «Minor Defects»column.
28-11-14 PAGE 604

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
D. Llmits of acceptable conditions
(1) Looseness at thé lap splices edge of thé outer fabrlc.
Maximum 5 mm in width
Critical : N/A.
Major : Larger than minor.
Minor : Thé maximum looseness is 5 mm wide by 75 mm long. There Is one loose area in
each linear meter of thé spllce.
28-11-14 PAGE 605

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
(2) Cut or Hole through Bag Tank wall
Width
CUT OR HOLE
3BCTION A^A
Limit of acceptable conditions:
Length= 20 mm (max)
Width= 3 mm (max)
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
3. Repair of less important external looseness
NOTE : Perforrn a Bag Tank Cleaning (refer to Cleaning Section) before repair.
Thé followlng procédure Is only for small Bag Tank.
A. Préparation of thé Cernent
(1) Cernent 706018:

Base 706071 and accelerator 706043
Base 706071 - Maximum storage température +18°C (64°F). Shelf life 12 months.
Accelerator 706043 - Maximum storage température +18°C (64°F). Shelf llfe
12 months.
(a) Use a mixer to mix thé base 706071 with thé accelerator 706043. Mix them in a
cardboard pot for three minutes.
(b) Put a cover on thé cément préparation 706018. Put it In an area thaï has protection
against sun and wind.
(c) Température of use: +18°C (64°F) to 25°C (77°F); Shelf life of mixture: 4 hours.
(2) Paint 706070:

(a) Storage température 5°C (41 °F) to 25°C (77°F) - Shelf life 12 months.
Mix them in a cardboard pot for three minutes before use.
B. Fuel Tank Préparation
WARNING : YOU MUST WEAR A MASK, GLOVES AND EYES PROTECTIONS TO MAKE
ALL REPAIRS (REFER TO FIGURE 601).
C. Marking of thé Repair Area
(1) Make a mark 5 mm around thé damage to show thé repair area. Make thé mark with soft
chalk on thé EXTERNAL surface of thé coll. Put adhesive paper tape to show thé limits
of thé external surfaces to be bonded.
D. Cold Repair Procédure
(1) External Repair

(a) Clean thé two parts of thé repair area with a clean cloth that is molstened with Methyl
Ethyl Ketone.
(b) Use a clean cloth that is moist with MEK to clean thé surfaces must be glued.
(c) Keep them open to let them dry.
28-11-14 PAGE 607

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
(d) Apply two coats of céments 706018 to thé repalr area. Let thé cément dry for 10
minutes between each coat.
(e) Let surfaces dry fully for 15 minutes.
(f) Remove adhesive paper tape from thé bladder wall.
(g) Thanks to an applicator slightly moistened with MEK, make thé cernent 706018 tacky
on thé repair area.
(h) To be sure that cernent is tacky, put your finger joint lightly on thé surface. Then lift
your finger. You rnust just feel that thé cernent is rnoistened but It must not bond to
your finger.
(I) To bond thé two surfaces, roll down with a roller to thé outer edges to prevent air
being trapped.
G) Keep thé surfaces in position with adhesive fabric tape for fifteen minutes.
(k) Let thé repair dry for two hours.
(2) Inspection
(a) Check there is no sign of looseness.
(3) Finishing
(a) Put adhesive paper tape 5 mm around thé repair area on thé external surface of
thé coll.
(b) Clean thé area with a clean cloth that is moistened with 601599 (refer to Figure 601)
(c) Use a pièce of emery cloth to buff thé external repair area manually. (Only 4 or 5
llght passages).
(d) Clean thé area with a clean cloth that is moistened with 601599.
(e) Let thé repalr area dry fully 2 at 3 minutes.
(f) Use a paintbrush to apply two coats of paint 706070. Let thé paint dry for 30 minutes
after each application on thé repalr area.
(g) Rernove thé adhesive paper tape frorn thé bladder wall.
(h) Do not expose this coating to kérosène for at least 24 hours.
28-11-14 PAGE 608

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
4. Repair of eut or hole through Bag Tank wall

A. Général
(1) Perform a cleaning of Fuel Cell before repalr (see cleaning section).
(2) Repair fuel cells in a warm, dry, clean location must be clear of dust and fumes.
(3) Thé repalr materlals should be stored in conditions appropriate to proper conservation of thé
various materials.
WARNING: USE ONLY LIGHTS AND EQUIVALENT OF RESISTANT TYPE TO

EXPLOSION.
WARNING: CEMENTS AND SOLVENTS USED TO REIPAIR FUEL CELLS ARE VERY
FLAMMABLE.
(4) Important remarks prlor to using repair materials:
(a) Check shelf llfe of materials

(b) Relative humidity: 55%
(c) Beware of any dusts and fumes
(e) Stir products well before use
CAUTION: DO NOT START THE FUEL CELL REPAIR BEFORE IT IS FULLY DRY.
NOTE: If thé Fuel Cell is not dry, thé repair patches wlll not bond correctly.
B. Précautions
WARNING : YOU MUST WEAR A MASK, GLOVES AND EYES PROTECTIONS TO MAKE
ALL REPAIRS.
KEEP FUEL FAR FROM OPEN FLAMES OTHER SOURCES OF IGNITION.
CAUTION : CEMENT AND SOLVENTS USED TO REPAIR FUEL CELLS ARE VERY
FLAMMABLE.
28-11-14 PAGE 609

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
C. Repalr description
NOTE: Thé following procédure is made for a Hot-cure repair.
(-l)Materials
WALL RUBBER FABRIC
1266 TYPE II 702007 703006
(2) Lifetime of materials

(a) 702007: storage 10°C - Shelf llfe: 6 months.
(b) 703006: storage 10°C - Shelf llfe: 4 months.
(3) Marking of thé Repair Area

(a) Make a mark 30 mm around thé damage to show thé repair area. Make thé mark wlth
soft chalk on thé internai surface and thé external surface of thé cell.
(b) Put adhesive paper tape on thé external surface of thé Fuel cell to show thé limits of thé
repair area.
(4) Préparation of cernent 705018
(a) Mlx durlng three minutes before use.
(b) Cernent characteristlcs: Storage température 5°C (41 "F) to 25°C (77°F) - Shelf Life 6
months. Do not let thé box In opened position.
(5) Paint 706070:

(a) Storage: from 1 5 to 25°C. Shelf life 12 months.
(b) Use a mixer to mix in a cardboard pot for three minutes.
(6) Hot repair procédure

(a) Use a pièce of emery cloth to buff thé internai and external repair area manually.
(b) Thé external area must be fully clear of thé polyamide barrier so that it will bond properly.
CAUTION: DO NOT BUFF THROUGH THE LINER TO NOT INCREASE THE DEFECT
(c) Clean thé buffed area with a clean cloth that is moistened with MEK.
(d) Let thé repair area dry fully.
28-11-14 PAGE 610

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
(7) Internai Repair (refer to figures 601, 602, 603)
(a) Use a paintbrush to apply two coats of cernent 705018 on repair area. Let thé cernent dry
for 10 minutes between each application.
(b) Let thé second coat dry fully for approxlmately 15 minutes.
(c) When thé application Is fully dry, remove thé adhesive paper tape from thé Internai
surface.
(d) Take a round patch from rubber 702007, dlameter 40 mm. Remove thé blue polyethylene
protection.
(e) Use an appllcator that Is moistened with MEK. Make thé rubber patch 702007 tacky and
make thé cernent on thé repair area tacky.
(f) To make sure thé cernent is tacky, put your finger joint llghtly on thé surface. Then lift
your finger. You must just feel that thé cément is moistened but it must not bond your
finger.
(g) Adjust thé rubber patch 702007 In thé conter position on thé damage.
(h) Roll down with a roller. Apply a strong pressure. Start from thé conter of thé rubber patch
and roll to thé outer edges to prevent air being trapped. Peel thé polythene layer from thé
rubber patch 702007.
(8) External Repalr (refer to figures 601, 602, 603)
(a) Use a paintbrush to apply two coats of 705018 at thé wall on thé repair area. Let thé
cernent dry for 10 minutes between each application.
(b) Let thé second layer of cernent dry fully during approxirnately 15 minutes.
(c) When thé cément is fully dry, remove thé adhesive paper from thé external surface.
(d) Meanwhile take a round patch from coated fabric 703006, diameter 50 mm.
(e) Use an applicator that Is moistened with MEK to make thé fabric patch and thé cernent
on thé repair area tacky.
(f) To make sure thé cernent is tacky, put your finger joint lightly on thé surface. Then lift
your finger. You must just feel that thé cernent is moistened but it rnust not bond to your
finger.
(g) Adjust thé rubber patch in thé conter position on thé repair area coated with cernent,
(h) Roll down with a roller. Apply a strong pressure. Start frorn thé center of thé coated patch
and roll to thé outer edges to prevent air being trapped.
(i) Peel thé polythene layer frorn thé rubber patch.
28-11-14 PAGE 611

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
(9) Curing
(a) Put and centre on thé internai and external repaired area, a Teflon-coated fabrlc sheet
3001 S007 and a pièce of cellularfoam 3001 S053 which hâve thé same dimensions of
thé curing plates (502005).
(b) Put thé assembly under thé curing press or put thé heatlng unlts against thé aluminum
plates. Attach thé plates tightly with a C-clamp.
(c) Cure for 30 minutes at 175°C (tlme necessary to increase température not included).
(d) Let thé heating unit cool before to remove thé repair area, for thé curing press with
cooling ventilation System walt for 10 minutes before you remove thé repair area.
(10) Inspection
(a) To inspect thé cure, rub thé repair area lightly with a clean cloth that Is molstened with
MEK.
(b) If thé cloth stays qulte clean, thé cure Is correct.
(c) If thé cloth becomes black, cure agaln as wrltten above.
(d) If thé edge of thé repair is loose, apply one more coat of cernent 705018 to thé loose
area. Cure again as written above.
(e) Do a check for leaks (see testlng section).
( 1 1 ) Finishing
(a) Put adhesive paper tape 5 mm around thé repair area on thé external surface of thé
cell.
(b) Clean thé area with a clean cloth that is moistened with 601599.
(c) Use a pièce of emery cloth to buff thé external repair area manually. (Only 4 or 5 llght
passages)
(d) Clean thé area with a clean cloth that is moistened with 601599. Let thé repair area
dry fully 2 at 3 minutes.
(e) Use a paintbrush to apply two coats of palnt 706070. Let thé paint dry for 30 minutes
after each application on thé repair area.
(f) Remove thé adhesive paper tape from thé bladder wall.
(g) Do not expose this coating to kérosène for at least 24 hours.
28-11-14 PAGE 612

May 16/02
AERAZUR
A319 / A320 / A321 BAG TANKS
Buffing by hand.
FIGURE 602
PASTED AREA
Knuckle test / Adjusting thé patch In thé centre / Rolllng clown thé patch.
FIGURE 603
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
ASSEMBLY
1 . Assembly Materials. ,702

2. Général .................. ,703
3. Installation............... ,703
4. Storage.................... ,704
28-11-14 PAGE 701

July 5/99
AERAZUR
A319/A320/A321 BAG TANKS
1 . Assembly Materials
ITEM / DESCRIPTION QUANTITY SOURCE
List of Standard Tools ARZ

(Identical Tools used for thé
Alrcraft Maintenance)
FIGURE 701
28-11-14 PAGE 702

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
2. Général
A. Check thé packing to make sure thé Bag Tank P/N corresponds to thé compartment in which
it is to be installée).
B. Remove thé Bag Tank from its packing.
C. To facilitate positioning of thé Bag Tank in thé compartment, apply kérosène over thé inside
surface with a non-shedding cotton cloth.
NOTE : Thls opération is intended to soften thé bladder wall. It can be performed by
thé Bag Tank manufacturer or thé user thé day before thé Bag Tank is
mounted in its compartment.
NOTE : To Handle Bag Tank, refer to Installation Limitations Section.
3. Installation
A. Before installing thé Bag Tank in thé compartment, make sure there are no foreign bodies
liable to damage thé Bag Tank wall. If necessary vacuum it out or clean it thoroughly.
B. Arter examining thé compartment walls, cover with adhesive tape any protrusions due to
sheet métal, joggle patches, extrusion flanges, rivet or screw heads, etc...
C. Wipe off any traces of fuel, oil or grease, with a non-shedding cloth.
D. Remove thé Bag Tank from its packing. Handle it on a surface free from any métal filings,
tools or other objects liable to damage thé Bag Tank wall.
E. Remove ail storage blanking plates.
F. Cover thé compartment access opening with relnforced adhesive tape.
G. Fold thé Fuel Cell so that it can be passed through thé access opening.
H. Position thé Fuel Cell in thé compartment. Do not allow thé bladder to rub against any
protruding parts that may damage It.
CAUTION : NEVER HANDLE THE BAG TANK BY MEANS OF THE BLADDER FITTINGS
CAUTION : MAKE SURE THE FITTINGS ARE PROPERLY ALIGNED. NEVER

POSITION THEM WITH A POINTED OR SHARP INSTRUMENT SUCH AS A
SCREWDRIVER.
I. Finish positioning thé Bag Tank in thé compartment by easlng it into corners, thé fitting
throats, etc...Secure thé rope fixations to thé structure loops and apply thé self gripplng
patches. Once installed, thé Fuel Cell must not hâve any folds such as shown below.
28-11-14 PAGE 703

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
^10mm or r^\
3/8" max.
J A\^
CLOSED FOLD
UNACCEPTABLE
J. Connect thé doors; coat thé threads of each stud with molybdenum disulfide to make it easier
to screw on thé nuts. Flrst screw ail thé nuts by hand then torque them to thé recommended
value with a torque them to thé recommended value with a torque wrench.
A. Packlng
(1) Général
(a) Thé bladders must be kept in their original packlng whlch has been designed for
long-term storage.
(b) Whenever a bladder has to be returned for repalr to thé manufacturer or an approved
repairer, it should be placed in Its original packlng where possible or in packing of a
similar quality.
(2) Repacking
(a) Clean thé Bag Tank (See cleaning section).
(b) Place thé Bag Tank on a clean table cleared of any tools.
(c) Protect thé fittings (studs and accessories).
(d) Fold lightly thé Crashworthy Fuel Pipe towards inside.
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July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
(3) Packing
(a) Place a moisture-absorbing bag inside thé Bag Tank.
(b) Place thé Bag Tank in a polyethylene bag and seal with adhesive paper.
(c) Place this In thé original packing, where possible, or in a cardboard box of similar
quality, and sealed with adhesive tape.
(4) Packing identification
(a) Each box is identified with a label showlng (Tank Identification).
NOMENCLATURE
MFG BY AERAZUR IDENT CODE
P/N ******.*(ref. as applicable)
SERIAL NUMBER
DATE OF MANUFACTURE Month/Years
DATE OF SHIPPING Month/Years
(5) Packaging
(a) Recommendations
1 Stlff cardboard boxes are strong enough to withstand shipping to storage, repalr or
installation areas. They must nevertheless be handled with care.
(b) Protection for transport

1 Thé packing must be left In place until thé Bag Tank arrives at thé installation site
and not opened until thé last moment. Thé empty cardboard box should be kept in
perfect condition to be used for any bladders that hâve to be reconditioned or
repaired.
(c) Accompanying documents

1 Ail flexible bladders shipped must be accompanied by :
• outslde thé box
- 1 Tank Identification
- 1 Delivery note
- 1 Storage recommendation
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July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
• Inside thé box

- 1 Certificate of compliance
- 1 JAA Form 1 (or a FME: in English Component Log Cart).
(6) Storage
(a) Général Storage Conditions
NQTE : Thé flexible bladders must be stored In accordance with standard NFL
17103.
1 Basic storage conditions
-Température Between 10°C and 20°C.(50°F and 70°F) with exceptional
extrêmes of 41 and 85°F (5 and 30°C).
- Light Protect thé bladders from sunlight or artificial light.
- Atmosphère Relative humidity between 45% and 70%
Protect thé bladders from air containlng harmful fumes
Protect thé bladders from ozone. No ozone-generating equipment
is allowed (mercury vapor lamps, high voltage electronic
equipment, spark generating equipment, etc...)
- Avoid contact with solvents, oil and grease.
- Avoid contacts with other rubber made or metallic equipment
(b) Long Term Storage
1 Unused Bag Tanks

Thé AERAZUR packlng Is designed for long term storage
NOTE : Thé packing is designed for long term storage.
2 Check to be made after long term storage

Thé storage period for thé Bag Tank is 5 years in its original packing and under
normal storage conditions from thé date of cure. Possiblity of extension after visual
inspection and leakage test up to a maximum of 10 years.
Thé packing must be closed during thé storage period.
28-11 -14 PAGE 706

July 5/99
AERAZUR
A319/A320/A321 BAG TANKS
FITS AND CLEARANCES
FIG. ITEM DESCRIPTION TORQUE VALUE

(m.daN)
06.35 0.5
04.82 0.35
28-11-14 PAGE 801

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
PAGE INTENTIONALLY BLANK
28-11 -14
AERAZUR
A319 / A320 / A321 BAG TANKS
TABLE 0F CONTENTS
SPECIAL TOOLS, FIXTURES AND EQUIPMENT MATERIALS
1 . Spécial Tools, Flxtures and Equipment Table.
28-11-14 PAGE 901

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
1. Spécial Tools, Fixtures and Equipment Table
2: TESTING 3: DISASSEMBLY 4: CLEANING

5: CHECK 6: REPAIR 7: ASSEMBLY/STORAGE
PART NUMBER DESCRIPTION APPLICATION

AND
(SOURCE CODE)
2 3 4 5 6 7
LOCAL SUPPLIER TORQUE WRENCH ( 1 - 1 5 N.m) X X
LOCAL SUPPLIER LIQHT 0F TYPE RESISTANT 0F EXPLOSION X X X X X
3001S613(F6101) RUBBER ROLLER X
28-11 -14 PAGE 902

July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
28-11-14
Chapitre :
IPL
Numéro de la notice : 2 8 - 1 1 - 1 4
CMM : EQUIPMENT
P/N : 5 X X X X X
AERAZUR
A319 / A320 / A321 BAG TANKS
ILLUSTRATED PARTS LIST
28-11 -14
AERAZUR
A319 / A320 / A321 BAG TANKS
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
INTRODUCTION
Thé illustrated parts list (IPL) Is intended to identify ail thé components of thé unit.
Thé illustrated parts list contains thé following sections:
- Introduction,
- Vendor's code index,
- Detailed parts list,
- Général alphanumerlc Index,
- Equlpment deslgnator Index (If applicable),
- Table of optional components (if applicable).
2. Utilization of thé Detailed Parts Llst

Thé detailed parts list includes thé nomenclature and illustrations of thé components of thé
unit.
Thé columns of thé detailed parts list are arranged as follows:
- 1st column: Flg. Item - Figure and Item number,

- 2nd column: Manufacturer's part number,
- 3rd column: Airline part number
- 4th column: Nomenclature,
- 5th column: Usage code - Effectlvlty,
- 6th column: Unit per assy - Quantity per next higher assembly.
A. Figure and Item numbers

Each part numbered Item llsted In thé parts list Is asslgned an item number.
Thé figure number Is Indlcated on thé flrst Une at thé top of each page.
Assemblles, sub-assemblles and parts listed but not illustrated are Identlfled by a dash (-)
preceding thé item number.
A letter appearing before thé item number Is a cross-référence to thé figure showing thé
modified portion of thé part concerned.
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
B. Manufacturer Part Number

Each of thé assemblies, sub-assemblies and détail parts, illustrated or not, is assigned a
manufacturer part number.
When standard parts are used, thé standard part number is listed in thé part number column. In
that case thé corresponding AERAZUR part number follows thé description and Is prlnted In
brackets, in thé column nomenclature.
C. Airline part number
Thls column Is left blank for airllne use.
D. Nomenclature
Thé nomenclature Is Indented to show thé relatlonshlp between thé parts listed, as follows.
1234567
Assembly
Détail parts for assembly
Subassembly
Attacning parts and, or storage parts for subassembly
* il il
Détail parts for subassembly

Sub-subassembly
Attacning parts and, or storage parts for sub-subassembly
"t a *
Détail parts for sub-subassembly etc.
Thé abbreviation "NP" (non procurable) is placed at thé extrême rlght hand slde of thé 1st line of
thé nomenclature column.
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
E. Effectlvlty (Usage code)

An alphanumerlc usage code indicates thé appllcabillty of subassemblles and détail parts to
thé next higher assembly(ies) or subassembly(ies).
When thé applicability is général, thé "Usage Code" column Is left blank,
Thé usage code for thé subassemblles and détail parts refers to thé figure/item number of thé next
higher assembly(ies) or subassembly(ies).
Example : Effectivity 001 A, 001 B, 001 C, is written 001 ABC.
F. Units per Assembly
Thé unlts per assembly column shows thé number of unlts requlred for thé next higher
assembly. In some cases this information is replaced by thé letters RF (référence) or AR (as
requlred).
3. Updating
When an Item Is revlsed, added or deleted, thé letter "R" Is shown In thé RH margin (thé number
of révision changes).
Thé letter "R" appears in thé RH margin opposite thé page number when ail thé Item numbers
are changed.
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
VENDOR'S CODE INDEX
Vendor
Name - Address
code
F6101 AERAZUR
4 RUE LESAGE MAILLE
76320 CAUDEBEC LES ELBEUF FRANCE
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
DETAILED PARTS LIST
28-11-14
AERAZUR
A319 / A320 / A321 BAG TANKS
28-11 -14
AERAZUR
A319 / A320 / A321 BAG TANKS
040
FUEL CELL
IPL FIGURE 1
28-11-14 PAGE 1 0 1 1
July 5/99
AERAZUR
A319 / A320 / A321 BAG TANKS
Fig. Item Part number AIRLINE NOMENCLATURE Usage Unlts par

Code assy
PART NO
1234567
1
-001 502244 Bag Tank (Superseded by Item 010) 1
-010 502244 A Bag Tank (Superseded by Item 020; 1

change dated of 22/07/99)
-020 502244 B Bag Tank (Superseded by Item 030; 1

-030 502244-1 Bag Tank (Superseded by Item 040 1

040 502244-1 A Bag Tank (change dated of 21/12/98) 1
28-11-14 PAGE 1012

July 5/99
ITEM NOT ILLUSTRATED
AERAZUR
A319 / A320 / A321 BAG TANKS
28-11-14

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COMPONENT MAINTENANCE MANUAL

4, RUE LESAGE MAILLE

COMPONENT MAINTENANCE MANUAL

ORIGINAL ISSUE: SEPTEMBER 23, 1996

To: Holders of AIRBUS Bag Tanks Component Maintenance Manual 28-11-14.

Revision No 3 Dated: May 16/02

Chapter/Sectlon and Description of Change Effectivity

Section 600 (Repalr) Présentation of repair section has CMM 2 8 - 1 1 - 1 4

Please update your manual in thé following séquence:

Discard ail Pages of introduction section dated July 5/99.

Discard ail Pages of repair section dated July 5/99.

EVISION REVISION ENGINEER DESCRIPTION DATE BY AFFECTED

TEMPORARY REVISION RECORD

PAGE ISSUE BY DELETE BY

SERVICE BULLETIN RECORD

LIST 0F EFFECTIVE PAGES

CHAPTER/SECTION PAGE REV.DATE CHAPTER/SECTION PAGE REV. DATE

Title T-1 May 16/02 Dlsassembly 301 5 July 99

Temporary Révision TR-1 May 16/02 Cleaning 401 5 July 99

LIST 0F EFFECTIVE PAGES

CHARTER/SECTION PAGE REV.DATE CHAPTER/SECTION PAGE REV. DATE

Spécial Tools, Fixtures and 901 5 July 99

lllustrated parts list 1001 5 July 99

Récapitulative of Proposed Version/Récapitulatif de la Version Proposée.......... RCPV/RCVP-1

INSTALLATION LIMITATIONS........................................................................................... 201

CHECK .............................................................................................................................. 601

SPECIAL TOOLS, FIXTURES AND EQUIPMENT MATERIALS ...................................... 901

ILLUSTRATED PARTS LIST............................................................................................ 1001

RECAPITULATIVE 0F PROPOSED VERSION/

RECAPITULATIF DE LA VERSION PROPOSEE

List of applicable rcpair cards Lifsto des cartes du ivp.irations

Siiirim.iry ol applicable rcpair Récapitulatif des cm te", do roparation

Bladder Cell Type Handling. Manipulation des Réservoirs Souples. M H 122S008

Inspection of Cell to flncl leaks. Contrôle du Réservoir et Localisation des » X 122S009

Llmlts of acceptable conditions. Limites des conditions acceptables. X M 122S011

Less important extemal looseness. Décollements Mineurs Externes. M M 122S003

RECAPITULATIVE 0F PROPOSED VERSION/

RECAPITULATIF DE LA VERSION PROPOSEE

List of applidiblo repair carcls L»s(e ries Ciiifc.s (YO réparations

Summnry of appliciihlc ropflir Rw.npiliilatif c/es c>"fc.s (/<•

Looseness or channals on mternal ply. Relâchement ou canaux externes. N/A H 122S019

WARNING: .TO CALL ATTENTION TO METHODS AND PROCEDURES, WHICH MUST BE

(1) "0" LEVEL (ORGANIZATIONAL):

(2) "I" LEVEL (INTERMEDIATE):

(3) "D" LEVEL (DEPOT)

2. Glossary of Abbreviations and Symbols

3. List of Authorized Repair Station

AOG TANK TIGERS

Mr Low CHIN KOK

4. Sales Department Détails

5. Identifying revised Manual

6. Summary of Aérazur Maintenance

(2) Verlfy incorporation of ail outstanding Service AERAZUR

2. Bag Tanks Description

AIRCRAFT CONTRACTOR DASA

îlai^rrtifin Tluclau» Wdfiht

2 Coalcd Fabnc 703006 0,4 0,315

3 Ihtaiul M.nbbcc Sh=ct 702003 0,35 0,490

TOTAL Q,8nun Q.8S5kfiAd2

1266 type IIWALL

Bag Tank: 502244-1 A

1 . Test Equlpment / Materials

28-11-14 PAGE 101