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SV
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Service Manual
Sky Air R-407C
B-series
ESIE02-01
SV
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Service Manual
Sky Air R-407C
B-series
ESIE02–01
Table of Contents
1
1 Introduction
Part 1
System Outline
3
1 General Outline: Outdoor Units
1.9
RYP100B7V1, RYP100B7W1 and RYP125B7W1..................................
RP200B7W1 and RYP200B7W1 ............................................................
1–16
1–18 5
1.10 RP250B7W1 and RYP250B7W1 ............................................................ 1–20
1.11 RP71B7V1, RP71B7W1, RP71B7T1, RYP71B7V1, RYP71B7W1,
RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1, RP125B7T1,
RYP100B7V1, RYP100B7W1 and RYP125B7W1:
Installation and Service Space................................................................ 1–22
1.12 RP200B7W1, RP250B7W1, RYP200B7W1 and RYP250B7W1:
Installation and Service Space................................................................ 1–24
Table of Contents i
ESIE02–01
3 Specifications
1
3.1 What Is in This Chapter? ........................................................................ 1–57
3.2 R35, R45, R60, MA56 and MA90 ........................................................... 1–58
3.3 RP71 ....................................................................................................... 1–59
3.4 RP100, RP125, RP200 and RP250 ........................................................ 1–60
3.5 RY35 and RY45 ...................................................................................... 1–61
3.6 RYP71, RYP100, RYP125, RYP200 and RYP250 ................................. 1–62
3.7 FHC......................................................................................................... 1–63
3.8 FHYC and FHYCP .................................................................................. 1–64
3.9 FHYBP .................................................................................................... 1–65
3.10 FDYP ...................................................................................................... 1–66
3.11 FHYP ...................................................................................................... 1–67
3.12 FUYP ...................................................................................................... 1–68
3.13 FAYP and FHYKP................................................................................... 1–69
3
4 Functional Diagrams
ii Table of Contents
ESIE02–01
5.17
FHYP100BV1 and FHYP125BV1 ...........................................................
FUYP71BV17, FUYP100BV17 and FUYP125BV17 ...............................
1–110
1–111
4
5.18 FAYP71BV1 and FAYP100BV1.............................................................. 1–112
5.19 FHYKP35BV1, FHYKP45BV1, FHYKP60BV1 and FHYKP71BV1 ......... 1–113
iv Table of Contents
ESIE02–01
Part 2
Functional Description 1
1 General Functionality
Table of Contents v
ESIE02–01
Part 3
1 Troubleshooting
1 Troubleshooting
3 1.7
Outdoor Malfunctions..............................................................................
Troubleshooting with the Outdoor Unit LEDs and the Remote Control:
3–12
4 1.12
1.13
Outdoor Safety Device: Reverse Phase Protector..................................
Outdoor Safety Device: High-Pressure Switch .......................................
3–18
3–19
1.14 Outdoor Safety Device: Low-Pressure Switch ........................................ 3–20
vi Table of Contents
ESIE02–01
Part 4 5
Commissioning and Test Run
2 Field settings
Part 5
3 Disassembly and Maintenance
4 1.1
1.2
What Is in This Chapter? ........................................................................
R35GZ7V11 ............................................................................................
5–3
5–4
1.3 R45GZ7V11 and R45GZ7W11 ............................................................... 5–6
1.4 RY35EAZ7V1 and RY45EAZ7V1 ........................................................... 5–8
1.5 R60GZ7W11 ........................................................................................... 5–10
1.6 MA56GZ7W11 ........................................................................................ 5–12
1.7 MA90GZ7W11 ........................................................................................ 5–14
5 1.8
1.9
RP71B7V1, RP71B7W1 and RP71B7T1................................................
RYP71B7V1 and RYP71B7W1...............................................................
5–16
5–18
1.10 RP100B7V1, RP100B7W1, RP100B7T1, RP125B7W1 and RP125B7T1 5–20
1.11 RYP100B7V1, RYP100B7W1 and RYP125B7W1 ................................. 5–22
1.12 RP200B7W1 and RP250B7W1 .............................................................. 5–24
1.13 RYP200B7W1 and RYP250B7W1.......................................................... 5–26
Part 0
1 Introduction
Target group This service manual is intended for and should only be used by qualified engineers.
Purpose of this This service manual contains all the information you need to do the necessary repair and maintenance
3
manual tasks for the Sky Air B-series room air conditioners.
Five parts This service manual consists of an introduction, five parts and an index:
5–1
5
1.2–Combination Overview: Outdoor Units other than the Sky Air B-Series x
ix
Introduction ESIE02–01
1.2 Combination Overview: Outdoor Units other than the Sky Air B-Series
1
Introduction In the table in this section:
■ The units in grey boxes are described in ESIE99–01.
■ “(o.m.)” stands for old model. These are not described in this manual.
■ “M” stands for multi combination.
■ “P” stands for pair combination.
■ “T” stands for twin, triple or double twin combination.
Combination table The table below contains the possible combinations between Sky Air B-series indoor units and outdoor
units other than the Sky Air B-series.
3
FHYC35BZ7V1
FHYC45BZ7V1
FHYC100BZV1
FHYC125BZV1
Indoor unit
FHYC71BZV1
FHC35BZ7V1
FHC45BZ7V1
FHC60BZ7V1
FHK35BZV1
FHK45BZV1
FHK60BZV1
FH35BZV1
FH45BZV1
FH60BZV1
Outdoor unit
4 R35E(A)Z7V11(o.m.)
R35GZ7V11
P — — — — — — — P — — P — —
R45E(A)Z7V11/W11(o.m.) — P — — — — — — — P — — P —
Small
R45GZ7V11/W11
c/o
R60GZ7W1 — — P — — — — — — — P — — P
Split
5 MA56GZ7W11 M M — — — — — — M M — M M —
MA90GZ7W11 M M M — — — — — M M M M M M
RY35E(A)Z7V1 — — — P — — — — — — — — — —
Small
h/p
RY45E(A)Z7V1 — — — — P — — — — — — — — —
R71GZV1/W1/T1 — — — T — P — — — — — — — —
Large
Sky Air G -series
c/o
R100GZ7V1/W1/T1 — — — T T T P — — — — — — —
R125GZ7W1/T1 — — — T T T — P — — — — — —
RY71GZ7V1/W1 — — — T — — — — — — — — — —
Large
h/p
RY100GZ7V1/W1 — — — T T — — — — — — — — —
RY125GZ7W1 — — — T T — — — — — — — — —
x
ESIE02–01 Introduction
FHYBP, FHYP and The table below contains the possible combinations between indoor units (FHYBP, FHYP and FDYP)
FDYP and outdoor units of the Sky Air B-series.
FHYBP100B7V1
FHYBP125B7V1
Indoor unit
FHYBP35B7V1
FHYBP45B7V1
FHYBP60B7V1
FHYBP71B7V1
FDYP125B7V1
FDYP200B7V1
FDYP250B7V1
FHYP100BV1
FHYP125BV1
FHYP35BV1
FHYP45BV1
FHYP60BV1
FHYP71BV1
Outdoor unit 3
RP71B7V1/W1/T1 T — — P — — T — — P — — — — —
RP100B7V1/W1/T1 T T T T P — T T T T P — — — —
Large
c/o
RP125B7W1/T1 T T T T — P T T T T — P P — —
RP200B7W1 T T T T T T T T T T T T T P — 4
RP250B7W1 — T T T T T — T T T T T T — P
RYP71B7V1/W1 T — — P — — T — — P — — — — —
RYP100B7V1/W1 T T T T P — T T T T P — — — —
Large
5
h/p
RYP125B7W1 T T T T T P T T T T T P P — —
RYP200B7W1 T T T T T T T T T T T T T P —
RYP250B7W1 — T T T T T — T T T T T T — P
FHYCP, FUYP, The table below contains the possible combinations between indoor units (FHYCP, FUYP, FAYP and
FAYP and FHYKP FHYKP) and outdoor units of the Sky Air B-series.
FHYCP100B7V1
FHYCP125B7V1
Indoor unit
FHYCP35B7V1
FHYCP45B7V1
FHYCP60B7V1
FHYCP71B7V1
FUYP100BV17
FUYP125BV17
FHYKP35BV1
FHYKP45BV1
FHYKP60BV1
FHYKP71BV1
FUYP71BV17
FAYP100BV1
FAYP71BV1
Outdoor unit
RP71B7V1/W1/T1 T — — P — — P — — P — T — — P
RP100B7V1/W1/T1 T T T T P — T P — T P T T T T
Large
c/o
RP125B7W1/T1 T T T T — P T — P T — T T T T
RP200B7W1 T T T T T T T T T T T T T T T
RP250B7W1 — T T T T T T T T T T T T T T
RYP71B7V1/W1 T — — P — — P — — P — T — — P
RYP100B7V1/W1 T T T T P — T P — T P T T T T
Large
h/p
RYP125B7W1 T T T T T P T T P T T T T T T
RYP200B7W1 T T T T T T T T T T T T T T T
RYP250B7W1 — T T T T T T T T T T — T T T
xi
Introduction ESIE02–01
xii
ESIE02–01
4
1
Part 1
System Outline
3–Specifications 1–57 4
4–Functional Diagrams 1–71
11
Part 1
1
1 General Outline: Outdoor Units
Introduction This chapter contains the following information on the outdoor units:
■
■
Outlook and dimensions
Installation and service space
3
■ Components.
1.4–R60GZ7W1 1–8
1.5–MA56GZ7W11 1–10 5
1.6–MA90GZ7W11 1–12
700
2
520
190
1 170
306
290
237
213
95
48
3 530 100 72
750
4 8
4
540
FRIEN
NE
5
OZO
DLY
70
27 34 105 58
5 7 6
Installation and The illustration below shows the required installation and service space (mm).
service space
50
100
150
50
50
A
150
100
H
50
A
H A
≤ 1000 ≥ 250
> 1000 ≥ 500
Components The table below contains the different components of the unit.
1
No. Component
1 4 x drain outlet
4 Power intake
7 Service port
8 Name plate
3
702
1
29
410
380
220
127
3
39
69
190 500 2
880 23 352 9
8 3
4 4
662 6
5
FRIEN
NE
7
OZO
DLY
70
5
105
205
Installation and
service space
The illustration below shows the required installation and service space (mm).
1
50
50
100
150
3
H
50
A
H
≤ 1000
A
300
4
> 1000 600
Components The table below contains the different components of the unit.
No. Component 5
1 3 x drain outlet
3 Service cover
7 Service port
8 Name plate
1.4 R60GZ7W1
11
Outlook and The illustration below shows the outlook and the dimensions of the unit (mm).
dimensions
FRIEN
NE
OZO
DLY
Installation and
service space
The illustration below shows the required installation and service space (mm).
1
H A 5
< 1000 mm 350 mm
Components The table below contains the different components of the unit.
No. Component
1 3 x drain outlet
3 Service cover
4 Power intake
7 Service port
8 Name plate
1.5 MA56GZ7W11
11
Outlook and The illustration below shows the outlook and the dimensions of the unit (mm).
dimensions
2
702
29 30
410
380
3
220
127
39
69
190 500
4 880 55 23 352
7 4
9
Room A
55
A
55
5 9
Room B
55
B
662
8
6
55
9
Room C
55
C
5 8
FRIEN
55
NE
OZO
DLY
9
Room D
55
D
106
118 109
Installation and
service space
The illustration below shows the required installation and service space (mm).
1
100
100
100
A
100
A
3
H
100
H
≤ 1000
A
350
4
> 1000 600
Components The table below contains the different components of the unit.
No. Component 5
1 3 x drain outlet
3 Service cover
4 Power intake
7 Name plate
1.6 MA90GZ7W11
11
Outlook and The illustration below shows the outlook and the dimensions of the unit (mm).
dimensions
70 2
30
30
90
410
370
350
128
40
880 55
3
4
4 7
10
9 Room A
A
55
55
8
9
5
55
Room E
865
55
E
9
8 Room B
55
B
8
55
6 9
Room C
55
C
8
55
9
400
NE
FRIEN
Room D
55
OZO
DLY
D
8
145
40
120 110
Installation and
service space
The illustration below shows the required installation and service space (mm).
A
1
100
H
100
150
3
100
100
A
H A
4
≤ 1000 350
> 1000 600
Components The table below contains the different components of the unit.
5
No. Component
1 3 x drain outlet
3 Terminal cover
4 Grounding terminal
7 Name plate
10 Service port
8 86
29
30
354
320
226
95
130 620 130 17
30
3 30 65 488
880
770 34
4 3
860
844
6
120
85
5 7
100
2 1
200
285
41
377
644
5
Components The table below contains the different components of the unit.
1
No. Component
5 3 x drain outlet
7 Name plate
Outlook and The illustration below shows the outlook and the dimensions of the unit (mm).
dimensions
Components The table below contains the different components of the unit.
1
No. Component
5 Drain outlet
7 Name plate
700
726
3
*
95 1290
4
3
1220
4
4
70 70
5 1 2
156
175
177
157
90
52
150 80 265
1 2 76 1280 750
690
18 97
6
60
110
Dimensions marked with x show distances after fixing the connection pipes.
Components The table below contains the different components of the unit.
1
No. Component
3 Grounding terminal
5 4 x foundation hole
700
726
3 95
*
1290
4
3
1440
4
70 4 1 2 70
5
156
180
220
177
165
157
90
52
150 80 265
1 2 76 1280 750
690 18 97
6
60
110
Dimensions marked with x show distances after fixing the connection pipes.
Components The table below contains the different components of the unit.
1
No. Component
3 Grounding terminal
5 4 x foundation hole
Non stacked The illustrations and table below show the required installation and service space (mm). The values
in brackets are for the 100 and 125 class.
Obstacle is present
Stacked The illustration below shows the required installation and service space (mm). The values in brackets
are for the 100 and 125 class. 1
■ Do not stack more than one unit.
■ ± 1000 mm is required for the drain pipe.
■ Seal A in order to prevent outlet air from bypassing.
With obstacles in front of the air outlet side With obstacles in front of the air inlet side
Multiple rows The illustration below shows the required installation and service space (mm). The values in brackets
are for the 100 and 125 class.
5
One unit per row Multiple units per row
Installation impossible
Wall height The illustration below shows the wall height limits (mm).
In case 1 or 2:
h2
If... Then...
Suction side
Front side
1500 mm mentioned in this section.
1500
h1
Suction wall height > Add h1/2 to the values
500 mm mentioned in this section.
500
F S
3
Single installation The illustration below shows the required installation and service space (mm).
Case 1 Case 2 Case 3
≥ 300 S ≥ 100
≥ 300
4 S S
F
F ≥ 50 ≥ 50 F
≥ 10 ≥ 10 ≥ 500 ≥ 10
≥ 500
5
Installation in row The illustration below shows the required installation and service space (mm).
Case 1
≥ 300
S
F
≥ 10 ≥ 20 ≥ 20 ≥ 10
≥ 500
Case 2
S ≥ 100
F
≥ 50 ≥ 100 ≥ 100 ≥ 50
≥ 500
Case 3
≥ 300
S
F
≥ 200 ≥ 400 ≥ 400
Concentrated
installation
The illustration below shows the required installation and service space (mm).
Case 1 1
≥ 300
S ≥ 500
F
F
≥ 10 ≥ 20 ≥ 10
≥ 600 ≥ 10
S
≥ 20 ≥ 10
S
≥ 900
F
≥ 10 ≥ 20 ≥ 500 ≥ 10
≥ 10
F
≥ 20 ≥ 500 ≥ 10
3
Case 2
S ≥ 100
F
≥ 500
4
F
≥ 50 ≥ 100 ≥ 50
≥ 500
S S
≥ 50 ≥ 100 ≥ 50
≥ 600
S
≥ 50
F
≥ 100 ≥ 50
5
≥ 500
F
≥ 50 ≥ 100 ≥ 500 ≥ 50
Air short circuit If there are multiple units installed, make sure there is no short circuit of air.
11
Part 1
1
2 General Outline: Indoor Units
Introduction This chapter contains the following information on the indoor units:
■
■
Outlook and dimensions
Installation and service space
3
■ Components.
2.7–FDYP125B7V1 1–36
2.11–FHYP100BV1 1–42
2.12–FHYP125BV1 1–44
2.13–FUYP71BV17 1–46
Outlook and The illustration below shows the outlook and the dimensions of the unit (mm).
dimensions
B
4
Adjustable (0~550)
420
3
C
55 840 55 55 840 55
12 x M4
5 295
80 2x100=200 85
750
80 2x100=200 80
110
95
110
95
230
240
10
200
160
160
150
150
125
20 40
30
350 350 12
Suspension bolt 8 5 295 260 4 1 2
4 x M8~M10
315
A
View A 950 View B
9
11
80 2X100=200 85
12 x M4
Prepared hole
160
110
95
950
40
350
6 12
80
95
D 75
160
165
80
350
Installation and
service space
The illustration below shows the required installation and service space. When a discharge grille is
closed (e.g. 3-way blow application), the required space is 200 mm or more (mm).
re
1
r mo
o
00
15
15
00
o rm
ore
15
00
o rm
ore
ore
o rm
00
15
1000 or more
4
A
Components The table below contains the different components of the unit. 5
No. Component
10 Drain hose
700 60 25 800
460 50 595
65 Suspension bolt 315
1 10 3 8
350 or more
67
130
135
150
195
200
215
150
C
245
B
300
2x65 =
3 3x150 = 450 57 A
9
45 46
485
2 6 4 5
300 or more
4 6x65 = 390
Fresh air intake
160 P.C.D.
600
145
100
4x150 = 600
7
5
630
60 110
150
230
250
6 x M5
Components The table below contains the different components of the unit.
No. Component
7 Air filter
10 Name plate
1000 60 25 800
760 50 595
350 or more
67
130
135
150
195
200
215
C 150
245
B
300
2x65 =
5x150 =
785
750 57 A
9
2
45 46
6 4 5
3
500 or more
11x65 = 715
160 P.C.D.
Fresh air intake
600
4
145
100
7
630
60 110
150
230
250
1050 Suspension position
950 18 x M5
6 x M5
5
Components The table below contains the different components of the unit.
No. Component
7 Air filter
10 Name plate
1400 60 25 800
1160 50 595
350 or more
67
130
135
150
195
200
215
150
C
245
B
300
2x65 =
9
45 46
3
7x150 = 1050 57 A
1185
2 6 4 5
500 or more
160 P.C.D.
Fresh air intake
600
145
D125
4
39 178 98 98 152 98 178 98 98 152 24 x M4
Knock out hole
Susp. position
1254
100
9x150 = 1350
7
630
60 110
150
230
250
6 x M5
1350 24 x M5
1450
Suspension position
5
Components The table below contains the different components of the unit.
No. Component
7 Air filter
10 Name plate
10
4 420
12 x M4
C
3
12 x M4
55 840 55
55 840 55
295 12
80 2x100=200 80 80 2x100=200 85
750
155
165
40
50
155
165
5
288
298
194.5
190
200
150
150
125
10
20
40
30
40
350 12
Suspension bolt 8 260 350
5 295 315 4 1 2
4 x M8~M10
A
View A 950 View B
9
11 85 2x100=200 80
190
165
155
12 x M4
Prepared hole
950
40
350
6 12
190
350
Installation and
service space
The illustration below shows the installation and service space (mm). When a discharge grille is closed
(e.g. 3-way blow application), the required space is 200 mm or more. 1
re
r mo
o
00
15
15
00
o rm
ore
15
00
o rm
ore
re
mo
15
00
or
3
1000 or more
A
5
Components The table below contains the different components of the unit.
No. Component
2.7 FDYP125B7V1
11
Outlook, The illustration below shows the outlook, the dimensions and the installation and service space of the
dimensions and unit (mm).
installation and
service space
82
55 96 662
4
30
131
174
220
331
350
20 A
3
5
≥ 350
3 1150 189
39
≥ 300
2 1
≥ 300
View A
26.5
4
202
1400
≥ 300 694 353
Service space
Components The table below contains the different components of the unit.
No. Component
5 Filter
47
113
231
284
4 69
300
A
450
3
5 20
2
≥ 450
3
1
55 1200 55 ≥ 300
View A 4
35
202
1400
5
≥ 300 A B
A B
FDYP200B7V1 830 285
FDYP250B7V1 890 255
Service space
Components The table below contains the different components of the unit.
No. Component
5 Filter
Front view
3
Front view
Service space
Name plate
30 or more
5
Suspension position
Service space
Suspension position
Suspension bolt
300 or more
Obstacle
Floor
2500 or more
Components The table below contains the different components of the unit.
1
No. Component
3 Air filter
8 Suspension bracket
3
9 Backward piping and wiring connection opening lid
— Name plate: In case of an infrared remote control, this position is a signal receiver.
Front view
3
Front view
Name plate
Service space
30 or more
5
Suspension position
Service space
Suspension position
Drain pipe connection
Suspension bolt
30 or more
300 or more
Obstacle
Floor
2500 or more
Components The table below contains the different components of the unit.
1
No. Component
3 Air filter
8 Suspension bracket
3
9 Backward piping and wiring connection opening lid
— Name plate: In case of an infrared remote control, this position is a signal receiver.
2.11 FHYP100BV1
11
Outlook and The illustration below shows the outlook, the dimensions and the installation and service space of the
dimensions unit (mm).
Front view
Front view
Service space
4
30 or more
Name plate
5
Suspension position
Service space
Suspension bolt
Suspension position
Drain pipe connection
30 or more
300 or more
Obstacle
Floor
2500 or more
Components The table below contains the different components of the unit.
1
No. Component
3 Air filter
8 Suspension bracket
3
9 Backward piping and wiring connection opening lid
— Name plate: In case of an infrared remote control, this position is a signal receiver.
2.12 FHYP125BV1
11
Outlook and The illustration below shows the outlook, the dimensions and the installation and service space of the
dimensions unit (mm).
Front view
Front view
Service space
Name plate
4
30 or more
5
Suspension position
Service space
Suspension position
30 or more
300 or more
Obstacle
Floor
2500 or more
Components The table below contains the different components of the unit.
1
No. Component
3 Air filter
8 Suspension bracket
3
9 Backward piping and wiring connection opening lid
— Name plate: In case of an infrared remote control, this position is a signal receiver.
2.13 FUYP71BV17
11
Outlook and The illustration below shows the outlook, the dimensions and the installation and service space of the
dimensions unit (mm).
ore
rm
o
00
re
15
mo
or
00
Suspension bracket
15
ore
rm o
00
Suspension bolt
15
3
ore
rm
1000 or more
o
00
15
4
790 Suspension position
5
Rear piping
Name plate
Upper piping
Drain connection location
Components The table below contains the different components of the unit.
1
No. Component
4 Air outlet
— Name plate: In case of an infrared remote control, this position is a signal receiver.
4
ore
rm
o
00
re
mo
15
or
Suspension bracket
00
15
re
mo
or
Suspension bolt
00
15
3
ore
1000 or more
rm
o
00 790 Suspension position
15
4
790 Suspension position
5
Rear piping
Upper piping
Name plate
Drain connection location
Components The table below contains the different components of the unit.
1
No. Component
4 Air outlet
— Name plate: In case of an infrared remote control, this position is a signal receiver.
4
250 or more
Name plate
direction
50 or more
Piping
50 or more
± 450
± 580
± 600
5
50 or more
Components The table below contains the different components of the unit.
1
No. Component
1 Front grille
2 Air filter
3 Discharge outlet
— Name plate: In case of an infrared remote control, this position is a signal receiver.
Hole
Fresh air intake position
more
3
200 or
more
200 or
4
Required space
or
15 re
00
mo
20 re
r
0o
m o
Hole
Components The table below contains the different components of the unit.
1
No. Component
4 Wire intake
10 Suspension bracket
Hole
Fresh air intake position
3
200 or
more
200 or
4
more
Required space
or
15 re
00
mo
20 re
r
0o
mo
Hole
Components The table below contains the different components of the unit.
1
No. Component
4 Wire intake
10 Suspension bracket
11
Part 1
1
3 Specifications
■
Technical specifications
Electrical specifications.
3
Options For possible options, refer to OH98-2 or the installation manual.
3.3–RP71 1–59
3.7–FHC 1–63
3.9–FHYBP 1–65
3.10–FDYP 1–66
3.11–FHYP 1–67
3.12–FUYP 1–68
Compressor Model x No. 802 352 45 x 1 808 052 45 x 1 808 060 88 x 1 802 445 88 x 1 808 060 88 x 1 802 445 88 x 1
Speed 2880 rpm 2875 rpm 2790 rpm 2800 rpm 2790 rpm —
No. of cylinders 1 — —
3 No. of passes
Face area
2
0.372 m² 0.481 m²
2
0.481 m² 0.319 m²
Tube type Hi-XA Hi-XA
No. of fans 1 1
UE6S-31A4P
30 m³/min
F62P45J22
43 m³/min
AF-220-49-6-1
43 m³/min
AF-220-49-6-1
46 m³/min
AF-230-66-6-1
Nominal speed (230 V) H: 815 rpm H: 890 rpm H: 785 rpm H: 765 rpm H: 775 rpm
L: 490 rpm L: 470 rpm L: 455 rpm
Heat insulation Both liquid and gas pipes Both liquid and gas pipes
Weight 39 kg 46 kg 62 kg 62 kg 87 kg
Frequency 50 Hz 50 Hz
No. of wire connections 3 for power supply 5 for power supply 5 for power supply
4 for connections with indoor (includ- 4 for connections with indoor (includ- 4 for connections with indoor (includ-
ing earth wire) ing earth wire) ing earth wire)
Recommended fuses 12 A 16 A 12 A 16 A 16 A —
Voltage — — — — — 400 V
Voltage — — — — — 230 V
3.3 RP71
1
Technical The table below contains the technical specifications.
specifications
Specification RP71B7V1 RP71B7W1 RP71B7T1
No. of passes 6
Fin type
Empty tubeplate hole
Non symm. waffle louvre
0
3
No. of fans 1
Charge
R407C
3.1 kg
4
Safety and functional devices See page 1–71 and 3–15
Weight 88 kg 85 kg
Electrical
specifications
The table below contains the electrical specifications.
5
Specification RP71B7V1 RP71B7W1 RP71B7T1
No. of wire connections 3 wires for power supply 5 wires for power supply 4 wires for power supply
(including earth wire) (including earth wire) (including earth wire)
4 wires for connection 4 wires for connection 4 wires for connection
with indoor (including with indoor (including with indoor (including
earth wire) earth wire) earth wire)
Compressor Phase 1~ 3~
Voltage 230 V
Compressor Model x No. JT125FA-V1N x 1 JT125FA-YE x 1 JT125FA-T1 x 1 JT160FA-YE x 1 JT160FA-T1 x 1 JT236DA-YE x 2 JT300DA-YE x 2
3 No. of passes
Face area
9
1.022 m²
13 18
1.57 m²
16
1.97 m²
Tube type Hi-XA
No. of fans 2
P47L11S x 2
170 m³/min
P55J11F
175 m³/min
P55J11F
5 Heat insulation
Weight
Both liquid and gas pipes
Frequency 50 Hz
No. of wire connections 3 wires for 5 wires for 4 wires for 5 wires for 4 wires for 5 wires for power supply (including
power supply power supply power supply power supply power supply earth wire)
(including earth (including earth (including earth (including earth (including earth
4 wires for connection with indoor
wire) wire) wire) wire) wire)
(including earth wire)
4 wires for con- 4 wires for con- 4 wires for con- 4 wires for con- 4 wires for con-
nection with nection with nection with nection with nection with
indoor (includ- indoor (includ- indoor (includ- indoor (includ- indoor (includ-
ing earth wire) ing earth wire) ing earth wire) ing earth wire) ing earth wire)
Compressor Phase 1~ 3~ — —
Voltage 230 V — —
No. of cylinders 1
Fan
No. of fans
36 m³/min 31 m³/min
4
Nominal air flow (230 V) heating 32 m³/min 28 m³/min
Charge
R407C
1.1 kg 2.0 kg
5
No. of circuits Max. 1
Weight 50 kg 57 kg
Unit Phase 1~
Voltage 230 V
Frequency 50 Hz
Recommended fuses 16 A 20 A
Compressor Model x No. JT90FA-V1N x 1 JT90FA-YE x 1 JT125FA-V1N x 1 JT125F-YE x 1 JT160FA-YE x 1 JT236DA-YE x 2 JT300DA-YE x 2
No. of passes
2 x 38 x 2.0 mm
6
2 x 54 x 2.0 mm
9 13
2 x 40 x 2.0 mm
18
2 x 50 x 2.0 mm
16
Face area 0.719 m² 1.022 m² 1.57 m² 1.97 m²
4 Fan
No. of fans
51 m³/min
2
5 Charge
Frequency 50 Hz
No. of wire connections 3 for power sup- 5 for power sup- 3 for power sup- 5 for power supply (including earth wire)
ply (including ply (including ply (including
4 for connecting with indoor (including earth wire)
earth wire) earth wire) earth wire)
4 for connecting 4 for connecting 4 for connecting
with indoor with indoor with indoor
(including earth (including earth (including earth
wire) wire) wire)
Compressor Phase 1~ 3~ 1~ 3~ — —
3.7 FHC
1
Technical The table below contains the technical specifications.
specifications
Specification FHC35BZ7V1 FHC45BZ7V1 FHC60BZ7V1
Refrigerant circuit
Drive
Type
Direct drive
R407C
3
Safety and functional devices See page 1–91 and 3–14
Weight
Sound absorbing
Unit: 23 kg
Decoration panel: 5 kg
4
Electrical The table below contains the electrical specifications.
specifications
Specification FHC35BZ7V1 FHC45BZ7V1 FHC60BZ7V1
Unit Phase
Voltage
1~
230 V
5
Frequency 50 Hz
Fan Nominal air flow (cooling) H: 14 m³/min H: 15 m³/min H: 18 m³/min H: 28 m³/min H: 31 m³/min
L: 10 m³/min L: 11 m³/min L: 14 m³/min L: 21 m³/min L: 24 m³/min
QTS46B14M
L: 11 m³/min L: 14 m³/min L: 21 m³/min
QTS46A17M
L: 24 m³/min
Max. temperature
Resin net (mold resistant)
Cleaning
Sound absorbing
Unit Phase 1~
Voltage 230 V
Frequency 50 Hz
3.9 FHYBP
1
Technical The table below contains the technical specifications.
specifications
Specification FHYBP35B7V1 FHYBP45B7V1 FHYBP60B7V1 FHYBP71B7V1 FHYBP100B7V1 FHYBP125B7V1
No. of fans 1 2 3
5
Sound absorbing Flame and heat resistant foamed pol- Foamed polyurethane
yethylene, regular foamed polyethyl-
ene and foamed PU
Weight 30 kg 31 kg 41 kg 51 kg 52 kg
Unit Phase 1~
Voltage 230 V
Frequency 50 Hz
Recommended fuses 16 A 20 A — — — —
Voltage 230 V
3.10 FDYP
11
Technical The table below contains the technical specifications.
specifications
Specification FDYP125B7V1 FDYP200B7V1 FDYP250B7V1
3 Refrigerant circuit
Hz)
Type R407C
4 Insulation
Weight
Sound absorbing Flame and heat resistant foamed felt
59 kg 90 kg 92 kg
5 Unit Phase
Voltage
1~
230 V
Frequency 50 Hz
3.11 FHYP
1
Technical The table below contains the technical specifications.
specifications
Specification FHYP35BV1 FHYP45BV1 FHYP60BV1 FHYP71BV1 FHYP100BV1 FHYP125BV1
Fan Nominal air flow (cooling) H: 13 m³/min H: 16m³/min H: 17 m³/min H: 24 m³/min H: 30 m³/min
H: 13 m³/min
L: 13 m³/min
H: 16 m³/min
L: 14 m³/min
H: 17 m³/min
L: 20 m³/min
H: 24 m³/min
L: 25 m³/min
H: 30 m³/min
3
L: 10 m³/min L: 13 m³/min L: 14 m³/min L: 20 m³/min L: 25 m³/min
Insulation Heat
See page 1–91 and 3–14
Weight 23 kg 24 kg 26 kg 27 kg 32 kg 35 kg
Electrical
specifications
The table below contains the electrical specifications.
5
Specification FHYP35BV1 FHYP45BV1 FHYP60BV1 FHYP71BV1 FHYP100BV1 FHYP125BV1
Unit Phase 1~
Voltage 230 V
Frequency 50 Hz
Voltage 230 V
3.12 FUYP
11
Technical The table below contains the technical specifications.
specifications
Specification FUYP71BV17 FUYP100BV17 FUYP125BV17
4
Safety and functional devices See page 1–91 and 3–14
Weight 25 kg 31 kg
5 Electrical
specifications
The table below contains the electrical specifications.
Specification FUYP71BV17 FUYP100BV17 FUYP125BV17
Unit Phase 1~
Voltage 230 V
Frequency 50 Hz
Voltage 230 V
Fin type Cross fin coil (multi louvre fins) Cross fin coil (multi louvre fins)
Fan Nominal air flow (cooling) H: 19 m³/min H: 23 m³/min H: 12 m³/min H: 12 m³/min H: 17 m³/min
H: 19 m³/min
L: 19 m³/min
H: 23 m³/min
L: 9 m³/min
H: 12 m³/min
L: 10 m³/min
H: 12 m³/min
L: 14 m³/min
H: 17 m³/min
3
L: 16 m³/min L: 19 m³/min L: 9 m³/min L: 10 m³/min L: 14 m³/min
Insulation Heat
See page 1–91 and 3–14
Weight 26 kg 30 kg 31 kg 33 kg
5
Electrical The table below contains the electrical specifications.
specifications
Specification FAYP71BV1 FAYP100BV1 FHYKP35BV1 FHYKP45BV1 FHYKP60BV1 FHYKP71BV1
Unit Phase 1~ 1~
Frequency 50 Hz 50 Hz
11
Part 1
1
4 Functional Diagrams
■
Functional diagrams
Pipe connection diameters.
3
Functional This chapter contains the following functional diagrams:
diagrams
Functional diagram See page
4.2–R35GZ7V11 1–72 4
4.3–R45GZ7V11 and R45GZ7W11 1–73
4.4–R60GZ7W1 1–74
4.5–MA56GZ7W11 1–75
4.6–MA90GZ7W11 1–76 5
4.7–RP71B7V1, RP71B7W1, RP71B7T1, RP100B7V1, RP100B7W1, RP100B7T1, 1–77
RP125B7W1 and RP125B7T1
4.13–RY35EAZ7V1 1–83
4.14–RY45EAZ7V1 1–84
4.21–FHC, FHYBP, FHYC, FHYCP, FUYP, FAYP, FDYP, FHYP and FHYKP 1–91
4.2 R35GZ7V11
11
Functional diagram The illustration below shows the functional diagram of the refrigeration circuit.
7
MF
14
Cooling
8
3 5b 5b
2a
Liquid
piping
4
piping
Gas
MC
5 Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
MF
14
Cooling
8
5b
2a
3
Liquid
piping
4
piping
Gas
MC
5
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
R45GZ7W11
4.4 R60GZ7W1
11
Functional diagram The illustration below shows the functional diagram of the refrigeration circuit.
Cooling
3 M2F
14 5b 2a
Liquid
piping
4
piping
M1C
Gas
4 3
9 17
5 Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
4.5 MA56GZ7W11
1
Functional diagram The illustration below shows the functional diagram of the refrigeration circuit.
8 6
Room A
8 6
Liquid piping
Room B
7
8 6
2b Room C
8 6
Room D
18
Cooling
M2F
14
3
Room A
M1C
Gas piping
Room B
3
Room C
4
4 9 9 Room D
Components For a description of the components, see ’Piping Components’ on page 1–93.
5
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model Room ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
B 9.52 mm
C 15.87 mm
4.6 MA90GZ7W11
11
Functional diagram The illustration below shows the functional diagram of the refrigeration circuit.
6
11 Room E
7
6
8 8 Room A
Liquid piping
6
2b
Room B
Cooling
8 p>
13 19 6
Y3S Room C
M2F
14 6
19
Y1S Room D
20
3 R2T
5b
Room E
18 Room A
M1C
Gas piping
Room B
4 4
Room C
9 9 17 3 Room D
20
R1T
5 Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model Room ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
C 15.87 mm
SV 19
8 6
7 10
3
14
8
4
13 12
p> p<
2b
Liquid
piping
11
piping
4
Gas
3
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
RP71B7W1
RP71B7T1
RP100B7V1 19.05 mm
RP100B7W1
RP100B7T1
RP125B7W1
RP125B7T1
19
7
10
14
6
8
3
8
11 4
4 12
2b
Liquid
piping
p<
13
p>
piping
Gas
3
5
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare)
Outdoor unit:
RP200B7W1 or
RP250B7W1
Liquid
Gas
3
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection
diameters
The table below contains the refrigerant pipe connection diameters. 4
Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare)
RP250B7W1 15.87 mm
Liquid
3 Gas
Outdoor unit: Liquid
RP200B7W1 or
RP250B7W1
4 Gas
Liquid
5 Gas
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe ∅ Liquid pipe
RP250B7W1 15.87 mm
Liquid
Gas
3
Liquid
Outdoor unit:
RP200B7W1 or Liquid
RP250B7W1
Gas
Gas
4
Liquid 5
Gas
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe ∅ Liquid pipe
RP250B7W1 15.87 mm
Liquid
Liquid Gas
Gas
3 Liquid
Liquid Gas
Outdoor unit:
RP200B7W1 or
RP250B7W1
4 Gas
Liquid
Liquid Gas
5 Gas
Liquid
Gas
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model Between ∅ Gas pipe ∅ Liquid pipe
4.13 RY35EAZ7V1
1
Functional diagram The illustration below shows the functional diagram of the refrigeration circuit.
8 7
5b
16
Heating
Cooling
M2F 14 8
13
p>
3
2a
Gas Liquid
piping piping
M1C
4 9 9
3
4
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection
diameters
The table below contains the refrigerant pipe connection diameters.
5
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
4.14 RY45EAZ7V1
11
Functional diagram The illustration below shows the functional diagram of the refrigeration circuit.
7
8
5b
16
Heating
Cooling
5b 8
13
p>
M2F
14
3
2a
Gas Liquid
piping piping
M1C
4 4 9 9 3
Components For a description of the components, see ’Piping Components’ on page 1–93.
5 Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
15a 15a
7
15a 15a
SV
10
19 3
8
15b
16 4
12
p<
13
p>
8
11
2b
Gas Liquid
piping piping
3
4
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
RYP71B7W1
RYP100B7V1 19.05 mm
RYP100B7W1
RYP125B7W1
15a 15a
14
15a 15a
19
3 10
15b 8
16
4 11
17 8
13
p>
2b
12
5
Liquid
piping
p<
piping
Gas
4 3
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare)
Outdoor unit:
RYP200B7W1 or
RYP250B7W1
Liquid 3
Gas
Components For a description of the components, see ’Piping Components’ on page 1–93. 4
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare)
Liquid
3 Gas
Liquid
5 Gas
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare)
RYP250B7W1 15.87 mm
Liquid
Gas
Liquid
Outdoor unit:
Liquid
Gas
4
RYP200B7W1 or
RYP250B7W1
Gas
Liquid 5
Gas
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flange) ∅ Liquid pipe (flare)
RYP250B7W1 15.87 mm
Liquid
Liquid Gas
Gas
3 Liquid
Gas
Liquid
Outdoor unit:
RYP200B7W1 or
RYP250B7W1
4 Gas
Liquid
Liquid Gas
5 Gas
Liquid
Gas
Components For a description of the components, see ’Piping Components’ on page 1–93.
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model Between ∅ Gas pipe ∅ Liquid pipe
4.21 FHC, FHYBP, FHYC, FHYCP, FUYP, FAYP, FDYP, FHYP and FHYKP
1
Functional diagram The illustration below shows the functional diagram of the refrigeration circuit.
Cooling
1a
3
8
Heating
1a
Components For a description of the components, see ’Piping Components’ on page 1–93.
4
Pipe connection The table below contains the refrigerant pipe connection diameters.
diameters
Model ∅ Gas pipe (flare) ∅ Liquid pipe (flare)
FHC60BZ7V1
FHYBP45B7V1 15.90 mm
FHYBP60B7V1 9.52 mm
FHYBP71B7V1
FHYBP100B7V1 19.05
FHYBP125B7V1
FHYC45BZ7V1 15.90 mm
FHYCP45B7V1 15.90 mm
FHYCP60B7V1 9.52 mm
FHYCP71B7V1
FHYCP100B7V1 19.05 mm
FHYCP125B7V1
FUYP100BV17 19.05 mm
FUYP125BV17
FAYP100BV1 19.05 mm
FDYP250B7V1 15.90 mm
3 FHYP35BV1 12.70 mm 6.35 mm
FHYP45BV1
FHYP71BV1
4 FHYP100BV1 19.05 mm
FHYP125BV1
FHYKP45BV1
FHYKP71BV1
1b Flange connection
2a Liquid stop valve The liquid stop valve is used as shut-off valve in case of a pump-down.
3 Gas stop valve with The gas stop valve is used as shut-off valve in case of a pump-down.
service port
4 Compressor The compressor can restart after 3 min from last stop.
5a Capillary tube The capillary tube allows pressure equalization during a compressor OFF-cycle.
5b The capillary tube expands the liquid to enable evaporation in the evaporator.
6 Electronic expan- The expansion valve expands the liquid to enable evaporation in the evaporator. The opening
sion valve degree is controlled to obtain the optimum discharge temperature.
7 Heat exchanger The heat exchanger is of the multi louvre fin type. Hi-X -tubes and coated waffle louvre fins are
used.
8 Filter The filter is used to collect impurities, which may enter the system during installation and is also
used to avoid blockage of the capillaries and other fine mechanical parts of the unit.
9 Accumulator The accumulator is used to separate the gas from the liquid in order to protect the compressor
against liquid pumping.
10 Liquid receiver The liquid receiver is used to make sure only completely liquefied refrigerant is sent to the expan-
sion valve. It is also used as a container in which surplus refrigerant is stored.
11 Check valve with The check valve allows you to connect a gauge.
service port
12 Low-pressure switch The low-pressure switch stops the operation of the unit when the pressure becomes abnormally
low.
13 High-pressure switch The high-pressure switch stops the operation of the unit when the pressure becomes abnormally
high.
14 Propeller fan and fan The propeller fan creates air displacement across the heat exhanger.
motor
15a One-way valve The one-way valve is used to force the refrigerant liquid to flow through the receiver and the
expansion valve in the same direction both in cooling and heating.
15b The one-way valve is used to release overpressure in the liquid receiver during stand-still.
16 4-way valve The 4-way valve is used to select refrigerant flow in cooling or heating mode.
(reversing solenoid When the 4-way valve switches from ON to OFF, a timer starts counting up to 150 as soon as the
valve) cooling or defrosting operation is stopped. This delay time is to eliminate the switching sound.
17 Muffler The muffler is used to absorb the refrigerant noise from the compressor.
18 Low pressure control Control to keep the low pressure > 4.3 bar
valve
Part 1
1
5 Switch Box Layout
Outdoor units This chapter contains the following switch box layouts:
3
Switch box layout See page
5.3–R45GZ7W11
5.4–R60GZ7W1
1–97
1–98
4
5.5–MA56GZ7W11 1–99
5.6–MA90GZ7W11 1–100
Indoor units This chapter contains the following switch box layouts:
5
Z1F C2R K1M S1T
Components The table below contains the components of the switch box.
Symbol Component
S1T Thermostat
5.3 R45GZ7W11
1
Switch box The illustration below shows the switch box layout.
F2S K2R K1M F3C R1P
Components The table below contains the components of the switch box.
Symbol Component
S1T Thermostat
5.4 R60GZ7W1
11
Switch box The illustration below shows the switch box layout.
S1T K1M F3C C2R X1M
Components The table below contains the components of the switch box.
5.5 MA56GZ7W11
1
Switch box The illustration below shows the switch box layout.
F3C K1M S1T X1M Z1F X2M
Components The table below contains the components of the switch box.
5.6 MA90GZ7W11
11
Switch box The illustration below shows the switch box layout.
S1T PCB1 PCB2 T1R PCB3
Components The table below contains the components of the switch box.
Symbol Component
S1T Thermostat
T1R Transformer
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
Switch box The illustration below shows the switch box layout.
X1M PCB2 PCB1
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
4
T1R X1M F1C
Components The table below contains the components of the switch box.
5
Symbol Component
T1R Transformer
PCB T1R
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
X1M X2M
5
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
Switch box The illustration below shows the switch box layout.
PCB1 C1R
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
T1R X1M
Components The table below contains the components of the switch box.
Symbol Component
T1R Transformer
Switch box The illustration below shows the switch box layout.
PCB1 C1R T1R
4 Components The table below contains the components of the switch box.
Symbol Component
5 C1R
T1R
Fan motor capacitor
Transformer
5
X2M X1M C1R PCB2
Components The table below contains the components of the switch box.
Symbol Component
4
X2M
Components The table below contains the components of the switch box.
5 Symbol Component
3
PCB2
Components The table below contains the components of the switch box.
Symbol Component 4
X2M Terminal strip (interconnection wiring)
11
Part 1
1
6 Wiring Diagrams: Outdoor Units
Introduction This chapter contains the wiring diagrams of the outdoor units.
6.2–R35GZ7V11 1–116
6.3–R45GZ7V11
6.4–R45GZ7W11
1–117
1–118
4
6.5–R60GZ7W11 1–119
6.6–MA56GZ7W11 1–120
6.7–MA90GZ7W11 1–121
6.8–RP71B7V1 1–122
5
6.9–RP71B7W1 1–123
6.10–RP71B7T1 1–124
6.11–RP100B7V1 1–125
6.16–RYP71B7V1 1–130
6.17–RYP71B7W1 1–131
6.18–RYP100B7V1 1–132
1–116
Wiring diagram
R35GZ7V11
L : LIVE N : NEUTRAL
Wiring Diagrams: Outdoor Units
: PROTECTIVE EARTH
FIELD WIRING
outdoor
X2A
K1M H
3 4
S1T ORG ORG
1 RED YLW BRN BLK BLK
C L
2 WHT RED
3 WHT
1 2 3
BLU
RED
A B M
Q5E BLU 1~
WHT
RED
1 2 Q1CL Q3M
L RED BLU BLU
1~ 50Hz F1U 5 6
L N
N BLU RED
230V YLW
RED
S R C
WHT
WHT
C1R
M
The illustration below shows the wiring diagram of the unit.
Wiring diagram
L : LIVE N : NEUTRAL
: PROTECTIVE EARTH
FIELD WIRING
outdoor
X2A
K1M H
3 4
S1T ORG ORG
1 RED YLW BRN BLK BLK
C L
2 WHT RED
3 WHT
1 2 3
BLU
RED
A B M
WHT 1
~
Q5E
BLU
WHT
RED
1 2 Q3M
L RED BLU
1~ 50Hz F1U 5 6
L N
N BLU RED
230V YLW
RED
S R C
WHT
WHT
C1R
M
The illustration below shows the wiring diagram of the unit.
X1M F2S 1
~ M1C
Z1F
GRN/YLW
Q4M
1–117
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
6.4
1–118
Wiring diagram
R45GZ7W11
Z1F
FIELD WIRING
X1M H
X2A
WHT
WHT
K1M S1T ORG ORG
13 14
1 BRN YLW BLK BLK
C L
2 Q2L 3 2 B A
WHT BRN
3 RED
1 2 3
indoor BLU WHT
RED
WHT
C2R
RED
K2R M
BLU
BLU
BRN
R1P 1 ~
Q5E
T2 S R M2F
L1 BRN 5 3 Q3M
YLW
L1 L2 L3 N
BLU ORG
N 1 2 2T1
BRN RED
The illustration below shows the wiring diagram of the unit.
3 4 4T2
WHT YLW
BRN
Wiring diagram
FIELD WIRING
X1M K1M H
X2A
13 14
S1T ORG ORG
1 BRN BLU BLK BLK
C L
2 3 2 B A
3 RED
R1P
1 2 3
indoor BLU BLU WHT
RED
T2
WHT
T1 S R
RED
K2R C2R M
WHT
PCB
BLU
BRN
Q5E 1
~
BLK M2F
L1 BRN 5 3 Q3M
YLW
L1 L2 L3 N
BLU ORG
N F3C
1 2 2T1
BRN RED
3 4 4T2
WHT YLW
5 6 6T3
BRN
T S R
F1U : FIELD FUSE F2S BRN
GRN/YLW
M
F2S : SURGE ARRESTER WHT 3
~ M1C
F3C : OVERCURRENT RELAY outdoor
K1M : COMPRESSOR CONTACTOR Q2L
K2R : MAGNETIC RELAY
M1C : COMPRESSOR MOTOR Q2L : OVERLOAD PROTECTOR
M2F : FAN MOTOR Q3M : THERMAL PROTECTOR
R1P : REVERSE PHASE PROTECTOR Q5E : FIELD EARTH LEAK DETECTOR
S1T : THERMOSTAT X2A : CONNECTOR
X1M : TERMINAL STRIP Z1F : NOISE FILTER
1–119
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
6.6
1–120
Wiring diagram
Q5E
MA56GZ7W11
L1 L1 RED
WHT K1M
3N~ 50Hz L2 L2 13 14
Wiring Diagrams: Outdoor Units
F1U WHT
L3 BLU
400V L3
N BLU BLU BLU
N
BLK
BLU
3 2 B A
BRN
Z1F
BLU
X1M
RED
WHT
R1P
RED
BRN
K2R
T2 1
T1 S R PCB3
FIELD WIRING GRN/YLW
BLK
5 4
YLW
BLU
RED
1 A1
ROOM A
2 RED PCB1 8 7
A2 C2R
indoor 3 S1
RED
BLU
RED
WHT
A3
BLU FU
BRN
GRY
WHT
6 M
BLK
X8T Y11E
ORG
SA
BLK
A 3,15 A K1M
5 3 1
1 B1
BLU
ROOM B Q2L
2 YLW 6 4 2
B2
indoor 3 6 M
YLW SB Y12E 95 C S1T
B3
BLU S4 F3C
X9T L H
BLK
B
6T3 4T2 2T1 98
1
BLU
C1
BLK
RED
WHT
ORG
3
RED
YLW
BLK
C X12A
MR11 T1R
BLU
1 D1 S2
PPL
BLK
BRN
RED
ORG
ROOM D RED R
2 T S
D2 ORG
The illustration below shows the wiring diagram of the unit.
3 WHT
indoor tß M
D3 ORG M M1C
S3 3 1
~ M2F
S5
D
SD SC ~
BLK
Q3M
L1 L3 : LIVE N : NEUTRAL X2M
YLW
YLW
BLK
YLW
M M S1
C2R : RUNNING CAPACITOR Y14E Y13E
PCB2 Q5E : FIELD EARTH LEAK DETECTOR
FU : FUSE outdoor R1P : REVERSE PHASE PROTECTOR
F1U : FIELD FUSE S1T : THERMOSTAT
F2S : SURGE ARRESTOR M2F : FAN MOTOR S1 S5 T1R : TRANSFORMER
F3C : OVERCURRENT RELAY MR11 : MAGNETIC RELAY SA SD CONNECTOR X1M,X2M : TERMINAL STRIP
K1M : COMPRESSOR CONTACTOR PCB1 PCB3 : PRINTED CIRCUIT BOARD X11A, X12A } X8T X10T : INDICATES A CLOSED TERMINAL CONNECTION
K2R : MAGNETIC RELAY Q2L : OVERLOAD PROTECTOR Y11E Y14E : ELECTRONIC EXPANSION VALVE
M1C : COMPRESSOR MOTOR Q3M : THERMAL PROTECTOR Z1F : NOISE FILTER
Wiring diagram
BLU
BRN
GRY
WHT
WHT
WHT
BLK
WHT
4 BLK L
BLK BLK
WHT H
BLU
14 6 4 2
RED
1 A1 GRN/YLW C2R
WHT
A
ROOM A X31A
2 PCB1 K1M
A2 RED BLK B
indoor 3 S1 R1T BLK 13 5 3 1
RED
WHT
BLU
BLU
1 S1
B1 6 M SA1
ROOM B SA Y11E FU3 FU1 CT2 CT1
2 YLW
BLU
B2
indoor 3 3,15 A 3,15 A
B3 YLW/WHT C S1T
BLU
RED
YLW
S4 6 M
B Y12E L H
SB FU2
S10
WHT
1 C1
BLK
RED
WHT
ORG
ROOM C 3,15A T S R
2 BLU
C2 RED RED M
indoor 3
C3 BLU/WHT 3 ~ M1C
WHT WHT X11A
C X21A
MR11
WHT
1 S2
PPL
BLK
BRN
RED
ORG
ROOM D
D1
2 6 M
D2 GRN SC Y13E MRoc S4
indoor 3 M
The illustration below shows the wiring diagram of the unit.
D3 GRN/WHT 1
~ M2F
WHT
WHT
S5 T1R
D S2
t˚ Q3M
MR12 RED
WHT
1 E1
ROOM E WHT S2PH
2 BRN H
E2 S3
indoor 3
E3 BRN/WHT S7 SE SD
S6 Q2L : OVERLOAD PROTECTOR
YLW
YLW
E
BLK
YLW
1–121
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
6.8
1–122
Wiring diagram
RP71B7V1
FIELD WIRING : PROTECTIVE EARTH (SCREW) NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. RED : RED BLU : BLUE WHT : WHITE
L : LIVE : CONNECTOR : TERMINAL BLK : BLACK ORG : ORANGE YLW : YELLOW
N : NEUTRAL : WIRE CLAMP L N 1 ~ 50Hz
Wiring Diagrams: Outdoor Units
L-RED N-BLU 3 230V A2P S1LP F1C Y1S Q1L S1PH Y1E
A1P,A2P PRINTED CIRCUIT BOARD 2 P P
indoor Q3E X1A
BS1 PUSH BUTTON (PUMP DOWN) 1 M
C1R CAPACITOR (M1F) F3U R1T R2T R3T
C3R,C4R CAPACITOR (M1C)
C5R,C6R STARTING CAPACITOR (M1C) t˚ t˚ t˚
DS2 SELECTOR SWITCH (VARIOUS: SEE PCB)
DS3 SELECTOR SWITCH (EMERGENCY) X1M 1 2 3 L N X4A X5A X6A X24A
F1C OVER-CURRENT RELAY
F1U FUSE (250V,5A) L F1U X23A X10A X21A X27A X11A X9A
RED
F3U FIELD FUSE RyR
HAP LIGHT EMITTING DIODE (GREEN) RED
H1P,H2P LIGHT EMITTING DIODE (RED) WHT H1P
BS1
K1M MAGNETIC CONTACTOR (M1C) BLK
X20A H2P
DS2
K1S STARTING CONTACTOR (M1C)
K1M N HAP
M1C MOTOR (COMPRESSOR) DS3
BLU
M1F MOTOR (FAN) BLU
F1C
RED
Q1L THERMO SWITCH (M1F)
Q3E EARTH LEAK DETECTOR X1 X2 TC RC
R5C
R1T THERMISTOR (AIR) SD SD
R2T THERMISTOR (COIL) RyC
RyF3
RyF2
RyF1
BLK
The illustration below shows the wiring diagram of the unit.
BLU
RED
ORG
C4R K1M
RyR MAGNETIC RELAY (Y1S)
PRESSURE SWITCH (LOW)
K1S
S1LP t˚
S1PH PRESSURE SWITCH (HIGH) K1M
SD SAFETY DEVICES INPUT M M1F T1R
1 C3R
T1R TRANSFORMER (220-240V/19V)
BLK
RED
WHT
K1M
TC SIGNAL TRANSMISSION CIRCUIT S
YLW
WHT
M C
X1M TERMINAL STRIP M
Y1E EXPANSION VALVE 1 M1C
Y1S SOLENOID VALVE C1R outdoor
Wiring diagram
RED
BLU
Q1L THERMO SWITCH (M1F)
Q3E EARTH LEAK DETECTOR X1 X2 N
R1T THERMISTOR (AIR) F1C BLU PRC TC RC SD SD RyC
R2T THERMISTOR (COIL)
RyF3
RyF2
RyF1
BLU
RED
ORG
RED
WHT
WHT
1–123
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
6.10
1–124
Wiring diagram
RP71B7T1
RED
BLU
Q1L THERMO SWITCH (M1F)
Q3E EARTH LEAK DETECTOR
X1 X2 N(L2)
R1T THERMISTOR (AIR) F1C WHT PRC TC RC SD SD RyC
R2T THERMISTOR (COIL)
RyF3
RyF2
RyF1
R3T THERMISTOR (DISCHARGE) A1 P
The illustration below shows the wiring diagram of the unit.
BLU
RED
ORG
RED
WHT
T1R
K1M
X1M TERMINAL STRIP U V W
YLW
WHT
Wiring diagram
RED
BLU
R2T THERMISTOR (COIL)
R3T THERMISTOR (DISCHARGE) X1 X2 F1C TC RC SD SD
R4C RESISTOR
RyC
RyF3
RyF2
RyF1
RyF6
RyF5
RyF4
BLU
BLK
R4C
L
H
L
H
HH
C
HH
C
BLK
BLK
BLU
BLU
RED
RED
ORG
ORG
C4R K1M
SD SAFETY DEVICES INPUT t˚
T1R TRANSFORMER (220-240V/19V) K1M
TC SIGNAL TRANSMISSION CIRCUIT M M1F M M2F T1R
1 1
X1M TERMINAL STRIP C3R
BLK
RED
WHT
WHT
WHT
M S C
Y1S SOLENOID VALVE M
1 M1C
C1R C2R outdoor
NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP.
1–125
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
6.12
1–126
Wiring diagram
L1-RED L2-WHT L3-BLK N-BLU FIELD WIRING : TERMINAL : PROTECTIVE EARTH (SCREW)
A1P,A2P PRINTED CIRCUIT BOARD L : LIVE : CONNECTOR BLK : BLACK RED : RED YLW : YELLOW
BS1 PUSH BUTTON (PUMP DOWN) N : NEUTRAL : WIRE CLAMP BLU : BLUE WHT : WHITE
Wiring Diagrams: Outdoor Units
RED
BLU
PRC
RC SIGNAL RECEIVER CIRCUIT
RyC MAGNETIC RELAY (K1M) X1 X2 A1 P F1C TC RC SD SD
RyF1-6 MAGNETIC RELAY (M1F-M2F)
RyR MAGNETIC RELAY (Y1S) RyC
RyF3
RyF2
RyF1
RyF6
RyF5
RyF4
L
H
H
HH
C
HH
C
BLU
SD SAFETY DEVICES INPUT X1A X7A X8A
T1R TRANSFORMER (220-240V/19V) A1 P
TC SIGNAL TRANSMISSION CIRCUIT BLK
BLK
BLU
BLU
RED
RED
ORG
ORG
RED
WHT
1 1
outdoor
U V W
YLW
YLW
WHT
WHT
M M1C
C1R C2R 3
NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP.
Wiring diagram
RED
BLU
PRC
RC SIGNAL RECEIVER CIRCUIT
RyC MAGNETIC RELAY (K1M) X1 X2 A1 P F1C TC RC SD SD
RyF1-6 MAGNETIC RELAY (M1F-M2F)
RyC
RyF3
RyF2
RyF1
RyF6
RyF5
RyF4
X14A X15A
L
H
H
HH
C
HH
C
WHT
SD SAFETY DEVICES INPUT X1A X7A X8A
T1R TRANSFORMER (220-240V/19V) A1 P
TC SIGNAL TRANSMISSION CIRCUIT
BLK
BLK
BLU
BLU
RED
RED
ORG
ORG
RED
WHT
1 1
outdoor
U V W
YLW
YLW
WHT
WHT
M M1C
3
C1R C2R
NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP.
1–127
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
L1-RED L2-WHT L3-BLK N-BLU J1HC CRANKCASE HEATER RyCH MAGNETIC RELAY (J1HC)
6.14
A1P,A2P,A3P PRINTED CIRCUIT BOARD K1M MAGNETIC CONTACTOR (M1C) RyF1-2 MAGNETIC RELAY (M1F-M2F)
1–128
BS1 PUSH BUTTON (PUMP DOWN) M1C MOTOR (COMPRESSOR) RyR MAGNETIC RELAY (Y1S)
C1R,C2R CAPACITOR (M1F-M2F) M1F,M2F MOTOR (FAN) S1LP PRESSURE SWITCH (LOW)
DS2 SELECTOR SWITCH (VARIOUS: SEE PCB) PRC PHASE REVERSE CIRCUIT S1PH PRESSURE SWITCH (HIGH)
DS3 SELECTOR SWITCH (EMERGENCY) Q1L,Q2L THERMO SWITCH (M1F,M2F) SD SAFETY DEVICES INPUT
Wiring diagram
F1C OVER CURRENT Q3E EARTH LEAK DETECTOR T1R TRANSFORMER (230V/20.1V)
F1U,F2U FUSE (250V,10A) R1T THERMISTOR (AIR) TC SIGNAL TRANSMISSION CIRCUIT
F3U FIELD FUSE R2T THERMISTOR (COIL) X1M TERMINAL STRIP
HAP LIGHT EMITTING DIODE (GREEN) R3T THERMISTOR (DISCHARGE) Y1E EXPANSION VALVE
H1P,H2P LIGHT EMITTING DIODE (RED) RC SIGNAL RECEIVER CIRCUIT Y1S SOLENOID VALVE
RyC MAGNETIC RELAY (K1M)
Wiring Diagrams: Outdoor Units
L1 L2 L3 N
FIELD WIRING 3 3N ~ 50Hz
2 400V A2P S1LP F1C Y1S Q2L Q1L S1PH
L : LIVE : CONNECTOR Q3E
N : NEUTRAL : WIRE CLAMP 1 F3U R1T R2T R3T X1A P P
: TERMINAL indoor
t˚ t˚ t˚
: PROTECTIVE EARTH (SCREW)
RP200B7W1 and RP250B7W1
BLK : BLACK RED : RED YLW : YELLOW X1M 1 2 3 L1 L2 L3 N X4A X5A X6A X23A X10A X21A X27A X12A X11A X9A
BLU : BLUE WHT : WHITE L3 F2U
BLK
NOTE : DO NOT OPERATE THE UNIT BY L1 F1U
SHORT-CIRCUITING S1LP. RED
RED
RyR H1P
BS1
WHT
DS2 H2P
BLK
X20A DS3 HAP
RED
BLU
K1M
X1 X2
F1C
PRC TC RC SD SD
The illustration below shows the wiring diagram of the unit.
RyF1
RyF2
RyCH RyC
X14A X15A
H
H
C
C
A1 P N
BLU
BLK
RED
WHT
BLU
RED
RED
A1P
U V W
X1A
M M M t˚ X2A M
1 M1F 1 M2F 3 M1C
WHT
WHT
outdoor
C1R C2R
Wiring diagram
RED
3 BLK t˚
1 2 3
WHT
SA
BLU
indoor F6U S5
(5A) F7U GRN/YLW
RED
(5A)
S2PH
RED
BLU
RY35EAZ7V1 and RY45EAZ7V1
L MRc S4
WHT MRcc
1~ 50Hz F1U Z1F Rth1
L N
N X11A MRcw
230V MR2 t˚
RED
MRrl
YLW
YLW
X1M S7
1 5 A MRrh
BLU
GRN/YLW
K1M
2 6 B
L : LIVE N : NEUTRAL BRN
: PROTECTIVE EARTH BRN BRN
BRN
BRN
BLK
BLK
ORG
WHT
R4T t˚ GRY
BLU
RED
RED
BLU
BLU
F6U,F7U : FUSE
BLU
RED
YLW
WHT
K1M : COMPRESSOR CONTACTOR C2R X14A Y2R
MR : MAGNETIC RELAY S MC
M1C M M2F M
M1C : COMPRESSOR MOTOR 1~
¬ 1~
M2F : FAN MOTOR Q4M Q3M
PCB : PRINTED CIRCUIT BOARD outdoor
Q2L : OVERLOAD PROTECTOR
(COMPRESSOR) R1T : OUTSIDE AIR THERMISTOR T1R : TRANSFORMER
Q3M,Q4M : THERMAL PROTECTOR R4T : DEFROST THERMISTOR X1M : TERMINAL STRIP
Q5E : FIELD EARTH SA : SURGE ARRESTER X10A,X11A,.. : CONNECTOR
LEAK DETECTOR S1,S3,.. : CONNECTOR ON PCB Y2R : REVERSING SOLENOID VALVE
Rth1 : Pcb TEMP THERMISTOR S2PH : HIGH PRESSURE SWITCH Z1F : NOISE FILTER
1–129
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
6.16
1–130
Wiring diagram
RYP71B7V1
L-RED N-BLU NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. L : LIVE
: PROTECTIVE EARTH (SCREW)
A1P,A2P PRINTED CIRCUIT BOARD FIELD WIRING N : NEUTRAL
BS1 PUSH BUTTON (FORCED DEFROST-PUMP DOWN) : CONNECTOR : WIRE CLAMP
C1R CAPACITOR (M1F)
: TERMINAL L N
Wiring Diagrams: Outdoor Units
1 ~ 50Hz
C3R,C4R CAPACITOR (M1C) 3 230V
BLK : BLACK 2 Q3E A2P S1LP F1C Y1R Y1S Q1L S1PH Y1E
C5R,C6R STARTING CAPACITOR (M1C)
DS1 SELECTOR SWITCH (DEFROST) BLU : BLUE 1 F3U R1T R2T R3T X1A P P
DS2 SELECTOR SWITCH (VARIOUS: SEE PCB) ORG : ORANGE
indoor M
DS3 SELECTOR SWITCH (EMERGENCY) RED : RED t˚ t˚ t˚
F1C OVER-CURRENT RELAY WHT : WHITE
F1U FUSE (250V,5A)
YLW : YELLOW X1M 1 2 3 L N
F3U FIELD FUSE X4A X5A X6A X24A
HAP LIGHT EMITTING DIODE (GREEN)
X23A X10A X21A X22A X11A X9A
H1P,H2P LIGHT EMITTING DIODE (RED) L F1U
K1M MAGNETIC CONTACTOR (M1C) RED X27A
RyS
K1S STARTING CONTACTOR (M1C) RED
WHT RyR
M1C MOTOR (COMPRESSOR)
BLK DS1 BS1 H1P
M1F MOTOR (FAN)
X20A H2P
Q1L THERMO SWITCH (M1F) DS2
BLU K1M
Q3E EARTH LEAK DETECTOR
RED
DS3 HAP
R1T THERMISTOR (AIR)
BLU
X14A
L
H
HH
C
BLU
RED
ORG
RED
WHT
WHT
Wiring diagram
RED
R2T THERMISTOR (COIL)
X1 X2 F1C PRC TC RC SD SD
R3T THERMISTOR (DISCHARGE) RyC
RC SIGNAL RECEIVER CIRCUIT
RyF3
RyF2
RyF1
X14A BLU
L
H
HH
C
BLU
RED
RED
WHT
1 M1F outdoor
X1M TERMINAL STRIP
Y1E EXPANSION VALVE U V W
YLW
WHT
1–131
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
6.18
1–132
Wiring diagram
PUSH BUTTON (FORCED DEFROST- L : LIVE : CONNECTOR BLK : BLACK RED : RED YLW : YELLOW
BS1
PUMP DOWN) N : NEUTRAL : WIRE CLAMP BLU : BLUE WHT : WHITE
Wiring Diagrams: Outdoor Units
RED
BLU
R5C RESISTOR N
RC SIGNAL RECEIVER CIRCUIT X1 X2 A1 P
RyC MAGNETIC RELAY (K1M) TC RC SD SD
RyF1-6 MAGNETIC RELAY (M1F-M2F) RyC
RyF2
RyF1
RyF6
RyF5
RyF4
RyF3
R4C
RyR MAGNETIC RELAY (Y1S)
The illustration below shows the wiring diagram of the unit.
L
H
L
H
HH
C
HH
C
BLU
BLU
RED
RED
ORG
ORG
K1S
RED
WHT
WHT
WHT
M M1C
1 outdoor
NOTE : DO NOT OPERATE THE UNIT BY SHORT-CIRCUITING S1LP. C1R C2R
Wiring diagram
RED
BLU
R2T THERMISTOR (COIL) TC RC
X1 X2 F1C
R3T THERMISTOR (DISCHARGE) PRC SD SD
RC SIGNAL RECEIVER CIRCUIT RyC
RyF3
RyF2
RyF1
RyF6
RyF5
RyF4
L
H
L
H
HH
C
HH
C
BLU
BLU
RED
RED
ORG
RED
WHT
WHT
WHT
1–133
Wiring Diagrams: Outdoor Units
5
4
3
5
4
3
11
L1-RED L2-WHT L3-BLK N-BLU J1HC CRANKCASE HEATER RyCH MAGNETIC RELAY (J1HC)
6.20
1–134
A1P,A2P,A3P PRINTED CIRCUIT BOARD K1M MAGNETIC CONTACTOR (M1C) RyF1-2 MAGNETIC RELAY (M1F-M2F)
PUSH BUTTON (FORCED DEFROST- M1C MOTOR (COMPRESSOR) RyR MAGNETIC RELAY (Y1S)
BS1 PUMP DOWN) M1F,M2F MOTOR (FAN) RyS MAGNETIC RELAY (Y1R)
C1R,C2R CAPACITOR (M1F-M2F) PRC PHASE REVERSE CIRCUIT S1LP PRESSURE SWITCH (LOW)
Wiring diagram
DS1 SELECTOR SWITCH (DEFROST) Q1L,Q2L THERMO SWITCH (M1F,M2F) S1PH PRESSURE SWITCH (HIGH)
DS2 SELECTOR SWITCH (VARIOUS: SEE PCB) Q3E EARTH LEAK DETECTOR SD SAFETY DEVICES INPUT
DS3 SELECTOR SWITCH (EMERGENCY) R1T THERMISTOR (AIR) T1R TRANSFORMER (230V/20.1V)
F1C OVER CURRENT R2T THERMISTOR (COIL) TC SIGNAL TRANSMISSION CIRCUIT
F1U,F2U FUSE (250V,10A) R3T THERMISTOR (DISCHARGE) X1M TERMINAL STRIP
F3U FIELD FUSE RC SIGNAL RECEIVER CIRCUIT Y1E EXPANSION VALVE
HAP LIGHT EMITTING DIODE (GREEN) RyC MAGNETIC RELAY (K1M) Y1R 4 WAY VALVE
H1P,H2P LIGHT EMITTING DIODE (RED) Y1S SOLENOID VALVE
Wiring Diagrams: Outdoor Units
L1 L2 L3 N
3 3N ~ 50Hz
FIELD WIRING 2 400V A2P S1LP F1C Y1R Y1S Q2L Q1L S1PH
Q3E
L : LIVE : CONNECTOR 1 F3U R1T R2T R3T X1A P P
N : NEUTRAL : WIRE CLAMP
: TERMINAL indoor t˚ t˚ t˚
: PROTECTIVE EARTH (SCREW)
X1M 1 2 3 L1 L2 L3 N X4A X5A X6A X23A X10A X21A X22A X27A X12A X11A X9A
RYP200B7W1 and RYP250B7W1
RED
BLU
K1M
X1 X2
F1C
PRC TC RC SD SD
The illustration below shows the wiring diagram of the unit.
RyF1
RyF2
RyCH RyC
X14A X15A
H
H
C
C
A1 P N
BLU
BLK
RED
WHT
BLU
RED
RED
A1P
U V W
X1A
M M M t˚ X2A M
1 M1F 1 M2F 3 M1C
WHT
WHT
outdoor
C1R C2R
Part 1
1
7 Wiring Diagrams: Indoor Units
Introduction This chapter contains the wiring diagrams of the indoor units.
1–138
4
7.5–FHYC35BZ7V1, FHYC45BZ7V1, FHYCP35BZ7V1, FHYCP45BZ7V1, 1–139
FHYCP60BZ7V1, FHYCP71BZ7V1, FHYCP100BZ7V1 and FHYCP125BZ7V1
1–136
Wiring diagram
33H FLOAT SWITCH X1M TERMINAL STRIP (POWER) SELECTOR SWITCH COLORS:
SS2
A1P PRINTED CIRCUIT BOARD X2M TERMINAL STRIP (CONTROL) (WIRELESS ADDRESS SET) BLK : BLACK
Wiring Diagrams: Indoor Units
indoor
X1M
X2M X27A F1U X19A X18A X10A X11A PC P2 WIRED REMOTE
1 RED X5A
P1 CONTROLLER
The illustration below shows the wiring diagram of the unit.
2 WHT
outdoor RyC SS1
3 BLK NORM. EMERG. YLW
X24A C1R
CD WHT
X30A
RED
RyP
HAP M
NOTE 3 X20A 1 M2F
BLK
RECEIVER / DISPLAY UNIT
A1P A2P SS1 A3P M M1A
H1P X15A X36A
X35A X25A X33A
SS2 H2P BS
H3P TERMINALS FOR OPERATION
X24A X2A X1A X1A H4P
YLW
YLW
Wiring diagram
(OPTIONAL ACCESSORY)
FAN
OPERATION
1–137
Wiring Diagrams: Indoor Units
5
4
3
5
4
3
11
7.4
1–138
Wiring diagram
TC SIGNAL TRANSMISSION CIRCUIT X33A CONNECTOR (ADAPTOR FOR WIRING) 33H OPERATION INDICATOR
RC
CONNECTOR (GROUP CONTROL
FIELD WIRING X35A
ADAPTOR) M M1P
TERMINAL DETAILS OF WIRED 1
: CONNECTOR COLORS : BLK : BLACK ORG : ORANGE REMOTE CONTROLLER
,
COMPRESSOR
OPERATION
(OPTIONAL ACCESSORY)
FAN
OPERATION
Wiring diagram
R1T R2T
T1R t˚
A1P t˚ t˚ P1 P2 SS1
indoor X1M
X27A X19A X18A X10A X11A PC P2 WIRED REMOTE
1 RED X5A
P1 CONTROLLER
2 WHT
The illustration below shows the wiring diagram of the unit.
FHYCP35BZ7V1, FHYCP45BZ7V1, FHYCP60BZ7V1,
M
FHYCP71BZ7V1, FHYCP100BZ7V1 and FHYCP125BZ7V1
X4 X3 X2 X1
OUTDOOR
X1A ADAPTOR
REMOTE RyF RyC
(MASTER)
(SLAVE)
1–139
Wiring Diagrams: Indoor Units
5
4
3
5
4
3
11
7.6
1–140
Wiring diagram
FAN
OPERATION
LED1 BS 1
1. WHEN USING THE CENTRAL REMOTE CONTROLLER, LCD
SEE MANUAL FOR CONNECTION TO THE UNIT. X1A X4 X3 X2 X1
BS 2 3 4 6
FDYP125B7V1, FDYP200B7V1 and FDYP250B7V1
Part 1
1
8 PCB Layout
■
It describes which unit uses which PCB types
It shows the PCB connectors.
3
PCB layouts This chapter contains the following PCB layouts:
R35GZ7V11 — — —
R45GZ7V11
R45GZ7W11
R60GZ7W1
3 MA90GZ7W11
(type L)
2PB38042-21
(type H)
3SW00942-1
(type K)
2PB32067-3
(type J) (type L) (type I)
4 RP71B7T1
RP100B7T1
5 RP125B7W1
RP125B7T1
RY35EAZ7V1 2P019606-1 — —
(type B)
RY45EAZ7V1 2P019607-1
(type B)
RYP125B7W1
FHC60BZ7V1
FHYBP60B7V1
FHYBP71B7V1
3
FHYBP100B7V1 2P060445-1 (or EC0061A )
(type F)
FHYBP125B7V1
FHYCP60B7V1
FHYCP71B7V1
FHYCP100B7V1 5
FHYCP125B7V1
FDYP250B7V1
FHYP60BV1
FHYP71BV1
FHYP100BV1
FHYP125BV1
FUYP125BV17
FHYKP60BV1
FHYKP71BV1
2P019607-1 RY45EAZ7V1
C 2P050150-1 RP200/250B7W1 —
RYP200/250B7W1 (not described in this manual)
L 3SW00942-1 MA90GZ7W11
MA56GZ7W11 (not described in this manual)
5 M 3SW00943-1 RP71/100B7V1/W1/T1
RP125B7W1/T1
RP200/250B7W1
RYP71/100B7V1/W1
RYP125/200/250B7W1
FDYP125/200/250B7V1 (not described in this manual)
4SW00955-1 RP100/125B7W1/T1
4SW00956-1 RYP71B7W1
4SW00957-1 RYP100/125B7W1
4SW00958-1 RP200B7W1
4SW00959-1 RP250B7W1
4SW00960-1 RYP200/250B7W1
4SW00962-1 RP71B7V1
4SW00963-1 RP100B7V1
4SW00964-1 RYP71B7V1
4SW00965-1 RYP100B7V1
X5A
X20A
X35A
3
X24A
X25A X15A
X18A X36A
4
Connectors The table below describes the PCB connectors.
X35A X1A (KRP4) Connector to group control adaptor power supply (16 VDC) for
optional PCB KRP4
2P019606-1 RY35EAZ7V1
3
X7A
X5A
4 X4A
5
Connectors The table below describes the PCB connectors.
X1A X1M Terminal strip (power supply PCB and communication to the
indoor units)
X5A
X35A
X24A
3
X20A
X25A X15A
4
X18A X36A
X35A X1A (KRP4) Connector to group control adaptor power supply (16 VDC) for
optional PCB KRP4
X5A
3 X20A
X35A
X24A
X25A X15A
4 X18A X36A
X35A X1A (KRP4) Connector to group control adaptor power supply (16 VDC) for
optional PCB KRP4
3
X15A
X23A
X18A 4
X19A X21A
5
Connectors The table below describes the PCB connectors.
X35A X1A (KRP4) Connector to group control adaptor power supply (16 VDC) for
optional PCB KRP4
3 X15A
X31A
X23A
X18A X21A
4 X19A
X35A X1A (KRP4) Connector to group control adaptor power supply (16 VDC) for
optional PCB KRP4
S5 S4 5
Connectors The table below describes the PCB connectors.
S1 — Power supply
S2 T1R Transformer
S3 PCB2 —
SB Y12E
SC Y13E
SD Y14E
3
S5
4 S1
S2
S10 S4
S1 — Transformer
S2 X21A Connector
S5 — Power supply
5
S6 S5 S4
S2 T1R Transformer
S3 PCB2 —
S6 X2M Room E
SB Y12E
SC Y13E
SD Y14E
SE Y15E
4SW00954-1 RP71B7W1/T1
4SW00955-1 RP100/125B7W1/T1
4SW00956-1 RYP71B7W1
4SW00957-1 RYP100/125B7W1
4SW00958-1 RP200B7W1
3 4SW00959-1 RP250B7W1
4SW00962-1 RP71B7V1
4SW00963-1 RP100B7V1
4 4SW00964-1 RYP71B7V1
4SW00965-1 RYP100B7V1
X20A
X7A
X24A
X22A
X8A
X21A
X14A
3 X15A
X20A
X23A X29A
X18A
4 X19A X25A
X24A X2A on A3P Connected when the infrared remote control kit is used
X35A X1A (KRP4) Connector to group control adaptor power supply (16 VDC) for
optional PCB KRP4
X14A
X15A
3
X23A
X18A
X19A
X21A
4
X35A X1A (KRP4) Connector to group control adaptor power supply (16 VDC) for
optional PCB KRP4
X14A
3 X15A
X20A
X23A
X29A
X18A
4 X19A X25A
3
X11A
X18A
X98A
X19A
4
X20A X25A X29A X24A X35A X26A X30A X14A X15A
11
4
Part 2
Functional Description
2
Part 2
1
1 General Functionality
2
1.1 What Is in This Chapter?
Introduction This chapter contains information on the functions used to control the system. Understanding these
functions is vital when diagnosing a malfunction that is related to the functional control.
3
Overview This chapter contains the following topics:
Outdoor unit
Indoor unit
2
2
3
3 4 1
4
Functions of the The table below contains the functions of the small h/p.
thermistors
Ther- Wiring
Location Mode Function
mistor symbol
5 1 Indoor heat
exchanger
R2T Cooling
Heating
Freeze-up thermostat
3
2
4
Indoor unit
3
1
2
4
p>
5
p<
5
Functions of the The table below contains the thermistor functions of the large h/p.
thermistors
Ther- Wiring
Location Mode Function
mistor symbol
Ther- Wiring
1 mistor
Location
symbol
Mode Function
4 5 Discharge
pipe com-
R3T Cooling ■
■
Cooling overload
Check refrigerant shortage/too much refrigerant
pressor
■ Expansion valve control
Control modes The table below contains the different control modes of the Sky Air B-series air conditioners.
2
Operating mode Control mode
Dry keep
Heating
3
Defrosting (automatic)
Pump down
Stop mode
Forced defrosting
3 Purpose The table below describes the purpose of the forced operating mode.
If... Then...
■
Indoor PCB is off line, or
Outdoor PCB is off line
operate until the malfunctioning indoor or outdoor PCB is
back online.
Starting conditions You can operate the system manually by changing the emergency switch on the indoor and outdoor
PCB from “normal” to “emergency”. However, when in emergency operation, the equipment cannot
control the temperature.
5 Make sure to set both indoor and outdoor unit to emergency. See page 2–10.
Ending conditions You can end the emergency operation by changing the emergency switch back to “normal” while the
power is OFF.
Emergency The table below describes what happens when you change the emergency switch to “emergency”.
operation
Changing the emergency switch to
Switches ON...
“emergency” for the...
Power supply
10 s
2
Motorized valve
Fully closed
4-way valve
3
Compressor
Solenoid valve
60 s 4
Active components The table below shows when the most important components are active in the different forced
operating modes.
Component
Compressor
Forced cooling
ON
Forced heating
ON
Forced defrosting
ON
5
4-way valve ■ RY35-45E(A)Z7V1: ON ■ RY35-45E(A)Z7V1: OFF ■ RY35-45E(A)Z7V1: ON
■ RYP71-250B: OFF ■ RYP71-250B: ON ■ RYP71-250B: OFF
During emergency operation, do not attempt to operate the equipment from the remote control. The
remote control displays 88 while the emergency operation is active on the indoor unit.
Step Action
ON COOL
ON
5 1 2
OFF HEAT
4 Switch the emergency switch on the outdoor PCB to the forced mode you prefer.
ON COOL
ON
1 2
OFF HEAT
Before switching Before moving the switches back to normal operating mode, make sure to turn OFF the power firstly.
back
Purpose The purpose of thermostat control is to control the compressor operation, by sensing the suction air.
Preventing The thermostat control prevents the thermostat from turning OFF in the following conditions:
2
thermostat OFF
■ Initial operation for the first 2.5 min, or
conditions
■ Defrosting, or
■ Forced operating mode.
1K
5
0K
Thermostat ON
OFF
Thermostat The table below describes when the thermostat turns ON and OFF.
■ ∆Tr ≥ 1 K ON
■ Guard timer of the compressor has counted down (3 min)
■ ∆Tr ≤ 0 K OFF
■ Thermostat is ON for min. 2 min
1 Preset temp. range The table below illustrates the preset temperature range.
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
Display
25
Cooling Initial setting
Setting 25
2
Display 25
Heating
Setting 25
3
Cooling 25
Remote
control
Heating 25
4
A Wired 25
Automatic
change-
over Wireless Example
L M H
(19) (21) (22) (23) (25)
5 Cool/heat
(When the display is “25” or “H”)
-2˚C Automatic cooling
selection 25
Automatic heating +2˚C
Thermostat ON
Cooling
Thermostat OFF +1˚C
Thermostat
ON/OFF Thermostat ON
Heating
-1˚C Thermostat OFF
Purpose The outdoor unit independently turns its thermostat OFF by means of control other than thermostat
OFF commands from the indoor unit.
2
Method The table below contains the different conditions for which the thermostat is turned OFF by the outdoor
unit.
Thermostat OFF
Indicator Starting conditions Result Reset
control
Used input The forced thermostat OFF control uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
2 If the pressure at the discharge side of the compressor becomes abnormally high, the HPS stops the
unit automatically in order to prevent it from breaking down.
If the pressure at the suction side of the compressor becomes abnormally low, the LPS stops the unit
automatically in order to prevent it from breaking down.
3
Method The table below describes what happens in case of HPS or LPS activation.
5
Used input The HPS and LPS detection function uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Purpose The purpose of the simulated operation function is to avoid the unit from stopping if the heat exchanger
thermistor or air thermistor is malfunctioning. 2
Method If the air thermistor (for all models listed) or the heat exchanger thermistor is malfunctioning (out of its
normal range), simulated operation is carried out while malfunction is displayed on the remote control.
If the air or heat exchanger thermistor becomes normal again, the simulated operation function is
interrupted and the normal operation restarts. The malfunctioning error disappears.
3
Used input The simulated operation function uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Purpose The purpose of the discharge pipe temperature control is to prevent a discharge pipe temperature that
is too high or too low.
2
Low temp. The table below contains the low temperature conditions to start the discharge pipe temperature
starting conditions control.
F3-error occurs if
Function Description Starting conditions
the conditions...
3 Wet operation Prevents liquid suction to ■ Change in E.V. opening Are met for 15 min
the compressor. < 50 pulses continuously.
■ Td < Tc + 10˚C
High temp. The table below contains the high temperature conditions to start the discharge pipe temperature
starting conditions control.
Detects too high discharge gas Td ≥ 125˚C for 20 s continuously Are repeated 6
temperatures. times.
Used input The discharge pipe temperature control uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Purpose The purpose of the gas shortage function is to detect refrigerant shortage before the unit stops due to
a discharge temperature that is too high.
2
Method When the thermostat is turned OFF due to a discharge pipe temperature that is too high and the E.V.
opening is 450 pulses or more, the gas shortage error is activated. However, operation does not stop
due to gas shortage.
3
Used input The gas shortage function uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
—
R3T-X6A
Y1E-X24A
4
Purpose The purpose of the crankcase heater control is to prevent refrigerant from remaining in the compressor
by heating the crankcase heater of the compressor.
2
Method Check the discharge temperature of the compressor during an OFF-cycle.
Starting and ending The table below describes the starting and ending conditions.
conditions
Purpose The purpose of the drain pump control is to control the water draining from the drain pan. 3
Starting conditions The drain pump control starts the drain pump when one of the following conditions is fulfilled:
■ The cooling operation is activated, or
■ The level in the drain pan becomes abnormally high, or
■ Freeze-up prevention is detected in cooling operation. 4
Method The float switch opens because an abnormal drain level is detected in the drain pan.
Float switch opens each time the After five retrials the error code “AF” flashes on the remote
drain pump stops. control.
Used input The drain pump control uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
1 Detection system All applicable units use a drain pan water level detection system of the float type.
Float type: During The time chart below illustrates the drain pump control during start-up.
start-up
Water level
abnormality
Float switch
2 Normal
ON
Compressor
OFF
ON
3 Drain pump
OFF
5 min 5s 5 min
Abnormal
Error processing
Normal
1 min 20
4 Float type: During The time chart below illustrates the drain pump control during start-up.
operation (compr. Water level
ON) abnormality
Float switch
Normal
ON
5 Compressor
OFF
ON
Drain pump
OFF
5 min 5s 5 min
Abnormal
Error processing
Normal
Purpose The purpose of the auto-restart function is to resume the same operating mode after the power was
turned OFF as when the unit was operating.
2
Turning OFF power When you have to turn OFF the power supply in order to carry out maintenance, make sure to turn the
remote control’s ON/OFF switch OFF firstly.
If you turn OFF the power supply while the remote control’s ON/OFF switch is still ON, the “auto-restart
function” automatically starts the indoor fan immediately or the outdoor unit fan starts automatically
Wired remote The remote control thermostat is only available in wired remote controls.
controls
2
Conditions in which Even when the “use remote control thermostat” is selected in service mode, the remote control
the rem. contr. thermostat is not always used.
thermostat is not
used The table below contains the conditions in which the remote control thermostat is not used.
Condition
The remote control thermostat is not
used when...
Except... 3
1 The remote control thermostat malfunctions. —
2 The “one remote control group control” is For simultaneous ON/OFF operation.
selected.
Cooling The diagram below shows the operation range of the set temperature/air suction temperature
combination.
ts: Set temp.
(˚C)
5
Remote control thermostat
operation range
Differential zone
Heating The diagram below shows the operation range of the set temperature/air suction temperature
combination.
ts: Set temp.
(˚C)
Part 2
1
2 Overview of the cooling mode functions
2
2.1 What Is in This Chapter?
Introduction This chapter contains information on the functions used to control the system when the system is in
cooling mode. Understanding these functions is vital when diagnosing a malfunction that is related to
the functional control. 3
Overview This chapter contains the following topics:
2–34
5
2.8–Condensation Avoidance Control 2–35
Purpose The purpose of the dry keep mode is to remove humidity while maintaining the room temperature.
2 Method The points of thermostat ON or OFF are determined according to the suction air temperature at
start-up of the unit operation. The set temperature and flow rate are not displayed on the remote
control.
Operation start-up
Thermostat
Thermostat
OFF
4 Thermostat When dry keep is selected on the remote control, the unit detects the ambient temperature. This
ambient temperature is then the setpoint. The thermostat is turned OFF when the air return
temperature drops below this setpoint. The thermostat is turned ON in one of the following conditions:
Tr ≥ 24˚C Tr 1.5˚C
Used input The dry keep function uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Starting conditions In order to avoid formation of ice on the indoor heat exchanger in cooling and dry mode, the system
automatically starts up a freeze-up cycle when a number of specific conditions are fulfilled. 2
Starting conditions 1
Starting conditions 4
■ The compressor has been running for more than 1 min continuously while Te ≤ -5˚C.
■ Compressor ON → OFF.
Starting conditions 5
■ The compressor has been running for more than 8 min continuously while
the outdoor ambient temp. < -2.9 x room temp. + 79˚C.
■ The compressor has been running for more than 8 min continuously while Te < -5˚C for 1 min
continuously.
A, B, C, D, E and F The table below contains the values of A, B, C, D, E and F in function of the DIP switch settings on the
outdoor PCB.
DIP switch
Mode A B C D E F
2-3 2-4
1 Integral capacity The illustration below shows the integral capacity in function of the compressor running time.
Max. integral
Integral capacity value
capacity
2 Diminishing
integral capacity
Compr. ON time
When the DIP switches are in mode 0, “intelligent freeze-up prevention control” determines the
freeze-up activation. The outdoor unit can determine the freeze-up activation.
4
Mode 1 Disabled intelligent control mode
The table below contains the freeze-up conditions, these are the same as for the Sky Air G- and
K-series.
5 Condition
(OR)
Evap. temp. Timers Remarks
3 -5˚C Te ≤ -5˚C for 1 min continu- For indoor units other than FHYP
ously after minimum 8 min of
operation
Mode 2 Added countermeasure to avoid ice/water blow out during freeze-up cycle.
Mode 2 enables the possibility to start a freeze-up activation decision by the outdoor unit, but with
more severe conditions than in mode 0.
Ending condition The table below contains the freeze-up operation ending conditions.
1
In case of... The freeze-up operation is ended when...
2 Purpose The purpose is to avoid that the discharge pressure would start to rise, and stop the unit.
3
Method: When the compressor starts, the fan keeps running at starting fan speed (no delay). The fan speed
R35-45EZ7V11 and depends on the ambient temperature. The different fan speeds for the according outdoor air
RY35-45E(A)Z7V1 temperatures are shown in the table below.
Method: When the compressor starts, the fan keeps running for 3 min at starting fan speed. The starting fan
R(Y)P71-250B speed depends on the ambient temperature. The different fan speeds for the according outdoor air
5 temperatures are shown in the table below.
Cooling mode, Ta < 3˚C ■ When the compressor is Fan speed for
dry keep mode ON for the first 20 s: Ta < 3˚C:
Fan speed = OFF R(Y)P71-250B
■ After 20 s:
Fan speed = L speed
Ta ≥ 23˚C HH speed
Fan speed for This fan starting control is made to be able to build up the compression ratio as soon as possible
Ta < 3˚C: because this has two advantages:
R(Y)P71-250B
■ It is better for the compressor to increase the compression ratio because the lubrication must be
done by the pressure difference between low and high pressure.
■ The pressure difference is necessary for the h/p models to keep the 4-way valve in its correct
position.
Different fan
speeds
The table below explains the meaning of L, H and HH fan speed.
1
71 100 and 125 200 and 250
Fan operation
Upper fan Lower fan
1 fan Fan 1 Fan 2
(MF1) (MF2)
L L L L H OFF
2
H H H H H H
HH HH HH HH H H
L-tap starting When the outdoor fan is operated from OFF to L-tap, the fan motor does not turn, because of lack of 3
compensation starting torque. To avoid this, the fan motor operates at H-tap for the first 5 s after start-up, before
changing to L-tap.
5s
H
L
OFF
4
Used input The fan starting control in cooling or dry keep mode uses the following inputs:
Input
Connection on
indoor PCB
Connection on
outdoor PCB 5
Outdoor air temperature R1T — X4A
Purpose The purpose of this normal outdoor fan control is to ensure a correct discharge pressure in function of
the outdoor air and indoor room temperature.
2
Method The table below shows in which conditions the outdoor fan works at low or high speed.
Different fan The table below explains the meaning of L, H and HH fan speed.
4 speeds
71 100 and 125 200 and 250
Fan operation
Upper fan Lower fan
1 fan Fan 1 Fan 2
(MF1) (MF2)
5 L L L L H OFF
H H H H H H
HH HH HH HH H H
Used input The normal outdoor fan control during cooling operation uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Purpose The purpose of the control is to prevent freezing of the indoor heat exchanger due to:
■ Drop of the low pressure 2
■ Indoor heat exchanger temperature (Te).
Method The method to control is reduction of the air flow volume of the outdoor unit fan.
Starting and ending ■ The control is not activated during start-up control.
3
conditions
■ The control is activated when the outdoor temperature drops below (41.7 - 0.84 x room suction
temperature). At this temperature, the outdoor fan speed switches to L-tap.
■ The differential for the return condition is 4 K.
Outside air
temp. (Ta)
(˚CDB)
4
46
H tap range
28
Ta < 45.7 - 0.84 x Tr
24
(H tap return condition) 5
15
11
L tap range Ta > 41.7 - 0.84 x Tr
(L tap condition)
-5
21 37 Indoor suction
air temp. (Tr)
(˚CDB)
Purpose The purpose of the high pressure protection is to prevent a shutdown due to an error.
2 Method The thermostat turns OFF immediately before HPS activation according to the outdoor heat exchanger
temperature (Tc).
Outd. unit
heat exchanger
temp. (Tc)
Thermostat control
3 HPS retry
6th time: E3-error
Max.
Min.
Operating modes Regardless of whether the thermostat is ON or OFF, the condensation avoidance control can function
in the following operating modes:
■ Cooling (automatic), or 2
■ Dry keep.
Method To avoid condensation on the swing flap, the condensation avoidance control is activated:
Stage Description
3
1 The fan operates in cooling mode with the blade in downward position (set on the remote
control).
4
2 After 30 min, the blade moves to a horizontal position. However, the remote control still
shows the downward position.
5
3 After 1 h operation in horizontal position, the blade moves back to its downward position
for 30 min.
Part 2
1
3 Overview of the heating mode functions
2
3.1 What Is in This Chapter?
Introduction This chapter contains information on the functions used to control the system during heating mode.
Understanding these functions is vital when diagnosing a malfunction that is related to the functional
control. This chapter is only applicable to h/p units. 3
Overview This chapter contains the following topics:
2–46
5
3.8–Normal Outdoor Fan Control in Heating Mode 2–47
Purpose The purpose of the defrost control is to prevent frost on the outdoor heat exchanger coil. This frost
2 forms when the unit is in heating position.
Starting conditions: The defrosting starts when either condition 1 or 2 has been realized.
RYP71-250B
Condition 1 Condition 2
3 The compressor has been running for a total of 25 min since the start of heating or since the end
of the previous defrosting.
4
-15 -10 -5 0 5
Outside air
-1 temp. (˚CDB)
-3
-5
5 -7
Defrost activation range
-9
Outdoor fan is ON (not in overload control) Outdoor fan is OFF (overload control)
Heating integral The integral heating capacity is calculated by using the indoor unit data (R2T - R1T) divided by the
capacity compressor running time.
Max. integral
Integral
capacity value
capacity
Diminishing
integral capacity
Compr. ON time
Heating Defrosting
Defrost control
RYP71-250B
The illustration below shows the defrost control.
Defrosting start Defrosting ending 1
Outd. unit heat
exchager temp. (Tc) 10˚C
ON
Compressor
4-way valve
OFF
ON
2
OFF
480
400 Note 2
Motorized valve 300
Note 1
200
100
3
Outd. unit fan ON
OFF
Note 3
3 Outdoor unit fan The fan operates at optimum fan tap, according to the oper-
after defrost operation ating conditions at defrost activation.
4 Hot start after defrost The unit remains in the hot start standby (indoor unit fan
OFF) mode for:
■ 40 s after defrost ending, or
■ Until the indoor heat exchanger temperature increases.
RY35-45E(A)Z7V1 The defrosting starts when all of the following conditions are fulfilled:
■ The compressor has been running over 40 min
■ If Ta ≥ 5˚C, outdoor heat exchanger temperature < -3˚C
■ Outdoor heat exchanger temperature < (Ta x 0,4) - 5˚C.
2 Ending conditions
3 ■
■
High-pressure switch has been activated, or
Indoor unit has been switched OFF, or
■ Unit is in another mode than heating.
4 defrosting
■
■
40 s after the defrosting ending, or
When Tc > 34˚C (indoor heat exchanger temperature).
Connection on Connection on
5 Input
indoor PCB outdoor PCB
Corner FHYKP 2
Ceiling FUYP
Wall FAYP
Purpose The purpose of the draft avoidance control 1 is to avoid draft, which is very uncomfortable for the end
users.
3
Method The draft avoidance control 1 delays the moving of the flap setting to the Po0 position (= upper) for a
certain amount of time in the following conditions:
In heating mode and thermostat OFF, or
■
■ In defrosting.
4
Heating mode and The time chart below illustrates the draft avoidance control 1 in heating mode and thermostat OFF.
thermostat OFF
When the flap starts to move, there can be
Setting
a draft. The fan speed decreases to LL
speed but it takes some time because of
5
Fan its inertia.
LL
Setting
Flap
Po0 Po0
20 s Flap motor starts
ON to drive the flap.
Thermostat
OFF
Flap moves from
setting position to Po0
Defrosting The time chart below illustrates the draft avoidance control 1 in defrosting.
Setting
Flap Po0
Po0
20 s Flap motor starts
Yes to drive the flap.
Defrosting
No
Flap moves from
setting position to Po0
1 Used inputs The draft avoidance control 1 uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Corner FHYKP 2
Ceiling FUYP
Wall FAYP
Purpose The purpose of the draft avoidance control 2 is to avoid draft when the flap is moving. 3
Starting conditions The draft avoidance control 2 is activated when:
■ Hot start is finished, or
■ Cold air prevention control is finished.
4
Time chart If the fan speed is set to “H”, the fan turns at low speed for a certain amount of time.
H
Fan
L
OFF/LL
Flap Setting T=
5
Po0 24 s (50Hz)
5 s (FH(Y)CP and FH(Y)KP)
T
Hot start, Finished
cold air prevention
Connection on Connection on
Input
indoor PCB outdoor PCB
Ceiling FUYP
Wall FAYP
3
Purpose The purpose of the outdoor unit identification function is to enable the indoor unit to automatically
determine which operating mode has to be set in function of the outdoor unit type (c/o or h/p).
h/p ■ Fan
■ Cooling
■ Dry keep
5 ■ Heating
c/o ■ Fan
■ Cooling
■ Dry keep
Used input The outdoor unit identification function uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Purpose The purpose of the 4-way valve control is to control how the superheated refrigerant passes through
the 4-way valve. The 4-way valve control carries out the changeover switching of the 4-way valve. This
changeover switching is only carried out during operation, because pressure difference is required to
move the internal cylinder.
2
When... Then the 4-way valve connects the outlet of the compressor with...
■ Cooling OFF
4
■ Dry keep
■ Defrosting
Time chart The time chart below illustrates the 4-way valve control. 5
ON
Compressor OFF
ON
Defrosting
OFF
4-way valve ON
OFF
Used input The 4-way valve control uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Purpose The purpose of the starting outdoor fan control is to control the fan speed in function of the indoor and
outdoor unit air temperature.
2
Method The illustration below shows the fan starting control in heating mode.
■ LPS is not detected for 3 min after start-up.
■ The starting fan speed lasts 5 min. When the outside temperature is 10˚C or lower, the fan speed
stays at H for the first 5 s if it is switched from OFF to L.
5 Different fan The table below explains the meaning of L, H and HH fan speed.
speeds
71 100 and 125 200 and 250
Fan operation
Upper fan Lower fan
1 fan Fan 1 Fan 2
(MF1) (MF2)
L L L L H OFF
H H H H H H
HH HH HH HH H H
Used input The outdoor fan starting control in heating mode uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
The operation range is divided into three areas (A, B and C).
Outdoor air
Indoor heat
exchanger
3
temp. (˚CDB)
temp.
21 62.5
A 56.0
9 L OFF L OFF
6
4,5
C
55.0
54.0
OFF
4
H L L
-1
B 53.0
52.3
H H
50.3
-10
HH
L
5
47.3
10 17 24 30
Indoor air A B C
temp.
(˚CDB)
1 Different fan
speeds
The table below explains the meaning of L, H and HH fan speed.
H H H H H H
HH HH HH HH H H
3 Used input The normal outdoor fan control during heating operation uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
Pump down The unit conducts a pump down residual operation after each compressor stop command. The
residual operation purpose of this function is to collect the refrigerant in the liquid receiver in order to prevent refrigerant
from remaining in the indoor heat exchanger.
ON
2
Thermostat
OFF
SV ON
OFF
EV
480
0
3
ON
Compressor
OFF
Refrigerant
recuperation
4
Start-up control When the compressor starts, a pump down operation is carried out in order to avoid liquid pumping.
The liquid receiver fills up and a minimum refrigerant amount is passed to the compressor. This
minimum refrigerant amount is required to avoid discharge pipe temperatures that are too high.
The opening degree of the expansion valve depends on the start-up number. If the first start-up fails,
the opening degree of the following start-up is adapted by the self-learning function.
Thermostat ON
5
OFF
SV ON
OFF
480
EV
0
ON
Compressor
OFF
1. Equalisation
1 2 3 2. Start-up control
3. Normal control
Initial opening The initial opening degree of the outdoor expansion valve depends on the indoor and outdoor air
degree temperature. The calculation of the opening degree is made at a thermostat ON and at the end of a
defrosting cycle.
Opening degree: When the system was stopped due to abnormal suction or discharge pressure, or due to a discharge
Self-learning temperature that is too high, the expansion valve control tries to avoid the same breakdown. The
function expansion valve increases the previous opening degree with 70 (in cooling mode) or 80 (in heating
mode) pulses at the next start-up.
There are maximum five start-up attempts. When the compressor stops again after the fifth start-up,
something is wrong with the unit and a unit check is necessary. The relevant error code appears on
the remote control.
1 Normal control The optimum discharge pipe temperature is calculated based on:
■ Indoor and outdoor heat exchanger temperature
■ Actual discharge pipe temperature
■ Outdoor ambient temperature.
The expansion valve is controlled in order for the discharge temperature to approach the optimum
2 temperature.
Used input The motor operated valve control uses the following inputs:
Connection on Connection on
Input
indoor PCB outdoor PCB
4
Part 3
Troubleshooting
1–Troubleshooting 3–3
33
Part 3
1
1 Troubleshooting
Introduction When a problem occurs, you have to check all possible malfunctions. This chapter gives a general idea
of where to look for malfunctions.
Not all repair procedures are described. Some procedures are considered common practice.
33
Overview This chapter contains the following topics:
1.5–Troubleshooting with the Indoor Unit LEDs and the Remote Control 3–11
1.6–Troubleshooting with the Outdoor Unit LEDs and the Remote Control: Outdoor
Malfunctions
3–12 5
1.7–Troubleshooting with the Outdoor Unit LEDs and the Remote Control: System 3–13
Malfunctions
4 ■
■
Make sure the indoor unit type is compatible with the outdoor unit.
Troubleshoot with the indoor unit LEDs. See page 3–11.
■ Troubleshoot with the outdoor unit LEDs. See page 3–12 and 3–13.
■ Make sure the address for the remote control and indoor unit are set correctly. See page 4–5.
5 Equipment
operates but stops
To troubleshoot, check the following:
■ A power failure of 2 to 10 sine wave cycles can stop air conditioner operation.
sometimes
■ Cooling operation cannot be used when the outside temperature is below 0˚C.
■ Troubleshoot with the indoor unit LEDs. See page 3–11.
■ Troubleshoot with the outdoor unit LEDs. See page 3–12 and 3–13.
Abnormal operating
noise and
Make sure the required space for installation is provided. See chapters “General Outline: Indoor Units”
and “General Outline: Outdoor Units”. 1
vibrations
The operation light flashes when the following errors are detected:
5
■ Activation of a safety device or malfunctioning thermistors.
■ Transmission error between the indoor and the outdoor unit.
Abnormal The air conditioner may malfunction due to lightning or radio waves. To check, proceed as follows:
functioning
Step Action
1.3 Emergency Operation and Checking with the Wired Remote Control
1
Emergency When the remote control is not available or its battery is dead, you can use the emergency button on
operation the front panel of the indoor unit :
■ To start the automatic mode, press the emergency button.
■ To stop the automatic mode, press the button again.
Checking with the If the operation stops due to a malfunction, the remote control‘s operation LED flashes, and the remote
wired remote control displays the error code. The error code helps you to troubleshoot. See page 3–11, 3–12 and
control 3–13.
33
Step Action
1 Press the INSPECTION/TEST button to select “inspection”. The equipment enters the
inspection mode. “0” flashes in the UNIT No. display.
ON / OFF
TEMP
TIME
33
00
UP
CODE DOWN
FAN
UNIT No.
RESERVE CANCEL
0
TIMER
MODE
SWING
4
/TEST
INSPECTION/TEST
Step Action
1 2 Press the UP or DOWN button and change the UNIT No. until the receiver of the remote
control starts to beep.
ON / OFF
TEMP
TIME
UP
00 DOWN
UP
CODE DOWN
FAN
UNIT No.
RESERVE CANCEL
iI
TIMER
MODE
33 SWING
/TEST
3 Press the MODE selector button.The left “0” (upper digit) indication of the error code
flashes.’
ON / OFF
TEMP
TIME
00
UP
CODE DOWN
FAN
UNIT No.
RESERVE CANCEL
iI
TIMER
MODE
MODE
SWING
/TEST
Step Action
4 Press the UP or DOWN button to change the error code upper digit until the receiver of
1
the remote control starts to beep.
DOWN ON / OFF
4
TEMP
5 TIME
UP
6 A0 DOWN
7 CODE
UP
DOWN
8 FAN
9 UNIT No.
iI RESERVE CANCEL
U
TIMER
P
L MODE
J
F
H
SWING
33
E /TEST
C
A
O
UP
4
If you hear... Then...
ON / OFF
TEMP
TIME
A0
UP
CODE DOWN
FAN
UNIT No.
RESERVE CANCEL
iI
TIMER
MODE
MODE
SWING
/TEST
Step Action
1 6 Press the UP or DOWN button and change the error code lower digit until the receiver of
the remote control generates a continuous beep.
DOWN ON / OFF
F
TEMP
E TIME
UP
J A3 DOWN
C CODE
UP
DOWN
H FAN
A UNIT No.
iI RESERVE CANCEL
9
TIMER
8
7 MODE
33 6
5
SWING
4
3 /TEST
2
1
0
UP
4
7 Press the MODE button to return to normal status. If you do not press any button for at
least 1 min, the remote control returns automatically to normal status.
ON / OFF
5
TEMP
TIME
27 ˚C
UP
DOWN
FAN
RESERVE CANCEL
TIMER
MODE
MODE
SWING
/TEST
1.5 Troubleshooting with the Indoor Unit LEDs and the Remote Control
1
Shutdown For some errors, the system only shuts down when the error occurs several times. This means that
you have to wait until the system shuts down to be able to see the flashing LED on the front panel and
the error code on the remote control.
Malfunction The table below contains an overview of the indoor unit malfunctions.
overview
If... Then...
8 6 6 Note 1 — — Normal —
7
8
—
4
8 —
A6
AF
Indoor Unit Fan Motor Lock (A6)
3–27
5
AJ Malfunctioning Capacity Setting (AJ) 3–28
Symbols and notes The table below describes the symbols and notes used in the malfunction overview.
7 LED is ON
6 LED is flashing
8 LED is OFF
1.6 Troubleshooting with the Outdoor Unit LEDs and the Remote Control:
1 Outdoor Malfunctions
Malfunction The table below contains an overview of the outdoor unit malfunctions.
overview
If... Then...
33 6
6
8
7
8
8
Note 1
E0
—
—
Normal
3–34
6 7 8
4 6 7 8
E3
E4
—
—
Abnormal High Pressure (Detected by the HPS) (E3)
3–41
6 7 7
5 6 7 7
H3
H9
Malfunctioning HPS (H3)
3–48
Symbols and notes The table below describes the symbols and notes used in the malfunction overview.
7 LED is ON
6 LED is flashing
8 LED is OFF
1.7 Troubleshooting with the Outdoor Unit LEDs and the Remote Control:
System Malfunctions 1
Malfunction The table below contains an overview of the system malfunctions.
overview
If... Then...
6 8 8 Note 1 — — — — Normal —
7 LED is ON
6 LED is flashing
8 LED is OFF
RP71B7V1 — — X X X X
RYP71B7V1
RP71B7W1 X
RYP71B7W1
RP71B7T1
33
RP100B7V1 —
RYP100B7V1
RP100B7W1
RYP100B7W1
X
4
RP100B7T1
RP125B7W1
RYP125B7W1
RP125B7T1
5
RP200B7W1
RYP200B7W1
RP250B7W1
RYP250B7W1
RP71B7V1
RYP71B7V1
RP71B7W1 Q1L
RYP71B7W1
33 RP71B7T1
4 RYP100B7W1
nected to
X11A
> 140˚C < 45 ±15˚C Automatic
RP100B7T1
5 RP125B7T1
RP200B7W1
RYP200B7W1
RP250B7W1
RYP250B7W1
RP71B7V1
> 22.0 A (±10 %)
RYP71B7V1
RP71B7W1
> 10.0 A (±10 %)
RYP71B7W1
RP100B7W1
> 10.0 A (±10 %)
RYP100B7W1 F1C Switch box Automatic 4
RP100B7T1 > 22.0 A (±10 %)
RP125B7W1
> 13.0 A (±10 %)
RYP125B7T1
5
RP200B7W1
> 16.0 A (±10 %)
RYP200B7W1
RP250B7W1
> 20.0 A (±10 %)
RYP250B7W1
RP71B7V1
No reverse phase protector
RYP71B7V1
RP71B7W1
Automatic and
RYP71B7W1 PRC Switch box
power OFF
33 RP71B7T1
RP100B7V1
No reverse phase protector
RYP100B7V1
RP100B7W1
4 RYP100B7W1
RP100B7T1
RP125B7W1
RP200B7W1
RYP200B7W1
RP250B7W1
RYP250B7W1
RP71B7V1
RYP71B7V1
RP71B7W1
RYP71B7W1
RP71B7T1 33
RP100B7V1
RP100B7W1
RYP100B7W1 S1PH
Discharge
pipe
Automatic 4
RP100B7T1
RP125B7W1
RYP125B7W1
RP125B7T1
5
RP200B7W1
RYP200B7W1
> 32.5 bar < 25 bar
RP250B7W1
RYP250B7W1
RP71B7V1
RYP71B7V1
RP71B7W1
RYP71B7W1
33 RP71B7T1
RP100B7V1
RYP100B7V1
RP100B7W1 Low-pres-
sure switch
4 RYP100B7W1 S1LP located in
suction
< -0.3 bar > +0.5 bar Automatic
RP100B7T1 pipe
RP125B7W1
RYP125B7W1
5 RP125B7T1
RP200B7W1
RYP200B7W1
RP250B7W1
RYP250B7W1
Part 3
1
2 Error Codes: Indoor Units
Introduction In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code on
the remote control display. The error code helps you to find the cause of the problem.
33
Shutdown For some errors, the system only shuts down when the error occurs several times. This means that
you have to wait until the system shuts down to be able to see the flashing LED on the front panel and
the error code on the remote control.
Normal 6 6
6 7
6 8
Malfunctioning
7 —
33 8 —
Error generation The error is generated when the data from the EEPROM is not received correctly.
EEPROM (Electrically Erasable Programmable Read Only Memory): A memory chip that holds its
4 content without power. It can be erased, either within the computer or externally and usually requires
more voltage for erasure than the common +5 volts used in logic circuits. It functions like non-volatile
RAM, but writing to EEPROM is slower than writing to RAM.
Replace indoor
Normal reset? No
PCB.
Yes
Normal 6 6
Malfunctioning 6 6
Error generation The error is generated when the water level reaches its upper limit and when the float switch turns
OFF. 3
Causes The possible causes are:
■ Malfunctioning drain pump
■ Improper drain piping work
■ Drain piping clogging 4
■ Malfunctioning float switch
■ Malfunctioning indoor unit PCB
■ Malfunctioning short-circuit connector X15 on PCB.
Begin
Yes Yes
Yes
Check the continuity of the
short-circuit connector.
33 Yes
4 Yes
Set to
Does the drain pump "emergency" and
No
Yes
Replace
Is the drain water Is the float switch Connect No
No No 220-240 VAC? indoor unit
level abnormally connected to X15A? float switch
PCB.
high?
Yes Yes
Yes
Remove the float switch from
There is a malfunction Replace the drain
X15A, short-circuit X15A, and
of the drain system. pump.
restart operation.
Yes
Replace indoor
unit PCB.
Normal 6 6
Malfunctioning 6 6
Error generation The error is generated when the fan rotations are not detected while the output voltage to the fan is at
its maximum. 3
Causes The possible causes are:
■ Malfunctioning indoor unit fan motor
■ Broken or disconnected wire
■ Malfunctioning contact 4
■ Malfunctioning indoor unit PCB.
Check the
connections of X20A
and X26A.
Yes
33 Unplug X26A
and switch the
power supply on.
5
Is there about Replace indoor
No
12 VDC? unit PCB.
Yes
Normal 6 6
Malfunctioning 6 6
Error generation The error is generated when the float switch changes from ON to OFF while the compressor is OFF.
3
Causes The possible causes are:
■ Error in the drain pipe installation
■ Malfunctioning float switch
■ Malfunctioning indoor unit PCB.
4
Troubleshooting To troubleshoot, proceed as follows:
Possible failure of float switch.
Are float NO Check to see if drain-up height
switch and drain pipe and horizontal pipe length
normal?
exceed specifications.
YES
NO
Is drain pump Check drain pump and drain
normal? pipe.
YES
Is
amount Check water drainage system.
of circulated drain NO Check to see if drain-up height
water excessive after
pump stops and horizontal pipe length
operation? exceed specifications.
YES
Does
drain water NO
flow in reverse during Faulty trap in water drainage
non-operation? system
YES
Replace indoor unit PCB.
Normal 6 6
Malfunctioning 6 6
Error generation The error is generated when the following conditions are fulfilled:
33 Condition Description
5 ■
■
Malfunctioning capacity setting adapter connection
Malfunctioning indoor unit PCB.
Capacity setting The capacity is set in the PCB’s memory IC. A capacity setting adapter that matches the capacity of
adapter the unit is required in the following case:
In case the indoor PCB installed at the factory is for some reason changed at the installation site, the
capacity will not be contained in the replacement PCB. To set the correct capacity for the PCB you
have to connect a capacity setting adapter with the correct capacity setting to the PCB. The capacity
setting for the PCB will become the capacity setting of the adapter because the capacity setting
adapter has priority.
Is the capacity
Plug a capacitor setting
setting adapter plugged
No adapter that matches the
into X23A of the indoor
capacity of the unit into X23A.
unit PCB?
Yes
Is AJ displayed on
the remote
No
The malfunction was caused
by a missing capacity resistor.
4
controller?
Yes
Replace indoor
unit PCB. 5
Error Description
Yes
Yes 4
Check the contact between
thermistor and PCB.
Yes
Normal 6 6
Malfunctioning 6 6
Error generation The error is generated when the remote control thermistor becomes disconnected or shorted while the
33 unit is running.
Even if the remote control thermistor is malfunctioning, the system can operate with the system
thermistor.
Is CJ
displayed on the YES
remote Replace remote controller.
controller?
NO
Part 3
1
3 Error Codes: Outdoor Units
Introduction In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code
on the remote control display. The error code helps you to find the cause of the problem.
33
Overview This chapter contains the following topics:
Normal 6 8 8
Malfunction 6 7 8
33 Error generation The error is generated when a safety device has detected an abnormality.
4 ■
■
Stop valve is set to “close”
Clogging refrigerant piping circuit
■ Air short-circuit
■ Malfunctioning outdoor PCB.
5 Overview outdoor
safety devices
See page 3–15.
Is it
correctly connected Connect the lead
No
to the outdoor unit wire correctly.
PCB?
Yes
Yes
High temperature of
fan motor coil
To troubleshoot, proceed as follows:
The temperature of the fan
1
motor coil is abnormally high.
Fan standstill.
Is the fan
No Refer to: fhe fan does
rotating?
not rotate.
Yes
Is there air
33
short-cycling in No Replace fan motor.
the unit?
Yes
Check minimum
Is 4
there enough Provide enough
operating space operating space? No
operating space.
around the unit.
Yes
Yes
Is the
Possible external fan motor an Faulty motor
No fan motor speed < No
cause. 8-pole motor? windings
850 rpm?
Yes
Replace
motor
fan motor speed < Faulty motor Replace
No
650 rpm? windings motor
Yes Yes
Check the
capacitor of the
fan motor.
Check outdoor
unit type.
33 Yes
Disconnect
Disconnect
connectors X14A
connector X14 on
and X15A on
outdoor unit PCB.
outdoor unit PCB.
4
Try to rotate the
fan with your
hand.
5
Can 1 Remove obstacles so the
you rotate the fan rotates correctly or
No
fan smoothly? replace the fan.
2 Reconnect connector.
Yes
Check capacitor
Is
the capacitor in 1 Replace the capacitor.
good condition? No
2 Reconnect connector.
Yes
Check condensator
connection.
Refer to: fan motor
condensator connection .
Replace fan
motor.
4
Excessive To troubleshoot, proceed as follows:
compressor current
The compressor current is
excessive.
5
Check power
supply
Is there
a suitable
Provide suitable
power supply? (Voltage, No
power supply.
lack of phase, etc.)
Yes
Yes
Replace
compressor.
1 High temperature of
compressor head
To troubleshoot, proceed as follows:
33 Yes
Check the
refrigerant piping
circuit.
4
Is Check the
No
it clogged? refrigerant level.
Yes
5 Replace clogged
Is the
refrigerant filled to No
Fill to specified
part. the proper level? level
Yes
Check the
compressor.
Check expansion
Is it
valve and
malfunctioning? No
discharge pipe
thermistor.
Yes
Replace
compressor.
Normal 6 8 8
Malfunction 6 7 8
Error generation The error is generated when the high-pressure switch is activated during compressor operation.
33
Causes The possible causes are:
■ Abnormal high pressure caused by too much refrigerant or by non-condensable gas (air or
nitrogen)
■ Inaccuracy of the high-pressure switch
■ Broken or disconnected high-pressure switch harness 4
■ Malfunctioning high-pressure switch connector connection
■ Malfunctioning outdoor unit PCB
■ Malfunctioning refrigerant piping circuit.
HPS settings The table below contains the preset HPS values. 5
Applicable units Abnormal Reset
Is HPS
correctly connected to No Connect correctly.
the outdoor unit
PCB?
Yes
33 Ÿ
ON after 2 or 3 minutes.
Check the continuity of the HPS
for control and safety.
Yes
5 Is the unit in
cooling mode?
No
Check high
pressure during
operation.
Check high
Yes
pressure during
operation. Faulty refrigerant
piping circuit.
Normal 6 8 8
Malfunction 6 7 8
Error generation The error is generated when the low-pressure switch is activated during compressor operation.
33
Causes The possible causes are:
■ Malfunctioning refrigerant piping circuit
■ Malfunctioning low-pressure switch
■
■
Disconnected or broken low-pressure switch harness
Malfunctioning low-pressure switch connector connection
4
■ Malfunctioning outdoor unit PCB.
LPS settings The table below contains the preset LPS values.
Is the LPS
correctly connected to
No Connect correctly.
the outdoor unit
PCB?
Yes
Yes
5 Is the unit in
cooling mode?
No
Check low
pressure during
operation
Yes
Yes
Faulty refrigerant
piping circuit.
Normal 6 8 8
Malfunction 6 8 8
Error generation The error is generated when the following coil current condition is not met:
Check resistance of
Normal reset? No electronic expansion
valve coil.
Yes
33 Outside cause
(electric noise,
etc.).
Is the electronic
expansion valve
connected to the outdoor
No Connect correctly.
unit PCB?
Yes
4
Did you
measure the
resistance over a grey No
wire?
Faulty electronic
Yes expansion valve.
Yes
Replace outdoor
unit PCB.
Faulty electronic
40ø < resistance < 50ø? No
expansion valve.
Yes
Replace outdoor
unit PCB.
Normal 6 8 8
Malfunction 6 8 8
Refrigeration
caused by
shortage
caused by
insufficient suction
gas to
compressor
incorrect
operation of
expansion valve
Yes
Check the
33 discharge pipe
sensor.
Normal 6 8 8
Malfunction 6 7 7
Error generation The error is generated when there is no continuity in the high-pressure switch during compressor OFF.
33
Causes The possible causes are:
■ Malfunctioning high-pressure switch
■ Broken or disconnected high-pressure switch harness
■
■
Malfunctioning high-pressure switch connector connection
Malfunctioning outdoor unit PCB.
4
Troubleshooting To troubleshoot, proceed as follows:
Yes
Does
Replace HPS
this HPS have No
without continuity.
continuity?
Yes
Replace outdoor
unit PCB
Normal 6 8 8
Malfunction 6 7 7
Error generation The error is generated when the thermistor resistance is out of its range (60Ω to 600kΩ).
33
Causes The possible causes are:
■ Malfunctioning outdoor thermistor
■ Malfunctioning outdoor thermistor connector connection
5
Check the connector
connection of the outdoor
temperature sensor (R1T) on
X4A on the outdoor unit PCB.
Is
it connected Correct the
No
properly? connection.
Yes
Replace the
Is it normal? No
termistor.
Yes
Replace the
outdoor unit PCB
Checking the
thermistor
See page 3–73.
1
resistance
33
Normal 6 8 8
Malfunction 6 7 7
Error generation The error is generated when the thermistor resistance is out of its range.
33
Causes The possible causes are:
■ Malfunctioning discharge pipe thermistor
■ Malfunctioning discharge pipe thermistor connector connection
5
Is
it connected Correct the
No
properly? connection.
Yes
Check the
thermistor
resistance.
Replace the
Is it normal? No
termistor.
Yes
Replace the
outdoor unit PCB
Normal 6 8 8
Malfunction 6 7 7
Error generation The error is generated when the thermistor resistance is out of its range.
33
Causes The possible causes are:
■ Malfunctioning heat exchanger thermistor
■ Malfunctioning heat exchanger thermistor connector connection
■ Malfunctioning outdoor unit PCB.
4
33
Is
it connected Correct the
No
properly? connection.
Yes
4 Check the
thermistor
resistance.
Replace the
5 Is it normal? No
termistor.
Yes
Replace the
outdoor unit PCB
Part 3
1
4 Error Codes: System Malfunctions
Introduction In the first stage of the troubleshooting sequence, it is important to correctly interpret the error code
on the remote control display. The error code helps you to find the cause of the problem.
33
Overview This chapter contains the following topics:
4.5–Transmission Error between Indoor Unit and Remote Control (U5) 3–60
4.6–Transmission Error between MAIN Remote Control and SUB Remote Control 3–61
(U8)
Normal 6 8 8
Malfunctioning — — —
Error method The discharge pipe thermistor detects the malfunction temperature at which there can be a gas
33 shortage. If the discharge temperature exceeds 125˚C during more than 20 s, the outdoor unit will stop
and retry when the guard timer is OFF (3 min have passed).
During the retrial, the expansion valve will be opened 90 pulses more than in case of the previous start.
When the unit restarts with a fully opened expansion valve, the remote control displays “U0” after
pressing the test button.
4 Error generation The error is generated when the microcomputer detects gas shortage. However, the unit can still
operate.
Yes
Normal 6 8 8
Malfunctioning 6 8 7
Error generation The error is generated when the difference between phase L1 and L3 is not 240˚. The illustration below
33
shows the 3-phase network.
240˚
L1 L2 L3
4
90 120 180 240 270 360
L1 5
120˚
L3 L2
240˚
Check power
Yes
Is U1
displayed on the Phases are not
No
remote controller? correct.
5
Yes
Replace outdoor
unit PCB.
4.4 Transmission Error between Indoor and Outdoor Unit (U4 or UF)
1
Error code U4 or UF
Normal 6 8 8
Malfunctioning — — —
Error generation The error is generated when the microprocessor detects that the transmission between the indoor and
the outdoor unit is not normal over a certain amount of time. 33
Causes The possible causes are:
■ Wiring indoor-outdoor transmission wire is incorrect
■ Malfunctioning indoor unit PCB
■ Malfunctioning outdoor unit PCB 4
■ Outside cause (noise...).
NO (ON or OFF)
Is HAP flashing?
33 YES
Resets normally.
Could be outside
cause (noise...).
NO YES
Is HBP flashing? Is H2P on? Failure of indoor unit PCB.
4 Check of
indoor unit
YES NO (OFF)
transmission Does
malfunction outdoor unit
HBP NO
microcomputer
normal H1P
flash?
YES
5 Is
YES indoor-outdoor NO
To outdoor unit Wire correctly.
transmission wire
(next page)
connected
correctly?
NO (ON or OFF)
Is HAP flashing?
NO
33
YES
Is HAP on? Failure of outdoor unit PCB.
NO (OFF)
Is HAP flashing?
YES
Failure of indoor unit PCB.
5
NO Failure of outdoor unit PCB or
malfunction of power supply
system.
"U4" displays YES
constantly? Indoor PCB malfunction.
NO
Resets normally.
Could be outside cause (noise...).
4.5 Transmission Error between Indoor Unit and Remote Control (U5)
1
Error code U5
Normal 6 8 8
Malfunctioning — — —
Error generation The error is generated when the microprocessor detects that the transmission between the indoor unit
33 and the remote control is not normal over a certain amount of time.
NO Failure of remote
controller PCB or
replacement of
defective indoor
unit PCB.
Normal 6 8 8
Malfunctioning — — —
Error generation The error is generated when, in case of controlling with two remote controls, the microprocessor 33
detects that the transmission between the indoor unit and the remote controls (MAIN and SUB) is not
normal over a certain amount of time.
■
Transmission error between MAIN remote control and SUB remote control
Connection among SUB remote controls
4
■ Malfunctioning remote control PCB.
Both SS-1
switches on remote NO
controllers are turned Turn OFF the power once and
to SUB restart operation.
Replace remote controller PCB
if any error is generated.
YES
Normal 6 8 8
Malfunctioning — — —
Error generation The error is generated when incorrect field settings have been set for pair/twin/triple/double twin.
33
Causes The possible causes are:
■ Malfunctioning indoor or outdoor unit PCB
■ Malfunctioning power supply PCB
4 ■
■
Indoor-outdoor, indoor-indoor unit transmission wiring
Malfunctioning remote control wiring.
Is
the outdoor unit NO
used for Twin Check setting "No. of Connected
Twin System Indoor Units" of indoor
system? unit.
YES
Is the
setting of NO
Pair/Twin/Triple
set
correctly?
Set correctly.
33
YES
Are the
microcomputer Is the
normal montiors NO indoor-indoor NO
(HAP) of all indoor unit and indoor-outdoor Connect correctly.
PCB
flashing?
wiring correctly
connected? 4
YES
YES
Is the
power supply NO
Are the PCB correctly Connect correctly.
transmission connected?
normal montiors NO
(HBP) of all indoor unit
PCB
flashing?
YES
Is there
5
220-240 VAC NO
YES between No.1 and Replace the transformer.
No.3 of X2M
(indoor Unit)?
Turn the power off once, then
back on, and restart operation. YES
Wiring could be incorrect, recheck.
Is the
NO indoor-indoor
and indoor-outdoor NO
Operating normally? Connect correctly.
wiring correctly
connected?
YES
YES
Indoor unit PCB replacement.
Operates normally.
33
Part 3
1
5 Additional Checks for Troubleshooting
Introduction This chapter explains how you must check the units to carry out troubleshooting correctly.
3–68
4
5.5–Outdoor unit: Checking the Installation Condition 3–69
5.10–R3T 3–74
Checking To check the indoor unit fan motor hall IC, proceed as follows:
Step Action
33 4 Turn the fan one rotation with your hand and measure the generated pulses.
5 Proceed as follows:
If... Then...
The measured voltage between pin 1 and 3 does Replace the PCB 1.
4 not equal 5 V
The generated pulses do not equal 3 pulses Replace the fan motor.
between pin 2 and 3
The measured voltage does not equal 5 V and Replace the PCB 1.
the generated pulses do not equal 3 pulses
between pin 2 and 3
Step Action
1 Measure the power supply wave form between pin 1 and 3 of X1M for the outdoor units or
between pin 1 and 3 of X2M for the indoor units.
33
3 Check whether there is wave form disturbance near the zero cross: 4
Is the
discharge pipe
thermistor R3T Check for gas leaks
No
disconnected from the using a leak tester.
holder?
Is the
Change the installation
minimum space No
location.
respected?
33
Yes
Does the Is
discharged air from other the heat Clean the heat
outdoor units cause an
increase of the suction
temperature?
exchanger
clean?
No
exchanger.
4
Yes
Yes
Change the
Yes
Is the
pressure > 24 kg/
cm• during cooling
operation?
33 Yes
Is there
Is the Replace the coil
conductivity in the
solenoid valve No No of the solenoid
coil of the solenoid
open? valve.
valve?
No
4 Yes
5 Is the stop
No
Open the stop
valve open? valve.
Yes
Yes
Yes
Replace the pipe
Replace the
compressor.
Step Action
1 Check if the expansion valve connector is correctly inserted in the X24A of PCB 1.
2 Compare the expansion valve unit with the number of the connector to make sure it is cor-
rectly connected.
4 Switch the power ON to check whether the expansion valve is producing a clicking sound.
If... Then... 33
The expansion valve has no Disconnect the valve connector without the
clicking sound clicking sound and proceed to step 5.
5 Check the coil current: Open circuit < normal < short circuit
The table below contains the reference resistance values.
4
— Grey Black Yellow Red Orange
If... Then...
5 Step Action
3 Check if the measured values correspond with the values in the table on the next pages.
5.10 R3T
1
Temperature – The table below is the thermistor (R3T) temperature – resistance conversion table.
resistance
Temp. Resist. Temp. Resist. Temp. Resist.
(˚C) (kΩ) (˚C) (kΩ) (˚C) (kΩ)
33 2.0
4.0
724.8
652.2
72.0
74.0
33.7
31.4
142.0
144.0
3.9
3.7
6.0 587.6 76.0 29.2 146.0 3.5
8.0 530.1 78.0 27.2 148.0 3.3
10.0 478.8 80.0 25.4 150.0 3.2
12.0 432.9 82.0 23.7 152.0 3.0
4 14.0
16.0
392.0
355.3
—
—
—
—
154.0
156.0
2.9
2.7
18.0 322.4 — — 158.0 2.6
20.0 292.9 — — 160.0 2.5
22.0 266.3 92.0 16.9 162.0 2.3
24.0 242.5 94.0 15.8 164.0 2.5
5 26.0
28.0
221.0
201.6
96.0
98.0
14.8
13.9
166.0
168.0
2.1
2.0
30.0 184.1 100.0 13.1 170.0 1.9
32.0 168.3 102.0 12.3 172.0 1.9
34.0 154.0 104.0 11.5 174.0 1.8
36.0 141.0 106.0 10.8 176.0 1.7
38.0 129.3 108.0 10.2 178.0 1.6
40.0 118.7 110.0 9.6 180.0 1.5
42.0 109.0 112.0 9.0
44.0 100.2 114.0 8.5
46.0 92.2 116.0 8.0
48.0 84.9 118.0 7.6
50.0 78.3 120.0 7.1 —
52.0 72.2 122.0 6.7
54.0 66.7 124.0 6.4
56.0 61.6 126.0 6.0
48.0 57.0 128.0 5.7