K-3302 Dry Gas Seal Disassembly and Assembly Guide line:

DRIVE END SIDE

Disassembly
1) Remove coupling guard and disconnect spacers.
2) Check Compressor rotor axial float and found to be 0.45 mm total
3) Check Turbine rotor axial float.
4) Check coupling flange distance.
5) Vibration probes to be removed on the coupling side of compressor.
6) Record Coupling hub overhung by Pulled out hub.
7) Remove journal bearings.
8) Measure Separation laby depth from casing.
9) Remove separation laby seal, retaining ring and stop ring and confirm the old direction.
10) Seal housing depth to be measured from casing.
11) Remove seal lock-nut and install special tooling and pull-out gas seal assembly.
12) Record Inner seal laby depth.
13) Remove inner shaft seal labyrinth.
14) Cleaning and inspection of parts and measurements of bearings pads and housing.
Assembly
1) Install new laby seal .
2) Confirm New inner seal laby depth after installation.
3) Install new dry gas seal assembly and measure the depth.
4) Remove seal plate and install lock nut with new O-ring as per instruction.
5) Install Stopper ring and confirm the bigger width face area is outside direction, then
install retaining ring and new separation labyrinth.
6) Installed Journal bearings and check radial float.
7) Installed rotor centering tools and set rotor in center position.

NON-DRIVE END SIDE

Disassembly

1) Remove NDE bearing covers and Instrumentations.

2) Disassemble thrust bearing housing and remove bearing pads and cage.
3) Remove thrust collar using hydraulic tools and remove journal bearings.
4) Record Separation laby depth.
5) Remove separation laby seals, retaining ring and stopper ring and confirm old direction.
6) Measure Seal housing dept.
7) Remove lock nut and install special tooling and pull out gas seal assembly.
8) Record Inner seal laby depth.
9) Remove inner shaft seal labyrinth.
 10) Cleaning and inspection of parts and measurements of bearings pads and housing.

Assembly

1) Install inner laby seal .

2) Record New inner seal laby depth after installation.
3) Install new dry gas seal assembly and measure depth from reference mark.
4) Remove seal plate and install lock nut with new O-ring as per instruction.
5) Install Stopper ring and confirm the bigger width face area is outside direction, then
install retaining ring and new separation labyrinth.
6) Install Journal bearings and check radial float .
7) Install thrust collar using hydraulic tools.
8) Install bottom half housing and re-assemble thrust bearings and O-rings.
9) Install other components and check axial float.
10) Install instrumentation and set rotor position for probe settings.
11) Install bearing cover.
12) Install coupling hub
13) Install coupling spacers and torque the coupling bolts.
14) Install coupling guards and put Silicon sealant on flexible joints.
15) Replace rapture disc of suction and discharge vent lines.