Datex Ohmeda S5 Aespire Service Manual PDF

5/5 Aespire Anesthesia Machine
Technical Reference Manual

S/5 Aespire
Datex-Ohmeda products have unit serial numbers with coded logic which indicates a product
group code, the year of manufacture and a sequential unit number for identification.
AAA F 12345
| 刑阳阳叫叫
saω呻a创砌川!怡
p
and whe凹nt怕.he serial numbe凹rwas as臼si堪gn附ed吭;
"Dn = 2000 , "En = 2001 , "Fn = 2002, etc.
叮. and "0' are not used.
CE
Aespire, ProTIVA, SmartVent, and Link-25 are registe陪d trademarks of Datex-Ohmeda Inc.
Other brand names or product names used in this manual are trademarks or registered
trademarks oftheir respective holders.
07/04 1009.0356"()00
Technical Reference Manual
Covers the following:
S/5 Aespire anesthesia machine
S/5 Aespire 100 anesthesia machine
S/5 ProTIVA anesthesia machine
This document is not to be reproduced in any manner, nor are the contents to be disclosed to
anyone, without the express authorization of the product service department, Datex-Ohmeda,
Ohmeda Drive, PO Box 7550, Madison, Wisconsin , 53707.
。 2004 Datex-Ohmeda Inc.
1009-0356-000 07/04
S/5 Aespire
Important
The information contained in this service manual pertains only to those models of products
which are marketed by Datex-Ohmeda as ofthe effective date ofthis manual orthe latest
陀vision thereof. 刊 is service manual was prepared for exclusive use by Datex-Ohmeda service
personnel in light of their training and experience as well as the availability to them of parts,
proper tools and test equipmen t. Consequently, Datex-Ohmeda provides this service manual to
its customers purely as a business convenience and forthe customer' s general information only
without warranty of the results with respect to any application of such information. Furthermore,
because ofthe wide variety of circumstances under which maintenance and repair activities
may be performed and the unique nature of each individual' s own experience, capacity, and
qualifications, the fact that customer has received such information from Datex-Ohmeda does
not imply in anyway that Datex-Ohmeda deems said individual to be qualified to perform any
such maintenance or repair service. Moreover, it should not be assumed that every acceptable
test and safety procedure or method, precaution, tool , equipment or device is referred to within ,
or that abnormal or unusual circumstances, may not warrant or suggest different or additional
procedures or 陀quirements.
This manual is subject to periodic review, update and revision. Customers are cautioned to
obtain and consult the latest revision before undertaking any service of the equipmen t.
Comments and suggestions on this manual are invited from our customers. Send your
comments and suggestions to the Manager ofTechnical Communications, Datex-Ohmeda ,
Ohmeda Drive, PO Box 7550, Madison , Wisconsin 53707.
& CAunON Servicing ofthis product in accordance with this service manual should never be
undertaken in the absence of propertools, test equipment and the most recent revision
to this service manual which is clearly and thoroughly understood.
Technical Competence
The procedu 陀s described in this service manual should be performed by trained and authorized
personnel only. Maintenance should only be undertaken by competent individuals who have a
general knowledge of and experience with devices of this nature. No repairs should ever be
undertaken or a位empted by anyone not having such qualifications.
Datex-Ohmeda strongly 陀commends using only genuine replacement parts, manufactured or
sold by Datex-Ohmeda for all repair parts replacements.
Read completely through each step in every procedure before starting the procedure; any
exceptions may result in a failure to properly and safely complete the attempted procedure.
07/04 1009.0356"()00
"
Table of Contents
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Technical Competence ............................... . .......................... ii
llntroduction
1. 1 Whatthis manual includes ................................................. .1-2
1.2 Standard service procedu陀s.. .. . . .. . .. .. .. .. .. .. .. . . . . . . .. . . . .. .. .. .. .. .. .. .1-2
1.2.1 User's Reference Manuals . .. .. .. .. .. .. . . .. .. . . .. .. . .. .. .. .. .. .. .. .. .. .1-2
1.2.2 Technical Reference Manuals ......................................... .1-2
1.3 What is an S/5 Aespire . . . . . . . . . . .. . . . . . . . . . . .. .. .. . . . . . . . . . . . . . .. . . . . . . .. . . .1-3
1.3.1 Aespire 100 ....................................................... .1-3
1.3.2 S/ 5 ProT1 VA ....................................................... .1-3
1.4 Configuration options . . . . . . . . . . . .. . . . . . . . . . . .. .. .. . . . . . . . . . . . . . .. . . . . . . . . . . .1-4
1.4.1 Standard configuration .............................................. .1-4
1.4.20ptions ........... . ............................................... .1-4
1. 5 Components .............. . ...................... . ....................... .1-4
1. 6 Symbols used in the manual oron the equipment .............................. .1-9
2 Theory of Operation
2.1 Theoryoverview ........... . ............................................... .2-2
2.2 Gas flowthrough the anesthesia machine ............. . ....................... .2-2
2.2.10verview .......... . ............................................... .2-2
2.2.2 Physical connections . . ... .. . . . . . . . . . . .. .. .. . . . . . . . . . . . . . .. . . . . . . . . . . .2-6
2.2.3 Suction 陀gu lators .......................... . ....................... .2-7
2.2.4 System switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.2.5 Aow control . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .2-9
2.3 Flowthrough the breathingsystem ................... . ...................... 2-11
2.3.1 Overviewofflowpaths ..............................................2-11
2.3.2 Manual ventilation. .. . . .. . . . .. .. .. .. .. . . .. . . . . .. .. .. . .. .. .. .. .. .. ... 2-12
2.3.3 Mechanical ventilation . ... .. .. .. .. .. .. .. .. .. . . .. .. . .. .. .. .. .. .. .. .. . 2-15
2.3.4F陀sh gasand O 2 刊 ush f1 0w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
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3 Checkout Procedure
3.1lnspectthesystem ........................................................ .3-2
3.2 Pipeline and cylindertests .................................................. .3-3
3.3 Flow control, pressure relief, O2 supply alann, and 刊 ush f1 0w tests ..................3-4
3.3.1 With O2 monito川 ng.................................................. .3-4
3.3.2 Without O2 monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-6
3.3.3 Pressure 陀liefte筑s ................................................. .3-8
3.3.4 O2 supply alann test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3.3.5 Flush FlowTest ..................................................... .3-8
3.4 Vaporizer back pr，出sure test ... . ........................................... 3-10
3.5 Low-pressu陀 leak test ........ . . . . . .................. . . . ..... . ............ 3-11
3.5.1 Negative low-p陀ssure leak test ...................................... 3-11
3.5.2 ISO or BSI standard low-p陀ssure leak test ........ . .................... 3-12
3.6 Alarm tests .............. . . . . . . . . . ................ . . . . . .................. 3-14
3.7 Breathingsystem tests .................................................... 3-16
3.8 Auxiliary 02 f1 0wmetertests . . . . . . . . . . .. .. .. .. .. .. .. . . . . . . . .. .. .. .. .. .. .. .. . 3-18
3.9lntegrated Suction Regulatortests .......................................... 3-18
3.10 Powerfa i luret臼t ....... . . . . . . . . . ................ . . . . . .................. 3-19
3.11 日ectrical safety tests .................................................... 3-19
4 Repair Procedures
4.1 Servicingtheventilator ..................................................... .4-3
4.2 How to bleed gas pressure from the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3 Howto remove the rear panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3.1 To 陀move the rear upper panel . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3.2To 陀move the lower access panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.4 How to remove the tabletop . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.5 Replace pipeline inlet filter . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
4.5.1 Replace pipeline inlet check valve ..................................... .4-6
4.6 Change drive gas .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .4-7
4.7 Service the cylindersupply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
4.7.1 TIghtening procedu陀 for high-pressu陀 tube fi四 ngs . ... ................... .4-8
4.7.2 Replace pri mary 陀gulator module (complete 陀placement) ................ .4-8
4.7.3 Replace cylinderinletfilter ........................................... .4-9
4.7.4 Replace cylinder check valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
4.7.5 Replace 3叫 -gas cylinder supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.8 Replace system switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-11
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Table of Contents
4.9 Service the f1 0wmeter module .............................................. 4-13

4.9.1 Remove front f1 0wmeter panel shield ........... . ...................... 4-13
4.9.2 Remove f1 0wtubes for cleaning or replacement . . . . . . . . . . . . . . . . . . . . . . . . .. 4-13
4.9.3 Removecompleteflowmeterhead .................................... 4-15
4.9.4 Replace f1 0wmeter modules ......................................... 4-16
4.9.5 Replace f1 0wmeterframe ...... .. .. .. .. .. .. .. ...... . .. .. .. .. .. .. .. .. . 4-20
4.9.6 Replace O2 supply switch ........................................... 4-21
4.9.7 Checkout procedure for02 supply switch .............................. 4-21
4.9.8 Replace secondary 陀gulator manifold or balance regulator manifold ....... 4-22
4.9.9 Replace O2 orN 20 needle valves (on machines with N20) .. .. .. .. .. .. . . .. . 4-23
4.9.10 Replace an Air needle valve on all machines or an O2 needle valve on machines
without N20 ....................................................... 4-25
4.10 Service vaporizer manifold pa 由........................................... 4-26
4.10.1 Repairmanifold portvalve ......................................... 4-26
4.10.2 Checkout procedure for manifold port valve ........................... 4-27
4.10.3 Replace vaporìzer manìfold check valve .............................. 4-28
4.10.4 Replace vaporizer pressu陀 relief valve ............................... 4-30
4.10.5 Replace vaporizer manifold .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . 4-31
4.11 Replace ACGO selector switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-32
4.12 Clean or replace ACGO po同 flapper valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.13 Reconfigure sample gas 陀turn line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-35
4.14 Replace the APL valve ................................................... 4-36
4.15 Replace th甜甜 supportarm.............................................. 4-37
4.15.1 Servicingthe bagsupportarm ...................................... 4-38
4.15.2 Replace friction pad in lower bag arm assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4.15.3 Replace bag po忧 housing .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-40
4.16 Replace auxiliary02 f1 0wmeter ............................................ 4-41
4.17 Replace the suction control module . ................ . ...................... 4-42
4.17.1 Frontpanel method ............................................... 4-42
4.17.2 Rear panel method ............................................... 4-43
4.18 Replace ABS breathing system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
4.18.1 Replace Bag;Vent switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-44
4.18.2 Replace b创 lows base latch assembly .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
4.19 Replace casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-46
4.20 Replace task light and switch ............................................. 4-47
4.20.1 To replacethetask-lightswitch ...................................... 4-47
4.20.2To 陀place the task-light circuit board ................................ 4-47
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4.21 Replace the display arm or display cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-48

4.2 1.1 Cable tie installation .. . . . .................. . ...................... 4-48
4.2 1.2 Removing the d叩layarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-49
4.2 1.3 Replacing a display cable .......................................... 4-49
4.2 1.4lnstalling the long arm .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-50
4.2 1. 51 附alling the short arm . . . .................. . ...................... 4-51
4.22 Replace display and cables in ProTIVA machine .............................. 4-52
5 Maintenance
5.1 Aespire Planned Maintenance . .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . . . . .5-2
5.1.1 Everytwelve (12) months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .5-2
5. 1.2 Every twenty-four (24) months ........................................ .5-3
5.2 Auxiliary 02 f1 0wmetertests ... .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . . . . .5-4
5.3lntegrated Suction Regulatortests . .................. . ....................... .5-5
6 Calibration
6.1 P川 mary Regulators .........................................................6-2
6. 1. 1 Testsetup ......................................................... .6-2
6.1.2 Testing P时 mary Regulators . .................. . ........................6-3
6. 1.3 Adjusting Primary Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.2 Secondary Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
6.2.1 Testin g/ Adjusting Secondary Regulators or 8alance Regulators . . . . . . . . . . . . . .6-7
6.3 Flowmeter Needle Valve Calibration ...........................................6-8
6.3.1 O2 Needle Valve Calibration (Minimum Flow). . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-8
6.3.2 N20 Needle Valve Calibration (Minimum Row). . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.3.3 Air Needle Valve Calibration (Minimum Flow) . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-14
6.3.4 Needle Valve Calibration (Ma刘 mum Flow) .............................. 6-17
6.4 Unk system calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-18
6.5 O2 Flush Regulator ....................................................... 6-23
6.6 Airway pressure gauge .................................................... 6-24
6.6.1 Zero the pressu 陪 gauge............................................. 6-24
6.6.2 Checking the pressure gauge accuracy ................................ 6-25
7 Troubleshooting
7.1 GeneralTroubleshooting.. . ... .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . . . . .7-2
7.2 Breathing System LeakTest Guide. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.2.1 8reathing system leak test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
7.2.2 Breathing System Troubleshooting Rowcharts ... . ........................7-7
7.2.3 Leak Isolation Tests ................................................ 7-12
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Table of Contents
8 lIIustrated Parts
8.1 Service tools - Anesthesia machine ......................................... .8-3
8. 1. 1 TestDevices ....................................................... .8-3
8. 1.2 TestTools .......................................................... .8-4
8. 1.3 Secondary regulator pilot pressu陀 tool ................................. .8-5
8.2 External components - front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6
8.3 缸ternal components - front view references ................................... .8-7
8.4 External Components - rearview . . . . . ................ . ....................... .8-8
8.5 Control module mounting for a ProTIVA machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
8.6 Aespire 100 - exclusive components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8.6.1 AC Inlet(Aespire 100).. .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . .. 8-12
8.6.2 Display mount (Aespire 100). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-13
8.7 Front panel, gauges and system switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
8.8 Rear panel components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-15
8.9Tabletopcomponents..... . ... . . . . . ................ . ...................... 8-16
8.10 Right-side Components .................................................. 8-17
8.11 External components - Iower assembly .............. . ...................... 8-18
8.12 Vent Engine Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-19
8.13 Display cables, serial boa叫， AGSS f1 owtube, and sample retum . . . . . . . . . . . . . . . . . 8-20
8.14 AC Power cords .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-21
8.15 AC InletjOutlet Components .. . . . . . ................ . ...................... 8-22
8.16 Pipeline inlet 币忧ings ..................................................... 8-24
8.17 Cylinder Gas Supplies ....... . . . . . .......................... . ............ 8-25
8.17.1 Cylinder inlet fi忧ings............................................... 8-26
8.18Vaporizermanifold ...................................................... 8-27
8.19 Flowmeter components .................................................. 8-28
8.19.1 Flowtube parts ................................................... 8-30
8.19.2 Secondary 陀gulatorcomponents.. .. .. .. .. .. .. . . ... . . .. . . . . .. .. .. ... 8-32
8.20 ABS to machine Interface Components ..................................... 8-34
8.20.1 Flush Regulator, Flush Valve, and ACGO Selector Switch . . . . . . . . . . . . . . . .. 8-35
8.21 B陀athing system interface ... . . . . . ................ . ...................... 8-36
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8.22 Breathing System ....................................................... 8-37

8.22.1 APL Valve ....... . ... . . . . . ................ . ...................... 8-37
8.22.2 Bag/VentSwitch ................................................. 8-38
8.22.3 Absorbercanister . ... .. . .. .. . . . . . . . . .. . . .. . . .. .. . .. .. .. .. .. . . .. . .. 8-39
8.22.4 Flow Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-40
8.22.5 Breathing Ci陀u it Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 8-41
8.22.6 Exhalation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-42
8.22.7 B创lows ......................................................... 8-43
8.22.8 Bellow base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-44
8.22.9 BagArms ....... . ... . . . . . ................ . ...................... 8-45
8.23 Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-4 6
8.24 Legris quick-release fi创 ngs .. .. . .. .. .. .. .. .. . . . . . . .. .. .. . .. .. . . . . .. .. .. ... 8-47
8.25 Vent Drive and low-pressure tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-48
8.26Tubingforusewith Leg时sfi技ings ........................................... 8-50
8.27 Cables and hamesses ................................................... 8-52
8.28 Cables and hamesses (Aespire 100) ....................................... 8-54
8.29 Anesthetic Gas Scavenging System - AGSS ................................. 8-56
8.29.1 Passive AGSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-56
8.29.2 Adjustable AGSS . . ... . . . . . ................ . ...................... 8-58
8.29.3 Active AGSS ..................................................... 8-60
8.30 Integrated Suction Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-62
8.30.1 Major Components (Continuous and Venturi suction). . . . . . . . . . . . . . . . . . . . 8-62
8.30.2 Suction Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-63
8.30.3 Venturi assembly. …………………………………………. 8-64
8.31 Auxiliary O2 Flowmeter .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-65
8.32 Display mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-66
8.33 Cable management arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-67
8.34 Display arm mounting kits for optional equipment ............................ 8-68
9 Schematics and Diagrams
VIII 07/ 04 1009.0356..Q00

11叫uction
In this section This section provides a general overview of the S/5 Aespire Anesthesia Machine.
1. 1 Whatthis manual includes ................................................. .1-2
1. 2 Standard service procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
1.2.1 User's Reference Manuals . .. .. .. .. .. .. .. .. .. . . .. .. . .. .. .. .. .. .. .. .. .. .1-2
1.2.2 Technical Reference Manuals .. .. .. . . .. . . .. . . . . . . . . . . . . . .. . . . . .. .. . . . . .1-2
1.3 What is an S/5 Aespire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
1.3.1 Aespi陀 100 ........ . ...................... . ....................... .1-3
1.3.2 S/5 ProT1 VA ....................................................... .1-3
1.4 Configuration options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
1.4.1 Standard configuration .............................................. .1-4
1.4.20ptions ........................................................... .1-4
1. 5 Components ............................................................. .1-4
1. 6 Symbols used in the manual or on the equipment ...... . ....................... .1-9
1009-0356-000 07/04 1-1

S/5 Aespire
1.1 What this manual includes

Anesthesia Machine This manual covers the service information forthe S/5 Aespire line of
anesthesia machines. It covers the following components:
• gas delivery components,
• breathing system components,
• frame component (except those strictly associated with a specific
ventilator),
• optional suction regulator and auxiliary O2 flowmeter.
Ventilator The ventilator associated with the S/5 Aespire machine has its own Technical
Reference Manual:
• forthe7100Ventilatorsee manuaI1006-0836-000.
5/ 5 ProTl VA The ProTIVA machine is configured with standard Aespire machine

components, with the exception ofthe vapo时zer manifold and the Ventilator/
Monitoring Display (7100 Control Module) mountingsolution
(referto Section 8.5).
B Braun equipment is not cove陀d in this manua l. Referto B Braun service
documentation.
Other equipment Other equipment may be attached to the system on the display mount, the
top shelf, or on the side dovetail rails. Consult separate documentation
relative to these items for details.
1.2 Standard service procedures
1.2.1 User's Reference Some sections ofthis manual referyou to the User' s Reference Manual forthe
Manuals S/5 Aespire. To expedite repairs, you must have, and be familiar with, the
User' s Reference Manuals forthis product.
Refer to the S/5 Aespire User's Reference Manual if you need further
information about the operation ofthe system.
1.2.2 Technical You mustfirstdetermine where a problem is located before you can determine
Reference Manuals which Technical Reference Manual to use:
• Use this manual for machine and breathing system related issues.
• Use the 7100 Ventilator manual forventilator related issues.
1-2 07/ 04 1009.0356"()OO

llntroduction
1.3 What i5 an 5/5 Ae5pire

刊 e S/5 Aespire is a compact, integrated and intuitive anesthesia delivery
system. The ventilator portion provides mechanical ventilation to a patient
during surgery as well as monitoring and displaying various patient
parameters.
Th e system uses a microprocessor-controlled ventilatorwith internal
monitors, electronic PEEP, Volume Mode , and other optional features. A serial
interface permits communication to cardiovascular and respiratory gas
monitoring.
Note Configurations available for this product depend on local market and
standards requirements. IIlustrations in this manual may not 陀 presentall
configurations ofthe product.
The S/5 Aespire is not suitable for use in an MRI environmen t.
1.3.1 Aespire 100 The Aespire 100 machine is based on the standard S/5 Aespire machine with
the following exceptions to available features or options:
• does not include the RS232 Seriallnterface
• does not inciude the 8i-level LED light strip
• the 2 Vap manifold is standard (does not suppo忧 1 Vap manifold)
• not available with AC power outlets (a 陀a used by AC Inlet)
• uses 4-inch casters instead of 5-inch casters
1.3.25/ 5 ProTIVA The S/5 ProTIVA is a special adaptation ofthe S/5 Aespire machine for use
with 8 8raun intravenous drug delivery components.
1009..0356.000 07/04 1-3

S/5 Aespire
1.4 Configuration options
1.4.1 Standard Th e standard configuration includes the following items.

configuration Items marked with an asterisk (*) are not included in the Aespire 100
machine.
• 7100 Ventilator
• Advanced Breathing System (ABS)
• Auxiliary Common Gas Outlet (ACGO)
• Seriallnterface - RS232*
• Bi-Ievel LED light strip*
• Two la 唱e drawers
1.4.2 Options Options include the following items.

Items marked with an asterisk (*) are not available in the Aespire 100
machine).
• selected so食ware features
• vaporizer manifold (1 Vap* or 2 Vap)
• pipeline configurations (02/N20, O2/ Air, or 02iN20/ Air)
• gas cylinder configurations (two inboard , one outboa 叫)
• inboard con币guration = 02/N20 , O2/ Air, or O2/0 2
• outboard configuration = N20 only
• manual bag (on support arm or on tube)
• gas scavenging (active, adjustable, passive, or venturi)
• a suction regulator (pipeline vacuum or venturi vacuum)
• an auxiliary O2 flowmeter
• localized electrical power outlets* (isolated or non-isolated)
• various display mounting solutions
1.5 Components
刊 e following figures show the front and rear views of the machine.
There are some differences between models.
Figure 1-1 • S/5 Aespi 陀 (front view - left side)
Figure 1-2 • S/5 Aespi 陀 (front view - right side)
Figure 1-3 • S/5 Aespi 陀 (rearview)
Figure 1-4 • S/5 ProTIVA with a typical B Braun fluid manager (fm) system
1.4 07/04 1009.0356"()00

l lntroduction
18
17
16
·A·-··A·A·A·--
'BA 唔句。句
2
4···AM
8 7 6 3
1. Auxlllary common gas outlet (ACGO) swttch

2. ACGO
3. Insplratory check valve
4. Insplratory flow sensor or flow port adapter
5. Canlster (carbon dloxlde abω巾ent)
6. Canlster release
7. Explratory flow senωror 倪。w port adapter
8. Leak test plug
9. Explratory check valve
10. Breathlng system release
11. Manual bag po民
12. APL (adjustable pressure-lImltlng) valve
13. BagfVent sv时tch
14. Bellows assembly
15. Pressure gauge (alrway)
16. Sample gas retum port
17. Scavengtng flow Indlcator
18. RS-232 Serlal port (not available in 伽eA扇pire 100 machine)
Figure 1-1 • S/5 Aespi陀 (front view -Ie.役 side)
1009-0 356-000 07/04 1-5

Sj5 Aespire
2 4
5
8
1 7
1. ABS (Advanced Breathlng System)

2. Aow controls
3. Ventllator Dlsplayj Control Module
4. Dovetall ralls
5. Vaporizer
6. Plpellne pressure gauge(s) (upper row)
7. System swltch
8. Cyllnder pressure gauge(s) (Iower row)
9. 02Aush
10. Auxlllary O2 flowmeter
11. Suction regulator
日;gure 1-2 • S/5 Aespire (front view - right side)
1-6 07/ 04 1009-0356-0 00

l lntroduction
AC Inlet for Aesplre 100 machlne
7 5 6
1
2
3
ea
，
。，，
1. Clrcult Breaker for E1ec创cal Outlets.

2. Electrtcal Outlets*
3. Plpellne Connectlon(s)
4. Cyllnder Supplles
5. System Clrcult Breaker (AC Inletfuses币。r~揭plre 100 machlne)
6. Malns Inlet
7. Equlpotentlal Stud
* Items marked with an asterisk (*) are not available in the Aespire 100 machine.
Figure 1-3 • 5/5 Aespire (陀arview)
1009..0356.000 07/04 1-7

S/5 Aespire
5
3
2 4
1. Ventllatorj Monltorlng dlsplay

2. Syltnge pumps (3)
3. fm controller
4. 街ncomputer
5. fm segment
Figure 1-4 • S/5 Proη以 with a typical B Braun fluid manager (fm) system
1-8 07/ 04 1009.0356"()00

llntroduction
1.6 Symbols
nH .... 1m I1 or on the equi ment
War
甜川
r盯『
occur i汗f you do not follow all ins剑.tr阳uctions i川nt怕hi怡s manua l..
Warnings tell about a condition that can cause injury to the operator or the
patien t.
Cautions tell about acondition that can cause damage to the equipmen t. Read
and follow all warnings and cautions.
Other symbols replace words on the equipment or in Datex-Ohmeda manuals.
No one device or manual uses all ofthe symbols. Th ese symbols include:
圆
On (power) Alarm silence button
。回
Off(power)
Alarm silence touch key σec 6) .
心 Standby . Type B equipment

~
。因
Standby or preparatory state for part of Type BF equipment
the equipment
。 "ON" only for part of the equipment

圈 Type CF equipment
•
。
"OFF" only for part of the equipment
A Caution , ISO 7000-0434
Direct current
AA Attention , referto product instructions,
IEC 601-1
~ Alternating current Dangerous voltage
④ Protective earth ground

G卜 Electrical input
i Earth ground
G争 Electrical output
l Frame or chassis ground

囚一 Pneumatic input
专 Equipotential
曰争 Pneumatic output
1009-0356.000 07/04 1.9

S/5 Aespire
Plus, positive polarity Movement in one direction

+ ~
Minus, negative polarity 等--击' Movement in two directions
Variability Read top of float

4ζ二3
。
..:::::I(]口
Variability in steps
@+ Vacuum inlet
tl Thiswayup Suction bottJ e outlet
~
二ú- La mp , lighting, illumination
Cylinder
自 Lock
]II[ Isolation transformer
自 Unlock Linkage system

J(Jr
;. Close drain
⑧ Risk of Explosion.
;. Open drain (remove liquid)

「 ←ε二二
〉 Lo
川 res创刨阳蜘叫
川
Jre
r陀e创
削le阔蚓酬
a创l
134 0 C
因
Autoclavable
Mechanical ventilation
⑧ 生
Not autoclavable Bag positionj manual ventilation
Inspiratory flow Expiratory flow

Insp
02+ O2 Flush button

(h% O2 sensor connection
REF Stock Number SN Serial Number
1-10 07/04 1009.0356.QO。

l lntroduction
() Alarmsi… h d〉 v…rmsOn川 key
G② End case touch key

(> Menu touch key
。
Circle breathing circuit module
:• BainjMapleson D breathing circuit

module
俨kP The primary regulator is set to pressure

less than 345 kPa (50 psi) 俨4kP The primary regulator is set to pressure
less than 414 kPa (60 psi)
f飞~
\...../ ... Absorber on
A CO 2 Bypass Option
C02
。协
ννA
灿阳阳阳叫…
阳sω
M
b恼阳则
or仙
叫 r巾b CE
M皿
Systems with this mark ag陀ewith the
European Council Directive (93/42/
EEC) for Medical Devices when they
are used as specified in their
Operation and Maintenance Manuals.
The 以)()( is the certification number of
(E European Union Representative
the Notified Body used by Datex-
Ohmeda's Quality Systems.
1009-0 356-000 07/04 1-11

Notes
1-12 07/04 1009-0356-D 00

2 Th则州eration
In this section 2.1 Theoryoverview ........................................................... .2-2

2.2 Gas flowthrough the anesthesia machine ..................................... .2-2
2.2.10verview .......... . ............................................... .2-2
2.2.2 Physical connections . . ... .. . . . . . . . . . . .. .. .. . . . . . . . . . . . . . .. . . . . . . . . . . .2-6
2.2.3 Venturi Suction . . . . . . . . . . . . . . .. .. . . .. . . .. . . . . . . . . . . . . . .. . . . . .. .. . . . . .2-7
2.2.4 System switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.2.5 Aow control . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .2-9
2.3 Flowthrough the breathingsystem ................... . ...................... 2-11
2.3.1 Overviewofflowpaths ..............................................2-11
2.3.2 Manual ventilation. .. . . .. . . . .. .. .. .. .. . . .. . . . . .. .. .. . .. .. .. .. .. .. ... 2-12
2.3.3 Mechanical ventilation .... .. .. .. .. .. .. .. .. .. . ... .. . .. .. .. .. .. .. .. .. . 2-15
2.3.4 F陀sh gas and O2 flush 币ow .. .. .. .. . . .. .. .... . .. .. . . .. .. .. .. .. .. .. .. . 2-18
1009-0356-000 07/ 04 2-1

S/5 Aespire
2.1 Theory overview

This section describes:
• The f1 0w of gas through the anesthesia machine.
• The flow of gas through the breathing system.
• Elect时 cal signals between the anesthesia machine, includingthe breathing
system , and the ventilator.
2.2 Gas flow through the anesthesia machine
2.2.10verview Referto Figure 2- 1.
Gas supplies Gas comes into the system through a pipeline (2) or cylinder (4) connection.
AII connections have indexed fittings, filters , and check valves (one-way
valves). Gauges show the pipeline (1) and cylinder (3) pre臼ures.
A primary regulator (5) decreases the cylinder pressu 陀s to approximately
pipeline levels. A pressu 陀 relief valve (6) helps protect the system from high
pressures.
To help prevent problems with the gas supplies:
• Install yoke plugs on all empty cylinder connections.
• When a pipeline supply is adequate, keep the cylinder valve closed.
O2 flow Pipeline or regulated cylinder pressure supplies O2 directly to the ventilator

(7a for O2 drive gas) and the venturi suction (21a for O2 drive gas) supply
connection. An additional regulator (13) decreases the pre臼ure for the flush
valve (14a) and the auxiliary flowmeter (25).
The f1 ush valve supplies high flows of O2 to the fresh gas outlet (26 or 27)
when you push the flush button. The flush p陀ssure switch (14b) monitors
activation ofthe flush valve.
When the system switch (8) is On, O2 flows to the rest of the system.
Asecondary regulaωr (10) supplies a constant O2 pressureωthe O2 flow
control valve (11). Th ere is a minimum flow of 25 to 75 mνmin (for dual-tube
flowmeters) or 175ω225mνmin (for single-tube f1 owmeters) through the
O2 flowmeter(12).
Th e O2 pressure switch (9) monitors the O2 supply pressure. If the pressure is
too low, an alarm appears on the ventilator display.
2-2 07/ 04 1009.0356'{)00

2 Th eory of Operation
Air and N20 flow Pipeline or 陀gulated cylinder pressure supplies Air directJ y to the ventilator
(7b for Air drive gas) and the venturi suction (21b for Air drive gas) supply
connection.
When the system switch (8) is On , air flows to the rest of the system.
Asecondary 陀gulator (18) supplies the Airflow control valve (19). Because
there is no balance regulator, air flow continues at the set rate during an O2
supply failure.
A balance regulator(15) controls the N20 supply pressureωthe N20flow
control valve(16). The O2 secondary regulator pre臼ure at a pilot port controls
the output ofthe balance regulator. The N20 output pressure drops with
decreasing O2 supply pressure and shuts off hypoxic gas flow before the O2
supply pressure reaches zero.
A chain link system (Unk-25) on the N20 and O2 flow controls (16, 11) helps
keep the O2 concentration higherthan 21% (approximate value) at the
common gas outlet.
Mixed gas Th e mixed gas goes from the flowmeter outlet, through the vaporizer manifold
and vaporizer (23) that is On , to the ACGO selector switch (E). A pressure relief
valve (24) sets the maximum outlet pressure.
The ACGO selector switch directs the mixed gas to the selected circuit - to the
breathingsystem (26) orto the ACGO (27).
1009.Q356-000 07/04 2-3

S/5 Aespire
Key to Numbered Components 1. Pipeline pre臼U 陀 gauge

2. Pipeline inlet
3. Cylinder pressure gauge
4. Cylinder inlet (maximum of 3 cylinders)
5. Primary regulator (cylinder pressu 陀)
6. High-pressure relief valve (758 kPa / 110 psi)*
7. Supply connections for the ventilator
a. O2 drive gas
b. Air drive gas
8. System switch
9. Switch for low O2 supply pressu 陀 alarm (used with the ventilaωr)
10. O2 secondary regulator (207 kPa / 30 psi)*
11. O2 flow control valve
12. O2 flow tube(s)
13. O2 flush and auxiliary flowmeter regulator (241 kPa / 35 psi)*
14. O2 Flush
a. Flush valve
b. P陀ssure switch (used with the ventilator)
15. N2 0 balance regulator
16. N20 flow control valve
17. N20 flow tube(s)
18. Air secondary regulator (207 kPa 130 psi)*
19. Airflow control valve
20. Air flow tube(s)
2 1. Supply connection for Venturi suction
a. O2 drive gas
b. Air drive gas
22. Vaporizer port valve
23. Vaporizer
24. Low-pressure reliefvalve (38 kPa 15.5 psi)*
25. Auxiliary flowmeter (optional)
26. ToABS
27. ToACGO
28. Testpo忧 (primary regulator)
29. Testp。此 (secondary/balance regulaωr)
* Approximate values
Key to Symbols f逆)+( Pneumatic Connection

。 KVAV
Filter
Direction of Flow
CheckValve
2-4 07/ 04 1009.0356'{)00

N20 02 02
4
28
2
〉令-
28
2
国
1 3'- 1
14a
问: 1E
气§汇汇盯口-
-二丁~丁丁
y丁吏1? Fr
~~ 川
且 1F- ------ 气"'_'" - }.-f" _..... __ : 19 川
26
)(回岳阳 27
「一 - 一一一 -L 马~liD
A. CyllnderSupplles
B. Pneumatlc Manlfold
C. Rowmeter Head
D. Vaporlzer Manlfold
E. ACGO Select Swltch
Figure 2-1 • Pneumatic circuit
1009.Q356.000 07/ 04 2-5

S/5 Aespire
2.2.2 Physical Figure 2-2 shows the physical path that the gas takes.
connections
lg
i;!
I~
Vent Drlve
日;gure 2-2 • Typical ωbing connections - pictorial
2-6 07/04 1009.0356'{)00

2.2.3 Suction regulators Pipeline vacuum

The suction regulator (shown in Figure 2-2) uses an external vacuum source.
Venturi Drive vacuum

Th e suction regulator (shown in Figure 2-3) uses an internal , venturi derived
vacuum source.
Drive gas (internally plumbed Air or O2) enters the Venturi Module (VM) at the
drive po同 (A) . As the drive gas pa臼es through the venturi module , a vacuum
is created at port B. The drive gas exits the venturi module at port C and is
exhausted outside the machine through the muffler (D).
Th e control p。此(日 on the venturi module 陀sponds to pneumatic signals from
the front panel switch on the Suction Control Module (SCM) to turn the venturi
vacuum drive gas on or off. 刊 e check valve (C的 helps prevent pressurization
of the suction circuitry ifthe exhaust is occluded or the venturi unit fails.
Venturi Drive Gas

Airor02
Suctlon
c
nu
日igure 2-3 • Venturi suction
1009-0356-000 07/ 04 2-7

S/5 Aespire
2.2.4 System switch The system switch has two positions: On and Standby.
In the Standby position The switch:

• Tums off the ventilator (electrical).
• Stops O2 and Airto the flowhead (pneumatic).
• Without O2 pressure, the N2 0 balance regulator stops N2 0.
In the On position The switch:

• Tums on the ventilaωr (elect时 cal).
• Supplies O2 and Air to the flowhead.
• With adequate O2 pressure, the N2 0 balance regulatorsupplies N2 0.
System Swltch
(elect时cal)
③⑤
Sy富temSwltch
(pneumatlc)
O2 Out (Port 4)
AlrOut(port4)-10 011卜~旦旦旦旦L
川{川)-1001性___/
(RearVlew)
2-8 07/ 04 1009-0356'{)00

2.2.5 Flow control Needle valves (one for each gas) adjust gas flows. Clockwise rotation
decreases flow. Counterclockwise increases flow. Mechanical stops set
minimum flows for all gases. The link system sets the maximum ratio of N2 0 to
O2 ,
.&. WARNING The Li nk 25 Proportioning System sets a minimum O2 concentration in

the fresh gas stream when only O2 and N2 0 are used. Use of an absorber
or another gas can still cause a hypoxic mixtu 陀 to be delivered to the
patient, especially at low O2 flow rates.
Minimum flows At minimum flow, two tabs p陀vent clockwise rotation of the valve stem. One
tab is on the stop collar; the other is on the valve body.
Stop Tabs Valve Body

\三~
Valve
Stem
Link system The chain link system helps assure an approximate minimum 1 to 3 ratio of
flow between O2 and N2 0. When engaged (minimum O2 concentration), a tab
on the O2 knob is in contact with a tab on the O2 sprocket so that the O2 and
N20 knobs turn together:
• an increase in N2 0 flow causes an increase in O2 f1 ow,
• a decrease in O2 f1 0w causes a decrease in N20 flow.
L inkage Tabs
￥.
工
0 2 Knob
1009-0 356-000 07/04 2-9

S/5 Aespire
Higher concentrations of O2 are possible when the link system is not engaged:
eitherby 陀ducing the N2 0 flow below the point of engagement or by
inc陀asing O2 flow above the point of engagement.
When the N20 flow is below the point of engagement, increasing the N2 0 flow
turns the O2 sprocket without changing the O2 flow. At the point of
engagement, the tab on the O2 sprocket makes contact with the tab on the O2
knob. Once the linkage is engaged , turning the N2 0 flow control
counterclockwise (increase in N20 flow) also turns the O2 knob
counterclockwise (increase in O2 flow) to maintain a nominal25% minimum
O2 concentration.
Decreasing the N2 0 flow from the engagement point rotates the tab on the O2
sprocket away from the tab on the O2 knob. Increasing the O2 flow rotates the
knob tab away from the sprocket tab. Either action increases the O2
concentration above 21 %. Sufficiently decreasing O2 flow or increasing the
N2 0 flow brings the two tabs back into contact and engages the linkage.
刊 ek们∞
ωl
陀
i础
ck
k←付
-斗i扣
engaged with the O2 val忖veflowingat200 mLjr阿m 川
T引1刊川i川
n . This engagement point is
an arbitrary benchmark that assists in calibrating the proportioning system.
Th e posi创 on of the kick-in is set in the factory. During field calibration , you set
the O2 flowto 200 mνmin and the N20 flow to the kick-in flow (usually in the
range of400ω700mνmin) and then install the sprockets with the O2
knobjsprocket engaged.
Maximum flows AII gas flows in Canada require maximum flow stopS. A maximum stop collar
on the body of the needle valve and a stop collar on the stem of the needle
valve set the maximum flow.
At maximum f1 ow, a tab on the stop collar hits the tab on the maximum stop
collar and prevents you from turning the knob further counterclockwise. As
you decrease the flow , the valve stem moves towa 叫 the needle valve
assembly and clears the tab.
Maxlmum
. . . - Stop Collar
ValveStem
Valve Body
StopCollar
2.10 07/ 04 1009.0356-D 00

2.3 Flow through the breathing system
2.3.1 Overview of flow This section looks at three types offlow paths.
paths • Ventilation pa伽s: How gas flows from the drive source (bag or bellows) to
and from the patient.
• Fresh gas paths: Fresh gas can flow from the machine interface directly to
the patient through the inspiratory check valve, orthrough the abso巾er into
the expiratory flow , or directly to an external circuit through the optional
auxiliary common gas outlet.
• Scavenged gas paths: APL or Pop-o仔.
1009-0356-000 07/04 2-11

S/5 Aespire
2.3.2 Manual ventilation
Manual inspiration The BagjVent switch closes the ventilator path (8 ).

(Rgure 2-4) Gasflows 行om the bag (1), through the abso巾er (2), into the breathing circuit
module, and through a unidirectional valve (inspiratory check valve)ωthe
patient (3).
During inspiration , fresh gas (FG) flows from the machine into the inspiratory
limb, upstream of the inspiratory check valve.
B B agNent switch to Bag

FG Fr esh Gas
AP Airway Pressure
1 Flow to absorber
2 Flow from absorber
3 Insp让atory ftow
日:gure 2-4 • Gas f10w during manual inspiration
2.12 07/04 1009.0356-D 00

Manual expiration The BagjVent switch keeps the ventilaωr path closed (8 ).
(Rgu 陀 2-5)
Gas flows from the patient (4), through a unidirectional valve (expiratory
check valve), and inωthe bag(5).
During exhalation , fresh gas flows backwards through the absorber (FG) into
the expiratory limb , downstream of the expiratory check valve.
For machines that a 陀 plumbed to return sample gas to the breathing system ,
the returned gas (SGR) enters the breathing system afterthe expiratory check
valve (Referto section 4.13).
AP Airway Pressure
B B agNent switch to Bag
FG Fr esh Gas
SGR Sampl e Gas Return
4 Exp让atory flow
5 Flow to bag
Figure 2-5 • Flow during manual expiration
1009-0356-000 07/04 2-13

S/5 Aespire
APLValve The APL valve sets a p陀ssure limit for manual ventilation.
(Figure 2-6) As you turn the APL knob , it puts more or less force on the APL disc and seat
(0 /5 ). If the circuit pressure is too high (6), the disc and seat inside the
diaphragm opens and vents gasωthe scavenging system (7).
0 /5 APL disc and seat

6 APL flow
7 To scavenging
Figure 2-6 • Flow 价rough the APL Valve
2-14 07/ 04 1009-0356'{)00

2.3.3 Mechanlcal ventllation
Mechanical inspiration The BagjVent swi也h closes the manual path (V). Pilot pressure (P) closes the
(Rgure 2-7) exhalation valve.
Drive gas (0 ) pushes down on the bellows. Gas flows from the bellows (1),
through the absorber (2), and through a unidirectional valve (inspiratory
check valve) to the patient (3).
。uring inspiration , fresh gas flows into the inspiratory limb, upstream of the
inspiratory check valve.
V BagNent switch to Vent

P Pilot pressure
o Drive gas
FG Fresh Gas
AP Airway Pressure
1 Flow to absorber
2 Flow from absorber
3 Insp让atory flow
Figure 2-7 • Mechanical inspiration
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S/5 Aespire
Mechanical expiration Drive-gas flow stops and the exhalation valve opens. Exhaled gas flows from
(Rgu 陀 2-8) the patient (4), through a unidirectional valve (expiraωry check valve) and
into the bellows (5). Residual drive gas (0 ) flows out of the bellows to the
scavenging system (6).
If PEEP is selected, static pressure on the pilot port of the exhalation valve
sets the PEEP level.
During exhalation , fresh gas flows backwards through the absorber (FG) into
the expiratory limb , downstream of the expiratory check valve.
For machines that a 陀 plumbed to return sample gas to the breathing system ,
the returned gas (SGR) enters the b陀athing system afterthe expiratory check
valve (Referto section 4.13).
AP Airway Pressure
o Drive gas
FG FreshGas
SGR Sampl e Gas Return
4 Exp让atory ßow
5 Flow to bellows
6 To scavenging
Figure 2.8 • Flow 价rough the APL Valve
2.16 07/04 1009.0356'{)00

Pop-offvalve(Fi gure 2-9) The pop-o仔 valve limits the pre臼U 陀 inside the bellows to 2.5 cm H20 above
the drive gas pre臼ure. Th is normally occurs when the bellows reaches the top
of the housing at the end of exhalation.
Excess gas (7) ventsωthe scavenging system (6) through the pop-o仔 valve
and the exhalation valve.
g委最
PT P Emw nmA
Nm
nvα
au7'
m
OO
u
E
唱
σb
日igure 2-9 • Flow 价rough 阶epop-o疗 valve
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S/5 Aespire
2.3.4 Fresh gas and O2 flush flow
10 ABS breathing system Fresh gas (1) flows from the vaporizer manifold outlet to the ACGO Selector
(Figure 2-10) Switch.
With the ACGO Selector Switch in the ABS position , fresh gas flow is
channeled to the breathing system.
The output ofthe O2 Flush regulator (2) is channeled to the O2 Flush valve.
When activated , O2 flush flow joins the fresh gas f1 0w in the ACGO Selector
Switch .
飞 J
、 f
日:gure 2-10 • Fresh gas and 02 flush flow (ω ABS)
2.18 07/ 04 1009.0356-D 00

Auxiliary Common Gas Fresh gas (1) flows from the vaporizer manifold outlet to the ACGO Selector Switch .
Outlet(Figu陀 2-11)
With the ACGO Selector Switch in the ACGO position , fresh gas flow is channeled to the
ACGO outle t.
At the ACGO outlet, a small sample is diverted to the O2 Sensor in the ABS for O2
monitoring.
刊e output of the O2 Flush regulator (2) is channeledωthe O2 Flush valve.
When activated , O2 flush flow joins the fresh gas flow in the ACGO Selector Switch.
J
f
Rgure 2-11 • Fresh gas and O2 flush 自ow(toACGO)
1009-0356.000 07/ 04 2-19

Notes
2-20 07/04 1009-0356'{)00

3 Chec阳川ωdure
10 this sectioo 3.1lnspectthe system ........................................................ .3-2

3.2 Pipeline and cylindertests .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .3-3
3.3 Flow control, p陀ssu陀 rel ief， O2 supply alarm , and flush flow t，臼ts ........ . . . . . . . . . .3-4
3.3.1 With O2 monito时 ng . . . . . . . . . . .................... . . . . . ............... .3-4
3.3.2 Without O2 monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3-6
3.3.3P陀ssu陀 relieftests . . . . . . . . . . ................ . . . . . . . . . .............. .3-8
3.3.4 O2 supply alarm test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
3.3.5 Flush FlowTest . . . . . . . . ... .............. . . . . . . . . . ................ . . . .3-8
3.4 Vaporizer back pressure test . . . . ................ . . . . . . . . . ................ . . 3-10
3.5 Low-pressu陀 leak test . . . . . . . . . ................ . . . . . . . . . .................. 3-11
3.5.1 Negative low-p陀ssu陀 leak test ........... . . . . . . . . . ................ . . 3-11
3.5.2 ISO or BSI standard low-p陀ssu陀 leak test ............................. 3-12
3.6Alarmtests..............................................................3-14
3.7B陀athingsystemtests . . . ... . . . ................ . . . . . . . . . .................. 3-16
3.8 Auxiliary O2 flowm eter tests . . . . . . . . . ................ . . . . . . . . . .............. 3-18
3.9lntegrated Suction Regulatortests . . . ................ . ... . ... . .............. 3-18
3.10 Powerfailuretest ....................................................... 3-19
3.11 日ectrical safetytests ...... . . . . . . . ................ . ... . ... . .............. 3-19
& WARNINGS After any 陀pairorservice ofthe Aespire system , complete all te也 in this section.
Before you do the tests in this section:
• Complete all necessary calibrations and subassembly tests. Referto the

individual procedures for a list of necessary calibrations.
• Completely reassemble the system .
If a test fa i lu 陀 occurs， make approp时ate repairs and test for correct operation.
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S/5 Aespire
3.1lnspect the system

Make sure that:
• The equipment is not damaged.
• AII components are correctly a忧.ached .
• Pipeline gas supplies are connected and the pressures are correct.
• Asupplyof 陀serve O2 is provided and connected to the machine.
• Cylinder valves are closed on models with cylinder supplies.
&. CAUTION The uppershelfweight limit is 34 kg(75Ib).
&. WARNING Do not leave gas cylindervalves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufficient reserve
supply in case of pipeline failu 陀.
• Models with cylinder supplies have a cylinder w陀nch attached to the
system .
• Make sure the casters are not loose and the brake is set and prevents
movement.
自自
3-2 07/04 1009-0356'{)00

3.2 Pipeline and cylinder tests
& CAUTlON To prevent damage:

• Open the cylinder valves slowly.
• Do not force the flow controls.

If your system does not use cylinder supplies, do not do steps 2 and 3.
1. Disconnect the pipeline supplies and close all cylinder valves (if
equipped). Ifthe pipeline and the cylinder pressu 陀 gauges a 陀 notatzero，
bleed all gasses from the system.
a. Connect an O2 supply.
b. Set the system switch to On.
c. Set the flow controls to mid range.
d. Make sure that all gauges but O2 are at zero.
e. Disconnect the O2 supply.
f. Make sure that the O2 gauge goes to zero. As pressure decreases,
alarms for low O2 supply pressu 陀 should oCCU r.
2. Make sure that the cylinders are full:
a. Open each cylindervalve.
b. Make sure that each cylinder has sufficient pressure. If not, close the
applicable cylindervalve and install a full cylinder.
3. Test one cylinder at a time for high pre臼ure leaks:
a. Set the system switch to Standby, which stops the O2 flow.
b. If equipped , turn the auxiliary O2 flow control fully clockwise (no flow).
c. If equipped, turn offventuri derived suction.
d. Open the cylinder.
e. Record the cylinder p 陪ssure.
f. Close the cylinder valve.
g. Record the cylinder p 陪ssure after one minute. If the pressure
decreases more than indicated below, there is a leak.
5000 kPa (725 psig) forventilatordrive gas.
690 kPa (100 psig) for non ventilator drive gas.
Install a new cylinder gasket and do this step again.
h. Repeat step 3 for all cylinders.
& WARNING Do not leave gas cylindervalves open ifthe pipeline supply is in use.
Cylinder supplies could be depleted , leaving an insufficient reserve
supply in case of pipeline failure.
4. Connect the pipeline supplies one at a time and ensure that the
corresponding gauge indicates pipeline p陀ssu 陀.
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S/5 Aespire
3.3 Flow control , pressure relief, O2 supply alarm, and flush flow tests
If the system includes O2 monitoring, complete the flow control tests
in Section 3.3 .1, "With O2 mon 忧oring" .
If the system does not include O2 monitoring, complete the flow control
tests in Section 3.3.2, "Without O2 monitoring".
3.3.1 With O2 monitoring
.&. WARNING Nitrous oxide (N 2 0) flows through the system during this test. Use a safe
and approved procedure to collect and remove it.
1. Set up the gas scavenging system.
a. Connect the AGSS to a gas scavenging system.
b. A忧.a ch a patient circuit and plug the patient port.
c. A忧.ach a bag to the bag po忧 (or plug the bag port).
d. Set the Bag/Vent switch to Bag.
e. Adjust the APL valve to minimum.
2. Connect the pipeline supplies or slowly open the cylinder valves.
3. Turn all flow controls fully clockwise (minimum flow).
4. Set the ACGO selector switch to ABS.
5. Turn on the system.
6. Confirm that the O2 sensor measu 陀s 21% in room air and 100% in pure
O2, If not, calibrate the O2 sensor.
7. Makesurethat:
• For a dual-tube O2 flowmeter,
the O2 flowtube shows 0.025 to 0.075 Ljmin.
• For a single-tube O2 flowmeter,
• The otherflowtubes show no gas flow.
8. Set the flow controls to mid range of each flowtube and make sure that the
flowtube floats rotate and move smoothly.
Note Ifthe system does not include N2 0 , skip steps 9 and 10.
9. Check the Li nk proportioning system concentration (inc陀asing N20 flow).
Observe the following precautions:
a. Start with all valves at the minimum se忧ing.
b. Adjust only the N2 0 flow control.
c. Increase the N20 flow as specified in the followingtable and make sure
the O2 concentration is in range.
3-4 07/ 04 1009-0356'{)00

Note: Allow the O2 monitor to stabilize. At the lowerflows, the O2

monitor may take Up to 90 seconds to stabilize.
d. If you overshoot a se创 ng， turn the O2 f1 0w control clockwise until the
N20 flow decreases to the previous se忧ing before continuing the test.
Setthe N20 flow (Lj min) Measured O2

0.15 (dual flowtubes only) 21%minimum
0.5 (dual flowtubes only) 21%minimum
0.8 21% to 30%
1.0 21%t030%
2.0 21% to 30%
6.0 21%t030%
9.0 21% to 30%
10.Checkthe prop。而oning system concentration (decreasing O2 f1 ow).

Observe the following p陀cautions:
a. Start with N20 valve at the maximum se忧ing.
b. Adjust only the O2 f1 0w control.
c. Decrease the O2 f1 0w as specified in the table and make sure the O2
concentration is in the allowed range.
Note: Allow the O2 monitor to stabilize. At the lower f1 ows, the O2
monitor may take up to 90 seconds to stabilize.
d. If you overshoot a se忧ing， turn the N20 flow control counterclockwise
until the O2 flow increases to the previous se忧ing before continuing the
test.
Set the O2 flow (Lj min) Measured O2

3.0 21%t030%
2.0 21%t030%
1.0 21%t030%
0.3 21%t030%
1 1. Check the linearity ofthe Air flow contro l.
• Turn the N20 flow control fully clockwise to minimum stop.
Set 伽e02flow Set the Air flow (Lj mln) O2 monitor range
(Lj mln)
4.0 3.0 61%to 71%
3.5 6.0 45%to 55%
1.5 8.0 28%t038%
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S/5 Aespire
3.3.2 Without O2 monitoring
&. WARNING The following procedu陀 will test for any significant malfunction of the
Li nksystem butitwill notconfirm propercalibration . Periodiccalibration
procedures using an accurate and properly calibrated O2 monitor must
bepe斤ormed as recommended in the User's Reference Manual , Part 2 ,
section 3 User Maintenance .
.&. Nitrous oxide (N 2 0) flows through the system during this test. Use a safe
and approved procedure to collect and remove it.
1. Set up the gas scavengingsystem.
b. A忧ach a patient circuit and plug the patient port.
c. A忧ach a bag to the bag port (or plug the bag po的.
d. Set the Bag/Vent switch to Bag.
e. Adjust the APL valve to minimum.
2. Connect the pipeline supplies or slowly open the cylinder valves.
3. Turn all flow controls fully clockwise (minimum flow).
5. Turn on the system.
6. Make sure tha t:
• For a dual-tube O2 flowmeter,
• For a single-tube O2 flowmeter,
• The otherflowtubes show no gas flow.
7. Set the flow controls to mid range of each flowtube and make sure that the
flowtube floats rotate and move smoothly.
Note Ifthe system does not include N2 0 , skip steps 8 and 9.

8. Check the Li nk proportioning system (increasing N20 flow).
a. Start with all valves at the minimum se忧ing.
b. Adjust only the N2 0 flow contro l.
c. Increase the N2 0 flow as specified in the following table and make sure
the O2 flow is as specified.
3.6 07/04 1009.0356'{)00

d. If you overshoot a se忧ing， turn the O2 f1 0w control clockwise until the

N 2 0flowdec陀ases to the previous se忧ing before continuing the test.
Set the N20 flow control to The O2 flow must be

(Ljmin) greater than
(Ljmln):
0.8 0.2
2 0.5
4 1.0
10 2.5
9. Check the Li nk proportioning system (dec陀asing O2 f1 ow).

a. Set the N20 flow to 9.0 Ljmin.
b. Set the O2 f1 0w to 3 Ljmin or higher.
c. While reducing the O2 f1 ow, set the N20 flow to the rates shown in the
table. Th e O2 f1 0w must be g陀aterthan the minimum limits.
d. If you overshoot a se忧ing， turn the N20 flow control counterclockwise
until the N20 flow increases to the p陀vlousse忧ing before continuing
the test.
Setthe N2 0 伺ow The O2 flow must be

(uslngthe O2 flow control) greater than
to (Ljmln) (Ljmin)
8.0 2.0
4.0 1. 0
0.8 0.2
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S/5 Aespire
3.3.3 Pressure relief To check the pressure relief valve (vaporizer manifold ou tJ et).
tests 1. Tum all flow controls fully clockwise (minimum flow).
2. Set the ACGO selector switch to ACGO.
3. Connect a gauge or a digital manometerto the
ACGO ou tJ et usingthe positive pressu 陀 leak
test adapter.
4. Adjustthe O2 flowto 0.5νmin. Test
Adapter
5. Verify that the test device 陀ading stabilizes
within the following range:
31-60 kPa , 230-450 mm Hg, 4.5-8.5 psi.
6. Remove the test device and the adapter.
3.3.4 O2 supply alarm 1. Set all flow controls to 3 Ljmin.

test 2. Stop the O2 supply. (Disconnect the pipeline supply or close the cylinder
valve.)
3. Make sure that:
a. The low O2 supply alarm occurs.
b. Th e N2 0 (if equipped) and O2 flows stop. The O2 flow stops last.
c. Air (if equipped) flow continues.
d. Gas supply alarms occur on the ventilator if the ventilator uses O2 as
the drive gas.
4. Turn all of the flow controls fully ciockwise (minimum flow).
5. Reconnectthe pipeline supplies.
3.3.5 Flush Row Test
With Ventilator 1. Set the BagjVent switch to Ven t.

2. Setthe system switch to Standby.
3. Attach a patient circuit and plug the patient po比
5. Ensure that the bellows is completely collapsed.
6. Measure the amount of time it takes to fill the bellows when the O2 Flush
bu忧.on is fully and continuously depressed.
7. Repeat the above measurement two more times (deflate bellows by

removing the plug from the patient po的.
• The bellows should fill in 1. 8 to 2.3 seconds.
3-8 07/ 04 1009-0356'{)00

Without Ventilator: 1. Set the Bag/Vent switch to Bag.

2. Set the system switch to Standby.
3. Attach a patient circuit and plug the patient port.
4. Attach a 3-liter 陀b陀athing bag on the bag arm or manual bag port
(if a 3-liter bag is not available , use the time specified for a1-liter bagtimes
the volume of the bag used).
6. Ensure that the rebreathing bag is completely collapsed.
7. Adjust the APL valve to maximum.
8. Measure the amount oftime it takes to fill the rebreathing bag when the
O2 Flush button is fully and continuously depressed.
Note: When the ai阳ay pressure gauge exceeds 10 cm H2 0, the
rebreathing bag is 仙1 1.
9. Repeatthe above step two more times (deflate the rebreathing bag by
removing the plug from the patient po时.
• A 3-liter bagshould fill in 3.6 to 5.1 seconds.
• A 1-liter bag should fill in 1.2 to 1. 7 seconds.
Possible Causes of Failure • La rge leak (if longfillingtime).

• Flush regulator se忧ing (Section 6.5).
• Flush regulator cross-connection (if long filling time).
• ACGO selector valve inlet cross-connection (if short filling time).
"
广
h" WHW
明
From
O2 Supply
u'"H
whu nawwm ..
翩
,"
叫翩
awnur an-mH
-E·
O2 Aush Output
ACGO
Selector
Swltch
From
Vaporlzer Manlfold
1009-0356-000 07/ 04 3-9

S/5 Aespire
3.4 Vaporizer back pressure test
.&. WARNING Anesthetic agent vapor comes out of the common gas outlet during this
test. Use a safe , approved procedure to remove and collect the agen t.
1. Set up the gas scavenging system.
b. A忧.a ch a patient circuit and plug the patient po比
c. A忧.a ch a bag to the bag po忧 (or plug the bag port).
d. Set the BagjVent switch to Bag.
e. Adjustthe APL valve to minimum.
3. Set the system switch to On.
4. Set the O2 flow to 6 Ljmin.
5. Makesu 陀 that the O2 flow stays constant and the float moves freely.
6. Adjust the vaporizer concentration from 0ω1 %one click at a time. Th e O2
flow must not decrease more than 1 Ljmin through the full range. Ifthe O2
flow decreases more than 1 Ljmin:
a. Install a different vaporizer and try this step again.
b. Ifthe O2 flow decreases less than 1 Ljmin with a different vaporizer, the
malfunction is in the first vaporizer.
c. Ifthe O2 flow also decreases more than 1 Lj min with a different
vaporizer, the malfunction is in the Aespire system. Do not use the
system until it is serviced (陀pair vaporizer manifold port valve).
7. Complete steps 3 through 5 for each vapo时zer and vaporizer position.
3.10 07/ 04 1009.0356-D 00

3.5 Low-pressure leak test

Note Perform either the "Negative low-pressure leak test" or the "ISO or BSI
standard low- p陀ssure leak test.忧 is not necessary to perform both tests.
~ WARNING Do not use a system with a low-pressure leak. Anesthetic gas will go into
the atmosphere, not into the breathing circui t.
3.5.1 Negative low. 1. Test the leak test device:

pressure leak test a. Put your hand on the inlet ofthe leak test device. Push hard for a good
sea l.
b. Squeeze the bulb to 陀 move all airfrom the bulb.
c. Ifthe bulb completely inflates in less than 60 seconds, replace the leak
test device.
「
ACGOOutlet
4. Turn off all vaporizers.
5. Test the anesthesia machine for low-pressure leaks:
a. Open the flow controls one and a halfturns counterclockwise.
b. Connect the test device to the ACGO outlet.
c. Compress and release the bulb until it is empty.
d. Th e vacuum causes the floats to move. This is usua l. Ifthe bulb
completely inflates in 30 seconds or less, the陀 is a leak in the low-
pressu 陀 circuit.
6. Test each vap。但erfor low-pressure leaks:

a. Setthe vaporizer to 1%.
b. Repeat step 5.
c. Set the vaporizer to OFF.
d. Testthe remaining vapo 时zers.
7. Disconnect the test device.
8. Turn all flow controls fully clockwise (minimum flow). Do not overtighten .
Lh WARNING Agent mi刷res 行om the low-pressure leak test stay in the system.
Always f1 ush the system with O2 a佼erthe low-pressure leaktest( l Ljmin
for one minute).
Turn off all vaporizers at the end of the low-pressure leak test.
9. Flush the system with O2:
a. Set the system switch to On.
b. Set the O2 flow to 1 Ljmin.
c. Continue the O2 flow for one minute.
d. Turn the O2 flow control fully clockwise (minimum flow).
e. Set the system switch to Standby.
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S/5 Aespire
3.5.2 150 or B51 standard

low-pressure leak test
& CAunON 00 the positive pressure leak test at the ACGO outlet only.
2. Tum all flow controls fully clockwise (minimum flow).
3. Usingthe positive pre臼ure leak test adapter, connect the ISO or BSI
specific leak test device to the ACGO outlet. Push the adapter into the
ACGO ou tJ et throughout the test to get a good sea l.
.
Le ak Test Adapter
TestDevlce
(TopVlew)
|牺| TestDevlce
(Front V1 ew)
4. Keep flowmeter of the test device vertical for accurate results.

5. Fully open the needle valve on the test device (counterclockwise).
& CAUnON Ifthe needle valve is notfully open , this testcan damage the pressure
gauge on the test device.
3.12 07/04 1009.0356'{)00

7. Open the O2 f1 0w control and set a total f1 0w of 0.4 L/min through the
f1 0wmeter on the test device.
8. Make sure that the pressure gauge on the test device 陀ads zero and that
all other f1 ow controls are fully closed.
9. Close the needle valve on the test device until the test gauge reads:
l505358 3 kPa
B51 4272.3 20 kPa
10.lfthe flow through the test device is less than

0.35 L/ min (150) or
0.3 L/ min (851),
there is a low p陀ssure leak in the anesthesia machine.
1 1. Fully open the needle valve on the test device to decrease the back
pressure.
12.Test each vaporizerfor low-pressure leaks:
a. Setthevaporizerto 1%.
b. Repeat steps 7 through 10.
c. Tum the vaporizer OFF.
d. Testthe remaining vaporizers.
13. Remove test tool and adapter.
.& WARNING Agent mi刷res from the low-pressu陀 leak 也st stay in the system .
Always f1 ush the system with 02 a佼erthe low-pressure leaktest(l L/min
for one minute).
Turn all vaporizers OFF at the end ofthe low-pressure leak test.
14. Flush the system with O2:
b. Set the O2 f1 0w to 1 L/ min.
c. Continue the O2 f1 0w for one minute.
d. Turn the O2 f1 0w control fully clockwise (minimum f1 0W).
e. Set the system switch to Standby.
1009-0356-000 07/04 3-13

S/5 Aespire
3.6 Alarm tests

1. Connect a test lung to the patient connection.
2. Set the BagjVent switch to Ven t.
3. Setthe system switch to On .
4. Set the controls:
• Ventilation Mode: Volume control (select from main menu)
• Ventilator:
- ndal Vol: 400 ml
- Rate: 12
- I:E Ratio:1:2
- Plimi t: 40 cm H20
- PEEP:OFF
• Anesthesia Machine:
- O2 f1 ow: minimum f1 0w
- AII other gases: OFF
- ACGO selector switch to ABS
5. Push O2 Flush to fill the bellows.
6. Set the BagjVent switch to Bag and back to Ven t.
7. Make su 陀 that:
a. Mechanical ventilation sta 此s.
b. A subatmospheric pressure alarm does not occur.
Note: With active gas scavenging, too much scavenging f1 0w can cause
subatmospheric alarm.
c. The ventilator displays the correct data.
d. The bellows inflate and deflate during mechanical ventilation.
8. Set the O2 f1 0w control to 5 Ljmin.
9. Make su 陀 that:
a. The end expiratory pressure is approximately 0 cm H2 0.
Note: Positive end expiratory pressure when PEEP is 0仔 may indicate
that the scavenging system is not 陀moving enough gas.
b. The ventilator displays the correct data.
c. The bellows inflate and deflate during mechanical ventilation.
10. Test the low minute volume alarm:
a. Go to the alarms menu.
b. Set the alarm limit for low minute volume to 6.0 Ljmin.
c. Makesu 陀 that a low minute volume alarm occurs.
d. Go to the alarms menu.
e. Set the low minute volume alarm to OFF.
3.14 07/ 04 1009.0356-D 00

1 1. Test the high airway pressu 陀 alarm:

a. Set Plimit to less than the peak airway pressu 陀.
b. Make sure that the high ai阳ay pressure alarm occurs.
c. Set Plimit to correct level.
12. Testthe apnea and low airway pressu 陀 alarms:
a. Turn ali f1 0w controls fuliy clockwise.
b. Remove the test lung from the patient connection.
c. Other alarms such as low minute volume can occur.
d. Makesu 陀 that thelow ai附ay pre岱U 陀 and apnea alarms occur. Th e
apnea alarm occurs after 30 seconds.
13. Testthesustained ai附ay pressure alarm:
a. Set the controls:
• APL valve - Closed (70)
• BagjVent switch - Bag
b. Mechanical ventilation stops when the BagjVent switch is set to Bag.
c. Occlude the bag port connector with a test plug.
d. Close the patient connection usingthe test plug located on the side of
the ABS and push the O2 Flush bu忧on.
e. Makesu 陀 that the sustained p陀ssure alarm occurs after
approximately 15 seconds at the sustained p陀ssure limit (6-30 cm
H2 0 varies with pressure limit).
14.Test the O2 monitor and alarms:
a. Remove the O2 sensorfrom the circuit module.
b. Make sure the sensor measures approximately 21 % O2 in room air.
c. Setthe low O2 alarm to 50%. Make sure a low O2 alarm occurs.
d. Set the low O2 alarm back to 21 % and make su 陀 that alarm cancels.
e. Put the O2 sensor back in the circui t.
f. Remove the test lung from the patient connection.
g. Set the High O2 alarm to 50%.
h. Push the f1 ush button to fili the breathingsystem.
i. Setthe O2 f1 0w control to 2 Ljmin.
j. Make sure the high O2 alarm comes On.
k. Setthe high O2 alarm backto 100% and make surethatalarm cancels.
1. After 2 minutes in pure O2, the O2 display reads approximately 100%.
m. Turn the O2 f1 0w control fuliy clockwise (minimum f1 ow).
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S/5 Aespire
3.7 Breathing system tests
..&. WARNING Objects in the breathingsystem can stop gas flowto the patien t. This can
cause i 时 ury or death:
• Do not use a test plug that is small enough to fall into the breathing
system.
1. Verify that AGSS is operating. For systems that have a flow indicator on the
side, make sure that the flow indicator shows a flow in the g陀en (normal)
reglon.
2. Zero the pressure gauge (Section 6.6.1).
Check Valves 3. Make sure that the check valves on the b陀athing circuit module work
correctly:
a. Th e Inspiratory check valve rises during inspiration and falls atthe sta此
of expiration.
b. Th e Expiratory check valve rises during expiration and falls at the start
of inspiration.
Ventilator Bellows 4. Ventilator bellows test:

a. Setthe system switch to Standby.
b. Set the Bag/Vent switch to Ventilator.
c. Set all flow controls to minimum.
d. Close the b陀athing circuit at the patient connection. Use the test plug
located on the side of the ABS.
e. Push the O2 flush button to fill the bellows.
f. Th e p陀ssure must not increase to more than 15 cm H20 on the
P陀ssure gauge.
g. Ifthe bellows falls more than 100 mLjmin (ωP of indicator) , it has a
leak.
Service Mode Tests 5. Enter the Service Mode: Push and hold the adjustment knob on the
ventilator's display and set the system switch to On.
a. Select and confirm "Service Modes."
b. Follow the menu structure outline belowto reach the adjustmentforthe
inspiratory flow valve. Select and confirm at each step.
• "Diagnostics TestsjTools.
• "BreathingSystem LeakTest"
c. Follow the instructions on the screen.
d. The leak rate should be less than 200 mLjmin.
For machines with a single-tube O2 flowmeter, the pressure reading
should reach 30 cm H20 at minimum flows g陀aterthan 200 mLjmin.
Note: If test fails , see Section 7.2, "B 陀athing System Leak Test Guide".
3.16 07/04 1009.0356-D 00

Bag Circuit 6. Test the Bag circuit for leaks:

b. Set the Bag/Ventilator switchωBag.
c. Plug the Bag port (use your hand or the approved test plug).
d. Close the APL valve (70 cm H20).
e. Setthe O2 flowto 0.25 Ljmin.
f. Close the patient connection (using a hand or test plug on the side of
the breathing system) and p陀ssunze the bag circuit with the O2 flush
button to approximately 30 cm H20.
g. Release the flush bu忧on. Th e pressure must not dec陀ase. A pressure
decrease large enough to see on the gauge indicates an unacceptable
leak.
Note: If test fails , see Section 7.2 , "Breathing System Leak Test Guide".
APL Valve 7. Testthe APL valve:

a. Fully close the APL valve (70 cm H2 0).
b. Set the total fresh gas flowωapproximately 3 Ljmin and make sure
thatthe value on the inspiratory pressure gauge does not exceed 85 cm
H20. Some pressure fluctuation is norma l.
c. Fully open the APL valve (to the MIN position).
d. Set O2 flow to 3 Ljmin. Turn any other gases 0仔.
e. Make sure that the value on the inspiratory pressu 陀 gauge is less than
approximately 5 cm H20.
f. Push the O2 flush button. Make su 陀 that the value on the inspiratory
P陀ssure gauge stays less than 10 cm H20.
g. Set the O2 flow to minimum and make sure that the value on the
inspiratory pressure gauge does not decrease below 0 cm H20.
8. Remove your hand or the test plug from the patient connection.
9. Setthe System switch to Standby.
Lh. WARNING Ma ke sure that there are no test plugs or other objects ca ught in
the breathingsyst em .
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S/5 Aespire
3.8 Auxiliary O2 flowmeter tests

1. Open the O2 cylinder valve or connect an O2 pipeline.
2. Rotate the flow control clockwise (decrease)ωshut off the flow. The ball
should 陀st at the bottom of the flow tube and not move.
3. Rotate the flow control counterclockwise (increase). The ball should rise
immediately after rotation is begun. It should rise smoothly and steadily
with continued counterclockwise rotation. When a desired flow is set, the
ball should maintain in a steady position.
4. Occlude the auxiliary O2 outlet. The ball should rest at the bottom of the
flow tube and not move. A ball that does not rest at the bo忧om of the flow
tube indicates a leak and requires service.
5. Rotate the flow control clockwise to shut off the flow.
3.9lntegrated Suction Regulator tests

The gauge needle should come to rest within the zero range bracket when no
suction is being supplied. Gauges which do not comply may be out of
calibration.
1. Adjust the regulator setting to minimum.
2. Tum the mode selectorω1 (On).
3. Ensure the gauge remains less than 200 mmHg (26 kPa , 0.26 Bar).
4. Occlude the inlet.
5. Ensure the gauge remains less than 200 mmHg (26 kPa , 0.26 Bar).
6. Adjust the regulator in an increasing vacuum level.
7. 刊e gauge should rise after rotation has begun. Th e gauge should rise with
continued rotation ofthe regulaωr adjustment.
8. Adjust the regulator setting to minimum.
9. Turn the Mode selectorto 0 (0的.
3.18 07/ 04 1009.0356'{)00

3.10 Power failure test

1. Connectthe power co时 to a mains outlet. The mains indicator on the
display comes on when AC Power is connected.
If the indicator is not on, the display assembly is not receiving AC power.
• Verify AC powerto the machine (陀set circuit breaker).
• Check fuses in display assembly's inlet module.
• Check fuses in machine's AC inlet assembly.
2. Setthesystem switch to On .
3. Unplug the power cord with the system turned on.
4. Make surethatthe powerfailure alarm comes on.
5. Make sure the following message is on the ventilator display:
• "0n Ba忧ery - Power OK?"
6. Connect the power cable again.
7. Make sure the alarm cancels.
3.11 Electrical safety tests

Make sure the system is completely assembled and all accessory devices are
connected to electrical ou tJ ets.
1. Connect an approved test device (e.g. UL, CSA, or AAM 1) and verify that the
leakage current is le臼 than:
Voltage Max. Leakage Current

120/100 Vac 300μAm ps
220/240Vac 500μAmps
2. Make sure that the resistance to ground is less than O.2Q between an
exposed metal surface and the ground pin on the power cord.
1009-0356-000 07/04 3-19

Notes
3-20 07/04 1009-0356-D 00

4 Repair Procedures
In this section This section covers the repair and 陀placement procedures for components of the
Aespire anesthesia machine.
4.1 Servicing the ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
4.2 How to bleed gas p陀ssure from the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .4-4
4.3 How to remove the rear panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.3.1 To 陀move the rear upper panel . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . .4-4
4.3.2To 陀move the lower access panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
4.4 How to remove the tabletop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
4.5 Replace pipeline inletfilter .. .. .. . .. .. .. .. .. .. . . . . . . . . .. .. . .. .. .. .. .. .. .. .. . . .4-6
4.5.1 Replace pipeline inlet check valve ..................................... .4-6
4.6 Change drive gas .. .. . . . . .. .. .. . .. .. .. .. .. .. . . .. .. . . .. .. . .. .. .. .. .. .. .. .. .. .4-7
4.7 Service the cylinder supply modules . . . . . . . . . . . .. . . .. . . . . . . . . . . . . . .. . . . . . . . . . . .4-8
4.7.1 nghtening procedu陀 for high-pressu陀 tubefittings ....................... .4-8
4.7.2 Replace p时 mary regulator module (complete replacement) ................ .4-8
4.7.3 Replace cylinderinletfilter ........................................... .4-9
4.7.4 Replace cylindercheckvalve.......................................... .4-9
4.7.5 Replace 3ω-gas cylindersupply module . . . . . .. . . .. .. . .. .. .. .. .. .. .. . . . 4-10
4.8 Replace system switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.9 Service the f1 0wmeter module .............................................. 4-13
4.9.1 Remove front f1 0wmeter panel shield .................................. 4-13
4.9.2 Remove f1 0wtubes for cleaning or replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.9.3 Remove complete f1 0wmeter head .................................... 4-15
4.9.4 Replace f1 0wmeter modules ......................................... 4-16
4.9.5 Replace f1 0wmeter frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.9.6 Replace O2 supplyswitch ........................................... 4-21
4.9.7 Checkout procedure for O2 supply switch .............................. 4-21
4.9.8 Replace secondary regulator manifold or balance regulator manifold ....... 4-22
4.9.9 Replace O2 or N2 0 needle valves (on machines with N20) . . . . . . . . . . . . . . . .. 4-23
4.9.10 Replace an Air needle valve on all machines or an O2 needle valve on machines
without N2 0 ........................... . ... . ...................... . 4-25
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S/5 Aespire
4.10 Service vaporizer manifold pa 由........................................... 4-26

4.10.1 Repairmanifold portvalve ......................................... 4-26
4.10.2 Checkout procedure for manifold port valve ........................... 4-27
4.10.3 Replace vaporizer manifold check valve .............................. 4-28
4.10.4 Replace vaporizer pressu陀 relief valve ............................... 4-30
4.10.5 Replace vaporizer manifold .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . 4-31
4.11 Replace ACGO selector switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-32
4.12 Clean or replace ACGO po同 flapper valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.13 Reconfigure sample gas 陀turn line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-35
4.14 Replace the APL valve ................................................... 4-36
4.15 Replace th甜甜 supportarm.............................................. 4-37
4.15.1 Servicingthe bagsupportarm ...................................... 4-38
4.15.2 Replace friction pad in lower bag arm assembly . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4.15.3 Replace bag po忧 housing .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-40
4.16 Replace auxiliary O2 刊 owmeter ............................................ 4- 41
4.17 Replace the suction control module ........ . ..... . .................. . ...... 4- 42
4.17.1 Front panel method ............................................... 4- 42
4.17.2 Rear panel method ............................................... 4-43
4.18 Replace ABS b陀athingsystem components . . ..... . .................. . ...... 4- 44
4.18.1 Replace Bag,lVent switch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 44
4.18.2 Replace b创 lows base latch assembly ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
4.19 Replace casters.. . . . .... . .. .. .. .. .. .. .. .. .. . . ... . . .. .. .. .. .. .. .. .. . . ... . 4-46
4.20 Replace task light and switch ............................................. 4- 47
4.20.1 To 陀place the task-light switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 47
4.20.2To 陀place the task-light circuit boaω................................ 4-47
4.21 Replace the display arm or display cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48

4.2 1. 1 Cable tie installation .............. . ... . . . .................. . ...... 4- 48
4.2 1.2 Removingthe display arm . . . . . . . . . .. ... .. .. .. . . . . .. .. . . . . . . .... . .. . 4- 49
4.2 1.3 Replacing a display cable .......................................... 4- 49
4.2 1.4Installing the long arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
4.2 1. 5Inst创ling the short arm ............ . ... . . . .................. . ...... 4-51
4.22 Replace display and ca刨出 in ProTIVA machine .............................. 4-52
4-2 07/ 04 1009.0356'{)00

4 Repair Procedures
.& WARNING To prevent fires:

• Use lubricants approved for anesthesia or O2 equipment, such as Krytox.
• Do not use lubricants that contain oil or grease; they bum or explode in high
O2 concentrations.
• AII covers used on the system must be made from antistatic (conductive)
materials. Static electricity can cause 币陀s.
.& Obey infection control and sa刷 procedures. Used equipment may contain
blood and bodyfluids .
.& A movable part or a removable component may present a pinch or a crush

hazard. Use care when moving or replacing system pa 忧s and components.
.& Some internal pa由 have sharp edges and can cause cu岱 or abrasions. Use care
when servicing internal components.
.& A位.er repairs are completed , always perform the checkout procedure. Referto
Section 3 of this manua l.
4.1 Servicing the ventilator

The Aespire anesthesia machine is con引gured with the 7100 Ventilator.
Service information for this ventilator is provided in a separate manual as detailed in
Section 1. 2.2.
The 7100 Ventilator comprises the following components:
• The DisplayjControl module.
• The Seriallsolation and Connector Board , located in the upper structure.
• The Vent Engine , located in the rear po此ion of the breathing system.
• The Ventilator Monitoring Board , located under the tabletop.
Common machine components such as switches and sensors which provide input to
the ventilator are covered in this manua l.
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S/5 Aespire
4.2 How to bleed gas pressure from the machine

Before disconnecting pneumatic 引忧ings， bleed all gas pressure from the machine.
1. Setthe system switch to On.
2. Close all cylindervalves and disconnect all pipeline supplies from the source.
Note: If the machine includes N2 0 , do not disconnect the O2 pipeline.
If pipeline O2 is not available , open the O2 cylinder valve.
3. Turn the flow controls for all gases (except O2) at least one turn counterclockwise.
4. Ensure that all cylinder and pipeline gauges read zero before proceeding.
• For machines with N2 0, disconnect the O2 pipeline supply from the source
(or close the O2 cylinder valve).
• Press the O2 f1 ush button to bleed O2 from the system.
5. Setthe system switch to Standby.
4.3 How to remove the rear panels

You must remove the 陀ar upper panel to repair or replace many of the machine's
components. To access the 3rd cylinder supply (if equipped) you must remove the
loweracce臼 panels.
4.3.1 To remove 1. Bleed all gas p陀ssure from the machine (Section 4.2).
the rear upper 2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
panel
3. Disconnect all electrical cables.
4. To remove the rear panel , fully loosen the three captive screws that hold the panel in
place. Remove the panel.
• If the machine includes integrated suction , disconnect the two tube fi四 ngs from
the overflow safety trap manifold.
• If the machine includes electrical outlets, lower the panel and place it so that it
does not stress the power cable.
4.3.2 To remove 1. Bleed all gas p陀ssure from the machine (Section 4.2).
the lower access 2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
panels
3. If present, remove the inboard cylinders.
4. Remove (two screws) the small upper access panel to access the 3rd cylinder
regulator (N 2 0) test po比
5. Remove (six screws) the large lower access panel to access the 3rd cylinder
陀gulator.
4-4 07/ 04 1009.0356'{)00

4 Repair Procedures
4.4 How to remove the tabletop

The tabletop is held in place with five captive screws along the periphery of the pan
assembly (accessed from belowthe rim ofthe tabletop).
• Onesc陀w (A) is in a deep recess at the right-rear corner ofthe tabletop.
• Twosc陀ws (8) are at the front of the tabletop: one screw is at the right corner of the
tabletop , one is nearthe O2 Flush bu忧on .
• To access the remainingtwo screws (C), you must remove the ABS: one sc陀w is atthe
left corner of the tabletop, one is near the APL Valve.
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S/5 Aespire
4.5 Replace pipeline inlet filter

1. Remove the pipeline inlet fitting.
2. Pull the pipeline inletfilteroutofthe 阳ing. Th eo-ringshould come out with the filte r.
•
3. Install the new pipeline inlet filter in the pipeline inlet fi忧ing. Th e new filter comes
with an o-ring.
4.5.1 Replace 1. Removethe 陀ar panel (Section 4.3).

pipeline inlet 2. Remove the pipeline inletfi创ng.
checkvalve
3. 刊e Air and O2 pipeline manifolds include a d 巾e gas connection atthe back ofthe
manifold. Remove the drive gas tube or plug to access the check valve.
4. From the back ofthe pipeline manifo时， use a thin tool to push out the check valve.
(For an N20 manifold , you will have to carefully apply pressure at the outlet of the
manifold - with a sy阳ge for example - to gently force the check valve out of the
manifold).
5. Push the new check valve into the opening, using the same thin too l. The new check
valve includes an o-ring - orient ittowa 叫 the pipeline inlet. Note: Make sure to push
the new check valve all the way back into the opening until it bottoms out on the
shoulder.
6. Install the pipeline inlet 币忧ing.

7. Perform the checkout procedure (Section 3).
4-6 07/ 04 1009.0356'{)00

4 Repair Procedures
4.6 Change drive gas
.& CAUTION If you change the drive gas, you must also change the drive gas selection on the
ventilator service setup screen . Referto Section 4 of the ventilatorTechnical
Reference manua l.
Ifthe drive gas selection and the actual drive gas do not agree, volumes will
not be correct.
The ventilatorwill alarm with the message "Low Drive Gas Press" ifthe selected
drive gas pressure , either O2 or Air, is lost.
1. Remove the 陀ar panel (Section 4.3).

Note: The O2 and Air pipeline manifolds have a drive gas connection at the back. The
connection not in use is plugged.
2. Remove the plugfrom the new connection.
3. Oisconnectthe drive gas hose from the present connection.
4. Insta 11 the plug in this connection (pull on the plug to ensure that it is locked into the
fitting).
5. Reroute the drive gas hose so that it does not cause kinks in othertubing.
6. Connect the drive gas hose to the new connection (pull on the hose connector to
ensure that it is locked into the fitting).
7. 00 a high-pre岱ure leak test (Section 3.2).
8. Enter the service mode and select the correct drive gas.
9. Testthe primary regulaωr. Verifythat it functions within specifications nowthat it will
be supplying drive gas to the ventilator (Section 6.1).
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S/5 Aespire
4.7 Service the cylinder supply modules
& WARNING Be careful not to expose internal components to g陀ase or oil (except Krytox or
equivalent).
4.7.1 Ti ghtening The cylinder pressure gauge is connected to the cylinder supply through a copper tube
procedure for with fi忧ings at both ends. Use the foliowing tightening procedure whenever you are
陀 placing a cylinder supply or a cylinder pressu 陀 gauge .
high-pressure
tube fi忧ings 1. Insert the tubing into the fi忧ing until the ferrule seats in the fi忧ing.
2 . 币 ghten the nut by hand.
3. Continue tighteningthe nutwith a wrench until it reaches the original position (about
1/4 turn). You wili feel an increase in resistance at the 0时ginal position.
4. After 陀aching the original position, tighten the nutjust slightly.
Note If you are instaliing a new tube that has not been tightened before, tighten the nut with
a wrench an additional3/ 4 of a turn after the nut is finger tigh t.
4.7.2 Replace 1. Bleed ali gas p陀ssure from the machine (Section 4.2).
prima 叩 regulator 2. Ensure that ali cylinder and pipeline gauges read zero before proceeding.
module (complete
3. Remove the 陀ar panel (Section 4.3).
replacement)
4. Disconnect the high-pressure cylinder gauge fi创 ng.
5. Disconnect the output tube fi忧ing.
6. Remove the three mounting screws and
lockwashers.
7. To reassemble, perform the previous
steps in reverse order.
• nghten the high -pressure 白忧ingas
detailed in Section 4.7.1
• Puli on the cylinder output fi忧ingto
ensure it is locked in place.
8. Check the output of the regulator
BEFORE you instali the rear panel.
Adjust if necessary (Section 6.1).
9. Perforrn the checkout procedure
(Section 3).
4-8 07/04 1009-0356'{)00

4 Repair Procedures
4.7.3 Replace 1. Open the cylinder yokes.

cylinder inlet filter 2. Remove the inlet adapterfrom the cylinderyoke, using a 4 mm hex wrench.
Note: Abrass retaining ring keeps the filter inside the inlet adapter.
3. Th read a 6-mm screw (two turns only) into the bra岱陀taining ring and pull it ou t.
.&. CAUnON Be careful not to crush the filter. Do not thread in the screw more than two full
turns.
)、
面[]< 0 巳口~
4. Remove the filter.
5. Install the new filter and brass retaining ring.
6. Install the inlet adapter in the cylinder yoke.
4.7.4 Replace The cylinder check valve is not a replaceable item. If the check valve is defective , you
cylinder check must 陀 place the complete cylinder supply module.
valve
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S/5 Aespire
4.7.5 Replace 1. Remove the lower rear cover (Section 4.3.2).

3rd-gas cylinder 2. Disconnect the high-pressure cylinder gauge fi创 ng.
supply module
3. Disconnect the output tube fi忧ing.
4. Remove the three mounting sc陀ws and lockwashers.
Outlet tube flttlng
5. To 陀assemble， perform the previous steps in reverse order.

· 币 ghten the high-pressure fi忧ing as detailed in Section 4.7.1
• Pull on the cylinder output fi忧ing to ensure it is locked in place.
6. Check the output of the 陀gulator BEFORE you install the rear cove r. Adjust if
necessary (Section 6.1).
4-10 07/04 1009-0356'{)00

4 Repair Procedures
4.8 Replace system switch assembly

1. Bleed all gas p陀ssure from the machine (Section 4.2).
3. Remove the tabletop (Section 4 .4).
4. Remove the gauge panel mountingscrews and move the panel fo附ard to access the
system switch.
System Swltch
(electrical)
咱-........_ Gauge panel
5. Disconnect the wires from the electrical switch.

6. Back out the system switch mounting sc陀ws just enough to allow the knob collar to
be released.
7. While holdingthe switch assembly, push in the knob and turn itcounterclockwise.
8. Pull the knob and collar out from the front and remove the switch assembly.
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S/5 Aespire
9. Install the 陀placementswitch assembly:

a. Loosen the two outside screws on the electrical module.
b. Inse此 the wires in the electrical module and tighten the screws.
c. Pull the wires on the electrical module to ensure thatthere is a good connection.
d. Turn back the system switch mounting screws until their tips recede.
e. Orient the switch assembly with the Airfi忧ings toward the right and the 02
f陀tings toward the left.
f. Install the switch assembly through the gauge panel.

g. Push the knob collar in with the indicator up and turn it clockwise until it locks.
h. Tighten the mounting screws. Make sure that the top edge of the switch
assembly is parallel to the top edge of the gauge panel.
i. Transfer the tubing from the old system switch to the new system switch on the
pneumatic module (pull on the tubing to ensu 陀 that it is locked into the
module).
~Out( Port4)
川ut (port4) -IO or~ 川咀川与一

川向民 3)-1001忡~
021n (Po此 3 )
(RearVlew)
10. Testthe 陀placement switch assembly:

a. Connect Air and O2 supplies.
b. Connect the power cable to an electrical outlet.
c. Set the system switch to On.
d. Increase the O2 and Airflow. Make sure that gas f1 ows.
e. Make sure that you do not feel or hear any leaks.
f. Make sure that the display comes On.
g. Set the system switch to Standby.
h. Make sure all gas flow stops and the display turns 0仔.
11. Reinstall the gauge panel and the tabletop.
4-12 07/ 04 1009.0356'{)00

4 Repair Procedures
4.9 Service the flowmeter module
4.9.1 Remove 1. Bleed all gas p陀ssure from the machine (Section 4.2).
front flowmeter 2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
panel shield
3. Th e flowmeter panel is held in place with two latching tabs at the 崎htside . To
remove the panel, release each latch by pushing it toward the center ofthe panel
with a thin rod (3-mm hex wrench) through the access hole in the shroud.
4. Remove the panel.

5. To reinstall the panel , engage the retaining tabs on the left side and p陀ss the right
side against the shroud to latch it in place.
4.9.2 Remove 1. Remove the front flowmeter panel shield (Section 4.9.1).
flowtubes for 2. To 陀move a flowtube assembly, push up on the tube just enough to clearthe bo忧om
cleaningor seal , pull out from the bo忧.om until the tube clears the flowtube module, then pull
replacement down slowly to release it from the module.
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S/5 Aespire
~ WARNING Floats are 创brated to a specific tub山ep each float with its tube. Replace
tube and 们 oats together. Interchanging floats can cause incorrect readings.
Disassemble the flowtube assemblies only when service 隐隐quired. Excessive
cleaning can remove the antistatic coating from inside the tube. Damage to the
float requires replacement ofthe entire flowtube.
3. Disassemble the f1 0wtube assembly.
R!!三串
Aoat stops are Indexed to
flowtubes and to flowtube
modules by gas.
Tabs and slots at both
connectlons must be
Tube -- 1 二
allgned to Install
flowtubes.
Aoat--
Alter--
O-rlng - -
4. Completely clean , rinse, and dry the f1 owtube. Use hospital grade alcohol and a
flowtube brush.
5. Replace stops，制ter and o-rings , as necessary. Li ghtly coat all 0-阳gs with Krytox. Be
careful to not get any Krytox on the bottom of small f1 0wtube float stops.
6. Reassemble the flowtube assembly.
7. Inserttheflowtube, springside 币 rst， into the top of the module with the scale
oriented forward.
8. Push up and slide the bo忧om ofthe flowtube into place on the bottom o-ring. It may
be nece岱ary to rotate the tube to engage the index tabs.
Note: Be sure o-rings are inserted completely into the collar.
9. Push down on the tube to seat the bo忱。m o-nng.
10. Reinstall the front f1 0wmeter panel shield.
1 1. Perform the checkout procedure (Section 3).
4-14 07/04 1009.0356'{)00

4 Repair Procedures
4.9.3 Remove 1. Remove the 陀ar panel (Section 4.3).

complete 2. Disconnect the tubing at the rear of each gas module. The following example is a
flowmeter head back view of the flowmeter head.
Fresh gas out
N20ln
02 1n
Alrln
02 su PPIy Fresh gas out
swltch (for slngle-tube flowhead)
3. Disconnect the O2 supply switch harness. Note position of switch connections so

that you can reassemble correctJ y later.
Open
4. Remove the front flowmeter panel shield (Section 4.9.1).

5. Remove the mounting screw from each 陀gulator manifold.
6. Pull the f1 0whead forward.

7. To reinstall , pe斤ormthe p陀vious steps in reverse order (pull on the tubing to ensure
it is locked into the fi忧ings).
8. Check for proper alignment of the front flowmeter pane l. If any of the needle valve
knobs rub against the flowmeter panel , reposition the flowhead to allow for proper
clearance.
1009-0 356-000 07/ 04 4-15
S/5 Aespire
4.9.4 Replace 1. Remove the complete flowmeter head (Section 4.9.3).

flowmeter 2. Referto the following illustrations. Note thatthese illustrationsshow ANSI flowmeter
modules module positions. The order is reversed in ISO machines.
O2 N2 0 Alr
@
. .• - _. ....•-_.
口…........ . 斗 @ @I@: @I@ @I [I 1111111111 "0
OV'Air modules O2/ Airflowmeter modules are connected at the bottom with a long sc酬 (A)
and nut (8) that is rece岱ed. To remove , retain nut while loosening screw.
Note The flowmeter modules are held together at the top with a u-clip. To separate the
modules, pivot the modules (front to back) 45 degree. The u-clip will disengage and
allow the modules to separate.
Th e flowmeter modules are interconnected at the top by a spacertube. The o-ring on
the spacer tube makes a leak-tight sea l.
，但啄u ilw
t
、
p』
HU
"v"""
nuF
"毡
ze
Topof 词。wmeter module
Spacer
Tube
4-16 07/04 1009-0356'{)00

4 Repair Procedures
Single-tube flowhead The outlet fitting for a single-tube flowhead is not an integral component of the O2
flowmeter. Th e outlet fi创 ng is a separate component that includes an o-ring seal and is
held in place with two u-clips.
5mall Large
U-Cllp O-rlng U-Cllp
3. 10 remove the Air flowmeter module:

a. Remove the screw located on the side of the Air flowmeter module.
b. Hold the flowmeter module with the flowtubes facing you.
c. Grasp the outer modules at the bo忧om ofthe regulator manifold and push the
left module away from you until the u-clip pops off and the module separates
from the other assemblies.
d. Pull the modules sideways to separate them at the top.
Save the u-clip , spacer tube, and the 0-时ng for reassembly.
4. 10 remove the O2 or N2 0 伺owmeter module:
a. Setthe O2 and N20 needle valves to their maximum position (counterclockwise).
b. Loosenthesetsc陀ws on the N20 knob, then remove the knob.
c. Loosen the set sc陀ws on the N20 sprocket and the O2 knob.
d. To remove, grasp the O2 knob/sprocket, N2 0 sprocket, and chain as an
assembly. Remove as an assembly.
e. Remove the spacer from the N2 0 needle valve spindle.

f. Remove the pilot tube going to the balance 陀gulator.
1009-0356-000 07/ 04 4-17

S/5 Aespire
Remove
。。
g. Th e O2 and N2 0 flowmeter modules are held together by a single screw. Remove

the screw located on the side of the O2 f1 0wmeter module.
h. Hold the flowmeter modules with the flowtubes facing yoU.
i. Grasp the modules at the bo忧om ofthe 陀gulator manifolds and push the left
module away from you until the N2 0 module separates from the O2 module.
j. Pull the modules sideways to separate them at the top.
Save the u-clip, spacertube, and the o-ring for reassembly.
5. To reassemble the flowmeter modules, perform the previous steps in reverse 0叫er.
Note: The u-clips must be reinstalled with the barbed leg to the left as viewed from
the fron t.
dg也 u
pl
、
HU
u nv
l
Ji
lw
l xe
TSan- -L· m -w
nvaw'-,,.-awwm-et r awAn"HM
Spacer
Tube
6. Install the screw through the O2 f1 0wmeter module to locks the O2 and N20
f1 0wmeter modules together.
7. Reattach the pilot tube that goes to the balance 陀gulator.

8. Install the f1 0whead into the machine. Reconnect the tubing and the O2 supply
switch harness.
9. Confirm needle valve calibration (Section 6.3).
10. Install the spacer on the N2 0 needle valve stem.

11. Install the chain on the O2 knob/sprocket assembly and the N2 0 sprocket.
12. Install the chain and sprockets on the needle valve stems as an assembly. Do not
tighten the set screws.
4-18 07/04 1009.0356'{)00

4 Repair Procedures
SprocketjChaln
Assembly
13. Install the N2 0 knob. Snug one set screw to hold the knob in place.
14. Perform the link system calibration (Section 6.4).
15. Install the flowmeter panel shield.
1009.Q356-000 07/04 4-19

S/5 Aespire
4.9.5 Replace 1. Remove the front flowmeter panel shield (Section 4.9.1).
flowmeter frame 2. Remove the complete flowmeter head (Section 4.9.3).
3. Separate the flowmeter modules as requi 陀d (Section 4.9.4).
4. Remove the flowtubes (Section 4.9.2). Keep all the parts for reassembly.
5. Remove the gas identification panel by removing the two sc陀ws at the back of the
frame. Keep all the pa此s for reassembly.
6. Remove the flowmeter frame by loosening the four mounting screws at the back of
the regulator manifold.
Note: There is a retainer in each screw location that keeps each screw within the
manifold.
7. To reassemble, pe斤orm the previous steps in reverse order.
8. If 陀placing O2 or N2 0 frames , pe斤。rm the link system calibration (Section 6.4).
9. Perform the checkout procedu 陀 (Section 3).
4-20 07/ 04 1009.0356'{)00

4 Repair Procedures
4.9.6 Replace O2 The O2 supply switch is located on the O2 flowmete r's regulaωrmodule.
supply switch 1. Remove the upper rear panel (Section 4.3).
2. Remove the two mounting screws from the O2 supply switch.
AdJustment
screw
4-mmhex
3. Pull the O2 supply switch out of the 陀gulator manifold.

4. Install the replacement O2 supply switch.
5. Tighten the screws.
6. Disconnectthe leads from the old switch and reconnectthem to the new switch .
7. Adjust the alarm threshold for the new O2 supply switch , as explained in the
checkout procedu 陀 below (Section 4.9.7).
8. Replace the 陀arpane l.
4.9.7 Checkout 1. Remove the upper rear panel (Section 4.3).

procedure for O2 2. Attach a gauge to the O2 primary regulatortest po比 (On pipeline only machines,
supply switch attach the gauge to a 6-mm O2 po此).
3. Adj脱 the O2 flow control to minimum flow (clockwise).
4. Install an O2 cylinder and open the cylindervalve (for pipeline only, connect O2
pipeline sou 陀e).
5. Turn the system on.
6. Close the cylindervalve (disconnect pipeline from source) and watch the testgauge
as the O2 pressure bleeds down slowly.
Note: The "No O2 pressure" alarm should occur between descending p陀ssure of
221 - 193 kPa (32-28 psi).
7. If adjustment is required , set the adjustment screw so that the 呐o O2 pressure"
alarm occurs at 207 j:7 kPa (30 j: 1 psi).
8. Disconnect the gauge and plug the test port
9. To reassemble, pe斤。rm the p陀vious steps in 陀verse order.
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S/5 Aespire
4.9.8 Replace 1. Remove the front flowmeter panel shield (Section 4.9.1).
secondary 2. Remove the complete flowmeter head (Section 4.9.3).
regulator manifold
3. Separate the flowmeter modules (Section 4.9.4).
。r balance
regulator manifold 4. Remove the flowmeter frame from the regulator manifold by 陀moving the four
screws at the rear of the regulaωr manifold (no need to remove flowtubes).
5. Remove the needle valve from the regulator manifold:
a. Unscrew the complete assembly together (stop collar, needle valve).
b. Replace the o-ring if nece臼ary.
6. Screw the needle valve into the new regulator manifold.
7. Removethe plugs and balance regulatorelbowfi忧ing (and O2 supply switch if an O2
module) from the old regulaωr manifold.
8. Install the plugs and balance regulator elbow fi忧ing (and O2 supply switch if an O2
module) into the new regulator manifold (puII on the plugs and fi忧ings to ensure that
they are locked into the manifold).
9. Reinstall the flowmeterframe to the 陀gulator manifold.
10. Reinstall all the flowmeter modules to the flowmeter head.
11. Reinstall the flowmeter head (Section 4.9.4).
12. 00 the necessary calibrations (Section 6).
Necessary ca Jlbrations Sectlon

Secondary Regulaωr 6.2
O2 minimum flow 6.3.1
Maximum flow 6.3.4
Li nksystem 6.4
13. Reinstall the front flowmeter panel shield .

4-22 07/ 04 1009.0356'{)00

4 Repair Procedures
4.9.9 Replace O2 For machines without N20, referto Section 4.9.10 for replacingthe O2 needle valve.
。 r N2 0 needle 1. Bleed all gas pressure from the machine (Section 4.2).
valves (on
machines with
N2 0) 3. Remove the front flowmeter panel shield (Section 4.9.1).
4. Setthe O2 and N2 0 needle valves to their minimum position.
5. Loosen the set screws on the N2 0 knob, then remove the knob.
6. Loosenthesetsc陀ws on the N2 0 sprocket and the O2 knob.
7. To remove, grasp the O2 knobjsprocket, N20 sprocket, and chain as an assembly.
Remove as an assembly.
8. Remove the spacerfrom the N2 0 needle valve spindle.
9. Loosen the set screws on the needle valve stop collarforthe needle valve that is
being replaced.
10. Remove the stop collar.
11. To remove the needle valve from the flowmeter block, turn the needle valve
counterclockwise with a 16-mm wrench .
12. To install the new needle valve, turn it clockwise and tighten it with the wrench.
Note: Be sure the o-ring is prope叫y located on the tip of the needle valve.
&. WARNING The O2 and N20 needle valves are not the same. Patient inju叩 can result ifthe
wrong needle valve is installed in the f10wmeter block. You can identify the N20
needle valve by a groove located just below the top brass hex.
O2 needle valve has no g,oove
N2 0 needle valve has a groove
+
咽'
13. Install the stop collar on the new needle valve. Do not tighten the set sc陀ws .
14. Perform the needle valve calibration (Section 6.3).
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S/5 Aespire
15. After calibrating the needle valve, put the spacer the N2 0 needle valve spindle.
Spacer
16. Putthe chain on the O2 knob/sprocketassembly and the N20 sprocket.

17. Install the chain and sprocketsonthe needlevalvespindles asan assembly. Do not
tighten the set screws.
SprocketjChaln
Assembly
18. Install the N2 0 knob. Do not tighten the set screws.

19. Perform the link system calibration (Section 6.4).
4-24 07/ 04 1009.0356'{)00

4 Repair Procedures
4.9.10 Replace an For machines with N20, referto Section 4.9.9 for replacing the O2 needle valve.
Air needle valve on 1. Bleed all gas pressure from the machine (Section 4.2).
all machines or an
O2 needle valve on
3. Remove the front flowmeter panel shield (Section 4.9.1).
machines without
N20 4. Loosen the set screws on the flow control knob and remove the knob.
5. Loosen the set screws on the stop collar and remove the collar.
6. If equipped , remove the maximum flow stop collar.
7. Using a 16-mm wrench , remove the needle valve by turning it counterclockwise.
8. Install the new needle valve and tighten.
Note: Be sure the o-ring is prope叫y located on the tip of the needle valve.
9. If equipped , install the maximum flow sωp collar (do nottighten).
10. Install the stop collar (do not tighten the screws).
11. Install the flow control knob on the shaft. Tighten one set screw to snug.
12. Reconnect the gas supplies.
13. Perform the flow control stop procedures explained in:
• Section 6.3.1 for O2 ,
• Section 6.3.3 for Air.
• Section 6.3.4 for maximum flow.
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S/5 Aespire
4.10 Service vaporizer manifold pa此S
4.10.1 Repair 1. Set the system switch to Standby.

manifold po 此 2. Remove the vaporizers from the vaporizer manifold.
valve
3. Using a 14-mm wrench, carefully 陀move the valve nipple (threaded).
母，
4. Disassemble as necessary to replace pa 也 . Th e following illustration shows the
pa民S .
Note: The port valve 。-ring

replacement kit includes the
valve cartridge assembly
Nipple
and the seal. The kit does
not include o-rings.
Spring
一主
O-rlng
..
·.
‘.. ~..... J " .,. , , r ... Ö
........... .
5. When installing a new valve ca 此ridge assembly into the vaporizer manifold , put a
light coat of Krytox on the bottom p。而on ofthe ca此时 dge . Th e bottom po削 on ofthe
ca 忧ridge is defined as the brass surface that is inserted in the lowerspring. Note: Do
notapply 仰ytox to the valve sea l.
6. Verify that the parts are free of dust and dirt.

7. To reassemble , pe斤orm the previous steps in reverse order.
8. Complete the port valve checkout procedure described below (Section 4.10.2).
4-26 07/ 04 1009.0356'{)00

4 Repair Procedures
4.10.2 Checkout Use the Vaporizer Manifold Valve TestTool to perform the checkout procedure forthe
procedure for manifold port valve. This tool and test procedure are intended for use only when the
valve cartridge assembly is replaced.
manifold po此
valve
Note This replacement and test procedure is a service action and is not part ofthe
maintenance program.
2. After 陀placingthe valve ca忧ridge assembly, remove the vapo时zer port o-ring.
3. Attach the valve testerto the top ofthe valve by slidingthe bo位om of the tester onto
the o-ring groove.
4 . 币 ghten the tester screw down onto the valve until the screw bo忱。ms out on the top
of the valve. The tester o-ring should create a seal with the top of the valve.
5. Remove the upper rear panel (Section 4.3).
6. Remove the inlet tube from the vaporizer manifold.
7. Set the SCGO Selector switch to ACGO.
8. Test the negative low-pressure leak-test device:
a. Put you hand on the inlet ofthe leak-test device. Push hard for a good seal.
b. Remove all airfrom the bulb.
c. Th e bulb should not inflate in less than 60 seconds.
9. Attach the negative low-pressu 陀 leak-test device to the ACGO outlet.
10.Remove all airfrom the bulb. The bulb should not inflate in less than 45 seconds.
11. Remove the valve tester.
12. Reassemble the inlet tube, vapo时zerpo同 0-川 ng， and the upper 陀arpanel.
13. Conduct a negative low-pressu 陀 l eak test on the system (Section 3.5.1).
.&. WARNING If the valve test tool is not removed before flowing gas through the system ,
pneumatic head damage could resul t.
1009-0356-000 07/ 04 4-27

Sj5 Aespire
4.10.3 Replace 1. Set the system switch to Standby.

vaporizer manifold 2. Remove the vaporizers from the vaporizer manifold.
checkvalve
3. Remove the upper rear panel.
4. Disconnect the tubing from the valve block.
5. Remove the valve block.

• To access the le负.- hand mounting screw (A), remove the right (viewed from front)
side panel (8).
• Th e righ仁side extrusion include an access hole (C) for removing the left-hand
mounting screw.
• Note: For early production machines that do not have an access hole in the
e炕rusion ， you must remove the vaporizer manifold to remove the valve block.
4-28 07/ 04 1009-0356'{)00

4 Repair Procedures
Note The valve body, o-ring, and flapper do not come out with the block. They stay intact at
the bottom ofthe vaporizer manifold.
6. Pull the f1 apper out ofthe valve body.
O-rlng
Aapper
Valve body E …· 、
。-rlng
Aapper
pull down to remove the valve body and 0-时 ng.

8. Verify that pa由 are free of dust and di 比
'
7. Using a hex wrench , putthe wrench through one ofthe holes ofthe valve body and
9. Replace the f1 apper by inserting the f1 apper stem and gently pulling the stem until
the f1 apper secures to the valve body.
10. Ughtly lubricate the o-ring with Krytox.
1 1. Place the lubricated o-ring on the valve body po忧 atthe bottom ofthe manifold.
12. Gently install the valve body in the manifold:
• Check that the o-ring makes a good seal between the manifold and the valve
body.
• Check that the f1 apper valve makes solid contact with the valve body.
13. Install the valve block.
14. Reconnect the tubing to the valve block. Pull on the tube to ensure that it is locked
in the fitting.
15. Install the vaporizerfront panel.
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S/5 Aespire
4.10.4 Replace 1. Set the system switch to Standby.

vaporizer pressure 2. Remove the vaporizers from the vaporizer manifold.
relief valve
4. Using a 13mm open ended wrench, remove the vaporizer pressure relief valve by
turning counterclockwise.
5. Verify that the parts are free of dust and d i比

6. Install a new vaporizer p陀ssure reliefvalve.
7. To reassemble, pe斤orm the previous steps in reverse order.
4-30 07/04 1009.0356'{)00

4 Repair Procedures
4.10.5 Replace 1. Remove the upper rear panel (Section 4.3).

vaporizer manifold 2. Remove the front flowmeter shield (Section 4.9.1).
3. Remove the right side panel (A).
4. From the front of the machine , remove the sc陀w (8) at the right upright of the
flowhead bezel.
5. From the back of the machine, remove the two screws (C) that hold the vapo时zer
manifold vertical supp。此 to the flowhead bracket.
6. From the back of the machine, remove the two sc陀ws (0) that hold the vertical
support to the vaporizer manifold.
7. Remove the vertical suppoπfrom the machine.
8. While holdingthe vapo时zer manifold , remove the two sc陀ws( 日 atthe righ仁hand
extrusion to release the manifold .
二〉。
ø.c:::::::::::可·
9. Install the new vaporizer manifold in reverse order. Do not fully tighten the screws
until they are all in place.
• Attach the new manifold to the right-hand e炕rusion (岛.
• Attach the vertical suppo此 to the vaporizer manifold (0).
• Attach the bottom of the vertical suppo忧 to the flowhead bracket (C).
• Attach the vertical suppo此 to the front bezel (8).
10. TIghten the mounting sc陀ws in the following order: E, 0 , C, 8.
11. Reassemble the machine.
1009-0 356.000 07/04 4-3 1

S/5 Aespire
4.11 Replace ACGO selector switch

Removal 1. Remove the tabletop (Section 4.4).
2. Clip the tie wraps (1) from the outlet barb 币忧ings at the side ofthe switch .
3 2 4 1
3. Disconnectthe fresh gas (2) and flush (3) tubes at the back ofthe switch.
4. Disconnectthe wires from the ACGO mode microswitch (4) atthe back ofthe selector
switch.
5. Disconnect the wires from the f1 ush p陀ssure switch (5) on top of the selector switch.
7. Back outthe selectorswitch mountingscrews (6) until the tips are flush with the face
of the mounting casting.
8. While pushing the selector knob towa 叫 the machine and holding it steady, push the
valve body towa 叫 the knob and rotate it counterclockwise to separate the valve
body from the knob assembly.
9. Remove the knob assembly and protective shroud from the machine.
10. Remove the valve from the silicone output tubes.
Replacement 1. Remove the knob assembly from the valve body.

2. Back out the selector switch mounting screws until the tips are f1 ush with the face of
the mounting casting.
3. Guide the outlet fi忧ings of the valve body into their respective silicone tubes.
4. Hold the selector knob with the

indicatormarkfacingdown. Tum the
chrome collarto its maximum
counterclockwise position (as
viewed from the 行ont) .
4-32 07/ 04 1009.0356'{)00

4 Repair Procedures
5. Place the shroud over the knob and

guide the assembly into the pan
opemng.
6. Ensure that the indicators on the
shroud align with label on the pan
and the alignment tab mates with
the alignment hole in the pan.
7. While holdingthe knob assembly

steady against the pan , place the
valve assembly over the knob
actuator. Using moderate force
press the two assemblies together.
Th e knob should rotate to the ACGO
position.
8. While continuing to force the
assemblies toge白凹， rotate the
knob assembly to the ABS position. The assemblies should snap into place.
9. Verify proper alignment ofthe knob with the setting indicators. 币ghten the mounting
screws evenly to secu 陀 the switch assembly to the pan.
10. Secure the outlet tubing with tie wraps.
1 1. Connect the fresh gas and flush gas tubing. Pull on the tubing to ensu 陀 that it is
locked in the fi忧ing.
12. Reconnect the wires to the ACGO mode microswitch at the back of the valve
。op two terminals).
13. Reconnect the wires to the flush p陀ssure switch atthe top of the valve
(upper and lowerterminals).
14. Replace the tabletop.
Test procedure 1. Confirm that flush flow and 5 Ljmin fresh gas flow are divertedωtheACGOpo此 and
the ABS in the respective knob positions.
2. Confirm that the ventilator display indicates ACGO mode when the valve is set in the
ACGO position.
3. Test the function ofthe flush pressure switch
(Service Mode - "Display Discrete 1/ 0 Signals").
4. Perform the low-pressure leak test (Section 3.5).
5. Perform the checkout procedure (Section 3)
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S/5 Aespire
4.12 Clean or replace ACGO po此 flapper valve

1. Remove the tabletop (Section 4.4).
2. Remove the ACGO cap mounting
screws.
3. Remove the cap.
4. Examine the flapper and disk for
ob筑ructions or debris. Clean with
isopropyl alcohol if necessary; retest.
5. If leak persists, replace the flapper.
• Remove the flapper from the check
valve disk.
• Clean the new flapper with isopropyl
alcohol.
• Applya drop of isopropyl alcohol to
the center hub of the new flapper.
• Before the alcohol evaporates, align
the center hub of the new flapper
with the center hole of the check
valvedisc.
• While pressing the flapper against
the disc, use you fingemail to help
pull the hub through the disc from
the other side.
6. Lubricate the o-ringsparingly with Krytox (do notget Krytox on the flapper).
7. Insert the flapper assembly into the ACGO outlet with the flapper up.
8. Replace the cap.
4-34 07/ 04 1009.035 6-0 00

4 Repair Procedures
4.13 Reconfigure sample gas return line

Sample gas return is directed to the scavenging system as a factory default. Perform
the following to reroute the sample gas back to the breathing system. Referto "Tubing"
on page 9-8.
2. Port 4 (A) of the ABS b陀athing system
is connected to the expiratory circuit,
downstream ofthe expiratory check
valve. As a factory default, Port 4 is
plumbed with a length of tubing that is
plugged (8) atthe far end.
3. Remove the plug from the tube. A B
4. Find the sample return line at the left-

rear corner of the pan assembly. The
sample return line includes an inline
connector (C) at the point where the
sample line goes down into the vent
~_ / I L- _ .~ • 、 c
engine housing.
5. Separate the scavenging tube,
removingthe inline connectorfrom the portion ofthe tube that extends into the vent
engine housing. Plug the open end of the scavenging tube with the plug removed
above.
6. Insert the inline connector from the sample return port into the open tube to Port 4.
Pull on the connectorto ensure that it is securely connected.
7. Replace the tabletop.
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S/5 Aespire
4.14 Replace the APL valve

1. Remove the ABS breathing system.
2 . 刊e APL valve is held in place with a
springand a retainer(A)thatsnaps into
a 陀cess in the lower body of the APL
B
valve. To release the retainer, place an
appropriately sized straight blade
screwdriver into the housing cutout(B).
Twist the screwdriver to release the
retainer.
3. Place the new APL valve into position
with the se忧ing indicatorfacing
forward.
4. Place the spring into the retainer.
5. While holding the APL valve tight to the
housing, Snap the sp时 ng and retainer
onto the valve body from below.
6. Reinstall the ABS breathing system.
4-36 07/ 04 1009.0356'{)00

4 Repair Procedures
4.15 Replace the bag suppo此 arm

1. Remove the ABS breathing system from the machine.
2. From the underside ofthe casting,
remove the two screwsj
lockwashers (A) that hold the arm in
place.
• If either of the pins (see below)
remain in the casting, remove
them from the casting.
3. Install the new bagsuppo眈 arm

assembly.
• Position the bag arm over
mountingpa忧em of 4 small holes
in the support ca筑ing. Thearm
should extend towards the front of B
the machine. Align the two pins
(8) extending from the base ofthe
bag arm assembly, with two ofthe
small holes in the castingthatare
in line with the APL valve.
• Lowerthe bag arm , pushingthe two pins into the holes.
• From the underside ofthe casting, secure the bag arm with two M3x16 screws and
lockwashers.
4. Testtheforce required to swingthe bagarm from sideto side and adjustifnecessary.
Note: Th e adjustment nut is The force is adjusted by turning the
initially set so that 5-mm of lock nut (8-mm socket) which is
exposed thread extends from accessible from underneath the
the adjusting nut. With use,
suppo吨 casting. Tum clockwise to
theforce 陀qui陀dto movethe
arm increases and may increase the force and
reqUl陀 readjustment. counterclockwise to reduce the
force.
• Swing the bag arm sideways
through the 90 deg陀e arc
permi忧ed by its intemal stop.
• Adjust to just enough friction to p陀vent the bag arm from swinging sideways as
the bag height is being changed. Th e bag arm height is changed by squeezingthe
lock release lever (C) at the free end ofthe bag arm and rotating it to the desired
position.
5. Replace the ABS breathing system.
1009-0356.000 07/ 04 4-3 7

S/5 Aespire
4.15.1 Servicing Service parts for the bag support arm include the upper and lower assemblies.
the bag suppo此 To replace either assembly:
arm 1. Remove the bag support arm from the machine (Section 4.15).
2. To separate the upper assembly
from the lower assembly, use a
small (2.5-mm) pin punch from the
bottom to drive the dowel pin up and
ou t.
3. To assemble the bag arm , apply a
lightcoat of Krytox to the area ofthe
upper arm (A) that extends into the
lower arm (including the dowel pin
groove).
A
c c
4. Insert the upper assembly into the lower assembly. Align the su 白 ce (8) ofthe upper
assembly with the surface (C) of the lower assembly.
5. Insert the dowel pin into the hole
。rom the top side as shown). Drive
the dowel pin into the bag arm until
it is flush with the top surface.
4-38 07/ 04 1009.0356'{)00

4 Repair Procedures
4.15.2 Replace 1. Remove the ABS breathing system from the machine.
friction pad in 2. Using an 8-mm socket, remove the
lower bag arm nut(A), shoulderwasher, and sp时 ng
assembly from the lower assembly.
3. Lift the bag support arm off of the
swivel post. Remove the old friction
pad.
A
4. Wipe any residue and friction
pa忧icles from the post.
5. Inse同 a new friction pad into the

base. Keep approximately
1 mm of space between the end of
the pad and the bo忧.om ofthe base.
Note: Align the friction pad gap with

the seam (8) in the base. Position
c
the retaining screw so the pin (C) at
the base is perpendicularto the
seam.
6. With the bag support arm facing

forward , place the base ofthe arm
overthe swivel post. Ensure thatthe
slot in the base (D) engages the tab E
(酌 on the swivel post.
7. Replace the spring, shoulder

washer and nut. Tighten the nut until D
5 mm ofthread extends beyond the
nut.
8. Follow the procedure in Section 4.15 to adjust the force required to swing the bag
arm from side to side.
1009-0356.000 07/04 4-3 9

S/5 Aespire
4.15.3 Replace 1. Remove the bag supp。此 arm

A
bag port housing cover (A) - screw and
lockwasher from below.
2. Remove nut (8) to remove the

阜且E主:;J 嘻 J E
release lever(C).
3. Remove the retaining ring (D).
IK ‘嘀画画 D
4. Slide the bag port housing (日
off the end of the bag suppo眈
c
'.
arm.
Ef 飞
5. Before installing the new bag
p。此 housing， clean and
lubricate sparingly with Krytox
the exposed metal end (町 and
the guide slot (G) of the bag
support arm. I~画.\:1": G
6. Slide the new bag port housing

ontothe bagarm. Secure itwith 2-mm
the retaining ring.

7. Lubricate sparingly with Krytox
the pivotbo臼 (H) before
陀 placing the release lever.
8. After 陀placing the release

lever, adjustthe mounting nut "
so that a 2-mm gap remains
between the lever and housing
when the release lever is fully
depressed.
9. Replace the bag arm cover.
4-40 07/04 1009-0356-000

4 Repair Procedures
4.16 Replace auxiliary O2 flowmeter

1. Bleed all gas p陀ssure from the machine (Section 4.2).
4. Remove the adjustment knob from the flowmeter; pull forward.
5. Removethe gauge panel mountingsc陪ws and move the panel fo 附ard to access the
flowmeter.
6. Disconnect the inlet tube fitting (A).

7. Disconnect the tube (B) from the outlet 币忧mg.
8. Remove the four screws (C) that hold the flowmeter mounting bracket to the front
panel.
9. Transfer the mounting bracket to the new flowmeter.
10. Reassemble in 陀verse order.
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S/5 Aespire
4.17 Replace the suction control module

The suction control module can be replaced by removing the front panel, along with the
ABS and the tabletop , to gain access. Alternatively, ifthe situation warrants, the
suction control module can be accessed by removing the rear panel.
4.17.1 Front panel 1. Bleed all gas p陀ssure from the machine (Section 4.2).
method 2. Ensure that all cylinder and pipeline gauges read zero before proceeding.
4. Remove the gauge panel mountingscrews and move the panel fo附ard to access the
suction control module.
5. Disconnect the tubing from the suction control module.

• Tube (A) from overflow safety trap (suction).
• Tube (8) from vacuum source.
• If venturi drive, tube (C) from pilot valve adapter.
6. Remove the two mounting screws that hold the suction control module to the
mounting bracket.
7. Transferthe mounting bracket to the new suction control module.
8. Reassemble in reverse order.
4-42 07/04 1009.0356'{)00

4 Repair Procedures
4.17.2 Rear panel 1. Lowerthe upper rear panel (Section 4.3).

method 2. Disconnect the white (A) vacuum and black (8) suction fi忧ings from the 陀arpanel.
Do not remove the tubing 行om the regulator.
3. If you are replacing a venturi drive suction control module, disconnect the tube (C)
from the pilot valve adapter.
F A
(vacuum)
4. Remove the two screws (D) that hold the suction control module to the mounting
bracket.
5. Remove the 陀gulator assembly from the front panel.
6. Transferthe tubing to the new regulator:
. A忧.ach the vacuum source tube (white fi忧ing)ωthe lower connecωr( 曰.
. A忧.ach the suction tube (black 们创ng) to the upper connector (的.
7. Guide the tubes into the front panel opening.
8. While holdingthe 陀gulator assembly against the front panel , a忧ach the retaining
bracket to the 陀gulator. Tighten the screws to secure the regulator assembly.
9. If applicable, a忧.a ch the control po忧 tube to the pilot valve adapter (C).
10. Attach the vacuum and suction fi忧ing to the rear panel manifold.
11. Replace the rear panel.
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S/5 Aespire
4.18 Replace ABS breathing system components
4.18.1 Replace 1. Remove the ABS breathing system.

BagjVent switch 2. From the underside, remove the bellows base manifold (A) and fully loosen the two
assembly captive screws (8) at the bag po 吨 side of the APνBTV manifold.
3. From the topside, rotate the BagjVent switch ca 此ridge counterclockwise until the
Bagjvent switch ou tJ et port (C) clears the bellows housing.
4. Li ft out the BagjVent switch cartridge from the housing.

5. Replace the BagjVent switch cartridge in reverse order.
6. Reinstall the ABS breathing system.
4-44 07/04 1009.0356'{)00

4 Repair Procedures
4.18.2 Replace To replace the latch assembly, you must disassemble the bellows base assembly to the
bellows base latch point where you can remove the guide (A) and latch assembly (8) as a unit.
assembly 1. Remove the Bag/Vent switch cartridge (Section 4.18.1).
2. Remove the two remainingsc陀ws (C) that hold the APLj BTV manifoldωthe bellows
base assembly. Remove the APLjBTV manifol.
3. To remove the guidejlatch assembly，陀move two mounting screws ( D) 仿omthe

underside. Remove two additional mounting screws from the topside. Remove the
guidejlatch assembly from the bellows base assembly.
4. Separate the latch assembly from the guide assembly.
5. To install the new latch assembly, putthe spring (白 into place in the guide assembly
(Iong leg down).
6. Place the latch assembly on the guide assembly so that the latch engages the short
leg of the spring. Secure the latch assembly (的 to the guide assembly.
E F
7. Mount the guidej latch assembly into the bellows base assembly.
8. Reassemble the breathing system in reverse order.
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S/5 Aespire
4.19 Replace casters
.& WARNING Replacinga casterrequires atleasttwo people to maneuver and tip the machine.
Personal injury and/or machine damage is possible if one person a忧empts this
procedu陀 alone .
1. Disconnect all pipeline hoses from the wall and the machine, close all gas cylinders,
unplug the power cord , and set the system switch to standby.
.& CAUTION Remove the vaporizers before tipping the machine. If a vaporizer is inverted , it
must be set to 5% and pu电ed for 30 minutes with a 5 L/min flow. Th e interlock
system prevents purging more than one vaporizer at a time.
2. Remove the absorber, the vaporize邸， gas cylinders, drawers and all auxiliary
equipment.
.& CAUTION To prevent damage, do not tip the Aespire machine more 阳n 10 degrees 行om
ve 此ica l.
3. Block the opposite wheels; then, block up the machine until there is enough room to
remove the defective caster.
To block up the machine, tip and slide blocks under the caster base. Raise both
sides evenly until the unit is high enough to remove the caster.
4. Th e casters are threaded into the base
and held with a Loctite compound.
Remove the caster with an
appropriately sized open-end wrench.
5. If required, clean the treads ofthe new
caster with denatured alcoho l.
6. Apply Loctite 242 to the threads of the
new caster. Install the caster securely
into place.
7. Make sure the caster turns freely.
8. Carefully lower the machine to the floor.
4-46 07/04 1009.0356'{)00

4 Repair Procedures
4.20 Replace task light and switch

Remove the four screws (A) that hold the task-light lens to the upper shelf.
D B c
4.20.1 To replace 1. Using a small needle-nose pliers, disconnectthe switch hamess from the task-light
the task-light circuit board connector (8).
switch 2. Remove the two screws (C) that hold the switch retainer plate to the upper shelf.
3. Transferthe switch retainer plate to the new switch , counter-sunk side to the outside.
4. Mount the switch to the upper shelf.
5. Remount the task-light assembly. Ensure that the switch harness and the task-light
hamess wires a 陀 positioned in their 陀spective 陀cesses and are not pinched under
the task-light lens.
4.20.2 To replace 1. Using a small needle-nose pliers,

the task-light • disconnect the switch harness from the task light circuit boa 叫 connector (8).
circuit board • disconnect the task-light hamess from the task light circuit board connector (D).
2. Slide the task-light circuit board out ofthe lens.
3. Slide the new task light into the lens, ens川 ng that the connectors are aligned with
the lens cutouts.
4. Plug the task-light harness and the switch harness into their 陀spective connectors
on the task-light circuit board. Use a small screwdriverto push the connectors
securely into place.
5. Remount the task-light assembly. Ensure that the switch harness and the task-light
harness wires are positioned in their respective 陀cesses and are not pinched under
the task-light lens.
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S/5 Aespire
4.21 Replace the display arm or display cables

Cable replacement requires that you first remove the display arm from the dovetail
extrusion .
Before replacing the display arm , note the routing ofthe cables.
After replacing the display arm, ensure that the cables are dressed properly and do not
interfere with the motion ofthe display arm.
Follow the procedure in Section 4.2 1.1 for the recommended use of cable ties.
4.21.1 Cable tie 1. Wrap the cable tie around the

installation cables in the indicated position.
Start the tail through the clamp as
shown.
2. Feed the tail between the cables.
3. Pull the tie tight and cut 0仔 the tail

below the outer surface of the
cables. Do not leave a sharp edge
exposed.
4-48 07/04 1009.0356'{)00

4 Repair Procedures
4.21.2 Removing If equipped , remove additional equipment 衍om the arm before removing the arm.
the display arm 1. Disconnect the cables from the display.
2. Removethe displayfrom the display
arm.
3. Remove the cables from the cable
clamps.
4. Loosen the screws that secu 陀 the
display arm in the dovetail.
5. If 陀quired ， use a rubber mallet to
tap the display arm out ofthe
dovetai l.
4.21.3 Replacing 1. Remove the three screws that hold

a display cable the dovetail extrusion to the up时 ght.
Remove the extrusion to allow cable
replacement.
2. As require to access the particular
cable routing for replacement,
remove either (or all):
• the rear cover (Section 4.3),
• the tabletop (Section 4.4),
• or the AC Inlet module.
3. After 陀placing the cable, place the
-HHEn
cables in the notches in the order

shown.
• A - Seriallsolation
』
nu
• B - Monitoring
• C - Vent Engine
• D - Power cable
4. Install the dovetail extrusion loosely
to hold the cables in place.
5. Adjust the cable length outside the
machine to approximately 66 cm.
6. Securely tighten the extrusion mounting screws.
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S/5 Aespire
4.21.4 I nstalli ng 1. Place the arm into the extrusion.

the longarm 2. Use a rubber malletto tap the arm
into place. Leave a 12-mm gap
between the lower edge of the arm
mounting plate and the end of the
dovetai l.
圄圄
12-mm
3 . 币 ghten the mounting sc陪wsto
secure the display arm.
4. Remount the display.
5. Route the display cables neatly
through the cable clamps.
6. Attach the cables to the display.
7. If 陀quired， install cable tie in the
locations shown.
• Place one cable tie close to the
pivot ofthe arm.
• Place the second cable tie near
the display as shown.
8. Ensure that the cables are secured
so that they do not interfere with the
display arm through the entire range
ofmotion.
4-50 07/04 1009-0356'{)00

4 Repair Procedures
4.21.5 I nstalli ng 1. Place the arm into the extrusion.

thesho此 arm 2. Use a rubber malletto tap the arm
into place. Leave a 12-mm gap
between the lower edge of the arm
mounting plate and the end of the
dovetai l.
圄圄
12-mm
3 . 币 ghten the mounting sc陪wsto
secure the display arm.
4. Remount the display.
5. Route the display cables neatly
7.
through the cable clamps.
6. Attach the cables to the display.
If 陀quired， install cable tie in the
LLJ
locations shown.
• Place one cable tie close to the
pivot ofthe arm.
• Place the second cable between
the two straps.
• Place the third cable tie near the
display as shown.
8. Ensure that the cables a 陀 secured
so that they do not interfere with
display through the entire range of
motion.
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S/5 Aespire
4.22 Replace display and cables in ProTIVA machine

1. Remove two thumbscrews that
secure the display mounting bracket
to the no-vap manifold.
2. Li ft the display slightly to disengage
the mounting pins.
3. Lower the display face down on the
worksurface.
4. Replace the display and
reassemble in reverse order.
5. 10 replace a cable ，陀movethe
retaining block and feed the cable to
the back ofthe machine.
6. As require to access the particular
cable routingfor replacement,
remove either (or all):
• the rear cover (Section 4.3),
• the tabletop (Section 4.4),
• or the AC Inlet module.
7. Attach the cable to the display.
8. When replacing the cable retainer,
ensure:
• that the cables fit properly in their feed-through slots (as detailed below),
• and that they extend out of the machine with minimal slack.
9. From the back of the machine, ensure that the cables are routed such that they do
not interfere with the replacement of the rear cover.
。 C B A
A - Seriallsolation
B - Monitoring board
C- Vent Engine
D - Power cable
4-52 07/ 04 1009.0356'{)00

5 Maintenance
10 this sectioo This section covers the regular maintenance procedures (minimum requirements)
needed to make sure that the Aespire Anesthesia Machine - including the venti l ator 一
operates to specifications.
5.1 Aespire Planned Maintenance .. .. .. .. .. .. .. .. .. .. .. . .. ... . .. .. .. .. .. .. .. .. .. .5-2
5. 1. 1 Everytwelve (12) months. . .. .. . . . . . . . . .. . . .. . . . . . . . .. .. .. .. .. . . .. . . . . .5-2
5. 1.2 Every twenty-four (24) months ............... . .. ... ................... .5-3
5.2 Auxiliary O2 f1 0wmetertests ................................................. .5-4
5.3lntegrated Suction Regulator tests ... . ................ . .. .. .. ................ .5-5
A WARNINGS Do not perform testing or maintenance on the Aespire Anesthesia Machine while
it is being used on a patient. Possible i时ury can 陀sult.
Items can be contaminated due to infectious patients. Wear sterile rubber

gloves. Contamination can sp 陀ad to you and others.
Obey infection control and safety procedu陀s. Used equipment may contain
blood and bodyfluids.
1009-0 356-000 07/04 5-1

Sj5 Aespire
5.1 Aespire Planned Maintenance

Serial Number: Date: 仰'jMMj DD) j j
Hospital: Performed by:
口 12 months 口 24 month 口
5.1.1 Every twelve (12) Perform the following steps every 12 months.
months
Machine Parts Replacement Refer to the listed section in this manual. Perform the following step:
口 Replace the vaporizer po忱。rings (Section 4.10.1)
(附t Stock Number 1102-3016-000)
Machine Checks and Tests Refer to the Aespire User's Reference Manual , Part 2.
Perform the following steps:
口 1. User maintenance listed below. Including disassembly, inspection,

cleaning and parts replacement as required (Section 3 and Section 2).
• AGSS Maintenance:
Empty any condensate from the reservoir (disposable item).
Inspect air brake for occlusion.
Inspect, clean or 陀place filter on active AGSS.
• Breathing Circuit Maintenance
• Bellows Assembly Maintenance
• Bellows Assembly Tests
• O2 Sensor Calibration
• Flow Sensor Calibration
Refer to listed sections in this manua l.
Perform the following steps:
口 2 . Inspectthe syωm (Section 3.1)
口 3 . Pipeline and cylinder tests (Section 3.2)
口 4 . Flow control and pre臼ure relieftests (Section 3.3)
口 5 . Vaporizer back pre臼ure test (Section 3 .4)
口 6 . Low-pressure leak test (Section 3.5)
口 7 . Airway p陀ssure gauge accuracy check (Section 6.6.2)
口 8 . Alarm tests (Section 3.6)
口 9. Breathing sy到emstes也 (Section 3. η
口 10 . Auxiliary O2 f1 0wmeter tests, if equipped with option (Sectωn5. 2)
5-2 07/04 1009-0356-D 00

5 Maintenance
口 1 1. Integrated suction regulaωrtests， ifequipped with option (Section 5.3)
口 12 . Power failure test (Sect.ωn3.10)
口 13. Electrical safety tests (Section 3.11)
7100 Ventilator Checks ,Tests Refer to the listed sections in the Aestiva 7100 Ventilator Service Manua l.
and Calibrations Perform the following steps:
口 1. MOPV pre臼ure relief valve test (Section 6.3)
口 2 . From the Venti lator Service Mode menu , pe斤Orm the following:
• Display Discrete 1/0 Signals. Verify proper operation of all switches.

(Section 4.10.2)
• Display Error Log. If any error codes have been logged follow the
appropriate troubleshooting procedures. Clearthe error log. (Section
4. 5)
• Adjust Drive Gas Regulaωr (Section 4.9.3)
• Ai阳ay Sensor Span (Section 4.9.4)
• PEEP Valve Calibration (Sect.ωn4.9. 5)
• InspiraωryValve Calibration (Section 4.9.6)
• Pressu 陀 Sensitivity (Section 4. 9. η
5.1.2 Every twenty-four In addition to the 12-month requirements，陀 place the following pa 同severy
(24) months 24 months. AII machine and ventilator parts should be replaced before
performing the checks, tests, and calibrations.
7100 Ventilator Parts Refer to the listed sections in the Aestiva 7100 Ventilator Service Manual.
Replacement Perform the following steps:
口 1. Replace the internal backup battery (Section 7.2.3)

(Stock Number 1504-3505-000).
口 2. Replace the free breathing flapper valve (Sect.ωn6. 2)

(Stock Number 0211-1454-100).
口 3. Replace the free breathing valve o-ring (Sect.ωn6.2)

(Stock Number 1503-3208-000).
1009-0356-000 07/ 04 5-3

S/5 Aespire
5.2 Auxiliary O2 flowmeter tests

1. Open the O2 cylinder valve or connect an O2 pipeline.
2. Rotate the flow control clockwise (decrease) to shut offthe flow. The ball
should 陀st at the bottom of the flow tube and not move.
3. Rotate the flow control counterclockwise (increase). The ball should rise
immediately after rotation is begun. It should rise smoothly and steadily
with continued counterclockwise rotation. When a desired flow is set, the
ball should maintain in a steady position.
4. Rotate the flow control clockwise to shut off the flow.
Row Accuracy Test Note: To check flow accuracy, be sure that the flow test device is capable of
measuring 0 to 15 Ljmin with an accuracy of :t2% of reading.
1. Connect the flowmeter outJ et to the flow test device.
2. Adjust the flowmeter so the center ofthe ball aligns with the selected test
point (observe that the ball maintains a steady position for 10 seconds).
3. The test device reading should be between the limits shown for each ofthe
selected se忧ings in the table below.
F1 0wTester Reading
F10wmeter Se忧Ing Lower Llmlt UpperUmit

L/ min L/ min L/ min
1 0.52 1.48
3 2.56 3.44
5 4.60 5.40
10 9.70 10.30
maxlmum 12.00
(valve fully open)
4. Rotate the flow control clockwise to shut offthe flow.

5. Close the O2 cylinder valve or disconnect the O2 pipeline.
5-4 07/ 04 1009-0356'{)00

5 Maintenance
5.3 Integrated Suction Regulator tests

Note There are two types of integrated suction systems for the Avance anesthesia
machine:
• Continuous Vacuum Regulator, Th ree-Mode , Pipeline Vacuum
• Continuous Vacuum Regulator, Th ree-Mode , Venturi Derived Vacuum
For Pipeline Vacuum systems,
a vacuum source of at least 500 mm Hg (67 kPa or 20 in Hg) is required for
testing. The supply open flow must be a minimum of 50 Ljmin .
For Venturi Derived Vacuum systems,
an O2 or Air source of at least 282 kPa (41 psi) is required for testing.
Gauge Accuracy The gauge needle should come to rest within the zero range bracket when no
suction is being supplied. Gauges which do not comply may be out of
tolerance.
Note To check gauge accuracy, be sure that the test gauge is capable of measuring
oto 550 mm Hg with an accuracy of 土 1 % of reading.
1. Connect the suction patient port to the test gauge.
2. Turn the mode selector switch to I (ON).

3. Ensurethatthe vacuum testgauge is in agreementwith the suction vacuum
gauge j: 38 mm Hgj5 kPa at the following test points.
Testpoints
Suctlon vacuum gauge Test gauge tolerance
100 mm Hg (13.3 kPa) 62- 138 mm Hg(8.3- 18.4 kPa)
300 mm Hg (40 kpa) 262- 338 mm Hg(35- 45 kpa)
500 mm Hg (66.7 kPa) 462-538 mm Hg (6 1. 6幽 7 1. 7) kPa)
Flow Test Note: To check flow accuracy, be su 陀 that the flow test device is capable of
measuring 0 - 30νmin .
1. Connect the patient p。此 ofthe suction 陀gulatorto the f1 0w test device.
2. Rotate the suction control knob fully clockwise (increase).
3. Turn the mode selector switch to I (ON) and verify that the f1 0w rate is:
• atleast20 Ljmin .
4. Disconnect the test f1 owmeter.
(Tests continue on next page.)
1009..Q 356.000 07/ 04 5.5

S/5 Aespire
Regulation Test 1. Tum the mode selector switch to 1(ON).

2. Occlude the patient port ofthe suction regulator.
3. Set the vacuum regulator gaugeω100 mm Hgj13 kPa.
4. Open and close the patient po民 several times.
5. With the patient port occluded, the gauge should 陀tum to 100 mm Hg/ 13
kPa within a tolerance of :t 10 mm Hg/1.3 kPa.
Vacuum Bleed Test 1. Occlude the patient po忧 ofthe suction regulator.
2. Setthe vacuum regulator gauge to 100 mm Hgj13 kPa.

3. Turn the mode selector switchωO(OF盯 and observe the gauge needle. It
must retum to the zero range bracket or stop pin within 10 seconds.
Vacuum Leak Test 1. Tum the mode selector switch to 0 (OF町.
2. Rotate the suction control knob a minimum oftwo full tums in the
clockwise direction (increase suction) to ensu 陀 itsse忧ing is not at the 0仔
position.
3. Occlude the patient port of the suction regulator.
4. Observe the suction gauge, the needle should not move.
5. Rotate the suction control knob fully counterclockwise to ensure its se忧ing
is atthe 仙lIyo仔 position.
6. Turn the mode selector switch to 1(ON).
7. Observe the suction gauge, the needle should not move.
5.6 07/ 04 1009.0356-D 00

6 Calibrati
.6 WARNING After adjustments and calibration are completed , always perform the checkout
procedu陀 . Referto Section 3 ofthis manua l.
In this section 刊 is section covers calibration procedures for components of the Aespire anesthesia
machine.
6.1 P川 mary Regulators ........................................................ .6-2
6. 1. 1 Testsetup .......... . ...................... . ....................... .6-2
6.1.2 Testing Primary Regulators ........................................... .6-3
6.1.3 Adjusting P川mary Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6.2 Secondary Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
6.2.1 Testin g/ Adjusting Secondary Regulators or 8alance Regulators . . . . . . . . . . . . . .6-7
6.3 Flowmeter Needle Valve Calibration ...........................................6-8
6.3.102 Needle Valve Calibration (Minimum Flow). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.3.2 N2 0 Needle Valve Calibration (Minimum Row). . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.3.3 Air Needle Valve Calibration (Minimum Flow) . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6-14
6.3.4 Needle Valve Calibration (Maximum Flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.4 Li nksystem calibration . .. . .. .. .. .. .. .. .. . . .. .. .... . .. .. .. .. .. .. .. . . . . . . .. . 6-18
6.5 O2 Flush Regulator ....................................................... 6-23
6.6 Airway pressure gauge ...................... . ...................... . ...... 6-24
6.6.1 Zero the pressu陀 gauge............................................. 6-24
6.6.2 Checkingthe pressure gauge accuracy ................................ 6-25
1009..Q 356-000 07/ 04 6-1

S/5 Aespire
6.1 Primary Regulators

Follow the procedure in Section 6. 1.1 to gain access to the regulators. Th en ,
in Section 6.1. 2, select the test that is appropriate for the regulator you are
testing.
&. WARNING When testingjadjusting N2 0 regulators, nitrous oxide flows through the
system. Use a safe and approved procedure to collect and remove it.
6.1.1 Test setup
A WARNING Wear sa刷刷臼es while test device is connected to the test po陀
&. CAUTION Be careful not to plug the output of the primary regulator without having
a pressure reliefvalve in the output circui t.
2. Disconnect all pipeline supplies.

For 3rd gas cylinder regulato邸， also 陀move the lower 陀arpanel.
4. If equipped, turn the auxiliary O2 flowmeter control fully clockwise (no flow).
5. Install a 仙 11 cylinder in the cylinder supply to be tested. It is essential that
the cylinder be within 10% of its full P陀ssure.
6. Remove the plug 行om the test po忧 and connect a test device capable of
measuring 689 kPa (100 psi).
唱
~ - Remove Plug
6-2 07/ 04 1009.0356'{)OO

6 Calibration
6.1.2 Testing Primary There are two variations ofthe test procedure forthe primary regulators:
Regulators • Test A - For primary regulators that supply drive gas to the ventilator.
• Test B - For all gases not used to supply drive gas to the ventilator.
TestA For primary regulators that supply drive gas to the ventilator (0 2 or Air):
Under low flow conditions, the output pressure of a properly adjusted/
functioning 陀gulator should fall within specifications listed in step 4. Under
high flow conditions, the output p陀ssure should not drop below the
specifications in step 12.
1. Remove the bellows assembly.
2. Slowly open the cylindervalve.
4. Low FlowTest: Setthe fresh gas flowto 0.05 L/min (or minimum f1 0w for
O2) , When checking an Air regulator on systems that have a single
f1 owtube, open the needle valve 1/8 turn from the minimum stop to
achieve a flow closeω0.05 L/min .
• Close the cylinder valve and allow the pressure to decay to 2068 kPa
(300 psi) as indicated on the cylindergauge (upper limit ofthe red band).
Th e flow may be temporarily increased to facilitate the decay.
• At the time that the cylinder pressu 陀 reaches 2068 kPa (300 psi), set
the system sw忧.ch to Standby.
• Within one minute , the test device must stabilize between:
(60) DIN 372 - 400 kPa (54-58 psi)
(50) Pin Indexed 310-341 kPa (45.0 - 49.5 psi).
Ifthe t臼.t device pressure does not stabilize within one minute,
replace the cylindersupply.
Ifthe test device stabilizes within one minute, but the readings a 陀
not within specifications , readjust the 陀gulator (Section 6. 1.3).
6. Enter the Service Mode:
(Push and hold the adjustment knob on the ventilator's display and set the
system switch to On.)
7. Select and confirm "Service Modes."
8. Follow the menu s钉uctu 陀 outline below to reach the adjus伽lent for the
inspiratory f1 0w valve. Select and confirm at each step.
• "Diagnosti臼 TestsjTools"
• "Valves - TestTool"
• "Set Inspiratory Valve"
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S/5 Aespire
9. High F1owTest: Rotate adjustment knob counterclockwise to obtain

65 (νmin):
• While watching the test device press confirm.
• After 2 seconds, select "Go to Diagnostic TestsjTools Menu and press
W
confirm to stop the gas flow.

· 刊e minimum test device reading observed must be greaterthan:
(60) DIN 221 kPa (32 psi)
(50) Pin Indexed 207 kPa (30 psi)
Repeat this step three times.
If the test device reading under "high f1 0w w conditions is le臼 than
specified, readjust the regulator per the procedure in Section 6.1. 3;
however, set the regulated pressure higher by the difference you noted in
this step plus 7 kPa (1 psi). This adjusts the "Iowflow" regulated outputto
the high side ofthe specification so thatthe "high flow" regulated p陀ssure
can fall within the specification.
If the regulator subsequently 旬 ils the "Iow flow" specification (step 4)
because the reading is too high , replace the cylinder supply.
1 1. Close the cylinder valve.
12. Bleed the system of all pressu 陀.
13. Disconnect the test device and plug the test port (pull on the plugω
ensure it is locked in the fi忧ing).
14. Replace the bellows assembly.
15. Replace the rear panel(s).
Test B For all gases not used to supply drive gas to the ventilator:
Under low flow conditions, the output pressure of a properly adjusted/
仙nctioning regulator should fall within specifications listed in step 4. Under
high flow conditions, the output p陀ssu 陀 should not drop below the
specifications in step 7.
1. If the cylinder supply being tested is N2 0 , connect a source of O2 and set
the O2 f1 0w control to the minimum sωP (pilotp陀ssure for secondary
regulator).
2. Slowly open the cylinder valve for the regulator being tested.
6-4 07/ 04 1009.0356'{)00

6 Calibration
4. Low FlowTest: Setthe flow ofthe gas beingtested to 0.05 L/min (or
minimum flow for O2) , When checking a regulaωr on systems that have a
single flowtube , open the needle valve 1/8 tum from the minimum stop to
achieve a flow closeω0. 05 L/min.
• Close the cylinder valve and allow the pre臼ure to decay to 2068 kPa
(300 psi) as indicated on the cylindergauge (upperlimitofthe red band).
刊e flow may be temporarily increased to facilitate the decay.
• At the time that the cylinder pressure reaches 2068 kPa (300 psi), set
the system switch to Standby.
• Within one minute , the test device must stabilize between:
(60) DIN 372 - 400 kPa (54- 58 psi)
(50) Pin Indexed 310-341 kPa (45.0-49.5 psi).
Ifthe test device pressure does not stabilize within one minute,
replace the cylinder supply.
If the test device stabilizes within one minute, but the readings a 陀
not within specifications, readjust the 陀gulator (Section 6.1.3).
7. High Flow Test: Set the flow control valve to the maximum indicated flow
on the flow tube.
• Th e test device reading must be greater than:
(60) DIN 221 kPa (32 psi)
(50) 阴nlnd剧创 221 kPa (32 psi)
If the test device 陀ading under "high flow" conditions is less than
specified , readjustthe regulatorperthe procedure in Section 6. 1. 3;
however, set the regulated pressure higher by the di仔erence you
noted in this step plus 7 kPa (1 psi). Th is adjusts the "Iow flow"
regulated output to the high side of the specification so that the
"high flow" regulated pressu 陀 can 旬 11 within the specification.
If the regulaωr subsequently fails the "Iow flow" specification
(step 4) because the reading is too high ，陀 place the cylinder supply.
9. Close the cylindervalve.
10. Bleed the system of all p陀ssure .
1 1. Disconnect the test device and plug the test port (pull on the plug to
ensure it is locked in the fitting).
12. Replace the rear panel(s).
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S/5 Aespire
6.1.3 Adjusting Primary Important: Cylinder supplies in an Aespire machine must have all primary
Regulators 陀gulators setto the same pressure range: (50) Pin Indexed or (60) OIN. If a
陀gulator is replaced, the replacement 陀gulator must be set (as 陀quired)ω
the same specification as the one removed.
Impo民:a nt: Install a 仙11 cylinder in the cylinder supply to be adjusted. It is
essential that the cylinder be within 10% of its full pressure.
Ifthe cylinder supply being adjusted is N20, connect a source of O2 and set
the O2 flow control to the minimum stop (pilot pressure for secondary
陀gulator).
To adjust the primary 陀gulators， follow the procedure in Section 6.1.1 to gain
access to the regulators.
00 nota忧emptωadjust without flow.

3. Set and maintain the fresh gas flow ofthe gas beingtested to 0.05 L/min
(or minimum flow for O2) , When adjusting a 陀gulator on systems that have
• Adjust a single flowtube, open the needle valve 1/8 turn from the minimum stop
clockwise to achieve a flow close to 0.05 L/min.
to increase
setting 4. Close the cylindervalve and allowthe pressure to decayto 2068 kPa (300
psi) as indicated on the cylinder gauge (upper limit of the red band). Th e
flow may be temporarily increased to facilitate the decay.
5. When the cylinder gauge reaches the upper limit ofthe red band, adjust
the regulator output pressure to:
(60) DIN 386-400 kPa (56- 58 psi)
(50) Pin Indexed 327- 341 kPa (47.5- 49.5 psi).
Note: It may be necessary to open the cylinder valve and repeat steps 4
and 5 a number of times to achieve the above se创 ng.
6. Test the regulator se忧ings perthe appropriate test in Section 6.1. 2:
• Test A - For primary regulators that supply drive gas to the ventilator.
• Test B - For all gases not used to supply drive gas to the ventilator.
6-6 07/04 1009-0356'{)00

6 Calibration
6.2 Secondary Regulators
~ WARNING When testing N20 regulators, nitrous oxide f1 0ws through the system.
Use a safe and approved procedure to collect and 陀move it.
6.2.1 TestingjAdjusting 1. Set the system switch to Standby.

Seconda叩 Regulators or 2. Remove the f1 0wmeter panel shield (Section 4.9.1).
Balance Regulators
3. Remove the plug from the test port and connect a test device capable of
measuring 689 kPa (100 psi) using 1j8-inch nylon tubing.
Test Ports
4. Set the f1 0w of the tested gas and of O2 as detailed in the chart.

5. Ve时fy that the output ofthe tested regulator is within the range listed in the
cha比
Regulator Output Aow Aow

Re酬latedgas ~
û2 207 土7 kPa (30 土 1 psi) 2 l/ min
Air 207 土7 kPa (30 土 1 psi) 2νmin
N2 0 士 14 kPa (土2 psi) of O2 reading 10νmin 4νmi n
6. If required , adjust the O2 and Air regulators to meet the above

specifications. The N20 regulator is not adjustable; replace if out of range.
Note: The adju筑ment screws for these regulators are self-Iocking.
7. Disconnectthe test device and plugthe test port (pu lI on the plugωensure
it is locked in the fitting).
8. Perform the Flow Control Tests (Section 3.3).
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S/5 Aespire
6.3 Flowmeter Needle Valve Calibration

You need to calibrate a needle valve:
• if you install a new one,
• if minimum and maximum flows are not within specifications.
6.3.102 Needle Valve Calibra t.ion (Minimum Flow)
.&. CAUTl ON: Do not force the needle valve against the sea t. Overtightening the valve
can cause the minimum f1 0w se忧ing to drift out of specifications.
2. Remove the flowmeter panel shield (Section 4.9.1).
Note: If adjusting an existing needle valve,
• remove the N2 0 and O2 knob and sprocket assemblies
(on machines with O2 only flowhead , remove the O2 knob) ,
• and loosen the O2 stop collar setscrews.
3 . Slide a stop collar onto the valve stem with the stop tab toward the valve.
Do not tighten setsc陀ws.
pCollar / Tab
\ h
5. Adjust the O2 needle valve to maintain a flow of
• 50 :!:25 mLjmin for dual tube flowmeters.
• 200 :1:25 mL. min for single tube flowmeters.
6. Push the stop collar against the valve body.
.....
6-8 07/04 1009-0356'{)00

6 Calibration
7. Turn the collar clockwise until the collar stop tab contacts the minimum
stop tab on the valve body. Do not tum the valve stem.
CollarStop
Valve
Stop
Collar stop must be on

阳一艾。/
CCW slde of valve stop.
飞一/
8. Carefully pull the collar back so there is a slight gap between collar and the
valve body (butstill engages the valve stop).
Collar
Setscrew
(example)
...
9 . 币 ghten the collar setscrews. Start with the one opposite the tab if possible.
10. Turn the valve stem counterclockwise at least one revolution to make sure
the collar tab clears the valve stop.
j一--StOI阴阳棚
or仁|
If the stop does not clear:
a. Turn the valve stem back to minimum position.
b. Loosen the collar setscrews.
c. Repeat steps 6 through 9.
11. Tum the valve stem clockwise to the minimum stop.
12. Verify that the flow is within the
• 50 :!:25 mνmin range for dual tube flowmeters.
• 200 :!:25 mLjmin range for single tube flowmeters.
13. Setthe maximum stop collar if necessary (Section 6.3.4).
Note: Maximum stop collars are required in Canada for all gas flow
controls.
14. Calibrate the Li nk propo 时oning system (Section 6.4)
(on machines with O2 only flowhead , replace and set the knob so that at
minimum flow the label text is horizontal; 陀placethe 们owmeter shield).
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S/5 Aespire
6.3.2 N2 0 Needle Valve Calibration (Minimum Flow)
.&. WARNING You must be in a well ventilated room or use a gas evacuation device at
this time. Anesthetic vapors exhausted into the room air can be harmful
to your health .
.&. CAUTl ON: Do not force the needle valve against the sea t. Overtightening the valve
1. Disconnect all pipeline supplies and close all cylinder valves.
• remove the N2 0 and O2 knob and sprocket assemblies,
• and loosen the O2 stop collar setscrews.
4. Disconnect the tube from the pilot port on the N2 0 regulator.
N20 pllotpo此。 Dlsconnect

tube
。。
5. Disconnect the 4-mm outlet tube from the back of the N20 pipeline
manifold.
Connectto
N2 0 pllot port
E咱B
6. Using a 4-mm tubejtee fixture (see Service Tools - Section 8.1.3), connect
a tube (tee end) to the N2 0 supply outlet at the back ofthe pipeline
manifold. Connect the outlet tube to the open connection on the tee
connector ofthe fixture. Connect the other end ofthe fixture to the N2 0 pilot
port at the front ofthe f1 owhead. This setup supplies pilot p陀ssure to the
N2 0 balancing regulator during the minimum stop calibration.
6-10 07/04 1009.0356'{)00

6 Calibration
7. Slide a stop collar onto the valve stem with the stop tab toward the valve.
00 not tighten setscrews.
她吧L日/r / a 叫 a
8. Connect either an N2 0 pipeline or cylinder supply.

9. Slowly open the N2 0 cylinder valve.
Impo民ant: 00 not connect the O2 pipeline or open the O2 cylinder valve.
10.Adjust the needle valve until the float is nearly touching the filter, but not
quite.
Aowtube
4二、
Alter
11. Oisconnect the tubing from the inlet of the vaporizer manifold (closest to
flowhead).
12. Ifthe machine has an Airoption , bleed down the airsupply. Air can inflate
the bubble (next step) if it is not shut off.
13. Applya small amountof leak detection fluid (Snoop) to the end ofthetube
to form a bubble.
14. Tum the valve stem clockwise until the bubble no longer inflates. 00 not
turn more than 10 degrees clockwise past this point.
...
10degrees
1009.Q356-000 07/ 04 6-11

S/5 Aespire
.....
16. Tum the collar clockwise until the collar stop tab contacts the minimum
stop tab on the valve body. Do not tum the valve stem.
CollarStop
Valve
Stop
Collar stop must be 0" Collar

飞二/
17. Carefully pull the collarbacksothere is a slightgap between collarand the
Collar
Setscr，脚
(example) ("'.
18. nghten the collar setscrews. Start with the one opposite the tab if
possible.
19. Tum the valve stem counterclockwise at leastone revolution to makesure
the collar tab c1 ears the valve stop.
I Stops must 曲创
If the stops do not c1 ear:

a. Tum the valve stem back to minimum position.
6-12 07/ 04 1009.0356'{)00

6 Calibration
20. Tum the valve clockwise to the minimum stop.

2 1. Verifythe陀 is no f1 0w at the end of the tube.
22. Thoroughly clean the end ofthe nylon tube and reconnect it to the
vaporizer manifold inlet.
23. Setthe maximum stop collar if necessary (Section 6.3.4).
Note: Maximum stop collars are required in Canada for all gas needle
valves.
24. After calibrating minimum f1 0w for N2 0:
a. Close the cylinder valve and use the needle valve to bleed the
陀mammggas.
b. Remove the test fixture connectingthe N2 0 gas supply to pressure

balance regulator pilot po凡
c. Reconnect the pilot tube to the N2 0 pilot po比 Pull on the tubing to
ensure it is locked into the fi创 ng.
Connect
。。
d. Reconnect the outlet tube to the N2 0 pipeline supply manifold.

25. Calibrate the Li nk propo 忧ion ing system (Section 6 .4).
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S/5 Aespire
6.3.3 Air Needle Valve Calibration (Minimum Aow)
Lh CAUTl ON: Do not force the needle valve against the sea t. Overtightening the valve
2. Oisconnect all pipeline hoses and close all cylinder valves except for air.
3 . Remove the flowmeter panel shield (Section 4.9.1).

• remove the Air knob,
• and loosen the Air stop collar setscrews.
5. Slide a stop collar onto the valve stem with the stop tab toward the valve.
00 not tighten setscrews.
协时J/ 可 / 阳圳Tab
w Þ 广灿灿
7. Adjust the needle valve until the float is nearly touching the filter, but not
quite.
Rowtube
衫二、
Alter
8. Oisconnect the tubing from the inlet to the vaporizer manifold (Ie仕 end of
manifold).
9. Applya small amount of leak detection f1 uid (Snoop)to the end ofthe tube
to form a bubble.
6-14 07/04 1009.0356'{)00

6 Calibration
10. Tum the needle valve clockwise until the bubble no longerinflates. Do not
tum more than 10 degrees clockwise past this poin t.
10 degrees
4串.
.....
12. Tum the collar clockwise until the collar stop tab contacts the minimum
stop tab on the valve body. 00 not turn the valve stem.
CollarStop
Valve
Stop
Collar
Collar stop must be on
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S/5 Aespire
13. Carefully pull the collar back so there is a slightgap between collar and the
Collar
Setscrew
(example)
.....•
14. TIghten the collar setscrews. Start with the one opposite the tab if
possible.
15. Tum the valve stem counterclockwise at least one revolution to make sure
the collar tab clears the valve stop.
乒协川U制ear
If stops do not clea r:

a. Tum the valve stem back to minimum position.
16. Tum the valve stem clockwise to the minimum stop.
17. Verifythe陀 is no flow at the end of the tube.
18. Thoroughly clean the end ofthe nylon tube and 陀connect it to the
vaporizer manifold inlet.
19. Set the maximum stop collar if necessary (Section 6.3 .4).
Note: Maximum stop collars are required in Canada for all gas needle
valves.
20. Set the knob so that at minimum flow the label text is horizontal and the
knob is on an even plane (frontωback) with the N2 0 and O2 knobs.
2 1. Replace the flowmeter panel shield and the rear panel.
6-16 07/ 04 1009.0356'{)00

6 Calibration
6.3.4 Needle Valve Note: Maximum stop collars are required in Canada for all gas needle valves.
Calibration (M拟imum 1. Calibrate the needle valve for minimum f1 ow:
F1 ow)
• Section 6.3.1 for O2
• Section 6.3.2 for N20
• Section 6.3.3 for Air
2. Turn the valve open 1/2 turn beyond the maximum indicated f1 ow.
3. Position the maximum stop collar so that its hook contacts the stop collar
tab on the counterclockwise side. Th e hook and tab should have
overlapping contact of about O.75 mm (about halfthe thickness ofthe stop
collartab).
Maxlmum
.....- Stop Collar
Needle Valve
Stop Collar Assembly
Note: Th is illustration shows the maximum stop collar in a vertical position.

Th e actual position ofthe maximum stop collar may vary for each needle
valve.
4. Tighten the locking screw on the maximum stop colla r.
5. Turn the valve one full turn clockwise to make sure the hook does not
contact the stop collar tab. If there is contact, move the maximum stop
collar slightly forward.
6. Verify that you can turn the valve open 1/2 turn beyond the maximum
indicated f1 ow.
7. Turn the valve fully clockwise to the minimum stop.
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S/5 Aespire
6.4 Li nk system calibration

Before you start, make sure tha t:
• AII pa忧s are correctly installed.
• Stops on needle valves are set cor陀ctly.
• The machine meets leak check requirements.
• Con币rm thatthe O2 sensor measures21% in room airand 100% in pure O2 ,
If not, calibrate the O2 sensor.
Note: AII illustrations in this section show ANSI flowmeter module positions.
Th e order is reversed on ISO machines.
.& WARNING You must be in a well ventilated room or use a gas evacuation device at
this time. Anesthetic vapors exhausted into the room air can be harmful
to your health.
3. Put the plastic spacer on the N20 needle valve spindle.
4. Turn the O2 and the N2 0 needle valves clockwise to their minimum stop
position .
Spacer
5. Put the chain onto the O2 knobjsprocket assembly and the N2 0 sprocket.
Note: The N2 0 sprocket set screws should be away 行om the valve.
6-18 07/ 04 1009.0356'{)00

6 Calibration
6. Install the chain and sprockets onto the needle valve stems as an
assembly. Press the O2 knobjsprocket against the O2 minimum sωp
colla r.
SprocketjChaln
Assembly
7. TIghten the setscrews in the O2 knob. 00 not tighten the N20 sprocket
setscrews.
Note: If 021abel is on the knob , turn the knob so thatthe identification label
is horizontal before tightening the setscrews.
8. Turn on the O2 and the N20 gas supplies (pipeline or cylinder).
10. Adjust the needle valves:
• O2 needle valve: 200 土 10 mLjmin.
• N20 needle valve: 600 :t25 mLjmin.
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1 1. Tum the sprocket on the O2 knob sprocket assembly counterclockwise

until it stops against the tab on the O2 knob. 00 not allow the N2 0 or O2
valve stems to rotate.
Turn
counler-
clockwlse
阳
\山
12. Push the N20 sprocket against the plastic spacer.
13. Holding the O2 knob, rotate the N2 0 sprocket counterclockwise until all
slack is removed from the chain.
14. Li ghtly tighten both N20 sprocket setscrews.
15. Turn the N2 0 needle valve clockwise to the minimum stop position.
6-20 07/ 04 1009.0356'{)00

6 Calibration
16. Install the N20 knob. Turn the knob so that the identification label is
horizontal before tightening the setscrews.
17. Turn the N20 needle valve countercloc阳i钮， and check that the oxygen
flow increases as N20 flow increases.
18. Turn the O2 needle valve clockwise, and check that the N20 flow
decreases as O2 decreases.
19. Check the proportioning system concentration (inc陀asing N20 flow).
• Start with both valves at the minimum se忧ing.
• Adjust only the N20 needle valve.
• Increase the N20 flow as specified in the table below and make sure the
O2 concentration is in the allowed range.
Note: Allowthe O2 monitorto stabilize. Atthe lowerflows, the O2monitor
may take up to 90 seconds to stabilize.
• If you overshoot a se忧ing， turn the O2 needle valve clockwise until the
N20 flow decreases to the previous se忧ing before continuing the test.
Setthe N 2 0 伺ow(Ljmln ) Measured O2
0.8 22%to29%
1 22%to29%
2 22%to29%
6 22%to29%
9 22%to29%
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S/5 Aespire
20. Check the prop。而oning system concentration (decreasing O2 f1 ow).

Observe the following p陀cautions:
• Turn the N20 needle valve to the maximum se忧ing.
• Adjust only the O2 needle valve.
• Decrease the O2 f1 0w as specified in the table and make sure the O2
concentration is in the allowed range.
Note: Allow the O2 monitor to stabilize. At the lower f1 ows, the O2 monitor
may take up to 90 seconds to stabilize.
• If you overshoot a setting, turn the N20 needle valve counterclockwise
until the O2 flow increases to the previous se忧ing before continuing the
test.
Setthe O2 flow(Lj min) Measured O2
3 22%t029%
2 22%t029%
1 22%t029%
0.3 22%t029%
If both tests meetthe criteria , calibration is complete (go to the nextstep).

If either test failsωmeet the crite 阳， return to step 10 and adjust N20 to
a lower or higher se忧ing.
I伫 Th en:
Concentration Low Decrease N20
Concentration High Increase N20
Note: Adjusting the 陀gulator pressure is not recommended. It has li忧le

effect on proportioning. If you have difficulty proportioning the system, you
may need to replace either or both needle valves.
21. Tighten N20 sprocket setscrews.
23. Turn offthe O2 and the N20 gas supplies.
24. Check that all setscrews are tight.
25. Adjust all needle valves to minimum stop position .
26. Install f1 0wmeter panel shield.
6-22 07/ 04 1009.0356'{)00

6 Calibration
6.5 O2 Flush Regulator

1. Bleed all gas p陀ssure for the machine (Section 4.2).
4. Remove the O2 Flush Regulator output tubing. A忧ach a 6-mm tee and a
test device to the open pO比
Remove output tublng
Attach 6-mm tee and test devlω
Jam nut
""'.… t screw
5. Connect an O2 pipeline supply or slowly open the O2 cylinder valve.

6. Push the f1 ush bu忧on just enough to achieve a slight f1 0w or open the
auxiliary f1 0wmeter if equipped with this option. Read the pressure shown
on the test device.
The pre臼ure should be 241 :!: 7 kPa (35 :!: 1. 0 psi).
7. If adjustment is 陀quired:
a. Loosen the adjustment sc陀w'sjam nut.
b. Adjust the regulaωr (in small steps)ωthe above specification.
c. 币ghten the jam nut.
d. Verify the 陀ading.
8. Disconnect the pipeline supply or close the cylinder valve.
9. Bleed gas pressure by pushing the f1 ush bu忧on; then , disconnect the tee
and test device.
10. Reattach the output tubing to the regulator.
11. Install the rear panel.
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S/5 Aespire
6.6 Airway pressure gauge
6.6.1 Zero the pressure 1. Attach a patientcircuitωthe Breathing System. Leave the patient end
gauge .open.
2. Set the BagjVent switch t.o Bag.

3. Adjust the APL valve t.o maximum.
4. Rem .ove the lens from the pressure gauge:
• Applya slight pressure with y.ourthumb and fingertips ar.o und the .outer
edge .of the lens.
• Turn the lens c.o untercl.ockwise t.o rem .ove it.
5. Adjust the pressu 陀 gauge t.o zero.
6. Plug the patient circui t.
7. Press and release the O2 f1 ush bu忧on t.o sweep the needle acro臼 the
P陀ssure gauge.
8. Rem .ove the plugfrom the patient circuitt.o relieve the pressure in the circuit
and recheck the zero setting .of the p陀ssu 陀 gauge.
9. If required , repeatzer.o and span procedure.
10. Replace the lens cover.
ZeroAdJust
6-24 07/ 04 1009.0356'{)00

6 Calibration
6.6.2 Checking the The accuracy ofthe airway pressure gauge can be checked by using the
pressure gauge accuracy following:
• a low-pressu 陀 test device (digital manometer or test gauge) with an
accuracy of 土2% of reading,
• a low-p陀ssure supply source (typically a syringe),
• and an airway pressure gauge test adapter.
1. Ensure thatthe p陀ssure gauge is zeroed (Section 6.6.1).

3. Remove the existingtube from the back ofthe pressure gauge and connect
the test adapter tube directly to the gauge.
4. Connect a low-pressure supply source (syringe) to one of the open tubes of
the test adapter.
5. Connect a low-pressure test device to the remaining open tube of the test
adapter.
6. Adjust the pressure source to the following pre臼ures as read on the airway
pressu 陀 gauge . Th e test device gauge shou ld 陀ad within the values
indicated.
Airway Pressure Gauge TestDe词ce
Ocm H20 0 土1 cm H2 0
40 cm H2 0 40 土2 cm H2 0
-5 cm H2 0 -5 土2cm H2 0
To
TestDevlce
广」
h
To
Low.p陀ssure Source
OÜO
飞」
(Syrlnge) 卢
..
t肘。矿
阳
商ω··
""m'u'" db ,
销
毡'
HM m"
b
1009-0356.000 07/04 6.25

Notes
6-26 07/04 1009-0356-D 00

7 Troubleshooting
In this section Th is section covers the troubleshooting procedures forthe Aespire machine pneumatic
systems. Fortroubleshooting electrical systems, referto the 7100 VentilatorTechnical
Reference manua l.
7.1 GeneralTroubleshooting. . . . .... . .. .. . . . . .. .. . . . . . . .... .. . .. .. . . . . .. . . .. . . . . .7-2
7.2 B陀athing System LeakTest Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7.2.1 Breathingsystem leak test. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
7.2.2 Breathing System Troubleshooting Rowcharts ............................7-7
7.2.3 LeaklsolationTests ................................................ 7-12
1009-0356-000 07/ 04 7-1

S/5 Aespire
7.1 General Troubleshooting
.& WARNING Objects in the breathingsystem can stop gas flowto the patient. Th is can
cause i 时 ury or death:
• Do not use a test plug that is small enough to fall into the breathing
system.
• Make sure thatthere are no test plugs or other objects caught in the
breathing system.
Problem Posslble Cause A，C创0"
High Pressure Leak Pipeline leak Use a leak detector or Snoop to check for source of leak.
Repair or replace defective pa民S.
O2 flush valve Use a leak detector or Snoop to check for source of leak.
Make su陀 tubing connec甘onsa 陀 tight.
Replace valve if defeωive.
System switch Use a leak detector or Snoop to check for source of leak.
Make su陀 tubing connec甘onsa 陀 tight.
Replace switch if defective.
Cylinder not installed properly Make su陀 cylinder is ∞rrectJyalig川 ed.
v'erify 阶at tee
handles a陀 tight.
Cylinder gauges Use a leak detector or Snoop to check for source of leak.
Replace g同uge if defective.
Cylinder gaskets Use a leak detector or Snoop to check for source of leak.
Replace 白sket if defective.
Reliefvalves Use a leak detector or Snoop to check for source of leak.
Replace valve if defeωive.
LowP陀ssu陀 Leak Vaporizer not installed properly Reseat vaporizer if not installed properly.
(with vaporizer mounted) Have vaporizer serviced at vaporizer center if vaporizer
leaks.
Missing or damaged o-ring on vaporizer Check condition of o-rinι
mani旬Id Replace if missing or damaged.
Loose fill port Check fill po比 Tighten if loose.
7-2 07/04 1009.0356'{)00

7 Troubleshooting
Problem Possible Cause Actlon

Low Pressure Leak Leaking port valve on vaporizer manifold Use the Vaporizer Manifold Valve Testerto check for leak.
(with orw比houtvapo时zer) See Section 4.10.2 for instructions.
|ftestfails, tighten，陀pair， or 陀place as needed.
Leak at f1 0wmeter head If vaporizer manifold passed previous tests:
Remove tubing from input side of head and occlude
po凡
Perform leak test. Iftest fails:

• Check for damaged o-rings between f1 0wmeter
modules. Replace as needed.
• Check for damaged o-rings at top and bo忧om offlow
tub臼. Replace as needed.
· Check for cracked flow tube. Replace as needed.
If secondary 陀gulator leaks，陀place the complete
module.
Note: An alternate method is to pressurize 仙 esystem
and use a leak detector or Snoop to check for source of
leak.
Leaking relief valve on vaporizer Remove reliefvalve.
manifold Occlude opening.
Perform leak test.
|f test passes, replace valve.
Leaking flush valve A忧ach pressu 陀 measuring device on CGO.
Replace valve if device shows increased pressure.
Leaking system switch A忧ach pressu 陀 measuring device on CGO.
Replaceswi也h if device shows increased pressu陀.
Bellowsleak Pop-off valve diaphragm not sealing Disassemble pop-offvalve; inspect and clean seats;
properly reseat; reassemble.
B创lows mounting rim loose Remove rim and pop-o仔 valve diaphragm; reseat
diaphragm; snap rim (2) into place.
B创lows improperly mounted or has a Check that only the last bello响s convolute is mounted to
hole ortear the rim and that the ring roll is in the groove under the
rim. Inspect the bellows for damage; 陀place.
B陀athing System Leak Absorber canister not installed properly Install canister properly.
s,oda lime dust on canister seals Clean seals and ma甘 ng surfaces.
B陀athing System Leak ACGO O2 sense check valve Replace.

(Intermi忧ent)
N20 flow does not dec陀ase Defective pilot regulator Check pilot regulator. Replace if needed.
w忧h 02f1ow
Unit displays low O2 Low O2 supply switch Check switch. Calibrate or replace as appropriate.
P 陀ssu陀 with pipeline but
not with cylinders
Unable to begin mechanical ABS not fully engaged RemountABS.
ventilation No O2 supply Check O2 supply.
De仿ctive BagjVent swi也h Check BagjVent switch.
1009-0 356.000 07/04 7-3

S/5 Aespire
7.2 Breathing System Leak Test Guide

Note Always perform the low-pressure leak test (Section 3.5) on the machine
before proceeding with these breathing system leak tests.
The procedure in Section 7.2.1 helps you isolate the leak: to Bag Mode
components, to Vent Mode components, or to components that are common
to both modes.
• If you have a similar leak in both the bag mode and the ventilator mode, you
must consider the Flow Sensor Module, the Circuit Module, the Absorber
Canister area, and the bulkhead components (including CGO tubing).
Carefully inspect the circuit module for damaged seals or misassembly, and
the seating of the O2 sensor.
• If you have a larger leak in one area than the other (Vent or Bag), the leak is
most likely NOT in the Flow Sensor Module, the Circuit Module, the Absorber
Canister area , orthe bulkhead po忧s.
Follow the troubleshooting flowcharts in Section 7.2.2 to determine the best
sequence of tests for locating a breathing system leak.
Th e procedures in Section 7.2.3 test specific components ofthe b陀athing
system for leaks.
.&. WARNING Objects in the breathingsystem can stop gas flowto the patien t. This can
cause injury or death:
Do not use a test plug that is small enough to fall into the breathing
system.
Make sure thatthere are no test plugs or other objects caught in the
breathing system.
7-4 07/04 1009-0356'{)00

7 Troubleshooting
7.2.1 Breathing system This test checks for leaks in Vent Mode and Bag Mode components. It is part
leak test ofthe overall checkout procedure, Section 3.7 "B陀athing system tests .叮t is
陀peated here for testing convenience .
.& WARNING Objects in the breathingsystem can stop gas flowto the patien t. This can
• Do not use a test plugthat is small enough to fall into the breathing
system.
1. Verify that AGSS is operating. For systems that have a flow indicator on the
side, make sure that the flow indicator shows a flow in the g陀en (normal)
region .
2. Zero the pressure gauge (Section 6.6.1).
Check Valves 3. Make sure that the check valves on the breathing circuit module work
correctly:
a. Th e Inspiratory check valve rises during inspiration and falls atthe start
of expiration.
b. Th e Expiratory check valve rises during expiration and falls at the start
of inspiration.
Ventilator Bellows 4. Ventilator bellows test:

a. Set the system switch to Standby.
b. Set the Bag/Vent switch to Ventilator.
c. Set all flow controls to minimum.
d. Close the breathing circuit at the patient connection. Use the test plug
located on the side of the ABS.
e. Push the O2 flush button to fill the bellows.
f. Th e p陀ssure must not increase to more than 15 cm H20 on the
P陀ssure gauge.
g. Ifthe bellows falls more than 100 mνmin (ωP of indicator) , it has a
leak.
Service Mode Tests 5. Enter the Service Mode: Push and hold the adjustment knob on the
b. Followthe menu 处ructu 陀 outline belowto reach the adjustmentforthe
inspiratory flow valve. Select and confirm at each step.
• "Diagnostics Tests，斤。ols"
c. Followthe instructions on the screen.
d. The leak rate should be less than 200 mLjmin.
For machines with a single-tube O2 flowmeter, the pressure reading
should reach 30 cm H20 at minimum flows g陀aterthan 200 mLjmin.
Note: If test fails , see Section 7.2 , UBreathing System Leak Test Guide".
1009.Q356.000 07/ 04 7.5

S/5 Aespire
Bag Circuit 6. Test the Bag circuit for leaks:

b. Set the Bag/Ventilator switchωBag.
c. Plug the Bag port (use your hand or the approved test plug).
d. Close the APL valve (70 cm H20).
e. Setthe O2 flowto 0.25 L/min.
f. Close the patient connection (using a hand or test plug on the side of
the breathing system) and p陀ssunze the bag circuit with the O2 flush
button to approximately 30 cm H20.
g. Release the flush bu忧on. Th e pressure must not dec陀ase. A pressure
decrease large enough to see on the gauge indicates an unacceptable
leak.
Note: If test fails , see Section 7.2 , "Breathing System Leak Test Guide".
APL Valve 7. Testthe APL valve:

a. Fully close the APL valve (70 cm H2 0).
b. Set the total fresh gas flowωapproximately 3 L/min and make sure
thatthe value on the inspiratory pressure gauge does not exceed 85 cm
H20. Some pressure fluctuation is norma l.
c. Fully open the APL valve (to the MIN position).
d. Set O2 flow to 3 L/min. Turn any other gases 0仔.
e. Make sure that the value on the inspiratory pressu 陀 gauge is less than
approximately 5 cm H20.
f. Push the O2 flush button. Make su 陀 that the value on the inspiratory
P陀ssure gauge stays less than 10 cm H20.
g. Set the O2 flow to minimum and make sure that the value on the
inspiratory pressure gauge does not decrease below 0 cm H20.
8. Remove your hand or the test plug from the patient connection.
9. Setthe System switch to Standby.
Lh. WARNING Ma ke sure that there are no test plugs or other objects ca ught in
the breathingsyst em .
7-6 07/ 04 1009.0356'{)00

7 Troubleshooting
7.2.2 Breathing System

Troubleshooting
Flowcharts
Review Leak Test Guide (Section 7.2)

• 00 machine low-pressure leak test
(Section 3.8)
• Isolate breathing system leak to
Bag Mode,Vent Mode, or Both
(Section 7.2.1 )
Perform Test 2 Repair leak in

Low-pressure leak Fail machine
testing the machine
Pass
BMO
9
aα 叫
"守。-yam-〈
·my Vent
Go to Flowchart 2 Mode Go to Flowchart 3
only
o-
伽m
OV 90ne
口uφl
RU
到
2MMM
MAU
Perform Test 3 InspecVReplace tubing to

Testing the pressure gauge Fail gauge; Replàce U-Cup seals
and port U-cup seals
Pass
Go to Flowchart 4
Flowchart 1
1009.Q356.000 07/04 7-7
S/5 Aespire
Perform Test 4
Testing the bag port ,
APL Valve, and BagNent Pass
Switch, and Negative
Pressure Relief Valve
Re-Install all breathing circuit I

components and repeat I 雪
Fail Breathing System Leak Test I ~
(Section 7.2.1) I 志
Check or Replace
the BagNent Yes
Switch lower Seal
No
Perform Test 5
Testing the bag Pass
port cover se刽
Fail
Inspect
APUBTV Manifold O-Ring seal
and Negative Pressure Relief;
replace as necessary.
Flowchart 2
7-8 07/04 1009.0356'{)00
7 Troubleshooting
Perform Test 6
Pass Testing the bellows assembly,
and 8agNent Switch
ma
副C
tc
cm
刽咆
v w·
FUD
qqoqh
Perform Test 8 3r Ve
啊。
<hH
H ea
n
句
d
Testing the bellows and r-MH
i川·
y
bellows Pop-o何
飞ad
Fail
Pass
Re-Install all breathing circuit

components and repeat
Breathing System
LeakTest
(Section 7.2.1)
Perform Test 7
Testing the 8agNent Switch ,
Negative Relief Valve,
8ellows 8ase Manifold , Pass
bellows and Pop-off Valve
Fail
Perform Test 8
Pass I Testing the bellows and
bellows Pop-off
Check I Replace the

following BagNent parts:
Upper Seal , Disk, and O-Ring.
If test fails the se c_ond time, I Fail
inspect Negative Relief and
APυ8TV Manifold O-Ring.
Check/ Replace:
Pop-off diaphragm ,
8ellows Housing ,
U-Cup seal,
and 8ellows integrity
Flo附阳 3
1009..Q 356.000 07/ 04 7-9

S/5 Aespire
Leak In bolh Bag and Venl Mode

Common Areas: Flow Sensor
Module, Circuit Module, Soda Li me
Canìster, Negatìve Pressure Relìef
Perfonn Test 9
Testìng the Flow Sensor
Module, Circuìt Module, and
Soda Li me Canìster
Pe rform Test 10
Testing the Cìrcuit
Module and Canister
Pass Faìl Faìl Pass
的守。h
Perform Test 14 and 15
Testing the Flow
Sensor骂，
"h
Bulkhead
咱吨
connectors and tubing
ad
Pass Fail
Pass Faìl
Flo附hart 4
7-10 07/04 1009-0356'{)00
7 Troubleshooting
Leak in
Flow Sensor Module
or Circuit Module
Perform Tests 14 and 15

Testing the Flow Sensors
Fail using the low-pressure Pass
leak test device
Check/ Replace
呻啡。
Flow Sensors or Check/ Replace the seals
-
on the Circuit Module and
R 国〈
bulkhead connector
O-Rings the O-Ring on the O2 cell
Swap Module(s) Perform Breathing

with another machine. Fail System Leak Test Pass Done
Repair or replace Module (Section 7.2.1)
Flo附阳 5
1009-0356-000 07/04 7-11

S/5 Aespire
7.2.3 Leak Isolat.ion Test.s The previous flowcharts refer you to the following tests.
These tests require the use ofthe Low Pressure Leak Test Device and the Leak
Test Tool Kit (refer to Section 8.1, "Serviceωols - Anesthesia machine".
The Leak Test Tool Kit includes:
• the Machine TestTool
• the Circui tTestTool
• and various Test Plugs
When performing these tests, ensure that the ACGO selector switch is set to
the ABS position.
Test 1 Veri切 ngthe integtityofthetesttools.................................... 7-13
Test2 Low-p陀ssu陀 leaktestingthemachine.................................. 7-14

Test 3 Testing the ai阳ay pressure gauge, and P。此 1 and Port3 u-cupseals......... 7-15
Test 4 Testing the bag po此 cover， the APL valve, the BagjVent switch , and the negative
pressure reliefvalve .. . .. .. .. .. .. .. . . . . .. . . .. .. . .. .. .. .. .. .. .. . .. 7-16
Test5 TestingtheAPLdiaphram............................................. 7-17
Test 6 Testingthe b创 lows module and the BagjVentsw阳h ...................... 7-18
Test 7 Testingthe b创 lows， the bellows pop-o仔 valve， the bellows base manifold , and the
BagjVent switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-19
Test 8 Testing the bellows assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-20
Test 9 Testing the flow sensor module, the circuit modu 怡， and the soda lime canister. 7-21
Test 10 Testing the circuit module and the canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-22
Test 11 Testing the circuit module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7-22
Test 12 Testing the inspiratory side ofthe circuit module . . . . . . . . . . . . . . . . . . . . . . . . .. 7-23
Test 13 Testingthe negative pressu陀陀liefvalve. ………………………….. 7-24

Test 14 Testing the flow sensors only. ………………………............... 7-25
Test 15 Testing a flow sensor including the Ventilator Monito时ng Assembly and interfacing
components .. . ... .. . .. .. .. .. .. .. . . . . . . .. .. ... .. .. . . . . .. .. .. . .. 7-26
.& WARNING 0时ects in the breathingsystem can stop gas flowto the patient. This can
00 not use a test plug that is small enough to 旬 11 into the b陀athing
system.
Make sure thatthere are no test plugs or other objects caught in the
breathing system .
.& CAUTION 00 not use ~ Flush for leak isolation tests. 00 not leave pressurized
systems unattended. High pressure and equipmentdamage may resul t.
7-12 07/ 04 1009.0356'{)00

7 Troubleshooting
Test 1 Verifying the integrity of the test tools
Machlne Test Tool

FrontVlew
Bulb 1Iuu Port
(not ∞nnected to airway pa由)
肉'USure Sense
Port '-
...
、
阳"瞻
BackVlew
Bulb 1Iuu Port
1. Verify integrity of low-pressure leak test device.

• Put your hand on the inlet of the leak test device. Push hard for a good
seal.
• Squeeze the bulb to remove all air from the bulb.
• If the bulb completely inflates in le臼 than 60 seconds, replace the leak
test device.
r 寸E
2. Attach the low-pressure leak test device to the Machine TestTool.
3. Plug the two pressure orifices.
4. Repeatedly squeeze and release the hand bulb until it remains collapsed.
5. Ifthe bulb inflates in le臼 than 30 seconds, locate and correct the leak.
1009-0356-000 07/04 7-13

S/5 Aespire
Test 2 Low-pressure leak testing the machine
1. Remove the breathing system from the machine.

2. Attach the Machine TestTool (using only the Thru PO 的 and the low-
pressu 陀 leak test device to Po此 3 ofthe breathing system interface as
shown above.
Note: To prevent damage to the ai 阳ay pressure gauge, ensure that the
gauge port (port 1) is not connected to the TestTool.
5. Tum off all vaporizers.
6. Open the flow controls one and a half turns counterclockwise.
7. Compress and release the bulb until it is empty.
8. Th e vacuum causes the floats to move. Th is is usua l. lfthe bulb completely
in利 ates in 30 seconds or less, there is a leak in the low-pressu 陀 circuit.
7-14 07/ 04 1009-0356'{)00

7 Troubleshooting
Test3 Testingtheai附ay pressure gauge , and PO此 1 and Port 3 u-cup seals
1. Attach the Machine TestTool to the breathingsystem interface ports (using

the alignment post) as shown above.
2. Turn all ofthe flow controls fully clockwise (minimum flow).
4. Occiude the tapered plug.
• At minimum flow , the ai附ay pressure gauge reading should increase.
• If not, there is a leak in the tested circuit.
1009-0356-000 07/04 7-15

S/5 Aespire
Test 4 Testing the bag po此 cover， the APL valve , the BagjVent switch, and
the negative pressure relief valve
1. Separate the Bellows Module from the Circuit Module and re-install the
B创 lows Module.
2. Occlude the Bag PO忧 connector.

3. Connectthe Machine TestTool to the interface po吨s as shown above.
4. Setthe Bag(VentswitchωBag and close the APL Valve (70 cm H2 0).
5. Slowly increase the O2 f1 0w to achieve 30 cm H2 0.
• The leak rate is equal to the f1 0w needed to maintain 30 cm H2 0.
• The leak rate should be less than 200 mL(min.
Note: If the bellows 时 ses， it indicates a leak in the Bag (Vent Switch.
7-16 07/ 04 1009-0356'{)00

7 Troubleshooting
Test 5 Testing the APL diaphram
Note If required , set up the Machine Test Tool and breathing system as shown in
Test 4.
1. Slide the Bellows Module away from the machine.
2. Remove the APL ramp and diaphragm.
3. Inse同 a Test Plug into the APL scavenging po役， as shown above.
4. Slide the Bellows Module pa 削 ally back onto the machine casting.
5. Ensure that the Bag Port is plugged and that the BagjVent switch is set to
Bag.
• Leak rate is equal to the flow needed to maintain 30 cm H20.
• Th e leak rate should be le臼 than 200 mLjmin.
1009-0356-000 07/04 7-17

S/5 Aespire
Test 6 Testing the bellows module and the BagjVent switch
1. Separate the 8ellows Module from the Circuit Module and re-install the
8ellows Module.
2. Enterthe Service Mode: Push and hold the adjustment knob on the
b. Followthe menu structure outline belowto reach the adjustmentforthe
• "Diagnostics Tests.斤。ols"
3. Follow the instructions on the screen.
• Atstep 5, connect the Machine TestTool to the interface ports as shown
above , instead. Continue with steps 6 and 7 on the screen.
• Th e leak rate should be less than 200 mνmin.
GIII~
7-18 07/ 04 1009-0356'{)00

7 Troubleshooting
Test 7 Testing the bellows, the bellows pop-off valve, the bellows base
manifold , and the BagjVent switch
1. Separate the B创 lows Module from the Circuit Module.

2. Insert approp时 ate test plugs into the bellows base manifold as shown to
the left.
Note: Position the bellows assembly so that the bellows remain collapsed
as you plug the ports.
3. Set BagjVent switchωVent.
4. Position the b创lows upright with the bellows collapsed.
5. Connect the Machine Test Tool to the interface p。此s as shown above.
Note: The bellows will rise until the pressure equalizes.
• The leak rate should be less than 200 mL/min.
1009-0356-000 07/04 7-19

S/5 Aespire
Test 8 Testing the bellows assembly
Note If required , set up the Machine Test Tool and breathing system as shown in
Test 7.
1. Remove the bellows base manifold from the Bellows Module.

2. Insert appropriate test plugs into the bellows base manifold as shown to
the left.
Note: Position the bellows assembly so that the bellows remain collapsed
as you plug the p。此:S.
3. Connectthe tapered plug ofthe Machine TestTool to the bellows base inlet
as shown to the left.
4. Position the bellows upright with the b创 lows collapsed.
Note: The bellows will rise until the pressure equalizes.
7-20 07/04 1009.0356'{)00

7 Troubleshooting
Test 9 Testing the flow sensor module, the circuit module , and the soda
lime canister
问ug
1. Separate the Bellows Module from the Circuit Module and re-install the
CircuitjFlow Sensor Module.
2. Connect short tubing between the inhalation and exhalation ports ofthe
breathing system.
3. Inse同 an appropriate test plug in the outlet port of the Circuit Module.
4. Enter the Service Mode: Push and hold the adjustment knob on the
b. Follow the menu structure outline belowto reach the adjustmentforthe
• "Diagno创臼 Tests斤。o l s"
• "Display AjD Channels.

c. Record the Inspiratory and Expiratory Flow actual values.
Note: The Inspiratory and Expiratory Flow actual values should be near
zero.

• The leak rate should be less than 200 mLjmin.
6. Observe the Inspiratory and Expiratory Flow actual values. The values
should be nearzero , as previously recorded in step 4.
Note: If one channel indicates f1 ow, see "Inaccurate Volume Ventilation
Troubleshooting" in the 7100 Ventilator Service Manua l.
7. Release Pressu 陀.
1009-0 356-000 07/04 7-21

S/5 Aespire
Test 10 Testing the circuit module and the canister
1. Remove the Flow Sensor module.

2. Connect the Circuit Test Tool to the Circuit Module as shown above.
3. Slowly increase the O2 f1 0w to achieve 30cmH 2 0. Th e leak rate is equal to
the flow 陀quired to maintain 30 cmH 2 0.
Test 11 Testing the circuit module
Plug
Plug
Plug
Note: If 陀quired ， set up the machine as in Test 10.

1. Remove the Soda Lime Canister.
2. Using appropriate Test Plugs, plugthe th 陀e canister po也 in the Circuit
Module as shown above.
7-22 07/ 04 1009.0356'{)00

7 Troubleshooting
Test 12 Testing the inspiratory side of the circuit module
阴ug
Loop ________.,-
Note: If 陀quired， set up the machine as in Test 10 and 1 1.

1. Connect the Circui tTestTool to the Circuit Module as shown above.
2. Insert an appropriate test plug in the inspiratory outlet to the canister as
shown above.
3. Slowly increase the O2 f1 0w to achieve 30 cm H20.
• The leak rate should be less than 200 mLjmin.
1009-0 356.000 07/04 7.23

S/5 Aespire
Test 13 Testing the negative pressure relief valve

1. Separate the Bellows Module from the Circuit Module.
2. Remove the Bellows Interface Manifold.
3. Inse同 testplug(陀cessed end) into the rear BagjVent swi忧h portasshown.
4. Install the Bellows Module.

5. Connect the Machine Test Tool to the interface p。此s and the Bellows
Module as shown above.
6. Set the BagjVent Switch to Ven t.

7. Slowly increase the O2 flow to achieve 30 cm H2 0.
• The leak rate is equal to the flow needed to maintain 30 cm H2 0.
7-24 07/ 04 1009.0356'{)00

7 Troubleshooting
Test 14 Testing the flow senso阿 only
1. Remove the Flow Sensor Module.

2. Plug each Flow Sensor as shown above.
3. Connect the low-pressure leak test device to the open end ofthe Flow
Sensor.
4. Block the connector end of the Flow Sensor with your hand.
6. Ifthe bulb inflates in 30 seconds or less, there is a leak in the flow sensor.
7. Ifthere a 陀 no leaks in the f1 0w sensors, go to Test 15.
1009-0356-000 07/04 7-25

S/5 Aespire
Test 15 Testing a flow sensor includingthe Ventilator MonitoringAssembly

and interfacing components
1. Remove Flow Sensors from the Flow Sensor Module.

2. Attach the Flow Sensorto the bulkhead connector.
3. Plug each Flow Sensor as shown.
4. Connect the low-pressure leak test device to the open end ofthe Flow
Sensor.
6. Ifthe bulb inflates in 30 seconds or less, there is a leak. The leak may be
through the connector o-rings, in the internal tUbbing, or in the Transducer
on the VMB.
7-26 07/ 04 1009.0356'{)00

8 川rated Pa巾
In this section 8.1 Service tools - Anesthesia machine . ................ . ....................... .8-3
8. 1. 1 TestDevices ....................................................... .8-3
8. 1.2 TestTools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
8.1.3 Secondary regulator pilot pr出
l sure tool ......... . ....................... .8-5
8.2 External components - front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-6

8.3 缸ternal components - front view references ................................... .8-7
8.4 External Components - rearview ............................................. .8-8
8.5 Control module mounting for a ProTIVA machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
8.6 Aespire 100 - exclusive components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-10
8.6.1 AC Inlet(Aespire 100)............................................... 8-12
8.6.2 Display mount(Aespire 100). . . .. .. .. .. .. .. .. . . .... . .. .. .. .. .. .. .. .. . 8-13
8.7 Front panel, gauges and system switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-14
8.8 Rear panel components .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-15
8.9 Tabletop components ..................................................... 8-16
8.10 Right-side Components .................................................. 8-17
8.11 External components -Iower assembly ..................................... 8-18
8.12 Vent Engine Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-19
8.13 Display cables, serial boaω， AGSS flowtube , and sample return . . . . . . . . . . . . . . . .. 8-20
8.14 AC Power cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-21
8.15 AC InletjOutlet Components .............................................. 8-22
8.16 Pipeline inletfi忧ings ..................................................... 8-24
8.17 句linder Gas Supplies ................................................... 8-25
8.17.1 Cylinder inlet fi忧ings............................................... 8-26
8.18 Vaporizer manifold ...... . ... . . . . . ................ . ...................... 8-27
8.19 Flowmeter components .................................................. 8-28
8.19.1 Flowtube pa眈s ... . ... . . . . . ................ . ...................... 8-30
8.19.2 Secondary regulator components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8.20 ABS to machine Interface Components ..................................... 8-34
8.20.1 Flush Regulator, Flush Valve, and ACGO Selector Switch . . . . . . . . . . . . . . . . . 8-35
1009.Q356-000 07/04 8-1

S/5 Aespire
8.21 Breathing system interface ............................................... 8-36

8.22 B陀athing System ....... . ... . . . . . ................ . ...................... 8-37
8.22.1 APL Valve ....................................................... 8-37
8.22.2 Bag/Vent Switch ................................................. 8-38
8.22.3 Abso巾er canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
8.22.4 Flow Sensor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-40
8.22.5 Breathing Circuit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-41
8.22.6 Exhalation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-42
8.22.7 B创lows ......... . ... . . . . . ................ . ...................... 8-43
8.22.8 Bellow base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-44
8.22.9 BagArms ....................................................... 8-45
8.23 Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-46
8.24 Legris quick-release 白创 ngs .... . .. .. . . . . .. .. . . . . . . .. .. .. . .. .. . . . . .. . . . . . . . 8-4 7
8.25 Vent Drive and low-pressure tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-48
8.26 Tubing for use with Legris fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-50
8.27 Cables and hamesses ................................................... 8-52
8.28 Cables and hamesses (Aespire 100) ....................................... 8-54
8.29 Anesthetic Gas Scavenging System - AGSS ................................. 8-56
8.29.1 Passive AGSS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-56
8.29.2 Adjustable AGSS ................................................. 8-58
8.29.3 Active AGSS ..................................................... 8-60
8.30 Integrated Suction Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62
8.30.1 Major Components (Continuous and Venturi suction). . . . . . . . . . . . . . . . . . .. 8-62
8.30.2 Suction Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 8-63
8.30.3 Venturi assembly. ………………………………………… .8-64
8.31 Auxiliary O2 Flowmeter .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65
8.32 Display mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-66
8.33 Cable management arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-67
8.34 Display arm mounting kits for optional equipment ............................ 8-68
8-2 07/ 04 1009-0356-D 00

8 IIlustrated Parts
8.1 Service tools - Anesthesia machine
8.1.1 Test Devices

Item 1001 Stock Number
1 Test flowmeter, 6- 50νm i n (Suction FlowTest) 1006-8431-000
NotShown
Low-pressure Leak Test Device (negative pressure) 0309-1319-800
Low-p陀ssu陀 LeakTest Device (positive p陀ssu陀 -ISO) 1001-8976-000
Low-pressure Leak Test Device (positive pressure - BSI) 1001-8975-000
Flow test device capable of measuring 0 - 15υmin Referto section 3.8
with an accuracy of 士2% of reading
Vacuum test gauge capable of measuring 0 to 550 mm Hg Referto section 3.9
with an accuracy of 土 1 % of reading
Test device capable of measuring 0 - 30νmin (see Item 1 above) Referto section 3.9
Leakage current test device Referto section 3.11
Test device capable of measuring 689 kPa (100 psi) Refer to section 6.1
Low-p陀ssu陀 test device (digital manometer or test gauge) Referto section 6.6.2
with an accuracy of 土2% of reading
Test Devices
1009-0 356-000 07/ 04 8只3

S/5 Aespire
8.1.2 Test Tools
Item Tωl Stock Number

1 Leak TestTool Kít, ABS breathíng system 1407-7013-000
1a TestTool , bulkhead 1407-8500-000
1b Plug, tapered 27x12 mm 1407-8505-000
1c Plug, tapered 24x18 mm 1407-8506-000
1d TestTool , circle module (2 each) 1407-8502-000
1e Plug, servíce BjS 11 mm (2 each) 1407-850 4-000
1f Plug, service BTV 18 mm (2 each) 1407-8503-000
2 Plug, stopper 2900-0001-000
3 Adapter, posítive low-pressure leak test 1009-3119-000
4 Vaporizer Manífold Valve TestTool 1006-3967 -000
NotShown
Tool to help disconnect tubing from Legrís fí创 ngs 2900-0000-000
Test Lung 0219-7210-300
Leak detectíon fluíd, Snoop obtaín localiy
lb
/
^
-‘
le 1f
(2) (2)
3
4
2
8.4 07/04 1009.0356-D 00

8 IIlustrated Parts
8.1.3 Secondary Assemble the secondary 陀gulator pilot p陀ssure tool using a 4-mm tee and
regulator pilot pressure tubing as shown . 刊 is tool is used with N20 needle valve calibration.
tool
2 咱工三
Item Descrlptlon Stock Number

4A
Tee, 4 mm, tube/ tube/ tube 1202-3653-000

呵，‘句 3
Tubing, 4 mm (approximately 450 mm - 18 inches) 1001-3060-000
Tubing, 4 mm (approximately 50 mm - 2 inches) 1001-3060-000
1009-0356-000 07/04 8-5

S/5 Aespire
8.2 External components - front view
11
\
、 10 (15, 13)
" Bm
Description Stock Number
12345678911111111
Caster, 125.mm with brake (front) 1006.3070-000
Caster, 125.mm no brake (陀ar) 1006-3071-000
Cove飞 cable channel 1009.3020.000
Uppershelf 1009-3022-000
Bolt, M6x40 0144-2131-911
Lockwasher, M6 internal 0144.1118-130
Gauge, airway pressure (includes mounting hardware) 1009.3034.000
Handle, side 1009-3033-000
Handle, Medirail 1009.3101.000
01234567
Screw, M6x12 Sems 0144-2436-106
Spacer 1009.3102.000
Screw. M6x70 0144-2131-923
Lockwasher M6 external 9213.0560.003
Screw, M6x20 0144-2131-921
Shim 1009.3131-000
Task Li ght PCB 1009.5504-000
Lens, Task Ught 1011-3308.000
Screw 0142-4254.106
18 Switch Assembly, task light 1009.5587-000
19 Plate, switch mounting retainer 1009.3143.000
Screw 0140.6226.107
8.6 07/04 1009.0356-D 00

8 IIlustrated Parts
8.3 External components - front view references
····A···
au-A
15
,,
饨，‘
13
16
16
Item Descrlptlon Section number

1 "Serial board" Referto section 8.13
2 "AGSS gauge, and sample return" Referto section 8.13
3 "Vent Engine Housing" Referto section 8.12
4 "Anesthetic Gas Scavenging System - AGSS" Referto section 8.29
5 "Breathing System" Refer to section 8.22
6 "Drawer" Referto section 8.23
7 "Tabletop components" Referto section 8.9
8 "Display cables" Refer to section 8.13
"Display mounts" Refer to section 8.32
9 "Flowmeter components" Referto section 8.19
10 "Auxiliary O2 Flowmeter" Referto section 8.31
11 "Integrated Suction Regulato r" Referto section 8.30

12 "Front panel , gauges and system switch" Refer to section 8.7
13 "ABS to machine Interface Components" Referto section 8.20
14 "Vaporizer manifold" Referto section 8.18
15 "Right-side Components" Referto section 8.10
16 "External components -Iower assembly" Referto section 8.11
1009-0356-000 07/04 8-7

S/5 Aespire
8.4 External Components - rear view
Item Description 5tock Number
1 AC Inlet Referto section 8.14
2 Pipeline Inlets Referto section 8.16

Label, pipeline inlet blank 1009-3197-000
3 句linder Gas Supplies Referto section 8.17
4 Electrical Power Outlet Referto section 8.15

Blank panel (no ou tJ ets) 1011-3329-000
Screw, M4x12 1009-3109-000
5 Suction items Referto section 8.30
6 Rear panel items Referto section 8.8
7 Th umbscrew 1406-3304-000
Ring, retainer 1406-3319-000
8-8 07/ 04 1009-0356'{)00

8 IIlustrated Parts
8.5 Control module mounting for a ProTIVA machine
………-=r 6
s 7
1 1 2
Item Descriptlon Stock Number

1 Thumbscrew, M6x14 1505-3005-000
2 Bracket, mount 7100 displayTIVA 1009-3290-000
3 Screw, M4x12 Pozidriv 0140-6226-111
Lockwasher, M4 external 9213-0540-003
4 Block, mount 7100 displayTIVA 1009-3294-000
5* Screw, M4x8 Pozidriv Flat HD 0140-6226-107
6 Clamp, cable TIVA 1009-3291-000
7 Screw, M6x14 SKT HD CAP 0144-2131-922
8 Manifold , display mount TIVA 1009-8232-000
* Apply Loctite 242.
1009-0356-000 07/04 8-9

S/5 Aespire
8.6 Aespire 100 - exclusive components
Item Descrlption Stock Number
1 AC Inlet Referto section 8.6.1
2 Display mount components Referto section 8.6.2
3 Powersupply, 40W universal 1609-3040-000

(the displayjcontrol module in the Aespire 100
uses a different power supply than in a standard
Aespire machine)
4 Flowhead components Refer to section 8.19

(with the following exceptions, all components of
the O2 only flowhead are covered in the
"Flowmeter components" section.
4a Kn ob, O2 (does not include label) 1006-3634-000
4b Plate, flowtube blank 1006-1506-000
4c Screw, tread forming 0.88 inch 1009-3410-000

(th is screw is slightly longer to
compensate for the flowtube blank plate)
5 Blank La bel Set 1009-3409-000

(when replacing the flowmeter bezel, use
appropriate label to cover unused flow control
positions)
6 Harnesses Referto section 8.28
7 Caster, non-Iocking 4-inch 1009-3038-000
8 Caster, locking 4-inch 1009-3039-000
9 Panel , lower rear cover 1009-3407-000
10 Screw, M4x8 1006-3178-000
11 Thumbscrew 1406-3304-000
12 Ring，陀taining 1406-3319-000
8-10 07/ 04 1009.0356'{)00

8 IIlustrated Parts
1 2
4 3
4c
……·、
、
10
--7 9
- 1 1 (12)
1;.
1009-0356-000 07/04 8-11

S/5 Aespire
8.6.1 AC Inlet (Aespire 100)
11 12 13
~ I L E

1 AC Inlet, with line filter 1609-3019-000
2 Fuse drawer 1609-3020-000
3 Fuse, 2A 1009-5778-000
4 Screw, M3x8 9211-0530-083
5 Nut, M3 Keps 0144-3717-302
6 Transient Suppression board 1609-3101-000
7 Standoff, 52-mm Long 1609-3320-000
8 Screw, M4x8 0140-6226-113
9 Stud, Equal Potential , 6-mm 0208-0070-300
10 Screw, M4x12 1009-3109-000
11 PowerCord Referto section 8.14
12 Clamp, powercord retainer 1009-3405-000
13 Screw, M4x8 1006-3178-000
8-12 07/04 1009.0356'{)00

8 IIlustrated Parts
8.6.2 Display mount (Aespire 100)
11 (12)
7
''
ttttl
3
\一 "_j 6
Item Description Stock Number

1 Dovetail insert 1009-3408-000
2* Screw, M8x2 0 S 町 HD 0144-2440-821
3* Screw, M6x12 SKT HD 0144-2436-101
4 Extrusion , Vent bracket mount 1504-3514-000
5 Bolt, carriage 1006- 1433-000
6 Casting, Vent Bracket, 20 deg陀e (2) 1504-3526-000
7 Bearing, white plastic (2) 1006-3228-000
8 Hand l e，下clampi ng 1301-3001-000
9 Washer, f1 at 9213-0180-006
10 Setscrew, M6x10 0141-4227-111
11 Screw, M4x16 9211-0440-163
12 Lockwasher, M4 0144-1118-128
13 Clamp 1504-3527-000
* Apply Loctite 242
1009-0356-000 07/04 8-13

S/5 Aespire
8.7 Front panel , gauges and system switch

9
7乙 4
10
11
8 7 5
Item Descrlptlon Stock Number Stock Number Stock Number

(plpellne) (cyllnder)
1 Panel , gauge front 1009-3018翩 000
2 Switch , D-Osystem 1006-8452-000

3 Gauge, low pressure (includes mounting hardware) 1009-3079-000
4 Connector, 1/8 inch Legris to 10-32 1006-3711-000
5 Gauge, high pressure (includes mounting 1009-3080-000
hardwa陀)
6 Connector, 1/8 inch coppertube to 5/16-24 1006-3712-000

7 Label, gauge 02 ANS1 1009-3081-000 1009-3199-000
N20ANSI 1009-3082-000 1009-3201-000
AirANSI 1009-3083-000 1009-3200-000
02 1SO 1009-3202-000 1009-3204-000

N20lSO 1009-3082-000 1009-3201-000
AirlSO 1009-3203-000 1009-3205-000
O2 Neutral 1009-3234-000 1009-3237 -000

N20 Neutral 1009-3235-000 1009-3238-000
Air Neutral 1009-3236-000 1009-3239-000
8 Tube Kit , coppertube and fi创 ngs (inboard cylinder) 1006-8371-000
Tube Kit, copper tube and fittings (3rd gas) 1006-8372-000
9 Plate, gauge blanking 1009-3045-000
10 Plate, gauge blank backing 1009-3147 -000
11 Palnut 1009-3090-000
8-14 07/ 04 1009.0356'{)00

8 IIlustrated Parts
8.8 Rear panel components

1 2 (3) 4
8 (9)
- tF 、
、，
17 6 (7)
13 (15, 16)
10 (9)
,
12 (9) 11 (9)

1 Cover，陀ar upper 1009-3073-000
2 Cap, hose reel 1009-3075-000
3 Screw, M5.5x2 0 1009-3384-000
4 Strap, hook/loop 1009-3233-000
5 Screw, M6x1.0 captive 1009-3114-000
6 。oor， access (not functional for Aespire) 1009-3074-000
7 Screw, M4x12 1009-3109-000
8 Spring, cantilever 1009-3124-000
9 Screw, M3x8 0142-4254-106
10 Cover, trap bottle (if no internal suction) 1009-3173-000
11 Cover，陀gulator yoke (if no regulator) 1009-3121-000
12 Plate, clip cover 1009-3185-000
13 Wrench, DIN cylinder(with cable) 1202-3651-000
14 Wrench, pin index cylinder (with cable) 0219-3415-800
15 Cable 1010-3049-000
16 Ferrule, cyl i nderw陀nch cable 陀tainer 1001-3708-000
17* Handle, P-grip 1009-3343-000
* Clean mountingsurface with isopropyl alcohol.
1009-0 356.000 07/04 8-15

S/5 Aespire
8.9 Tabletop components

6 7 (8, 9) 1 2 (3)
1 Tabletop, work surface 1009-3029-000
2 Screw, relieved 1504-3001-000
3 Washer, retainer 1009-3178-000
4 Window, check-valve 1009-3088-000
5 Palnut 1009-3090-000
6 Hook, breathing circuit 1009-3086-000
7 801t, shoulder 1009-3172-000
8 Washe几 wave 1009-3035-000
9 Washer, Nylon 1009-3150-000
10 Clip, with tape (used with bag arm) 1009-8196-000
11 Clip, with tape (used with bag on hose) 1009-8197 -000
8-16 07/04 1009.0356'{)00

8 IIlustrated Parts
8.10 Right-side Components
1 2 (3)
1 Ext阳sion cover 1009-3021-000
2 Screw, M6x2 0 0144-2131-921
3 Lockwasher, M6 internal 0144-1118-130
4 Dovetail, RH upright 1009-3129-000
5 Screw, M4x10 sel仁tapping 1009-5534-000
6 Cover, pipeline inlet 1009-3091-000
7 Screw, M4x8 1006-3178-000
1009-0356-000 07/04 8-17

S/5 Aespire
8.11 External components - lower assembly
1 (3)
•
10 (11, 12) 13 (8, 9)
•
• ,.
4 (5)
1 Panel , access 1009-3059-000
2 Panel , service 1009-4141-000
3 Screw, M4x8 1006-3178-000
4 Thumbscrew 1406-330 4-000
5 Ring，陀taining 1406-3319-000
6 Cover, scavenger reservoir 1009-3027 -000
7 Bracket, suction reservoir 1009-3107 -000
8 Screw, M4x16 9211-0440-163
9 Lockwasher, M4 external 9213-0540-003
10 Clip, suction bag hose 1407-3327 -00。
11 Screw, M5x16 PAN HD 9211-8350-163
12 Lockwasher, M5 external; 0144-1118-220
13 Bumper, abso巾er 1009-3105-000
8-18 07/ 04 1009.0356'{)00

8 IIlustrated Parts
8.12 Vent Engine Housing
._
7
丁/6 8
2 3
、
币、
咱'
Item Descrlptlon Stock Number Qty

1 Vent Engine Cover Plate Assy 1407-7009-000
2 TAB GUIDE BELLOWS BASE 1407-3313-000 (2)
3 SCR M3X16 POSI DR PAN HD A4 SST 1504-3003-000 (2)
4 Cap , Plug 1406-3524-000
5 FITfl NG PNL MOUNT 3.18 HOSE BARB UNION 1504-3014-000 (2)
6 PLUG HOLE 15.9 DIA NYLON MICRO PLASTl CS 1006-1473-000
7 PLATE CONN VENT 1407-3321-000
8 SCR M4X8 POZI-DR DIN84 PAN SERRATED 1006-3178-000 (5)
9 HARN VENT ENG BRD TO COIN SLOT 1009-5545-000
10 BLOCK LATCHING DSUB CONN 1504-3617-000 (2)
11 SCR 4-40 X3/8 S盯 BCG HDCAP 0144-2117-206 (2)
12 Bracket, scavenging guard in machines without scavenging 1407-3922-000
13 CLl P-SUCTl ON BAG HOSE 1407-3327-000
14 SCR M5 X 16 PAN PH HD SST 9211-8350-163 (2)
15 Lockwasher 0144-1118-220 (2)
1009-0 356-000 07/04 8-19

S/5 Aespire
8.13 Display cables, serial board , AGSS flowtube , and sample return
13 12 11
14
15 AAG路

1 CABLESER IS山 CONN BRD TO CTRL MOD 7100 1009-5691-000
2 CABLEMON 阿ORING BOARD 1504-560 4-000
3 CABLE PNEUMAT1 CENGINE 1504-5605-000
4 Cable, power 1009-5711-000
5 "Harness, Serial lSO to 02 flush SW" 1009-5567 -000
6 "Harness, Serial lSO to 02 supply SW" 1009-5568-000
7 "Harness, Serial lSO to onj standby SW" 1009-5566-000
8 Serial lsolation Board 1009-5500-00。
9 Standoff 1202-3092-000
Lockwasher 0144-1104-331
10 Screw, thread forming 1009-3400-000
11 Label , flow indicator AGSS 1406-3527-000
Label , flow indicator AGFS (for German variant) 1009-3301-000
Label , blank (for machines without f1 0w indicator) 1009-3241-000
12 Flowtube, AGSS 1406-3560-000
13 Clip, AGSS f1 0wtube 1009-3181-000
14 Coupling, Colder (Kit includes mounting nut) 1009-8321-000
Label set, blank (for machines without scavenging) 1009-3351-000
15 Label , AGFS (for German variant) 1009-3300-000
8-20 07/04 1009-0356-D 00

8 IIlustrated Parts
8.14 AC Power cords

Aesplre 100 machlne
1 4 3
1
2
Item Descrlption Stock Number
1 PowerCord
Australia and China, 220-240 VAC AS 3112 outlets 1006-3888-000
EURO and France, 220 VAC with CEE 7/ 7 1001-3380-000
India and South Africa , 220-240 VAC BS546 1006-3885-000
Japan and US, 100-120 VAC NEMA 1006-3907-000
Peru , 220-240 VAC NEMA 1006-3882 -000
Swiss, 220-240 VAC SEV 1011 1006-3889-000
UK, 220-240 VAC BS1363 1006-3884-000
2 Clamp, power cord retainer 1009-3103-000

3 Screw, M4x8 PAN serrated 1006-3178-000
4 Clamp, power cord 陀tainer 1009-3405-000
1009-0 356-000 07/04 8-21

S/5 Aespire
8.15 AC InletjOutlet Components

1 Inlet, 100/ 120 AC, with line filter and 15 A circuit b陀aker 1009-5698-000
Inlet, 220/240 AC, with line filter and 8 A circuit breaker 1009-5757-000
2 Fuse, 2A - 5x2 0mm 1009-5778-000
Fuse holder 1009-5674-000
3 Circuit board , Inrush , 100-120V 1006-3245-000
Circuit board , Inrush , 220-240V 1006-3246-000
Circuit board , Transient Suppression, 100-120V 1006-3788-000
Circuit board , Transient Suppression, 220-240V 1006-3789-000
4 Filter, AC Line, 100-240V 1009-5675-000
5 Cable, line filterto Display Module 1009-5711-000
6 Harness, 100/ 120 Vto Toroid (orto outlets harness) 1009-5713-000
Harness, 220/ 240 Vto Toroid (orωoutlets harn臼s) 1009-5714-000
Harness, if no outlets 1009-5715-000
7 Harness, to 100/ 120 Voutlets 1009-5716-000
Harness, to 220/ 240 V outlets 1009-5717-000
8 Outlet Receptacle, Australia, AS 3112 1001-3305-000
Outlet Receptacle, EURO, CEE 7/ 7 1202-3551-000
Outlet Receptacle, France, CEE 7/ 4 1006-4421-000
Support Frame, snap in 1006-4422-000
Outlet Receptacle, India and South Africa , BS 546 1006-3805-000
Outlet Receptacle, Japanese 1006-3578-000
Outlet Receptacle, NA, Nema 5-15 1006-3555-000
Outlet Receptacle, Swiss, S凹 1011 1006-3807-000
Outlet Receptacle, UK, BS1363 1001-3309-000
9 Circuit Breaker, 1A, Rocker 1009-5722-000
Circuit B reake巳 2A Rocker 1009-5721-000
Circuit Breaker, 3A Rocker 1009-5720-000
Circuit Breaker, 4A Rocker 1009-5719-000
10* Toroid , 100-240V 1009-5692-000
Heatshrink tubing 1202-3268-000
11 Screw, M6x70 0144-2131-923
12 Lockwasher, M6 9213-0560-003
13 Washer 0402-1107-500
14 Cover, transformer 1009-3063-000
15 Screw, M4x8 DIN84 (fortransformer cover) 1006-3178-000
16 Stud, Equal Potential, 6 mm 0208-0070-300
* Apply heatshrink tubing to terminals of black and white wires if not being used.
8-22 07/04 1009-0356-D 00

8 IIlustrated Parts
10*
11 (12 ,13)
3 14
15
⑥ | 第| 陆 3112
Australia/China
「二 I Nema 5-
③ 1 " Japanese
因且 CEE
EURO
7
回 ~...::纠 SEV 1011
Swiss,
国使] 。
'---r;:-一 BS1363
France 1 >>，'"协 I ~~
。「rLEi - r. m46
India and Sou仙Africa ④ ~τ I ~~ma 5-15
"" NA
1009-0 356-000 07/04 8-23

S/5 Aespire
8.16 Pipeline inlet fittings

7
1
叫口~[]
6
2 3 4
5

1 Plpeline Inlet - O2 fittings
Body, O2 DISS 1006-5149-000
Body, O2 NIST 1006-5158-000
Bod弘 02 D1N 1006-5161-000
Bod弘 02G3/8 BSPP 1006-5170-000
Pipeline inlet assembly 02 France 1006-8363-000
Pipeline inlet assembly 02 Canada 1006-8360-000
Pipeline inlet assembly O2 Australia 1006-8396-000
1 Plpeline inlet - N20 fittlngs
Body, N20 DISS 1006-5150-000
Body, N20 NIST 1006-5159-000
Body, N20 DIN 1006-5162-000
Bod弘 N20 G3/8 BSPP 1006-5171-000
Pipeline inlet assembly N20 France 1006-8362-000
Pipeline inlet assembly N20 Canada 1006-8359-000
Pipeline inlet assembly N20 Australia 1006-8397-000
1 Pipeline Inlet Alr fittlng
Body, Air DISS 1006-5151-000
Body, Air NIST 1006-5160-000
Body, AirDIN 1006-5163-000
Body, Air G3/8 BSPP 1006-5172-000
Pipeline inlet assembly Air France (service kit) 1006-8361-000
Pipeline inlet assembly Air Canada (service kit) 1006-8358-000
Pipeline inlet assembly Air Australia (service kit) 1006-8398-000
2 O-ring, bore seal
O2 and N20 0210-0479-300
Air 0210-0539-300
句JAU『 Ed
Sintered metal filter with o-ring 1006-8351-000

Pipeline checlωalve with o-ring 1006-3160-000
999
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Gas Inlet Manifold (replacement)

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6 Reliefvalve, 758 kPa (110 psi) 1011-3049-000

7 Screw, M4x20 0144-2124-218
Lockwasher, M4 external 9213-0540-003
8-24 07/04 1009-0356-D 00

8 IIlustrated Parts
8.17 Cylinder Gas Supplies
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( Dt .议'丁~)
C王ζ~ C王ζ二)
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/
/
/
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4 2
Item Descriptlon Pin Index (Inboard) DIN (Inboard) DIN, Large Cylinder
(l nboard)
1 Gas supply O2 1006-3201-000 1006-3207 -000 1006-3880-000
1 Gas supply N20 1006-3202-000 1006-3208-000 1006-3881-000
1 Gas supply Air 1006-3203-000 1006-3209-000
Pin Index (Outboard)
2 Gas supply N20 1009-8210-000

3 Standoff (3 per supply) 1009-3085-000
Screw, M6x80 socket head cap (3 per supply) 0144-2131-913
Lockwasher, M6 external (for above screw) 9213-0560-003
4 Screw, M6x2 5 socket head cap (3 per supply) 9211-0660-254
Lockwasher, M6 external (for above screw) 9213-0560-003
5 Cylinder inlets (Pin Index or DIN for external cylinder) Refer to section 8.17.1
6 Tee handle beige 0219-3372-600
7 Clamp, yoke 1001-4076-000
8 Spacer, gas block (2) 1001-4077 -000
Screw, M8 x 25 long socket head cap (2) 9211-0680-253
9 Elbow fitting for cylinder p陀ssure gauge (copper tube connection of gas supply) 1006-3713-000
10 La bel Set, cylinder supply, 02 1006-3854-000
Label Set, cylinder supply, N20 1006-3855-000
La bel Set, cylindersupply, Air 1006-3856-000
1009-0356.000 07/04 8-25

S/5 Aespire
8.17.1 Cyllnder Inlet fittings
1 阴 nlndex 2 DIN (extemal cyllnder)
lEEl C二卫
2e
la lb lc ld le
Ó==øm ...
2b 2f
Item Descriptlon Slock Number
1 Cylinder inlets (Pln Index)

1a Gasket 0210-5022-300
1b* O-ring 9221-3013-116
1c Ad apter, inlet 1001-4075-000
1d Filter, sintered bronze 9914-6380-000
1e Retaining ring, filter 1001-5954-000
2 句IInder Inlels (DIN)
2a Screw, M8x16 0144-2140-242

2b Sealing ring (OIN) 1009-3356-000
2c OIN Ad apter (02) 1006-4000-000
OIN Ad apter(N20) 1006-4001-000
OIN Ad apter (Air) 1006-4002-000
2d 。.ring， 0.68710, 0.812 OD 0210-0544-300
2e Rlte几 sintered bronze 9914-6380-000
2f Sealingring, N20 OIN Conn 11 1202-3641-000
2g Adapter, large 州inder N:2 0 1006-4028-000
2h Ad apter, large cylinder ~ 1006-4027 -0 00
* Lubricate sparingly with Krytox
8-26 07/04 1009-0356-000

8 IIlustrated Parts
8.18 Vaporizer manifold

5 _莓-6
3忏 -4
U
I
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.
d
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士只 10
←一-11
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Manifold assembl弘 complete， two position 1006-8355-000
Manifold assembly, complete, one position 1009-8065-000
12345
O-ring, 0.687 inch ID 0.812 inch OD 0210-0544-300
Spring, comp陀ssion 1006-3736-000
Valve kit, includes seal 1006-8373-000
Seal 1006-3690-000
O-ring, 14.3 mm ID 1102-3043-000
(Package of 6 o-rings) 1102-3016-000
6789111111
Nipple, vaporizer port (New Style) 1006-4215-000
Screw, M2.5 - 0.45x6 PAN , Pozidriv, SST 1006-3037-000
Spring, Dzus 1102-3056-000
Seat, check valve 1006-1352-000
012345
O-ring 27.1 OD 21. 89 mm ID 1006-3866-000
Flapper 0211-1451-100
Housing 1006-1351-000
Screw, M4 x 30, cap head 9211-0640-304
Valve, relief, 5.5 psi, 7/ 16-20 THD 1006-4128-000
Flexible tubing, 1/ 4 inch, mixed gas 1001-306 4-000
1009-0 356.000 07/04 8-27

S/5 Aespire
8.19 Flowmeter components
{)
:中三: 4
r -c:þ- 寸
Slngle-tube F1 0whead Outlet
6--
11
3 10 (5- )
14
7

1 Flowhead Module: includes regulator, flowtube mOdule, flowtubes , needle
valve, intermodule tube and associated o-ring, and label plate; does not include
labels, link-25, or knobs (order separately).
O2 flowhead module with dual flowtubes 1006-8380-000
O2 flowhead module with single f1 0wtube 1009-8069-000
N20 flowhead module with dual f1 0wtubes 1006-8381-000
N20 flowhead module with single flowtube 1009-8070-000
Airflowhead module with dual f1 0wtubes 1006-8383-000
Air f1 0whead module with single flowtube 1006-8382-000
2 Secondary regulators/Balance Regulators
Regulaωr Kit, 02 (adjustable), without pressure switch 1006-8341-000
Regulator Kit, N20 (p陀ssu陀 balancin g) 1006-8344-000
Regulator Kit, Air (adjustable) 1006-8340-000
8-28 07/04 1009-0356-D 00

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同脚胁.~刊ir， large
A脚tube kit. N20. I描事

..盹k 刷刷幽伽"
2创始-8325.000
1006-8坦问∞
1006-833t -OQO
向阳、曲创刊2 ， large
s.n..加剧1M klts (indud幅fIoat， filte<.C>ri吨势。 tube)
A.._创t，.Nr.small 1006-832ω∞
A.._战 N20• SmaØ 1006-8330-仪刻。
阴阳-战 02， small 1006.8332 .Q∞
stncJo......刷刷..Idtt (includes何国飞偏宿。o-tiog&， tube)
A.._创t，. single也beAirfl。倘m候en;"坦筒、e Largo 位灿灿be lOts

A.._盹吨。.51咽，ωb.。由a陆阳晒M恼， 1ω9.8 199.Qω
AO'lIIt ube kit. 02' singJe-Wbe, dual 饲P'"晒伽幅苦 1009.8 193<)ω
Spring, top offI阳tub阻 1006-3624-000

向国. .ωp. o， l描写悔 I()(路1225-000
阳at"晤，叫Ola~归血路1226-000
-"呻， Ajr large 阳路1227.000
O-ring, 17.600, 12.37 10, largøflo唰国，旬' I()(路-3615-000
阳ter， lò唱 n刷、，be I()(路~.OOO
O-ring, 17.600, 12.37 10, largøflo唰b毡. bottom(<ed) I()(路<>968.000
阳at"晤I， 02 smal 阳路1233-<盼。
F阳''''''， 1句。翩翩山)6.1234-(陷。
-"呻，曲 small I()(路1235.()()0
10 。"唱. 112600. 6.0210 翻旧11ft。峭恤.. ... 10(路-3617..()()j。
lL Filter, 51ηallftO'll'也... 1仪路'3583.000
12 。"唱. 112600. 6.0210 翻旧11ft。峭...b.. bottom (<ed) I()(路'!969.000
由 BaI， Smm 自plugfresh 自"n哩。 1O()6.1353.Qω
" " -,
Q-ring 凰"阳筒Jbes(indu由5 4 ..曲。"叩 and botb:lm o-tinþ 阳 I.rgo I()(路8抽3.000
何阳_ .耐 3 咽曲 oftopandbotto佣tHings旬，制allflo咄』国，~
Si加ootube 创飞 long. incålding cable ties 刷掉吕78.000
Si加剧钮，be 盹捕。ft. i耐udi唔C刷刷路刷掉吕79-(嗣
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8.19.2 Seconda哼
帽息lla恤 rcomponen也
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Knob 的O) (AiI)'Oi阳ut label 1006-3国3-000
02 Pro阳咽酬唱 as幽m 崎 100&8:挺撼。00
(includes 阳01>，锄'民加飞 set S<n州、唰ho... knoblab呻

34567
缸''''''''
。141-4227-105
02 Pro阴:Þttionercl、aon 1仪路3610-000
句"'"加t. N20 1006-3625-0∞
Plug， 1f8in由 tOO6-36U -Oα3
Spaoer，伽ksystem. 屿O n国dlevalve 1006-缸峙。ω
8
Va)惜。帽edle(02)(Ajr) l006.834~仅10
V.'睛， need阳吧。(has ootch around 、~al帽 body) 阳路吕45-000
9
。 "略 10.1 10 13.300 9221-3010.116
012
111
O-ring. 0 ，250..由 10 0..3市附曲 00 0210-0687-300
Sωp ∞lIar(all 白S臼) 10(路3632.000
"四刷刷ωp 回国陆归duc阳阳m13) m再-8055.000

翩翩翩'"咽。ω旭附衔'用响曲回m 臼帽由甜甜gas f(rw 国附刨&
由"
Mo...刷gsae惕。M3>8， SKTHOCAP 2创施-3865.000
价晦副饱 s..hch.~s呻ply alarm 1006-3623-<lO。

吕蜡
O-ñng. O.250 in曲 10 0 .375 i回hOO 四 1().{)687-3∞
saews、 M4x口，回d市 PAI咱 0 140-6226-111

U
PI唱 pre揭嗣..""阳ity 1006-3&峙。ω

皿姐
saews、阳路8 Po.zid.w PAN 皿06-3 178-000
何睛，ι02 Pilc风 pl暗.inet抽w 1006-3533-0∞

姐剖
Fltling， 02 P阳、归'Nd-inelbow 1006-3663-0∞
Tu峙，ι 'kMI(阳 head 144 mm .LH heðd 164 mm) 1001 -30曲。00
.., 凹'/04 1曲创自曲。曲

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S/ 5Aespire
8.20 ABS to machlne Interface Co mponents

2.
再叫啕
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问川剧T UONJlORING8RO (T[町IDVM8J 1∞9-8002-0∞

民:iA 8/Staskl幢忧 "e<旬帽 00"世 1ω9-568 1-00。
{幽d 怕回 oom帽阳"唔旧曲"。
SCR M4X12 P02J.ÐRPAN SSTrv陀3回 0 14ι目26-11 1
WAS>νLOCKEXT M4阳N 6797 SST 1YPE 316 92 ~剖 0-003

sp，皿ER.1711N 10 0.25创NOD0250 IN tG 1202-3_。α》
AW附NUM
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8.20.1
ACGO Selec田v.惘阳邸， ω 事自由"
8.20.1
9 Pon, ACGO body 1仪治-3096-000
10 SctÞ.， M4x::国 9211-0640-3刨
11 U战"，，51咽几 M4 92日。制。。因
12 臼p， ACGO 阳"' '''畸 I()(路。由5-000
13 Screw, M0b8 92U. l04()'()回
14 Oisk. ACGOch民东咀阳 1~62-oo0

15 陆p阳几 ACGOch创巍旧惘回撼。曲7~阳
t6' O-ring 。210-0543-3∞

17 院创略 eib阳 bilfb回 1仪治剖曲~OO
18" O-ring 0210-06剖-300

直 &四W，~也x6 9211-1α抽~55
20 fie "'l呻 0203-59 15-3ω

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... 肝'/04 1曲创自曲。曲

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1(1'
211, 4)
。.......... 翁...阳......
Aus.h va阳，、..由侃4 '皿M 1006-8357-000

Aus.h Button w抽lOd 1011-3354-C101。
Spring 1006-3 U掉。∞
E-dip 田α3-5225-300
s幅幅t 1011-3355-0∞
Scr酬。制啤 1006-3178-000
Saew. M4:d2 。1~6- 111
loc~asher， "'4 9213-0540-003

ACGO S曲曲rS1li:u如. CO<咽，... 1009-3回争创始
(，.;lhoutOJ副 · 阳币 10)
9a Aus.hpressl阴阳阔、 1006-3972.000
助。而唔 1006-3213.000
9c Screws 0144-2124-201
02
1111
Gua 肉d 1009-3 L创)0.()()()
Tu脑、6 翻licone 1009-3 1E眸心曲

23
Tiewrap 回国-5915-300
R唱" .曲也 0，阴阳h 1011-3 168-000
10制，，~翩。，阳
.."
S/5Aespire
8.21 Breathlng system Interface
13{11, 12) 9(11' , 12) 13 ( 11' , 12)
8(7, 8) 3(4) 5 10(11. , 12) 14(15)
，恤n Deecrtpüo. S协幢幢，..阳w 崎

1 ASSEMBLY MAIN SUP阴阳 C昭n嗣 1401-7010-000
2 Bolt. M&:16 flange 1009-3口5咽。。)
3 刷刷民EGRIP "。问317-0∞
SCR "'6X16 Sems 0144-2，崎&-109 。)
‘5 LATCH PUSH TO ClOSε 1407-3拥9<100
6 LATCH PUSHTQ ClOSεW/MI但OSWntH 1407毛31Q.OO0
7 SCRS盯田 CAP w.-o.S皿 SST 1006剖峰。∞ 。}

8 WASHER ~时::K EXTEJINAl M3 92~S30-003 。}
9 民盹 .'啤cirouit 1407-3333-000
10 阳飞自田，自S 1407-331M>∞
w SEAl lJ.CUP 12. 7 108囚 19.050DEPR "。问32Q.OO0 (4)
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8.27 Cables and harnesses
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11 阳，阳施。FlIR翩。 TO 8/ 5 02 副5RAN05W 四09~目1.000
12 Hamess.V军NT ENG 8RO TO CO创N I'lATE 1009-5:臼5-<)∞
13 Hamess.VI回州。08 姐 toTi能川崎院 1009.5533-<)ω
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8.28 Cables and harnesses (Aesplre 100)
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13 A由阳r， atøilial)' i时候. 3O-mmm曲 to t 9-mmmale M lOO3制7
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15 问ugA路emωy，馆"'.，传到d 1407-39C路α泪。但}
16 Scr酬'， shoulder M3 1407-39 15-∞O

17 Conn制萃W， 30-mm ISO, MaIe M崎-3555-000
18 .由阳r， SCéf\'EI唔ing. 30-mm 他回1.ω t9-mmm抽血lO-337E扣。∞ (5..ck)
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12 4曲pter， a四lia'Y inle飞 3O-mm m画eto30-mmmate M1003134

13 4曲，饱r， auxiliary inl民. 3O-mmm曲 1019比mmmale Ml003'剧7
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7 SαlIW.#6 - tilct、 1009-3339-(灿0
8 阳自由06-5159.300
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11 回)OW fi曲唱 &佣m L.egr'6 1011-3510-000
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11 sc酬r， M4x10set阳pping 1009-5534-0∞
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5/5 Aespire Anesthesia Machine

Technical Reference Manual

Covers the following:

S/5 Aespire anesthesia machine

S/5 Aespire 100 anesthesia machine

S/5 ProTIVA anesthesia machine

。 2004 Datex-Ohmeda Inc.

1009-0 356-000 07/ 04 111

4.9 Service the f1 0wmeter module .............................................. 4-13

1009-0 356-000 07/04 v

4.21 Replace the display arm or display cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4-48

1009-0356-000 07/ 04 VII

8.22 Breathing System ....................................................... 8-37

9 Schematics and Diagrams

VIII 07/ 04 1009.0356..Q00

1009-0356-000 07/04 1-1

1.1 What this manual includes

5/ 5 ProTl VA The ProTIVA machine is configured with standard Aespire machine

1.2 Standard service procedures

1-2 07/ 04 1009.0356"()OO

1.3 What i5 an 5/5 Ae5pire

1009..0356.000 07/04 1-3

1.4 Configuration options

1.4.1 Standard Th e standard configuration includes the following items.

1.4.2 Options Options include the following items.

1.4 07/04 1009.0356"()00

1. Auxlllary common gas outlet (ACGO) swttch

Figure 1-1 • S/5 Aespi陀 (front view -Ie.役 side)

1009-0 356-000 07/04 1-5

1. ABS (Advanced Breathlng System)

日;gure 1-2 • S/5 Aespire (front view - right side)

1-6 07/ 04 1009-0356-0 00

AC Inlet for Aesplre 100 machlne

1. Clrcult Breaker for E1ec创cal Outlets.

Figure 1-3 • 5/5 Aespire (陀arview)

1009..0356.000 07/04 1-7

1. Ventllatorj Monltorlng dlsplay

1-8 07/ 04 1009.0356"()00

心 Standby . Type B equipment

。 "ON" only for part of the equipment

~ Alternating current Dangerous voltage

④ Protective earth ground

l Frame or chassis ground

1009-0356.000 07/04 1.9

Plus, positive polarity Movement in one direction

Minus, negative polarity 等--击' Movement in two directions

Variability Read top of float

tl Thiswayup Suction bottJ e outlet

自 Unlock Linkage system

;. Open drain (remove liquid)

Inspiratory flow Expiratory flow

02+ O2 Flush button

REF Stock Number SN Serial Number

1-10 07/04 1009.0356.QO。

() Alarmsi… h d〉 v…rmsOn川 key

G② End case touch key

:• BainjMapleson D breathing circuit

俨kP The primary regulator is set to pressure

1009-0 356-000 07/04 1-11

1-12 07/04 1009-0356-D 00

In this section 2.1 Theoryoverview ........................................................... .2-2

1009-0356-000 07/ 04 2-1

2.1 Theory overview