P Disk Grinder

Maintain
Training
Facilities
Date Developed: Document No. NTTA-TM1-07

April 2019 Issued by:
Trainers
Date Revised:
Methodology Level I Page 1 of 61
Developed by:
JOEMAR R.
Templates JOEMAR PURGATORIO
PURGATORIO Revision # 01
Template #1
OPERATIONAL PROCEDURE
Equipment Type: Welding Machine (MILLER)
Equipment Code: W-003
Location: Room A.1
Operation Procedure:
PRE-OPERATION
 Used a complete PPE as a safety precaution
 WELDING GLOVES
 WELDING APRON
 WELDING HELMET
 SAFETY SHOES
 RESPIRATOR
 SAFETY GLASSES
 EAR PLUGS
 Make sure the area you assign was cleared
OPERATION
 Prepare the equipment, tools and materials
 Check the machine to a good condition
 Ensure machines point to right place to avoid
rain.
 Doing the job training.

POST- OPERATION
 Switch off the machine for checking the good condition and return to
warehouse or welding cabinet.
 And the job well done.

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #2
HOUSEKEEPING SCHEDULE
Qualification: SMAW NC II Station/Bldg
Area/Section: Practical Work Area
In-Charge: Joemar purgatorio
Schedule for the 2nd Semester, 2018

Responsible Dail Ever Weekly Every Monthly Remarks
ACTIVITIES
Person y y 15th
other Day
Day
Seiri
(Sort ) Welder
students
Disposing of waste
materials like scraps, & X
follow waste segregation
system.
Seiton
(systematize) Welder
students X
Arranging the chairs &
table in orderly manner
Seiso
Welder
(sweep) students X
Cleaning the welding
booths and cubicle from
dust /rust and sweep
the floor.
Seiketsu
(standardize) Welder
X
Students
Keeping the scraps and
clean the area properly.

Trainers
Date Revised:
Developed by:
JOEMAR R.
Check the tools inside
the toolbox and logbook
the items when pull out Welder
X
and pull in. students /
tool keeper
Shitsuke
(self-discipline) Welder
students
Maintaining the
equipment and
check the tools
inside the toolbox
and Logbook the
item when pull out
and pull in.
Template # 3
SUMMARY OF THE HOUSEKEEPING ACTIVITIES
DAILY TASK YES NO

1. Disposing of waste materials like scraps, & follow waste
segregation system.
2. Keeping the scraps and clean the area properly.
3. Check the tools inside the toolbox and logbook the items
when pull out and pull in.

Trainers
Date Revised:
Developed by:
JOEMAR R.
WEEKLY TASK YES NO
4. Arranging the chairs & table in orderly manner.
5. Cleaning the cubicle and welding booths from dust /rust
and sweep the floor.
MONTHLY TASK YES NO
Template # 4
HOUSEKEEPING INSPECTION CHECKLIST
Qualification
Title SMAW NC II
Area/Section In-charge:
PRACTICAL WORK
AREA JOEMAR PURGATORIO
Location
YES NO INSPECTION ITEMS
1. Is disposing of waste materials like scraps and fallow
the waste segregation?
2. Is arranging the chairs and tables in orderly manner?
3. Is cleaning the cubicle and welding booths from dust

Trainers
Date Revised:
Developed by:
JOEMAR R.
/rust and sweep the floor?
4. Is the area properly kept clean?

5. Maintaining the equipment and check the tools inside
the toolbox and Logbook the item when pull out and pull
in.
Remarks :
Inspected by: Joemar R. Purgatorio Date: April 26, 2019

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #5
EQUIPMENT MAINTENANCE SCHEDULE
EQUIPMENT TYPE : SMAW welding machine (MILLER)
EQUIPMENT CODE: W-003
LOCATION : MCCTEST MANDAUE
Schedule for the Month of March
MANPOWER Daily Every Weekly Every Monthly Remarks
ACTIVITIES Other 15th
Day Day
1. Trainer Activity is
Ensuring the done before
X
welding machine and after
and keep properly. using the
equipment
2. Trainees Activity is
Checking the Smaw done before
Trainer X
handle and ground using the
cable kept dry and equipment
all parts are well
secured.
3. Trainees Activity is
Avoid operate done before
Trainer X
welding without using the
welding helmet. equipment
4. Activity is
Trainees done before
Inspecting the other X
parts of welding before Trainer using the
and after using. equipment
5. Trainees Check
warranty
Running the Trainer X
and after
equipment for 10
service
minutes and
assistance
observe for unusual
from dealer.
noise or abnormal
operation; repair is
necessary. Send to
technician.

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #6
Welding Machine (MILLER)
In-charge:
Practical Work Area JOEMAR R. PURGATORIO
MCCTEST MANDAUE
INSPECTION ITEMS
1. Is welding machine will keep properly?

2. Is the smaw handle and ground cable will keep dry? All
parts are well secured?
3. Is operating without welding helmet is always avoided?
4. Is the inspection of other parts of welding before and after sing?
5. Is running the equipment to 10 minutes for unusual noise
or abnormal operation? If any repair is necessary?
Remarks :
Inspected by: Joemar R. Purgatorio Date: May 03, 2019
Template # 7
INSPECTION REPORT (PRE)
Property ID Number W-003
Property Name Welding machine
Location Practical work area
Findings: Recommendations:
This Welding Replacement of cable wire.

machine have a
cable defects.
Inspected By: Reported To:

Trainers
Date Revised:
Developed by:
JOEMAR R.
Joemar purgatorio Jaymar escalada
Date Inspected: Date Reported:
May 03, 2019 May 03, 2019
Template # 8
WASTE SEGREGATION LIST
Qualification SMAW NC II
Area Section Practical Work Area
In-Charge JOEMAR R. PURGATORIO
GENERAL ACCUMULATED WASTE WASTE SEGREGATION METHOD
Recycle Compose Dispose
1.Broken welding X
helmet (plastic)
2. Broken welding X
goggles
3. Torn welding
gloves

Trainers
Date Revised:
Developed by:
JOEMAR R.
4.Torn/damage welding X
aprons
5. Broken electrode/
Electrode boxes.
X
6. Metal scraps
7.Broken dark/ X
clear glass
8. Used cable wire
9.Used rags
10.Electrode
handle scraps X

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #9
DANGER/CAUTION TAG-OUT INDEX AND RECORD AUDITS
DESCRIPTION
LOG DATE TYPE (System DATE

SERIAL ISSUED Components, COMPLETED
(DANGER/CAUTION) Test
References,
etc.)
WM- April Danger grounded Welding Machine May 2019

003 2019 cable .
(MILLER)
2019-01 April Danger grounded May 2019

2019 cable
2019-01 April Live wire May 2019

2019

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #10
WORK REQUEST
UNIT: DESCRIPTION:
W-003 WELDING MACHINE
Observation/s: Date Reported:
Defective welding cable May 02, 2019
Activity: Reported By:
Replacing cable wire as needed. Joemar R. Purgatorio
Spare Parts Used: Signature:
Welding Cable Oliver Bentulan

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #11
BREAKDOWN/REPAIR REPORT
Property ID WM-003
Number:
Property Name: WELDING MACHINE (MILLER)
Location: WELDING AND FABRICATION WORK SHOP
Findings: Recommendations:
Defective Replacement of welding cable

welding cable
Inspected By: Reported To:
Robert Noprada Janel gasta
Date: Date:
May 02, 2019 May 02, 2019
Subsequent Action Taken: Recommendation:
Inspection the equipment and cable Welding machine have new cable wire.
wire.
By: Reported to:
Technician Larry Pascual
Date: May 15, 2019 Date: May 15, 2019

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #12
SALVAGE REPORT
AREA/SECTION: Practical Work Area/
IN-CHARGE: Larry Pagubo
Facility Type: Part ID: Recommendation:
Welding machine WC-002 Forward to other

has defective workshops as a
welding cable. general purposes

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #13
PURCHASE REQUEST
QUALIFICATION: SMAW NC II
AREA: PRACTICAL WORK AREA
Item No. Particular/Speci No. Unit Total Amount

fication of Amount
Pcs.
1 Welding Cable for 6m Php 120 Php 720

Welding Machine
Cable size 1”

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #14
EQUIPMENT RECORD WITH CODE AND DRAWING
NO. LOCATIO EQPT. QTY TITLE DESCRIPTION P.O. DRAWING

N NO. NO. REFERENC
E
1 Practical W-003 1 Workshop Miller Serial QW-

Work welding No. C135-003 009
Area cable

Trainers
Date Revised:
Developed by:
JOEMAR R.
Template #15
INSPECTION REPORT (POST)
AREA/SECTION: PRACTICAL WORK AREA
IN-CHARGE : JOEMAR R, PURGATORIO
Facility Type Incident Action Taken Progress/Remarks
Get a new cable

wire and replace
Welding Cable Damaged Provide for a new damaged parts.
cable
Reported By: Date:
Joemar R. Purgatorio April 20, 2019

Trainers
Date Revised:
Developed by:
JOEMAR R.

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Maintain

Date Developed: Document No. NTTA-TM1-07

 Doing the job training.

Date Developed: Document No. NTTA-TM1-07

Area/Section: Practical Work Area

In-Charge: Joemar purgatorio

Schedule for the 2nd Semester, 2018

Date Developed: Document No. NTTA-TM1-07

SUMMARY OF THE HOUSEKEEPING ACTIVITIES

DAILY TASK YES NO

Date Developed: Document No. NTTA-TM1-07

MONTHLY TASK YES NO

HOUSEKEEPING INSPECTION CHECKLIST

Date Developed: Document No. NTTA-TM1-07

4. Is the area properly kept clean?

Inspected by: Joemar R. Purgatorio Date: April 26, 2019

Date Developed: Document No. NTTA-TM1-07

Date Developed: Document No. NTTA-TM1-07

1. Is welding machine will keep properly?

INSPECTION REPORT (PRE)

Property ID Number W-003

Property Name Welding machine

Location Practical work area

This Welding Replacement of cable wire.

Inspected By: Reported To:

Date Developed: Document No. NTTA-TM1-07

Date Inspected: Date Reported:

May 03, 2019 May 03, 2019

WASTE SEGREGATION LIST

Area Section Practical Work Area

In-Charge JOEMAR R. PURGATORIO

GENERAL ACCUMULATED WASTE WASTE SEGREGATION METHOD

Recycle Compose Dispose

Date Developed: Document No. NTTA-TM1-07

8. Used cable wire

Date Developed: Document No. NTTA-TM1-07

DANGER/CAUTION TAG-OUT INDEX AND RECORD AUDITS

LOG DATE TYPE (System DATE

WM- April Danger grounded Welding Machine May 2019

2019-01 April Danger grounded May 2019

2019-01 April Live wire May 2019

Date Developed: Document No. NTTA-TM1-07

W-003 WELDING MACHINE

Observation/s: Date Reported:

Defective welding cable May 02, 2019

Activity: Reported By:

Replacing cable wire as needed. Joemar R. Purgatorio

Spare Parts Used: Signature:

Welding Cable Oliver Bentulan

Date Developed: Document No. NTTA-TM1-07

Property Name: WELDING MACHINE (MILLER)

Location: WELDING AND FABRICATION WORK SHOP

Defective Replacement of welding cable

Inspected By: Reported To:

Robert Noprada Janel gasta

May 02, 2019 May 02, 2019

Subsequent Action Taken: Recommendation:

By: Reported to:

Technician Larry Pascual

Date: May 15, 2019 Date: May 15, 2019

Date Developed: Document No. NTTA-TM1-07

AREA/SECTION: Practical Work Area/

IN-CHARGE: Larry Pagubo