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Bitumen is defined in the Oxford English Reference Dictionary as 'a tarlike mixture of
hydrocarbons derived from petroleum naturallyor by distillation, and used for road
surfacing and roofing'. However, its use is not restrictedtotheseapplications.It is
widely believed that the term 'bitumen' originated in the ancient and sacred
language of Hindus in India, Sanskrit, in which 'jatu means pitch and `jatu-
krit' means pitch creating. These terms referred to the pitch produced by
some resinous trees. which was subsequently shortened to 'bitumen' then
passing via French into English.
Sources of binder
The word 'asphalt' has different meanings in Europe and North America.
in Europe, it means a mixture of bitumen and aggregate, e.g. thin
surfacings, high modulus mixtures, mastic asphalt, gassasphalt, etc. In
contrast, in North America, the word 'asphalt' means bitumen. The
following descriptions of binders, which can be obtained from various
sources, may help to clarify the different uses.
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Lake asphalt
This is the most extensively used and best known form of 'natural'
asphalt. It is found in well-defined surface depositsThe lake occupies an
area of approximately 35 hectares and is estimated to be some 90 m deep
containing well in excess of 10 million tonnes of material. The surface of the
lake is such that it can support the weight of the crawler tractors and dumper
Rock asphalt
In the nineteenth century, rock asphalt WAS used in early road surfacing
applications. Through distillation, oils were also extracted from rock
asphalt for use as lubricants or in medicines for humans or animals. Today,
rock asphalt enjoys only minimal use. Applications include waterproofing
and mastic asphalts where ageing characteristics are particularly important.
Gilsonite
The state of Utah in the Mid-West of the United States holds a sizeable
deposit of natural bitumen. Due to the labour intensive nature of the
mining process, gilsonite is relatively expensive. This makes the material
unattractive for widespread use in paving materials. It does, however,
enjoy some use in bridge and roof waterproofing materials as a means of
altering the softening point and stiffness of mastic asphalt.
Tar
`Tar' is a generic word for the liquid obtained when natural organic
materials such as coal or wood are carbonised or destructively distilled in
the absence of air. The products of this initial carbonisation process are
referred to as crude coal tar, crude wood tar, etc. Two types of crude coal tar
are produced as a by-product of the carbonisation of coal coke oven tar and
low temperature tar.
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Refined bitumen
Bitumen is manufactured from crude oil. It is generally agreed that crude oil
originates from the remains of marine organisms and vegetable matter
deposited with mud and fragments of rock on the ocean bed. Over
millions of years, organic material and mud accumulated into layers some
hundreds of metres thick, the substantial weight of the upper layers compressing
the lower layers into sedimentary rock. Conversion of the organisms and
vegetable matter into the hydrocarbons of crude oil is thought to be the
result of the application of heat from within the Earth's crust and pressure
applied by the upper layers of sediments, possibly aided by the effects of
bacterial action and radioactive bombardment. As further layers were
deposited on the sedimentary rock where the oil had formed, the additional
pressure squeezed the oil sideways and upwards through porous rock.
Where the porous rock extended to the Earth's surface, oil seeped through to
the surface. Fortunately, the majority of the oil and gas was trapped in porous
rock which was overlaid by impermeable rock, thus forming gas and oil
reservoirs. The oil remained here until its presence was detected by seismic
surveys and recovered by drilling through the impermeable rock.
rheology of bitumens
Rheology is the science that deals with the flow and deformation. of
matter. The rheological characteristics of a bitumen at a particular tem-
perature are determined by both the constitution (chemical composition) and
the structure (physical arrangement) of the molecules in the material. Changes
to the structure will result in a change to the rheology. Thus, to understand
changes in bitumen rheology, it is essential to understand how the structure
and constitution of a bitumen interact to influence rheology.
Bitumen constitution
The configuration of the internal structure of a bitumen is largely determined
by the chemical constitution of the molecular species -present. Bitumen is a
complex chemical mixture of molecules that are predominantly
hydrocarbons with a small amount of structurally analogous heterocyclic
species and functional groups containing sulphur, nitrogen and oxygen
atoms. Bitumen also contains trace quantities of metals such as vanadium,
.
nickel, iron, magnesium and calcium, which occur in the form of inorganic
salts and oxides or in porphyrine structures. Elementary analysis of
bitumens manufactured from a variety of crude oils shows that most
bitumens contain:
carbon 82-88%
hydrogen 8-11%
sulphur 0-6%
Oxygen 0-0.5%
nitrogen 0-- 1 %
The precise composition varies according to the source of the crude oil
from which the bitumen originates, modification induced during-
manufacture and ageing in service.
The chemical composition of bitumen is extremely complex. Thus, a
complete analysis of bitumen (if it were possible) would be extremely
laborious and would produce such large quantity of data that correlation
with the rheological properties would be impractical, if not impossible.
However, it is possible to separate bitumen into two broad chemical
groups called asphaltene and maltenes.
.
The methods available for separating bitumens into fractions can be
classified as:
Solvent extraction
adsorption by finely divided solids and removal of unadsorbed solu-
tion by filtration
chromatography
molecular distillation used in conjunction with one of the above
techniques.
4
Bitumen
n-heptane
precipitation
Solubles Insolubles
Filter Precipitate of
asphaltenes
Silica gel/alumina
chromatography
Resins
precipitate using
asphaltenes n-heptane followed by
chromatographic separation of the remaining material.. Figure shows
a schematic representation of the chromatographic method. Using this
technique, bitumens can be separated into the four groups:
asphaltenes, resins, aromatics and saturates. The main
characteristics of these four broad component groups and the
metallic constituents are now discussed.
Asphaltenes
Resins
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Resins arc soluble in n-heptane. Like asphaltenes, they are
largely composed of hydrogen and carbon and contain
small amounts of oxygen, sulphur and nitrogen. They are
dark brown in colour, solid or semi-solid and, being
polar in nature, they are strongly adhesive.
Aromatics
They constitute 40 to 65% of the total bitumen and are
dark brown viscous liquids. They consist of non-polar
carbon chains in which the unsaturated ring systems
(aromatics) dominate and they have a high dissolving
ability for other high molecular weight hydrocarbons
Saturates
They are non-polar viscous oils which are white in colour.
The average molecular weight range is similar to that of
aromatics and the components
Penetration grade bitumens are specified by the penetration and softening point
tests. Designation is by penetration range only, e.g. 40/60 pen bitumen has a
penetration that ranges from 40 to 60 inclusive and -a softening point of 48 to 56°C.
The unit: of penetration is given as decimillimetre (drnm). This is the unit that is
measured in the penetration test. Notwithstanding, penetration grade bitumens are
usually referred to without stating units.
The majority of penetration grade bitumens produced are used in road construction.
The tendency over the last decade of the twentieth century was to adopt harder
bitumens that produce asphalts which have superior properties to those that are
manufactured using the softer grades.
Oxidised bitumens
Oxidised bitumens are used almost entirely for industrial applications, e.g.
roofing, flooring, mastics, pipe coatings, paints, etc. They arc specified and
designated by reference to both softening point and penetration tests,. e.g. 85/40 is
an oxidised grade bitumen with a softening paint- of 85 + 5 ° C and a penetration
of 40 ± 5 drnm. Oxidised bitumens also have to comply with solubility and loss
on heating. criteria. The softening points of oxidised grades of bitumen are much
higher than those of the corresponding penetration grade bitumen and
therefore remain valid.
Hard bitumens
Cutback bitumens
Bitumen quality
rheology
cohesion
adhesion
durability,
Cohesion
Adhesion
durability factors:
oxidative hardening
evaporative hardening
exudative hardening.
Oxidative and evaporative hardening
Hardening due to oxidation has long been held to be the main cause
of ageing. In mixtures where the finely structured voids are
interconnected, hardening in situ by oxidation is important.
However, under such circumstances, hardening due to evaporation
of the more volatile components of the bitumen can also be
significant.
The majority of the methods quote limits for assessing the acceptability
of test results-. Limits of variability of results obtained by a single opera-
tor (repeatability) and by different operators in different laboratories
(reproducibility) are specified. Thus, tolerance is given to allow for
differences between operators and equipment at different locations.
The penetration test
The consistency of a penetration grade is measured by the penetration test
. In this test, a needle of specified dimensions is allowed to penetrate a
sample Of bitumen, under a known load (100 g), at a fixed temperature
(25°C), for a known time (5 s). The test apparatus is shown in Fig.
The penetration is defined as the distance travelled by the needle into
the bitumen. It is measured in tenths of a millimetre. (decimillimetre,
dmm). The lower the value of penetration, the harder the bitumen. Con-
versely, the higher the value of penetration, the softer the bitumen. This
test is the basis upon which penetration grade bitumens are classified into
standard penetration ranges.
It is essential that the test methods are followed precisely as even a
slight variation can clause large differences in the result. The most
common errors are:
128
the bitumen and represents an equi-Viscous temperature. In the ASTM
version of the softening point test, the bath is not stirred whereas in
the IP version the water or glycerine is stirred. Consequently, the softening
points determined by these two methods differ. The ASTM results are
generally 1-5°C higher than for the IP or BS. method.
As with the penetration test, the procedure for carrying (jut the soft-
ening point test must be followed precisely to obtain accurate results.
Sample preparation, rate of heating and accuracy of temperature meas-
urement are all critical. For example, it has been shown 1.1" that bv
varying the hearing rate from 4.5 to 5-5 °C per minute, the tolerance
permitted by the IP 5S test method, can result in a .difference of 1.6 °C
in the measured softening point.. Automatic softening point Machines
are available and these ensure close temperature control and automati-
cally record the result at the end of the test.
129
describe the behaviour of bitumens at very low temperatures (as low as —
30cC). It is essentially a research tool that determines the temperature at
which bitumen reaches a Critical stiffness and cracks. .A number of countries
with very low winter temperatures, for example Canada, Finland,
Norway and Sweden, have maximum allowable Fraass temperatures for
individual grades of bitumen,
Viscosity
Capillary viscometer
Capillary viscometers are essentially narrow glass tubes through which
the bitumen flows. The tube has narrow and wide sections and is pro-
vided with two or more marks to indicate a particular volume or flow
as shown
The value of kinematic viscosity is measured by timing the flow of
bitumen through a glass capillary viscometer at a given temperature.
Each viscometer is calibrated and the product of flow time and viscometer
calibration factor gives the kinematic viscosity in mm2/s. Temperature-
viscosity curves are obtained by measuring kinematic viscosity at a
number of different temperatures, and plotting the viscosity on a
logarithmic scale against temperature on a linear scale.
Fig. Kinematic viscometer
Rotational viscometer
Rotational viscometers arc normally used to determine, and in some cases
specify, the viscosity of bitumens at application temperatures. Essentially,
the device consists of a thermostatically controlled chamber containing a
sample of hot bitumen. The spindle is lowered into the bitumen and
rotated. The torque required to rotate the spindle at a pre-specified shear
rate is measured and converted into the viscosity of the bitumen. A direct
reading of viscosity in Pa s is given on the display.
131
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MOM I
Fig. Rotational viscometer