USER´S MANUAL

ATH DSH3000-2

1
SYMBOLS

In this user´s manual are used the following symbols:

Shows the operations, which must be closely paid attention to

Indicates a forbiddance

Indicates a possible danger for the operator

Indicates the drive-on direction of the vehicle onto the lift

BOLD
Important information
LETTERS

ATTENTION: Before initial operation and adjustment of the lift, read chapter 7 „Installation“.
In it all corresponding procedures for a better function of the lift will be shown.

2
CONTENT
1.GENERAL INFORMATION.................................................................................................................................. 5
1.1.Utilization of the manual ................................................................................................................................ 5
1.2 Duty in case of a malfunction ....................................................................................................................... 5
1.3 Precautions for the safety of the operator .................................................................................................. 5
1.4 Instructions ...................................................................................................................................................... 6
2. PRODUCT IDENTIFICATON ............................................................................................................................. 7
2.1 Warranty certificate ........................................................................................................................................ 7
2.2 Technical after-sales service ........................................................................................................................ 7
3. PACKING, TRANSPORT AND STORAGE ...................................................................................................... 8
3.1 Packing ............................................................................................................................................................ 8
3.2 Transport and utilization ................................................................................................................................ 8
3.3 Storage and stacking of packages .............................................................................................................. 8
3.4 Delivery and control of packages................................................................................................................. 8
4. PRODUCT DESCRIPTION................................................................................................................................. 9
4.1 Description of lift ............................................................................................................................................. 9
5. TECHNICAL DATA ............................................................................................................................................ 10
5.1. Dimension and main components ............................................................................................................ 10
5.2 Electro motor................................................................................................................................................. 10
5.3 Gear pump .................................................................................................................................................... 10
5.4 Hydraulic unit ................................................................................................................................................ 12
5.5 Oil.................................................................................................................................................................... 12
6. SAFETY ............................................................................................................................................................... 17
6.1 General instructions ..................................................................................................................................... 17
6.2 Risk during lifting of vehicle ........................................................................................................................ 17
6.3 Risk for persons............................................................................................................................................ 17
6.4 Risk of injuries .............................................................................................................................................. 18
6.5 Risk of bumping ............................................................................................................................................ 18
6.6 Risk of car´s dropping.................................................................................................................................. 18
6.7 Risk of slipping.............................................................................................................................................. 18
6.8 Risk from electricity ...................................................................................................................................... 18
6.9 Risk because of unsufficient illumination ................................................................................................. 19
6.10 Risks from damaged components during operation ............................................................................. 19
6.11 Risks because of unauthorized use ........................................................................................................ 19
7. INSTALLATION .................................................................................................................................................... 1
3
 7.1 Room requirements ....................................................................................................................................... 1
7.2 Light .................................................................................................................................................................. 1
7.3 Foundation ...................................................................................................................................................... 1
7.4 Place of installation ........................................................................................................................................ 1
7.5 Hydraulic connection ..................................................................................................................................... 3
7.6 Compressed air connection .......................................................................................................................... 4
7.7 Electrical connection to hydraulic aggregate ............................................................................................. 4
7.8. Start and bleeding ......................................................................................................................................... 5
7.8.1 Start ........................................................................................................................................................... 5
7.8.2. Bleeding .................................................................................................................................................. 5
7.9. Anchoring ....................................................................................................................................................... 6
7.10 Installation and adjustment of limit switch ................................................................................................ 6
7.10.1 Installation limit switch ......................................................................................................................... 6
7.10.2 Adjustment of max. lifting height (limit switch) ................................................................................. 7
7.10.3 Adjustment of CE-Stop ........................................................................................................................ 7
7.11. Control without load .................................................................................................................................... 7
7.12. Control with load ......................................................................................................................................... 7
8. OPERATIOIN AND UTILIZATION ..................................................................................................................... 8
8.1. Operation ........................................................................................................................................................ 8
8.2. Positioning of vehicle .................................................................................................................................... 9
8.3. Lowering of lift................................................................................................................................................ 9
8.4. Adjustment of synchronization .................................................................................................................... 9
8.5. Manual emergency lowering ....................................................................................................................... 9
9. MAINTENANCE.................................................................................................................................................. 11
9.1. Basic maintenance...................................................................................................................................... 11
9.2. Maintenance plan ........................................................................................................................................ 11
10. TROUBLESHOOTING .................................................................................................................................... 12
SPARE PART LIST ................................................................................................................................................ 14
WARRANTY CARD ................................................................................................................................................ 27
CHECKING BOOK ................................................................................................................................................. 29
NOTES ..................................................................................................................................................................... 42

4
 1. GENERAL INFORMATION

THE USER OF THE LIFT HAVE TO READ AND UNDERSTOOD THESE MANUAL:
ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON-COMPLIANCE OF
THESE INSTRUCTIONS
WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON-COMPLIANCE WITH SAFETY
NOTICES.

This manual is not be seen as assembly instruction, there is giving here only for skilled personal hints and
help. For the following works there are necessary the adequate clothes and safety equipments.

This chapter contains warning instructions to save persons and objects from injuries and damages.

This user´s manual is an integral part of the lift and has to be available all the time.

Read each chapter carefully before operating and unpacking the lift, as it contains helpful information
regarding the following subjects:
- Safety for persons
- Safety of the lift
- Safety of lifted vehicles

Only skilled personal is allowed to operate the lift.

1.1.Utilization of the manual

For a proper use of this manual the following is recommended:

• Store the manual nearby the lift, at an easy accessible place.

• Keep the manual away from moisture.
• Use this manual carefully without damage it.
• The use of the lift by non-skilled personal is forbidden.

This user´s manual is an integral part of the lift and has to be handed over to the buyer in case of selling-on.

1.2 Duty in case of malfunction

In case of a malfunction follow the instructions in the single chapters.

1.3 Precautions for the safety of the operator

It is not allowed to operate the lift under the influence of tranquilizers, alcohol or drugs.

Before the initial operation of the lift the operators must be familiar with the position and
function of the control elements as well as with the functions of the lift.

5
1.4 Instructions

If the operator makes unauthorized alterations and/or changes on the lift the CE verification is
invalidated and ATH-Heinl is excluded from liability for damages resulting from such
alterations and/or changes.
A removal or disconnection of safety devices is a violation of the laws and regulations for job
safety.

Any other use, which disagree with the instructions of the producer is strictly forbidden.

The use of non-original parts can cause damages to persons or objects.

EXPLANATION OF WARRANTY AND LIABILITY

The producer has taken the necessary attention for the preparation of this user´s manual.
However, nothing contained herein modifies in any way the terms and conditions of the contract agreement of the
producer or increased in any way the liabiltiy of the producer to the customer.

FOR THE READER

Every effort was made to ensure that the information contained in this manual are correct, complete and up-to-
date. The producer is not liable for any errors in the preparation of the manual and reserves the right for changes
due to technical changes or the development of the product.

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2. PRODUCT IDENTIFICATION

The data for the identification of the lift are on the type label, which is placed on the control unit.

Use the above mentioned data by contacting the producer as well as by ordering spare parts.
The removal of the type label is strictly forbidden.

2.1 Warranty certificate

The warranty is valid for a period of 12 months from the date of purchase.
The warranty time will be immediately aborted if non-authorized changes on the lift or parts of it were made.

2.2 Technical after-sales service

For all service or maintenance works, which are not described or shown in this manual, please contact your dealer
where you have bought the lift.
Only skilled personal are allowed to operate the lift.

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3. Packing ,transport and storage

3.1 Packing

The lift is packed as follows:

 Nr. 2: Scissor unit in respectively one steel frame packed in carton or foil
 Nr. 1: Control unit inclusive rubber pads and hydraulic hoses packed in one plywood box
(On request optional accessories are available)
The average weight o t e package is 800 kg.

3.2 Transport and handling

During loading/unloading and transport of the lift it must be paid attention to that the lifting means (e.g. crane, fork
lift) have the right load capacity. Furthermore the goods must be secured against falling down and damages ,
considering the size, weight, centre of gravity and fragile parts.

Lift always only one package!

3.3 Storage and stacking of packages

The packages must be stored in a roofed place, without direct sunlight and low humidity at a temperature between
-10 °C and +40 °C .
A stacking of the packages is not recommendable as the packages have a small base as well as a respectable
size and weight, this makes a stacking difficult and dangerous.

3.4 Delivery and control of the packages

When the lift is delivered, check it for eventual damages through transport and storage. In case of transport
damages the customer has to inform the distributor immediately and to write it down on the delivery note.
Packages have to be opened carefully to avoid injuries of persons (when openin belts) and damages on parts of
the lift (parts which falling out of the package) .

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4. PRODUCT DESCRIPTION

4.1 Description of lift

(see Fig. 1)

The in-ground lift is designed for lifting of vehicles for maintenance work.
The max. capacity is to be seen on the type plate.
All mechanical parts as platforms, extensions, base frame and so on are made of steel to guarantee the
necessary stability and robustness at a low weight.
The electro-hydraulic operation is described in chapter 8.
This chapter describes the main elements of the lift. The lift is equipped with two platforms (1) and respectively
one extension (2) as shown in Fig. 1. The lift has to be anchored on the floor with two base frames (3).
The platforms are connected to the base frame by means of a scissor lifting system.
The system consists on each platform of two inner (4) and two outer (5) arms. The lifting movement is controlled
thereby by a cylinder (6).
The control for lifting and lowering is made by the keys on the operation panel (7).
The mechanical safety notch is controlled by a pneumatic cylinder (8).
There are two limit switches for CE-Stop (Fig. 17-1) and max. lifting height (Fig. 17-2).
The CE-Stop complies with the actual valid regulations and stops the lift while lowering at a height of appr. 400
mm over the floor. By pressing the button „SENKEN-2“ (LOWERING-2) the lowering until the min. height can be
done. When doing this a signal tone is to be heard.

Fig. 1

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5. TECHNICAL DATA

5.1. Dimension and technical data

(siehe Fig. 2)

Capacity 3000 kg
Max.lifting height 2060mm
Length of platform 1540 - 1740 mm
Width of platform 550mm
Distance between platforms 800mm
Total length 1540mm
Total width 1900mm
Lifting time 60 s
Lowering time 60 s
Required compressed air 6 bar – 8 bar
Noise level 80 dB(A)/1m
Working temperature -10 °C ÷ 40 °C
Weight 800g

5.2 Electro motor

Type ML90L2 G90N4

Voltage 230V/220V-1Ph 400V/380V-3Ph
Power 2.2 KW 2.6 KW
Number of poles 2 4
Rpm 2800 rpm 1375 rpm
Type of motor housing B14
Protection class IP 54

The motor connection must be made as shown in the enclosed electric diagram (Fig. 5). The rotating direction of
the motor is shown on the motor label.
Before using the lift make sure that the indicated specifications on the type label of the motor correspond to the
local power supply.
If the voltage fluctuation is more than 10% it is recommendable to use a voltage regulator in order to protect the
electrical components and the system against overloading.

5.3 Gear pump

Output 3 3
2.0 cm /g 4.8 cm /g
Stepless working pressure 210 bar – 230 bar
Highest pressure 250 bar

10
Fig. 2

11
5.4 Hydraulic unit

Fig. 3
1 Motor

2 Pressure valve

Ball valve
3
(Normally closed)

Ball valve
4
(Normally open)

5 Oil tank

6 Emergency pump

7 Lowering valve

8 Emergency valve

9 Manometer

5.5 Oil

Do only use hydraulic oil which is ISO 6743/4-certified (HM-Class). Oils with similar characteristics as shown in
the table are recommended:

Standards Characteristics
ASTM D 1298 Volume 20 ° C 0,8 kg / l
ASTM D 445 Viscosity 40 ° C 32 cSt
ASTM D 445 Viscosity 100 ° C 5,43 cSt
ASTM D 2270 Viscosity index 104 N °
ASTM D 97 Yield point ~ 30 ° C
ASTM D 92 Flashing point 215 ° C
ASTM D 644 Acid value 0,5 mg KOH(potassium hydroxide)
/g

Change the hydraulic oil every year

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Fig. 4 Hydraulic diagram 1 Main hydraulic
cylinder

2 Secondary
hydraulic
cylinder

3 Ball valve
(Normal open)

4 Ball valve
(Normal closed)

5 Manometer

6 Non-return
valve

7 Pressure control
valve

8 Lowering valve

9 Throttle valve

10 Motor

11 Gear pump

12 Emergency
hand pump

13 Oil filter

14 Non-return valve

13
 Fig. 5a Electric diagram (380V/400V-3PH)

14
QF Main switch M Motor ST Overload T Trans- KM Contactor
2.2KW protection former DC
1PH 63VA

YV Lowering QV Pneumatic JD Buzzer SQ1 Limit switch SQ2 CE-Stop

valve valve

SB1 BUtton SB2 BUtton SB3 BUtton

LIFTING LOWERING-1 LOWERING-2
 Fig. 5b Electric diagram (220V/230V-1PH)

15
QF Main switch M Motor ST Overload T Transformer KM Contactor
2.2KW protection 63VA DC
1PH

YV Lowering QV Pneumatic JD Buzzer SQ1 Limit switch SQ2 CE-Stop

valve valve

SB1 Button SB2 Button SB3 Button

LIFTING LOWERING-1 LOWERING-2
Fig. 4 Hydraulic diagram

1 Pneumatic cylinder

2 Pneumatic valve

Compressed air
3*
maintenance unit

4* Compressor

* Not in scope of delivery

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6. SAFETY

Read this chapter carefully and completey as it contains important information about safety for the operator and
the responsible person.

The lift was developed for lifting of vehicles and only for indoor use.
Any other use is forbidden, inclusive the following:
The producer is not responsible for damages of persons, vehicles or objects which results
from an improper or unauthorized use of the lift.

The operators and other persons must observe a safety distance of min. 1 m.
The lift must be free from possible obstacles. The lift is only allowed to be operated by the control unit within this
safety distance.
It is only allowed to be under the vehicle when the lift stands still.

Do not use under no circumstances the lift, when the safety devices do not working. Persons,
the lift and the lifted vehicles can be damaged if this will not be observed.

6.1 General instructions

The operator and the authorized person have to adhere the accident prevention regulations and laws in the
respective country.
Furthermore the following steps must be observed:
• Do not remove or disconnect hydraulic, electrical or other safety devices.
• Pay attention to the safety instructions on the lift and in the manual.
• Watch always the danger zone while lifting
• Make sure that the motor of the vehicle is shut off, that a gear is engaged and that the hand brake is put
on.
• Make sure that only compatible vehicles will be lifted.
• Make sure that that nobody is on the platforms while lifting or in position of rest.

6.2 Risks during lifting of vehicles

To avoid an overload and possible damages the following safety devices are installed:

 A pressure control valve in the hydraulic circuit prevents an overload.

 The special design of the hydraulic system prevents a sudden lowering of the lift.

The already factory-set hydraulic work pressure is adjusted to the maximum rating. The
setting of the pressure control valve may not be changed. Any changes of the settings could
cause serious damages. If nominal load could be not lifted please contact our service team..

6.3 Risks for persons

All risks for persons, which results of an improper use of the lift, are described in this chapter.

17
6.4 Risks of injuries

While lowering the lift it is not allowed that persons are in the danger zone. The operator must ensure, that nobody
is in danger.

Fig. 7a Fig. 7c
Fig. 7b

6.5 Risk of bumping

If the lift will be stopped at a relatively low working height there is a risk of
bumping against jutting parts.

Fig. 8

6.6 Risk of vehicle´s dropping

A dropping of the vehicle from the lift can be if the vehicle was not proper positioned on the platforms and/or if the
dimensions of the vehicle are not compatible with the lift and/or if the vehicle moves excessively. In this cases
leave immediately the danger zone!

Fig. 9a Fig. 9b Fig. 9c

6.7 Risk of slipping

There is a slip danger in case of oil or dirt on the floor nearby the lift.

Fig. 10

Keep the area under and around the lift clean. Remove all oil dirts.

6.8 Risks from electricity

Avoid the use of water, steam, resolvents, dust from paintwork in that area of the lift, where electrical lines, above
all besides the control unit, are placed.

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6.9 Risks because of unsufficient illumination

Make sure that all areas besides the lift are, according to the local regulations, well and uniform illuminated.

6.10 Risks from damaged components during operation

For making a secure and reliable product within the use, the producer
has used special materials and procedures. Do only operate the lift
according to its intended use and follow the maintenance plan shown in
chapter „Maintenance“.

Fig. 11

6.11 Risks of unauthorized use

It is strictly forbidden that unauthorized persons are beside the lift or on

the platform during lifting as well as the vehicle is lifted.

Fig. 12

Any other use of the lift as decribed here can cause serious accidents for the persons
besides the lift.

19
7. INSTALLATION

Only skilled technicians are allowed to install the lift.

Serious injuries of persons and damages on the lift can be caused by an installation of unskilled
personal.

7.1 Room requirements

The lift was developed for the indoor use, free of obstacles. It is not allowed to install the lift besides washing stations,
paintwork working places or besides working places, where resolvents or deposits of lacquers are possibly there. The
installation in rooms with danger of explosion is strictly forbidden. . The local health and safety regulations, e.g.
relating to the minimum distance to the wall or other equipments, getaways and so on must be observed.

7.2 Illumination

The illumination has to be made according to the local valid regulations. All areas besides the lift must be illuminated
well and uniform.

7.3 Foundation

The lift must be placed in a concrete pit as shown in Fig.13. The floor must be suitable for the capacity and strain
values. The height difference between both pits hast o be less than 3 mm and in the total length of the base frame less
than 5 mm. New concrete foundations have to be cured sufficiently and min. 20 days. .

The dimensions of the foundation are given for a proper installation.

Small differences can be compensated with washers.
Each incline affects the lifting power.
If the condition of the foundation is risky or questionable, it is basically recommended to make a
new one.

7.4 Positioning of the lift

Unauthorized persons are not allowed to interfere during installation.

 Place the lift as shown in Fig. 13 in the pit. Pay attention to the drive-on direction and that the adhesive
labels and labels are facing outward while positioning of the scissors.
 Place each scissor with suitable lifting means with a capacity of min. 500 kg into the pit. Pay attention to the
center of gravity to avoid a dropping during transport.
 Now position the control unit at the allocated space. The unit can be positioned either on the left or right side
of the lift.

The technical data of the pit have to be observed.

A non-observance can lead to injuries or even death.

1
Fig. 13

2
7.5 Hydraulic connection

 Raise the platforms with suitable auxiliary means (e.g. ropes, belts or chains) to a height of appr. 500 mm.
 Open the front cover of the control box.
 Now lead the hydraulic hoses (see Fig. 14) through the hole in the prepared cavity.
 Now connect the hydraulic hoses to the aggregate according to the marks.
 Tighten them thoroughly

When laying the hydraulic hoses in the cavity make sure, that the hose cannot be damaged by
movable parts. Keep the hoses and fittings always clean to avoid errors and injuries for persons.

Fig. 14

1 Hydraulic unit

Ball valve
2
(Normal open)

Ball valve
3
(Normal closed)

Secondary
4
cylinder

5 Main cylinder

3
7.6 Compressed air connection

The local compressed air supply must be equipped with a compressed air maintenance unit (water separator, oiler
and pressure reducer).

The pressure in the compressed air line must be kept at appr. 6-8 bar.

The connection of the compressed air lines is made as follows (see Fig. 15):
 Connect the compressed air lines between the pre-installed pneumatic connections (Fig. 15-3) and the electric
solenoid air valve (Fig. 15-2).
 Connect the pneumatic system of the lift to the local air supply (Fig. 15-1).
 Test the pneumatic control processes for a correct operation.

Fig. 15
Connection to
Valve block (already
1 compressed air 3
installed on the lift)
maintenance unit
Compressed air valve
2 4 Compressed air cylinder
block

7.7 The electrical connection to the hydraulic aggregate

Only skilled technicians are allowed to do the connection works.

Make sure that the electric supply is correct.
Pay attention to that the connection of the phases is correct.
A wrong electric connection can damage the motor and is excluded from liability.
Do NEVER operate the hydraulic unit without oil, as this can cause damages on the pump.
The control unit must be kept dry.
 Make the electrical connection according to the enclosed electric diagram (Fig. 5) by means of the delivered
cables.
 Make sure that the connection of the phases is correct and that the lift is earthed. (Black wire = phase cables;
blue wire = „0“ – Neutral wire; yellow/green wire = earth.

4
7.8. Start and bleeding

DO NOT install the limit switch before the system was not bleeded.
During the process DO NOT try to raise the lift under load.

7.8.1 START

 Make sure that all bolts and screws are available to guarantee a proper mounting.
 Make sure that the input voltage corresponds to the requirements (see type label on the motor)
 Make sure that the electric connections are according to the diagram in Fig. 5
 Pay attention to that there is no leakage in the hydraulic lines and compressed air maintenance unit.
 Make sure that the lift was anchored correctly.
 Make sure that there are no persons or objects in the working zone.
 Make sure that all movable parts were lubricated.
 Make sure that the control unit is switched on.
 Fill the oil tank (appr. 16 liter !!! do not fill all at once !!! )
 Make sure that the rotating direction of the motor corresponds to the type label on it. If there are strange
noise or if it gets hot while pressing the button LIFTING, stop immediately the process and check the
electrical connections.

7.8.2. Bleeding
(See Fig. 16)

ATTENTION: If there is not enough oil in the tank, refill it.

After adjusting of the synchronization, re-establish again the normal operation conditions.

 Open ball valve 1

 Close ball valve 2
 Press button LIFTING: main scissor (left scissor
from drive-on direction) will be lifted, thereby the
secondary scissor will not be moved.
 Press button LOWERING-1 for lowering the main
scissor until minimum (if CE-Stop is already
installed, the lift will stop as soon as the adjusted
height is reached. In This case you can lower the
lift completely by pressing the button LOWERING-
2, thereby the buzzer will be activated.
 Lift the main scissor until the cylinders stop
mechanically.

 Close ball valve 1

 Open ball valve 2
 Press button LIFTING for lifting the secondary scissor (right scissor from drive-on direction) until max.
height.
 Press button LOWERING-1 for lower the secondary scissor until minimum. (if CE-Stop is already installed,
the lift stops as soon as the adjusted height is reached. IN this case you can lower the lift completely by
pressing the button LOWERING-2, thereby the buzzer will be activated).
 Lift the secondary scissor until the cylinders stop mechanically.
 Repeat the complete Lifting and Lowering of the secondary scissor min. 5 times.
 Adjust now both platforms to the same height.
 Open ball valve 1
 Close ball valve 2
 Lower the lift completely
 Lift and lower the lift again for checking the synchronization. I f the lift is not leveled, repeat the above
process
5
7.9. Anchoring

 Raise the lift to a height of appr. 1.000mm.

 Use the base frame as positioning device and bore a hole with appr. 120mm depth and a diameter of 16mm.
For guaranteeing the whole force to sustain the load, the hole may not be cracked and the bolt may not have
play.
 After boring remove the dust by means of compressed air out of each hole.
 Make sure that the platforms are synchronal.
 If washers are necessary, place them around the anchor screws.
 Place the washers and nuts on the anchor rod and hit it in the holes.
 Tighten now the nut according to the instructions of the manufacturer.

7.10 Installing and adjusting of limit switch

Only skilled personal is allowed to make this working steps. A false adjusted limit switch can cause
damages on the lift and obstacles or injuries of persons.

7.10.1 Installation of limit switch

 Fix the limit switch by means of the delivered screws to the frame as shown in Fig. 17.

6
7.10.2 Adjusting of max. lifting height (limit switch)

 Raise the lift to a height of 2.060 mm

 Adjust the max. height be screwing out respectively screwing in of the nut on the limit switch (Fig. 17-2)
 Secure this position by tightening the nuts

7.10.3 Adjusting the safety height (CE-Stop)

 Raise the lift to a height of 400 mm

 Loosen the screws for adjusting the crank of the CE-Stop (Fig. 17-1) and adjust the desired position.
 Tighten again the screws after adjusting.

7.11 Control without load

During this process watch all operation components and check the installation and adjustment.
DO NOT lift vehicles, until a thoroughly check was made.

Make two or three complete lowering and lifting cycles and check:
 Fixing of lift (anchor screws)
 Proper operation of safety notches
 Correct oil level in the tank
 Leakage or air outlet
 Proper operation of hydraulic cylinder
 Max. lifting height
 CE-Stop
 Proper operation of limit switch

7.12 Control with load

WARNING: Observe and follow the instructions in this chapter to avoid damages on the lift.

Make two or three complete lowering and lifting cycles:

 Repeat chapter 7.11
 Pay attention to strange noise while lifting and lowering
 If a synchronization of the platforms is not given, repeat chapter 7.8 .

7
8. OPERATION AND USE

Do never exceed the capacity of the lift.

Do not operate the lift as soon as persons or objects are in the safety zone.

Pay always attention to that the lift engages in the safety notches before working on the vehicle.

If there is a damage on the components or fixing anchors the lift must be put out of service until
the damage is repaired.

The control unit must be kept dry!

8.1. Operation

Fig. 18

Main switch (1)

 0- P osition: T he lif t is s witc hed - of f , in this pos ition the b utton c a n be s ec ured agai ns t
s witc hi ng - on.
 I-Position: The lift is switched-on

Display (2)
Indicates that lift is switched-on

Indicates that the max. height is reached

Indicates that the safety height (CE-Stop) is reached

Indicated that the motor is in operation

Indicates that the lift is at the min. height.

Indicates that the lift is deactivated

BUZZER (3)

BUTTON LIFTING (4)

 If the button will be pressed, the hydraulic aggregate is activated an the lift raises.

BUTTON LOWERING-1 (5)

 If the button will be pressed, the lift lowers until the CE-Stop (400 mm).
8
 BUTTON LOWERING-2 (6)
 If the lift reaches the safety height (400 mm), first the buzzer activates and than the lift lowers until the min.
height.

Make sure that there are no persons or objects in the safety zone.

8.2 Positioning of vehicle

 Make sure that the vehicle is in the middle of the platform

 Make sure that the vehicle is secured.
 Put the rubber pads at the positions indicated by the vehicle producer.
 Put the power switch to position 1 (ON)
 Press the button LIFTING for lifting until the desired height.

8.3 Lowering of lift

 Make sure that there are no persons or objects in the safety zone
 Press button LIFTING for unlocking the lift out of the safety notches
 Press button LOWERING-1: The lift lowers with the load unti the CE-Stop (400 mm)
 Make again sure that there are no persons or objects in the safety zone
 Press button LOWERING-2: The lift lowers completely. During the lowering process a signal tone is to be
heard.

8.4. Adjustment of synchronization

After some time of operation it can be that the secondary scissor (right platform from drive-on direction) is lower than
the main scissor. The reasons for that are e.g. air in the hydraulic system or natural oil loss.

To synchronize the scissors again, make the following (see Fig. 16):
 Raise the lift until the main scissor reaches a height of appr. 300 mm
 Close the ball valve 1 (Fig. 16)
 Open the ball valve 2 (Fig. 16)
 By pressing the buttons LIFTING and LOWERING you can now adjust the height of the secondary scissor.
 Finally close again ball valve 2 and open ball valve 1

8.5. Manual emergency lowering

If there is a damage on electric lines or in the control unit the lift can be manually brought into the basic position as
follows:
- Switch-off the lift and secure it against re-start
- Press the optional emergency hand pump (Fig. 19-1) for raising the lift a little bit to unlock it out of the safety
notches
- Hold the emergency button (Fig. 20-1) on the electro solenoid valve

9
- For lowering the lift loosen the emergency screw (Fig. 19-2) by turning counterclockwise. By unscrewing
resp. screwing in of the screw you can increase resp. decrease the lowering speed.
- After the complete lowering tighten the emergency screw again by turning clockwise.

After the manual emergency lowering re-establish the normal working conditions.

10
9. MAINTENANCE

Only skilled persons are allowed to do the maintenance of the lift.

The following points have to be observed to guarantee the use of the lift:
- Only use original spare parts and tools for the necessary works.
- Follow the planned maintenance intervals and instructions as desribed in the user´s manual.
- Pay attention while searching for errors to possible reasons for the error, e.g. noise, overheat and so on

Pay attention to the enclosers (planned maintenance intervals, spare part list and troubleshooting
- Electric and hydraulic diagrams
- Exploded drawings with the description of spare parts for possible order
- Troubleshooting

Before carrying out any maintenance or repair on the lift, disconnect the power supply,
padlock the general switch and keep the key in a safe place to prevent unauthorized
persons from switching on or operating the lift.

9.1. Basic maintenance

The lift has to be cleaned at least once a month and it has to be paid attention to a correct lubrication of the
axes.

The use of water or flammable liquids is strictly forbidden!

Make sure that the piston rod of the hydraulic cylinder is always clean and without damages. This can cause damages
on sealings and malfunction.

9.2. Maintenance plan

- Check the oil level

Hydraulic circuit - Check the circuit of leakage
- Check the sealings
Quarterly
Anchors - Check the anchors of strength
Hydraulic pump - Pay attention to the noise of the pump and check the fixing screws
Safety system - Check the safety system of correct function
Half-yearly Oil - Check the oil of dirt or age
Basic check - Make sure that all components and mechanism are not damaged
Yearly Electrical system - Check the electrical system (motor, limit switch, operation)
Oil - Change the hydraulic oil

11
10. TROUBLESHOOTING
Error:
No function of lift
Lift does not raise
Platforms are not at the same level
Lift does not lower when button
LOWERING is pushed
Lift does not raise and lower equally Oil filter is dirty
Motor does not stop at the max.
lifting height
Possible reason:
Main switch not switched-on
No power supply
No electric connection
Fuses defect
Limit switch defect
Rotating direction of motor is not
correct
Not enough hydraulic oil
Air in hydraulic circuit
Button LIFTING is defect
Pressure relief valve is defect
Lowering valve does not close
correctly
Emergency lowering screw is not
connected correctly
Oil filter is dirty
Leakage in hydraulic pump
Leakage in hydraulic circuit
Lowering valve does not work
correctly
Button LOWERING is defect
There is not enough compressed
air for unlocking
Undichtigkeit oder Luft im System
Leakage in the pump
Limit switch does not work correctly
12
Remedy:
Switch-on the lift
Check the power supply
Check the electric lines
Replace the fuses
Check the limit switch resp. the line
Change two phases
Add oil
Bleed the hydraulic circuit
Check the button LIFTING and the
connection
Check and clean the valve
Check and clean the valve
Tighten the screw
Check and clean the filter
Check the sealing and replace if
necessary
Check the hydraulic circuit
Check the electric lines and check if
electro magnet reacts
Check the function
Establish the needed pressure
Entlüften Sie das Hydrauliksystem
Check and clean the oil filter
Check and seal the pump
Check limit switch and replace if
necessary
DECLARATION OF CONFORMITY

Seriennummer / Serial number:

Konformitätserklärung
Declaration of conformity
Déclaration de conformité
Declaración de conformidad

Für / for / pour / para Typ / Type / Type / Tipo

KFZ-Hebebühne
Car-lift
ATH DSH3000-2
Ponts élévateurs
Elevador

Wurden folgende einschlägige Bestimmungen beachtet

The following EG-directives are considered 2006/42/EC (Machine-Directive)
Les Directives suivantes de l’Union européenne ont été respectées 2004/108/EC (Electromagnetic Compatibility Directive)
Los siguientes directivas pertinentes de la Unión Europa fuen cumplido

Folgende harmonisierten Normen und Vorschriften wurden eingehalten DIN EN 1493:2010 (Vehicle lift)
The following harmonized standards are applied DIN EN 60204-1: 2006+A1:2009 (Safety of machinery)
Les normes harmonisées suivantes ont été appliquées DIN EN 61000-6-2: 2005 (Electromagnetic compatibility)
Los siguientes normas y reglamentos armonizados fuen cumplido DIN EN 61000-6-4: 2007+A1: 2011 (Electromagnetic compatibility)

Hersteller ATH-Heinl GmbH &Co. KG

Manufacturer Kauerhofer Straße 2
Fabricant D-92237 Sulzbach-Rosenberg
Fabricante Germany

Prüfinstitut CCQS UK Ltd. Level 7

Institut of Quality Westgate House, Westgate Rd.,
Institut de qualité London W5 1YY
Instituto de calidad United Kingdom

Referenznummer der technischen Daten:

Reference number for the technical data:
TF-C-0106-12-02-13-5A
Numéro de référence des données techniques:
Número de referencia de los datos técnicos:
Typ / Type / Type / Tipo
Herstellerbezeichnung
Designation of producer
ATH DSH3000-2
Désignation du producteur
Denominación del fabricante

Nummer des Zertifikats:

Number of the certificate:
CE-C-0106-12-02-13-5A
Numéro du Certificat
Número del certificado

Hiermit wird bestätigt, dass die oben bezeichneten Maschinen den genannten EG-Richtlinien entsprechen.
Herewith we confirm that the above named machines are according to the named EC-directives.
Nous certifions par la présente la conformité des machines décrites ci-dessus aux Directives de l’Union européennes citées.
Confirmamos con esto de que la mercancía denominada arriba cumple las directivas llamadas de la Unión Europea.

ATH-Heinl GmbH &Co. KG

Kauerhofer Straße 2
D-92237 Sulzbach-Rosenberg
Germany
Im April 2012

ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer)

13
SPARE PART LIST

14
15
 Lift
1 HPF8416 GJ300-1T Platform 1 2
2 HPF8418 GJ300-2TG Platform 2 1
3 HBP6020 7330D15000 Control unit 1
4 HGA8410 606033 Rubber pads 115X100X55 8

16
17
 Scissor 1
1 HGR8614 GJ300-100000 Basic frame 1
2 X 201103 Screw M16X50 - GB/T5781 8
3 HSM2520 203017 Nut M16 - GB/T6170 8
4 HSM8536 204023 Safety nut M24 - GB/T6178 4
5 HBS8485 205023 Washer D.24 - GB/T95 4
6 HMB3055 210018 Copper bushing 3055 4
7 X 213018 Splint pin 2.5X40 – GB/T91 4
8 HSW8379 GJ300-400003 Shaft 4
9 HSR2318 212021 Seeger ring D.30 - GB/T894.2 20
10 HRS8142 GJ300-400001 Roll 4
11 HMB3024 210013 Copper bushing 3024 12
12 HKL8277 GJ300-400002 Washer 2
13 HSK8310 GJ300-310000 Lower outer scissor part 1
14 HSK8312 GJ300-321000G Lower inner scissor part 1
15 HSM8112 215022 Lubrication nipple 8X10 14
16 HSW8381 GJ300-400005 Shaft 8
17 HDS8378 GJ300-400008 Washer 8
18 HSR2335 212022 Seeger ring D.35 - GB/T894.2 4
19 HSW8383 GJ300-400006 Shaft 1
20 HMB3525 210022 Copper bushing 3525 2
21 HSK8314 GJ300-330000 Upper inner scissor part 1
22 HSK8316 GJ300-340000 Upper outer scissor part 1
23 HSS2610 206024 Screw M5X10 - GB/T818 2
24 HHL8433 33M-C400 Support for light barrier 1
25 HLS8433 507001 Light barrier 1
26 HAP8306 GJ300-210000G Table 1
27 X GB/T78 Screw M6X12 1
28 HDS8379 GJ300-400009 Washer 4
29 HSR8462 GJ350-05-01-00 Notch 1
30 X 206032 Screw M6X16 - GB/T12 1
31 HPZ8205 306010 Pneumatic cylinder 32X23 1
32 X 202010 Screw M4X50 - GB/T70.1 4
33 HAZ8324 306045 Pneumatic connection 8-1/8 2
34 HPD8679 306087 Silencer 1
35 HHZ8710 GJ350-120A-0 Main cylinder 1
36 HRA8810 GJ300-521100 Lower notch support 1
37 HMB3560 210028 Copper bushing 3560 2
38 HSW8381 GJ300-400007 Shaft 1
39 HAZ8324 306033 Pneumatic connection 1
40 HPV8606 GJ300-800002 Pneumatic distributor 1
41 X 201019 Screw M6X30 - GB/T5781 1
42 HAP8306 GJ300-220000 Extension 2
43 X 202033 Screw M6X20 - GB/T70.1 4

18
19
 Scissor 2
1 HGR8614 GJ300-100000 Basic frame 1
2 X 201103 Screw M16X50 - GB/T5781 8
3 X 203017 Nut M16 - GB/T6170 8
4 HSM8536 204023 Safety nut M24 - GB/T6178 4
5 HBS8485 205023 Washer D.24 - GB/T95 4
6 HMB3055 210018 Copper bushing 3055 4
7 X 213018 Splint pin 2.5X40 – GB/T91 4
8 HSW8379 GJ300-400003 Shaft 4
9 HSR2312 212021 Seeger ring D.30 - GB/T894.2 22
10 HRS8142 GJ300-400001 Roll 4
11 HMB3024 210013 Copper bushing 3024 12
12 HKL8277 GJ300-400002 Washer 2
13 HSK8310 GJ300-310000 Lower outer scissor part 1
14 HSK8322 GJ300-322000G Lower inner scissor part 1
15 HSM8112 215022 Lubrication nipple 8X10 14
16 HSW8389 GJ300-400004 Shaft 8
17 HKL8277 GJ300-400008 Washer 8
18 HSR2322 212022 Seeger ring D.35 - GB/T894.2 2
19 HSW 8412 GJ300-400006 Shaft 1
20 HMB3525 210022 Copper bushing 3525 2
21 HSK8324 GJ300-330000G Upper inner scissor part 1
22 HSK8316 GJ300-340000 Upper outer scissor part 1
23 X GJ300-200000G Screw M5X10 - GB/T818 1
24 HLS8435 507019 Support for light barrier 1
25 HHS8435 33M-C400 Light barrier 1
26 HSS2610 206024 Screw M5X10 - GB/T818 2
27 X GB/T78 Screw M6X12 1
28 HDS8379 GJ300-400009 Washer 4
29 HSR8462 GJ350-05-01-00 Notch 1
30 X 206032 Screw M6X16 - GB/T12 1
31 X 202010 Screw M4X50 - GB/T70.1 4
32 HPZ8205 306010 Pneumatic cylinder 1
33 HAZ8324 306045 Pneumatic connection 8-1/8 4
34 HPD8679 306087 Silencer 2
35 HHZ8714 GJ350-100B-0 Second clinder 1
36 HRA8810 GJ300-522100 Lower notch supports 1
37 HMB3050 210017 Copper bushing 3050 2
38 HSW3344 GJ300-402007 Shaft 1
39 X 201019 Screw M6X30 - GB/T5781 1
40 HPV8607 GJ300-800001 Pneumatic distributor 1
41 X 2L-75 Washer 1
42 X 206036 Screw M6X8 - GB/T818 3
43 HES7118 505018 CE switch 8108 1
44 HHC8414 GJ300-800101 Holder for CE switch 1
45 X 202030 Screw M6X10 - GB/T70.1 4
46 X 206041 Screw M5X12 - GB/T818 2
47 HUB8416 GJ350-07-03-02 Washer 2
48 HES7108 505017 Limit switch 7311 1
49 HHE8418 GJ300-400010 Holder for limit switch 1

20
21
 Control unit complete
1 HHA8258 BZ-YL Aggregate complete 1
2 HMS8252 306190 Solenoid coil for air valve DC24V 1
3 HBT8254 502053 Button LIFTING/LOWERING LA37G-EA21-11 1
4 HHS8253 505022 Main switch HZ5/2-20A 1
5 HBT8254 502052 Button LIFTING/LOWERING LA37G-EA21-10 1
6 HNA8210 502054 Button - Notch 1
7 HSG8255 502021 Buzzer DC24V 1
8 HKL8256 507002 Display 1
9a HSH8257 504009 Fuse 16A/10X38 3
9b HSH8258 504013 Fuse 32A/10X38 2
10 HMS8259 501044 Motor contactor 1210/DC24V 1
11a XXX 503003 * 1
11b HST8257 503009 Transformer 63VA 230/400V 1
12 HSS8261 504016 Fuse 1A 5X20 3
13 HSS8265 504004 Fuse 4A 5X20 1
14 HSP8268 507038 Control board CP-501B.1 1
15 HLT8264 502017 Bridging button LA16Y-11-Y 1
16 HSL8264 507011 Display CP-501D 1

22
23
 Hydraulic aggregate
1 HHB8313 BZ-ZB-Y2 Hydraulic block 1
2 HHV8311 BZ-W-YL Hydraulic distributor 1
3 HMF8303 BZ-DJ-1B Motor flange 1
4 HMA8304 BZ-ZT24 Motor adapter 1
5 HPA8305 BZ-BJ36 Pump adapter 1
6 HAR8305 BZ-G18X110 Suction pipe 1
7 HAR8307 BZ-G14X120 Return pipe 1
8 HBS6422 BZ-SD-01 Blind plug 1
9 HAT8309 HK2-0200 Oil tank 1
10 HDR8812 BZ-F-01 Sealing 1
11 HHA8327 303064 Hydraulic connection 3/8 (1BT-04-06SP) 1
12a HPZ8311 301015 Gear pumpe 1
12b HPZ8321 301008 * 1
13a XXX 509070 * 1
13b HHM8312 509075 Electro motor 230V/400V/50HZ/3PH 2.6KW 1
13c XXX 509039 * 1
13d XXX 509071 * 1
13e HHM8323 509068 * 1
13f XXX 509092 * 1
14 HHM8314 305054 Manometer 1
15 HDV8315 307010 Pressure control valve 1
16 HMS8317 307048 Magnet for lowering valve DC24V 1
17 HBS6214 305001 Blind plug 1
18 HTV8324 305026 Tank cap with oil level indicator 1
19 HHF8323 305010 Oil filter 1
20 HVR8318 307067 Non-return valve 1
21 HSV6910 307006 Sealing D.2.5 1
22 HKS1620 313057 Copper washer 16X20 1
23 HNH8320 307012 Valve emergency hand pump 1
24 HKH8321 307041 Leveling of ball valve 2
25 HHD8303 309054 O-Ring 17.0X1.8 - GB3452.1 1
26 HHD8332 309019 O-Ring 18X2.4 - GB1235 1
27 HHA8329 306069 Hydraulic connection 8-1/8 (FN-8-01) 1
28 HAS8330 306097 Rilsan hose 8X5 L=190 1
29 HAS8325 305018 Blind plug 1
30 HHA8326 303002 90° Hydraulic connection 1/4 (1BT9-04SP) 1
31 HHA8327 303068 Hydraulic connection 1/4 (1T-04SP) 1
32 HHA8326 303031 90° Hydraulic connection 1/4 (1T9-04SP) 1
33 HHA8327 303063 Hydraulic connection 1/4 (1BT-04SP) 3
34 X 209042 Screw M6X8 - GB/T80 1
35 X 202036 Screw M6X65 - GB/T70.1 4
36 X 202045 Screw M8X20 - GB/T70.1 4
37 X 208006 Spring washer D.8 - GB/T93 6
38 X 213045 Screw M6X120 - GB/T901 4
39 X 203004 Nut M6 - GB/T6170 4
40 X 205006 Washer D.6 - GB/T97.1 8
41 X 208005 Spring washer D.6 - GB/T93 8
42 X 202051 Screw M8X80 - GB/T70.1 2

24
25
 Hydraulic system
1 HHZ8150 GJ350-120A-0 Main hydraulic cylinder 1
2 HHZ8152 GJ350-100B-0 Secondary hydraulc cylinder 1
3 HHS8649 7330-ZW4900 Hydraulc line L=4900 1
4 HHS8631 7330-ZZ3160 Hydraulc line L=3160 1
5 HHS8603 7330-ZZ320 Hydraulc line L=320 1
6 HHS8616 7330-ZZ1620 Hydraulc line L=1620 1
7 HHT8566 303021 T-connection 1/4 (AB-04) 1
8 HHA8327 303063 Connection 1/4 (1BT-04SP) 2
9 HZV8420 GJ350-120A-2 Top plat 1
10 HKS8510 GJ350-120A-3 Piston rod 1
11 HZK8910 GJ350-120A-5 Piston 1
12 HKS8824 GJ350-120A-10 Cylinder tube 1
13 HHH8586 GJ350-120A-20 Line 1
14 HUB8410 MS100-80-8 Fixation 1
15 HSS2610 206024 Screw M5X10 - GB/T 818 2
16 X 208003 Spring washer D.5 - GB/T93 2
17 HSR2316 212007 Seeger ring D.32 - GB/T894.1 1
18 HZD8504 309027 O-Ring 38X3.1 - GB1235 2
19 HZD8506 309040 O-Ring 75X5.7 - GB1235 1
20 HZD8505 309012 O-Ring 120X3.1 - GB1235 1
21 HHA8326 303002 90° Hydraulic connection 1/4 (1BT9-04SP) 1
22 HZD8571 311013 Scraper ring 67X75X5 1
23 HZD8790 310019 Sealing 67X77X6 1
24 HZD8788 305006 Guide ring 67X25X2.5 - GB/T15242.2 1
25 HZS8610 312007 Piston sealing 120X95 1
26 HZA8865 GJ350-120A-1 Cylinder support 2
27 HSB6618 307021 Non-return valve 2
28 HZV8422 GJ350-100B-2 Top plate 1
29 HKS8512 GJ350-100B-3 Piston rod 1
30 HZK8912 GJ350-100B-5 Piston 1
31 HKS8826 GJ350-100B-10 Cylinder tube 1
32 HZD8777 311010 Guide ring 50X58X5 1
33 HZD8569 305006 Scraper ring 50X25X2.5 - GB/T15242.2 1
34 HZS8612 312003 Piston sealing 100X75 1
35 HPD8679 306087 Bleeding 1

26
GARANTIEKARTE/WARRANTY NOTE

Fachhändler Anschrift / Dealer address: Kunden Anschrift / Customer address:

Fima (ggf. Kundennummer) / Company (evtl. Customer Number) Fima (ggf. Kundennummer) / Company (evtl. Customer Number)

Ansprechpartner / Contact person Ansprechpartner / Contact person

Straße / Street: Straße / Street:

PLZ & Ort / ZIP code & Town: PLZ & Ort / ZIP code & Town:

Tel. & Fax: Tel. & Fax:

e-Mail: e-Mail:

Hersteller & Modell/ Seriennummer / Baujahr / Referenz-Nummer /

Manufacturer & model Serial number Year of manufacture Reference number

Beschreibung der Meldung / Description of the message:

Beschreibung der benötigten Ersatzteile / Description of required spare parts:

Ersatzteil / Spare part Artikelnummer / Article number Menge / Quantity

WICHTIGER HINWEISE / IMPORTANT NOTES:

Schäden, die durch unsachgemäße Handhabung, unterlassene Wartung oder mechanische Beschädigung entstehen, fallen nicht in die
Gewährleistung. Für Anlagen, die nicht durch einen zugelassenen Monteur der Fa. ATH montiert wurden, beschränkt sich die
Gewährleistung auf die Bereitstellung der erforderlichen Ersatzteile.

Damage caused by improper handling, lack of maintenance or mechanical damage, does not fall into the warranty. For machines that are not
installed by a licensed technician from the company ATH, the warranty is limited to the provision of necessary spare parts.

Transportschäden / Damages in transit:

Offener Mangel (Sichtbare Transportschäden, Vermerk auf Lieferschein des Spediteurs, Kopie des Lieferscheins und Fotos
umgehend zu ATH-Heinl senden)
Obvious defect (note on carrier's delivery note, a copy of delivery note, Photos of the delivery have to be sent immediately to
ATH-Heinl)

Versteckter Mangel (Transportschaden wird erst beim Auspacken der Ware festgestellt, Schadensanzeige mit Bildern
innerhalb 24 Stunden an ATH-Heinl senden)
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within
24 hours to ATH-Heinl)

Ort & Datum / Place & date Unterschrift & Stempel / Sign & stamp

27
Product warranty
- Five year on equipment structure

- For power units, hydraulic cylinder and all other wear parts as turntables, rubber plates, ropes, chains, valves,
switches and so on the warranty is limited to one year in case of ordinary condition/use.

- ATH-Heinl repairs or replaces the returned parts within warranty time after own investigation

The warranty does not extend to ...

- deficencies caused by ordinary wear, misuse, transport damages, improper installation, voltage or missing
needed maintenance .
- damages caused by neglect or failure to comply with the stated instructions in this user´s manual and / or other
enclosed instructions.
- ordinary wear of single parts which require a service to maintain the product in a safe operating condition.
- all components which were damaged during transport.
- other components which are not explicitly listed but are handled as general wear parts.
- water damages caused e.g. by rain, excessive humidity, corrosive environment or other contaminants.
- blemishes that do not affect the function.

WARRANTY DOES NOT APPLY WHEN WARRANTY NOTE HAS NOT BEEN SENT TO ATH-HEINL.

It should be noted that warranty is excluded for any damage or malfunction caused by non-observance of
maintenance and adjustment works (according to operation instructions and/or instructions), faulty electrical
connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation,
technical changes)!

28
CHECKING BOOK
Vehicle lift

29
 This checking book is an important part of the user’s manual respectively the lift.

!!! READ AND RETAIN CAREFULLY!!!

CHECKING

The lift must be checked after finishing the installation and then regularly by a suitable and authorized company
or institution according to the guilty instructions and legal regulations in the country of installation.

Any changes or extensions of the lift type must be recorded and approved in an additional checking book.

Checking scope

Besides the correct operation above all the security relevant devices of the lift have to be checked.

Technical data

See the enclosed user´s manual.

Type label

Fill in all the following information

Manufacturer & type of the used anchor bolts:

Manufacturer & type of the used hydraulic oil:

30
Protocol of Installation/Handover certificate

Place of Product:
installation:
Company: Manufacturer:
Street: Type/Model:
Town: Serial n˚ :
Country: Production year:

The above lift was installed, checked for function and security and it was put into operation.
The installation was performed by:
The operator The operator

The operator confirms the correct installation of the lift, to have read all informations in this user´s manual and to
follow them accordingly, as well as to store it accessible for all introduced.

The service technician confirms the correct installation of the lift, to have read all informations in this user´s
manual and checking book, to have given the operator all documents and to have instructed all operators
properly.

The operators confirm that there was an instruction in operation of the lift made by the service technician of the
manufacturer or a distributing partner (expert) after installation and initial operation.

Name and stamp of service technician Date and signature of service technician

Name and company stamp of operator Date and signature of operator

Name of operator Date and signature of operator

Name of operator Date and signature of operator

Name of operator Date and signature of operator

Name of operator Date and signature of operator

31
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or
CE-Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

32
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

33
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

34
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

35
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

36
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

37
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

38
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

39
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

40
 Visual check (VBG14/BGR500)
Manufacturer & Type: Serial n°:
Initial operation on:
Regular checking on:
Check-over on:

Check-
Test step: O.K. Deficiency Note
over
Type label
Capacity- and type label
Short user´s manual
User´s manual
Warning symbols
Marking for operation
Construction (deformation, cracks)
Torque of anchors and stability
Condition concrete floor (cracks)
Condition electrical lines
Lockable main switch
Condition/Function of safety notches
Condition/ Locking of screws, bolts and
bearings
Condition of lifting arms and pads
Condition/Function of lifting arm locking
Condition/Function of feet protector or CE-
Stop
Function test limit switch above
Condition of lifting cylinder and chain
Condition/Function of hydraulic system
Condition/Function synchronization
control
Condition of covers
Function test under load
Control and tighten of anchor torque (after
5 liftings under load)
General condition
Inspection plate granted

Result of test: Further operation critical, check-over necessary

Further operation possible, remedy of deficiencies
No deficiencies, further operation granted

Name and stamp of service technician Date and signature of service technician

Name and stamp of operator Date and signature of operator

The operator confirms with his signature that the floor meets the requirements.

41
NOTES

42
43
44